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Step 5: Measure, Cut and Insert roof and bottom of each shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
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http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Intro: Designing Cardboard Furniture
Create more spaces that weren't there before, save a tonne by creating you're own furniture out of cardboard and watercolour tape.
You'll find several nifty tricks and tips here and in following instructables about how to design your own cardboard furniture.
I came across Eric Guiomar's DVD titled How to Design Cardboard Furniture by Vineworks, then his first book, and then this instructable was born.
Here's some new techniques you can use to design uniquely shaped furniture.
In this instructable, I demonstrate how I made an extremely sturdy three-storey book shelf made of six ply cardboard. Simply follow the same principles to create any
design you like.
Image Notes
1. Design by Elsa Pagis - "Le Spirale" - her site is
http://translate.googleusercontent.com/translate_c?hl=en&sl=fr&u=http://elsaisdreaming.free.
Helene%2BZeidan%2BMeubles%2Ben%2Bcarton%26hl%3Den%26client%3Dfirefox-
a%26hs%3Dh7D%26rls%3Dorg.mozilla:en-
US:official%26prmd%3Do&rurl=translate.google.com.au&usg=ALkJrhgn3bGTQ1wN5KXMub
Image Notes
1. One of the creations from the Effets Pourpres workshop in Toulous, France
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. Designer Patricia Dessoulles
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. Cardboard Artworks by Chris Gilmour
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. Detail of intricate chest of drawers desiger - Dominique Halimi
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. Cardboard Artworks by Chris Gilmour
Image Notes
1. Steps to making a sofa
Image Notes
1. Cardboard Artworks by Chris Gilmour
Image Notes
1. Cardboard Artworks by Chris Gilmour
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. Cardboard Artworks by Chris Gilmour
Image Notes
1. Cardboard Artworks by Chris Gilmour
Image Notes
1. Erics instructional book - thanks Eric for the inspiration and experimentation
for all the Cartonistes!
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Step 1: Sketch Your Design & Measure & Cut Accurately
Check out books and catalogues for inspiration. The first cupboard I planned to make was a Chinese style black and gold one. In this instructable the same methods are
used for every type of object you plan to make. I will show step by step techniques of how I made a craft cupboard to store my knicks knacks.
Check out my other instructables for details on how to make your own door hinges -
http://www.instructables.com/id/How-to-Make-a-Cardboard-Hand-Puppet-Stage/
new tips and tricks for cardboard furniture:
http://www.instructables.com/id/Cardboard-Triangle-Corner-Cupboard/
So now you've figured out you basic construction. You will be surprised at the strength of your cardboard structure. This cupboard below holds up to 80kg of folders.
After 3 months its still standing!
Look for clean cardboard thrown away in electronic superstores. Large complete pieces are ideal - the size of a refrigerator or plasma tv. I clean any visible dust with
hospital grade 90% alcohol. Let dry.
You will need to work out the measurements for thicknesses for each layer ON PAPER.
Thicker ply of cardboard is definitely going to make aa stronger cupboard or chair or table.
When cutting the shapes of the cardboard use a simple craft knife. Slice 3-4 times over the line you've drawn without using pressure. You'll be surprised how effortless it
is compared to working with WOOD.
Sharpen your knife often. I used the side of brick and its brillant.
WARNING:
Accuracy in MILLIMETRES is essential, or your structure may collapse. (Seriously.) NOTE THE DIRECTION of your cardboard. If you cut on the vertical GRAIN each
piece will be stronger than if you cut a horizontal grain.
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. Cut three silhouettes all identical. These are the frames which support your
structure.
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. Struts fit in vertically
In the pictures here, some like to cut 4 silhouette shapes for extra support.
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. This is the middle silhouette
Image Notes
1. Struts fit in vertically
Image Notes
1. An example of 4 silhouettes for deep cupboard
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Step 3: Measure and Cut Struts
1. The strut will be as long as you want the WIDTH of your structure to be
2. The strut is the inside skeleton that supports the whole
cupboard.
3. The width of each strut will be the same width as the THICKNESS of each layer.
A. Cut and measure your strut pieces. You will only need ONE silhouette to cut struts. This is the MIDDLE SILHOUETTE. You can create more than 3 silhouettes for
extra strength for a long chest of drawers for example.
B. Cut the struts approximately HALFWAY both on the silhouette and the strut
C. They are insert DOWNWARDS FOR EVERY SHELF SECTION except the bottom, where they are placed UPWARDS
Image Notes
1. The struts ready to be inserted into middle silhouette
Image Notes
1. B. Cut the struts approximately '''HALFWAY''' both on the silhouette and the
strut. It must be the exact thickness of your middle silhouette.
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. Space is exactly HALFWAY through the height. Later struts will fit here
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Step 4: Layer silhouettes on top of each other
1. Place the uncut inside silhouette on the bottom level
2. Place the middle silhouette that has struts attached
3. Finally place the top level which will be the FRONT OF STRUCTURE
4. Put weights to add slight pressure so you can tape the pieces more tightly . I used coloured sand in zip lock bags.
A. Using very STICKY DUCT TAPE attach the stuts at the top, bottom, middle. This takes a while to do, but its relaxing exercise.
Warning, you must be very accurate in measuring and assembling at this stage or structure may collapse because edges do not meet exactly. The other main cause of
collaspe is if the ply is less than 2 or 3 ply or the direction of the stripes on the cardboard for the sides are horizontal instead of vertical.
With my first Chinese cupboard, I had problems because of a slight measurement off here and there. Use a FILE or RASP to even edges sticking out.
Step 5: Measure, Cut and Insert roof and bottom of each shelf
1. Measure your depth of each shelf space . Cut out accurately using 1 PLY cardboard for the roof and bottom shape to insert into TOP SIDES AND BOTTOM of inner
space. 1-2 ply thick is enough for inside. The strength lies in the 3-PLY silhouette frame and internal skeleton.
2. Sticky tape all joins carefully with duct tape for good quality strength. Aim for a FLAT and SMOOTH edge. This helps when decorating with paper to sit nicely.
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. Here I've attached the front silhouette to the back with sticky tape. Eric Guiomar
uses gummed tape. Note that the back is not cut out.
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Step 6: Cover or decorate your construction
1. With the Chinese cupboard I covered everything with duct tape then spray painted it black
2. The second cupboard was covered with double-sided tape and gift wrapping paper
Eric Guiomar's recipe includes wallpaper paste, water and acrylic paints stirred together, to form a thick glue and thinly painted onto the Nepalese papers then attached
to your cardboard structure. Once dry it is waterproofed with bottle of acrylic varnish (normally used to polish the kitchen lino floors.)
warning
When you paint with the wallpaper paste + ACRYLIC PAINT I found when I put too much water the cardboard collapsed. Minimal water is recommended, or paint in the
sun, small sections at a time.
1. Cook until translucent. Keeps in fridge 3 days. This is used instead of PVA for decoupage or papier mache techniques.
Gesso mix
1. Mix the above recipe with the milk paint formula below and add gypsum / whiting / chalk and 1 cup of PVA glue extra. It will look the mask and bowl pictures below with
the finish, having a nice smooth wood-like appearance.
2. If you use rabbit sizing instead of PVA it needs to be cooked at medium heat. Whisk until smooth. First soak the granules overnight to 15 parts water. Do not boil.
3. Tempera powdered painted can be added for colouring. Gesso sticks best to a rough surface and may crack when painted.
4.(I made a chalk board with this Gesso mix formula and it was extremely smooth).
5. When dry sand with fine sandpaper. The suface can be painted, inlaid with metal or anything you like.
Apply a thin layer milk paint with a cheap natural bristle brush. Allow project to dry sufficiently before applying next coat. Extra paint may be kept for several days in the
refrigerator, until the milk sours. Double or triple the recipe for paint.
Allow to dry thoroughly 3-4 hours before use. For extra protection, give paint a coat of oil finish or sealer. Color may change - test in inconspicuous area.
Mix hydrated lime with water to make a paste. Add to cottage cheese and stir in well. Leave for few hours - the cheese lump will dissolve completely. Select some powder
pigments and add to solution (Pigment powder must be limeproof). Add more water if too thick; powdered skim milk if too thin. Strain if you want a fine paint (old nylon
stocking works well).
Image Notes
1. Taken from a transforming furniture book. The trick is to use hardly any water.
Priming cardboard surface with a latex polymer / pva glue helps prevent sagging
when painting too.
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. This gesso uses rabbit size. You can substitute with PVA for animal free
product. Image Notes
1. Metal slices inlaid as decoration
Image Notes
1. Double sided tape
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. This shelf has 4 complete 'boxes'. The covers simple sticky tape hinges. So
glad the hard work is over
1. Cut 3ply struts into strips that nearly reach the edge of your cupboard door.
2. Hot glue
3. Cover the door and edges to create a sturdy box door.
4. Decorate the surface of door then glue a piece of balsa wood / masonite the size of a hinge. Drill holes for screws. The wood provides solid support for the hinge. I
experimented with fabric hinges rather than metal ones.
5. Attach a hinge to cupboard and door. Attach a magnet or velcro.
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. Wooden inspiration found in a book
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Step 8: Other sample work from interesting designers
You'll be so inspired by these Design Ideas below!
Here are some other Cartonnistes - Cardboard Furniture Designers from France. Go to
http://www.vinestreetworks.com/cartons.html and click under the title MEET THE CARTONNISTES!
Also see below the Retur designers using a different construction technique with screws and satay sticks:
Image Notes
1. Now you can go wild with decorating
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. Designer Julia Dubois
Image Notes
1. Designer: Julia
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. Designer Julia Dubois
Image Notes
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
1. Designer Julia Dubois
Image Notes
1. Designer Julia Dubois
Image Notes
Image Notes 1. Designer Julia Dubois
1. Designer Julia Dubois
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Image Notes
1. Designer Julia Dubois
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bookshelf from Circular d.i.y. cardboard Cardboard Nomad
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Tubes (Photos) Bookshelf by aweekfromthursday Laptop Stand by design, case Easy Cardboard
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by stayce
philosophy by live_corrugated
Wade Tarzia
Comments
50 comments Add Comment view all 122 comments
I created an instructable. Check it out through my profile, because it isn't coming up through a keyword search yet. Will have to get down to the
bottom of that. Maybe you could offer some comments to get my next one up to speed with the average user? Or is it even about the average user?
ppl on Instructables seem quite above-average.
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
Scriptone says: Mar 9, 2011. 9:04 PM REPLY
I checked your instructable out it looks great the final cupboard, nice colour too. For the people new to cardboard furniture, they might find it
useful to see more photos step by step next time. Was it very strong?
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
bob201092 says: May 12, 2010. 2:12 PM REPLY
your products are amazing great ideas i doing a project like these u have givin me some good ideas to start with thanks
1. Call liquor stores and ask when you can pick up discarded boxes. Since the boxes have to hold fragile/heavy items, these are good choices.
2. Drive up to behind your local shopping center where the dumpsters are. Our local RiteAid had unpacked all their Valentine's day merchandise, and they
had more boxes than they could fit into 2 dumpsters. I made sure the boxes were clean/dry before I took them away.
(This how to papier mache waterproof crafts video is one of the best I've seen straight from Kashmir.)
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
yula says: May 6, 2009. 8:39 AM REPLY
Here are some of the cardboard furniture I made... luv this material !
http://www.instructables.com/id/Cardboard-shelf-for-groceries/
DELETED_PeeWeeBee says: Jul 14, 2009. 5:30 AM
(removed by author or community request)
If you got mould onto your furniture, that may cause it to rot perhaps.
The wheat starch recipe is used to preserve and attach Japanese artwork for hundreds of years. It seems to endure rot.