DESIGN CALCULATION AND DRAWINGS FOR PROPOSED C60 SHORING SUPPORT

FOR SLAB AND BEAM CASTING FOR THE LAKE CITY PHASE 2

H 伊 No: 016 - 233 0837

J j 飞 I Sf ,, I I
FORMALLY KNOWN AS KAR CONSULTANTS SDN BHD 8121

Suite 904, 9th Floor Wisma Hangsam,

No.1, Jalan Hang Lekir, 50000 Kuala lumpur
Tel : +603 - 2070 0861, Fax :+603 - 2031
8858
Email: karconsult@gmail. com I rukma90@gmail .com

FOR

WONG WAI SCAFFOLDING SDN BHD

LOT 1782, JALAN KUALA GARING TERNAKAN A YAM,
SUNGAI BAκAU, 48000 RAWANG, SELANGOR
TEL: 03-60928198 & FAKS: 03-60932889
EMAIL: steve@wongwaiscaffolding.com .my "'

DESIGNED Bγ ：
MRS RUBEN/
APPROV ED Bγ ：
Ir RUKMANGA THAN
κA

PROJECT REF :3532 REV 1

DATE: 2 丘 9.2023

• IMPORTANT NOTE:

This report is prepared solely for this project only. It cannot be used for any other projects or sites. The endorsing Professional
Engineer 's (PE) written consent is a must for repeat use for this project or elsewhere. Repeat use charges will apply.
Unauthorised usage of this report either fully or partly is illegal and chargeble in court.
DESIGN CALCULATION AND DRAWINGS FOR PROPOSED C60 SHORING
SUPPORT FOR SLAB AND BEAM CASTING FOR THE LAKE CITY PHASE 2

PROJECT REF : 3532 REV 1

DATE : 25.9.2023

1.0 INTRODUCTION

The task is to design scaffolding structure as falsework for the above

mentioned project . The erection and dismantling of the sca 宵 ／ding
shall conform to BS EN12810. 881281 丁. BS EN74.BS 5973 and 881139.

2.1 CONCRETE FLOOR SLAB SUPPORT

The slab thickness is 175mm.The slab and its formwork is to be supported

by BS Tubular p 伊 es and fittings materials .The form work consists of
12mm thick plywood main and secondary bearers.

2.2 AN ESTIMATION OF SELF WEIGHT FOR FALSEWORK

The self weight is estimated based on all the components utilised in

erecting the platform .The scafolding is arranged with vertical members
at 2m clc for slab and 1m clc for beam. Hence load within one bay is considered.

This self weight estimation is adopted for slab and beam situations.
Area coverred by one standard is considered.

2.1.1. SCAFFOLDING STRUCTURE SELF WEIGHT CALCULATION

TABLE1

Description Length Nos Unit Weight Levels Weight

(m) (kq/m) (Nos) 一（kq)
Crab basic standard C60 2.3 1 2.3 5.3
Crab standard C60 9.4 6 9.4 530.2
Crab Ledqer C60 3.28 6 3.28 64.6
Crab diagonal brace C60 2 3.5 3 3.5 73.5
Crab U-Head C60/600 1 1 g 9.0
Total weiqht (kq) 682.5
A
Weight of scaffolding transferred to one standards = 缸〉
8d g N
U
R
U un
Equivalent load PER STANDARD = 2
d
N
4 6
Add in 1.65 load factor ，’ KK K
，
Page 1
2.2 CONCRETE FLOOR SLAB SUPPORT

200mm c/c
175mm thk
concrete 12mmplywood
slab

画 ιT←斗 「 『T"
I .；：
r-
年. ••••
． ·· ·

Member A :
100 x 50 x 2000
3mm
RHS

U-Bracket

2000

2000mm
2000mm 2000mm

DIA 1 :TYPICAL SLAB SUPPORT

200mm 12mm plywood

U-Bracket 100 xSOx 3mm

RHS member B

100 x 50 x 3mm
阿1ember A
2000mm

area to be
considered for 2000mm
load
calculation
200mm x 2000mm

DIA 2 : TYPICAL WORM EYE VIEW OF SLAB

SUPPORT
Page 2
3.0 MEMBER CHECKING

The following are proposed for the formwork construction

Member A 100 x 50 x 3 mm thk RHS based on BS 5950

@ 200 c/c
Member B 100 x 50 x 3 mm RHS

Plywood thickness 12 mm

Allowable bending stress in 9.6 Nlmm2

12mm plywood

3.1 CHECKING 12 mm PLYWOOD CAPACITY

3.1.1 BENDING CAPACITY

12mm
Plywood
2000mm

Member A (100 x 50mm x 3mm thk RHS)

DIA 3
I lOOmm I

Pressure of concrete on plywood = 175mm thk x 25 KN!m 3

= 4.375 KN!m2

Service load (BS 5975 REQUIREMENT 0.75 KN/m2

)
－
Form work load
1.2 KN/m2
=
1.5 KN/m2
Live load
－
Total load
7.825 KN/m2
－
Multiply
load 臼 ctor 1.6 12.9 KN!m2
of 5

Consider for length 2000mm ,the UDL = 12.9 x 2m = 25.BKN!m

25.BKN/m
1. -1'
｜、200 mm 'I DIA 4

For ease of calculation adopting simply support conditions :-

Maximum moment in the middle Mmax 25.8 x 0.2 2

8
Page 3
 2000 mm
12 mm DIA 5

Supporting section modulus Zxx = 2000 x 122

6

= 48000 mm3

Maximum bending stress 0.13 x10 exp

on the plywood － 6 48000

< 9.6 N/mm2

－2.7
3.2 : 100 x 50 x 3mm Member A (FOR SLAB ARRANGEMENTS )

Length 2000mm.Area covered 200mm x 2000mm

r·

2000mm
Member B

DIA 6

Weight of concrete = 200mm x 175mm thk x 25 κN/m 3 = 0.875 κNim

Service load 0.75 KN/m2 ==> = 0.75 x 0.2 = 0.15 KN/m
(BS 5975 REQUIREMENT )

Form work load = 1.2 KN/m2 ==> 1.2 x 0.2 = 0.24 KN/m

Live load 1.5 KN/m 2 ====> 1.5 x 0.2 0.3 KN/m

－
Total load 1.565 KN/m
－
Add in load factor of 1.65 ===> 2.6 κNim
Maximum moment ,M = W L 2 I 8

W － 2.6 KN/m
L "
M缸 2000 mm
－
－
C U o－
1.29 KNm
14400 mm3

Stress in 100 x 50 x 3mm = 89.7 N/mm2 < 275 N/mm2

(permissible /allowable RHS stress ) Bending capacity OK

Page 4
3.3 : SHEAR CHECKING of Member A

Maximum Shear force Fν 2.6 x 2 12 = 2.6 KN

Shear capacity of the SHS = Pv = 0.6 py A = 0.6 x 275 x 840.8= 138KN

py = 275 Nlmm2 and A= crosectional area of RHS(from steel table) = 840.8mm 2

The maximum shear force is very much lower than the shear capacity OK

3.4 : DEFLECTIONS of Member A

Deflection = 5 FL 3 /384

El
Force，严＝2.6 x 2= 5.2 κN
Span, L = 2000 mm
E= 210000 Nlmm 2
Inertia ,I = 1060000 mm4

Solving this deflection, 2.4 mm

－
Allowable deflection = I I 200 ===> 20001200 =

1Omm The estimated deflection is less than the

allowable
member A limit.OK
(200mm r;lc) U-Bracket thic ρ ／ ywo

100 x 50 x 3mm 12mm

175mm
RHS od

2000mm 2000mm 2000mm

DIA 7 Scaffolding for typical slab support

3.5 MEMBER B (FOR SLAB SUPPORT ARRANGEMENTS )

arrangemnt
2.6KN/m x 2 = 5.2KN per point 200mm based on
clc ’ approximation
100x 50 x 3mm

门 nn at 20 伽 m 的
『 ＝飞 ｜ l member B:Proposed
写"9 ' 100 X 50 X 3mm

2m 一一→m
Rb=26KN
Ra=26KN
Dia 8

Ra 26 KN
－
Max moment = M = (2.6x 10)x 22 I 8

= 13KNm

Section Modulus for Member 1OOmm x 50mm X 3mm calculated as

:- use double RHS

b= 50, d = 1OOmm ==>
Section modulus Z = 14400 mm3

Using 5 nos of Member 100 mm x 50 mm X 3mm RHS

Stress in SHS = MIZ = 13KNm I 5X14400= 181.0

< 275 Nlmm2 .this is ok
Allowable stress in one SHS is 275 Nlmm2
use 5 nos of 100 x 50 x 3mm

Page 6
3.6 : SHEAR CHECKING of Member B

Maximum Shear force Fv 26KN

PY = 275 N/mm 2

A = Sectional area of 100X 75 X 5 mm thk RHS 1586 mm 2

=
This is equivalent to 840.8mm2 (from steel table)

Shear capacity of the RHS = Pv = 0.6 py A = 0.6 x 275 x 1586 =

261KN The maximum shear force is very much lower than the shear

capacity

3.7 : DEFLECTIONS of Member B

Load = F = 26KN I 5= 5.2 KN

Deflection = 5 FL3 1384 日

Force F
L 5.2 κN
Span ＝
＝ 2000 mm
＝＝
’ 210000 Nlmm 2
Inertia 1060000 mm4
l

Solving this deflection = 2.4 mm

Allowable deflection = I I 200 ===> 20001200 = 1Omm

。
The estimated deflection is less than the allowable limit.

κ
4.0 BEAM SUPPORT

For entire beam support from small to the biggest size beam ,the supporting system
is given 的 table 1 and 2 (attached herewith )
The diagram of typical beam support is shown in the attached dwgs.

Beams of
vanous sizes

Member s
Brackets
var， us

DIA 9
TYPICAL SECTION OF BEAM SUPPORT ARRANGEMENT

Page 7
4.1. LOAD PER LEG OF BEAM SUPPORT
Refering to table 2 column 10 the heaviest beam is

Total maximum factored load 29.60 KN

－
Scaffolding self load (Item 2.O A) = 0.07 KN
TOTAL 29.67 κN
Number of minimum legs provided= 2 Nos
Hence load per 14.8 KN
leg

The allowable vertical axial capacity of the standards (1.0 m lift height) is 79.9 KN
Hence load per leg = 14.BKN < Allowable load = 79.9KN.

5.0 LOAD PER LEG OF SLAB SUPPORT

Total maximum factored load = 5.20 N N

N
Scaffolding self load (Item 2.0 A) = 0.07
ω
N K
TOTAL 5.27 K K
N K
Number of minimum legs provided= 1
Hence load per leg = 5.3

The allowable vertical axial capacity of the standards (2.0 m lift height) is 48.8 KN
Hence load per leg = 26. 1KN < Allowable load = 48.BKN.

6.0 DRAWINGS
r
RSCIWWSB/ LAKECIT Y2/3532/001
RSCIWWSB/ LAKECITY2/3532/002
RSCIWWSBILAKE
CITY2/3532/003
Page 8