9650 CTS Combine

- Repair

REPAIR TECHNICAL MANUAL

Combines models 9650CTS (S.N.:695401-700400)

TM2021 07 APR 10 (ENGLISH)

For complete service information also see:

9650 CTS Combines Diagnosis and TestsTM2022
PowerTech 8.1 L Diesel Engines Base
Engine CTM86
Alternators and Starting MotorsCTM77
OEM Engine AccessoriesCTM67
PowerTech 8.1L Diesel Engines Level 9
Electronic Fuel System With Denso HighCTM255
Pressure Common Rail

John Deere Agriculture

9650 CTS Combine - Repair (g) by Belgreen v2.1

Table of contents
FOREWORD
Section 10 - GENERAL
Group 05 - Safety
Group 10 - Specifications
Group 15 - Tune Up and Adjustment
Group 20 - Fuels and Lubricants
Section 20 - ENGINE
Group 05 - Remove and Install Engine
Group 10 - Lower Engine Repair
Group 15 - Cooling System
Section 30 - FUEL AND AIR SYSTEM
Group 05 - Air Intake System
Group 10 - Diesel Fuel System
Section 40 - ELECTRICAL SYSTEM
Group 05 - Batteries
Group 10 - Harness and Connector Repair
Group 15 - Wiring Harness Routing
Group 20 - Fuses, Circuit Breakers and Relays
Group 25 - Lighting
Group 30 - Operators Station
Group 35 - Sensors and Switches
Group 40 - Wiper
Group 45 - Alternator
Group 50 - Starting Motor
Group 55 - GREENSTAR Components
Section 50 - POWER TRAIN REPAIR
Group 05 - Transmission and Differential
Group 10 - Single Reduction Final Drive
Group 15 - Hydrostatic System
Group 20 - Cam Lobe Motor
Group 25 - Tires and Wheels
Section 60 - POWER STEERING AND BRAKES
Group 05 - Steering
Group 10 - Brakes
Section 70 - HYDRAULIC REPAIR
Group 05 - Hydraulic Reservoir
Group 10 - Hydraulic Pumps
Group 15 - Hydraulic Valves
Group 20 - Hydraulic Cylinders
Group 25 - Motors
Group 30 - Accumulator
Section 80 - SEPARATOR SHELL
Group 05 - Gull Wing Doors
Group 10 - Cleaning Fan Shields
Group 15 - Rear Hood and Lower Panels
Section 90 - OPERATOR STATION REPAIR
Group 05 - Air Conditioning System (R134a)
Group 10 - System Components
Group 15 - Cab
Section 110 - FEEDER HOUSE REPAIR
Group 05 - Conveyor
Group 10 - Top Shaft and Slip Clutch

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9650 CTS Combine - Repair (g) by Belgreen v2.1

Group 15 - Feeder House Drives and Reverser Gear Case

Group 20 - CONTOUR MASTER Tilt Cylinder
Group 25 - CONTOUR MASTER Tilt Frame
Section 120 - SEPARATOR
Group 05 - Separator Repair
Group 10 - Beaters
Group 15 - Cylinder Drives
Group 20 - Tine Separator Module
Group 25 - Tine Separators
Group 30 - Tine Separator Gear Cases
Group 35 - Engine Gear Case to Module Drives
Group 40 - Shoe Supply Augers, Cleaning Fan, Chaffer and Sieve Frames
Group 45 - Straw Chopper, Straw Spreader and Chaff Spreader
Group 50 - Tailings Elevator and Augers
Group 55 - Primary Countershaft Gear Case
Group 60 - Header Electromagnetic Clutch
Section 130 - GRAIN TANK AND UNLOADING SYSTEM REPAIR
Group 05 - Grain Tank Cross Augers
Group 10 - Unloading Auger System Drives
Group 15 - Vertical Unloading Auger and Lower Gear Case
Group 20 - Horizontal Unloading Auger and Gear Case
Group 25 - Clean Grain Elevator and Loading Auger Gear Case
Group 30 - Grain Tank and Extensions
Section 140 - ENGINE GEAR CASE AND CONTROL VALVE REPAIR
Group 05 - Engine Gear Case and Valve
Section 199 - DEALER FABRICATED TOOLS
Group 05 - Dealer Fabricated Tools

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<- Go to Global Table of contents 9650 CTS Combine - Repair
GENERAL (g) by Belgreen v2.0

Foreword
This manual is written for an experienced technician. Essential tools required in performing certain service work are identified
in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text
of the manual.

CAUTION:

This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for
personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.
Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are
summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service
parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information
needed for diagnosis, analysis, testing, and repair.
Fundamental service information is available from other sources covering basic theory of operation, fundamentals of
troubleshooting, general maintenance, and basic type of failures and their causes.

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9650 CTS Combine - Repair (g) by Belgreen v2.1

Section 10 - GENERAL
Table of contents
Group 05 - Safety ..................................................................................................................................... 1
Recognize Safety Information ............................................................................................................... 1
Understand Signal Words ..................................................................................................................... 1
Remove Paint Before Welding or Heating ............................................................................................. 1
Handle Fluids Safely—Avoid Fires ......................................................................................................... 2
Prevent Battery Explosions ................................................................................................................... 3
Handling Batteries Safely ..................................................................................................................... 3
Prepare for Emergencies ...................................................................................................................... 5
Prevent Acid Burns ............................................................................................................................... 6
Avoid High-Pressure Fluids ................................................................................................................... 6
Service Accumulator Systems Safely .................................................................................................... 7
Wait Before Opening High-Pressure Fuel System ................................................................................. 8
Park Machine Safely ............................................................................................................................. 8
Support Machine Properly .................................................................................................................... 8
Wear Protective Clothing .................................................................................................................... 10
Service Machines Safely ..................................................................................................................... 10
Work In Ventilated Area ...................................................................................................................... 11
Illuminate Work Area Safely ............................................................................................................... 11
Replace Safety Signs .......................................................................................................................... 11
Use Proper Lifting Equipment ............................................................................................................. 12
Service Tires Safely ............................................................................................................................ 13
Avoid Harmful Asbestos Dust ............................................................................................................. 13
Work in Clean Area ............................................................................................................................. 14
Practice Safe Maintenance ................................................................................................................. 15
Use Proper Tools ................................................................................................................................. 15
Dispose of Waste Properly .................................................................................................................. 16
Use Adequate Service Facilities .......................................................................................................... 16
Live With Safety ................................................................................................................................. 17
Group 10 - Specifications ..................................................................................................................... 18
Operating Speeds ............................................................................................................................... 18
Ground Speeds (Fast Idle) Two Speed Four Wheel Drive .................................................................... 19
Ground Speeds (Fast Idle) Two Speed Four Wheel Drive .................................................................... 20
Ground Speeds (Separator Full Load) ................................................................................................. 20
Turning Radius ................................................................................................................................... 20
Specifications ..................................................................................................................................... 22
Dimensions ......................................................................................................................................... 23
Dimension Reference Points ............................................................................................................... 24
Unified Inch Bolt and Screw Torque Values ........................................................................................ 25
Metric Bolt and Screw Torque Values ................................................................................................. 26
Face Seal Fittings Assembly and Installation—All Pressure Applications ............................................ 26
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications ............................................ 28
Metric Face Seal Fitting Torque Chart—High Pressure Applications ................................................... 29
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications ................................................ 30
SAE Face Seal Fitting Torque Chart—High Pressure Applications ....................................................... 31
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications ................................. 31
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications ............................. 33
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications .................................... 34
External Hexagon Port Plug Torque Chart .......................................................................................... 35
Sealants and Adhesives Cross-Reference Chart ................................................................................. 36
Prevent Hydraulic System Contamination .......................................................................................... 36

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9650 CTS Combine - Repair (g) by Belgreen v2.1

Check Oil Lines and Fittings ............................................................................................................... 36

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled
Systems ....................................................................................................................................... 37
Group 15 - Tune Up and Adjustment .................................................................................................. 39
Tune-Up and Adjustment .................................................................................................................... 39
Care and Maintenance of Belts ........................................................................................................... 40
Defective Belts ................................................................................................................................... 41
Group 20 - Fuels and Lubricants ......................................................................................................... 44
Diesel Fuel .......................................................................................................................................... 44
Heavy Duty Diesel Engine Coolant ..................................................................................................... 44
Storing Fuel ........................................................................................................................................ 45
Supplemental Coolant Additives ......................................................................................................... 45
Liquid Coolant Conditioner ................................................................................................................. 46
Diesel Engine Oil ................................................................................................................................ 47
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils ......................... 48
Transmission, Final Drives, Feeder House Reverser, Primary Countershaft, Loading Auger Elevator
..................................................................................................................................................... 49
Grease ................................................................................................................................................ 51
Lubricant Storage ............................................................................................................................... 51
Alternative and Synthetic Lubricants .................................................................................................. 52

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Section 10 - GENERAL Group 05: Safety

Group 05 - Safety
Recognize Safety Information

Safety-alert symbol

This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for
personal injury.

Follow recommended precautions and safe operating practices.

Understand Signal Words

Signal Words

A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious
hazards.

DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages in this manual.

Remove Paint Before Welding or Heating

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Section 10 - GENERAL Group 05: Safety

Toxic Fumes

Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.

Remove paint before heating:

Remove paint a minimum of 100 mm (4 in.) from area to be affected by heating. If paint cannot be removed, wear an
approved respirator before heating or welding.
If you sand or grind paint, avoid breathing the dust. Wear an approved respirator.
If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper
containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or
heating.
Do not use a chlorinated solvent in areas where welding will take place.

Do all work in an area that is well ventilated to carry toxic fumes and dust away.

Dispose of paint and solvent properly.

Handle Fluids Safely—Avoid Fires

Avoid Fires

When you work around fuel, do not smoke or work near heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized

containers. Make sure machine is clean of trash, grease, and debris.

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Section 10 - GENERAL Group 05: Safety

Do not store oily rags; they can ignite and burn spontaneously.

Prevent Battery Explosions

Battery Explosions

Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).

Handling Batteries Safely

CAUTION:

Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte
level.

Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Always

remove grounded (-) battery clamp first and replace it last.

Caution—Explosive

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Section 10 - GENERAL Group 05: Safety

CAUTION:

Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause
blindness if splashed into eyes.

Avoid the hazard by:

1.Filling batteries in a well-ventilated area.

2.Wearing eye protection and rubber gloves.
3.Avoiding breathing fumes when electrolyte is added.
4.Avoiding spilling or dripping electrolyte.
5.Use proper jump start procedure.

If you spill acid on yourself:

1.Flush your skin with water.

2.Apply baking soda or lime to help neutralize the acid.
3.Flush your eyes with water for 15—30 minutes. Get medical attention immediately.

If acid is swallowed:

1.Do not induce vomiting.

2.Drink large amounts of water or milk, but do not exceed 2 L (2 quarts).
3.Get medical attention immediately.

Caution Acid

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Section 10 - GENERAL Group 05: Safety

WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and reproductive harm.Wash hands after handling.

Prepare for Emergencies

First Aid Kit

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

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Section 10 - GENERAL Group 05: Safety

Prevent Acid Burns

Acid Burns

Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness
if splashed into eyes.

Avoid the hazard by:

1.Filling batteries in a well-ventilated area.

2.Wearing eye protection and rubber gloves.
3.Avoiding breathing fumes when electrolyte is added.
4.Avoiding spilling or dripping electrolyte.
5.Use proper jump start procedure.

If you spill acid on yourself:

1.Flush your skin with water.

2.Apply baking soda or lime to help neutralize the acid.
3.Flush your eyes with water for 15—30 minutes. Get medical attention immediately.

If acid is swallowed:

1.Do not induce vomiting.

2.Drink large amounts of water or milk, but do not exceed 2 L (2 quarts).
3.Get medical attention immediately.

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Section 10 - GENERAL Group 05: Safety

Avoid High-Pressure Fluids

High-Pressure Fluids

Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying
pressure.
Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours
or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such
information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling
1-800-822-8262 or +1 309-748-5636.

Service Accumulator Systems Safely

Hydraulic Accumulator

Escaping fluid or gas from systems with pressurized accumulators that are used in air conditioning, hydraulic, and air brake
systems can cause serious injury. Extreme heat can cause the accumulator to burst, and pressurized lines can be accidentally
cut. Do not weld or use a torch near a pressurized accumulator or pressurized line.

Relieve pressure from the pressurized system before removing accumulator.

Relieve pressure from the hydraulic system before removing accumulator. Never attempt to relieve hydraulic system or
accumulator pressure by loosening a fitting.
Accumulators cannot be repaired.

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Section 10 - GENERAL Group 05: Safety

Wait Before Opening High-Pressure Fuel System

High-Pressure Fuel Lines

High-pressure fluid remaining in fuel lines can cause serious injury. Only technicians familiar with this type of system should
perform repairs. Before disconnecting fuel lines, sensors, or any other components between the high-pressure fuel pump and
nozzles on engines with High Pressure Common Rail (HPCR) fuel system, wait a minimum of 15 minutes after engine is
stopped.

Park Machine Safely

Remove the Key

Before working on the machine:

Lower all equipment to the ground.

Stop the engine and remove the key.
Disconnect the battery ground strap.
Hang a "DO NOT OPERATE" tag in operator station.

Support Machine Properly

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Section 10 - GENERAL Group 05: Safety

Support Properly

Always lower the attachment or implement to the ground before you work on the machine. If the work requires that the
machine or attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices
can settle or leak down.

Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work
under a machine that is supported solely by a jack. Follow recommended procedures in this manual.
When implements or attachments are used with a machine, always follow safety precautions listed in the implement or
attachment operator′s manual.

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Section 10 - GENERAL Group 05: Safety

Wear Protective Clothing

Protective Clothing

Wear close fitting clothing and safety equipment appropriate to the job.

Prolonged exposure to loud noise can cause impairment or loss of hearing.

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud
noises.
Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating
machine.

Service Machines Safely

Moving Parts

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Section 10 - GENERAL Group 05: Safety

Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or
moving parts. If these items were to get caught, severe injury could result.

Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.

Work In Ventilated Area

Engine exhaust fumes

Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust
fumes from the area with an exhaust pipe extension.

If you do not have an exhaust pipe extension, open the doors and get outside air into the area.

Illuminate Work Area Safely

Work Area Safely

Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure
the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.

Replace Safety Signs

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Section 10 - GENERAL Group 05: Safety

Safety Signs

Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement.

Use Proper Lifting Equipment

Proper Lifting Equipment

Lifting heavy components incorrectly can cause severe injury or machine damage.

Follow recommended procedure for removal and installation of components in the manual.

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Section 10 - GENERAL Group 05: Safety

Service Tires Safely

Explosive Tire and Rim Parts

Explosive separation of a tire and rim parts can cause serious injury or death.

Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a
wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally
weaken or deform the wheel.

When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of
or over the tire assembly. Use a safety cage if available.
Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

Avoid Harmful Asbestos Dust

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Section 10 - GENERAL Group 05: Safety

Asbestos Dust

Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers
may cause lung cancer.

Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and
some gaskets. The asbestos used in these components is usually found in a resin or sealed in some way. Normal handling is
not hazardous as long as airborne dust containing asbestos is not generated.

Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When
servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a
mist of oil or water on the material containing asbestos.

Keep bystanders away from the area.

Work in Clean Area

Clean Work Area

Before starting a job:

Clean work area and machine.

Make sure you have all necessary tools to do your job.
Have the right parts on hand.
Read all instructions thoroughly; do not attempt shortcuts.

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Section 10 - GENERAL Group 05: Safety

Practice Safe Maintenance

Keep Area Clean

Understand service procedure before doing work. Keep area clean and dry.

Never lubricate, service, or adjust machine while it is moving. Keep hands, feet , and clothing from power-driven parts.
Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the
key. Allow machine to cool.

Securely support any machine elements that must be raised for service work.

Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any
buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground cable (-) before making adjustments on electrical systems or welding
on machine.
On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on
machine.

Use Proper Tools

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Section 10 - GENERAL Group 05: Safety

Proper Tools

Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards.

Use power tools only to loosen threaded parts and fasteners.

For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners.
Avoid bodily injury caused by slipping wrenches.
Use only service parts meeting John Deere specifications.

Dispose of Waste Properly

Recycle Waste

Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere
equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries.

Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking
from them.
Do not pour waste onto the ground, down a drain, or into any water source.

Air conditioning refrigerants escaping into the air can damage the Earth’s atmosphere. Government regulations may require a
certified air conditioning service center to recover and recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John
Deere dealer.

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Section 10 - GENERAL Group 10: Specifications

Use Adequate Service Facilities

Keep the service area clean and dry. Wet or oily floors are slippery. Wet spots can be dangerous when working with electrical
equipment.

Make sure the service area is adequately vented.

Periodically check the shop exhaust system for leakage. Engine exhaust gas is dangerous.

Be sure all electrical outlets and tools are properly grounded.

Use adequate light for the job at hand.

Service the machine on a level, hard-surfaced area.

Use lifting equipment and safety stands which have adequate strength for the job being performed.

Live With Safety

Safety Systems

Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all
guards and shields.

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Section 10 - GENERAL Group 10: Specifications

Group 10 - Specifications
Operating Speeds
Speeds shown are average and can vary from machine to machine. Speeds are rated at high idle with separator engaged, no
load.

Operating Speeds

Engine

Slow Idle (Separator off) 1200

Mid-speed rpm

Fast Idle (Separator off) 1680

Separator Full Load rpm

Tine Separator 2340

Standard rpm rpm

745

Slow Speed (Optional) 2200rpm

500

Separator Drive Shaft Speed rpm rpm

1550

Main Countershaft Speed 1550 rpm

Cylinder Speed

High Range 480—980

Low Range rpm 240—

Feeder House Lower Shaft 480 rpm

Fixed Speed 520 rpm

Variable Speed 520—715 rpm

Secondary Countershaft 530 rpm

Cleaning Fan

Standard 750—1600
Optional rpm 500—
Clean Grain Elevator 1100 rpm 460
Tailings Elevator rpm
Shoe Countershaft 465 rpm
Unloading Auger Countershaft 280 rpm
Loading Auger 1060 rpm
Inner Grain Tank Unloading Augers 430 rpm
Slow Down (optional)
Vertical and Horizontal Unloading Augers 410 rpm
300 rpm
Chopper 440 rpm
High (Grain)
2130
Low (Corn)
rpm
Fine Cut Chopper
1600
Low Speed
rpm
1600 rpm
High Speed
2600 rpm
Spreader Shaft
235 rpm
Conveyor Augers
405 rpm

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Section 10 - GENERAL Group 10: Specifications

Ground Speeds (Fast Idle) Two Speed Four Wheel Drive

For combines equipped with single reduction final drives.

Ground Speeds—Fast Idle

Speed in Km/h

Front Tire 2WD 2-Speed4WD First Gear (mph) Second Gear Third Gear

30.5 x 32 R1 X 6.1 (3.8) 11.4 (7.1) 30.4 (19.0)

18.4x26R 4.4 (2.7) 6.6 (4.1) 10.5 (6.3)

30.5 x 32 R1 1 Low 5.2 (3.2) 8.6 (5.3) 16.4 (10.1)
High
6.1 (3.8) 14.3 (8.9) 30.3 (18.8)
30.5 x 32 R1 Australi
6.3 (3.9) 11.6 (7.2) 31(19.3)
30.5L x aX
4.5 (2.8) 6.8 (4.2) 10.7 (6.6)
32R2 18.4x26R
30.5L x 32 R2 2 Low 5.3 (3.3) 8.8 (5.5) 16.8 (10.4)
High
5.8 (3.6) 10.8 (6.8) 28.8 (18.0)
30.5L x 32 X 11.1 (6.9) 29.5 (18.4)
5.9 (3.7)
R3 18.4 x 38 X
4.3 (2.7) 6.5 (4.0) 10.3 (6.4)
R1 18.4x26R 8.4 (5.2) 16.1 (10.0)
5.1 (3.2)
18.4 x 38 R1 2 Low
High 11.4 (7.1) 30.4 (19.0)
6.1 (3.8)
18.4 x 38 R2 X 6.9 (4.2) 11.1 (6.9)
4.5 (2.8)
8.8 (5.5) 17 (10.6)
18.4x26R 5.3 (3.3)
18.4 x 38 R2 2 Low 11.3 (7.1) 30.2 (18.8)
High 6.1 (3.8)
6.9 (4.2) 11.1 (6.9)
30.5L x 32 R2 X 4.5 (2.8)
8.8 (5.5) 17 (10.6)
5.3 (3.3)
18.4x30R
11.4 (7.1) 30.4 (19.0)
30.5L x 32R2 2 Low 6.1 (3.8)
High
6.6 (4.1) 10.5 (6.5)
4.4 (2.7) 8.6 (5.3) 16.4 (10.1)
20.8 x 38 R1 X
5.2 (3.2)
18.4x26R 11.2 (6.9) 29.8 (18.5)
20.8 x 38 R1 1 Low 6 (3.7)
High 6.6 (4.1) 10.4 (6.4)
4.4 (2.7) 8.5 (5.3) 16.2 (10.1)
24.5 x 32 R1 X 5.1 (3.2)
10.6 (6.5) 28.3 (17.6)
18.4x26R 5.7 (3.5)
24.5 x 32 R1 1 Low
High

24.5 x 32 R3 X

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Section 10 - GENERAL Group 10: Specifications

Ground Speeds (Fast Idle) Two Speed Four Wheel Drive

For combines equipped with heavy duty final drives.

→NOTE:

Speeds shown are for combines equipped with 18.4 x 26 R1 rear tires. Except combines equipped with
35.5 x 32 R2 drive tires are shown with 28L x 26 R2 rear tires.

Ground Speeds—Fast Idle

Speed in Km/h

Front Tire 2WD 2-Speed4WD First Gear (mph) Second Gear Third Gear

30.5 x 32 R1 X 6.1 (3.8) 11.4 (7.1) 30.4 (19.0)

30.5 x 32 R1 Low 4.7 (2.9) 7.3 (4.6) 12.1 (7.6)

High 5.4 (3.4) 9.1 (5.7) 18.1 (11.3)
800/65R32 6.1 (3.8) 11.4 (7.1) 30.4 (19.0)
X
800/65R32 4.7 (2.9) 7.3 (4.6) 12.1 (7.6)
Low 5.4 (3.4) 9.1 (5.7) 18.1 (11.3)
High
30.5L x 32R2 6.3 (3.9) 11.7 (7.3) 31.2 (19.5)
X 7.4 (4.6) 12.3 (7.7)
30.5L x 32 R2 4.8 (3.)
5.5 (3.4) 9.3 (5.8) 18.5 (11.6)
Low
30.5L x 32 R3 High 5.8 (3.6) 10.8 (6.8) 28.8 (18.0)

18.4 x 38 R1 X 5.9 (3.7) 11.1 (6.9) 29.5 (18.4)

X 4.6 (2.9) 7.1 (4.4) 11.9 (7.4)

18.4 x 38 R1
5.2 (3.3) 8.9 (5.6) 17.8 (11.1)
18.4 x 38 R2 Low 11.4 (7.1) 30.4 (19.0)
6.1 (3.8)
High
18.4 x 38 R2 7.3 (4.6) 12.2 (7.6)
4.7 (2.9)
X 9.1 (5.7) 18.3 (11.4)
5.4 (3.4)
20.8 x 38 R1 11.4 (7.1) 30.4 (19.0)
Low 6.1 (3.8)
High 7.3 (4.6) 12.1 (7.6)
20.8 x 38 R1 4.7 (2.9)
9.1 (5.7) 18.1 (11.3)
X 5.4 (3.4)
18.4 x 42 R1 11.8 (7.4) 31.3 (19.6)
6.3 (3.9)
Low 7.4 (4.6) 12.2 (7.6)
18.4 x 42 R1 High 4.8 (3.0) 9.3 (5.8) 18.4 (11.5)
5.5 (3.4)
35.5 x 32 R2 X 12.7 (7.9) 33.8 (21.1)
6.8 (4.3)
8.1 (5.1) 13.5 (8.4)
35.5 x 32 R2 Low 5.2 (3.3) 10.1 (6.3) 20.2 (12.6)
High 6 (3.8)
10.8 (6.8) 28.8 (18.0)
68 x 50-32, 5.8 (3.6)
X
7 (4.4) 11.8 (7.4)
HF3 68 x 50- 4.5 (2.8) 8.7 (5.4) 17.5 (10.9)
Low
High 5.1 (3.2)
32, HF3
X

Low
High

Ground Speeds (Separator Full Load)

For combines equipped with single reduction final drives.

Ground Speeds

Speed in Km/h

TIRE SIZE 2WD 4WD (mph) FIRST GEAR SECOND GEAR THIRD GEAR

30.5Lx32 R2 X 6.3 (3.9) 11.7 (7.2) 31.2 (19.3)

30.5Lx32 R2 X 4.8 (3.0) 7.4 (4.6) 12.4 ( 7.6)

18.4x38 R2 X 6.2 (3.8) 11.4 (7.1) 30.4 (19.0)

18.4x38 R2 X 4.7 (2.9) 7.3 (4.5) 12.2 ( 7.5)

<- Go to Section TOC Section 10 page 20 9650 CTS Combine - Repair

Section 10 - GENERAL Group 10: Specifications

Turning Radius
Turning Radius

Turning
CTS Combine Front Tires Rear Tires
Radius
7.57 m
Non-Powered Rear Axle 30.5L-32 18.4-26 (24 ft 10 in.)
7.76 m
2 Speed Powered Rear Axle 30.5L-32 18.4-26 (25 ft 3 in.)

<- Go to Section TOC Section 10 page 21 9650 CTS Combine - Repair

Section 10 - GENERAL Group 10: Specifications

Specifications
Specifications
Engine: Make .......... John Deere
Model .......... 6081H
Type .......... six-cylinder, inline, valve-in-head, air-to-air aftercooled diesel turbocharged
Brake Horsepower
[ The hp/Kw rating on the engine emissions certification label specifies the gross engine hp/kW, which is flywheel power without fan. In most applications this will not be the same
rating as the advertised vehicle hp/kW rating. ]
.......... 205 rated with 230 kW boost (275 with 308 hp boost)
Displacement .......... 8.1L (494 cu.in.)
Bore and Stroke: .......... 116 x 121 mm (4.56 x 4.75 in.)
Firing Order .......... 1-5-3-6-2-4
Air Cleaner .......... Dry Type with Safety Element
Thermostats (Two) .......... 82°C (180°F)
Electrical System:.......... 12 volt, negative ground with 95 or 185 amp alternator
Transmission:.......... Three speeds
Brakes:.......... Hydraulic shoe
Cylinder:Types .......... rasp bar or spike tooth
Diameter .......... 660 mm (26 in.)
Width .......... 1385 mm (55 in.)
Number of bars: rasp bar .......... 10
spike tooth .......... 12
Concave:Types .......... 13/14 open bar or spike tooth
Area .......... 0.81 m 2 (1255 sq. in.)
Beater:Diameter .......... 396 mm (15-1/2 in.)
Number of wings .......... 8

Specifications
Finger Bar: Type .......... adjustable
Area .......... 0.57 m 2 (884 sq. in.)

Tine Separator: Diameter feed section (front) .......... 464 mm (18.27 in.)
Diameter separator section (rear) .......... 502 mm (19.76 in.)
Separator speed .......... 745 rpm (500 w/optional slow sheave)

Total separating area .......... Rice 1.4 m 2 (2199 sq.in.) Small Grain 2.0 m 2 (3168 sq. in.)
Beater overshot diameter .......... 418 mm (16.5 in.)
Beater overshot speed .......... dual speed 700/1100 rpm
Beater undershot diameter .......... 140 mm (5.5 in.)
Beater undershot speed/cylinder ratio .......... 1.25

Cleaning Shoe:

Chaffer width .......... 1286 mm (51 in.)

Chaffer length .......... 830 mm (32.7 in.)
Sieve width .......... 1286 mm (51 in.)
Sieve length .......... 1159 mm (46 in.)
Precleaner width .......... 1286 mm (51 in.)
Precleaner length .......... 830 mm (32.7 in.)
Total area .......... 4.11 m 2 (6370 sq. in.)

Grain Tank: Capacity .......... 8457L (240 bu)

Average unloading rate Corn/Grain .......... 76.7L/sec. (2.2 bu/sec)
Rice .......... 70 L/sec (2.0 bu/sec)
Less header .......... 12,780 kg (28,116 lb)
Weights:
Fuel tank .......... 565L (150 gal)
Capacities:
Cooling system (with heater) .......... 40 L (42 U.S. qts)

Engine crankcase (with filter) .......... 28.5L (30 U.S. qts)

<- Go to Section TOC Section 10 page 22 9650 CTS Combine - Repair

Section 10 - GENERAL Group 10: Specifications
Transmission .......... 9L (10 U.S. qts)
Final Drives (each) .......... 8.5L (9 U.S. qts)
Feeder House Reverser Gearcase .......... 0.9L (2 U.S. pts)
Primary Countershaft Gearcase .......... 1.2L (2.5 U.S. pts)
Dual-Range Cylinder Drive Gearcase .......... 1.9L (2 U.S. qts)
Engine Gearcase .......... 16L (17 U.S. qts)
FH Reverser Hi-Cap. (w/cooler) .......... 3.5L (7.4 pt)
Loading Auger Gearcase .......... 3.8L (4 U.S. qts)
Hydraulic/Hydrostatic Reservoir .......... 34L (36 U.S. qts)

Dimensions
The grain tank auger is 217 mm (8-1/2 in.) above the cab roof.

Additional clearance can be gained by lowering the grain tank loading auger.

Dimensions
w/30.5-32
DIMENSION Cane and Rice R-2
and 17 ft. Unloading Auger

A 8.8 m (28 ft 11 in.)

B 8.21 m (26 ft 11 in.)

C 4.08 m (13 ft 5 in.)

D 4.00 m (13 ft 2 in.)

E 3.77 m (12 ft. 4 in.)

F 3.77 m (12 ft 4 in.)

G 0.55 m (1 ft 10 in.)

H 3.94 m (12 ft 11 in.)

I 3.77 m (12 ft 4 in.)
J 4.59 m (15 ft 1 in.)
K 3.09 m (10 ft 2 in.)
L 11.00 x 24 (2 wheel drive)
[ "L" dimension is for fixed rear axle. For adjustable rear axle, see REAR AXLE ADJUSTMENT. ] 3.59 m (9 ft 10 in.)
14.9 x 24 (2 wheel drive)
3.67 m (10 ft 1/2 in.)
18.4 x 26 (2 wheel drive)
3.82 m (10 ft 5 in.)

<- Go to Section TOC Section 10 page 23 9650 CTS Combine - Repair

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