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Volume 7 Lightning & Surge Protection in Electrical LV Installations
Volume 7 Lightning & Surge Protection in Electrical LV Installations
As per directives of Railway Board, CAMTECH, Gwalior has studied the requirements of safety in low voltage
electrical installations by referring various Indian Standards on the subject and with the help of experts in
this domain. CAMTECH, Gwalior is preparing series of Booklets on “Safety in Electrical Low Voltage
Installations”. Under this series Six volumes have already been prepared & published.
Our prime object is to disseminate the knowledge among the electrical engineers and technicians about
various provisions/ requirements to ensure safety for living beings as well as of LV installations.
This volume-7 on “Lightning and Surge Protection in LV Electrical Installations” under the document “Safety
in Electrical Low Voltage Installations” has been prepared with the intention to disseminate knowledge about
requirements for Lightning and Surge Protection as per Indian Standards.
This volume consists the basic information on Lightning, its effects, and risk associated. Further this volume
explains about protection measures against lightning, classification zones, levels etc. This also comprises
details of external and internal lighting protection systems. Details on Surge protective devices, their types,
connection configurations, and how they act in the system during lightning or switching surges. Necessary
photographs and schematic diagrams are added to make subject interesting and easy to understand.
This will help electrical engineers & technicians to understand the requirements of lightning and surge
protection wherever applicable & will help them to ensure safety and reliability.
Technological up-gradation & learning is a continuous process. Please feel free to write to us for any
addition/ modification in this booklet. We shall highly appreciate your contribution in this direction.
The correction slips to be issued in future for this booklet will be numbered as follows:
CAMTECH/EL/2023-24/Vol.7-LPS-SPD/1.0/C.S. # XX date---
Where “XX” is the serial number of the concerned correction slip (starting from 01 onwards).
Sr.No. Date of Issue Page No. & Iten No. Modified Remarks
ABBREVIATION
CHAPTER 1
GENERAL DESCRIPTION OF LIGHTNING POTECTION
1.1 INTRODUCTION
Lightning flashes to, or nearby, structures (or lines connected to the structures)
are hazardous to people, to the structures themselves, their contents and
installations as well as to lines. This is why the application of lightning protection
measures are essential.
In this case, current flows from cloud to earth and a part of this current goes to
earth and another part goes to power line nearby.
In this case, current flows from earthed structure to cloud. and a part of this
current comes from earth and another part from nearby power line.
All impulse current parameters of upward flashes are less than those of
downward flashes. Therefore, the lightning current parameters of upward
flashes are considered to be covered by the maximum values given for
downward flashes. (Ref: Annex A of IS 62305-1 : 2010)
Lightning current (i) is the current flowing at the point of strike. A lightning current
consists of one or more different strokes:
impulses with duration less than 2 ms (figure 4)
long strokes with duration longer than 2 ms (figure 5)
Summary: As a result, the lightning can cause following three basic type
of damages:
Table 1: Types of Damage
Type of Damage Description of damage
D1 injury to living beings by electric shock
D2 physical damage (fire, explosion, mechanical
destruction, chemical release) due to lightning
current effects, including sparking
D3 failure of internal systems (electrical and electronic
systems) due to LEMP
The type of loss that may appear depends on the characteristics of the structure
itself. Following types of loss, which may appear as consequence of damages
relevant to structure:
D1 L1, L4a
Line connected D2 L1, L2, L3, L4
S3
to the structure
D3 L1b, L2, L4
The risk, R, is the relative value of a probable average annual loss. The risk i.e.
the probable average annual loss in a structure due to lightning flashes depends
on:
i the annual number of lightning flashes influencing the structure,
ii the probability of damage by one of the influencing lightning flashes
iii the mean amount of consequential loss
The values of tolerable risk RT where lightning could result in the loss of
items of social value should be under the responsibility of a competent
national body.
Maximum value of the risk which can be tolerated for the structure to be
protected is called Tolerable risk (RT).
Representative values of tolerable risk RT, where lightning flashes involve loss
of human life or loss of social or cultural values, are as under:
Table 5 – Typical values of tolerable risk RT
Types of loss RT (𝒚−𝟏 )
L1 Loss of human life or permanent injuries 𝟏𝟎−𝟓
L2 Loss of service to the public 𝟏𝟎−𝟑
L3 Loss of cultural heritage 𝟏𝟎−𝟒
L4 loss of economic value (representative value of 𝟏𝟎−𝟑
tolerable risk RT)
The LPZs are implemented by the installation of the SPM, e.g. installation of
a coordinated SPD system and/or magnetic shielding. Depending on the
number, type and withstand level of the equipment to be protected, suitable LPZ
can be defined.
Key
1 Structure S1 Flash to the structure
2 Air-termination system S2 Flash near to the structure
3 Down-conductor system S3 Flash to a line connected to the
structure
4 Earth-termination system S4 Flash near a line connected to the
structure
5 Incoming lines r Rolling sphere radius
s Separation distance against
dangerous sparking
Ground level
Lightning equipotential bonding by means of SPD
LPZ 0A Direct flash, full lightning current
LPZ 0B No direct flash, partial lightning or induced current
LPZ 1 No direct flash, limited lightning or induced current
Protected volume inside LPZ1 must respect separation
distance s
Key
1 Structure (shield of LPZ1) S1 Flash to the structure
2 Air-termination system S2 Flash near to the structure
3 Down-conductor system S3 Flash to a line connected to the structure
4 Earth-termination system S4 Flash near a line connected to the
structure
5 Room (shield of LPD2) r Rolling sphere radius
6 Lines connected to the ds Safety distance against too high
structure magnetic field
Ground level
In general, the higher the number of an individual zone, the lower the
electromagnetic environment parameters.
The protection against LEMP to reduce the risk of failure of internal systems
shall limit:
surges due to lightning flashes to the structure resulting from resistive
and inductive coupling,
surges due to lightning flashes near the structure resulting from inductive
coupling,
surges transmitted by lines connected to the structure due to flashes to
or near the lines,
magnetic field directly coupling with apparatus.
The system to be protected shall be located inside an LPZ 1 or higher. This is
achieved by means of electrical and electronic System Protection Measures
(SPM) consisting of magnetic shields attenuating the inducing magnetic field
and/or suitable routing of wiring to reduce the induction loop.
Bonding shall be provided at the boundaries of an LPZ for metal parts and
systems crossing the boundaries. This bonding may be accomplished by
means of bonding conductors or, when necessary, by Surge Protective
Devices (SPDs).
Effective protection against over-voltages, causing failures of internal systems,
may also be achieved by means of isolating interfaces and/or a coordinated
SPD system, limiting over-voltages below the rated impulse withstand voltage
of the system to be protected.
1.8.3 Protection Measures against Injury to Living Beings
Main protection measures against injury to living beings due to touch and step
voltages are intended to:
i reduce the dangerous current flowing through bodies by insulating exposed
conductive parts, and/or by increasing the surface soil resistivity,
The minimum values of lightning current amplitude for the different LPL
are used to derive the rolling sphere radius in order to define the lightning
protection zone LPZ 0B which cannot be reached by direct strike. They are
used for positioning of the air-termination system and to define the lightning
protection zone LPZ 0B.
Table 8: Minimum values of lightning parameters and related rolling sphere radius
corresponding to LPL
Interception criteria LPL
Symbol Unit I II III IV
Minimum Peak current l kA 3 5 10 16
Rolling sphere radius r m 20 30 45 60
Figure 10: Probabilities for the limits of the lightning current parameters
As per Clause 11.3.4 of National Building Code of India (NBC 2016),
recommended LPL for Typical Buildings are as under:
CHAPTER 2
LIGHTNING PROTECTION SYSTEM (LPS)
The values for the protection angle, rolling sphere radius and mesh size for each
class of LPS are given below in table 11 and figure 13.
Table 11: Maximum values of rolling sphere radius, mesh size and protection angle
corresponding to the class of LPS
Protection Method
Class of Rolling sphere radius r Mesh size wm Protection angle
LPS m m °
I 20 5x5
II 30 10 x 10 See figure 13
III 45 15 x 15 below
IV 60 20 x 20
Note 1 Not applicable beyond the values marked with. Only rolling
sphere and mesh methods apply in these cases.
Note 2 h is the height of air-termination above the reference plane of the
area to be protected.
Note 3 The angle will not change for values of h below 2m.
Figure 13: Protection angle corresponding to the class of LPS
The shape and dimensions of the earth-termination system are the important
criteria to deal with the dispersion of the lightning current (high frequency
behaviour) into the earth while minimizing any potentially dangerous over-
voltages.
A low earthing resistance (if possible lower than 10 ohms when measured at
low frequency) is recommended.
A single integrated structure earth-termination system is preferable and is
suitable for all purposes (i.e. lightning protection, power systems and
telecommunication systems).
Two basic types of earth electrode arrangements may be applied:
a. Type A arrangement
b. Type B arrangement
In type A arrangement, the total number of earth electrodes shall be not less
than two.
where l1 is represented in earlier figure 17 according to LPS class I, II, III and
IV.
When the required value of l1 is larger than the convenient value of re,
additional horizontal or vertical (or inclined) electrodes shall be added with
It is recommended that the number of electrodes shall be not less than the
number of the down-conductors, with a minimum of two.
The additional electrodes should be connected to the ring earth electrode
at points where the down-conductors are connected and, for as many as
possible, equidistantly.
Table 14: Material, configuration and minimum cross-sectional area of air-termination conductors,
air-termination rods, earth lead-in rods and down-conductors
Type of materials
(corrosion problems) Sizing of lightning Natural components
(flammable surfaces) protection components
Air-termination system
Horizontal roof-
Vertical air- Overhead air- Natural
conductors mesh
termination rods termination wires terminations
system
CHAPTER 3
SURGE PROTECTION MEASURES FOR ELECTRICAL AND
ELECTRONIC SYSTEMS WITHIN STRUCTURES
Surges to the structure can originate from sources external to the structure
or from within the structure itself:
a. surges which originate externally from the structure are created by
lightning flashes striking incoming lines (S3) or the nearby ground of
Incoming lines (S4), and are transmitted to electrical and electronic
systems within the structure via these lines,
b. Surges which originate internally within the structure are created by
lightning flashes striking the structure itself (S1) or the nearby ground of
the structure (S2).
c. Surges can also originate internally within the structure, from switching
effects, e.g. switching of inductive loads.
For protection against the effects of conducted and induced surges being
transmitted to the equipment via connection wiring, SPM consisting of a
coordinated SPD system should be used.
a. Earthing and bonding: The earthing system conducts and disperses the
lightning current into the earth. The bonding network minimizes potential
differences and may reduce the magnetic field.
b. Magnetic shielding and line routing: Spatial shielding reduces the
magnetic field inside the LPZ, arising from lightning flashes direct to or
nearby the structure, and reduces internal surges.
Routing of internal lines can minimize induction loops and reduce internal
surges.
The external lightning protection system and its relationship to conductive parts
and installations inside the structure will determine, to a large extent, the need
for an internal lightning protection system.
Dangerous sparking may occur between the external LPS and other
components such as:
metal installations,
internal systems,
external conductive parts and lines connected to the structure.
SPDs shall comply with IEC 61643 and shall have the following characteristics:
a. tested with Iimp ≥ kc l
where kc l is the lightning current flowing along the relevant part of the
external LPS
b. the protection level UP lower than the impulse withstand level of
insulation between parts.
SPDs shall comply with IEC 61643-11 and IEC 61643-12 and shall have the
following characteristics:
a. tested with Iimp ≥ IF, where IF is the lightning current flowing along the lines.
b. the protection level UP lower than the impulse withstand level of
insulation between parts.
If protection against surges of internal systems connected to lines
entering the structure is required, a coordinated SPD system shall be
used.
When equipotential bonding is required, but an LPS is not required, the earth-
termination of the low voltage electrical installation can be used for this
purpose.
Consideration shall be given to the overvoltages which can appear at the origin
of an installation, to the expected keraunic level (AQ level) and to the location
and characteristics of surge protective devices, so that the probability of
incidents due to overvoltage stresses is reduced to an acceptable level for
the safety of persons and property, as well as for the continuity of service
desired.
400/ - 8 6 4 2.5
690
1000 - 12 8 6 4
*
This impulse withstand voltage is applied between live conductors and PE.
SPD having no intended series impedance. one port SPD may have separate
input and output terminals.
Key
a One-port SPDs
b One port SPD with separate input and output terminals
c Generic symbol for a one-port SPD
Figure 20: Example of One port SPDs
Key
a Three treminal two port SPD
b Four terminal two port SPD
c Generic symbol for two port SPD
z Series impedance between input and output terminals
Figure 21: Examples of two port SPDs
a. At the line entrance into the structure (at the boundary of LPZ 1, e.g. at the
main distribution board MB):
SPD tested with Iimp (typical current shape 10/350), e.g. SPD tested
according to Class I,
SPD tested with In (typical current shape 8/20), e.g. SPD tested
according to Class II.
b. Close to the apparatus to be protected (at the boundary of LPZ 2 and
higher, e.g. at a secondary distribution board SB, or at a socket outlet SA):
SPD tested with Iimp (typical current shape 10/350), e.g. SPD tested
according to Class I for power SPDs),
SPD tested with In (typical current shape 8/20), e.g. SPD tested
according to Class II),
SPD tested with a combination wave (typical current shape 8/20), e.g.
SPD tested according to Class III
Lightning is going to strike and we don't know how it will be, so for the purpose
of testing and measurement, standard has defined two types of current
impulses, first one is 10 by 350 microsecond current impulse, second one is 8
by 20 microsecond current impulse.
SPDs at or near the origin of the installation shall be connected at least between
the following points:
a. if there is a direct connection between the neutral conductor and the PE at
or near the origin of the installation or if there is no neutral conductor:
— between each line conductor and either the main earthing terminal or the
main protective conductor, whichever is the shortest route, as shown below:
— between each line conductor and either the main earthing terminal or the
main protective conductor, and between the neutral conductor and either the
main earthing terminal or the protective conductor, whichever is the shortest
route – connection type 1, this is also called as 4+0 connection, or
— between each line conductor and the neutral conductor and between the
neutral conductor and either the main earthing terminal or the protective
conductor, whichever route is shorter – connection type 2, this is called as
3+1 connection.
3 Main earthing terminal or bar F1 Protective device at the origin of the installation
4 SPD 4a SPD (a combination 4-4a, F2 Protective device required by the manufacturer of
providing protection against the SPD
overvoltage of category II)
5 Earthing connection of SPDs, either RA Earthing electrode (earthing resistance) of the
5a and/ or 5b installation
6 Equipment to be protected RB Earthing electrode (earthing resistance) of the
supply system
7 Residual current protective device (RCD), placed either upstream or downstream of the
busbars
Figure 25: SPDs on the supply side of RCD (connection type-2) in TT system
3 Main earthing terminal or bar F1 Protective device at the origin of the installation
4 SPD providing protection against F2 Protective device required by the manufacturer
overvoltage of category II of the SPD
5 Earthing connection of SPDs, either RA Earthing electrode (earthing resistance) of the
5a and/ or 5b installation
6 Equipment to be protected RB Earthing electrode (earthing resistance) of the
supply system
7 Residual current protective device (RCD),
Table 22: Minimum Required Uc of the SPD Dependent on Supply System Configuration
The SPDs selected shall withstand the temporary overvoltages due to faults
within low-voltage systems. To fail safely in case of TOVs due to earth faults
within the high-voltage system, the SPDs connected to the PE shall pass the
test as per IS/IEC 61643.
3.7.3.4 Selection with regard to Discharge current (In) and Impulse Current (Iimp)
If internal lightening protection system requires SPDs, the nominal
discharge current (In) shall not be less than 5 kA 8/20 for each mode of
protection.
In case of installation having type 2 connection, the nominal discharge
current (In) for the SPD connected between the neutral conductor and the
PE shall not be less than 20 kA 8/20 for three-phase systems and 10 kA
8/20 for single-phase systems.
If internal lightening protection system requires SPDs, the lightning
impulse current (Iimp) shall be calculated and. If the current value cannot be
established, it shall not be less than 12.5 kA for each mode of protection.
In case of an installation having type 2 connection, the lightning impulse
current (Iimp) for the SPD connected between the neutral conductor and the
PE shall be calculated. If the current value cannot be established, it shall not
be less than 50 kA for three-phase systems and 25 kA for single-phase
systems.
When a single SPD is used for protection, the rating of In and of Iimp shall be
in agreement with the above values.
The short-circuit withstand of the SPDs (in case of SPD failure) together with
the specified associated (internal or external) overcurrent protective
device shall be equal to or higher than the maximum short-circuit current
expected at the point of installation taking into account the maximum
overcurrent protective devices specified by the SPD manufacturer.
SPDs connected between the neutral conductor and the PE in TT- or TN-
systems, which allow a power frequency follow-up current after operation
(for example, spark gaps) shall have a follow current interrupting rating
greater or equal to 100 A.
Note:
1 Reference should be made to IS/IEC 61643-12 for further information
2 SPD 5 and 8 can be combined in a single SPD
There are two additional requirements for SPD, first one is protection of SPD
against the direct contact and second one is safety in the event of SPD failure.
It means once SPD is connected in a system or during the event where SPD
comes to end of its life that means when SPD is about to fail there are two
possibilities:
second possibility is SPD fails in a short circuit mode, once a SPD fails
in a short circuit mode, there is a short circuit current which flows from
the power source through the SPD. During the conduction of this short
circuited SPD, current can be excessive high and can cause a fire
hazard hence SPD manufacturer should ensure that their SPD should
fail safe.
If the overcurrent protective devices F1 (which are part of the installation, see
figures under 3.7.2) have a rating smaller than or equal to the maximum
recommended rating for the overcurrent protective devices F2, then F2 can
be omitted.
c. In order to increase the reliability and the probability of having at the same
time continuity of supply and continuity of protection, it is permitted to
use the scheme described below in figure:
If SPDs are installed on the load side of a RCD, a RCD with or without time
delay, but having an immunity to surge currents of at least 3 kA 8/20 shall
be used.
S-type RCDs satisfy this requirement.
In the case of surge current higher than 3 kA 8/20, the RCD may trip causing
interruption of the power supply.
Connecting conductors are the conductors from the line conductor to the
SPD and from the SPD to the MET or to the protective conductor.
Figure 31: Example of Installation of SPDs at or near the origin of the Installation
If distance a + b (see above figure) cannot be reduced below 0.5 m, the
scheme shown in below figure (one end of SPD directly mounted on bus bar)
may be adopted.
Figure 32: Example of Installation of SPDs at or near the origin of the Installation
3.7.10 Cross-section of earthing conductors
(Ref: para 5.3.5.2.10 of IS 732:2019)
The earthing conductors of SPDs at or near the origin of the installation shall
have a minimum cross-sectional area of 4 sqmm copper or equivalent.
Suppose there was a lightning strike or some other case there was a surge
through Earth so once there was a surge through earth, earth will be at a very
high potential suppose it was on 50 kilovolts. Now since Earth is at 50 kilovolts,
there is a potential difference between neutral and Earth and if there was no
SPD, because of this potential difference electrical equipment is going to fail.
Now if SPD have been installed, this particular potential difference is more than
the voltage protection level of SPD that means the threshold voltage of SPD, so
because of this higher potential difference SPD-4 is going to operate.
Once SPD-4 operates, it creates a short circuit, now because of the short circuit, this
voltage which was at Earth at earlier will now be reflected at neutral also so now neutral
and PE are at the same potential i.e. equipotential.
This whole thing which has happened here, has to happen at a very short duration,
say a few nanoseconds which is very less with compare to a normal switching surge
will be for 28 microseconds.
So SPD will do basically two purposes one creating the equipotential and second it
has to divert the surge current.
Annexure
average steepness Δi/Δt average rate of change of current within a time interval
of the front of (Δt = t2 – t1).
impulse current It is expressed by the difference Δi = i(t2) – i(t1) of the
values of the current at the start and at the end of this
interval, divided by the time interval Δt = t2 – t1
front time of T1 virtual parameter defined as 1.25 times the time interval
impulse current between the instants when the 10 % and 90 % of the
peak value are reached.
time to half value T2 virtual parameter defined as the time interval between
on the tail of the virtual origin O1 and the instant at which the current
impulse current has decreased to half the peak value on the tail
flash duration T time for which the lightning current flows at the point of
strike
duration of long TLONG time duration during which the current in a long stroke
stroke current is between 10 % of the peak value during the increase
of the continuing current and 10 % of the peak value
during the decrease of the continuing current.
flash charge QFLASH value resulting from the time integral of the lightning
current for the entire lightning flash duration.
impulse charge QSHORT value resulting from the time integral of the lightning
current in an impulse
long stroke charge QLONG value resulting from the time integral of the lightning
current in a long stroke
specific energy W/R value resulting from the time integral of the square of
the lightning current for the entire flash duration.
tolerable risk RT maximum value of the risk which can be tolerated for
the structure to be protected
effective voltage Up/f voltage at the connection point of the SPD assembly
protection level resulting from the voltage protection level of the SPD
and the voltage drop across a disconnector and
connecting leads, if present
residual voltage of Ures crest value of voltage that appears between the
SPD terminals of an SPD due to the passage of discharge
current
impulse discharge Iimp crest value of a discharge current through the SPD
current for class I with specified charge transfer Q and specified energy
test of SPD W/R in the specified time
nominal discharge In crest value of the current through the SPD having a
current for class II current wave shape of 8/20
test of SPD
122/50 voltage voltage impulse with a virtual front time of 1.2 μs and a
impulse time to half-value of 50 μs
Class I tests tests carried out with the impulse discharge current
Iimp, with an 8/20 current impulse having a crest value
equal to the crest value of Iimp, and, if relevant, with a
1.2/50 voltage impulse
class II tests tests carried out with the nominal discharge current In,
and if relevant, with a 1.2/50 voltage impulse
class III tests tests carried out with a 1.2/50 voltage – 8/20 current
combination wave generator
REFERENCES
1. IS IEC 62305-1: 2010 (Reaffirmed 2020) Protection Against Lightning- Part 1 General Principles
2. IS IEC 62305-2: 2010 (Reaffirmed 2019) Protection Against Lightning- Part 2 Risk Management
3. IS IEC 62305-3: 2010 (Reaffirmed 2020) Protection Against Lightning- Part 3 Physical Damage
to Structures and Life Hazard
4. IS IEC 62305-4: 2010 (Reaffirmed 2020) Protection Against Lightning- Part 4 Electrical and
Electronic Systems Within Structures
5. IS 732-2019: Code of Practice for Electrical Wiring Installations (Fourth Revision)
6. IEC 61643-11/ IS 16463-11: 2016 Low-Voltage Surge Protective Devices Part 11 Surge
Protective Devices Connected to Low-Voltage Power Systems - Requirements and Test Method
7. IEC 61643-12/ IS 16463-12: 2017 Low-Voltage Surge Protective Devices Part12 Surge
Protective Devices Connected to Low-Voltage Power Distribution Systems - Selection and
Application Principles
8. National Electrical Code of India 2023 (Second Revision)
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