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Nardini Ms 175 205 1400 1600 Manual
Nardini Ms 175 205 1400 1600 Manual
SPARE PARTS
AND
OPERATIONS MANUAL
FOR
MS-14005 MS-1600S
( inch version)
MS-1400E MS-1600E
MS-175S
(metric version) MS.2O5AS
MS_ 17SE MS.zO5AE
This manual describeis the MASCOTE lathe models MS-1400S/E, MS-1600S/E, MS-175S/E
and MS-205AS/AE.
It has been carefully prepared to assist you to take advantage of the qualities of these machines.
The first sections presen't instructions about foundation, leveling, lubr:'rcation; main-shaft adjust-
ment, axial adjustment of the spindle, drive-belt adjustment and other detailsimportanttocorrect
operation of the machine,
The second part presents blown-up views in perspective, parts list and inforrnation on ordering
spare parts,
ln the interest of continuing industrial and technological development, NARDINI reserves the
rightto change the design and specifications of its machines without previous notice.
NARDINI's expert technicians are always avaiable to help you solve any problem in the
operation of these machines.
The serial number of the lathe is stamped on the back part of the bed. For any claims please
always refer to this number.
Specifications... .,....5
Lifting and Cleanlines. . . .. . .. . .6
Foundation ....'..7
Levellingand EletricalConnections.... .........8
DimensionsandPrincipal Assemblies... .......9
Lubrication ......10
Oil change ........11
LatheControls ....12
LatheOperations. ......13
Headstock lnstructions ........14
Threads and Feeds Gear Box lnstructions .. .. , .. .15
Threads and Feeds Gear Box Data Plate .. . . . .16
Saddle lnstructions ......18
Apron (left - hand) lnstructions . . .19
Apron (right-hand) Instructions .......20
Tailstock lnstructions ....21
MotorDriveSystem lnstructions... .... '22
Change Gears and Safety Coupling lnstructions . . . . . .23
TPI)
Threads Cutting lndicator lnstructions (Leadscrew 4 . , . .24
6mm).
Threads Cutting lndicator lnstructions (Leadscrew . . . . .25
Spindle and Leadscrew Axle Adjustment lnstructions ... .. .. .26
BrakeSystem ........27
Electrical Diagram ......28
Part Listlntroduction.... .,.....31
Headstock (MS-M|-401C) . .. . .32
Headstock(Ms-Ml-402C) ... ......34
Headstock (MS-M1"403C) ...,...36
GearBox (MS-M|-404C) .......38
GearBox (MS-M|-405C) ... ,....40
Gear Box (MS-M|-406C) . ... ... .42
Saddle (MS-M|-407C) ........44
Apron(left-hand) (MS-M|-408C). ....,46
Apron(left-hand) (MS-M|-409C). ..... '48
Tailstock (MS-M|-410C) ...50
Bed(MS-Ml-411C) ...52
Change Gears (ledascrew4TPl)(MS-MI-412C1 ........54
Change Gears (leadscrew 6mm) (MS-MI-413C) . . .56
Motor Drive System (MS-M l-4143lr . . . .58
SteadyRest(MS-Ml-415C) ....59
Follow Rest (MS-M|-416C) . .. . . 60
Tool Post (MS-M|-417C\ . .. .. .. .61
Drive Plate, Universal Chuck Flange, Back Plate (MS-M|-418C) .......62
TaperAttachment (MS-M|-419C) .....64
CoolantPump (MS-Ml-42rc\ ....,66
Threads Cutting lndicator (leadscrew 4 TPI) (MS-M|-421C], . . . . 67
MicrometerStop (MS-M|-422C]r ........68
ChipGuard (MS-M|-423C\ .....70
Chuck Guard (MS-M|-424C\ .........71
Threads Cutting lndicator (leadscrew 6mm) (MS-M|-425C\ . . . . .72
Apron (right-hand) (MS-M|-426C). . . .74
Apron (right-hand (MS-M|-427C\ .....76
SPECIFICATIONS
MS-1400 MS-1600
CAPACITY MS-175 MS-205
Height of centers. . . 6.718" 175 8.5164"- 205 lnchlmm
Distance between centlis : : :. . : : . . : . : 20"- 500 32"- 800 40"- 1000 lnchlmrn
Swing over bed 13.25132"-350 15.15116"-405 lnchlmm
Swing over wings of saddle 12.13164"- 310 14.9116"- 370 lnchlmm
Swing in gap 20"- 500 22.3164"- 560 lnchlmm
Gap length in front of faceplate 5.45164"-145 lnchlmm
Cross slide travel . 8"- 205 9.114"- 235 lnchlmm
Top slide travel . 4" 100 lnchlmm
Tool section ...... : :.. : : : :.... : : :, 518"x5lL" - l6xl6 lnchlmm
BED
Widht 8.21132"-220 lnchlmm
Height 11.131 16" - 300 lnchlmm
HEADSTOCK
Spindle bore . 1.13116"- 46 * ... lnch/mm
Spindle nose . ASA L-O**
Spindle internal taper . 1:2O
Taper in reduction sleeve, 3 MT
Spindle speeds:
MS 175S,205AS, 14005 and 16005.... I
MS-l75E, 205AE, 1400E and 1600E . . . 1B
Speeds range:
MS-1755,2055, 14005 and 16005 50 to 2000 . rpm
MS-175E,205E, 1400E and 1600E. .. .. 25 to 2000 . rpm
TAILSTOCK
Ouill diameter. . . 2"-50 . .. lnchlmm
Ouill internal taper 3 ...MT
Ouill travel 5.33164"- 140 . .. lnchlmm
Lateral adjustment 318" - 70 . .. lnchlmm
To raise the lathe, move the tranwersal carriage and tailstock to the right extremity of the bed and
fix them, making sure that they will not slide and cause damage to others parts.
Put an square steel bar of aproximated 2" (50mm) under the bed, place the cables through the
first vertical discharge for chips and tie on the square steel bar.
When the lifting process begins the cables are taut, check if the square steel bar is upholded and
leveled properly.
CLEANL]NESS
All NARDINI lathes leave the factory protected by grease and preventativeswhich must be remo-
ved. Use a soft cloth moistened with kerosene.
Give special attention to cleaning the guides of the ded and then lubricate them.
FOUNDATION
The precision of the lathe depends on how well it is installed. The durability of the machine is
only guaranteed if the lathe has been firmly and preci*ly installed.
The foundation area rnust consist of good concret and have minimum depth af 12" (300mm) to
support the lathe's weight at the cofumns areas.
hJO'IE:Anchor screws and plates are not included with the rnachine.
sEc'Ll_a.N_ A-A
625 535
,*---- ,osa" T Ld
2t"
325 -*._.--:]5-O
A - t?!rq" , 5 ?rB"
{ -4
--r
POWER ,/
E-UJ-BANEE ,'
__,t
------l
The precision and durability of the lathe depends on its being perfectly level. Final inspection rnust
h,e done only when the machine has beefi eorrectly leveled. When the machine ison itsfoundation,
level readings must be done with the level in positions A, B" C and D (see figure). Usea precise
level of 0.0008"x40" Q,A2 n000mm)
ELECTRICAL CONNECTIONS
All electrical connections are by L1 , L2, L3 and GRD terminale found in the electricalcabinet,
wich is equiped with circuit breakes and contactors.
Before connecting the lathe to power source, ensure that the source does not vary more than + 10
or - 5%. Variatione outside this range may be harmful.
The power lines must be well dimensioned, by preferance 4x6mm2 (Ll, L2, L3 and GR D).
Every six months - Clean the motor and its electrical connections.
Clean all electrical equipment, including microswitches, cabinets and
pumps,
i
I
PRINCIPAL ASSEMBLIES
1" Headstock
2. Four inelepenrlent jaw chuck
3. Saddle
4. f ailstock
5. Bed
6. Apron
7. Gear box
8. Drive unit
L Change gears
1 0. E lectric panel
DIMENISIONS
A B c
24" 64.112" 66.118"
500mm 1638mm 1680mm
,tlt'
LUBRlCATION
The machine must be lubricated with strict regularity. Before using the lathe, the operatorshould
familiarize himself with all lubrication points (see figure below), verifo that they are lubricated
correctely and thereafter take responsability for regular lubrication of the machine.
GENERAL LUBRICATION
10
LUBRICATION
TO CHANGE OIL
HEADSTOCK
GEAR BOX
APRON
11
(,_u) il;
\- <'
'al \',?), {
i; I 6) ()\ (0)
,r2\
(ir) e)
id, ,'D
LATHE CONTROLS
12
LATHE OPEBATION
CAUTIONS -
- To safeguard against damage or injury, it is recommended that the operator read carefully all
instructions in this manual before beginning operation of the lathe.
* Check the oil level of the headstock and lubrication of the threads, feeds gear box and all other
lubrication points. Tlre !athe leaves the factory correctly lubricated at all points, hut a general
inspectiorr befr:re operatir:n is inrportant.
-* Before cleaning the lathe, verify that the spindle lever is in the center position.
-- Until the operatoi has hrecome completely familiarized with all the lathe's controls, he should
operate it only with the motor at low speed.
IMPORTANT-
Do not change speeds, threads or feeds selectors with the spindle in motion. This can wear or
break the gear teeth.
13
HEADSTOCK FOR MODELS:
MS-14005, MS-16005, MS-175S and MS-205AS
Selection of speeds is through the handle wheels (1 ) and (2). These controls allow 9 different speeds.
When the circuit control and emergency stop buttons (4) are pulled out, all electric commands of
the lathe are ON. Pushing them in bring the reverse - all commands are OFF.
The handle wheel (3) controls the rotation of the leadscrew, bringing it to reverse or to full stop.
r-
I
Selection of speeclsisthroughthehandlewheels(1)ariA(2),Thesecontrolsallowgdifferentspeeds.
Nine ad<jitionai speeds nray be obtained by changing motor speed from low to high rotation, or
vice-versa, through key (4), giving a
total of 18 speeds.
When circuit control and emergency stop buttons (5) are pulled out, all electric commands of
the lathe are ON. Pushing then in brings the reverse - all commands are OFF.
The handle (3) controls the rotation of the leadscrew, bringing it to reverse or to full stop.
14
-i--------.-
3
i1)
q#
1i:-;'i.:'--
-==-'
\\/ --''
?-\
r -zr / -\
(4)
t-,/'
The lubrication is made by an internal pump placed in the box, with reservoirs and channelsdis-
tributed through the wole set, guaranteeing that every parts is well lubricated.
To set pitch of thread or feed, find it on the data plate the value of this pitch. Then, on
a specific
the same line, find the letters and numbers that indicate the position of levers (1), (2), (3) and (4)
- Set the levers according to the letters and numbers corresponding to pitch 1,00 (LJA1).
To obtain a tooling with tranversal and longitudinal addances, proceed in the same way.
15
GEAR BOX DATA PLATE
(Leadscrew pitch: 4TPl )
I
M,[,=%\ffW
Q
!t,'ffJ i O
o)
ENN MoD.
O
MOD PGS MOD I pOS MOD PO PO MOD
MKDS 0.875 lUD6 t.5m M.ID2 31
T:i6- lom lr tn7 1,625
1,750
1 475
!&'',f* /O
POS INCH
.0030
mg
KHT 0075 I MKET lO.r98 I .0r I.IBT 9t
o,@1 I tnp0 0,5
txrt6 LKts I x)l I MKC I o,224 0,6
.@39 LKE I EeI uw5 MKts I o.241 .0263 MJG 0,6
@
GEAR BOX DATA PLATE
{Leadscrew pitch:6mm}
Or---\
t\
\/
@\-=-l
/\-.--..-\
(\
\/
\ ,,/
i ,r*t *./O
u$)
^
-L ---l ^ i I *[n,Tuu t uir^,
{
I I
\--_
ta i.-.:-..
.\\
\.\
SADDLE
The saddle assembly consists of a toolpost (1), a top slide (2), a swivel slide (3), a cross slide (4),
a device to automatic desengage of the tranwersal feed (7) and the housing of the saddle (8).
To ensure precision readings on the cross slide dial, the nut (6) is special designed to elimina-
te all looseness, that is regulated through set screw (9).
Always, when turning faces, lock the saddle in its correct position using screw (5).
Give special attention to lubrication of the saddle, wich is done handle (see pag. 10).
18
APRON
(left hand)
lal
tT'
l
I
(t)
ri;
The apron is positioned mannualy by handwheel ('l )
The longitudinal and transversal feeds and leadscrew nut are clamped using only one lever (2) in
three positions.
The lubrication is done by a pump located inside the apron, with oil reservoirs and channels
distributed inside the box guaranteeing that every part of the set is perfectly lubricated.
Spindle rotation and neutral position are done through lever (5) with three positions:
The bed stops (4) does the longitudinal automatic discngage system, wich can be fitted at any
position along the bed to be used in five stop positions.
19
APRON
(right - hand)
-...:
/
ai
it j
The longitudinal and transversal feeds and leadscrew nut are clamped using only one lever (3) in
three positions.
The lubrication is done by a pump located inside the apron, with oil reservoirs and channels
distributed inside the box guaranteeing that every part of the set is perfectly lubricated.
Spindle rotation and neutral position are done through lever (5) with three positions:
fhe bed stops (4) does the iongitudinal automatic disengage system, wich can be fitted at any
position along the bed to be used in five stop positions.
20
TAILSTOCK
The taiistock is moved over the base mannualy and fixed by lever (1).
The index plate (3) provides a reading of the desired displacement. Each mark on the index plate
corresponds to 1mm (0.039").
Lubrication of the screw and base is made at the lubrication points (5).
i2"
(i)
(i:'
21
MOTOR DRIVING SYSTEM
The drive system consists of the motor, mounted on a base, zupported by the axle and articulated
over two screws that permit easy regulation of the drive belts.
The column points are reinforced by strong cording. Undesirable vibration is completely avoided
when the motor is well balanced.
The verify correct belt tension, hold a ruler across space between the two sidesof the belt.Press
one half of the belt with the fingers. The belt shold move 6 to 1Omm (.25" to .40"1.
The complet set of belt must be replaced when there is sufficient wear that the belts ride near the
botton of the pulley groove or are noticeably unequal in shape.
!,l.rr\.rrrr\\
N l
22
CHANGE GEAR
The change gear allows the operator to change or invert the position of the gears to obtain
threads of Whitworth, Metric, Modular or Diametral Pitch, lnstructions for mounting the change
gears are on data plate of the threads-and-feeds gears box. After any change gears, the backlash
must be "008" to .010".(0,1 to 0,2mrn).
t_
SAFETY COUPLING
A safety coupling is placed between the threads-and-feeds gear box transmisson and the feeds shaft"
Its function also is to avoid possible damage caused by excessive loads or improper use of the lathe.
FUNCTION
When an excessive force bears on the feeds shaft, wheel (4) yields and drives coupling (3) away
from piece (2), stopping the transmission of force.
When the assembly is reset, coupling (3) join again, impelled by spring (4) and theconnection is
re-established.
23
THREAD CUTING INDICATOR DIAL
(leadscrew 4 TPI)
This assembly shows the clamp point of half-nut so that the starting point of each of thedifferent
pitch sizes is coincident with that of the f irst one.
6@nr;
/ ---r/
t
tt
I
Ia
I
i
It
t
I
a
The dial indicator is divided into four numbered parts (1,2,3 and 4).
Half pitches 4.112" 5.112" 6.112" . . . At any number. Always use the same
Ouarter pitches 4.314" -5.314" 6.314" - . . . Do not unclamp the half nut screw
lfthe thread is Metric, lVlodule or Diametral Pltch, the half-nut must remain engaged through the
operation (until the end of the thread).
24
THREAD CUTTING INDICATOR DIAL
(leadscrew pitch - 6mm)
This assembly shows the clamp point of the half-nut screw, so that the starting point of each of
the different pitch sizes is coincident with that of the first one. The dial is divided into four num-
bered parts (1 , 2, 3 and 4).
,a1.\
0.8
4,0
)2
t6T
F" -t
\i
ANY LINE
)
0,225
0,/50 24i
/,500
9,0 0 0
ANY,NUMBt INE
8,000 t6T f1
ANY
!r )
l-=
INE
't,2 5 0
2,500
207 /
\r )
fo
5,0 00
lo,0 00
5,s 22r
,/,
lf the thread is T,P.l., Modular or Diametral Pitch, the half-nut screw must remain engaged
throught the operation (untll the end of the thread).
25
SPINDLE ADJUSTMENT
The spindle is mounted over precision conical bearings and gives the headstock exact and silent
operation. After prolonged use, however, adjustment is required. Proceed in this way -
26
BRAKE SYSTEM
Spindle rotation command is made by using lever located at the right end of apron.
The Electromagnetic Brake is automatically energized when this lever is placed on, or passes
When stoping the spindle by placing lever on its central position the brake is energized and after
the spindle is completely stoped, the brake is desenergized.
The reversion of spindle is made through the lever without stoping in its central position because
the RELAY/SENSOR of moving, free the selected revolution direction after total spindle tops.
To adjust the SENSOB/RELAY of moving system (see electrical diagram) follow the'instruc-
t i ons:
27
2OO/ 23O /3BO /460V 3O 6O Hz
ONLY TO 09 SPEEDS
4,1/4,8KW
L3 GRD 3MR SPINDLE
? $-. nz ,IMTR MOTOR
I
6HP (60H2)
-L
: 5,5HP (50H2)
IT3 4 POLES
--,'Dlsc :[.
r- --
i
.3 I
a)1r*-*3 I'
SPINDLE
-)
L__t_
rcs I
f'
4C
o
HI
T1'8Y
N
3L1
lr, LJ
-_-l COOLAN T
PUMP,I 2 HP
o
o 2 POLES
N tB
t soova
RECP
SPINDLE FORWARO
9PINDLE MOTOR
STARTER
TORWARD
4, 5,6,lO
3MR
-t S PIN DL
SPINDLE MOTOR
STARTE R
REVERSE
4, 5, 6,tO
T] lSAS
I
MASTER
CON TACTOR
MASTER 7,t_9-
STOP INTER LOCK
I PRS
ZERO SPEED
coNThoL
6to
PICK. UP
I SAS
SPINDLE BRAKE
ELECTRICAL DIAGRAM
012015018DE
28
DISC ELECTRICAL
2LS
l''.
RECP
lls \\ l. I PAilEL
LAY OUT OF COMPONENTS IN PANEL
ll l'/' *
I
ll
t,,,
T-
LI
\,!
I' J
ITB. TERMINAL BLOCK
I
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(o re6s-/' !rs-i ELECTRICAL DlAGRAM
012015018DE
CIRCUIT BREAKER
le sEc.o,/ llov.2oova
CAM SWITCH Po tz/40€ SEMITRANS 2s SEC.O/ 3 I V. I OO VA
Pa tzl32E PILOT LIGHT BA9s -24V- 4OhA
2MF-3MR SPIND-E MOTOR STARTERS LCr -D259- Zl( TEL E MECAN IQU E
Spare parts orders can be answered quicly and correctly if the followin information is provided:
Lathe's nnodel
[.-athe's serial number (it is written on the back part of the bed)
31
HEADSTOCK MS-MI.4O1C
1 012001003 Cover 't7 012001002 Casting (spindle bore - 46 and 30 012001052 Shaft
3 001 1 18040 Oil sight 17A 012001134 Casting (spindle bore - 52mm)** 32 012001084 lmpeller pin
13 001 1 18010 Oil siqht 24 001 127030 Ball (6,5) 39 001008407 Set screw (M10x10)
15 001036154 Cap screw (M3x8) 26 CO1133122 Oil ring * Models MS-1400 S/E and MS-l75 S/E
16 012001001 Casting (spindle bore - 46 and 27 012001058 Cover ** Models MS-1600 S/E and MS-205 AS/AE
42mm)* 28 001001 1 56 Cap screw (M8x16) o'** When asking this part, specify the model and
164 012001133 Casting (spindle bore - 52mm)* 29 012001083 Bushing between centers.
74-
744
t30
t30A
Its
Ltt
66
66
(, {62
5
SS
.r 59
98 L59A
il8! 80
I
I \7
:
/ \7 =129
89 ,.,|3 E6,-
98
58 -"'f)/
,lV
--8O
MS-Mt-402C
k--"
6 ----\
--\81
HEADSTOCK MS.M!.402C
REF. NUMBER NAME REF. NUMBER NAME REF. NUMBER NAME
45 012001126 Pu lley 754 014001045 Collar** 116 012001006 GearZ=40
46 001030005 Lock nut KM-4 76 001300053 Bearing 6006 117 014001018 Cover
47 001014019 Washer 77 O12OO1122 Nut* 118 012001019 Spacer
48 001031005 Lock washer MB - 4 774 014OO1O44 Nut** 129 001001 1 56 Cap screw (M8x16)
49 001 1 13056 Oil seal 7B 001001106 Cap sorew (M5x20) 130 001316017 Bearing TIMKEN (cone)**
50 001002106 Cap screw (M6x16) 79 012001074,4 Rear Cover 130A 001316317 Bearing TIMKEN (cup)**
51 012001127 Cover t0 001133227 Oil ring
52 013001016 Clipping t1 001008357 Set screw (M8x10) SPINDLE NOSE CAMLOCK D1-5
(Spindle bore - 46mm)(1 .21/32"1
53 012001042 Gear Z =36 82 012001018 Cover 119 001016011 Cam screw
54 012001033 Gear Z =27 83 001008359 Set screw (M8x16)
12O
55 012001032 Gear Z =46 u 001009359 Set screw (M8x16) 121
012001 1 12A Spindle
001107034
56 001023161 Key B5 001 133125 Oil ring 122 17085
Cam
57 0120A1125 Shaft 86 00i 008459 Set screw (M 1 2x 16) 001 1 Cam spring
58 001300049 Bearing 6305 87 012001010 Shaft SPINDLE NOSE CAMLOCK Dl-6
59 001121004 Center * BB 001033031 Snap ring (38) (Spindle bore - 52mm)(2.1132"1
59A 001 121005 Center * * 89 001300054 Bearins 6206 119A 001016012 Cam screw
60 012001088 Conical bushing (ASA - DIN)* 90 012001030 GearZ=45 12OA 0140010394 Spindle
60A 012001085 Conical bushing (CAM LOCK) * 91 012001029 GearZ=il 121A 001107035 Cam
608 014001046 Conicalbushing (CAM LOCK,DIN )* * 92 012001031 Gear Z =35 122A OO1107141 Cam spring
61 013001025 Clipping 93 001023214 Key
G)
(n 62 001028204 Cap screw (3/1 6"Wx3/8") (ASA) * 94 0'1200101 3 Spacer SPINDLE NOSE DIN 55022-5
63 001016002 Key (ASA)* 95 012001039 Gear shaft (Spindle bore - 46mm) (1.13116"1
64 012001070 Chuck nut (ASA)* 96 001023210 Key 123 001 107012 Drag pin
65 001001 1 57 Cap screw (M6x20) 97 01200101 1 Gear Z=19 124 001001156 Cap screw (M6x16)
66 012001 1 10 Cover (ASA)* 98 012001005 Gear Z =38 125 001001158 Cap screw (MGx25)
664 012001111 Cover (CAMLOCK and DIN)* 99 001009359 Set screw (M8x20) 126 001107113 Nut
668 012001120 Cover (CAMLOCK)** 100 012001014 Bushing 127 001107103 Collar
66C 013001024 Cover (DlN)** 101 001034036 Snap ring (55) 128 012001108A Spindle
67 012001121 Spindle extention* 102 001001207 Cap screw (MBx20)
67A 012001132 Spindle extention** 103 O12OO1026 Washer SPINDLE NOSE DIN 55022-6
68 001010356 Set screw (MBx10)* 104 001113144 Oil seal (Spindle bore - 52mm)12.1132"1
68A 001010357 Set screw (M8x 12)* * 105 001309038 Bearing NKI 22120 123A 001107013 Drag pin
69 001316022 Bearing TINKEN 106 O12OO1O28 Bearing flanged housing 124A 001001207 Cap screw (M7x16)
694 001316322 Bearing TIMKEN (cup)* 107 001023106 Key 125A 001001209 Cap screw (M6x25)
t-o 012001109A Spindle (ASA)* 108 001009409 Set screw (M10x16) 126A OO11O7114 Nut
71 012001004 Gear Z =57* 109 012001025 Double gear 127A 001107104 Collar
71A 014001042 GearZ -57 ** 110 001023215 Key 128A 014001065 Spindle
72 012001012 Gear Z =41* 111 012OO1O21 Shaft * Spindle bore - 46mm (1.13116") or
72A 014001041 Gear Z =41** 112 O12OO1O22 Gear shaft
42mm (1.21/32"1
73 012001024 Gear Z =48* 113 OO1O2321O Key ** Spindle bore - 52mm .2.1132"1
73A 014001040 Gear Z =48** 114 013001005 Clipping
74 001316015 Bearing TIMKEN (cone)* 115 012OO1O2O Spacer
Spindle nose ASA LO - Spindle bore
74A 001316315 Bearing TIMKEN (cup)*
46mm (1.13/16"1
75 012001072 Collar*
r92
(, 7\:::\
O)
....,..:>\ r ;ll-
.,
<i
4
r58
(€
t86 q
\
lBl
MS-rVil-403C Z*
r58
).
HEADSTOCK MS.MI.4O3C
135 012001046 Rack shaft 155 001021256 Split pin l4x14l 174 012001055 Shaft
136 001112010 Handle 156 001001207 Cap screw (M8x20) 175 012001045 Ratchet
138 012001091 Handle sleeve 157 001002106 Cap screw (M6x16) 176 001021316 Split pin (5x36)
139 001001157 Cap screw (M6x20) 158 001011417 Taper pin (5x55) 177 001021206 split pin (3x14)
140 012001047 Cover 159 012001090 Ratchet 178 001003158 Cap screw (M6x25)
141 001017416 Taper pin (5x50) 160 012001089 Ratchet 179 001021315 Split pin (5x32)
142 016005084 Handle 'r61 012001@5 Flanged bushing 180 012001094 Shaft
(, 't62 i81
\,1 143 001018008 Taper pin (5x45) 012001007 Shaft 001133113 Oil ring
144 013001026 Collar x63 001001 156 Cap screw (M6x20) 182 012001079 Plug
145 012001008 Shaft 164 A12041027 Shifting fork 183 012001036 Gear Z=22
146 001 1331 15 Oil ring 165 012001015 Spacer 184 012001034 Shaft
147 001008358 Set 6crew (M8x12) 166 012001035 Gear Z=15 185 012001051 Rack
148 001009358 Set screw (M8x12) 167 00102131 1 Split pin l5x24l 186 001021314 split pin (5x30)
149 012001087 Gear Z=18 168 012001050 Rack 187 012001017 Shifting fork
150 001021313 split pin (5x28) 169 012001097 Flanged bushing 188 001021315 Split pin (5x32)
151 001 1 14156 Bushing 170 012001057 Ratchet guide 189 012001040 Gear Z=2O
152 012001096 Flanged bushing 171 001116100 Spring 190 012001092 Shaft
153 012001093 Shaft 172 012001056 Shaft 191 012001023 Shifting fork
154 012001016 F lange 173. 001033003 Snap ring (5) 192 012001049 Shaft
24O -.
24t-]\
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@
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234
235 I
236
L
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232
i
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I
a h'--t
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225
2?4
\g
'2?3
2?t 220
,r--1@ 219
,/
z5o
MS-Ml-404c
GEAR BOX MS-MI.4O4C
210 012005019 Cover 221 001231005 Pipe (nylon) 232 001007358 Cap screw (M4x12)
211 001018005 Taper pin (6x32) 222 001 133013 Oil ring 233 012005093 Cover
212 001013406 Cap screw (M5x10) 223 012005097 Connector 234 001021255 Split pin Ax12l
213 001001259 Cap screw (M10x25) 224 012005092 Pump housing 235 012001084 lmpeller pin
(^)
(o
214 012005001 Casting 225 001001 160 Cap screw 1M6x35 236 OO1227O13 Connector
215 001205003 Plug 226 012001052 Shaft 237 001118010 Oil sisht
216 001036154 Cap screw (M3x8) 227 012001083 Bushing 238 001 1331 17 Oil rins
217 001001 156 Cap screw (M6x16) 228 012001086 Wheel pin 24O 012005096 Data plate
(leadscrewpitch-4TPl
218 012005072 Cover 229 001 127030 Ball 241 0120050884 Data plate
(leadscrew pitch - 6mm
a-....-
284
-/243 '', ,A
[
5
O ,, 255
,,n\ 252
:' ) ,,29o
;., \/,
:t /256 /2gl
l,Vt / 2e2
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247 }A ,"O
259
J
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288 ( -.- ---.-
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Sm
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258
297
I
3O2
il:-;4Y-,,, ti'
30r \
300
\zso
GEAR BOX MS-MI.4O5C
Zso 001017413 Taper pin (5x36) 271 012005005 Flanged bearing 292 001017410 Taper pin (5x28)
251 0A1114257 Bushing 272 001001 156 Cap screw (MGx16) 293 012005051 Bushing
252 012005044 Sleeve 273 001033028 Snap ring (34) 294 012005050 Bushing
253 012005043 Bushing 274 012005025 Gear Z=44 295 012005049 Clutch
254 012005022 Washer 275 0i2005009 Shaft 296 001117490 Sprins
255 005.05 BR Oil seal 276 012005023 Key 297 012005048 Clutch
256 001009307 Set screw (M6x10) 277 012005010 Gear Z=22 298 012005046 Clutch
5 257 012005004 Shaft 278 012005026 Gear Z=33 2gg 001008305 Set screw (M6x16)
258 001033030 Snap ring (36) 279 012005037 Gear 2=16 300 012005047 Clamp bushins
259 001023104 Key 280 012005036 Gear Z=18 301 012005045 Contact point
260 412005042 Gear Z=2O 281 012005040 Gear Z=19 3O2 A120A5O27 Bushing
261 012005014 Spacer 282 012005038 Gear Z=2O 303 001 1 14255 Bushing
262 012005041 Gear Z=2O 283 012005039 Spacer 304 001 1 17045 Sprins
263 001 1 14258 Bushing 284 001021318 Split pin (5x45) 305 012005011A Bushing
264 01200s030 Bushing 285 012005031 Spacer 306 012005063 Bushing
265 012005029 Spacer 286 012005013 Shaft 307 001033022 Snap ring (25)
266 012005008 Double gear Z=22 - Z=33 287 012005032 Gear Z=22 308 012005028 GearZ=44
267 012005007 Shaft 288 012005033 Gear Z=24 309 012005012 GearZ=22
268 0010231 10 Key 289 012005034 Gear 2=26 310 001133125 Oil ring
269 001114256 Bushing 290 012005035 Gear Z=28 311 001127030 Ball (6,5)
270 Gasket 291 015.35 BR Oil seal Sabo 312 012005064 Sleeve
313 O12OO5O24 Key
3'14 001009305 Set screw (M6x6)
347 346
.4\\ \
344 34
\bcr g
353
,7
7
3s2
348
5
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m-s
s68l \
369
\
? 361
346
334
MS-M!-406C
GEAR BOX MS.M!.406C
330 001 1 12010 Lever 343 012005061 Set screw 356 0010361 55 Cap screw (M3x10)
331 001009356 Set screw (MBxB) 344 00102131 1 Split pin $x24]. 357 012005073 Bushi ng
332 001017418 Taper pin (5x60) 345 012005020 Shaft 358 001012002 Nut
333 001017414 Taper pin (5x40) 346 001009307 Set screw (MGx10) 359 001008408 Set screw (M 10x 12)
334 012005085 Handle boss 347 012005421 Cover 360 001 1 17080 Spring
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335 001117050 Spring 348 001008306 Set screw {M6x1B) 361 A01127040 Ball (B)
336 001 1 27030 Ball (6,5) 349 012005071 Gear Z =14 362 012005016 Shifting fork
337 012005067 Shaft 350 01200501 B Shifting fork 363 012005074 Gear Z =26
338 012005066 Gear Z =15 351 012005062 Shaft 364 012005068 Shaft
339 001001056 Cap screw (M4x16) 352 001008256 Set screw (M4xB) 365 012005075 Gear Z =26
340 001021261 split pin l4x24l 353 012005086 Selection ring 366 001021316 split pin (5x36)
341 0i2005065 Rac k 354 012005084 Selection ring 367 012005017 Shifting f or k
342 012005006 Shifting fork 355 012005078 Window bracket 368 00100&107 Set screw (M 10x 10)
383 409
4ro
M 390
r
I -391
l=sz $q
l
393
508
455
r- 4t3
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449
444
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480
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t530 1535
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1533 t540
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t526 ,AEE7 CI
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MS-Ml-408C
APRON MS.MI.4O8C
(left hand)
'1510 O12OO42O1 Aproncasting 1531 001127030 Ball {6,5) 1552 015004066 Bushing
1511 O12OO4182 Screw (M10x33) 1532 001021255 Split pin 14x12) 1553 001003054 Cap screw (M4x7)
1512 012004183 Screw (M10x43) 1533 012001086 Excentric pin 1554 A12A44259 Protector
1513 O12OU1B4 Screw (M10x48) 1534 012001083 Bushing '!555 001009308 Set screw (MGx12)
1514 012004185 Screw (M10x53) 1535 012001084 tmpetter 1556 001008307 Set screw (M6x 10)
1515 012004186 Screw (M 10x58) I 536 001 1 13201 Oti seat 't557 012004253 Screw
1516 O12OO423O Handle boss 1537 001231003 Pipe (nvlon 1/4"1 1558 001012110 Nut
1517 001012002 Nut 1538 001229006 Connector 1559 0120M057 Ratchet
A
! 1518 001009408 Set screw (M 10x12) 1539 O12OUO32 Bushing 1560 00i001 107 Cap screw {M5x12)
1519 012004177 Shaft 1540 001133121 Oil ring 1561 001021309 split pin (5x20)
1520 O12OO4214 Bracket 1541 A12OO423S Shaft 1562 001024462 Pin (6x32)
1521 001023162 Key 1542 001009307 Set screw (M6x10) 1563 012004056 Handle boss
1522 A12004213 Bracket 1543 OO1O17412 Taper pin (5x32) 1564 001 1 17090 Spring
1523 001014014 Washer 1544 O12OO4229 Worm 1565 012004228 Lever
1524 001005210 Hexagonalheadscrew(M10x60) 1545 001017406 Taper pin (5x20) 1566 001 108030 Handle
1525 001127040 Ball (8) 1546 001001206 Cap screw (M8x16) 1567 001012001 Nut
1526 001 1 171 15 Spring 1547 001009307 Set screw (M6x10) 1568 001010359 Set screw (MBx20)
1527 001008408 Set screw (M10x12) 1548 O12OO421O tsracket 1569 001205004 Plug
1528 001133119 Oil ring 1549 O12OO4O29 Gear 'r570 015004054 Stop
1529 012004236 Pump housing 1550 Gasket 1571 001 1 18010 Oil sight
1530 OO1117O52 Spring 1551 OO1227OO7 Connector 1572 001 1331 17 Oil ring
t602
t603
t620
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t597
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r658
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t6?5 t607
t62t
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1538 -
r643
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1637
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MS-Mr-409C
APRON MS.MI.4O9C
(left hand)
1611 012004048 Spacer 1650 O12OO425B Spring housing 1689 412044237 Lever
1612 O12OO422O Double gear 1651 O12OO4222 Gear 1690 012004227 Wedge
1613 AO11142Ol Bush ing 1652 001117085 Sprins 1691 001010306 Set screw
1614 001009308 Set screw (M6x12) 1653 001305019 Bearing 51107X 1692 012004255 Plate
1615 O12OO425O Shaft 1654 001114259 Bushing 1693 001036154 Cap screw (M3x8)
1616 001008358 Set screw (M8x12) 1655 O12OM24B Shaft 1694 001008308 Set screw (M6x12)
1617 001133113 Oil ring 1656 O12OO425'\ Spacer
1618 001009310 Set screw (M6x20) 1657 O12OO4223 Clutch
6Po
/"' G4e
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-.-
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,/l
't5b-
655 . .
%
(,I
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674
'675
,,. \
667
668r/
669 1
MS-Mt-410C
TAILSTOCK MS.MI.4lOC
640 01300301 5 Handle boss 660 001020409 Pin (5x20) 680 012003070 Washer
641 012003062 Motion bushing 661 013003020 Key 681 012003033 Lever
e42 013003018 Fix bushing 662 012003051 Tailstock casting 682 012003058 lndexing ring (mm)
643 001 1 12040 Lever 663 012003052 Base * 683 012003059 lndexing ring (inch)
644 001 109010A Socket head shoulder screw 664 012003063 Base * * 684 013003025A Screw
645 001017364 Taper pin (4x40) 665 012003030 Key 685 001017416 Taper pin (5x50)
646 013003016 StUd 666 001009467 Set screw (M12x60) 686 001 1000308 Handwheel
647 001 1090054 Handle 667 012003004 Clamp 687 001130105 Cover
648 O01122001 Oiler 668 012003068 Bolt " 688 001035010 R ivet
('l 649 013003028 Cover 669 012003069 Bolt * * 689 012003014 Shaft
6 50 001 003'.1 0 5 Cap screw (M5x12) 670 013003007 lndexing plate
651 001305009 Bearing 51 104 671 0010121 13 Nut CATCH DRILL OUILL
652 012003060 Tailstock screw (mm) 672 013003027 Wiper (optional)
653 012003061 Tailstock screw (inch) 673 013003029 Wiper 692 012003053 Barrel
6U 001121004 Center MT-3 674 01200301 1 lndexing plate (mm) 694 012003064 Tailstock screw (mm)
6s5 012003055 Nut (mm) 675 012003023 lndexing plate (inch) 695 012003065 Tailstock screw (inch)
656 012003056 Nut (inch) 676 001001 1 57 Cap screw (M6x20)
657 012003054 Barrel 677 001010358 Set screw (M8x16) " Models MS-175 S/E and MS-1400 S/E
658 001023106 Key 678 012003018 Cover
** Models MS-205 AS/AE and MS-1600 S/E
659 001001 107 Cap screw (M5x20) 679 012003057 Tailstock screw guide
Tt4 717 - 1906
718 - 1907
719- 1908
7r5 -\ ,,r-a
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r 722- 79r
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735-
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--165
752 -7&
753
754
73
,L ,4 l,_ \
ret
ZSo 7OO
759
MS-Ml-411C
BED MS.MI.411C
MS-Ml-412C
CHANGE GEARS MS-MI-412C
(leadscrew pitch - 4 TPI)
800 012014030 End cover* 813 012014017 Washer 826 001014015 Washer
801 O12O14O31 End cover** 814 0010231 10 Key 827 012014027 Gear Z=71
803 013014039 Pin 815 012014021 Bushing B2B 012014042 Gear Z=75
804 014014041 Ring 816 012A14023 Spacer 829 412014026 . Gear Z=1 13
(rl
(, 805 001518017 Door lock 817 012CI14022 Collar 830 012014039 Gear Z=12O
806 012014013 Door* 818 001122001 Oiler 831 012014028 Gear Z=4O
807 O12O14O14 Door** 819 012014019 Bu sh ing 832 012014003 Gear Z=47
8AB 001001155 Cap screw (MGx12) 820 012014004 Shaft 833 012414041 Gear Z=50
809 A12O14032 Splash guard 821 012014001 Swing bracket 834 012014024 Gear 2=127
810 012014018 Bushing 823 012014005 Nut 835 012014025 Gear Z=1 00
836 012014044 Gear 2=76
811 O12O14020 Safety pin 824 013014013 Pin
o t z-
Eq\.
I
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231? 23t4 )
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ztn I
MS-Mt-413C
CHANGE GEARS MS-MI-413C
(leadscrew pitch - 6mm)
2300 012014030 End cover* 2313 012014017 Washer 2326 001014015 Washer
2301 O12O14O31 End cover** 2314 0010231 10 Key 2327 012414027 GearZ=71
ut
2305 001 130200 Door lock 2317 012014022 Spacer 2330 A12014025 Gear Z=100
{
23OG 012014013 Door* 2318 0O1122041 Oiler 2331 O12O14O2B GearZ=4O
2307 A12O14O14 Door** 2319 012014019 Bush ing 2332 O12O14O29 Gear Z=80
23AB 001001155 Cap screw (M6x12) 2320 012014004 Shaft 2333 012014026 Gear Z=1 13
2309 O12O14O32 Splash guard 2321 012014001 Swing bracket 2334 012014039 Gear Z=12O
MS-Mr-415C
!r
------1
/ -dr
866
867
868
001 126010
010009003 I
012009007
Hand knob
Collar
Screw
869 012009005 Governor sleeve
I 870 010009007 Bronze point
879 86e--ffi I
I
:
871 012010010r Casting (MS-1400 S/E and
880 \ : MS-175 S/E)
5 I
(Jl
I
I 872 01201001 1 Casting (MS-l600 S/E and
(o MS 205 AS/AE)
873 012010009t Clamping plate
,ro*") 874 001021268I Split pin (4x45)
875 012010008I Screw
/ of-: 876
877
001012112I
001014015,
Nut
VJasher
B7B 001005261 Hexagonal head screw (M12xB0)
s-
882 001034015 Snap ring (22)
A73-/ 883 001304005 Bearing 608 - 2RS
884 010009009 Roller
885 010009008 Shaft
FOLLOW REST
890
MS-Mt-416C
MS-Ml-417C
f
tj
A
\)
(l
MS-Mt-418C
U
MS-Mr-418C
SPINDLE NOSE ASA LO SPINDLE NOSE DIN 55022.5 SPINDLE NOSE CAM-LOCK
926 013023001 Plate* 933 001107131 Nut 940 OO11O7O44 Pin (Dl - 5)
927 013023003 Plate** 934 401107123 Stud 940A 001107045 Pin (D1 - 6)
928 001012003 Nut 935 012023001 Plate* 941 OA1O2B2il Cap screw
929 00101 5008 Washer 936 412023002 Plate * * 941A 001028305 Cap screw
930 001014015 Washer 937 00101 5008 Washer 942 013023004 Plate (D1 - 5)*
931 O12O23OO2 Drag pin 938 012023006 Drag pin 943 013023005 Plate (D1 - 5)"*
943A 012023003 Plate (D1 - 6)
UNIVERSAL CHUCK FLANGE UNIVE RSAL CHUCK FLANGE 944 013023006 Drag pin
o, 945 001015008 Washer
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932 O12O24OO1 Flange (chuck standard") 933 001 107131 Nut
9324 O12O24OO2 Flange (chucksuper) 934 OO11O7123 Stud BACK PLATE
939 O12O24OO5 Flange
940 001107044 Pin (D1 - 5)
941 OO1O282il Cap screw (Dl - 5)
946 012049001 Plate (D1 - 5)
r975
l-976
Lgtt
i Lgza
--- -- -7 I
958
I 974
i.'
>11, l, __*_9ZO
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988
-968
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enJ
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958
:h
MS-Ml-419C
TAPER ATTACHMET\!T MS.M I.419C
ioptional)
950 012017058 Plate 964 O12O17OO1 Plate 978 012A17064 Screw (inch) **
951 001018003 Pin (6x28) 965 OO1O22OO4 Nut 979 012017016 Rod
952 001001207 Cap screw (M8x20) 966 O12O17O23 Gib 980 O12O112030 Handle
953 001030003 Nut 967 00101 8057 Pin (8x40) 981 AO1122OO1 Oiler
954 001305005 Bearinq 511O2 968 001001260 Cap screw (M10x35) 982 O12O17O17 Handle boss
o)
ur 955 012017060 Bracket *" 969 O12O17O57 Base plate 983 012017021 Stem
956 O'12O17O13 Slide block 970 O12O17O24 Pivot 984 012017059 Bracket "
957 01201701 5 Yoke 971 001020511 Pin (8x25) 985 001001210 Cap screw (MBx35)
958 001012109 Nut 972 O12O17Oil Screw extention * 986 O12O17O14 Slide holder
959 001010310 Ser screw {M6x25l 973 012017055 Screw extention *' 987 012017020 Washer
960 001023008 Key 974 01201 701 I Bracket 988 012017056 Collar
961 012017022 Gib 975 01201706'l Screw (mm) * 9Bg 001021265 Split pin (4x321
962 O12O17O19 Washer 976 012017062 Screw (inch) * * Models MS-1400 S/E and MS-175 S/E
963 012017005 Slide 977 012017063 Screw (mm) ** ** Models MS-1600 S/E and MS-205 AS/AE
COOLANT PUMP
(optional)
_-/lool
MS-Mr-420C
loo2
/'/- REF. NUMBER NAME
too 4
1000 001 131060 Flexible tube
rooS 1001 001200002 Elbow
too5
1002 013012007 Pipe
1003 001001214 Cap screw (M8x60)
1004 012012003 B rac ket
1005 012012004 Pipe
1006 013012008 Hose
too9 1007 013012003 F ilter
ro ol 1008 013012002 Hose
r008 1009 001003105 Screw (M5x12)
ct,
o, r Qo6 1010 001 104003 Pump
101 1 001004308 Screw (M6x20)
1012 001012109 Nut
1013 001206005 Sleeve
1014 001203002 Union
10'r5 013012001 Tank
1016 013012004 Colector
1036 001130014 Data plate
1037 001007305 Cap screw (M3x6)
1038 012015022 Data plate
ro t4 1039 001013358 Cap screw (M4x16)
1040 001015003 Washer
1041 001012107 Nut
1042 001507016 Cam swith *
1043 001514016 Ci rcuit brea ker (220V l*
1044 001514001 Circuit breaker (380/440V) *
MS-l/il-421C
ls
to22 1018 012013004 Dial
o,
{ to23 1019 012013021 Shaft
MS-Ml-422C
tos4
-1055 REF. NUMBER NAME
to52
ro53 1050 012047003 lndexing ring (mm)
to59
1057 0'.t2047004 Stop (mm)
MS-Mt-423C
1
s\
--- lO74 1075 001001156 Cap screw (M6x16)
MS-Mt-424
t330
IN
rG
\;--1337 1331
1332
001002106
001021365
Cap screw (MGx16)
-J
o 1333 001 137001 F itting
1334 012039001 Protector
MS-Mt-425C
867
t366
REF. NUMBER NAME
r365
1350 001001 108 Cap screw (M8x25)
1351 012013018 Fin
1352 012013016 Stu(
1353 001014014 Washer
1354 0010121 1 Nut
1
t727
1726
CI /
r709
h_ t7
rTto
tTll- I
t7t2
t?OB l7l3 fizo d
l7:r4
o
{N o d
\ l75l
oO 1752
MS-Ml-426C
t748
APRON MS.MI-426C
(right - hand)
l,o
0
(r
1803
1804
\t
5
t@l
tp)eo
t877
l8l2
6t- -1836
t816
/ lats
latt
,^\".,_-
rzbe '17?9
MS-Ml-427C
APRON MS.MI-427C
(right - hand)
ffi