Insulflex’ High quality, flexible and reliable elastomeric closed cell nitrile rubber insulation for prevention of condensation in cooling lines, ductings and equipment of cooling systems . Product & Technical Guide Class 0 Fire Rating BS 476 Parts 6 & 7 Fire Rated AS/NZ 1530.3 : 1999 BUILDING, APPROVED = sce cil australiaInsulfiex’ Introduction INSULFLEX FLEXIBLE ELASTOMERIC CLOSED CELL NITRILE RUBBER INSULATION IS YOUR SOLUTIONS TO THE PREVENTION OF CONDENSATION IN COOLING LINES/SYSTEMS AND ENERGY CONSERVATION Insultlex has been supplying to our customers with the highest quality and reliable flexible elastomeric closed cell nifrle rubber insulation since our inception almost 30 years ago. We have tested our product under the BS 476 Part 6 & 7, the AS/NZ 1530.3 : 1999 and even under the FM. Global. We have achieved Class 0, Australian FR and FM Approved for Insulfiex products. Insulflex flexible elastomeric nitrile rubber closed cell insulation comes with built in vapour barrier and the closed cell stucture nature within each cell would ensure high water vapour transmission resstance and incirect\y enable the product fo be efficient in energy conservation. Insulflex flexible elastomeric closed cell nitrile rubber insulation is dust and fibre free. Itis very suitable for insulating of ducted airin clean room, pharmaceutical plant and/or ‘operating theatre of hospitals whereby clean cir hee of dust ‘and imputties are of greatimportance. Apart from above, Insulllex elastomeric closed cell nitrile rubber insulation corres impressive technical certtication, This technical cerfifications would be able fo support you in your bidding for your projects. In the product specification sections insulfiex elastomeric closed cell Title rubber insulation would provide the ideal solutions 10 projects requirement. THE ADVANTAGES OF USING INSULFLEX ELASTOMERIC CLOSED CELL NITRILE RUBBER INSULATION #1SC 9001:2015 AND ISO 14001:2015 registered, company to ensure good quality product # Insullex produce a full range of tubing, paircoil sheet and jumbo rolls for refrigeration piping, chilled water piping and chiller insulation. sheets ‘olls laminated with aluminium foil for ducting application. # Lightweight, flexible and yot comes with a natural skins makes installation work faster and the product ate more resilient agains! water vapour transmission # Low thermal conductivity and high water vapour fransmission resistence to effectively control condensation and also to retard heat loss or gain in hectingor cooling pipes. # Non corrosives and non toxic Do not encourage bacteria and fungi growth, # Class O Fire Rating, Fire Rated fo Australion Standard and FM Approved + Approved by Fre Depariment of Malaysia (Bomba) # Approved by Hong Kong Fire Department Ceritied by Singapore Green Buiding Council # listed member of Australian Green Bulcing Council| insuisiex’ Product Characteristics And Features - Insulflex Class 1 Type of Mater High quailty flexible elastomeric closed cell nite rubber insulation CEESEEP flexible elastomeric closed cel nittile rubber insulation material with high resistance to water vapor, low Thermal Conductivity with good closed cell structure to optimize the prevention of condensation and energy loss aver long period CD 2m rin Insulation for pipes (copper, metal, pvc}, cir ducts, vessels (incl. elbows, fittings and flanges) in air-conditioning, refrigeration and process equipments to prevent condensation and reduce onergy loss. TEE - Specially extruded with variable wall thickness of tubing fo ensure that surface temperature of insulate pipe are maintained as pipe diameter increased - With c layer of well formed skin and good structured closed cell no additional vapor barrier required Dust and fibre free. Non toxic. INSULFLEX CLASS 1 PRODUCT TECHNICAL SPECIFICATIONS. ‘AVERAGE PHYSICAL PROPERTIES RATING OF DENSITY TEST METHODS Density 40 kg/m3 to 80 kg/m3 (Tubing) 50 kg/m3 to 80 ka/ms (Roll) ASTM D 1667 ‘Thermal Conductivity (k" Valua} acne nae 0.035 W/mk ASIMC 518 Sonice Temperature init © SDC 10+ 105C ASTM C 354 Type 2 Linear Strinkage At SO Begies € 020% Linear Shrinkage Al 105 Degree C 330% ASM Gea le Thermal Stabilly 7 Days 200 F 45 (®Shwinkoge| 7 Days 200 55 Aamniceie Water Vapur &imedtilly Pern Max O02 Penick ASTM E96/E96M-16 Woter Vapour DivusionResstance Factor > 10,000 ASTM EV6/E96M.16 Aveteige Suiface Spread OF Hama Class 1 BS 476 PART? Flammabilly V-0, SVA, HF-I UL 94 Recction to Fre Self Extinguishing, No Dripping Measurement of Antibacterial Activity ATCC 6538P and ATCC 8739 : Presence (63.91 & 3.69) - Passed BO 226-2071 Measure of Fung Growin Passed ASTM G21-15 Test For Lecchabie lon Fluoride 0.8 ppm and Chroride ate oa pee winnie ASTM 871-95 [Reapproved 2000) SIRIM QAS Malaysia Listed Product REACH and RoHS (SGS) Molaysio Listed under Singapore Green Building Product Counct!insulsiex® Product Characteristics And Features - Insulflex FM Class 0 |the following requirements: ¢ Approved by Fire Department of Malaysia (Bomba) under BS 476 Class 0 Fire Rating # Approved by Hong Kong Fire Department under BS 476 Class 0 Fire Rating # Conformed to Singapore PSB/TUY requirements under 8S 476 Clos 0 Fre Rating FM Approved Dec High quality flexible elastomeric closed cell nitrile rubber insulation EMME Flexible elastomeric closed cel nitle rubber insulation material with high resistance to water vapor, low Thermal Conductivity with good closed call structure to optimize the prevention of condensation and energy loss over long period Block Il ie Insulation for pipes (copper. metal, pyc}. air ducts, vessels (incl. elbows, fittings and flanges) in Gir-condifioning, refrigeration and process equipments fo prevent condensation and reduce eneray loss. - Specially extruded with variable wall thickness of tubing to ensure thal surlace temperature of insulate pipe are maintained as pipe diameter increased | - With a layer of well formed skin and good structured closed cell no additional vapor barrier required - With a layer of well formed skin and good structured closed cell NO additional vapor barrier required Dust and fibre free, Non toxic. “AVERAGE PHYSICAL PROPERTIES: RATING OF DENSITY TEST METHODS: Density 60 ka/m3 to 80 kg/m [Tubing) 50 kg/m3 to 80 kg/m3 (Roll) selected Thermal Conductivity (X" Value) ia ‘@ 20 C mean temperature OOeE OS AINE SB, Service Temperature rl © +06 101056 JASIM C354 Type2 Linear Sikage AI-50 Degree C 020% esa Linear Sekage At 105 Dogroe C 300% Thermal Sabity 7 Dov 200 F 45 [% Shrinkage} 7 Days 200 F 55 ATMCHR ater VopurEmediyPerin Max 0018 Peminch Asta ereevanere Woter Vapur Resistance Factor i) ASTM ER6/E76N-16 etree Clossa 08 476Port band Port 7 Femmotty V0.5VA. HE us Reaction to Fre Self xteushing, No Dbping Fre, Heat en Smoke Retwore 0.0.0.4{Passea) Asin 159051999 FM Approved Cereal cl Comploncs Aa Appraced Coss 4724 FM Gio USA Nocs.remont of Anpactera NICE 45987 ena ATCC 8797 Activity Presence: [23.91 & 3.69) - Passed Boze eas of ur! Growth Poued asmearis Tes for teachabie on yar 08 ppm ard Chroride 234 ppm within mits ASTM 871-95 (Reapproved 2000) Factory Mutual (FM) Approved, USA SIRIM QAS Malaysia Listed Product under Class 0 Catergory Singapore Certiticate of Conformity (TUV/PSB) under Class 0 Catergory Fire & Rescue Department of Malaysia Approval (Bomba) under Class 0 Catergory Hong Kong Fire Services Department Approval under Class 0 Catergory Usted under Singapore Green Building Product Council ‘Member of Green Building Council of Australia, REACH and ROHs SGS MALAYSIA.insulflex’ Mechanical piping and ducting systems used in heating, ventilating, air coneitioning or refrigeration at temperature not exceeding +105 C (220 F} need to be insulated for maximum operational efficiency. Insulflex flexible olastomeric closed cell nifre rubber tubing and sheet insulation with low thermal conductivity and high water vapour transmission resisiance are the most suitable insulation materials for these applications. Insulflex Thickness Recommendations To Control Condensation in Cooling Lines ‘DESIGN CowDTTONS ——riresmE (SBF) 7C(44.6F) 25C(36F) -18C(0F) NORMAL CONDITIONS 10 mmDTO76PS 9 mm 13mm 13mm 25mm 29.4.C (85F) ‘Above 76 mmPSto 127mm PS 13mm 13mm 13mm 22mm 70% RH ‘Above 127 mm P5to254mm PS 13mm 13mm 19 mm 32mm SEVERE CONDITIONS lOmmDTO 76S 13mm 19mm 19mm 38 mmm 322C [90F) ‘Above 76mmIPS{0127mmiPS_ 13mm 25mm 25 mm 38mm 80% RH Above 127mmIPSt0254mmPS_ 13mm 25 mm 32mm 50 mim VERY SEVERE CONDITIONS 10 mm ID TO 761PS 13mm 25 mm 25mm 38mm 32.2€ (90F) Above 76 mm PS to 127 mmiPS 19 mm 32mm 32mm 50 mm 85% RH Above 127 mn IPS to 254mm PS__25 mm 32mm 38mm 50mm, EXTREMELY SEVERE lOmmiDTO 76S 25mm 25mm 38mm 5omm CONDITIONS 34°C (93.2F) Above 7émmiPSto 127mmIPS 32 mm. 38mm 50mm 75mm. 90% RH Above 127 mmiPSto254mmiPs 32mm 50mm 75mm 75mm Insulation for pipes of 10 mm ID to 76 IPS (89 mm ID) are available in tubing form with wall thickness of 9 mm, 13mm,19 mm, 25 mm, 32mm and 38 mm. # Insulation above 76 mm IPS are in jumbo roll or pre-cut sheet and available up to 50. mm tk # Insulflex thickness recommended within the specified temperature ranges will control condensation on indoor piping under design conditions defined as below:~ TO ‘Maximum severity of most indoor conditions seldom exceed 29.4C to 30 C and 70% relative humidity (RH) SIE EIENESESE Condiilions of very high humidity and/or poorly ventilated area whereby temperature may be depressed below the ambient. Under conditions of high humidity, additional thickness of insulation is required. sd ‘Conditions of very high temperature and exiremely high relative humidity and very poorly ventilated area in particular near the seaside in tropical ond sub-tropical countries Thickness Recommendation for Insulation Of Ductings. Tanks and Equipment of Cooling Systems eee | 26.7 C (80 F} 9mm gmm 13mm 19mm 25mm. 50% RH ao & i 13mm 13mm 19mm 25mm. 32mm 32.2. (90 F) 1. 19mm 25mm 32mm 50mm 80% RH sum S22 00H 25mm 25mm 32mm. 38mm 50mm 85% RHinsulsiex: Product Range Product: Insultex Tubing | Unit Length : 6 Feet (1.82m) Pes/etn Pes/cin Pes/ctn Pcs/ctn s/cin Pes/cin —Pes/ctn mm inch 6Mm=—10Mm_—13Mm_=—19Mm_=—25Mm = 32Mm_=—38 Mm 6 V4 250 168 100 48 10 3/8 200 120 90 36 20 13 1/2 150 109 70 30 2 16 5/8 120 90) 3 30 24 19 3/4 100 72 56 26 20 2 718 30 65 2 24 20 14 9 25 1 80 49 36 20 18 12 9 29 16 49 36 20 18 12 9 32 1/4 42 EA 20 16 12 9 35 13/650 36 Saas acatE 15 2 9 368 11/2 36 42 15/8 30 25 16 12 10 7 48 17/8 2 20 12 10 9 6 51 2 24 20 12 2 8 3 | 3421/8 20 18 2 9 6 6 6 23/8 20 18 9 9 6 zi 6725/8 18 13 8 8 6 6 7 18 13 8 8 6 5 16 3 18 12 3 8 6 5 72S 15 2 6 6 5 5 a 31/2 15 2 6 6 5 5 100 4 13 2 6 5 5 4 M4 412 13 10 6 5 5 4 : Insulflex Roll Product: Insulfiex Sheet 22 (4Ft For All 122Mx0.914 M( 4 Thi Except 2"Tk S single Skin 122x0914 Single skn Db/single Skin” 1.22X 0.914 | Dissinale Sk i 122X0914_ Db/sngle Sen ‘Dbisingie skin 1.22X0.914. Dbjsingle Skin Double Skin a 122X014 Double skn ae 122X0914)/ Double Ske Double Skin 122X0.914 Double Skn ee 122X014" | Double skn Double Skin 1.22X0.914 — Double Skin ‘Double Skin }22K09¥4) MDoubie skin Double Skin: ; Double Skininsulsiex’ Accesories Insulflex insulation foam tape is a self adhesive CFC free synthetic rubber based insulating tape for strong bonding and longer durability and yet retaining its insulating properties. insulfiex insulation foam tape adhere fimly to rubber, metal and plastic surface Temperature Range 2C10+80C Adhesive Surlace Double Side Tissue Tape (Acrylic based) ‘Adhesion Strength 1009/25 mm area Thermal conductivity 0.035 Wimk Fire Rating (Tape) Class 1 See 3mm x 24mm x 9.14 m & 3mm x48 mmx 9.14 mm Ozone Resistance ASIMD 1711 - Good Oil & Grease Resistance Good Insulflex self adhesive insulation cork tape is applicable for insulation of air-conditioning and refrigeration copper piping, valves and joints in home, commercial and industrial buildings, If seals tightly to effectively prevent condensation in the cooling pipe system. Insulflex cork lape adheres firmly to all types of metal, copper and plastic pipes. If will nal delaminate easily as the adhesive side is made of very high quality synthetic rubber based materal Temperature Range -29C1093C Colour Black Penetration 200-240 mm @ 30 C (150gm, 30 Sec) Chemical Resistance Good resistance to oil, acid and alkaline Size 3mm x 50 mm x 7.62m ‘Adhesion Good adhesion to steel. copper. plastic. ‘wood, masonary Insulflex synthetic rubber based adhesive are specially formulated for use on Insullex flexible elastomeric closed cell rubber insulation. The achesve is specially formulated for joining of rubber to rubber surface, In using insulflex adhesive, extra care must be take to ensure both surface are dust and grease jree and both rubber join logelher after wating for 3 minutes fo § minutes forthe solvent fo evaporate fo ensure a good adhesion. Adhesion Strength Excellent Colour Black Water Resistant Good (After drying} Consumption 3 sqm per liter (smooth surface ) Insuifiex Insuifix is PU/PIR Thermal insulating pipe support for HVACR piping support. Insulix consist of a high density compression resistance rigid PU/PIR foam section with protective polymeric stip to prevent slispage during installation. Insulflex Density up to 300 Ka/m3 Thermal Conductivity 0.038 W/mK Fire Certification Class 1 Compiesion Strength 4228 Koa. Colour Black Low Water Permeability > 2% High load bearing and durable Tongue & Grip) To provide firm grip and prevent splipping Durabilityinsuisiex® Product: Roll/Sheet Laminate with Aluminium Foil & Double Side Release Tape Insulfex flexible elastomeric closed cell sheet roll insulation laminatéd with fire retardant aluminium foil to provide resistance to water vapour transmission. The low thermal conductivity of insulfiex sheet roll together with a layer of aluminium foil would enhance the insulation sheet roll resistance fo water vapour transmission, Insulflex flexible elastomeric closed cell shee! insulation laminated with fire retardant aluminium foil is suitable for application for ducting insulation for clean room manufacturing plant, pharmaceutical plants and operating theatres in hospitals. Roll with one side laminated Insulflex Density 0.035 wimk NBR Thermal Conductivity Fxg Approved Class 0 or Class 1 Insviation Fire Rating psc ‘Aluminium Foil Fie Rating cee Aluminium Foil Total Thickness ahaa ‘Aluminium Foil Tensile Strength SgaSReS Aluminium Foi Fire Rating = Aluminium Elongation % Insulflex elastomeric closed cell sheet roll insulation lamination on one side with fire retardant aluminium foil can also come with self adhesive double side release tape upon request eed Roll with one side laminate with Aluminium Foil Insulflex Density NBR Thermal Conductivity Insulation Fire Rating Aluminium Foil Fire Rating 0,035 wim FM Approved Class 0 or Class 1 25/50 and Class 0 170 Micron. ‘Aluminium Foil Total Thickness SD NES An Aluminium Foil Tensile Strength in Aluminium Elongation % Double Sided Adhesive Surface Double Sided Adhesion Strength Double Side Tissue Tape (Acrylic based) 1000g/25 mm areainsulfiex® Project Reference ONE KLCC SENAYAN CITY -MAYAPADA HOSPITAL GRAND INDONESIA PACIFIC PLACE SAMSUNG IC Sheraton HK Gynnasium, Manila Diamond Hotel Hotel Mumbai HK International Airport Terminalinsulsiex’ Certification Insulflex flexible elastomeric closed cell insulation has been independently tested by various accredited laboratories in Malaysia, Singapore and Australia. Insulflex product comply to the following standards as listed below which are intemalionally recognized cerlification, FIRE TEST REPORT; FM Approved PSB/TUV Report (BS 476 Part 6) #PSB/TUV Report (BS 476 Part 7) Warrington Fire Research(BS 476 Part 7) #AWTA Australia (AS/NZS 1530.3 - 1999) @SIRIM (BS 476 Part 6 & Part 7)- Class 0 *TUY Certificate of Conformity (COC)-Class 0 @SIRIM License - Class 0 Bomba Malaysia - Class 0 Hong Kong Fire Dept - Class 0 Underwriters Laboratory - UL 94 V-0 TOXICITY TEST AND COMPLIANCE Reach and Rohs compliance GREEN PRODUCT Certification Singapore Green Building Council Green Building Council Australia ISO Certification ISO 14001 : 2015 ISO 9001: 2015 SOUND ABSORPTION TESTS: @SIRIM Acoustic Test RMIT Australia Acoustic test OTHER TESTS: Rubber Research Institute of Malaysia under ASTM Stds SIRIM water vapour Permeability test under ASTM Stds SIRIM Water Absorption Test under ASTM Stds Korean Institute of Construction Material (Moisture Resistance Factor)insulsiex’ Certificates and Test Reports Insuifiex flexible elastomeric closed cell insulation has been independently tested by various accredited laboratories in Malaysia, Singapore and Australia. insuiflex product comply to the following standards as listed below which are internationally recognized certification. ® x MBER CERTIFICATE Cute of Copiesinsulfiex® INSULFLEX CORPORATION SDN BHD (7237.41 LOT 6 & 8, JALAN P/1, KAWASAN PERUSAHAAN BANGI 43650 BANDAR BARU BANGI, SELANGOR DARUL EHSAN , MALAYSIA. TEL : +603-8925 7197 FAX : +603-8925 1012 EMAIL : info@insulfiex.com.my Website: www. insulflex.com.my Above box space for dstibutor to stamp name