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Assessment of the Quality of Air Filtration Functionality in Existing Air


Handling Units

Conference Paper · April 2023

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EXPRES 2023
ISBN: 978—86—919769--7--2

ASSESSMENT OF THE QUALITY OF AIR FILTRATION


FUNCTIONALITY IN EXISTING AIR HANDLING UNITS

Zuzana STRAKOVÁ 1a, Vladimír ŠOLTÉS 2b


Viktória ÁLLÓOVÁ 1c, Tomáš STRENK 1d, Pavol ŠTEFANIČ 1e
1 Departmentof Building Services, Faculty of Civil Engineering
Slovak University of Technology in Bratislava
Radlinského 11, 810 05 Bratislava, Slovakia
2 DAIKIN Airconditioning Central Europe – Slovakia, Ltd.

Galvaniho 15/C, 821 04 Bratislava, Slovakia


a
E-mail: zuzana.strakova@stuba.sk; b soltes.v@daikin.sk
c
viktoria.alloova@stuba.sk; d tomas.strenk@stuba.sk; e pavol.stefanic@stuba.sk

Air filtration and maintaining healthy indoor air quality (IAQ) levels are just a few of the many different operational functions that
operating companies are responsible for. Sometimes, due to delayed maintenance and some filtration decisions, the significant impact
that choosing the right HVAC filtration has on air quality and operational efficiency is often overlooked. By analysing the energy
costs of air filtration, building management can make decisions leading to the use of an optimal filtration system that saves money
and time.

Keywords: Air filtration, Indoor air quality, Energy efficiency of operation, Air handling unit, Energy consumption

1. Introduction 2. Modern buildings bring a modern illness

There are effective solutions in the form of air Sick Building Syndrome (SBS) is now a common
filters to clean the air and protect people. Every day, a term for headaches, eye and nasal irritation, fatigue, and
person consumes 1 kilogram of food, drinks 2 litres of other symptoms that may be associated with time spent
liquids, but inhales up to 25 kilogrammes of air. inside a building or room. This syndrome is
Therefore, it is important to know not only what we demonstrable - hygienists have been warning about
consume, but also what air we breathe. Since we spend symptoms similar to a cold for a long time. According to
approximately 90 % of our time indoors, its quality is their conclusions, it should be more accurately called
very important for our well-being and health [1, 2, 9]. Building Related Illness (BRI), the origin of which can
In the 1970s, global energy use became a political be traced to a specific building or room [7, 11].
and economic issue due to the energy crises of the time. The syndrome of sick buildings is typical for
These brought about an increase in the price of heating modern buildings, it rarely occurs even in old buildings.
and cooling in buildings, subsequently there were also Research shows that an optimal environment without the
changes in building constructions. Many buildings have occurrence of SBS syndrome is formed by the optimal
received quality insulation, moisture barriers, and new, level of individual components of the environmental
tighter windows and doors. New methods of building microclimate: heat, humidity, odour, toxic, aerosol,
construction have been developed to reduce heat through microbial, ionisation, electrostatic, electromagnetic,
walls and windows, as well as to reduce the volume of acoustic, and psychological. According to a survey
infiltration or air exchange through walls, windows, and conducted by the trade unions of banks and insurance
doors. All of this resulted in the accumulation of companies in Germany [12, 13] - the German Trade
pollutants and moisture inside the buildings. The Union, Bank and Insurances, HBV - almost a third of the
previously health-friendly environment has thus become employees in the interior of the buildings complained
a topic that needs to be addressed [14]. about the thermal and humid microclimate, another
ASSESSMENT OF THE QUALITY OF AIR FILTRATION FUNCTIONALITY
IN EXISTING AIR HANDLING UNITS

13.5 % about noise, 10.6 % for lighting, 10.2 % for factors: design, material, and filtration technology. As a
cigarette smoke and 9.9 % for cramped space. This result of the amount of energy consumed to pass air
means that the environment contributes more than 70 % through the filter throughout its lifetime, the costs of
to the feeling of discomfort at work. People worry the operating the filter are often four to five times higher
least about overtime, their superiors, and colleagues. than its purchase price. For easier orientation when
The HBV survey confirmed the INFRATEST - choosing the most energy-efficient solution, the
ENQUIRY test published by the Association of Eurovent organization has therefore established an
Ecological Research Institutes (AGOeF) [14]. efficiency certification programme, thanks to which all
Significantly more complaints related to air-conditioned Eurovent member countries will mark filters with a label
rooms. Respondents complained of fear of the cold, with its energy efficiency from 2012.
irritation of mucous membranes, general irritability,
headaches, fatigue, rheumatism, loss of concentration, 3.2 The quality filter matters
and feeling numb. In rooms without air conditioning, the
number of complaints dropped significantly [3, 4]. High quality filters capture 65 to 95 % of the
particles that try to enter the building through the
3. Air filtration filtration system, and maintain high efficiency
throughout their lifetime. The situation is different with
The difference between fresh and clean air is large. cheap synthetic filters: when they are new, they capture
Fresh air forms oxygen and is temporary. Clean air does particles because of electrostatic bonding and are highly
not contain particles or emissions. According to the efficient. However, this initial performance of the filter
World Health Organisation (WHO), air pollution kills decreases with the loss of electrostatic charge until the
around two million people every year. Outdoor filter finally completely loses its ability to capture
pollution entering buildings through windows or filter particles and then slowly releases them into the internal
systems can easily contribute to indoor air pollution. environment. In addition to particles that penetrate into
According to the WHO, ultrafine particles that penetrate indoor spaces from the outside through poor-quality
filter systems can have a negative impact on the filtration, fine and ultrafine particles and fumes from
cardiovascular system and weaken lung and respiratory copying, fireplaces, candles, air fresheners, textiles,
functions in children and the elderly. There are effective furniture, paints, and cleaning agents can also contribute
solutions in the form of air filters to clean the air and to indoor pollution. Effective air filters capture even
protect people. Scientific surveys in Scandinavia, for ultrafine particles with a diameter of 2.5 μm and smaller.
example, have shown that the performance of school In addition, low-energy air filters require less energy to
increased by 15 % with a better indoor air quality. In clean the air, therefore, providing good indoor air quality
some cases, internal sources of pollution can play a at lower costs for the building operator. Some companies
decisive role - these include, for example, human are already putting emphasis on ecological aspects, for
activity, interior fittings, and equipment - but in highly example, minimizing the waste generated during the
polluted areas (for example, large urban disposal of used filters [10, 15].
agglomerations), pollution from the outdoor To achieve better indoor air quality, it is necessary
environment is a major load [5, 6]. to ensure sufficient air exchange through ventilation.
Despite all efforts to limit the formation of pollutants,
3.1 Energy consumption of an air filtration the air in a closed space is always polluted in a certain
way and, therefore, ventilation is a fundamental element
The filter itself does not consume any energy – no to achieve the desired indoor air quality. At the same
electricity is required for its operation. However, it is an time, however, it is necessary to be interested in the state
important part of ventilation systems, which can of filtration at the relevant entities - be it employers,
consume up to a third of the energy for building operators, owners, or building managers.
operation. In western countries, the operation of
buildings accounts for approximately 40 % of total 4. Experimental measurement
energy consumption. According to a report from the
Fraunhofer Institute, fans in Europe consume 4.1 Aim of measurement
approximately 200 TWh annually. It is estimated that
about 15 % of this is connected to air filtration (i.e., The aim of the measurement was to assess the
30 TWh). Improving the energy efficiency of air filters current state, test the recommended new filters, and
by 10 % would thus bring a saving of 3 TWh, which assess their suitability for further use. These steps were
represents 1.8 million tons of CO2 emissions, i.e., a value to lead to:
corresponding to the production of 600,000 cars [8]. 1. increasing the level of indoor air quality (IAQ):
Air filters create resistance to air flow in the air Indoor air quality (IAQ) is a term that describes the
handling system, which more energy must be supplied to quality of air in your building that the building's
the air. The pressure loss of the filter depends on several occupants breathe every day. Indoor air pollution levels
ASSESSMENT OF THE QUALITY OF AIR FILTRATION FUNCTIONALITY
IN EXISTING AIR HANDLING UNITS

can be up to five times higher than outdoor levels and We did not change any filters in air handling unit No. 1
people spend more than 90 % of their time indoors. (AHU1), see Fig. 2. However, we installed some solid
2. improving energy savings by reducing the pressure particles and a sensor of the pressure loss generated at
drop in the filters during the exchange period. Our 2nd stage of filtration (2°) - that is, at the level that is
intention is to use our knowledge and products to help decisive for the resulting air quality and for assessing the
you protect your environment, reduce your labour energy demand of the filtration.
investment and lower your overall air filtration costs. In
other words, we invest time to help your business
improve, not just sell a product.

4.2 Measurement location

Two almost identical air handling units are installed


on the high-rise building (Fig. 1), which together ensure Fig. 3. Fresh air quality Fig. 4. Sensor of the quality
the supply of fresh air to the office premises and at the sensor directed from the air of air extracted from offices
same time extract waste air and discharge it to the handling unit to the offices (downstream sensor before
exterior. All air supplied is fresh, that is outdoo air. (upstream sensor after 2° filtration and release to the
filtration) exterior)

The data from the downstream senzor (Fig. 4) was


generally valid as information on the average air quality
in offices. The following sensors were also installed:
- outside air sensor on the roof; its data was generally
valid as information about the average air quality on
the roof of the building,
- pressure loss sensor for 2° filtration (connected to the
existing measurement system).

▪ AHU2 with efficient filters - energy-saving filters,


type AAF

In air handling unit No. 2 (AHU2), see Fig. 5, we


Fig. 1. View of the high-rise building with administrative
operations in Bratislava (Slovakia) [16] replaced both filters on the input, ie, 1st stage of filtration
(1°) and 2nd stage of filtration (2°). However, we
As part of the measurements, we paid special installed some solid particle sensors and a pressure loss
attention to the quality of the fresh air supplied and to sensor generated at 2° of filtration.
the evaluation of the economic side of its filtration. We
also measured the quality of the extracted air and the
fresh air outside. By the term air quality for this
measurement, we mean the amount of solid particles in
the air.

▪ AHU1 with original filters

Fig. 5. Diagram of the location of the measuring sensors


in the air handling unit AHU2
Note: the red circular marks measuring the amount of solid
particles, the square ones measuring the pressure loss;
filters are shown in blue.

In addition, the following sensors and devices were


installed on the air handling unit:
Fig. 2. Diagram of the location of the measuring sensors
- data communication module from sensors to AHU2
in the air handling unit AHU1
Note: the red circular marks measuring the amount of solid (effective AAF filters),
particles, the square ones measuring the pressure loss; - fresh air quality sensor in air conditioning unit after
filters are shown in blue. 1° of filtration (upstream sensor after 1° of filtration),
ASSESSMENT OF THE QUALITY OF AIR FILTRATION FUNCTIONALITY
IN EXISTING AIR HANDLING UNITS

- fresh air quality sensor in the air handling unit after ▪ AHU2 with efficient filters - energy-saving filters,
2° of filtration - supply to offices (upstream sensor type AAF
after 2° of filtration),
- pressure loss sensor for 2° of filtration (connected For a better display of the recorded values on the sensors,
to the existing measurement system). we present only a part of the measurement period in the
following figures. It mainly concerns the course of
pressure loss in the air handling unit.

Fig. 6. 1st stage of filtration: Fig. 7. 2nd stage of filtration:


DriPak PE ePM10 60 % DriPak NX+ EPM1 65 %
592x592x635/8 M 592x592x635/10 M
Me 25 mm Me 25 mm
Fig. 11. Course of pressure loss in AHU2
4.3 Measured values

Individual sensors recorded the following values of


physical quantities over time:

Fig. 12. Measured amount of solid particles on AHU2


Note: dark green - after 1 ° filtration, supply to the building
(upstream), light green - after 2 ° filtration, supply to the
building (downstream)

Fig. 8. Measurement of particles in the exterior 5. Results and Discussion


Note: black PM1, green PM2.5, blue PM10
The entire (100 %) volume flow of outdoor fresh air
▪ AHU1 with original filters is used for office ventilation, without recirculation. We
focus on two goals with the following results:

1) The first goal was to increase the level of indoor air


quality (IAQ). In AHU1 (original filters) the last level of
air supply filtration is according to the STN EN ISO
16890-1:2017 [17] filter standard with ePM 10
efficiency of 75 %. By installing energy-saving AAF
filters, we can increase the efficiency of an efficiency of
final stage on AHU2 to the ePM1 of 65 %.
Therefore, we are able to filter 10 times smaller
Fig. 9. Course of pressure loss on AHU1 particles (ePM10 vs. ePM1) with roughly the same
percentage level of efficiency (75 % vs. 65 %). Because
we placed the building in an urban environment where
the concentration of ePM1 particles is much higher
(these small particles are significantly more harmful to
the human body), it is very important to remove them
from the fresh air supplied.
After 1 week after installation (see the following
AAF (Fig. 13) of the effective filter), where the
effectiveness of this filter can be clearly seen; the
Fig. 10. Measured amount of solid particles on AHU1 original colour of the filter is white.
Note: dark green - after 2° of filtration, supply to the building,
light green - extraction from the building
ASSESSMENT OF THE QUALITY OF AIR FILTRATION FUNCTIONALITY
IN EXISTING AIR HANDLING UNITS

an external pressure drop measurement device that


currently the originally installed pressure drop
measurement (tubing) on AHU2 is not working well, so
we set up a completely independent measurement for our
sensor from the original AHU2 pressure drop
measurement - a new hose distribution. From the current
measurement, we can confirm that a month before the
planned filter replacement, the energy-saving filters
create a pressure drop of 240 Pa, which is half compared
Fig. 13. View of an efficient energy-saving filter to the originally installed filters.
after 1 week of operation Through our TCO diagnostic tool, we have
calculated that the Dpi (the mean reference value of
2) The second goal was to achieve energy savings thanks pressure loss in the actual air flow) decreases due to the
to the reduction of air pressure losses on the filter or AAF filters (1° and 2°) by 174 - 125 = 49 Pa (Tab. 1),
generate pressure loss with less increase during long- which will significantly reduce annual energy
term operation. This will have a positive effect on the consumption.
operating costs of ventilation. We realised that the Furthermore, we used input data about the existing
originally installed filters started at an initial pressure air conditioning units, the method of operation, energy
drop of 100 Pa. After 4 months in operation, the filters prices, and the estimated price of the filters. The result is
reached a pressure drop of over 500 Pa and ran at this the table below (Tab. 2), which shows that with AAF
high pressure drop level for 2 months to achieve a filters at 1 ° and 2°, the customer is able to save more
regular filter change in mid-April. With the AAF energy than 2000 € per AHU per year on energy alone (total
saving filters, we had trouble measuring the actual savings on two AHUs of over 4000 € per year) and will
pressure drop at the beginning of our measurement. meanwhile significantly increase the indoor air quality
After several visits and changing sensors, we found with (IAQ) level.

Table 1. Calculation of efficient filters AAF

During the experimental measurement, we meaningful measure of how contaminated the air leaving
monitored the operation of air handling units AHU1 and the building is during standard operations. In the future,
AHU2 during the lifetime of their filters. We obtained additional measurement of indoor air quality can be
clear results regarding the quality of filtration and also considered. On the basis of the above, we suggest the
the difference in pressure loss for both variants. operator-customer to continue using AAF filters
Measurements of the amount of PM 2.5 particles showed (prefilter (1°) and main filter (2°)). The benefit will
an average value of 8 μg/m3 with the original filters; with continue to be a higher class of filtration, with a lower
an effective AAF filter it is approximately 4 μg/m3. pressure loss and a longer periodicity of filter
Because most of the employees were working from a replacement. We will leave the installed sensors with the
home during the period, we were unable to generate a customer until the filters are changed, i.e. for another 6
months.
ASSESSMENT OF THE QUALITY OF AIR FILTRATION FUNCTIONALITY
IN EXISTING AIR HANDLING UNITS

Table 2. Annual savings in energy consumption during the use of efficient filters AAF

Microbiological analysis 6. Conclusions


At five selected locations, samples were taken from From a microbiological point of view, the hygienic
the surface with a swab and submitted for level of the final air handling equipment (exhausts, air
microbiological evaluation. Smears were taken in two conditioning units) is sufficient. We recommend
cases from the inside of the exhaust slot outlet in an open performing analyzes of two swabs from the exhaust
office, in one case from the suction of a ducted air outlets in the office during the summer season.
conditioning unit in the office, and in one case from the Subsequent analysis would assess whether there is an
swirling anemostat in the office kitchen and in one case increase in contamination.
from the air conditioning unit, from its condensation pan After taking into account quality measurements and
when exhausting cold air in the server room. energy consumption of supply air filtration, we
The type of analysis was performed with the recommend using 2 sets of AAF filters (for 1° and 2°).
Airlogy Kit ST M310 Ster. The occurrence of bacteria, We recommend keeping the exhaust air filtration of the
filamentous fungi, and yeasts was assessed. Bacterial same quality as the original solution.
colonies of Staphylococcus epidermidis, genus Bacillus, We recommend continuing the set hygiene
Micrococcus luteus, and Rhodococcus fascians were measures, as they have been proven to be sufficiently
identified only in two samples in crevice mouths. effective.
However, their number corresponds to a low degree of
contamination of the examined surface. Acknowledgments
A filamentous fungus identified as Aspergillus sp.
was found in a crevice outlet. The yeast was not detected This work was supported by the Ministry of
in the sample. Taking into account the number of Education, Science, Research and Sport of the Slovak
microorganisms present, it can be concluded that the Republic under the VEGA grant 1/0303/21,
level of contamination of the examined surface was low. the VEGA grant 1/0304/21, the KEGA grant 005STU-
The tested surfaces were visually smooth, intact, and 4/2021,and by the Research and Development Support
clean. Therefore, the results of the analysis can point to Agency of Slovakia under project APVV-21-0144.
regular and well-executed sanitation. Special thanks to the company DAIKIN
Also important is the fact that the sampling location Airconditioning Central Europe – Slovakia, Ltd., for
was in cooling mode for only a short period of time, their assistance in carrying out the experimental
except for the sample from the server room and without measurements.
signs of condensation.
ASSESSMENT OF THE QUALITY OF AIR FILTRATION FUNCTIONALITY
IN EXISTING AIR HANDLING UNITS

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