SECTION 4 ELECTRICAL SYSTEM

Group 1 Component Location -------------------------------------------------------------------------------------- 4-1

Group 2 Electrical Circuit ---------------------------------------------------------------------------------------------- 4-3
Group 3 Electrical Component Specification -------------------------------------------------------------- - 4-20
Group 4 Connectors ----------------------------------------------------------------------------------------------------- - 4-29
 SECTION 4 ELECTRICAL SYSTEM
GROUP 1 COMPONENT LOCATION

1. LOCATION 1

26 25
24
27

B
A
C
Switch 23
panel 22
28
20
29
19
18

17
PLL
SYN
THE
SIZ
ER
TUN
NIN
16

1
2 Electric box
CA

3
4
30
5 14
CN-47
13
CN-19&19A
CN-19B
9 15
8 CN-92A
CN-92B

7 12
6 11
10

210S4EL01

1 Horn switch 11 Fuse box 22 Travel alarm switch

2 Breaker operation switch 12 RS232 serial connector 23 Cab light switch
3 Cluster 13 MCU 24 Breaker selection switch
4 Cigar lighter 14 Prolix resistor 25 Beacon switch
5 Hour meter 15 Emergency engine starting connector 26 Accel dial
6 Safety lever 16 Radio & USB player 27 Start switch
7 Power max switch (null) 17 Speaker 28 Overload switch
8 One touch decel switch 18 Main light switch 29 Quick clamp switch
9 Air conditioner switch 19 Wiper switch 30 12V socket
10 Master switch 20 Washer switch

4-1
2. LOCATION 2

14 22 23
4

BOOM AIR CLEANER CAB

21
11
6
2
9
a4
10
a2

8 12
a1

7 13
3

17

1 16

18

20 19
Patt
15 Ptr

TERMINAL ASSY
MAIN CONTROL VALVE
210S4EL02

1 Lamp 9 Start relay 17 Travel alarm buzzer

2 Fuel sender 10 Heater relay 18 Battery relay
3 Fuel filler pump 11 Temp sender 19 Auto idle pressure sensor
4 Beacon lamp 12 Engine oil pressure switch 20 Boom up pressure sensor
5 Horn 13 Alternator 21 EPPR pressure switch
6 Speed sensor 14 Air cleaner switch 22 Integrated antenna
7 P1 pressure sensor 15 Travel pressure switch 23 Satellite antenna
8 P2 pressure sensor 16 Battery

4-2
GROUP 2 ELECTRICAL CIRCUIT
余 ELECTRICAL CIRCUIT (1/2)
5W 104

5R 105

126
103 3L

R 126
MASTER SW

116
105
POWER RY FUSE BOX

5W 104
5W 115
74

74
R
CN-125 CN-125

GPS CONN.

5R
5R
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1
2
3
4
5
6
7
8
9

5R
5R
AC COMP RY

87a 87 85
3
1

4
2

30 86

30A
10A
30A

10A
10A
10A
10A
10A
10A
10A
20A

30A
10A
20A
20A
20A
10A
20A
10A
20A
10A
10A

10A
10A
30A
30A
BATTERY

CN-60
CN-95
R/DRYER HORN RY

CS-74

2
1
CR-35

2
1
87a 87 85

30 86
60R 60B

2
1
CS-74

87a
1

4
3

CASSETTE RADIO
30
86

85
87

Pa

87a 87 85
FUEL FILLER P/P

30 86
CIGAR LIGHTER
SWITCH PANEL

WIPER MOTOR

BEACON LAMP

CN-29
FUEL HEATER

CR-7
CS-74B

CONVERTOR

AC& HEATER
START,STOP

SAFETY SOL
ROOM LAMP

WORK LAMP
CABIN LAMP
AC BLOWER
12V X 2

87a
Or

HEAD LAMP
START KEY
FUSIBLE LINK

30
Y

86

85
Or
3L

87
SOLENOID
PRE-HEAT
CS-74A

2
18 1.5R

1
CLUSTER

CR-2
1
2

WIPER+
CN-36

TRAVEL
CPU B+

87a
112A

START

HORN
99A

30
86

85
125

87
G42
103
93

CPU
93

G
G
V
L
L
CR-1

1.5W
1.5R

Br
Br
G
106

Y
106
101
2RW

4A
4E
GrW
G31 B

85
ROr

RW

GY
2G
2R

Gr

Gr

Or

Gr

2L

Or
G
Br

Br
R

G
R
Y

Y
L

L
MASTER SW 9 G

5A
TO:STARTER "B" TERM.

22
98
59
18A

5
110

100

127

109

102
41
65
18
99

56
77

78
90

15

10
88
87
86
97

83
20
19
8

4
5

1
BATT RY
NO. DESTINATION CN-11
2B 111
1 AC CONTROLLER GND 1
2B G61
2 BLOWER MOTOR GND 2 DO-3
2L 4 9E G
3 AC 24V 3 2
G32 B DIODE
4 NC 4 1
2RW 65
5 AC CONTROLLER B+ 5
G 101
6 AC COMP 6
DO-2
7 AC CONDENSOR FAN 7 9A G
R 6F 2
8 ILLUMINATION 8 92 V DIODE
1
AIR-CON DO-1
9 G
2
NO. DESTINATION CN-10 16A W DIODE
V 100 1
1 CASSETTE RADIO 24V 1
R 6E
2 ILLUMINATION 2
3 NC 3
2B G51
4 GND 4 CN-25
22A G
5 NC 5 1
Y 99 G3 B
6 CASSETTE&ROOM LAMP B+ 6 2
7 NC 7
B 112
HORN
8 CASSETTE GND 8 22 G
1
9 NC 9 G5 B
G 96 2
10 BEACON LAMP 10
Or 89 CN-20
11 CABIN LIGHT 11
12 NC 12 CN-61
G4 B M
1
CABIN HARNESS 102 G
2

FUEL PUMP CR-62

1E Or
30
NO. DESTINATION CN-9 95 Gr 87a 87 85
B G53 86
1 HORN SW 1 119 V
Y 98 87
2 HORN SW 2 122 Br
85
3 NC 3 30 86
Br 81 87a
4 INT. SIG 4
B 29 BREAKER RY
5 ACCEL DIAL(-) 5
W 32 CN-66
6 ACCEL DIAL(SIG) 6
GOr 30 119 V
7 ACCEL DIAL(+) 7 2
G13 B
8 SPARE SW 8 1

BREAKER SOL.
CN-8 CD-69
1 14B RW
1 SPARE SW A SUPPLY
3 W
2 SPARE SW 2 B SIG
Y 97 47B B
3 BEACON LAMP 24V 3 C RETURN
G 96
4 BEACON LAMP SIG 4
Or 1A ATT. PILOT PS
5 BRAKER SW 24V 5
Gr 95
6 BRAKER SIG 6 CR-13
7 SPARE SW 7 88 Gr
30
118 R 87a 87 85
8 SPARE SW 8 86
Br 17 6 R
9 START KEY (START SIG) 9 87
R 125 G43 B
10 START KEY (ACC) 10 85
V 92
11 START KEY (BR) 11 87a 30 86
1.5W 59
12 START KEY (COM) 12
HEAD LAMP
CN-7 CL-4
R 118 G1 B
1 HEAD LIHGT SIG 1 2
V 91 6 R
2 WORK LIHGT SIG 2 1
W
3 WIPER DRIVE SIG 3
HEAD LAMP
4 PRE-HEAT SW 4
L 90
5 SW PANEL 24V 5
Or 89
6 CABIN LIGHT SIG 6
Gr 88A
7 HEAD LIHGT 24V 7 CN-12
Y 87 CL-5
8 WORK LIHGT 24V 8 G2 B B 2
L 79 2 1
9 WASHER SIG 9 91 V V 1 1 V
B G54 1 2
10 GND 10
OrW 28
CD-18
11 TRAVEL ALARM SIG 11
WORK LAMP
RW 86 1 GrW
12 CABIN LIGHT 24V 12 Pa
13 NC
HARNESS BOOM
13
14 NC 14 ENG OIL PS
15 NC 15
CN-28
2 V
RH CONSOLE 1

AC COMP
CN-79
3 2BOr
1F
4 1.5ROr
2H
FUEL CUT OFF SOL
CN-2
62 GrW GrW 1 CD-17
1 5 Y
85 V V 2 2

m
2 L

rp
6
94A 2BOr 2BOr 3 1
3
15 1.5ROr 1.5ROr 4
4 TACHO SENSOR
CN-22 43 W W 5
5
80 V 49 Gr Gr 6
1 M 6
10A GrW WASHER P/P G33 B B 7
2 7
94 BOr BOr 8 CR-23 CN-45
8
16 W W 9 7 B M
9 1 M
NO. DESTINATION CN-6 DO-5 107 GrW
10
GrW 10 8 BOr
2
10B GrW ROr ROr
1 QUICK COUPLING SW 24V 1 2 15 11
80A V DIODE 11
2 QUICK COUPLING SW SIG 2 1 60 BrW BrW 12 B+
12 START RYFROM BATT.RY
3 OVERLOAD SW 3 STARTER
4 OVERLOAD SW 4
GrW 10
5 WIPER MOTOR 24V 5
B G52 G41 B WOr 37A
CN-74
6 GND 6 13R
Gr 83 B+ G
7 CIGARLIGHTER 24V 7
R 6A CN-92 9 W 3 ~
8 CIGARLIGHTER ILL. 8 I
W 82 U
9 WIPER DRIVE SIG 9 GND
Br 81
10 INT. SIG 10 CR-5
V 80
127 2G ALT
11 WASHER PUMP 11 30
12 NC 12 17 Br
86
87a 87 85 CR-24
94 2BOr 13R
87 10 GrW
CN-5 37 WOr
L 79 85
1 WASHER SIG 1 14R
B G63 87a 30 86
2 GND 2
Br 77
3 CLUSTER 24V 3 ANTI-RESTART RY PRE-HEAT RY
R 110 Pre-heater
4 WIPER MOTOR CONT. 4 CR-36 CD-8
Gr 78 20 L 11 B
5 CONVERTOR 24V 5 30 1
WOr 61 122 RW 87a 87 85 12 BrW
6 HOUR METER SIG 6 86 2
Or 8 107 GrW
7 HOUR METER 24V 7 87
SH 70 123 BOr
85
WATER TEMP SENDOR
8 SHIELD 8
B 113 30 86
9 CLUSTER GND 9 87a
Y 68
10 CLUSTER SERIAL+ (RX) 10 PRE-HEAT RY
L 69
11 CLUSTER SERIAL- (TX) 11
12 ECONO SW 12
SH 67
13 SHIELD 13
V 53
14 CAN HIGH 14
G 66
15 CAN LOW 15

RH SIDE CD-42
CN-1
14 RW RW 1 1 RW
1 A SUPPLY
3 W
2 B SIG
47 B B 2 2 B
3 C RETURN
38 W W 3
4 PUMP1 PRESS
NO. DESTINATION CN-4 39 Br Br 4
B G63 5
1 POWER MAX SW 1 40 V V 5
Y 34 6
2 POWER MAX SW 2 75 Br Br 6 CD-43
B G62 7
3 O/T DECEL SW 3 44 Or Or 7 1A RW
Gr 45 8 A SUPPLY
4 O/T DECEL SW 4 4 Br
B SIG
5 NC 5 2A B
B G64 C RETURN
6 SAFETY SW (Com) 6
7 SAFETY SW (NC)
PUMP2 PRESS
7
G 76
8 SAFETY SW (NO) 8
CN-68 CD-44
LH CONSOLE G 76 1E RW
A SUPPLY
1 5 V
R 109 B SIG
2 2E B
C RETURN
SAFETY SOL
CD-32 CN-242 PUMP3 PRESS
RW 14A 121 Br
SUPPLY A 2
LOr 63 120 Or
SIG B 1
B 47A CN-75
RETURN C
ATT.EPPR V/V 75 Br
2
BOOM UP PILOT PS 44 Or
1

EPPR V/V

41A
117
58
41
CN-19B

BOr

G11
117
B G13

G
G
L
1
Or 59

CR-46

2B
2

2L
87

30
85

86
87a
CN-19 CN-19A

85 87 87a

CN-96
75 Br Br 48

1
2
3
4
1 1

86 30
44 Or Or 52
2 2

FUEL HEATER
FUEL HEATER
26
108
66
54

29
11
30

121

76A
122
118

120
8A
11
32

58
26
34
28

14
47
16
38
39
40
31
45

36

29
30

33

12

27

61

56
48

57
37

64

51

53
66
67
23

70
68
69

73
72
71

52
49
GrW 62

43

60

63

54
YOr
12F

3
GOr

31

Y
W
G
V

OrW

WOr

WOr
CN-15

BrW

GOr

BRW

GOr
BOr
YOr
12E

RW

BW
108

LW

LW
ROr

SH

SH

oR
LOr
Gr

Gr

Or

Or
Gr

Br

Br
Br

Br
W
W

W
W

G
R
G
12H

B
Y

B
L

L
51

W
CN-76
19A

2
1
BrW
36

2PCS BOOM AUTO-IDLE PS

59
8E
12A
6
5
4
3
2
1

53A
66A
67A
27
B

12
33

CN-51

CN-50
B
Y

71
72
73
57
GOr

B
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
W 64
Y 19

Or
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
B

Or
L

CD-6
SIG
Y

M+

P+
NC

ROr
CN-15
M-

CD-7
P-

1
2

LW

BW
ATT FLOW CONTROL EPPR(-)

SH
CD-10

1
2

B
B

WATER TEMP SENDOR

ATT FLOW CONTROL EPPR(+)

FUEL LEVEL SENSOR

BOOM PRIORITY SOL

G
R
B

V
ATT. SELECTION SIG
1
5

GND(PRES.SENSOR)

CN-47
TRAVEL SPEED SOL
HYD TEMP SENDOR
2

24V(PRES.SENSOR)
CN-81

BOOM UP PILOT PS
TRAVEL ALARM SW

PUMP EPPR V/V PS

CN-70

SAFETY LEVER SW
TACHO SENSOR(+)

1
CD-1

2
TACHO SENSOR(-)
CD-2

ANTI-RESTART RY
1
2

CN-126

CN-148
PUMP PROLIX SW
AIR CLEANER SW

ENG PREHEATER
POWER MAX SOL
Pa
Pa

PROGRAM DUMP
1
2

TRAVEL BUZZER
POWER MAX SW

GND (POT&DIAL)

BATTERY 24V(+)
ACCEL DIAL SIG
Pa

1
2

MAX FLOW SOL

OVERLOAD SIG
1
2
6

GND (SENSOR)

FUEL WARMER
3

P1 PRESS SIG.
P2 PRESS SIG.

O/T DECEL SW

PUMP EPPR(+)
5V (POT&DIAL)

C
A
ATT. PILOT PS

PRE-HEAT SW

B
PUMP EPPR(-)

3
4
ACCEL ACT(+)

1
2
HOUR-METER

ACCEL ACT(-)
WORKING PS

CAN_SHIELD

RS232 (GND)

21K6-96201-00
ENG OIL PS

GND (MAIN)

GOV. MOTOR
TRAVEL PS

SERIAL-RX
CD-37

ALT LEVEL

CAN_HIGH

SERIAL-TX
POWER IG

AIR TRAVEL PS WORK

RS232 (+)
RS232 (-)
POT-SIG

C.EARTH RS232 J1939 RESISTOR

1
2

CAN_L

TRAVEL CLEANER PS HYD TEMP

GND

TRAVEL BZ CONN.
NC
NC
NC

NC
NC
NC

NC
NC
NC
NC

NC

NC

FUEL LEVEL
NC

NC

SW
Pa

CPU CONTROLLER

4-3
余 ELECTRICAL CIRCUIT (2/2)
INLET M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) RESISTOR RELAY(HI) RELAY(M2)

2 7 2 7 CN-21 OVERLOAD SW QUICK COUPLING SW

3
1 M
4
3 M
1 M
4 BLOWER
M 7 7

2
8
WIPER CUT

7
3

9
1

1
3 1

8
2
7

9
1
Lo 1
10

Hi 4
ML 2
R

MH 3
5 5 I
2

M
4

4
2

2
Gr 12
3

5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
5

1
2
3
4

CS-53
R 4A
4

1
2
3
4

1
2
1

1
4

4
2
3

2
3
4 G 8

CS-50

CS-67
10
GW

6
WR

10
5

6
BW

WB

BG
BG

GB

GB
5

GL

YB
LR

LB
9

Y
L

YBr
YW

B
6 2 6

LG
M

YW

10
3

7
2

6
1

4
5

8
9
BG
RY

RY

2B

10
YB

7
2

6
1

4
5

8
9
L

L
20A

Or
L
9A

9B
21

22
17
20

18
19

23

24
25
16

15

2A
36A
26
35
27

33A

32
36

LW
6B

6A
29
33

36

28

35

Or

Or
Gr
11
WIPER MOTOR

Or
G

Y
B
G1

1A

G2
2A
7
6

4
CN-141
G 8
FEED BACK 1
W 1
MOTOR DRIVE SIG 2 CN-17
L 9
MOTOR DRIVE- 3 1
R 10 1 W W 9
MOTOR DRIVE+ 4 2
B 2 2 B B G3
GND 5 3
GrW 3 3 GrW GrW 3
VCC 6 4
CN-11 NO. DESTINATION R 4 4 R R 29
1,2 BR CONTINUE 24V 7 5
1 1 GND(CONTROLLER) V 5 5 V V 11
32 2B WASHER P/P 8 6
2 2 GND(BLOWER) L 6 6 L L 13
6 RY WASHER SIG. 9 7
3 3 FUSE(IG) Br 7 7 Br Br 10
10 RW INT. SIG 10 8
4 4 NC Or 11
33 2R WIPER CUT SW 11
5 5 FUSE(Battery)
30 LW N.C 12
12
CN-6 NO. DESTINATION
6 6 DPS(COMPRESSOR) Gr 4 Or
31 LY FEED BACK 13 1 1 FUSE
G
7 7 CONDENSOR FAN WIPER MOTOR HARNESS 2 Y
5 2 2 NC
8 8 ILLUMINATION WIPER MOTOR CONT. 5 LW
3 3 NC
6 G
AIR CON 3 GrW
4 4 CPU CONTROLLER
CL-2 5 5 FUSE
B G5 G1 B
6 6 GND
WB 15
BW 16
17
BG 18
GL 19
20
GW 21
BG 22
WR 23
24
YB 25
LG 26
YBr 27
BG 28
YB 29
LW 30
31

GB 10
1
2
3
4
5
6

BrR 8
9
Gr 1 1 Gr
RW 7 7 FUSE
RW

GB

9
BR
BR

RY

8
LR

LB

LY

R 8 8 R

G
Y

8 8 ILLUMINATION

1.25LgB
9 W
9 SWITCH PANEL

1.25G
CN-48 9
CIGAR LIGHTER 10 Br
10
11
12
13
14
15
16
17
18

10
11
12
13
14
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
Or 16 10 10 SWITCH PANEL
11 V

+
WOr 15 11 11 WASHER PUMP
h 12 GW

-
TEMP MOTOR ACT(+)

CS-52 12 12 MCU

DUCT SENSOR(GND)
TEMP MOTOR ACT(-)

BLOWER RELAY(M1)
BLOWER RELAY(M2)

COMPRESSOR(DPS)
BLOWER RELAY(LO)
MODE M/ACT(FOOT)

1
2
INLET MOTOR(REC)

BLOWER RELAY(HI)
INLET MOTOR(FRE)

1E
MODE M/ACT(PBR)
MODE M/ACT(DEF)

REVERSE FAN SIG

Gr
TEMP M/ACT(PBR)

HOUR METER
MOTOR ACT(REF)

CONDENSER FAN

DUCT SENSOR(+)
MODE M/ACT(M+)
MODE M/ACT(M-)

9 10 10
G 28
ILLUMINATION

CN-138 9
BATTERY(+)
BATTERY(+)

LOr 23
14
POWER IG

Gr 8
24V A 8
24V B G6 7
6
DUCT GND B 2 B 24
GND
GND

Or 22 6
NC

NC
NC
NC
NC
SENSOR 12V 12V C 7 B G8
5 5
1
DC/DC CONVERTER 4
AC&HEATER CONTROLLER
3
CN-139 L 12
Or 22 2
2 G 28
12V SOCKET B G7 1
1
ECONO SWITCH RH SIDE HARNESS
CN-125A
R 13A
BATTERY POWER 1
Br 17A
KEY "IG" 2
V 31
CAN (HIGH) 3
RX232(1)-TX 4
CS-5 RX232(1)-GND 5
CS-26A B 8
1 RX232(2)-RX 6
Gr 5A Y
2 9
2 RX232(2)-TX 7
CS-54 Gr 18A 24
1 SH CN-5
B G2 CAN SHIELD 8
10 10 HORN 13 L
9 L 7A BREAKER CN-142 RX232(1)-RX 9 1 1 SWITCH PANEL
24 B
9 13 GOr
A + RH HARNESS NC 10 2 2 GND
8 CS-26 12 W G 32 17 Br
8 Gr 18 B S CAN (LOW) 11 3 3 FUSE
6 7 1 11 B B G7 29 R
2 B 19 Gr 5 C - CN-9 NO. DESTINATION MAIN GND 12 4 4 FUSE
6 2 8 B 14 Gr
7 Or 20 ACCEL DIAL 1 1 GND RMS 5 5 FUSE
5 5 9 Y 15 WOr
1 BREAKER 2 2 HORN RELAY 6 6 CPU CONTROLLER
4 CN-56 16 Or
3 3 NC 7 7 FUSE
3 10 Br RR Br 17 21 SH
Gr 14 4 4 WIPER CONTROLLER POWER IG(24V) 1 8 8 CPU CASE EARTH
2 11 B B 18 18 B
L 7 5 5 CPU CONTROLLER GND 2 9 9 GND
1 12 W Y 19 19 Y
6 6 CPU CONTROLLER RX 3 10 10 CPU CONTROLLER
SPARE SW 13 GOr L 20 20 L
7 7 CPU CONTROLLER TX 4 11 11 CPU CONTROLLER
CS-23 14 Gr 23 LOr
B G1 8 8 NC 12 12 CPU CONTROLLER
9 10 10 CLUSTER CN-173 30 SH
G 6A 13 13 CPU CONTROLLER(DHIELD)
9 CN-8 V 31A 31 V
15 G A A 14 14 CPU CONTROLLER(CAN HIGH)
8 1 1 NC G 31B 32 G
8 7 L B 15 15 CPU CONTROLLER(CAN LOW)
6 7 2 2 NC
2 Y 16 16 Y B C
6 3 3 FUSE
7 6 G RESISTOR
5 5 4 4 BEACON LAMP
1 17 Or
4 5 5 FUSE
18 Gr
3 6 6 BRAKER SOL
G 6 19 B
2 7 7 NC
20 Or
1 8 8 FUSE
21 Br
BEACON LAMP SW 9 9 SAFETY RELAY
22 R
10 10 POWER RELAY
CS-27 23 V
B G3 11 11 DIODE(DO-2)
10 10 24 1.5W
9 Gr 5A 12 12 FUSE
9
G
CN-24
15 CN-7 BW 12
8 2
8 25 R
6 7 1 1 HEAD LAMP Gr 11
2 4 V 1
6 2 2 WORK LAMP
Or 26 W CS-1
7
5 5
17 3 3 WIPER CONTROLLER SPEAKER RH 8 Gr
1 Or 17E 27 Br
4 4 4 CPU CONTROLLER CN-23
Or 17F 28 L BOr 10
3 5 5 FUSE 2
3 Or Or 9
6 6 CABIN LIGHT
2
GY 5 29 Gr 1 DOOR S.W
1 7 7 FUSE
2 Y
8 8 FUSE SPEAKER LH
BREAKER SW 30 L
9 9 WIPER CONTROLLER
G1 B CL-1 CS-29
10 10 GND 8 Gr
31 OrW 1 B 1
11 11 CPU CONTROLLER 4 Y 1
1 R 2 Y 2
12 12 FUSE 2
13 13 NC ROOM LAMP CN-4 NO. DESTINATION
POWER MAX 1 B
14 14 NC 1 1 GND
15 15 NC
CS-19 2 Y
2 2 CPU CONROLLER
CN-27 CN-10 NO. DESTINATION B 3 3 B
V 1 1 V 1 3 3 GND
ACC 1 1 1 FUSE Gr 4 4 Gr
B 5 2 R 2 4 4 CPU CONROLLER
CS-2 ILL- 2 2 2 ILLUMINATION
NC
1.5W 5 5
24 ONE TOUCH DECEL
H0 I

1 NC 3 3 3 G B
V BW 12 3 2B 6 6 GND
23
2 SPK FRT RH - 4 4 4 GND CS-4 6 V
0, I

R BOr 10 7 7 NC
22 C Or 5 G
4 SPK FRT LH - 5 5 5 B 7
H

3 A 8 SAFETY SOL
4 Y V 6 8
TEL MUTE 6 6 6 FUSE
BR ACC

4 1 2 B
21 Br G 7
3 ANT 12V 7
B

5 7 7 C
A
6 BACK UP+ 8
Y 4A 5 B
8 8 GND
LH HARNESS
R 2 SAFETY SW
ST C

5 ILL+ 9 9 9
6 6 G
NC 10 10 10 BEACON SW
Gr 11 7 Or
START KEY SW SPK FRT RH + 11 11 11 SWITCH PANNEL
CN-116 REMOCON+ 12 12 12
1A R CS-20
17 CABIN LIGHT 24V REMOCON GND 13
1 R Or 9 5 Or
10 Br
16 CABIN LIGHT 24V SPK FRT LH + 14 CABIN HARNESS B G
15 INT. SIG NC 15
31 OrW B 5A
14 TRAVEL ALARM GND 16
G4 B
13 GND
30 L CASSETTE RADIO SAFETY SW
12 WASHER SIG
2A Y CL-9
11 WORK LIGHT 24V 7 Or
2 Y 2
10 WORK LIGHT 24V 3 B
29 Gr 1
9 HEAD LIHGT 24V
3A Or
Or
8 CABIN LIGHT OUT CABIN LIGHT
3
7 CABIN LIGHT OUT
28 L CL-8
6 POWER 24V 7A Or
27 Br 2
5 PRE-HEAT 3A B
26 W 1
4 WIPER MOTOR DRIVE
4A V
3 WORK LIGHT OUT
4 V CL-7
2 WORK LIGHT OUT 6 G
25 R
1 HEAD LIGHT OUT 3B B M
SWITCH PANEL
21K6-96101-00
BEACON LAMP

4-4
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis.
When the start switch is in the OFF position, the current flows from the positive battery terminal as shown
below.
1) OPERATING FLOW
Battery Battery relay [CR-1] Fusible link [CN-60] Master switch [CS-74A]
Fuse box [No.1] Master switch [CS-74B] I/conn [CN-8 (12)] Start switch [CS-2 (1)]
Power relay [CR-35 (30)]
Fuse box [No.2] I/conn [CN-10 (6)] Room lamp [CL-1 (2)] Door switch [CS-1]
Radio & USB Player [CN-27 (8)]
GPS connector [CN-125 (1)]
Fuse box [No.3] I/conn [CN-11 (4)] AC&Heater controller (3,4)
Relay [Hi/M2 (2)]
Fuse box [No.5] I/conn [CN - 5 (4)] I/conn [CN -17 (5)] Wiper motor Controller
[CN-141 (7)]
Wiper motor [CN-21 (4)]
RMS [CN-125A (1)]
Fuse box [No.6] MCU [CN-50(7)]
侍 I/conn : Intermediate connector

2) CHECK POINT

Engine Start switch Check point Voltage

刮 - GND (battery 1 EA) 10~12.5V
刯 - GND (battery 2 EA) 20~25V
STOP OFF
到 - GND (battery 2 EA) 20~25V
刱 - GND (reset button) 20~25V
侍 GND : Ground

4-5
 6
CS-2 GND 1

NC
NC
NC
5

ST C
ILL-

ILL+
ACC

GND
6 GND 2
Br RW

ANT 12V
5 BATTERY(+) 3

TEL MUTE

BACK UP+
3 RW

REMOCON+
2

SPK FRT LH -

B
4

SPK FRT RH -
4 BATTERY(+)

SPK FRT LH +
1

BR ACC
SPK FRT RH +
R

REMOCON GND

START KEY SW
3 ILLUMINATION 5

H
4
V 1 2 1
2 POWER IG 6

0, I
CASSETTE RADIO
R

8
9
7
6
5
4
3
2
1

16
15
14
13
12
11
10
1.5W 1.5W
NC 7 2
1

CN-27

H 0 I
Y
8 3

RELAY(HI)
DUCT SENSOR(+)
DUCT SENSOR(GND) 9 4 4 3

Y
Gr
Gr
REVERSE FAN SIG 10

AC & HEATER CONTROLLER

1 2 1
NC 11 R

2
1
2
NC 12
3

N.C

6
VCC
GND
NC 13

RELAY(M2)

DOOR SW

R
4 4 3

INT. SIG
POWER CIRCUIT

Br
CL-1
CS-1

ROOM LAMP
NC 14
1.5W

2R

1.5W
Y

FEED BACK

M
FEED BACK
1

WASHER P/P
WASHER SIG.
1.5R

CONTINUE 24V
MOTOR DRIVE-

WIPER CUT SW
2

MOTOR DRIVE+

WIPER MOTOR
CS-74

2
CN-8

5
4
1

9
8
7
6
1

3
2
2

9
8
7
5
8
7
5

4
4
1

6
6

3
3

12
11
10
12
11
10

MOTOR DRIVE SIG

CN-10
CS-74B
MASTER SW

CN-11

2
4
3
R
Y

9
8
7
3

6
2

5
4
1

13
12
11
10
CR-35

5
3
1

6
2
1.5W
2RW
1.5R

CN-141
30

CN-21
WIPER MOTOR CONTROLLER
R
Or 87a 87 85

R
86
3L
87

R
POWER RY

85

8
7
6
86

5
4
3
2
1
30
87a

CN-17

R
CN-36

9
8
7
5
4
1

6
3

15
14
13
12
11
10
2R START KEY 30A
1

CN-5
Y ROOM LAMP 10A

R
2
5R

2RW AC BLOWER 30A

3
CN-50 4
BOOM PRIORITY SOL 1 R WIPER+ 10A
5
MAX FLOW SOL 2
Gr CPU B+ 10A
POWER MAX SOL 3 6

4-6
CLUSTER 10A
HOUR-METER 4 7
3L

ENG PREHEATER 5 CASSETTE RADIO 10A

8
FUEL WARMER 6 10A
CONVERTOR

3
Gr 9

R
BATTERY 24V(+) 7
SWITCH PANEL 10A
PUMP EPPR(-) 8 10

CR-1
CPU 10A

2
1

9
8
7
6
5
4
3
ATT FLOW CONTROL EPPR(-) 9

12
11
10
11

BATT RY

RMS
PROGRAM DUMP 10 START,STOP 20A
12

CN-125A
Y
ANTI-RESTART RY

R
11 30A

Or
FUEL HEATER

NC
ACCEL ACT(+)
13
12
START 30A

KEY "IG"
TRAVEL SPEED SOL 13 14

MAIN GND
CAN (LOW)
CAN (HIGH)
10A

RX232(2)-TX
RX232(1)-TX
WIPER MOTOR

RX232(1)-RX
CAN SHIELD
RX232(2)-RX
4
3
ATT. SELECTION SIG

2
14 15

RX232(1)-GND
2
NC 15 HEAD LAMP 20A

CN-125

BATTERY POWER
16
60R

TRAVEL BUZZER 16 20A

WORK LAMP
PRE-HEAT SW
17
17
20A

2
1
CABIN LAMP

GPS CONN.
NC 18 18
BEACON LAMP 10A
SAFETY LEVER SW 19 19

CN-125
12V X 2
BATTERY

OVERLOAD SIG 20 AC& HEATER 20A

R
R
20
NC 21 10A
HORN
NC
21
22
CIGAR LIGHTER 20A
ACCEL ACT(-) 22
60B

23
1

PRE-HEAT 10A
POWER IG 24 CS-74A 23
CAN_HIGH 25 TRAVEL 10A
MASTER SW

24
CAN_L 26
25
1
2

CAN_SHIELD 27
1
2

10A
1
2

SAFETY SOL
CS-74

CN-60

GND (MAIN) 28 26
CN-95

SOLENOID 10A
SERIAL-TX 29 27
5R
5R
FUSE BOX

5R
5W
5W

5R

SERIAL-RX 30A
FUSIBLE LINK

30 FUEL FILLER P/P

28
GND
3R
5W

31
4

RS232 (+) 32
RS232 (-) 33
RS232 (GND) 34

210S4EL03
ATT FLOW CONTROL EPPR(+) 35
PUMP EPPR(+) 36
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Battery relay [CR-1] Fusible link [CS-60] Master switch [CS-74A]
Fuse box [No.1] Master switch [CS-74B] I/conn [CN-8 (12)] Start key [CS-2 (1)]
(1) When start key switch is in ON position
Start switch ON [CS-2 (2)] I/conn [CN-8 (11)] Battery relay [CR-1]
Battery relay operating (All power is supplied with the electric component)
Start switch ON [CS-2 (3)] I/conn [CN-8 (10)] GPS connector [CN-125 (2) 供#(4)]
Power relay [CR-35 (86) 供#(87)] Fuse box [No.12]#
l/conn [CN-2 (4)] # Fuel cut-off [CN-79 (2)]##
(2) When start key switch is in START position
Start switch START [CS-2 (5)] I/conn [CN-8 (9)] Safety#relay [CR-5 (86) 供#(87)]
l/conn [CN-3 (8)] Start relay [CR-23 (2)] ######Start motor operating
l/conn [CN-2 (3)] Fuel cut off [CN-79 (1)]

2) CHECK POINT

Engine Start switch Check point Voltage

刮 - GND(Battery)
刯 - GND(Start key)
到 - GND(Battery relay M4)
OPERATING START 刱 - GND(Starter B+) 20~25V
刲 - GND(Starter M)
刳 - GND(Start relay)
刴 - GND(Battery relay M8)

侍 GND : Ground

4-7
 6
CS-2

NC
NC
NC
5

ST C
ILL-

ILL+
ACC

GND
6
Br

ANT 12V
5

TEL MUTE

BACK UP+
3

REMOCON+
2

SPK FRT LH -

B
SPK FRT RH -
4

SPK FRT LH +
1

BR ACC
SPK FRT RH +
R

REMOCON GND
3

H
4
V
2

0, I
CASSETTE RADIO
8
9
7
6
5
4
3
2
1

START KEY SW
16
15
14
13
12
11
10
1.5W
1

CN-27

H 0 I
Y Y
Gr
Gr

2
2
1
DOOR SW

V
Br
CL-1
CS-1

ROOM LAMP
1.5W

1.5W
Y
1
1.5R
2
STARTING CIRCUIT

CS-74

2
CN-8

5
4
1

9
8
7
6
1

3
2

9
8
7
5
4

6
3

12
11
10
12
11
10
CN-10
CS-74B
MASTER SW

Br

V
R
Y
CR-35

1.5W
1.5R
30
Or 87a 87 85
86
3L
87
POWER RY

85
30 86
87a

CN-36
CN-50 2R START KEY 30A
BOOM PRIORITY SOL 1
1
Y ROOM LAMP 10A
MAX FLOW SOL 2 2
3R

POWER MAX SOL

AC BLOWER 30A
3 3
HOUR-METER 4
LW 4
ENG PREHEATER 5 WIPER+ 10A
FUEL WARMER 6
5
Gr Gr CPU B+ 10A
BATTERY 24V(+) 7 6

4-8
PUMP EPPR(-) 8 CLUSTER 10A
Br 7
3L

ATT FLOW CONTROL EPPR(-) 10A

R

9 CASSETTE RADIO
Or

8
PROGRAM DUMP 10 10A
WOr CONVERTOR
ANTI-RESTART RY 11
9

3
SWITCH PANEL 10A
4
3
1

ACCEL ACT(+)
2

12 10

CR-1
TRAVEL SPEED SOL CPU 10A
13
CN-125

11

BATT RY
ATT. SELECTION SIG 14 ROr START,STOP 20A
12
NC 15 G 30A
FUEL HEATER
2
1

7
3

13
GPS CONN.

TRAVEL BUZZER 16
L START 30A
PRE-HEAT SW 17 14
CN-125

NC WIPER MOTOR 10A

18
R
R

15

1
SAFETY LEVER SW 19 HEAD LAMP 20A

6
16
60R

OVERLOAD SIG 20 20A

WORK LAMP
NC 21
17
CABIN LAMP 20A
NC 22 18
ACCEL ACT(-) 23 BEACON LAMP 10A
19
12V X 2
BATTERY

POWER IG 24 AC& HEATER 20A

20
CAN_HIGH 25
HORN 10A
CAN_L 26
21
CIGAR LIGHTER 20A
CAN_SHIELD 27 22
60B

GND (MAIN)
PRE-HEAT 10A
28 CS-74A 23

4
5
SERIAL-TX 29 TRAVEL 10A
MASTER SW

24
SERIAL-RX 30
GND 25
1
2

31
1
2

10A
1
2

RS232 (+)
SAFETY SOL
CS-74

32
CN-60

26
CN-95

RS232 (-) 33 SOLENOID 10A

27
5R
5R
FUSE BOX

5R
5W
5W

5R

RS232 (GND) 34 30A

FUSIBLE LINK

FUEL FILLER P/P

28
ATT FLOW CONTROL EPPR(+) 35
3R
5W

PUMP EPPR(+) 36

210S4EL04
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the start switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator [CN-74 (I)] I/conn [CN-2 (9)] CPU alternator level [CN-51 (9)]
Cluster charging warning lamp(Via interface)

(2) Charging flow

Alternator "B+" terminal Start motor [B+] ######Battery relay
Battery(+) terminal
Fusible link [CN-60] ######Master switch [CN-74A] Fuse box [No.1~6]
Fusible link [CN-95] ######Fuse box [No.13~28]
2) CHECK POINT

Engine Start switch Check point Voltage

刮 - GND (battery voltage)

刯 - GND (battery relay)
RUN ON 到 - GND (alternator B+ terminal) 20~30V
刱 - GND (alternator I terminal)
刲 - GND (CPU)

侍 GND : Ground

4-9
 6
5
CS-2

ST C
6
Br
5
3
2

B
1 4

BR ACC
CN-51 R
3

H
4
V
2

0, I

START KEY SW
1.5W
1

H 0 I
1.5W

R
1

V
Br
1.5R
2

1.5W
CS-74
CS-74B
MASTER SW

2
CN-8

5
4
1

9
8
7
6
3

12
11
10
CHARGING CIRCUIT

Br

V
R
CR-35

1.5W
1.5R
30
Or 87a 87 85

5
86
3L
87
POWER RY

85
30 86
87a

CN-36
CN-50 2R START KEY 30A
BOOM PRIORITY SOL 1
1
ROOM LAMP 10A
MAX FLOW SOL 2 2
5R

POWER MAX SOL

AC BLOWER 30A
3 3
HOUR-METER 4
LW 4
ENG PREHEATER 5 WIPER+ 10A
FUEL WARMER 6
5
CPU B+ 10A
BATTERY 24V(+) 7 6
PUMP EPPR(-) 8 CLUSTER 10A
7
3L

ATT FLOW CONTROL EPPR(-) 10A

R

9 CASSETTE RADIO
Or

4-10
8
PROGRAM DUMP 10 10A
CONVERTOR
2
WOr 9
ANTI-RESTART RY 11
SWITCH PANEL 10A
4
3
1

ACCEL ACT(+)
2

12 10

CR-1
TRAVEL SPEED SOL CPU 10A
13
CN-125

11

BATT RY
ATT. SELECTION SIG 14 START,STOP 20A
12
NC 15 G 30A
FUEL HEATER
2
1

13
GPS CONN.

TRAVEL BUZZER 16
L START 30A
PRE-HEAT SW 17 14
CN-125

NC WIPER MOTOR 10A

18
R
R

15
SAFETY LEVER SW 19 HEAD LAMP 20A
16
60R

OVERLOAD SIG 20 20A

WORK LAMP
17
1

NC 21
CABIN LAMP 20A
NC 22 18
ACCEL ACT(-) 23 BEACON LAMP 10A
19
12V X 2
BATTERY

POWER IG 24 AC& HEATER 20A

20
CAN_HIGH 25
HORN 10A
CAN_L 26
21
CIGAR LIGHTER 20A
CAN_SHIELD 27 22
60B

GND (MAIN)
PRE-HEAT 10A
28 CS-74A 23
SERIAL-TX 29 TRAVEL 10A
MASTER SW

24
SERIAL-RX 30
GND 25
1
2

31
1
2

10A
1
2

RS232 (+)
SAFETY SOL
CS-74

32
CN-60

26
CN-95

RS232 (-) 33 3 SOLENOID 10A

27
5R
5R
FUSE BOX

5R
5W
5W

5R

RS232 (GND) 34 30A

4
FUSIBLE LINK

FUEL FILLER P/P

28
ATT FLOW CONTROL EPPR(+) 35
3R
5W

PUMP EPPR(+) 36

210S4EL05
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.16) I/conn [CN-7 (7)] Switch panel [CN-116 (9)]
Head lamp relay [CR-13 (30)]
Fuse box (No.17) I/conn [CN-7 (8)] Switch panel [CN-116 (10, 11)]
(1) Head light switch ON
Head light switch ON [CN-116 (1)] l/conn [CN-7 (1)] Head lamp relay [CR-13 (30) 供#(87)]
Head light ON [CL-4 (2)] Head lamp ON
l/conn [CN-10 (2)] Radio & USB player ON [CN-27 (9)]
l/conn [CN-11 (8)] AC & Heater controller illumination ON
l/conn [CN-6 (8)] Cigar lighter [CL-2]
(2) Work light switch ON
Work light switch ON [CN-116 (2,3)] l/conn [CN-7 (2)] l/conn [CN-12 (2)]
Work light ON [CL-5 (2), CL-6 (2)]

2) CHECK POINT
Engine Start switch Check point Voltage

刮 - GND (fuse box)

刯 - GND (switch power input)
STOP ON 20~25V
到 - GND (switch power output)
刱 - GND (head light)

刲 - GND (fuse box)

刳 - GND (switch power input)
STOP ON 20~25V
刴 - GND (switch power output)
刵#- GND (work light)

侍 GND : Ground

4-11
 CN-36
CN-11
START KEY 30A
1 1
GND 1 ROOM LAMP 10A

NC
NC
NC
2

ILL-

ILL+
ACC

GND
GND
2
2
3 AC BLOWER 30A

ANT 12V
BATTERY(+) 3 3

TEL MUTE

BACK UP+
4

REMOCON+
SPK FRT LH -
SPK FRT RH -

SPK FRT LH +
BATTERY(+)

SPK FRT RH +
4 4
5

REMOCON GND
G
ILLUMINATION 5 WIPER+ 10A
6 5

CASSETTE RADIO
POWER IG 6

8
9
7
6
5
4
3
2
1

16
15
14
13
12
11
10
7 CPU B+ 10A

CN-27
NC 7 R 6
8

R
CLUSTER 10A
DUCT SENSOR(+) 8 7
DUCT SENSOR(GND) 9 CASSETTE RADIO 10A
8
NC 10 10A
CONVERTOR
NC 11
9
CN-10 SWITCH PANEL 10A
NC 12 10
1

AC & HEATER CONTROLLER

NC 13 R CPU 10A
2 11
NC 14 START,STOP 20A
3 12
4 FUEL HEATER 30A
13
5
1 30A
START
6 14
WIPER MOTOR 10A
7 15
8 GY HEAD LAMP 20A
16
HEAD AND WORK LIGHT CIRCUIT

9 Y WORK LAMP 20A

10 17
CABIN LAMP 20A
11 18

3
12 BEACON LAMP 10A
19
5

AC& HEATER 20A

CN-116 20
R 10A
HEAD LIGHT OUT 1 HORN
V 21
WORK LIGHT OUT 2 CN-7 GY 20A
V
CIGAR LIGHTER
R 22
WORK LIGHT OUT 3 1 PRE-HEAT 10A
V

4-12
WIPER MOTOR DRIVE 4 2
23

7
TRAVEL 10A
PRE-HEAT 5 3 24
POWER 24V 6 4 25

2
CABIN LIGHT OUT 7 5 10A
SAFETY SOL
CABIN LIGHT OUT 8
26
6
GY GY SOLENOID 10A
HEAD LIHGT 24V 9 7 27
Y Y 30A
WORK LIGHT 24V 10 8 FUEL FILLER P/P
Y 28
WORK LIGHT 24V 11 9

SWITCH PANEL
WASHER SIG 12 10 FUSE BOX
GND 13 11

6
V

12
B

TRAVEL ALARM 14
8

INT. SIG 15 13
CABIN LIGHT 24V 16 14
1
2

CABIN LIGHT 24V 17 15

CN-12

CN-6
1
2
3
4
CL-2 5
B
R
R

6
Gr

Gr Gr
B
V

V
B

7
B

R R
8
87
85
86
30

87a

1
1
2

9
1
2

CL-4
CL-6
CL-5

CR-13

10

CIGAR LIGHTER
11
30 86
87a 87 85

12
HEAD LAMP
WORK LAMP

HEAD LAMP RELAY

210S4EL06
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.19) I/conn [CN-8 (3)] Beacon lamp switch [CS-23 (6)]
Fuse box (No.17) I/conn [CN-7 (12)] Switch panel [CN-116 (16, 17)]
(1) Beacon lamp switch ON
Beacon lamp switch ON [CS-23 (2)] Switch lndicator lamp ON [CS-23 (9)]
l/conn [CN-8 (4)] l/conn [CN-10 (10)]
Beacon lamp ON [CL-7]
(2) Cab light switch ON
Cab light switch ON [CN-116 (7, 8)] I/conn [CN-7 (6)] I/conn [CN-10 (11)]
Cab light ON [CL-8 (2), CL-9 (2)]

2) CHECK POINT
Engine Start switch Check point Voltage

刮 - GND (fuse box)

刯 - GND (switch power input)
STOP ON 20~25V
到 - GND (switch power output)
刱 - GND (beacon lamp)

刲 - GND (fuse box)

刳 - GND (switch power input)
STOP ON 20~25V
刴 - GND (switch power output)
刵 - GND (cab light)
侍 GND : Ground

4-13
 CN-116
HEAD LIGHT OUT 1 CN-7
WORK LIGHT OUT 2 1

WORK LIGHT OUT 3 2

WIPER MOTOR DRIVE 4 3

7
PRE-HEAT 5 4
POWER 24V 6 5
CN-36
Or Or Or START KEY 30A
CABIN LIGHT OUT 7 6 1
Or
CABIN LIGHT OUT 8 7 ROOM LAMP 10A
2
HEAD LIHGT 24V 9 8 AC BLOWER 30A
WORK LIGHT 24V 10 9 3
WORK LIGHT 24V 11 10 4

SWITCH PANEL
WASHER SIG 12 11 WIPER+ 10A
R RW 5
GND 13 12 CPU B+ 10A
6

6
TRAVEL ALARM 14 13
CLUSTER 10A
INT. SIG 15 14 7
R 10A
CABIN LIGHT 24V 16 15 CASSETTE RADIO
R 8
CABIN LIGHT 24V 17 CONVERTOR 10A
9
CN-10 SWITCH PANEL 10A
10
1 CPU 10A
11
2 20A
START,STOP
3 12
2B 2B FUEL HEATER 30A
4 13
BEACON LAMP AND CAB LIGHT CIRCUIT

5 START 30A
14
6 WIPER MOTOR 10A
15
7
HEAD LAMP 20A
5

8 16

4-14
WORK LAMP 20A
9 17
G G
10 R/W CABIN LAMP 20A
OR OR 18
11
Y BEACON LAMP 10A
12 19

1
8
2

7
9
AC& HEATER 20A

4
20

G
B
HORN 10A

B
Or
Or
21
1

CIGAR LIGHTER 20A

22

5
6
10
1
2

1
2
PRE-HEAT 10A

CL-7
CL-9

CL-8
23

3
7
9

2
6

1
4
5
8
10
TRAVEL 10A

CS-23
24

BEACON LAMP SW
Y
B
CAB LIGHT

G
CAB LIGHT

G
25
SAFETY SOL 10A

BEACON LAMP
26
SOLENOID 10A
CN-8 27

3
2
1 FUEL FILLER P/P 30A
28
2
Y Y
3 FUSE BOX
G G
4
5
6
7
8
9
10
11
12

210S4EL07
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.12) I/conn [CN-7 (5)] Switch panel [CN-116 (6)]
Fuse box (No.5) I/conn [CN-5(4)] I/conn [CN-17 (5)] Wiper motor controller [CN-141 (7)]
Wiper motor [CN-21 (4)]
Fuse box (No.15) I/conn [CN-6 (5)] l/conn [CN-17 (4)] Wiper motor controller [CN-141 (6)]
Washer pump [CN-22 (2)]
(2) Wiper switch ON : 1st step (Intermittent)
Wiper switch ON [CN-116 (15)] I/conn [CN-9 (4)] I/conn [CN-6 (10)] I/conn [CN-17 (8)]
Wiper motor controller [CN-141 (10) 供 (3)] Wiper motor intermittently operating [CN-21 (6)]
(3) Wiper switch ON : 2nd step (Low speed)
Wiper switch ON [CN-116 (4)] I/conn [CN-7 (3)] I/conn [CN-6 (9)] I/conn [CN-17 (2)]
Wiper motor controller [CN-141 (2) 供 (4)] Wiper motor operating [CN-21 (2)]
(4) Washer switch ON
Washer switch ON [CN-116 (12)] I/conn [CN-7 (9)] I/conn [CN-5 (1)] I/conn [CN-17 (7)]
Wiper motor controller [CN-141 (9) 供 (8)] I/conn [CN-17 (6)] I/conn [CN-6 (11)]
Washer pump [CN-22 (1)] Washer operating
Wiper switch ON [CN-116 (4)] I/conn [CN-7 (3)] I/conn [CN-6 (9)] I/conn [CN-17 (2)]
Wiper motor controller [CN-141 (2) 供 (4)] Wiper motor operating [CN-21 (2)]
(5) Auto parking (when switch OFF)
Switch OFF [CN-116 (4)] Wiper motor parking position by wiper motor controller

2) CHECK POINT

Engine Start switch Check point Voltage

刮 - GND (fuse box)

24V
刯 - GND (switch power input)
到 - GND (switch power output)
STOP ON 0 ~ 5V
刱 - GND (wiper Power input)
刲 - GND (wiper power output)
0 or 24V
刳 - GND (wiper motor)
侍 GND : Ground

4-15
 CN-9 CN-36
1
START KEY 30A
2 1
ROOM LAMP 10A
3 2
Br

1
4 AC BLOWER 30A
3
5
6
4
R WIPER+ 10A
7 5
CN-116 8
CPU B+ 10A
6

3
HEAD LIGHT OUT 1 CLUSTER 10A
7
WORK LIGHT OUT 2
CASSETTE RADIO 10A
WORK LIGHT OUT 3 CN-7 8
W CONVERTOR 10A
WIPER MOTOR DRIVE 4 1 9

1
PRE-HEAT 5 2 SWITCH PANEL 10A
L W W 10
POWER 24V 6 3 10A
CPU
CABIN LIGHT OUT 7
11
4
L L L START,STOP 20A
CABIN LIGHT OUT 8 5 12
HEAD LIHGT 24V 9 6
FUEL HEATER 30A

2
13
WIPER AND WASHER CIRCUIT

WORK LIGHT 24V 10 7 START 30A

14
WORK LIGHT 24V 11 8
L L L GrW WIPER MOTOR 10A

SWITCH PANEL
WASHER SIG 12 9 15
10 HEAD LAMP 20A
GND 13 16

3
TRAVEL ALARM 14 11 WORK LAMP 20A
Br 17
1

INT. SIG 15 12 20A

CABIN LAMP
CABIN LIGHT 24V 16 18
BEACON LAMP 10A
CABIN LIGHT 24V 17 19
AC& HEATER 20A

3
20
CN-5
L L HORN 10A
1 21
CIGAR LIGHTER 20A

4-16
2 22
CS-53
Or 3 PRE-HEAT 10A

6
R R 23
CN-21 4
TRAVEL 10A
3 1 5
24
R B
2 6 25
Gr
5 3 7 SAFETY SOL 10A

WIPER CUT SW
R 26
4 8 10A
4 G SOLENOID
5 27
9 30A
L FUEL FILLER P/P
6

WIPER MOTOR
6 M 2 10 28
11
12 FUSE BOX

4
CN-141
G
FEED BACK 1 CN-6
W
MOTOR DRIVE SIG 2 CN-17 1
L
MOTOR DRIVE- 3 1 2
R W W
MOTOR DRIVE+ 4 2 3
B B B
GND 5 3 4
GrW GrW GrW GrW GrW
VCC 6 4 5
R R R
CONTINUE 24V 7 5 6
V V V
V

8 6
GrW

WASHER P/P 7
L L L
GrW

WASHER SIG. 9 7 8
Br Br Br W W
1
2
1

8
2

INT. SIG 10 9
Or Br Br
DO-5

WIPER CUT SW 11 10
CN-22

V
DIODE

V
M

WIPER MOTOR CONTROLLER

N.C 12 11
Gr
FEED BACK 13 12
WASHER PUMP

210S4EL08
 h
- +

CN-48

HOUR METER
Or
WOr
CONTROLLER CIRCUIT

CN-36
START KEY 30A
BOOM PRIORITY SOL 1
1
ROOM LAMP 10A
MAX FLOW SOL 2 2
POWER MAX SOL
AC BLOWER 30A
3 3
HOUR-METER 4
4

4-17
ENG PREHEATER 5 WIPER+ 10A
FUEL WARMER 6
5
CPU B+ 10A
BATTERY 24V(+) 7 6
PUMP EPPR(-) 8 CLUSTER 10A
7
ATT FLOW CONTROL EPPR(-) 9 CASSETTE RADIO 10A
8
PROGRAM DUMP 10
CONVERTOR 10A
ANTI-RESTART RY 11
9
SWITCH PANEL 10A
ACCEL ACT(+) 12 10
TRAVEL SPEED SOL 13 CPU 10A
11
ATT. SELECTION SIG 14 START,STOP 20A
12
NC 15
FUEL HEATER 30A
TRAVEL BUZZER 16 13
START 30A
PRE-HEAT SW 17 14
NC 18 WIPER MOTOR 10A
15
SAFETY LEVER SW 19 20A
HEAD LAMP
16
OVERLOAD SIG 20
WORK LAMP 20A
NC 21 17
CABIN LAMP 20A
NC 22 18
ACCEL ACT(-) 23 BEACON LAMP 10A
19
POWER IG 24 20A
AC& HEATER
CAN_HIGH
20
25
HORN 10A
CAN_L 26 21
CIGAR LIGHTER 20A
CAN_SHIELD 27 22
GND (MAIN) 28 PRE-HEAT 10A
23
SERIAL-TX 29 10A
TRAVEL
SERIAL-RX
24
30
GND 31 25
RS232 (+) SAFETY SOL 10A
32 26

210S4EL09
RS232 (-) 33 SOLENOID 10A
27
RS232 (GND) 34 30A
FUEL FILLER P/P
ATT FLOW CONTROL EPPR(+) 28
35
PUMP EPPR(+) 36
FUSE BOX
 CN-36
START KEY 30A
1
MONTORING CIRCUIT

ROOM LAMP 10A

2
AC BLOWER 30A
3
4
WIPER+ 10A
5
CPU B+ 10A
6
CLUSTER 10A
7
CASSETTE RADIO 10A
8
CONVERTOR 10A
9
SWITCH PANEL 10A
10
CPU 10A
11
START,STOP 20A
12
FUEL HEATER 30A
13
START 30A
14

4-18
WIPER MOTOR 10A
15
HEAD LAMP 20A
16
WORK LAMP 20A
17
CABIN LAMP 20A
18
BEACON LAMP 10A
19
AC& HEATER 20A
20
HORN 10A
21
CIGAR LIGHTER 20A
22
PRE-HEAT 10A
23
TRAVEL 10A
24
25
SAFETY SOL 10A
26
SOLENOID 10A
27
FUEL FILLER P/P 30A
28

FUSE BOX

ATT FLOW CONTROL EPPR(+)

210S4EL10
 SUPPLY
SUPPLY

SUPPLY

RETURN
SIG
RETURN

RETURN
SIG

SIG

CN-75

EPPR V/V
1
2
B
A

C
B
A

B
A
C

C
余 ELECTRICAL CIRCUIT FOR HYDRAULIC

CS-26A

BREAKER
1
2
Gr
Gr

CN-51
YOr
WORKING PS 1
Y
POWER MAX SW 2
OrW
TRAVEL ALARM SW 3
GrW
ENG OIL PS 4
NC 5
NC 6 CN-36
RW
24V(PRES.SENSOR) 7
B START KEY 30A
GND(PRES.SENSOR) 8 1
ALT LEVEL 9 ROOM LAMP 10A
W 2
P1 PRESS SIG. 10 AC BLOWER 30A
Br 3
P2 PRESS SIG. 11
V 4
PUMP EPPR V/V PS 12
BrW WIPER+ 10A
TRAVEL PS 13 5
Gr CPU B+ 10A
O/T DECEL SW 14 6
NC 15 CLUSTER 10A
7
AIR CLEANER SW 16 10A
CASSETTE RADIO
NC 17 8
CONVERTOR 10A
NC 18 9
NC SWITCH PANEL 10A
19

B
W 10
RW

GND (POT&DIAL) 20 CPU 10A

11
5V (POT&DIAL) 21 START,STOP 20A
B
A

Br
Or
CD-32

POT-SIG 22 12
FUEL HEATER 30A
ACCEL DIAL SIG 23 13
30A

1
2
FUEL LEVEL SENSOR START
SUPPLY

24
SIG
RETURN

14
TACHO SENSOR(-) 25 WIPER MOTOR 10A
15
BOOM UP PILOT PS

1
TACHO SENSOR(+) 26 2 HEAD LAMP 20A
CN-19 CN-19A

NC 27 16

4-19
WORK LAMP 20A
NC 17
Br

28
Or

NC CABIN LAMP 20A

29 18
NC 30 BEACON LAMP 10A
B 19
GND (SENSOR) 31 20A
AC& HEATER
PUMP PROLIX SW 32 20
HORN 10A
WATER TEMP SENDOR 33 21
ROr GY CIGAR LIGHTER 20A
HYD TEMP SENDOR 34 22
W
ATT. PILOT PS 35 PRE-HEAT 10A
LOr 23
BOOM UP PILOT PS 36 Y TRAVEL 10A
24
CN-50
25
BOOM PRIORITY SOL 1 R SAFETY SOL 10A
MAX FLOW SOL 26
2 Or SOLENOID 10A
POWER MAX SOL 3 27
FUEL FILLER P/P 30A
HOUR-METER 4 28
ENG PREHEATER 5
FUEL WARMER 6 FUSE BOX
BATTERY 24V(+) 7 Br
PUMP EPPR(-) 8
ATT FLOW CONTROL EPPR(-) 9
PROGRAM DUMP 10
ANTI-RESTART RY 11
ACCEL ACT(+) 12
W
TRAVEL SPEED SOL 13
Br
ATT. SELECTION SIG 14
NC 15
GOr
TRAVEL BUZZER 16
PRE-HEAT SW 17
NC 18
G
SAFETY LEVER SW 19
OVERLOAD SIG 20
NC 21
V
Br
Gr
Or

NC
B

22
W
RW

ACCEL ACT(-) 23
POWER IG 24
B
A

C
87
85
86
30

CD-69
87a

CAN_HIGH 25
CR-62

CAN_L 26
SUPPLY
SIG
RETURN

CAN_SHIELD 27
ATT. PILOT PS
30 86
87a 87 85

GND (MAIN) 28
BREAKER RELAY

SERIAL-TX 29
SERIAL-RX 30
GND 31
RS232 (+) 32
RS232 (-) 33
RS232 (GND) 34
ATT FLOW CONTROL EPPR(+) 35 Or
PUMP EPPR(+) 36
210S4EL11
GROUP 3 ELECTRICAL COMPONENT SPECIFICATION

Part name Symbol Specification Check

侍 Check specific gravity

12V 佴 100Ah 1.280 over : Over charged
Battery
(2EA) 1.280 ~ 1.250 : Normal
1.250 below : Recharging

侍 Check coil resistance (M4 to M4)

Rated load =#24V
Normal : About 50凂#
Battery relay 100A(continuity)
1000A(30seconds) 侍 Check contact
Normal : 佹凂#
CR-1
2

2
1

侍 Check disconnection
Master switch 6~36V Normal : 0.1凂#

CS-74A CS-74B
6
5
4
3
2
1

B 侍Check contact
B-BR : 24V 1A
1

,O
OFF : 佹凂(For each terminal)
Start switch B-ACC : 24V 10A
ON : 0凂(For terminal 1-3 and 1-2)
B-ST : 24V 40A
OH START : 0凂(For terminal 1-5)
6
5

3
2

CS AC B H
CS
-

Pressure switch Pa 0.5 kgf/cm2 侍 Check resistance

(For engine oil) (N.C TYPE) Normal#=#0凂(CLOSE)

CD-18

4-20
 Part name Symbol Specification Check

C 1 侍 Check resistance
Temperature 50佘C : 804凂
0
sensor 2 80佘C : 310凂
(hydraulic, 100佘C : 180凂
water) CD-8
CD-1 CD-8

Pressure:
Air cleaner Pa 侍 Check contact
635mmH2O
pressure switch Normal : 佹凂
(N.O TYPE)
CD-10

侍 Check resistance
Full : 50凂 6/12 : 350凂
2 11/12 : 100凂 5/12 : 400凂
10/12 : 150凂 4/12 : 450凂
Fuel sender 0 9/12 : 200凂 3/12 : 500凂
1
8/12 : 250凂 2/12 : 550凂
CD-2 7/12 : 300凂 1/12 : 600凂
Empty warning :700凂

1
m
rp

2
侍 Check resistance
Tacho sensor 0
Normal : 300凂(For terminal 1,2)
CD-17
CD
1-
1
2
3
4

Fuel heater - -

CN-96

侍 Check resistance
Normal : About 160凂
Relay (For terminal 85-86)
24V 16A
: 0凂(For terminal 30-87a)
CR-2 CR-13 CR-46
CR-5 CR-35 CR-62 : 佹凂(For terminal 30-87)
CR-7 CR-36

4-21
 Part name Symbol Specification Check

侍 Check resistance
Normal : 1-2凂(For terminal 5-6)
Accel actuator -
0.8-1.2k凂
(For terminal 1-3)
CN-76

侍 Check resistance
Solenoid valve 24V 1A Normal : 15~25凂
(For terminal 1-2)
CN-66 CN-68 CN-70

2
侍 Check resistance
EPPR valve 700mA Normal : 18~25凂
1 (For terminal 1-2)

CN-75 CN-242

1
侍 Check resistance
Resistor 50凂#20W佳 5%
Normal : 50凂
2

CN-47

侍Check resistance
Speaker 4凂# 20W
Normal : 4凂

CN-23(LH)
CN-24(RH)

10 9 8 7 6 5 4 3 2 1
侍 Check contact
10 6 5
Normal
Switch ON - 0凂(For terminal 1-5,2-6)
(Locking type) 24V 8A
- 佹凂(For terminal 5-7,6-8)
9 8 2 7 1
OFF - 佹凂(For terminal 1-5,2-6)
CS-23 CS-27 CS-50 - 0凂(For terminal 5-7,6-8)
CS-52 CS-54

4-22
 Part name Symbol Specification Check

侍 Check contact

8
2
7

9
1
I Normal
ON - 0凂(For terminal 1-5,2-6)
Switch 24V 8A
- 佹凂(For terminal 5-7,6-8)

10
(Quick clamp)
OFF - 佹凂(For terminal 1-5,2-6)

10
2

6
1

4
5

8
9
CS-67 - 0凂(For terminal 5-7,6-8)

Head lamp, 侍 Check disconnection

24V 70W
Work lamp, 1
(H3 TYPE) Normal : 1.2凂#
Cab lamp
CL-4 CL-5
CL-8 CL-9

侍 Check disconnection
Room lamp 24V 10W
Nomal : A few 凂#

CL-1

1 M
24V 10A 侍#Check resistance
Fuel filler pump 35 再/min
2 #Normal : 1.0凂#

CN-61

侍 Check operation
+ -

Hour meter
h 16V ~ 32V
余#Supply powe(24V) to
terminal No. 2 and connect
CN-48 terminal No. 1 and ground.

1 侍 Check operation
DC 22.0 ~ 28.0V
Horn 2
余Supply powe(24V) to each
2A
terminal and connect ground.
CN-20 CN-25

4-23
 Part name Symbol Specification Check

侍 Check contact
B C A Normal : 0凂(For terminal 1-2)
24V 15A
Safety switch B : 佹凂(For terminal 1-3)
(N.C TYPE)
A C Operating : 佹凂(For terminal 1-2)
CS-4 : 0凂(For terminal 1-3)

Safety switch 24V 侍 Check contact

Wiper cut sw (N.O TYPE) Normal : 佹凂(one pin to ground)#

CS-20 CS-53

1 F
侍 Check resistance
Fuel cut-off 24V
2H Normal : 15~25凂
Solenoid
CN-79

Pressure switch
(Travel, Work, 10bar 侍 Check contact
2pcs boom auto (N.C type) Normal : 0.1凂
idle)
CD-6 CD-7 CD-37

侍 Check disconnection
Beacon lamp 24V 70W
Normal : 1.1凂

CL-7

Switch
(Power max, 侍Check contact
One touch 24V 6A
Normal : 佹凂
decel, Breaker,
Horn) CS-5 CS-19
CS-26 CS-29

4-24
Part name Symbol Specification Check

1 侍Check contact
Switch 24V 6A
Normal : 佹凂
(Breaker)
CS-26A

侍Check contact
Washer tank 24V 3.8A
Normal : 10.7凂(For terminal 1-2)

CN-22

侍Check coil resistance

Normal : About 1M凂#
Cigar lighter 24V 5A 1.4W 侍 Check contact
Normal : 佹凂##
CL-2 Operating time : 5~15sec

侍Check resistance
Door switch 24V 2W
Normal : About 5M凂#

CS-1

3 1
2

5 3

4
4 侍Check contact
Wiper motor 5 24V 2A
Normal : 7凂(For terminal 2-6)
6 M 2 6

CN-21
ACC 1
ILL- 2
NC 3
SPK FRT RH - 4
SPK FRT LH - 5
TEL MUTE 6
ANT 12V 7
BACK UP+ 8 侍 Check voltage
Radio and ILL+ 9
NC 10
24V 2A 20 ~ 25V
USB player SPK FRT RH +
REMOCON+
11
12
REMOCON GND
SPK FRT LH +
13
14
(For terminal 10-14,11-14)
NC 15
GND 16

CN-27

4-25
 Part name Symbol Specification Check

2 侍 Check contact
Pa
Receiver dryer 24V 2.5A
1 ###Normal : 0凂#

CN-29

侍#Check contact
Start relay 24V 300A
###Normal : 0.94凂(For terminal 1-2)

CR-23

M
M Lucas 24V 侍#Check contact
Starter
Normal : 0.1凂
B+
CN-45

B+ G
Lucas 侍#Check contact
3 ~
Alternator I 24V 75A Normal : 0凂(For terminal B.-I)
U
GND Normal : 24 ~ 27.5V
CN-74

Travel alarm 侍#Check contact

24V 0.5A
buzzer Normal : 5.2凂

CN-81

1
Aircon 侍 Check contact
compressor 24V 79W
Normal : 13.4凂
CN-28

4-26
 Part name Symbol Specification Check

侍 Check resistance
Normal : About 5k凂
(For terminal A-C)
A +
侍#Check valtage
B S -
Accel dial Normal : About 5V
C - (For terminal A-C)
CN-142 : 2 ~ 4.5V
(For terminal C-B)

A SUPPLY

B SIG
Pressure 侍#Check contact
sensor 8~30 V Normal : 0.1 凂
C RETURN
CD-32 CD-43 CD-69
CD-42 CD-44

A 24V
24V
B GND
DC/DC 12V 3A 24V(A-B)
Converter C 12V 12V 12V(B-C)
CN-138

侍 Check resistance
Blower motor 24V 9.5A 2.5凂(For terminal 1-2)

1 Lo 1
2 MH 3 侍 Check resistance
3 ML 2 1.12凂(For terminal 4-2)
Aircon resistor -
4 Hi 4 2.07凂(For terminal 2-3)
3.17凂(For terminal 3-1)

Duct sensor 1
1佘C OFF 侍 Check resistance
(Switch) 2 4佘C ON : 0凂(For terminal 1-2,
the atmosphere temp : over 4佘C )

4-27
Part name Symbol Specification Check

侍 Check contact
Preheater 24V 200A Normal : 0.94凂
relay
(For terminal 1-GND)
CR-24

侍 check resistance
Preheater 24V 200A
: 0.25 ~ 0.12凂

侍Check disconnection
2
Normal : 0凂
Fusible link 60A
(Connect ring terminal and
1
check resist between terminal 1
CN-60 CN-65 and 2)

Socket 2 - -
1

CN-139

A A

B
Resistor - -
B C

CN-173

4-28
GROUP 4 CONNECTORS

1. CONNECTOR DESTINATION
Connector No. of Connector part No.
number Type Destination
pin Female Male
CN-1 AMP 8 I/conn (Engine rear harness-Frame harness) S816-008002 S816-108002
CN-2 AMP 12 I/conn (Engine rear harness-Frame harness) S816-012002 S816-112002
CN-3 DEUTSCH 8 I/conn (Engine harness) DT06-8S DT04-8P
CN-4 DEUTSCH 8 I/conn (Cabin LH wire harness-Frame harness) S816-008002 S816-108002
CN-5 AMP 15 I/conn (Frame harness-RH side harness) 2-85262-1 368301-1
CN-6 AMP 12 I/conn (Frame harness-RH side harness) S816-012002 S816-112002
CN-7 AMP 15 I/conn (Frame harness-Cabin RH wire harness) 2-85262-1 368301-1
CN-8 AMP 12 I/conn (Frame harness-Cabin RH wire harness) S816-012002 S816-112002
CN-9 AMP 8 I/conn (Frame harness-Cabin RH wire harness) S816-008002 S816-108002
CN-10 DEUTSCH 12 I/conn (Frame haness-Cabin harness) DT06-12S DT06-12P
CN-11 DEUTSCH 8 Aircon harness DT06-8S DT04-9P-E004
CN-12 DEUTSCH 2 Work lamp harness DT06-2S-P012 DT04-2P-E005
CN-15 DEUTSCH 2 2pcs auto idle pressure S814-002100 21N5-30100
CN-17 DEUTSCH 8 Wiper harness DT06-8S DT04-8P
CN-19 - 2 Prolix resistor - S816-102002
CN-19A AMP 2 Prolix resistor S816-002002 -
CN-19B AMP 2 Prolix resistor S816-002002 S816-102002
CN-20 MOLEX 2 Horn 36825-0211 -
CN-21 AMP 6 Wiper motor 925276-0 -
CN-21A AMP 6 Wiper motor S816-006002 -
CN-22 KET 2 Washer tank MG640605 -
CN-23 KET 2 LH speaker MG610070 -
CN-24 KET 2 RH speaker MG610070 -
CN-25 MOLEX 2 Horn 36825-0211 -
CN-27 - 16 Radio & USB player PK145-16017 PK141-16017
CN-28 MWP 1 Air-con compressor MWP-01F-B -
CN-29 KET 2 Receiver dryer MG640795 -
CN-36 - - Fuse box 21N8-20041 -
CN-45 RING TERM - Start motor B+ ST710246-2 -
CN-47 AMP 2 Resistor S810-002202 S810-102202
CN-48 - 1 Hour meter GP890469 -
CN-50 AMP 36 MCU 3441111-1 -
CN-51 AMP 36 MCU 3441111-1 -
CN-56 DEUTSCH 4 Cluster - DT04-4P-E004
CN-60 YAZAKI 2 Fusible link 7123-412S-50 7122-4125-50
CN-61 DEUTSCH 2 Fuel filler pump DT06-2S-P012 -
CN-66 DEUTSCH 2 Breaker solenoid DT06-2S-P012 DT04-2P-E004
CN-68 DEUTSCH 2 Safety solenoid DT06-2S-P012 -

4-29
Connector No. of Connector part No.
number Type Destination
pin Female Male
CN-70 DEUTSCH 2 Travel speed solenoid DT06-2S-P012 -
RING-TERM 1 Alternator S820-408000 -
CN-74
- Alternator 174198-2 -
CN-75 Econoseal J 2 EPPR valve S816-002002 -
CN-76 DEUTSCH 6 DC motor DT06-6S -
CN-78 DEUTSCH 6 Accel actuator DT06-6S-EP06 -
CN-79 - 3 Fuel cut-off 174198-2 -
CN-81 DEUTSCH 2 Travel alarm buzzer DT06-2S-P012 DT04-2P-E004
CN-92 AMP 1 Safety S814-001100 S814-101100
CN-95 KET 2 Fusible link S813-030201 S813-130200
CN-116 PA 17 Switch panel S811-017002 -
CN-125 - 4 GPS connector S816-004002 S816-104002
CN-125A DEUTSCH 12 RMS DT06-12S-EP06 DT04-12P
CN-126 DEUTSCH 4 RS232 connector DT06-4S-P012 DT04-4P-E004
CN-138 DEUTSCH 3 DC/DC converter DT06-3S-P012 -
CN-139 DEUTSCH 2 12V Socket DT06-2S DT04-2P-E004
CN-141 AMP 13 Wiper motor controller 172498-1 -
CN-142 DEUTSCH 3 Accel dial DT06-3S -
CN-147 - 2 Fuel heater 15300027 -
CN-148 DEUTSCH 3 J1939 connector DT06-3S-P012 -
CN-173 DEUTSCH 3 Resistor DT06-3S-P012 DT04-3P-EP10
CN-242 DEUTSCH 2 Attatchment EPPR DT06-2S-P012 DT04-2P-E004
RELAY
ST710289-2
CR-1 RING TERM 1 Battery relay -
ST710285-2
CR-2 - 5 Horn relay - -
CR-5 - 5 Safety relay - -
CR-7 - 5 Ac comp relay - -
CR-13 - 5 Head lamp relay SJA003526-001 2411-05100
CR-23 KET 2 Start relay MG610320 S814-102001
CR-24 - 1 Pre-heater relay S822-014000 -
CR-35 - 5 Power relay - -
CR-36 - 5 Pre-heat relay - -
CR-46 - 5 Fuel heater relay SJA003526-001 2411-05100
CR-62 - 5 Breaker relay SJA003526-001 2411-05100
SWITCH
CS-1 SHUR 1 Door switch S822-014004 -
CS-2 - 6 Start key switch S814-006000 S814-106000
CS-4 DEUTSCH 3 Safety switch DT06-3S-P012 DT04-3P
CS-5 DEUTSCH 2 Horn switch DT06-2S DT04-2P-E004
CS-19 DEUTSCH 2 One touch decel DT06-2S DT04-2P-E004

4-30
Connector No. of Connector part No.
Type Destination
number pin Female Male
CS-20 AMP 1 Safety switch S822-014002 -
CS-23 SWF 10 Beacon lamp switch SWF593757 -
CS-26 DEUTSCH 2 Breaker switch DT06-2S-P012 DT04-2P
CS-26A - 2 Breaker switch S816-002002 S816-102002
CS-27 SWF 10 Breaker switch SWF593757 -
CS-29 DEUTSCH 2 Power max switch DT06-2S-P012 DT04-2P
CS-50 SWF 10 Overload switch SWF593757 -
CS-52 SWF 10 Econo switch SWF593757 -
CS-53 SHUR 1 Wiper cut switch S822-014002 -
CS-54 SWF 10 Spare switch SWF593757 -
CS-67 SWF 10 Quick clamp switch SWF593757 -
CS-74A KET 2 Master switch MG620558 S813-130201
CS-74B DEUTSCH 2 Master switch DT06-2S-P012 DT04-2P-E005
CS-83 SWF 10 Beacon lamp switch SWF 593757 -
LAMP
CL-1 KET 2 Cabin room lamp MG610392 -
S822-014002 S822-114002
CL-2 AMP 1 Cigar light
S816-012002 -
CL-4 DEUTSCH 2 Head lamp DT06-2S DT04-2P-E004
CL-5 DEUTSCH 2 Work lamp DT06-2S-EP06 DT04-2P
CL-7 SHUR 1 Beacon lamp S822-014004 S822-114004
CL-8 DEUTSCH 2 Cabin light-LH DT06-2S DT04-2P-E005
CL-9 DEUTSCH 2 Cabin light-RH DT06-2S DT04-2P-E005
SENDER
CD-1 AMP 2 Hydraulic oil temp sender 85202-1 -
CD-2 DEUTSCH 2 Fuel sender DT06-2S-P012 -
CD-6 KET 2 Travel pressure switch MG640795 -
CD-7 KET 2 Working pressure switch MG640795 -
CD-8 AMP 2 Water temp sender 85202-1 -
CD-10 RING TERM 1 Air cleaner switch ST710289-2 -
CD-17 PACKARD 2 Tacho sensor - S818-120221
CD-18 AMP 1 Engine oil pressure switch 174196-1 -
CD-32 DEUTSCH 3 Boom up pressure switch DT06-3S-P012 -
CD-42 DEUTSCH 3 Pump pressure sensor 1 DT06-3S-EP06 -
CD-43 DEUTSCH 3 Pump pressure sensor 2 DT06-3S-EP06 -
CD-44 DEUTSCH 3 Pump pressure sensor 3 DT06-3S-EP06 -
CD-69 DEUTSCH 3 Attachment pilot pressure switch DT06-3S-P012 DT04-3P-E004
DIODE
DO-1 AMP 2 Diode S816-002002 21EA-50550
DO-2 AMP 2 Diode S816-002002 21EA-50550
DO-3 AMP 2 Diode S816-002002 21EA-50550
DO-5 AMP 2 Diode S816-002002 21EA-50550

4-31
2. CONNECTION TABLE FOR CONNECTORS
1) PA TYPE CONNECTOR
No. of
pin Receptacle connector(Female) Plug connector(Male)

2 5 1 3

1 3 2 5

S811-005002 S811-105002

3 7 1 4

1 4 3 7

S811-007002 S811-107002

4 9 1 5

1 5 4 9

S811-009002 3S811-109002

5 11 1 6

11

1 6 5 11

S811-011002 S811-111002

4-32
No. of
Receptacle connector(Female) Plug connector(Male)
pin

6 13 1 7

13

1 7 6 13
S811-013002 S811-113002

8 1 9
17

17

1 9 8 17
S811-017002 S811-117002
110 21
1 11

21

1 11 1
10 21
S811-021002 S811-121002

4-33
2) J TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1
2

2 12
S816-002001 S816-102001

2 3 1

3 1 2

S816-003001 S816-103001

3 1 4 2

4 2 3 1

S816-004001 S816-104001

8 5 2
6 3 1

8 5 2 6 3 1
S816-008001 S816-108001

4-34
3) SWP TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1

S814-001000 S814-101000

2 1

1 2

S814-002000 S814-102000

3 1

2 1 23

S814-003000 S814-103000

2 4
1 3

1 3 2 4

S814-004000 S814-104000

4-35
No. of
pin Receptacle connector(Female) Plug connector(Male)

3 6
1 4

1 4 3 6

S814-006000 S814-106000
4 8
1 5

1 5 4 8
S814-008000 S814-108000

4 12
1 9

12

4 12
1 9
S814-012000 S814-112000
3 14
1 11

14

1 11 3 14

S814-014000 S814-114000

4-36
4) CN TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1

S810-001202 S810-101202

2 2

1 1

S810-002202 S810-102202

3 2

1 2 1 3

S810-003202 S810-103202

2 4 1 3

1 3 2 4
S810-004202 S810-104202

4-37
No. of
Receptacle connector(Female) Plug connector(Male)
pin
3 6 1 4

1 4 3 6
S810-006202 S810-106202

4 8 1 5

1 5 4 8
S810-008202 S810-108202

4-38
5) 375 FASTEN TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2 1 2

S810-002402 S810-102402

6) AMP ECONOSEAL CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

12
1

1 13
24
36
36 25
13 12
24
25 36

344111-1 344108-1

7) AMP TIMER CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

85202-1

4-39
8) AMP 040 MULTILOCK CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

12 1 6

7 12
174045-2

9) AMP 070 MULTILOCK CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 6
14

7 14
173852

10) AMP FASTIN - FASTON CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

3 1

6 4
1
4 6 3

480003-9
925276-0

4-40
11) KET 090 CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1
2

MG610070

12) KET 090 WP CONNECTORS

No. of
Receptacle connector(Female) Plug connector(Male)
pin

1
2

MG640605

2 1

MG640795

4-41
13) KET SDL CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

14
7

6
14

MG610406

4-42
 14) DEUTSCH DT CONNECTORS
DT 06 - 3S - 侏侏侏侏

Modifications(See below)
Number of contacts(P : Pin, S : Socket)
04 : Receptacle, 06 : Plug
Deutsch connetors
侍 Modification
E003 : Standard end cap - gray
E004 : Color of connector to be black
E005 : Combination - E004 & E003
EP04 : End cap
EP06 : Combination P012 & EP04
P012 : Front seal enhancement - connectors color to black for 2, 3, 4 & 6pin

No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2 2 1
2

DT06-2S DT04-2P

2 1 1 2

3 3

DT06-3S DT04-3P

4 1 1 4

3 2 2 3

DT06-4S DT04-4P

4-43
No. of
Receptacle connector(Female) Plug connector(Male)
pin

6 1 1 6

4 3 3 4

DT06-6S DT04-6P

4 5 5 4

1 8 8 1

DT06-8S DT04-8P

7 7 6
6

12

1 12 12 1

DT06-12S DT04-12P

4-44
15) MOLEX 2CKTS CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2

35215-0200
35215-0200

16) ITT SWF CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

2
10

1 10

9
SWF593757

17) MWP NMWP CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

1
1

NMWP01F-B

4-45
18) ECONOSEAL J TYPE CONNECTORS
No. of
Receptacle connector(Female) Plug connector(Male)
pin

S816-001002 S816-101002

1 2 2 1

S816-002002 S816-102002

S816-003002 S816-103002

S816-004002 S816-104002

4-46
No. of
Receptacle connector(Female) Plug connector(Male)
pin

S816-006002 S816-106002

S816-008002 S816-108002

10

S816-010002 S816-110002

12

S816-012002 S816-112002

4-47
No. of
Receptacle connector(Female) Plug connector(Male)
pin

15

368301-1 2-85262-1

19) METRI-PACK TYPE CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

12040753

20) DEUTSCH HD30 CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

J K
K J
B

23 N T

A B
F
F Q N
Q A
HD36-24-23SN HD34-24-23PN

4-48