Professional Documents
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FDN FGN
FDN FGN
TECHNICAL MANUAL
Split Systems Air Conditioner
Ducted Blower H Series
FDN/FGN-H Series
— Cooling Only [50Hz] —
TM-5SBH-MSS-STA3
Supersede : TM-5SBH-MSS-STA2
Table of Contents
Table of Contents
Nomenclature......................................................................................................................1
Indoor.............................................................................................................................1
Outdoor...........................................................................................................................2
Product Line-Up..............................................................................................................3
Application Information......................................................................................................5
Operating Range............................................................................................................5
Refrigerant Circuit Diagram............................................................................................6
Installation Guideline......................................................................................................7
Sound Data.........................................................................................................................15
Sound Pressure Level..................................................................................................15
Sound Power Level......................................................................................................16
NC Curve......................................................................................................................17
Selection Process.............................................................................................................24
Engineering & Physical Data............................................................................................39
Performance Data..............................................................................................................43
Calculation Steps..........................................................................................................43
Performance Tables......................................................................................................45
Outlines & Dimensions.....................................................................................................58
Wiring Diagrams................................................................................................................68
Service & Maintenance.....................................................................................................71
Troubleshooting................................................................................................................73
i
ii
Nomenclature
Nomenclature
Indoor
2 FD N 200 H V1 4
Revision/Specification
Omitted: Original Version
Market
“Blank”: Global Standard
4: Indonesia
Power Supply
V1: 220-240V/1Ph/50Hz
Y1: 380-415V/3Ph/50Hz
Product Series
H: H series
Capacity*
80: 80,000 Btu/hr
100: 100,000 Btu/hr
125: 125,000 Btu/hr
150: 150,000 Btu/hr
200: 200,000 Btu/hr
250: 250,000 Btu/hr
300: 300,000 Btu/hr
350: 350,000 Btu/hr
400: 400,000 Btu/hr
450: 450,000 Btu/hr
500: 500,000 Btu/hr
600: 600,000 Btu/hr
Refrigerant:
N: R410A
Model
FD: Ducted Blower (Ceiling mounted)
FG: Ducted Blower (Floor Mounted)
No of circuit
“ ” : 1 Circuit
“2” : 2 Circuits
“3” : 3 Circuits
“4” : 4 Circuits
Remark:
* : Capacity value under Nomenclature is an indication.
Please refer to Engineering and Physical Data for exact capacity value.
1
Nomenclature
Outdoor
RC N 100 H E Y1 4
Revision/Specification
Omitted: Original Version
Market
“Blank”: Global Standard
4: Indonesia
Power Supply
Y1: 380-415V/3Ph/50Hz
Specification
Omitted: Microchannel
E: E-coating Microchannel
Product Series
H: H series
Capacity*
80: 80,000 Btu/hr
100: 100,000 Btu/hr
125: 125,000 Btu/hr
150: 150,000 Btu/hr
Refrigerant
N: R410A
Model
R: Modular Condensing Unit (Horizontal Discharge)
RC: Modular Condensing Unit (Vertical Discharge)
Remark:
* : Capacity value under Nomenclature is an indication.
Please refer to Engineering and Physical Data for exact capacity value.
2
Nomenclature
Product Line-Up
Indoor Unit
FDN/FGN-H
Classification
Handset
Air Filter
Fin
Nomenclature
BRC51D64
BRC51A62
BRC51A64
SQMB01
L208A
TXV
FDN80HV1(4) X X X X X X
FDN100HV1(4) X X X X X X
FDN125HY1(4) X X X X X X
FDN150HY1(4) X X X X X X
2FDN200HY1(4) X X X X X
2FGN250HY1(4) X X X X X
COOLING
2FGN300HY1(4) X X X X X
3FGN300HY1(4) X X X X X
3FGN350HY1(4) X X X X X
4FGN400HY1(4) X X X X X
3FGN450HY1(4) X X X X X
4FGN500HY1(4) X X X X X
4FGN600HY1(4) X X X X X
3
Nomenclature
Outdoor Unit
RN/RCN-H
Classification
Compressor
Control
Nomenclature
Microchannel (E-coating)
Microchannel
PSV 2.0
Scroll
RN80HY1(4) X X X X X X
RCN100HY1(4) X X X X X X
RCN125HY1(4) X X X X X X
COOLING
RCN150HY1(4) X X X X X X
RN80HEY1(4) X X X X X X
RCN100HEY1(4) X X X X X X
RCN125HEY1(4) X X X X X X
RCN150HEY1(4) X X X X X X
4
Application Information
Application Information
Operating Range
Cooling
Outdoor
DB (°C)
19
14 23 Indoor WB (°C)
5
6
Cooling Only
Application Information
2FDN200HY1 RCN100HY1 x 2
Refrigerant Circuit Diagram
1 IDU
2FGN250HY1 RCN125HY1 x 2
2 ODU
2FGN300HY1 RCN150HY1 x 2
3FGN300HY1 RCN150HY1 x 3
1 IDU RCN100HY1 x 1
3FGN350HY1
3 ODU RCN125HY1 x 2
3FGN450HY1 RCN150HY1 x 3
4FGN400HY1 RCN100HY1 x 4
1 IDU
4FGN500HY1 RCN125HY1 x 4
4 ODU
4FGN600HY1 RCN150HY1 x 4
Application Information
Installation Guideline
INDOOR
PRELIMINARY SITE SURVEY
a) Electrical supply and installation is to conform to local authority’s (e.g. National Electricity Board) codes
and regulations.
b) Voltage supply fluctuation must not exceed +/- 10% of rated voltage. Electricity supply line must be
independent of welding transformers which can cause supply fluctuation.
c) Ensure that the location is convenient for wiring and piping.
MOUNTING
a) For ceiling mounted models, locate a position where piping and ducting work can be kept to a minimum.
Ensure that overhead supports are strong enough to hold the unit’s weight. Position hanger rods and
check for alignment with the unit. Check that hangers are secure and that the base of fan-coil unit is level
in two horizontal directions.
PIPINGS
Do not use contaminated or damaged copper tubings. If pipings, evaporator or condenser are exposed or
had been opened for 15 seconds or more, vacuum and purge with field supplied refrigerant. Generally, do
not remove plastic/rubber plugs/caps from fittings, tubings and coils until ready to connect suction or liquid
line into fittings.
OPERATIONAL CHECK
After all electrical wiring is completed and the system is charged with refrigerant, make sure unit is operating
properly. Check that:
a) Condenser fans are running, with warm air blowing off the condenser coil.
b) Evaporator blowers are running and discharging cool air.
c) Suction line inside condensing unit feels cool.
d) Liquid line inside condensing unit feels warm.
ELECTRICAL CONNECTION
As wiring regulations differ from country to country, please refer to your LOCAL ELECTRICAL CODES for
field wiring regulations and ensure that these are complied with. Besides, observe the following general
precautions:
a) Ensure that the rated voltage of the unit corresponds to that of the name plate before commencing wiring
work.
b) Provide a power outlet to be used exclusively for each unit. A power supply disconnect and a circuit
breaker for over-current protection should be provided in the exclusive line.
c) The unit must be GROUNDED to prevent possible hazard due to insulation failure.
d) All wiring must be firmly connected.
e) Electrical wiring must not touch the refrigerant piping, compressor and any moving parts of the fan
motors.
7
Application Information
INDOOR CLEARANCE
Mounting
Ensure that the overhead supports are strong enough to hold the unit’s weight. Position hanger rods and
check for alignment with the unit. Check that hangers are secure and that the base of fan-coil unit is level in
the two horizontal directions, taking into account the gradient recommended for drainage flow as shown.
Check the gradient recommended for drainage flow as follow.
Provide clearance for servicing and optimal air flow as shown in the diagram.
The indoor unit must be installed such that there is no short circuit of cool discharge with air discharge.
Respect the installation clearance.
Do not put the indoor unit where there is direct sunlight on unit. The location is suitable for piping and
drainage and it must be have a large distance between a door and unit.
50mm
300mm
300mm*
10.0
500mm
300mm
D
B
A A
All dimensions in mm
A
C
8
Application Information
OUTDOOR
b) Ensure that there is no obstruction of air flow into or out of the unit. Remove obstacle which block air
intake or discharge.
c) The location must be well ventilated, so that the unit can draw and distribute plenty of air thus lowering
the condensing temperature.
d) A place capable of bearing the weight of the outdoor unit and isolating noise and vibration.
e) A place protected from direct sunlight. Otherwise use an awning for protection, if necessary.
f) A place where the hot air discharge and operating sound level will not annoy the neighbours.
g) The location must not be susceptible to dust or oil mist.
9
Application Information
OUTDOOR CLEARANCE
SINGLE UNIT
PATTERN 1 PATTERN 2
600
1200
300
300
RN80HY1
300
100
1500 AIR DISCHARGE
300
600
300
DIRECTION
TOP VIEW TOP VIEW
TOP VIEW TOP VIEW
WALL / CEILING
PATTERN 3
<1500
NOTE :
1500
Unit Lifting
a) By pallet truck / fork lift
b) By crane
Step 1 Step 2
10
Application Information
Cable Size
Cooling only
FDN80HV1 FDN100HV1
Model Unit
RN80HY1 RCN100HY1
Indoor 220 - 240V / 1Ph / 50Hz +
Voltage range**
Outdoor 380 - 415V / 3Ph / 50Hz + N +
Power supply cable size*
a) Indoor Unit mm2 1.0 1.0
b) Outdoor Unit mm2 2.5 2.5
c) Total mm2 2.5 2.5
Number of conductors
a) Indoor Unit - -
b) Outdoor Unit 5.0 5.0
Interconnection cable size* mm2 1.0 1.0
Number of conductors 4.0 4.0
Recommended fuse/
circuit breaker rating*
a) Indoor Unit A 6.0 16.0
b) Outdoor Unit A 32.0 32.0
c) Total A 32.0 40.0
11
Application Information
12
Application Information
IMPORTANT:
* These values are for information only. They should be checked and selected to
comply with local and/or national codes and regulations.
They are also subject to the type of installation and size of conductors.
** The appropriate voltage range should be checked with label data on the unit.
13
Application Information
REFRIGERANT PIPING
When the pipe length becomes too long, both the capacity and reliability will drop and as the number of
bends increases, system piping resistance to the refrigerant flow increases, thus lowering the cooling
capacity. As a result the compressor may become defective. Always choose the shortest path and follow the
recommendation as tabulated below:
Notes:
1. Equivalent piping length is obtained with actual length of gas piping.
2. 90° bend of piping is equivalent to L joint.
Bending must be carefully made so as not to crush the pipe.
Use a pipe bender to bend a pipe where possible.
CAUTION
Our guarantee on the performance of our air-conditioners is strictly revoked if the height
and/or length of the refrigerant piping system installed is beyond the limit above.
Additional Charge
For Brazed type, if the piping is less than 7.5m, follow the charge level on serial number sticker. When the
piping is more than 7.5m, use the table below.
R410A
Liquid Pipe OD (in) Additional Charge (kg/m)
1/2’’ 0.08
5/8’’ 0.14
NOTE:
The additional refrigerant charge amount recommended is a guideline for long piping
application. The actual charge required may be different from the guideline due to different
application and variation in site condition.
14
Sound Data
Sound Data
Sound Pressure Level
Indoor
1/1 Octave Sound Pressure (dB, ref 20μPa) Overall Noise
Model Speed
125Hz 250Hz 500Hz 1kHz 2kHz 4kHz 8kHz (dBA) Criteria
High 57 48 50 45 46 40 29 53 47
FDN80HV1 Med 55 48 51 45 46 39 28 52 47
Low 60 47 50 44 45 38 27 51 46
High 64 54 52 48 48 42 34 55 50
FDN100HV1 Med 64 53 51 47 48 42 33 54 50
Low 64 52 50 45 48 41 32 53 50
FDN125HY1 High 53 52 53 46 43 39 28 53 49
FDN150HY1 High 54 54 56 48 45 41 32 55 53
2FDN200HY1 High 58 60 60 55 54 48 32 61 57
2FGN250HY1 High 62 57 59 59 57 52 42 63 58
2FGN300HY1/
High 66 60 62 61 59 54 44 66 60
3FGN300HY1
3FGN350HY1 High 67 60 62 62 59 54 44 66 61
4FGN400HY1 High 67 64 63 63 59 54 45 66 62
3FGN450HY1 High 68 64 65 63 60 55 46 68 62
4FGN500HY1 High 69 66 66 64 61 56 47 68 63
4FGN600HY1 High 70 68 68 66 62 57 48 70 65
1.5m
Microphone position:
1.5m below centre of the unit.
(Tested with 2m length duct at the air discharge outlet and 1m length air return inlet)
15
Sound Data
1m
1m
Microphone position:
1m away from every side panel of the unit and 1m above the floor level.
(Tested with 2m length duct at the air discharge outlet only)
*Remarks: Test with 5ft length discharge duct, terminated flush with the internal wall of reverberation room.
16
Sound Data
NC Curve
FDN80HV1
80
Sound pressure level (dB, ref 20µPa)
70
NC70
NC65
60
H
NC60
M
L NC55
50
NC50
NC45
40
NC40
NC35
30
NC30
20
NC25
NC20
10
125 250 500 1000 2000 4000 8000
FDN100HV1
80
70
NC70
Sound pressure level (dB, ref 20µPa)
NC65
60
NC60
NC55
50
H
L M NC50
NC45
40
NC40
NC35
30
NC30
20
NC25
NC20
10
125 250 500 1000 2000 4000 8000
17
Sound Data
FDN125HY1
80
70
NC70
Sound pressure level (dB, ref 20µPa)
NC65
60
NC60
NC55
50
H NC50
NC45
40
NC40
NC35
30
NC30
20
NC25
NC20
10
125 250 500 1000 2000 4000 8000
FDN150HY1
FDN150HY1
80
70
NC70
Sound pressure level (dB, ref 20µPa)
NC65
60
NC60
NC55
50 H
NC50
NC45
40
NC40
NC35
30
NC30
20
NC25
NC20
10
125 250 500 1000 2000 4000 8000
18
Sound Data
2FDN200HY1
2FDN200HY1
80
70
NC70
Sound pressure level (dB, ref 20µPa)
NC65
60
H NC60
NC55
50
NC50
NC45
40
NC40
NC35
30
NC30
20
NC25
NC20
10
125 250 500 1000 2000 4000 8000
2FGN250HY1
2FGN250HY1
70
60
H
Sound pressure level (dB, ref 20µPa)
NC-55
50 NC-50
NC-45
40 NC-40
NC-35
30 NC-30
NC-25
20 NC-20
10
0
125 250 500 1000 2000 4000 8000
19
Sound Data
2FGN300HY1
2FGN300HY1
70
H
60
Sound pressure level (dB, ref 20µPa)
NC-55
50 NC-50
NC-45
40 NC-40
NC-35
30 NC-30
NC-25
20 NC-20
10
0
125 250 500 1000 2000 4000 8000
3FGN300HY1
3FGN300HY1
70
H
Sound pressure level (dB, ref 20µPa)
60
NC-55
50 NC-50
NC-45
40 NC-40
NC-35
30 NC-30
NC-25
20 NC-20
10
0
125 250 500 1000 2000 4000 8000
20
Sound Data
3FGN350HV1
3FGN350HY1
70
H
60
Sound pressure level (dB, ref 20µPa)
NC-55
50 NC-50
NC-45
40 NC-40
NC-35
30 NC-30
NC-25
20 NC-20
10
0
125 250 500 1000 2000 4000 8000
4FGN400HY1
4FGN400HY1
70
H
60
Sound pressure level (dB, ref 20µPa)
NC-55
50 NC-50
NC-45
40 NC-40
NC-35
30 NC-30
NC-25
20 NC-20
10
0
125 250 500 1000 2000 4000 8000
21
Sound Data
3FGN450HY1
3FGN450HY1
70
60
Sound pressure level (dB, ref 20µPa)
NC-55
50 NC-50
NC-45
40 NC-40
NC-35
30 NC-30
NC-25
20 NC-20
10
0
125 250 500 1000 2000 4000 8000
4FGN500HY1
4FGN500HY1
70
H
60
Sound pressure level (dB, ref 20µPa)
NC-55
50
NC-50
NC-45
40
NC-40
NC-35
30 NC-30
NC-25
20 NC-20
10
0
125 250 500 1000 2000 4000 8000
22
Sound Data
4FGN600HY1
4FGN600HY1
70
H
60
Sound pressure level (dB, ref 20µPa)
NC-55
50 NC-50
NC-45
40 NC-40
NC-35
30 NC-30
NC-25
20 NC-20
10
0
125 250 500 1000 2000 4000 8000
23
Selection Process
Selection Process
Drive Package
The following are the design requirements for 2FGN250HY1 unit:
Model: 2FGN250HY1
Supply Air Quantity = 9000 CFM
External Static Pressure = 350 Pa
Step 1: From the fan curve (at 9000 CFM),
Standard operating system;
Internal Static Pressure = 250 Pa
Step 2: Therefore at 9000 CFM and 350 Pa external static pressure,
Total Static Pressure = 250 + 350 Pa
= 600 Pa
Step 3: From the blower curve, the design requirement calls for RPM about 880 RPM.
From the table:
Motor pulley = 90 mm
Blower pulley = 180 mm
Motor RPM = 1440
In order to obtain 880 RPM, we calculate the new blower pulley as:
(while maintaining the motor pulley)
Db = 90 x (1440/880)
= 147.27 mm
Let us take close approximation of 147 mm diameter pulley size
Recheck, with Db = 147 mm
Blower pulley = 1440 x (90/147)
= 882 RPM
We thus need to change the blower pulley from 180 mm to 147 mm in order to obtain the higher operating
static pressure.
Step 4: When the pulley is changed, the V-belt length must be rechecked. We have for horizontal air throw
configuration:
V-belt length, L = 2C + 1.57 (Db + Dm)
= (2x165) + 1.57(120+100) (2x640) + 1.57(147+90)
= 1652.09
We thus can use a belt with a length of 1650 mm
where, C = distance between the centres of the two pulleys
Db = diameter of blower pulley
Dm = diameter of motor pulley
Step 5: From the blower curve, we can also notice that the motor power input has maintained within the current
operating range of the standard unit’s motor.
Summary:
i) Fan motor kW = 5.5 kW
ii) Blower pulley diameter = 147 mm
iii) V-belt size = 1650 mm
24
Selection Process
The following table summarizes the pulley data, motor size used for the FDN/FGN-H series, as
manufactured:
Pulley Centre Distance, C
Model Motor (kW) Motor RPM
Horizontal (mm) Vertical (mm)
FDN125HY1 240 250 1.5 1500
FDN150HY1 235 260 1.5 1500
2FDN200HY1 335 360 3.0 1420
2FGN250HY1 620 640 4.0 1440
2FGN300HY1/
610 635 4.0 1440
3FGN300HY1
3FGN350HY1 850 870 5.5 1440
4FGN400HY1 750 805 5.5 1440
3FGN450HY1 745 795 7.5 1440
4FGN500HY1 725 770 11.0 1460
4FGN600HY1 355 515 11.0 1460
25
Selection Process
Example 1:
2FGN250HY1
RPM
800
4.0 kW 5.5 kW
700
900
600 Selected
Point
500
490 3.0 kW
Total Static Pressure (Pa)
800
Standard
Point
400
700
300
Internal Static
600 Pressure with
200
filter
Internal Static
Pressure w/o
100 filter
0
6000 6500 7000 7500 8000 8500 9000 CFM
9000
2830 3100 3300 3700 4100 4250 L/s
Air Flow
26
Selection Process
FDN80HV1
FDN80HV1
140
LOW
MEDIUM
HIGH
120
External Static Pressure (Pa)
100
80
60
40
1000 1200 1400 1600 1800 2000 2200 2400 2600 2800
CFM
470 620 760 900 1040 1180 1320 L/s
Air Flow
27
Selection Process
FDN100HV1
FDN100HV1
160
LOW MEDIUM HIGH
140
External Static Pressure (Pa)
120
100
80
60
2000 2200 2400 2600 2800 3000 3200 3400 3600 CFM
950 1080 1210 1320 1450 1570 1700 L/s
Air Flow
28
Selection Process
FDN125HY1
FDN125HY1
500
RPM
1.5 kW
450
400
350
300
Total Static Pressure (Pa)
700
250
200
600
150
500
100 Internal Static
Pressure with
filter
Internal Static
50
Pressure w/o
filter
0
2950 3150 3350 3550 3750 3950 4150 4350 4550 CFM
1390 1580 1770 1960 2150 L/S
Air Flow
29
Selection Process
FDN150HY1
FDN150HY1
500
RPM
1.5 kW
450
900
400
1.1kW
350
800
Total Static Pressure (Pa)
300
250
700
200
150 600
Internal Static
Pressure with
filter
100
Internal Static
Pressure w/o
50 filter
0
3600 3800 4000 4200 4400 4600 4800 5000 5200 5400 CFM
1700 1910 2120 2340 2550 L/S
Air Flow
30
Selection Process
2FDN200HY1
2FDN200HY1
600
RPM
RPM
3.0 kW
550
500 1000
450
400
Total Static Pressure (Pa)
900
350
300
Standard
Point
250
800
200
150 700
Internal Static
50 Pressure w/o
filter
0
4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7200 CFM
2260 2550 2830 3110 3400 L/S
Air Flow
31
Selection Process
2FGN250HY1
RPM
800
4.0 kW 5.5 kW
700
900
600
500
3.0 kW
Total Static Pressure (Pa)
800
Standard
Point
400
700
300
Internal Static
600 Pressure with
200
filter
Internal Static
Pressure w/o
100 filter
0
6000 6500 7000 7500 8000 8500 9000 CFM
Air Flow
32
Selection Process
2FGN300HY1/3FGN300HY1
2FGN300HY1/ 3FGN300HY1
RPM
800
5.5 kW
700
4.0 kW
600
900
500
Total Static Pressure (Pa)
3.0 kW
800
400
Standard
Point
300
700
Internal Static
600 Pressure with
200
filter
100
Internal Static
Pressure w/o
filter
0
7500 8000 8500 9000 9500 10000 10500 CFM
Air Flow
33
Selection Process
3FGN350HY1
3FGN350HY1
RPM
800
7.5 kW
5.5 kW
700
600
900
Total Static Pressure (Pa)
500
4.0 kW Standard
Point
400
800
300
Internal Static
700 Pressure with
filter
200
Internal Static
Pressure w/o
filter
100
0
9000 9500 10000 10500 11000 11500 12000 CFM
Air Flow
34
Selection Process
4FGN400HY1
800 3.2
7.5 kW
800 RPM
700 2.8
5.5 kW
600 2.4
700 RPM
500 2.0
Total Static Pressure (Pa)
4.0 kW
200 0.8
500 RPM
Internal Static
Pressure with
100 filter 0.4
Internal Static
Pressure w/o
filter
0 0.0
10000 10500 11000 11500 12000 12500 13000 13500 14000 CFM
283 300 320 340 360 380 396 CMM
Air Flow
35
Selection Process
3FGN450HY1
3FGN450HY1
800
RPM
7.5 kW
11.0 kW
700
800
5.5 kW
600
500
Total Static Pressure (Pa)
Standard
Point
700
400
600
300
200
500 Internal Static
Pressure with
filter
100
Internal Static
Pressure w/o
filter
0
10500 11500 12500 13500 14500 15500 16500 CFM
Air Flow
36
Selection Process
4FGN500HY1
4FGN500HY1
RPM
800
11.0 kW
7.5 kW
700
800
600
Standard
Point
500
5.5 kW
Total Static Pressure (Pa)
400
700
600
300
Internal Static
Pressure with
filter
200
Internal Static
Pressure w/o
filter
100
0
12500 13500 14500 15500 16500 17500 CFM
5900 6500 7080 7670 8260 L/s
Air Flow
37
Selection Process
4FGN600HY1
FGN600HY1
RPM
1000
900
11.0 kW
600
800
700
600
500
Total Static Pressure (Pa)
7.5 kW
Standard
Point
500
400
5.5 kW 400
300
200
Internal Static
Pressure with
filter
100
Internal Static
Pressure w/o
filter
0
15000 16000 17000 18000 19000 20000 21000 CFM
Air Flow
38
Engineering & Physical Data
TYPE INDUCTION
INDEX OF PROTECTION (IP) IP20 IP55
INSULATION GRADE CLASS F
FAN MOTOR RATED INPUT POWER W 620 1350 1060 1420
RATED RUNNING CURRENT A 2.80 5.80 2.50 2.90
MOTOR OUTPUT W 375 X 2 360 X 2 1500 1500
POLES 6 4 4 4
MATERIAL COPPER
TUBE
DIAMETER mm 7
MATERIAL ALUMINIUM
COIL
FACE AREA m2 0.50 0.60 0.94 0.94
FIN
ROW 3
FIN PER INCH 18
TYPE R15 SYNTHETIC
LENGTH X WIDTH X
AIR QUALITY FILTER mm 437 X 618 X 46 637 X 685 X 46
THICKNESS
QUANTITY pc 2
CASING COLOUR IVORY WHITE
AIR FLOW CFM 4400 6400 6900 10400
SOUND PRESSURE LEVEL dBA 69 65 65 70
UNIT DIMENSION HEIGHT X WIDTH X DEPTH mm 929 X 1235 X 496 1067 X 880 X 880 1067 X 980 X 980 1166 X 980 X 980
PACKING DIMENSION HEIGHT X WIDTH X DEPTH mm 1085 X 1385 X 684 1231 X 1030 X 1058 1231 X 1130 X 1158 1321 X 1130 X 1158
UNIT WEIGHT kg 111 135 157 177
TYPE BRAZED
PIPE
LIQUID mm / in. 12.70 / ½ 12.70 / ½ 12.70 / ½ 15.88 / ⅝
CONNECTION SIZE
GAS mm / in. 22.23 / ⅞ 25.40 / 1 28.58 / 1⅛ 34.92 / 1 ⅜
TYPE PROPELLER
FAN
DRIVE DIRECT
TYPE INDUCTION
INDEX OF PROTECTION (IP) IP55
OUTDOOR UNIT
ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151 (NON-DUCTED UNIT) OR ISO 13253 (DUCTED UNIT).
COOLING
INDOOR: 27°C DB/ 19°C WB
OUTDOOR: 35°C DB
39
Engineering & Physical Data
ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151 (NON-DUCTED UNIT) OR ISO 13253 (DUCTED UNIT).
COOLING
INDOOR: 27°C DB/ 19°C WB
OUTDOOR: 35°C DB
40
Engineering & Physical Data
ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151 (NON-DUCTED UNIT) OR ISO 13253 (DUCTED UNIT).
COOLING
INDOOR: 27°C DB/ 19°C WB
OUTDOOR: 35°C DB
41
Engineering & Physical Data
ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151 (NON-DUCTED UNIT) OR ISO 13253 (DUCTED UNIT).
COOLING
INDOOR: 27°C DB/ 19°C WB
OUTDOOR: 35°C DB
42
Performance Data
Performance Data
Calculation Steps
Interpolation method can be used to get the total Solution:
cooling capacity, TC and sensible cooling capacity, Based on the Performance Table,
SC and power input, PI at those temperatures which
1. Refer to the Indoor DB column,
are not stated out in the table. Extrapolation method
- 25°C is located between 24°C & 27°C
is not allowed to be used.
for 16°C WB.
Example: - 25°C is located between 24°C & 27°C
for 19°C WB.
Indoor Condition: 25°C DB, 17°C WB - Thus, Interpolation needs to be applied.
Outdoor Condition: 37°C DB
Fan Speed: High (3000 CFM) 2. Refer to the Indoor WB column,
- 17°C is located between 16°C & 19°C
for 25°C DB.
- Thus, Interpolation needs to be applied.
3. Refer to the Outdoor DB column,
- 37°C is located between 35°C & 40°C.
- Thus, Interpolation needs to be applied.
Details of Calculation:
1st Step: By Interpolation Method
To obtain the TC, SC & PI for 25°C – 24°C x1 – 26.67kW
⇒ =
27°C – 24°C 27.44kW – 26.67kW
(a) Indoor Condition: 25°C DB, 16°C WB
Outdoor Condition: 35°C DB ⇒ x1 = 26.93kW
Outdoor temperature Similarly,
EWB EDB 35°C
y1 = 24.04kW
TC SC PI
z1 = 9.85kW
43
Performance Data
Repeat the same process for (c) & (d) in 1st Step
3rd Step:
To obtain the TC, SC & PI for
(a) Indoor Condition: 25°C DB, 17°C WB
Outdoor Condition: 37°C DB
Outdoor temperature
EWB EDB 35°C 37°C 40°C
TC SC PI TC SC PI TC SC PI
44
Performance Data
Performance Tables
Notes:
1. Ratings shown are gross capacities which do not include a deduction for indoor fan motor heat.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
45
Performance Data
Notes:
1. Ratings shown are gross capacities which do not include a deduction for indoor fan motor heat.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
46
Performance Data
Notes:
1. Ratings shown are gross capacities which do not include a deduction for indoor fan motor heat.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
47
Performance Data
Notes:
1. Ratings shown are gross capacities which do not include a deduction for indoor fan motor heat.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
48
Performance Data
Notes:
1. Ratings shown are gross capacities which do not include a deduction for indoor fan motor heat.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
49
Performance Data
Notes:
1. Ratings shown are gross capacities which do not include a deduction for indoor fan motor heat.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
50
Performance Data
Remark:
AFR: Air flow rate (CFM)
EWB: Entering Wet Bulb Temp. (°C)
EDB: Entering Dry Bulb Temp. (°C)
TC: Total Cooling Capacity (kW)
SC: Sensible Cooling Capacity (kW)
PI: Power Input (kW)
Notes:
1. Ratings shown are gross capacities which do not include a deduction for indoor fan motor heat.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
51
Performance Data
Remark:
AFR: Air flow rate (CFM)
EWB: Entering Wet Bulb Temp. (°C)
EDB: Entering Dry Bulb Temp. (°C)
TC: Total Cooling Capacity (kW)
SC: Sensible Cooling Capacity (kW)
PI: Power Input (kW)
Notes:
1. Ratings shown are gross capacities which do not include a deduction for indoor fan motor heat.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
52
Performance Data
Remark:
AFR: Air flow rate (CFM)
EWB: Entering Wet Bulb Temp. (°C)
EDB: Entering Dry Bulb Temp. (°C)
TC: Total Cooling Capacity (kW)
SC: Sensible Cooling Capacity (kW)
PI: Power Input (kW)
Notes:
1. Ratings shown are gross capacities which do not include a deduction for indoor fan motor heat.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
53
Performance Data
Remark:
AFR: Air flow rate (CFM)
EWB: Entering Wet Bulb Temp. (°C)
EDB: Entering Dry Bulb Temp. (°C)
TC: Total Cooling Capacity (kW)
SC: Sensible Cooling Capacity (kW)
PI: Power Input (kW)
Notes:
1. Ratings shown are gross capacities which do not include a deduction for indoor fan motor heat.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
54
Performance Data
Remark:
AFR: Air flow rate (CFM)
EWB: Entering Wet Bulb Temp. (°C)
EDB: Entering Dry Bulb Temp. (°C)
TC: Total Cooling / Heating Capacity (kW)
SC: Sensible Cooling / Heating Capacity (kW)
PI: Power Input (kW)
Notes:
1. Ratings shown are gross capacities which do not include a deduction for indoor fan motor heat.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
55
Performance Data
Remark:
AFR: Air flow rate (CFM)
EWB: Entering Wet Bulb Temp. (°C)
EDB: Entering Dry Bulb Temp. (°C)
TC: Total Cooling / Heating Capacity (kW)
SC: Sensible Cooling / Heating Capacity (kW)
PI: Power Input (kW)
Notes:
1. Ratings shown are gross capacities which do not include a deduction for indoor fan motor heat.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
56
Performance Data
Remark:
AFR: Air flow rate (CFM)
EWB: Entering Wet Bulb Temp. (°C)
EDB: Entering Dry Bulb Temp. (°C)
TC: Total Cooling / Heating Capacity (kW)
SC: Sensible Cooling / Heating Capacity (kW)
PI: Power Input (kW)
Notes:
1. Ratings shown are gross capacities which do not include a deduction for indoor fan motor heat.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
57
Outlines & Dimensions
Model: FDN80/100HV1
FOR ILLUSTRATIVE PURPOSES ONLY
TOP
FRONT RIGHT
Note: Dimension in mm
Model / Dimension A B C D E F G H I J
80 / 100 1502 792 553 1402 605 1462 394 298 38 876
Model / Dimension K L M N O P Q R S T
80 / 100 263 80 264 209 164 91 1242 110 50 20
Model / Dimension U V W X Y Z AA BB CC DD
80 / 100 55 127 60 443 80 30 50 25 121 82
Model / Dimension EE FF GG
80 / 100 200 15 51
58
Outlines & Dimensions
Model: FDN125/150HY1
FOR ILLUSTRATIVE PURPOSES ONLY
TOP
FRONT RIGHT
Note: Dimension in mm
Model / Dimension A B C D E F G H I J
125 / 150 1640 1040 776 1540 850 1600 754 408 38 474
Model / Dimension K L M N O P Q R S T
125 / 150 533 125 259 392 220 147 1377 118 45 20
Model / Dimension U V W X Y Z AA BB CC DD
125 / 150 86 130 60 646 90 39 52 60 24 183
Model / Dimension EE FF GG
125 / 150 200 35 61
59
Outlines & Dimensions
Model: 2FDN200HY1
FOR ILLUSTRATIVE PURPOSES ONLY
E A E
F B H
TOP
I
FRONT RIGHT
J
I
G C G
D
V
W X Y
K L K AG AC AE Z
AD
U
T Q
N
AF
R
AA
O
T
S
P
AB
U
Note: Dimension in mm
Model / Dimension A B C D E F G H I J
200 1794 1624 1854 1894 50 53 20 117 48 755
Model / Dimension K L M N O P Q R S T
200 660 474 885 220 408 257 147 256 282 100
Model / Dimension U V W X Y Z AA AB AC AD
200 35 1040 60 850 130 202 747 103 30 110
Model / Dimension AE AF AG
200 490 350 98
60
Outlines & Dimensions
Model: 2FGN250/300HY1
FOR ILLUSTRATIVE PURPOSES ONLY
J A J
K B I
H
TOP
FRONT RIGHT
G
L C L W
H
D X S
E F E ZN ZA ZB T
ZJ ZL ZE
ZA
ZK
ZC
Q
ZG
ZI
ZM
O
ZH
M
Z
Y
ZG
P
ZF
R N R U
ZC
ZD
V
Note: Dimension in mm
Model / Dimension A B C D E F G H I J K
250 1766 1636 1826 1866 603 560 974 48 95 50 35
300 1766 1636 1826 1866 603 560 974 48 95 50 35
Model / Dimension L M N O P Q R S T U V
250 20 1291 620 542 444 245 573 130 527 129 73
300 20 1291 620 542 444 245 573 130 527 129 73
Model / Dimension W X Y Z ZA ZB ZC ZD ZE ZF ZG
250 1199 1069 1196 1073 60 482 35 123 254 328 100
300 1199 1069 1196 1073 60 482 35 123 254 323 120
Model / Dimension ZH ZI ZJ ZK ZL ZM ZN
250 446 257 115 95 490 351 97
300 426 242 115 95 490 351 97
61
Outlines & Dimensions
Model: 3FGN300HY1
FOR ILLUSTRATIVE PURPOSES ONLY
J A J
K B I
TOP
H
FRONT RIGHT
G
L C L X
H
D Y ZF
ZB ZD ZE
E F E ZN ZJ ZL ZG
ZB
ZK
K
Q
W
T
ZM
V
O
M
ZA
T
Z
U
T
P
S
R N R ZH
ZC
K
ZI
Note: Dimension in mm
Model / Dimension A B C D E F G H I J
300 1766 1636 1826 1866 603 560 974 48 95 50
Model / Dimension K L M N O P Q R S T
300 35 20 1291 620 452 444 245 573 187 80
Model / Dimension U V W X Y Z ZA ZB ZC ZD
300 279 275 250 1199 1069 1196 1073 60 123 482
Model / Dimension ZE ZF ZG ZH ZI ZJ ZK ZL ZM ZN
300 527 130 272 129 73 115 95 490 351 97
62
Outlines & Dimensions
Model: 3FGN350/450HY1
FOR ILLUSTRATIVE PURPOSES ONLY
J A J
K B I
TOP
H
FRONT RIGHT
G
L C L
H
D W
X
E F E ZA ZB T S
ZO
ZK ZM ZE
ZA
ZL
ZC
ZJ
Q
ZN
ZG ZG
ZI
Z
M
O
ZH
ZG
ZF
P
ZD
R N
V
U
ZC
Note: Dimension in mm
Model / Dimension A B C D E F G H I J K
350 2022 1852 2082 2122 731 560 974 48 115 50 55
450 2174 2004 2234 2274 740 694 1240 48 115 50 55
Model / Dimension L M N O P Q R S T U V
350 20 1546 620 542 479 465 701 130 527 129 38
450 20 1546 754 758 446 326 710 130 578 129 38
Model / Dimension W X Y Z ZA ZB ZC ZD ZE ZF ZG
350 1199 1069 1451 1326 60 482 35 90 188 344 80
450 1466 1336 1451 1326 60 698 35 90 198 270 120
Model / Dimension ZH ZI ZJ ZK ZL ZM ZN ZO
350 315 414 118 114 95 490 351 97
450 300 300 221 114 95 490 351 97
63
Outlines & Dimensions
Model: 4FGN400/500HY1
FOR ILLUSTRATIVE PURPOSES ONLY
K A K
N B O
P
TOP
M
FRONT RIGHT
G
L C L
P
H
D Z I J ZB
E F E ZJ ZF ZH ZC
ZG
Z
Y
Q S Q S Q T QU
ZI
W
X
V
ZA
ZE
ZD
R
Y
Note: Dimension in mm
Model / Dimension A B C D E F G H I J K
400 2022 1852 2082 2122 731 560 1199 1069 482 527 50
500 2174 2004 2234 2274 740 694 1466 1336 698 578 50
Model / Dimension L M N O P Q R S T U V
400 20 1240 55 115 48 80 37 256 256 267 1546
500 20 1240 55 115 48 80 101 256 256 262 1546
Model / Dimension W X Y Z ZA ZB ZC ZD ZE ZF ZG
400 1451 1326 35 60 129 130 232 38 90 114 95
500 1451 1326 35 60 129 130 264 38 90 114 90
Model / Dimension ZH ZI ZJ
400 490 351 97
500 490 351 97
64
Outlines & Dimensions
Model: 4FGN600HY1
FOR ILLUSTRATIVE PURPOSES ONLY
G D G
Z E I
J
H
H TOP
F
FRONT RIGHT
J
R
K U S T V
M L N ZH ZF
W
O
P
ZB ZA
ZJ ZG
ZC
ZB
ZI
ZD
B
C
A
ZB
ZD
ZB
ZE
X
Y
P
Note: Dimension in mm
Model / Dimension A B C D E F G H I J
600 1883 1978 1758 2234 2004 1680 20 50 115 48
Model / Dimension K L M N O P Q R S T
600 2174 873 451 851 60 35 1905 1775 939 736
Model / Dimension U V W X Y Z ZA ZB ZC ZD
600 100 130 212 129 90 55 146 120 342 300
Model / Dimension ZE ZF ZG ZH ZI ZJ
600 316 345 540 490 365 95
65
Outlines & Dimensions
Outdoor Unit
Model: RN80HY1
FOR ILLUSTRATIVE PURPOSES ONLY
G F G
TOP
H
LEFT FRONT
E
I
D A
M
B
KL
C N J
Note: Dimension in mm
Model / Dimension A B C D E F G H I J K L M N
80 1235 929 568 496 523 869 183 20 25 130 85 99 89 40
66
Outlines & Dimensions
Model: RCN100/125/150HY1
FOR ILLUSTRATIVE PURPOSES ONLY
I
TOP
F
LEFT FRONT
I
E
C D
H
M
B
K L
J A
Note: Dimension in mm
Model / Dimension A B C D E F G H I J K L M
100 930 1067 880 880 902 569 1006 61 150 80 180 200 81
125 1030 1067 980 980 1002 669 1006 61 150 80 165 200 81
150 1030 1166 980 980 1002 669 1096 70 150 80 200 200 81
67
Wiring Diagrams
Wiring Diagrams
Cooling Only
FDN100HV1 – RCN100HY1
FDN80HV1 – RN80HY1
68
Cooling Only
FDN125HY1 – RCN125HY1
FDN150HY1 – RCN150HY1
Wiring Diagrams
69
70
Wiring Diagrams
Cooling Only
2FGN250HY1 - 2x RCN125HY1
2FGN300HY1 - 2x RCN150HY1
3FGN300HY1 - 3x RCN100HY1
4FGN400HY1 - 4x RCN100HY1
4FGN450HY1 - 3x RCN150HY1
4FGN500HY1 - 4x RCN125HY1
4FGN600HY1 - 4x RCN150HY1
Service & Maintenance
Note: Avoid direct contact of any coil treatment material on the plastic part. This may
cause plastic part to deform as a result of chemical reaction.
When the compressor is to be stopped for a long time, the crankcase heater should be
energized for at least 6 hours before start of operation.
Do not charge OXYGEN, ACETYLENE OR OTHER FLAMMABLE and poisonous gases into
the refrigeration cycle when performing a leakage test or an airtight test. These types of gases
are extremely dangerous, because explosion can occur.
It is recommended that nitrogen or refrigerant be charged for these types of tests.
The air conditioner must not re-start within 3 minutes after shutdown. (These models are equipped with a
crankcase heater with the compressor).
3 minutes
SHUTDOWN OPERATION
Make sure the air conditioner is properly grounded by checking the ground terminal.
GROUND
71
Service & Maintenance
MAINTENANCE
For superb performance and lasting durability, please do not forget to conduct proper and regular
maintenance.
HEAT
EXCHANGER
HEAT
EXCHANGER
72
Troubleshooting
Troubleshooting
When a malfunction of the air conditioner unit is detected, immediately switch off the main power supply
before proceeding with the following troubleshooting procedures.
The following are common fault conditions and simple troubleshooting tips. If any other fault conditions which
are not listed occur, contact your nearest local dealer. DO NOT attempt to troubleshoot the unit by yourself.
73
Troubleshooting
Error Code
Wired Handset : BRC51A62/64
When the system is on and an error occurs, the seven segments LED will blink an error code.
Each error code blinking represents different message as below:
Error Seven Segments
Room Sensor missing / Short E1 blinking
Indoor coil sensor missing / Short E2 blinking
Outdoor coil sensor missing / Short E3 blinking
Compressor overload E4 blinking
Outdoor abnormal compressor overload trip or gas leak E5 blinking
Outdoor coil sensor exist (MS Model) E6 blinking
Hardware error (Tact switch pin short) E7 blinking
Indoor fan feedback error E7 blinking
EEPROM error EE blinking
74
Troubleshooting
Phase Sequencer
The unit with Scroll Compressor can only rotate in one direction. For this reason, a protective device (phase
protector) is fitted to prevent incorrect wiring of the electrical phases. When the three phases are not
connected correctly, the phase protector operates, and the unit will not start.
This device is located in the control box of the outdoor unit.
The following table shows the LED indicator light for phase protector under normal operation and fault
conditions.
Normal operation -
Reverse phase Switch off the unit. Check the 3
missing (local) phase wiring.
R (main power) Switch off the unit. Check the 3
phase missing (local) phase wiring.
R phase missing Switch off the unit. Check the 3
(export) phase wiring.
Switch off the unit. Check the 3
T phase missing
phase wiring.
Switch off the unit. Check the 3
S phase missing
phase wiring.
Switch off the unit. Check the 3
Reverse phase
phase wiring.
High discharge temperature. Check
Overheat
the refrigerant system.
High discharge temperature. Check
High pressure
the refrigerant system.
Low discharge temperature. Check
Low pressure
the refrigerant system.
Discharge sensor
Switch off the unit. Plug in sensor.
missing
Notes:
1. The relay will not cut off if sensor missing fault happened.
2. All errors can only be recovered by manual reset.
75