Get No. 354/355 & 364, At Post Takve Budruk, Taluka - Maval, District - Pune - 412 106. AIRCELL@ Type Test of Aircell (Flexible Separator) A) T= Routine Test : Specification Sr.No. Test Test Method - ss Nitrile Rubber ‘Neoprene Rubber | —Hypalon Rubber 7 | farineas Stora TS 3400 Pant Gerard Show" Sae5 4 RAD 2 —|- Speci avy 15 3400 Pars) 1352008 7362008 [3 [terse srengh 1S 3400(Part) 28 ipa Tapa nin = | Bhngation ata tak 15 3400(Part) 250%, min 250% in 2 [cot Visual Bick Black iv eer For Coated Fabric — [Seo] Test Test Method [Specification [SeNo| Test Test Method | Specification + | Matera 15607-1981 | Nyon, Pan weaves? | 4 | Weghtofbasc | 15-1716 (ari) | 2O0gmin. min ‘table eoneyaton faone 7 ines 5 | Coir Visual Tr aide Ove Greed Paloma brie “S77 sz00smm 3 Ot ste Back Coste abe $2850 —| 6 | Teararengiv along | 1S7016 (Para) ]_900N rin) 3 [Wass of coated abs warp & we a) Oise soning | 187016 Pent) —} 7 ein sarah aN AT BS) Asi undor& Srgr min fang ump &wak_| 18,7016 Para) ner etn com | Bingation a break ny [rcosied or aoa ROTA along war & we ‘Once in a 3 Year es ‘Specification Test Test Method ; No. Nitile Rubber Neoprene Rubber Hypalon Rubber 7] Resisance ones Agengih ArariooC br ‘senre S.scooara) a ‘a) Change in Hardness, TS400(Par2) + 10% max Liters ie 1S 3400s). 225 mar 2) Changs 1S 8:00) =O mar Compression Set-at 1-H Par TO°C for 24+0/-2hes. (Large type test 20% max (25% max ca T “dh 1 pah seoctnes aon ; Ginere WARPErT) | s:3400(Pars) 452m wih ote stip (nin) : =] Fisuty acon Temp” Sample gt noo ero) chamber Shou eral spent tas Simm ia mando “abasion to K corason oF] matted X37 BS 00S | There wal bane corasion oping othe meta. CoMFaARE = fecal cores | Uamcaron gn|sat ot ater toi nto ahow any sgn fig con 3} Poe Wncaton | 1505680-208 Aa erbanine Cronuphonaied poveth ‘Rubber(NBR) Polycoroprene Rubber(CR) "| viene Rubber(CSMiHy/paon)| ‘SrNo] Test [Test Method | Specification [Sr.No] Test ‘Test Method | Specification Only For Nitrile RUBber ‘Only For Hypalon Rubber 7 — [Reman Transformer oi 05:95 at 100°C for (GB ra S3AOO(Pare) | 6 | Hardness, Share A a0o(Pera)_| 652 8 Show" 'a) Change in mass, 1S:3400(Part6) + 3% max a specific gravity. 15:3400(Part9) 1.6 £0.05. 4) Ghana Vout, {fs s400}pans) —| —+ 10% maz ——| 10 — [Tonal aon 15 S400/Par) |B Mpa mn [:/Stngentewes | fe vouarat | —fatre@nax—[ Wt] Songer afte [issatateant) [200% mn — Changein TS. | 1S 30(Part) |= 18% mae a) Change EB. TS:300(Part} [35% mae ‘Only For Coated Rubber [Seno | Test “est Method | Specification |SrNo. Test Test Method Specification “2 | Bockng Ressance —| 1S 7016)Par9 NoBiosing —| 17 | Rocsiance to Damage | 1S7016(Part) | sal winsand Tak [is tReseaneoPeratel Ni. meod | son a y Fexing specmensize | cysos wih out 16 Wessuramont of out ratios Bal pass he aE asim som) |" camage ‘Growth (WARPAVEFT) TE | Low Temp. Bend Test | 157076 (PantO) erm, Bend Test | camp kept in col chombefor shows] Shallpass Bent to 80" on 3 rnc monde Once ina 5 Year Test Test Method | Specification [Sr.No Test "Test Method | Specification ‘Only For Nitrile Rubber ‘Only For Hypaton Rubber 7 [Sere raas 3 | Resistance to Ozone increase in Acty | 1S7448 (Par 2) OT mp KHOI, max Feces ODS) “eee By neroase in sudge isa 5% max Spo bo iar ter "| s400Pert 20) | Shel not develop conten, ai Sone. 2 | going in Taraforver ol 9 SSIEAT TOO"C for 30 days (i840 Par) a Gnly For Coated Fabric 3) Change i Hardness [1S 3400(Pat 2)_[ 25 RAD max a] Arpermeabiny ‘ASTD 1534] Bx TO" om aml ByChange Volume, %| 153400 Part) | +i2% max cm. Sig max 3 | Busing sear TS7OTE Part6)_|— 7 hpa in ‘Note : We continuously review specifications and where appropriate, introduce modifications. We, therefore, reserve the right {fo change specications in tis catalogue without prior notice, sss sc@ DESCRIPTION & WORKING An Aircellis a sealed envelop made out of highly resistant polyamide fabric coated with synthetic elastomers. The Alrcell hangs in conservator. Is held in position by connecting flange and two straps on either side. Please see illustrative figures. When olllevel in conservator increases, Aircell gets deflated there by expelling air out and when oil level drops, Aircel infiats and allows air to come in. Thus Aircell breathes Without allowing outside air to get in contact with transformer oll. There are many advantages due to introduction of Aircell in conservator. They are listed on Page- 1 @ PACKING MATERIAL CROSS SECTION Each Aircell is suitably packed in corrugated paper box. Sine exposep To OIL KSA srt a * Cy NPR EAL CONSERVATOR Ll, ere LICATION KXAN NEOPRENE AND SIDE EXPOSED TO AIR oa ‘@ 1° connection To GREATER vent ence = = @ STRAP See SF Soe @consenvaTor lepanca| oor Lever morcaron eae - FF T@on, / @FLOATARM Ot coq, OFLOATAEH X To TRANSFORMER © Note : only item No. 12, 4 & 3 supplied by us. E As Sie cueee EEL @ CONNECTING FLANGE | CONSERVATOR 2 VY i SEPARATOR ag] i The flange is fitted to the vulcunised insert. This insert is fully embeded by vulcunsing into the separator material thus ensuring that the unit is fully sealed. @ DIMENSIONS (Al dimensions are in mm) CONNECTING FLANGE /—CONSERVATOR 7 aaa : fi 7 TX oS ye | }-— AIRCELL \ } L x 7 r een SIDE VIWS AS ASSEMBLED TOP VIWS UNINFLATED X = Length of Flat Aircel. side Length of Conservator. Y = Width of Flat Aircell. side Diameter of Conservator. G = Distance between Straps. @ HOW TO ORDER 3.142xD Your requirement can be specified by Formula: Y= “5~—+ 40 mm,X=L-D+Y,G=X-Y-200 1. Giving dimensions of conservator L & D or by Example : For Conservator of 700 dia x 2000 long 140, G = 1100 2. Giving dimensions X, Y, G (See Formula) Values will be X = 2440, ¥@ FAULTS & REMEDIES The Aircell is manufactured considering all aspects of transformer application. In normal course of use, handling, storing, fitting, the Aircell will give goods service. However incase of mishandling or accident the fabric can get ruptured or the joint may open, leading to leakage of air in conservator. For minor repairs a kit with working instructions is provided along with each Aircell. For major damage the Aircell will have to be retumed to the factory. Please note that it will not be possible to depute our representative to site to asses / inspect the damage / fault. @ Flexible Separator ( AIRCELL) Dimension : The dimensions of the flexible separator are determined according to the size of the conservators. Here are the separators which are resently manufactured for cylindrical conservators with flat ends as below. Other sizes can be as per requirements. 5 Type Expansion} Conservator Dimensions Aircell Dimensions (mm) ir. Volume No. (Liters) Diameter | Length | Volume Width Length Fixing Strap Distance are wee) | xi) | Yom | zt) | xB)” | (a) oe + | stp 500- 500 500 | 500 | 2710 | sa2 | e25 | 203s 2010 2] ste so0- 600] 500 | 600 | 1970 | 557 | oe2 | 2052 1170 3 | ste 750- 600} 750 | 600 | zas0 | 006 | ez | azz 2050 4| ste 750-700) 750 | 700 | 2160 | a9 | 1140 | 2620 +280 5 | STP 1000- 700 1000 700 2830 1089 1140 3270 1930 6 | STP 1000- 800 1000 800 2260 1136 1297 2757 1260 7 | STP 1500 - 800 1500 800 3250 1634 1297 3747 2250 8 | ste 1500- 900] 1500 | 900 | 2660 | te92 | 1454 | a2ta 41560 9 | ste 2000- 900} 2000 | 900 | 440 | 2188 | 1454 | 904 2340 10 | st 2000-1000] 2000 | 1000 | zo | 2262 | 161 | 3401 +680 x1 | ste 2500-1000] 2500 | 1000 | 3520 | 2765 | ton | 4131 2320 12 | STP 2500 - 1100 2500 1100 3000 2851 1768 3668 1700 13 | STP 3000 - 1000 3000 1000 3800 2985 1611 4411 2600 14 | STP 3000 - 1100 3000 1100 3520 3345, 1768 4188 (2220 15 | STP 3000 - 1200 3000 1200 3050 3449 1925 3775 1650 48 | st 3000-1300] 3000 | 1300 | 2512 | 334 | 2082 | 3204 1012 17 | ste 3500-1000] 3500 | 1000 | 4740 | 3723 | ten | 5351 3540 18 | st 3500-1300] 3500 | 1300 | 2200 | 3717 | zoee | ase +300 19 | ste 4000-1200] 4000 | 1200 | sao | 446 | 1925 | 4665 2540 20 | STP 4000 - 1300 4000 1300 3450 4579 2082 4232 1950 21 | STP 4500 - 1300 4500 1300 3600 4778 2082 4382 2100 22 | stp 5000-1300] 5000 | 1300 | 4200 | 5575 | 2082 | 4082 2700 23 | stp 5000-1400) 5000 | 1400 | arto | s7t1 | 2239 | 4549 2110 24 | stp 6000-1300) 6000 | 1300 | 4770 | 6331 | 2082 | 5552 3270 25 | ste 6000-1400] 6000 | 1400 | 4360 | e712 | 2230 | st99 2760 26 | STP 6000.- 1500 6000 1500 3900 6892 2396 4796 2200 27 | ste 7000-1300] 7000 | 1300 | s72o | 7502 | 2082 | 6502 4220 2a | stp 7000-1400] 7000 | 1400 | sooo | 7eor | 2239 | sa9 3400 29 | ste 7000-1500] 7000 | 1500 | 5000 | ee36 | 2306 | seve 3300 30 | stp e000 - 1300] 8000 | 1300 | 6520 | essa | 2086 | 7202 5020 31 | stp 8000-1400] 8000 | 1400 | 5200 | eo0s | 2239 | 609 3600 32 | STP 8000 - 1500 8000 1500 5200 9189 2396 6096 3500 33 | STP 9000 - 1400 9000 1400 6520 10037 2239 7359 4920 34 | STP 9000 - 1500 9000 1500 5200 9189 2396 6096 3500, as | ste 9000-1600] 9000 | 1600 | s200 | 10455 | 2553 | 6153 23400 36_| stP 10000 - 1500] 10000 | 1500 | seo0 | toz49 | 2306 | 6696 +4100 @ ABOUT UNIRUB We at Unirub Techno India Pvt. Ltd. have a very modem setup to manufacture Rubberised Fabrics, Rubber Sheets which go in to the manufacture of life Rafts, Life Jackets, Inflatable Work Boats, Fenders, Bouys and AIRCELL of conservators of oil filled Transformers. Our company is located near Pune. It has been setup by highly exparienced rubber industry Professionals with perfect knowledge of the entire product range. We have presence in marine and shipping Industry for various inflatable products. We are major source for card clothing industry in india and quality manufacturer of Aircel for oil filled transformers.