Professional Documents
Culture Documents
September 2022
All components are prewired and tested at the factory. Wire the field devices and commission them.
Simply select the required DeltaV Electronic Marshalling
When control strategies and associated controller hardware
equipment and the enclosure is ready to install, connect the
is finalized, simply assign the I/O signals to the controllers
field wiring, power, and network cables. Install needed CHARMs
as needed, no wiring changes. You can change controller I/O
to commission your loops and autosense the hardware into
assignments with the click of a mouse, without touching
your DeltaV system.
a wired connection.
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DeltaV CTO DCS Smart Junction Box September 2022
DeltaV CTO DCS Smart Junction Box (SJB) Enclosure Material: Stainless Steel SS304 or SS316L.
Stainless steel provides protection for corrosive environments
All CHARM SJBs come with the following equipment installed:
(category NEMA 4X). SS316L provides superior corrosive
AC power feeds with redundant AC/DC 24V DC bulk protection and is typically applied in offshore applications
power supplies (salt resistant).
Power distribution and isolation components for primary and Pre-drilled bottom entry with cable glands for I/O, power,
secondary 24V DC Power to CHARM I/O Cards communications, and grounding cables.
Halogen-Free Cable ducts With standard drill pattern (with stop plugs) or cable transit
system with flexible cable gland blocks that are installed in a
Grounding bars for CG (Chassis Ground) and
cable entry frame.
DC Reference Ground
Name plate engraved with custom supplied
Name Plate
SJB identification information.
Removable Gland Plate (3mm thick).
24V DC power distribution for injected power or 4-wire
SJBs are designed for bottom entry for all cables transmitter power: 12 fused circuits, prewired to all Non-IS
(power, network, and I/O signals) baseplates. (This option includes a redundancy diode to bring
primary and secondary power feeds to a common injected
The CTO CHARM SJBs support all available low voltage CHARM
power distribution).
I/O types with 24V DC bussed field power and all available
CHARM terminal blocks. Heaters for extreme low temperature installations &
condensation management.
CHARM I/O Cards (CIOC2), and CHARMs are not included
and are to be ordered separately. Blue marking for IS signals Field Cable ducts
Breather: SS316L
CTO Options
CIOC Network: Fiber optic / Copper.
For a particular base enclosure model, several pre-engineered
CTO options can be specified. These options include: Warning label languages other than standard English, French,
Spanish, and German.
No. of Non-IS Baseplates – Can be selected from 0 to 8
All CTO options are implemented, tested, and shipped to site as
Type of Non-IS Baseplate assembly – Can be selected
one package, significantly reducing the required upfront design
with 4 different types of CHARM terminals
and certification effort.
No. of IS Baseplates – Can be selected from 0 to 8
The following sections provide a more detailed specification
CHARMS I/O Gateway Assembly – can be selected from for the SJBs and available options.
4 different types of Networking topologies
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DeltaV CTO DCS Smart Junction Box September 2022
Overview of DeltaV CTO DCS Smart Junction Boxes (SJB) – Base Models:
Power
No. of Requirements
CTO Base Model No. Description Permitted Location
CHARM I/Os
(Pri and Sec)
AC Powered Smart Junction Box
220 To 240V AC/ Hazardous Area
EU-FE-96-AC-CIOC-HA for 96 CHARM I/O; CE; ATEX; IECEx, 96
100 To 120V AC ATEX/IECEx, Zone 2
Zone 2 Locations.
AC Powered Smart Junction Box
EU-FE-96-AC-CIOC-SA for 96 CHARM I/O; CE, 96 220 To 240V AC Safe Area CE
Safe Area Locations.
AC Powered Smart Junction Box
with 60 CHARM I/O and ASCO
EU-FE-96-AC-VLV-SA 96 220 To 240V AC Safe Area CE
Valve Island; CE;
Safe Area Locations
The CTO base model reference for Smart Junction Boxes uses the following naming convention: EU-FE-96-XX-YYYY-ZZ, where:
EU = Europe Design Standards and Regulations
FE = Field Enclosure
96 = Maximum I/O’s count in this CTO model
XX = Incoming Power, AC: 220 To 240V AC/100 To 120V AC
YYYY = Short description of content and purpose, CIOC or VLV
ZZ = SA: for use in Safe Area, HA: for use in Hazardous Area (ATEX/IECEx, Zone 2)
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DeltaV CTO DCS Smart Junction Box September 2022
EU-FE-96-AC-CIOC-HA
EU-FE-96-AC-CIOC-SA
EU-FE-96-AC-VLV-SA
• Default option setting
o Configure to option setting
SJB Base Model
(Different from Default)
NA Option setting not possible
for Base Enclosure Model
SJB Options SJB Options Setting 50°C 55°C 50°C 55°C 50°C
Certification A 1 ATEX / IECEx • • NA
1 -20°C to +50°C • • NA
1 220 to 240V AC • • • • •
Input Voltage E
2 100 to 120V AC o o NA
1 Feedthrough Terminals • • • • •
Incoming Power Landing F
2 Disconnect Switches o o NA
1 Eaton1 • •
MCB Make G NA
2 Appleton o o
1 No • • • •
Heaters H 2 Single Heater (for condensation) o o o o NA
3 Two Heaters o NA
AC Power Surge 1 No • • • • •
I
Protection Device 2 Yes o o o o o
1 No • • • • •
Enclosure Light2 K
2 Yes o o o o o
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DeltaV CTO DCS Smart Junction Box September 2022
LEGENDS:
EU-FE-96-AC-CIOC-HA
EU-FE-96-AC-CIOC-SA
EU-FE-96-AC-VLV-SA
• Default option setting
o Configure to option setting
SJB Base Model
(Different from Default)
NA Option setting not possible
for Base Enclosure Model
SJB Options SJB Options Setting 50°C 55°C 50°C 55°C 50°C
1 Yes NA • NA •
Enclosure Fan L NA
2 No • o • o
1 No • • • • •
Door Opening Alarm M
2 Yes o o NA
1 No • • • •
External 12 CHARM I/O
N NA
Junction BOX 24VDC Supply
2 Yes o o o o
5 Copper o o o o
6 Fiber Optic o o o o
CHARMS I/O 1 No • • • •
R NA
Gateway Assembly 2 Yes o o o o
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DeltaV CTO DCS Smart Junction Box September 2022
LEGENDS:
EU-FE-96-AC-CIOC-HA
EU-FE-96-AC-CIOC-SA
EU-FE-96-AC-VLV-SA
• Default option setting
o Configure to option setting
SJB Base Model
(Different from Default)
NA Option setting not possible
for Base Enclosure Model
SJB Options SJB Options Setting 50°C 55°C 50°C 55°C 50°C
1 No • • • •
Redundant CHARM I/O Gateway
2 o o o o
Assembly for Ring Topology
Type of CHARMS I/O Simplex CHARM I/O Gateway
S 3 o o o o NA
Gateway Assembly Assembly for Ring Topology
Redundant CHARM I/O Gateway
4 o o o o
Assembly for Star Topology
Simplex CHARM I/O Gateway
5 o o o o
Assembly for Star Topology
1 Up to 96 I/O - Non-IS , IS or Mix • • • • NA
1. Eaton MCB is rated for -20°C at lower side, hence 2-off heaters will be added automatically when Eaton MCB is selected for
ambient temperature range -40°C To +50°C.
2. For ATEX/IECEx certified SJB, Light will be provided with “Door Switch”.
3. Selection of required CHARM Baseplate (CBP) quantity and type is possible. The Max. CBP quantity is dependent on
a. Ambient Temperature
c. External 12 CHARM I/O Junction BOX 24VDC Supply (Consumes space for 2 CBP)
4. Min. 1 CBP (IS / non-IS) selection is mandatory for connecting SJB’s diagnostic alarms to the CHARMs CBP.
5. In case of all non-IS CBP or IS/non-IS mix CBP selection, non-IS type CHARMs will be selected for SJB’s diagnostic alarm
connection. When all IS CBPs are selected, IS CHARMs will be selected for alarm connection. Total installable CHARMs qty.
in SJB will be reduced by 2 as 2 CHARMs are required for diagnostic alarms for that SJB.
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DeltaV CTO DCS Smart Junction Box September 2022
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DeltaV CTO DCS Smart Junction Box September 2022
CHARM Baseplate Flexibility (Except for Valve SJB) The selection is available for Non-IS CHARM Baseplates with
4 different types of CHARM Terminals blocks.
(*) For available configurable options refer to respective base SJB model & option table.
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DeltaV CTO DCS Smart Junction Box September 2022
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DeltaV CTO DCS Smart Junction Box September 2022
Design Considerations
Environmental Specifications The Heat Load Calculation tables below specifies the impact
of CTO configurable options on the heat dissipation within the
The SJBs are certified for an ambient temperature range CTO enclosures: assuming wall mount installation (back side
of -40 to +55°C. For ASCO valves enclosures installation, not used for heat dissipation), installation in shaded area
max. recommended ambient is 36°C as ASCO valves are rated (no direct sunlight) and an internal heat dissipation not greater
for max. 46°C ambient temperature. than the value specified in the column “Maximum allowed heat
Caution: Operating any electronics at the higher end of its dissipation inside the SJB.”
temperature range for long periods of time will shorten its It is advised to calculate the heat dissipation and
expected lifetime, see Effects of Heat and Airflow Inside an power consumption for each individual enclosure with
Enclosure White Paper for more information. the actual quantity and mix of CHARM types. In high ambient
The humidity specification for the SJB is 5-95% relative humidity, temperatures the CHARM capacity of the enclosure may have
non-condensing. SJBs are verified for typical heat load, to cover to be reduced depending on the mix of CHARM types.
most used cases.
FO NO 10Amp 29 123
EU-FE-96-AC-CIOC-HA FO YES 20Amp 50 102
8
EU-FE-96-AC-CIOC-SA 160 COPPER NO 10Amp 24 128
COPPER YES 20Amp 46 106
FO NO 10Amp 29 113
EU-FE-96-AC-CIOC-HA FO YES 20Amp 50 92
160 18*
EU-FE-96-AC-CIOC-SA COPPER NO 10Amp 24 118
COPPER YES 20Amp 46 96
*CIOC heat dissipation includes CHARM gateway Module heat dissipation value (STAR Gateway model considered here as it has
higher dissipation).
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DeltaV CTO DCS Smart Junction Box September 2022
FO 10Amp 29 53
NO
EU-FE-96-AC-CIOC-HA COPPER 24 58
90 8
EU-FE-96-AC-CIOC-SA FO 20Amp 50 32
YES
COPPER 45 37
FO 10Amp 29 43
NO
EU-FE-96-AC-CIOC-HA COPPER 24 48
90 18*
EU-FE-96-AC-CIOC-SA FO 20Amp 50 22
YES
COPPER 45 27
*CIOC heat dissipation includes CHARM gateway Module heat dissipation value (STAR Gateway model considered here as it has
higher dissipation).
Heat Load Calculations for SJB with ASCO Valve (36°C Ambient)
User Configurable Heart contributing options
Maximum allowed Maximum allowable
A B C Total Dissipation CIOC2 Heat
CTO Enclosure Model heat dissipation heat load for
(A+B+C) Dissipation (W)
for 50°C Ambient CHARM HW
CIOC Network Inj. Power Power Supply
FO NO 10Amp 29 63
FO YES 20Amp 50 42
EU-FE-96-AC-VLV-SA 100 8
COPPER NO 10Amp 24 68
COPPER YES 20Amp 46 46
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DeltaV CTO DCS Smart Junction Box September 2022
It is advised to calculate power requirements for each individual z IEC 60079-0, IEC 60079-1, IEC 60079-7, IEC 60079-11,
SJB with the actual quantity and mix of CHARM types. IEC 60079-15, IEC 60079-28
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DeltaV CTO DCS Smart Junction Box September 2022