ORYX@ID Bgl ue pl ORYK GTL Limited ORYX GTL Doc. No. ORYX GTL LIMITED RAS LAFFAN INDUSTRIAL CITY - QATAR NSH Doc. No. NSH-QGTL1-QAS-PROC-016 Rev.0 TIME OF FLIGHT DIFFRACTION(NDT) TESTING ase MET 95.) lt il ‘tec ener 1 nn in ei nn egg fe Wo ORK OF cpt ina sonata OT LRTI Same ee tres tebe PROCEDURE FOR HDPE BUTT FUSION WELD JOINT fu c : Se V ecaerr“g 25 oct 2019 0 | 23/10:2019 | APPROVED FOR CONSTRUCTION fs. SENTHILNATHAN|)SHAJI KURIAN rev.| pate STATUS writen sy | cHecxeD ay | omrxeTs DOGURENT REWSIONS ‘TC-CN-023-17-ENORYX GTL Doc. No, Pace NSH Doc, No.NSH-QGTL1-QAS-PROC -016 Rev.0 2 ORYX GTL LIMITED RAS LAFFAN INDUSTRIAL CITY - QATAR Contents 1 TOFD NDT TESTING PROCEDUREFOR HDPE BUTT FUSION WELD JOINT 2, ATTACHMENT -1 TECHNICAL PROCEDURE FOR TIME OF FLIGHT DIFFRACTION 3. ATTACHMENT -2 TECHNICIAN CV & CERTIFICATE ..- Page 1 of 10 PI Issue date :08,06.2019 ROCEDURE Doc. No.:SGSQA-INDIV-SOP-TOFD- FOR HDPE-001 TIME OF FLIGHT DIFFRACTION (TOFD) | Revision no._: 04 ‘SGS Qatar WLL - ON HDPE BUTT WELD JOINTS ‘Author : Urvish Kumar Patel INDIV Approved by: Arsalan ul Haq Procedure for Ultrasonic TOFD (Time Of Flight Diffraction) Testing on HDPE Fusion Butt Weld Joint 0G) Hee ay ReaP Se Reference block sketch 08- & 06- |01 | Acceptance | Urvish Kumar Patel | Adil Bart ‘Arsalan ul Hag 2019 criteria appended 08. Tesued for 11-|00 | Implementati | Urvish Kumar Patel | Adil Bari ‘Arsalan ul Haq 2018 on Rev Date Description | Prepared By Reviewod By ‘Approved By 'G.NO.03a Page 20f 10 RO Issue date: 08.06.2019 PROCEDURE Doc. No.:SGSQA-INDIV-SOP-TOFD- FOR HDPE-001 Revision no. :01 TIME OF FLIGHT DIFFRACTION (TOFD) SGS Qatar WLL - ON HDPE BUTT WELD JOINTS Author: Urvish Kumar Patel NDIV Approved by: Arsalan ul Hag Table of Contents 1. Scope 2. Refence Documents 3. Equipment and Accessories 4. Procedure 5. Execution of the Inspection 6. Sample scan Plan 7. Acceptance Criteria 8. Reporting 9. Safety 10.AttachmentsPage 3 of 10 Issue date : 08.06.2019 i PROCEDURE Doc. No.:SGSQA-INDIV-SOP-TOFD- | oP eies FOR HDPE-001 Revision no._:01 TIME OF FLIGHT DIFFRACTION (TOFD) nn. SGS Qatar WLL- ON HDPE BUTT WELD JOINTS Author: Urvish Kumar Patel INDIV Approved by: Arsalan ul Haq 1. Scope: To apply Time of Flight Diffraction(TOFD) inspection technique on HDPE joints. The procedure has the objective to detect the following flaws: lack-offusion, cold fusion (partial bond), inclusions (embedded), and voids through Time of Flight Diffraction (TOFD) in HDPE. pipe fusion butt weld joints. 2. Reference Documents: + ASME Section V 2017 edition Article 4 Mandatory appendix X * Equipment Operating Manual * SGS Procedure for TOFD (Doc. No SGSQA-INDIV-SOP-008) 3. Equipment and Accessories ; 3.1 Base Equipment: Manufacturer Type ‘Computer Software version TD-sean /TO-Handy scan Technology Design TD-scan 19.11 or latest RX/TD-Pooket scan 3.2 TOFD Probes and Wedges: Probe Center_| Crystal Wave Type of Probe fisdvena yaa Soa Propagation | Manufacturer ToFD broad band [2.5 MHz or 5|3 or 6mm|Longitudinal | Phoenix 7 HQ longitudinal wave _ | MHz dia sonic Olympus Note: > Each probe in the TOFD pair shall have the same nominal frequency > The TOFD pair shall have the same element dimension 3.3 Wedges The following type of wedges will be use ‘Type of wedge Refracted angle Type of wave Propagation ‘ToFD longitudinal 46, and 60 degree Longitudinal wave M12 wedges 4. Procedure: 4.4 Scan Surface : > The surface of the object to be inspected shall be smooth and free of things which may adversely affect good coupling, such as surface roughness, weld spatter , burrs and grease etc.| [seb ‘SGS Qatar WL - INDIV PROCEDURE FOR TIME OF FLIGHT DIFFRACTION (TOFD) ON HDPE BUTT WELD JOINTS Page 240810 Issue date : 08.06.2019 Doc. No.:SGSQA-INDIV-SOP-TOFD- HDPE-001 Revision no._:01 ‘Author : Urvish Kumar Patel Approved by: Arsalan ul Haq 4.2 Marking Plan : ‘Mark ref 0 on top of the weld joint and scan clockwise as per flow direction. 5. EXECUTION OF THE INSPECTION: 5.1 ToFD Calibration Scans A time calibration and a reference scan have to be performed on calibration standards of same material, thickness and diameter pipe (See attached sketch in Annexure-A). 5.2 Time calibration The time calibration has to be performed to detect possible mistakes in the set up and malfunctions in the inspection equipment. The time calibration has to be performed: 1. Prior to inspection with each set-up. 2. During inspection after changing a probe and/or PCS (probe centre separation), pre- amplifier, battery. 3. After finishing the inspection using a same set up. 5.3 Calibration : Set the TOFD probes on the surface to be utilized for calibration and set the gain control 80 that the lateral wave amplitude is from 40% to 90% of the full screen height (FSH) and the noise (grass) level is less than 5% to 10% FSH. This is the reference sensitivity setting. For Multiple zone examinations when the lateral wave is not displayed, or barely discemible, ‘set the gain control based solely on the (grass) level 5.4 Sensitivity reference scans / conformation of sensitivity: The sensitivity reference scans have to be performed: 41. Prior to the inspection; 2. During inspection after changing a probe and/or PCS (probe centre separation), pre- amplifier, battery. The Sensitivity reference s in is performed on SGS Reference Blocks to assure the examined volume is completely covered by Ultrasound (Detectability of Reference Defects). For reference sensitivity setting a scan is to be produced with lateral wave amplitude between 40% to 90% of the Full Screen Height (FSH) and the noise (grass) level is less than 5% to 10% FSH. This is the reference sensitivity settir‘SGS Qatar WL - ON HDPE BUTT WELD JOINTS Page 5 of 10 PROCEDURE Issue date: 08,06,2019 Doc. No.:SGSQA-INDIV-SOP-TOFD- FOR HDPE-001 TIME OF FLIGHT DIFFRACTION (TOFD) |Revisionno._: 01 ‘Author : Urvish Kumar Patel INDIV ‘Approved by: Arsalan ul Haq Confirmation of sensitivity is achieved by obtaining SDH responses from the required zones a8 a minimum of 6dB above the grain noise and shall be apparent in the resulting digitized grayscale display. Requirement of the sensitivity is only detection of the reference reflectors. To confirm detection of relevant reference defects a scan of these reference defects is registered and stored after which is determined whether or not the reference defects can be recognised as such. Recognition of defects is depending on the gain of the signal. When the gain is optimised (all reference defects are visualised) the amplitude of surface wave and back wall are used as reference amplitude during inspection on the object. If not all artificial defects can be visualised with a certain set up, several scans have to be made using different set ups optimised for different parts of the weld volume. §.5 Scanning: TOFD D scan shall be carried out that is probe parallel position to the weld for weld examination. For categorization of defect, ultrasonic based technique or TOFD D scan i-e. Probe non Parallel Position with respect to weld should be applied. 100% scanning extent is required else dictated by client referred specification or standards. ic HE Butt WeldPage 6 of 10 PROCEDURE Issue date: 08.06.2019 Doc, No.:SGSQA-INDIV-SOP-TOFD- FOR HDPE-oot TIME OF FLIGHT DIFFRACTION (TOFD) | Revision no._: 01 ‘SGS Qatar WLL- ON HDPE BUTT WELD JOINTS Author: Urvish Kumar Patel INDIV Approved by: Arsalan ul Haq 6. Sai n Pl; T "Pog 7. Acceptance Criteria: Acceptance criteria shall be as per DVS 2202-1 latest edition Acceptance Level | as mentioned below. | — ols “i 0 esos a = Sars |: Saban tes = Shagearr te og — so Seas — eee eee peer fee 7 = Se Se ee a Ss Jasco Joss01ss ee Se eee ee ~ | |-Siecimeceser jecoms | e fe Nom hcyatainty mato such 22 FP oF PVDF, snk 3350005 Jacsorss a mS ESPage 7 of 10 PROCEDURE Issue date: 08,06.2019 Doc. No.S6SQA-NDIV-SOP-TOFD- | FOR HDPE-001 Revision no. :01 TIME OF FLIGHT DIFFRACTION (TOFD) ‘Author : Urvish Kumar Patel S25 Qatar Wit - ON HDPE BUTT WELD JOINTS Approved by. Arsalan uf Hoe 8. Reporting: After a TOFD examination a standard SGS TOFD examination report must be filled with the following information, Procedure, technical specification, ‘Type of TOFD equipment and identification. Used probes, frequency & identification. Name inspector, qualification and sign. Weld identification e.g. Weld number. Surface conditions and couplant. Date of examination. Used calibration standards & identification. Name of calibration file. Wall thickness. Acceptance standard, results of examination. Reportable and Non-acceptable indications. The timeframe on the tofd image shall include surface, back wall and mode converted signal 9. SAFETY 1 2 3 General site safety shall be followed as per SGS HSE Management System but not limited to the following. All electrical equipments, junction boxes, cable and laptops shalll be inspected for any hazard before use of the equipment at site. All safety rules pertaining to work in the specific area must be adhered to ‘Permit to work’ systems may vary between different operating plants and all personnel shall have to familiarize themselves with the same and adhere to it at all times. Prior to the application for the permit to work, an assessment of the location of the unit, identification of any potential hazards is to be undertaken. It has to be ensured that safety preparations and suitable safe scaffolding exist. As the equipment involves electronics, proper enclosures need to be erected at the place of work to protect from heavy sunshine and unexpected rain. Barriers need to be erected if adjacent cleaning work takes place. In the event of thunder or lightning, work must be stopped immediately and equipment and power supply need to be switched off and crew shall retum to the ground. 'n addition to the specific hazard associated with Ultrasonic inspection work other safety ‘aspect like working in confined spaces, working at heights & any other specific safety aspect shall also be concemed. 10. Attachments: ‘Annexure ‘A’ Reference and Calibration block sketch Annexure ‘B’ TOFD Report Format| Page 28 0f10 PROCED Issue date: 08.06.2019 ROCEDURE Doc. No.:SGSQA-INDIV-SOP-TOFD- |_ P O e FOR HDPE-O01 TIME OF FLIGHT DIFFRACTION (TOFD) | Revisionno._:01 SGS Qatar WL - ON HDPE BUTT WELD JOINTS ‘Author : Urvish Kumar Patel INDIV Approved by: Arsalan ul Haq Annexure ~ A (Calibration / Reference Block Sketch) Figure (Side View) 2mm deep notch atplee IDPROCEDURE FOR TIME OF FLIGHT DIFFRACTION (TOFD) ON HDPE BUTT WELD JOINTS. | SS) ‘SGS Qatar WL - INDIV Page :90f 10 Issue date: 08.06.2019 Doc. No.:SGSQA-INDIV-SOP-TOFD- HDPE-001 Revision no. : 04 ‘Author : Urvish Kumar Patel Approved by: Arsalan ul Haq Figure 2 (Top View) sDHatt/4 and 34/4 2mm deep notch at pipe ID ‘4mm deep notch atpipe 1D Note: Hole Diameter (mm) © Upto 25mm is 2.5mm * Over 25mm through 50mm is 3mm‘SGS Qatar WL - INDIV PROCEDURE FOR TIME OF FLIGHT DIFFRACTION (TOFD) ON HDPE BUTT WELD JOINTS Page :10.0f 10 Issue date: 08.06.2019 Doc. No.:S6SQA-INDIV-SOP-TOFD- HOPE.001 Revision Hn ‘Author : Urvish Kumar Patel ‘Approved by: Arsalan ul Haq |noustai senvices Annexure B (TOFD Report Format) Report Ne: Pape Bate Eaupmentuine me. — ener: Setottonbonssu Ene Arle « Wad wana Pronmined Seupreat aeaew aoa ae =a eee = ee soem [ra Poem] aeet Renaiis= Farias pea Reviewed 7 _ | Gualrestoaresigraton [SenaMOC-601 PIC OF NEW WAREHOUSE | RY X Gamat space tga uta ATTACHMENT -1 TECHNICAL PROCEDURE FOR TIME OF FLIGHT DIFFRACTION(NDT)(SGS QATAR WLL - INDIV) Procedure for Time Of Flight Diffraction (ToFD) DOC. No. SGSQA - INDIV - SOP - 008 ALLOY Me 20 ‘Arsalan ol Haq = |o0 |issuedion | unis Kumar | pat oan ASNENDT Lov |dohongr Ze 2019 si JW (MFL, MT& UT) fav Aoproved By vate || besesipton | Prepared | Reviewea Approves No. te PF ®y (Technically) pe ByPage: 2of 19 Issue date: 20-05-2019 , TECHNICAL PROCEDURE Cae iat Son Noy cop-ood| PROCEDURE FOR Revision no. : 00 TIME OF FLIGHT DIFFRACTION “Author : Unvish Kumar Patel ‘SGS Qatar WLL - INDIV Approved by: Arsalan ul Haq TABLE OF CONTENTS 1 PURPOSE 2. SCOPE 3. REFERENCE AND /OR RELEVANT DOCUMENTS 4. DEFINITIONS 5, PERSONNEL QUALIFCATIONS GENERAL INFORMATION TO BE AVAILABLE BEFORE INSPECTION 7. SURFACE CONDITION 8, EQUIPMENT / PROBES REQUIRED 8.1 BASIC UNIT 82 TOFD PROBES AND WEDGES: 8.3 MECHANICAL FIXTURING DEVICES AND SCANNERS 84 DATA COLLECTION AND RECORDING UNIT 85 ENCODR 86 ENCODER CONFIRMATION 9. COUPLANT 10. EQUIPMENT CALIBRATION 10.1 CALIBRATION BLOCK 10.2 PROCEDURE QUALIFACTION BLOCK 11. EXECUTION OF INSPECTION 11.1 TOFD CALIBRATION SCAN 11.2. TIME CALIBRATION 11.3. CALIBRATION 11.4 SENSITIVITY REFERENCE SCANS 11.5 MULTIPLE ZONE EXAMINATION 11.6 OFFSET SCAN 11.7 DATA SAMPLING SPACING 11.8 TOFD SET UP 11.9 SCANNING MODE AND SPEED 11.10 SET-UP OF TIME WINDOW 11.11. DIRECTION AND EXTENT OF SCANNING. 11.12 SCAN OVERLAP 11.13 SUPPLEMENTAL ID AND OD NEAR SURFACE EXAMINATION, Gresrroted copy when priedPage 3of 19 Issue date: 20-05-2019 . TECHNICAL PROCEDURE Doe. No:SGSQA-INDIV-SOP-004| PROCEDURE FOR Revision no. : 00 TIME OF FLIGHT DIFFRACTION ‘Author : Urvish Kumar Patel ‘SGS Qatar WLL - INDIV Approved by: Arsalan ul Haq 12. ACCEPTANCE CRITERIA 13. REPORTING 14. SCAN PLAN 15, ANNEXURES Uncontroled copy when pied —Page 40f 19 TECHNICAL PROCEDURE =| ne S@S08:NDW:S09.004 PROCEDURE FOR Revision no. : 00 SGS Qatar WLL -INDIV | TIME OF FLIGHT DIFFRACTION renee alia 1. PURPOSE The purpose of this procedure is to ensure that the TOFD inspection is being executed in a uniform and reproducible manner. This procedure provides the guidelines for the inspection of pre-service and in- service inspection of butt weld joints in pressure vessels, storage tanks, pipeline and piping. This document provides procedural requirements for the manual and encoded examination of welds and base materials using Ultrasonic Time of Flight Diffraction technique (ToFD). 2. SCOPE This procedure is applicable for TOFD Examination of: 8. Carbon steel and alloy steel in accordance with ASME Sec V-Arlicle-4 & b. Groove Welds of Pressure vessels, Piping/Pipeline, Tanks and boiler tubes. ¢. Product forms - Weldments & Plates Following conditions are applicable for these examinations: ‘+ Wall thickness range from 6mm to 300mm * Scanning surface OD 4” and above © Temperature < 70°C This procedure is applicable for demonstration purpose whenever required by referencing code in conformance to ASME Sec V Article 4 1017. 3. REFERENCE AND/OR RELEVANT DOCUMENTS This procedure is based on the following documents: ‘ASME SEC. V. 2017 Non Destructive Examination ‘ASME SEC. V 2017 Non-Destructive Examination Article 4 Mandatory Appendix ill, Vl and IX ASME Sec Vll Division 1, 2017 Edition Boiler and Pressure vessel code ASME Sec Vill Division 2, 2017 Edition Boiler and pressure vessel code ‘ASME B31.3 Code for Pressure Piping ; 2016 SNT-TC 1A, Recommended practice for the qualification and certification of Non-destructive testing 2016 edition. * SGS Written practice # SGSQA-IND-CWP-01 for personnel Qualification & Certifica SNT-TC-1A, 2016 Edition as per 4, DEFINITIONS The following definitions/abbreviations apply to the application of this procedure INDIV - Industria! Division ToFD - Time of Flight Diffraction QMS - Quality Management System ASNT - American Society of Nondestructive Testing ‘Uncontled copy when printedPage 5of 19 Iseve date: 20-052010 TECHNICAL PROCEDURE Doc. No.:SGSQA-INDIV-SOP-001 PROCEDURE FOR Revicon no 00 TIME OF FLIGHT DIFFRACTION ‘Author : Urvish Kumar Patel SGS Qatar WLL - INDIV_ | Approved by: Arsalan ul Haq ASME - American Society of Mechanical Engineers PCS - Probe Center Separation 5. Table-1 elaborates personnel qualification requirements for TOFD examinations. Personnel shall be periodically examined for performance evaluation at least every two years and for Performance demonstration whenever required by referencing code. 6. GENERAL INFORMATION TO BE MADE AVAILABLE BEFORE INSPECTION ‘The following information should be made available prior to commencing an inspection: Uneoniroed copy when pinted PERSONNEL QUALIFICATIONS The personnel performing TOFD to this procedure shall be qualified to TOFD PCN Level il or ASNT TOFD Level Il in accordance with SGS written practice SGSQA-IND-CWP.01 conforming the requirements of SNT-TC-1A ; 2016. ‘SURFACE CONDITION TABLE 1. TOFD PERSONNEL QUALIFICATION REQUIREMENTS EXAMINATION SCOPE QUALIFICATION OPERATOR Procedure & Scan Plan [ASNT Level IIl UT having TOFD Level Il Certifications approval Data collection _ |TOFD Level 2 Data Interpretation & [TOFD Level 2 evaluation Scope of inspection Material and weld details ‘Surface condition and temperature Size of test piece (Diameter and schedule) 'sometrics or P&IDs Identification of test piece Accessibility Previous inspection history The ultrasonic examination area shall include the volume of the weld plus 25 mm on each side of the wold. The surface of this area must be free of weld spatter, surface irregularities or other ‘material (6.g. coating), which can adversely affect the coupling of the ultrasound. Surface waviness shall not lead to a gap greater than 0.5 mm between the probes and the surface. Inspection surface temperature should be within the range up to 70 °CPage of 19 Ise dete 20082010 TECHNICAL PROCEDURE Doc. No:S6SQANDIV-SOP-04| PROCEDURE FOR Reviston no. :00 ‘TIME OF FLIGHT DIFFRACTION Author : Urvish Kumar Patel SGS Qatar WLL - INDIV Approved by: Arsalan ul Haq 8. Equipment Required 81 BASICUNIT Manufacturer Type ‘Computer Software version Technology Design | TD-scan /TD-Handy scan RXITD-Pockel scan | —TD-scan 7.11 or latest ‘Olympus ‘Omni scan MKT MX-02 Tomoview 2.10 or latest Or equivalent equipment. 8.2 TOFD PROBES AND WEDGES Probe Center Wave ‘Type of Probe Espana Crystal Size | Propagation | Manufacturer ToFD broadband [2.5 MHz, 5 MHz ,10|3 or 6mm | Longitudinal | Phoenix 7 HO longitudinal wave _| or 15 MHz dia sonic! Olympus Not > Each probe in the TOFD pair shall have the same nominal frequency > ‘The TOFD pair shall have the same element dimension ‘Wedges: The following type of wedges will be use Type of wedge Refracted angle ‘Type of wave are. ” Propagation ToFD longitudinal | 45, 60, 60 or 70 Longitudinal wave M12 wedges _| degree 8.3 MECHANICAL FIXTURING DEVICE AND SCANNER Automatic, Semi-automatic and handheld scanners that can accommodate all necessary accessories for scanning can be used. Following scanners are being used for automated or semi-automated ‘examinations. Arrangements shall be made to adhere and guide the probe during scanning e.g. hand held, mechanical or magnetic. Manufacturer Model Type Phoenix MAGSCAN ‘Automatic Phoenix Caliper ‘Semi Automatic Phoenix Magman ‘Semi Automatic Phoonix WREN 4", 8° & 12" ‘Semi Automatic Uncontvled copy when printedPage :Tof 18 Issue date: 20-05-2019 TECHNICAL PROCEDURE Doc, No.:SGSQA-INDIV-SOP-008| PROCEDURE FOR Revision no. :00 ‘TIME OF FLIGHT DIFFRACTION ‘Author : Urvish Kumar Patel |_SGS Qatar WLL - INDIV ‘Approved by: Arsalan ul Haq 8.4 DATA COLLECTION / RECORDING UNIT: ‘A computerinotebook computer with equipment shall permit storage of all gated A-scans and grayscale D and B scans to a magnetic or optical storage medium. Computer software for TOFD displays shall include algorithms to linearize cursors or the waveform time-base to permit depth and vertical extent estimations. 8.5 Encoder : Encoders shall be calibrated per the manufacturer's recommendations and confirmed by ‘moving @ minimum distance of 20 in. (600 mm) and the displayed distance being #1% of the actual distance moved, 8.6 Encoder Confirmation: A calibration check shall be performed at intervals not to exceed one month or prior to first use thereafter, made by moving the encoder along a minimum distance of 20 in. (500 mm) and the displayed distance being +1% of the actual distance moved. 9. COUPLANT. The selected couplant shall provide an optimum ultrasound transmission and shall be the same for both calibration and reference scans and actual scan. Glycerin, water, grease, motor oil etc. can be used as couplant. For rough surfaces high viscous ‘couplants are recommended to be used. 10. EQUIPMENT CALIBARATION. The ultrasonic screen height linearity as well as the amplitude control linearity of the digital equipment shall be evaluated in accordance with ASME V, Art. 4 with a maximum interval of one year. After any repair or change of the digital equipment, a new calibration shall be executed. 10.1 CALIBRATION BLOCK. Block Curvature: Materials With Diameters Greater Than 20 in. (500 mm). For examinations in materials where the examination surface diameter is greater than 20 in. (500 mm), a block of essentially the ‘same curvature, or altematively, a flat basic calibration block, shall be used. Materials With Diameters 20 in.(500 mm) and Less. For examinations in materials where the examination surface diameter is equal to or less than 20 in. (500 mm), a curved block shall be used. Unconoled copy when printedPage 18 0f 19 Issue date: 20-05-2019 TECHNICAL PROCEDURE Doe. No.:SGSQA.INDIV-SOP-00% —# PROCEDURE FOR Revision no. :00 TIME OF FLIGHT DIFFRACTION ‘Author : Urvish Kumar Patel ‘SGS Qatar WLL - INDIV Approved by: Arsalan ul Haq a) b) “Wheonioted copy when printed Except where otherwise stated in this Article, a single curved basic calibration block shall be used for examinations in the range of curvature from 0.9 to 1.5 times the basic calibration block diameter. ToFD system shall be calibrated using calibration block complying requirement of ASME basic calibration for ToFD as shown in figure 1(a) and 1(b) The basic calibration block configuration and reflectors shall be as shown in figure 1(a) A minimum of ‘wo holes per zone, if the weld is broken up into multiple zones, is required. See Figure 1(b) for a two zone example. The block size and reflector location shall be adequate to confirm adequate sensitivity settings for the beam angles used Calibration block thickness shalll be be at 10% of the nominal thickness of the piece to be examined for thicknesses up to 4 in, (100 mm) or + 0.4 in. (10 mm) for thicknesses over 4 in. (100 mm). Altematively, @ thicker block may be utilized provided the reference reflector size is based On the thickness to be examined and an adequate number of holes exist to comply with mentioned requirements. ‘The minimum requirements of a calibration block are following: It shall be made of similar material as the object under inspection with regard to sound velocity noise and surface condition, The calibration blocks to be used shall be acoustically equivalent to the welds to be inspected Weld Thickness, im Up (01 @5) vert @5) torough2 (50) (Over 2 (50) through 4 (100) ver 4 (100)Page oat Iseve dete :20.082010 TECHNICAL PROCEDURE Doe. No:S6SQAINDIV-SOP-00 PROCEDURE FOR Revision no. :00 ‘TIME OF FLIGHT DIFFRACTION ‘Author : Urvish Kumar Patel ‘SGS Qatar WL - INDIV Approved by: Arsalan ul Haq 10.2 PROCEDURE QULAFICATION: 10.2.1 Qualification (Demonstration) Block: ‘The qualification block(s) shall be prepared by welding or the hot isostatic process (HIP) and ‘hall contain a minimum of three actual planar flaws or three EDM notches oriented to simulate flaws. parallel to the production weld's axis and major groove faces. The flaws shall be located at or adjacent to blocks grooves faces as follows: (1) one surface flaw on the side of the block representing the vessel 0.0. surface (2) one surface flaw on the side of the block representing the vessel I.D. surface (3) one subsurface flaw Flaw si (@) maximum acceptable flaw height for material less than 1 in. (25 mm) thick, or (b) 0.25 aspect ratio acceptable flaw for material equal to or greater than 4 in. (25 mm) thick based on the demonstration block thickness. Acceptable performance is defined as demonstrating that all imaged flaws with recorded lengths, including the maximum allowable flaws, have an indicated length equal to or greater than the actual length of the fiaws in the qualification block. TTreoniroied copy when prin| Page 110 of 19 Issue date: 20-05-2019 TECHNICAL PROCEDURE Doo. No.:SGSQA4NDIV-S0P-008] PROCEDURE FOR Revision no. : 00 TIME OF FLIGHT DIFFRACTION ‘Author : Urvish Kumar Patel ‘SGS Qatar WLL - INDIV OFF FRA ‘Approved by: Arsalan ul Haq 11. EXECUTION OF THE INSPECTION: 11.1 ToFD Calibration Scans. ‘A time calibration and a reference scan have to be performed on calibration standards as mentioned in paragraph 10.1 11.2 Time calibration The time calibration has to be performed to detect possible mistakes in the set up and maffunctions in the inspection equipment. The time calibration has to be performed: 1. Prior to inspection with each set-up. 2. During inspection after changing a probe and/or PCS (probe centre separation), pre-amplifier, battery. 3, After finishing the inspection using a same set up. 11.3 Calibration : Set the TOFD probes on the surface to be utilized for calibration and set the gain control S0 that the lateral wave amplitude is from 40% to 90% of the full screen height (FSH) and the noise (grass) level is less than 5% to 10% FSH. This is the reference sensitivity setting. For muttiple zone ‘examinations when the lateral wave is not displayed, or barely discemible, set the gain control based solely on the noise (grass) level. 11.4 Sensitivity reference scans / conformation of sensitivity: ‘The sensitivity reference scans have to be performed: 1. Prior to the inspection; 2. During inspection after changing a probe and/or PCS (probe centre separation), pre-amplifier, battery. The Sensitivity reference scan is performed on SGS Reference Blocks (See Para 10.1) to assure the ‘examined volume is completely covered by Ultrasound (Detectabilty of Reference Defects). For reference sensitivity setting a scan is to be produced with lateral wave amplitude between 40% to 90% of the Full Screen Height (FSH) and the noise (grass) level is less than 5% to 10% FSH. This is the reference sensitivity setting. Teenie copy when printedPage 11 0f 19 Issue date: 20-05-2019 TECHNICAL PROCEDURE Doe. No.:SGSQANDIV-S0P-00% PROCEDURE FOR Revision no. : 00 TIME OF FLIGHT DIFFRACTION ‘Author : Urvish Kumar Patel ‘SGS Qatar WLL -INDIV ‘Approved by: Arsalan ul Haq Confirmation of sensitivity is achieved by obtaining SDH responses from the required zones as a ‘minimum of 648 above the grain noise and shall be apparent in the resulting digtized grayscale display. Requirement of the sensitivity is only detection of the reference reflectors. To confirm detection of relevant reference defects a scan of these reference defects is registered and stored after which is determined whether or not the reference defects can be recognised as Such. Recognition of defects is depending on the gain of the signal. When the gain is optimised (all reference defects are visualised) the amplitude of surface wave and back wall are used as reference ‘amplitude during inspection on the object. If not all artificial defects can be visualised with a certain Set up, several scans have to be made using different set ups optimised for different parts of the weld volume. 11.5 Multiple Zone Examinations : Repeat 11.3 and 114 for each TOFD probe pair. In addition, the nearest SDH in the adjoining zone(s) shall be detected. 11.6 Offset scans: For an X-seam or double-V weld, an offset reference scan must be performed in order to demonstrate that difraction signals are detected at the weld preparation and their diffraction signals arive before the back wall echo. if this is not the case multiple scans have to be performed (offsel) to guarantee the detection of diffraction signals at the weld preparation 14.7 Data sampling spacing (collection step): ‘A maximum sample spacing of 0.040 in. (1 mm) shall be used between A-scans collected for thicknesses under 2 in. (50 mm) and a sample spacing of up to 0.080 in. (2 mm) may be used for thicknesses greater than 2 in.(50 mm). 11.8 TOFD SET-UP: A guideline for the probe frequency, crystal diameter, angle of incidence and probe centre Separation as function of the wall thickness to be inspected is given in Table 1, ~Thecnivoted copy when printedPROCEDURE TIME OF FLIGHT DIFF! SGS Qatar WLL - INDIV TECHNICAL PROCEDURE FOR RACTION Page 120f 19 Issue date: 20-05-2019 Doc. No.SGSQA-INDIV-SOP-008) Revision no. : 00 Author : Urvish Kumar Patel ‘Approved by: Arsalan ul Haq ‘THE SETTINGS MUST ALWAYS BE VALIDATED ON APPLICABLE REFERENCE BLOCKS. IF THE REFERENCE DEFECTS CANNOT BE PROVEN TO BE PRESENT IN THE REFERENCE STANDARD WITH THE SETTINGS GIVEN IN TABLE 2, THE OPTIMAL SETTINGS HAVE TO BE DETERMINED FROM THE REFERENCE STANDARD ‘TABLE 2(A). SEARCH UNIT (TOFD PROBE) Wall thickness Nominal Frequency Crystal Wedge Angle t(mm) (MHz) Diameter (mm) (degree) <13mm 101015 3106 60 t0 70" 13 to <38 Sto 10 3106 ‘50°to 70° 35 to <75 2105 6to12 4510 65° TABLE 2(8) SEARCH PARAMETERS FOR MULTIPLE ZONE EXAMINATION | Wall thickness Nominal Frequency Crystal ‘Wedge Angle t(mm) (mz) diameter (mm) (degree) <38 Sto 15 3t06 50 to 70° 38 to 300 1105 6 to 12.5 45 to 65° ‘TABLE 2 RECOMMENDED TOFD ZONES Thickness ‘Beam Intersection Number of Zones | Depth Range t(mm) (approx) a — 7 Tot ast Oto st 50to <100 2 t2tot 516 WB to215 200 400 to <200 3 nae sv9 avo dwt vie ua tou2 sui2 aiio=e 4 2 to 304 avi2 34 tot sie 14.9 Scanning Mode and Speed: Semi automated or automated scanning shall be carried out ensuring proper probe coupling and maintaining its position. The maximum allowable scan speed of the probes is depending on the Unconirled copy when piedPage 130619 Issue date: 20-05-2019 TECHNICAL PROCEDURE Doc. No 'SGSQAANDIV-SOP-004| - PROCEDURE FOR Revisionno. :00 TIME OF FLIGHT DIFFRACTION ‘Author : Urvish Kumar Patel ‘SGS Qatar WL - INDIV mM us RA Approved by: Arsalan ul Haq equipment settings like sample spacing, averaging, pulse repetition frequency etc. With respect to Scanning speed adjustment, due consideration shall be given fo scan data acquisition, Missing lines in the display shall not exceed 5% of the scan lines to be collected, and no adjacent lines shall be issed. 11.10 Set-up of time window: The time window recorded, should start at least 1 micro-second prior to the time of arrival of the lateral wave, and covers the back wall and first mode conversion signal. 14.11 Direction and extent of Scanning TOFD D scan shall be carried out that is probe parallel position to the weld for weld examination. For categorization of defect, ultrasonic based technique or TOFD B scan i-e. Probe non Parallel Position with respect to weld should be applied. 100% scanning extent is required else dictated by Glient referred specification or standards. 41.12 Scan Overlap The minimum overlap between adjacent scans shall be 1 in. (25 mm) 11.13 Supplemental |.D and O.D Near Surface Examination : Due to the presence of the lateral wave and back-wall indication signals, flaws occurring in these zones may not be detected. Therefore, the |.D. and ©.D. near surfaces within the area of interest shall be examined through MPI and manual UFD as per Article 4 and 7. This examination may be Mechanized, the data may be recorded in conjunction with Performed manually or mechanize the TOFD examination. 12. ACCEPTANCE CRITERIA: Flaw Sizing. The dimensions of the flaw shall be determined by the rectangle that fully contains the area of the flaw, and the flaw shall be classified as either a surface or subsurface flaw (see Figures 2,3,4,6 and 6). (@) The length (|) of the flaw shall be drawn parallel to the inside pressure-retaining surface of the ‘component. (b) The measured flaw through-wall dimension shall be drawn normal to the inside pressure retaining ‘surface and shall be defined as a for a surface flaw or 2a for a subsurface flaw. (©) Subsurface flaw(s): Close to a surface shall be considered surface flaw(s) if the distance between the flaw and the nearest surface is equal to or less than one-half the flaw through-wall dimension. “Theoniroed copy when printedPage 214 of 19 Issue date: 20-05-2019 TECHNICAL PROCEDURE Doc. No.:SGSQA-INDIV-SOP-008] PROCEDURE FOR Revision no. : 00 TIME OF FLIGHT DIFFRACTION ‘Author ; Uvish Kumar Patel SGS Qatar WLL - INDIV Approved by: Arsalan ul Haq | | {20 i SI je | see Surface ‘Sub Surface FIGURE2: SINGLE INDICATION FIGURES: SURFACE AND SUBSURFACE FLAWS Unconirled copy when printedPage 1808 19 Issue date :20-05-2019 TECHNICAL PROCEDURE | ene S6S4.NDN-SOP-009 PROCEDURE FOR Revision no. : 00 TIME OF FLIGHT DIFFRACTION ‘Author : Urvish Kumar Patel S@S Qatar WLL - INDIV Approved by: Arsalan ul Haq meaner bg feet Sutica TTrecnroed copy when pented FiGURe4: NON-ALIGNED COPLANAR FLAWS IN A PLANE NORMAL TO THE PRESSURE RETAINING SURFACEPage 16 of 19 Iseve die :20-082010 TECHNICAL PROCEDURE Doc. No. *SGSQA-INDIV-SOP-006} PROCEDURE FOR Revision no. :00 TIME OF FLIGHT DIFFRACTION Author : Urvish Kumar Patel ‘SGS Qatar WLL - INDIV Approved by: Arsalan ul Haq : asf | A =| 9 saaapran,| 82a ¢ Saraee rion | + a 7 Sareea Rew oT asFR FS | FigUnE : MULTIPLE PLANAR FLAWS ORIENTEDIN A PLANE NORMAL TO THE PRESSURE RETAINNG SURFACE Unsontroledcopy when printedGS| TECHNICAL PROCEDURE Page 17 0f 19 Issue date : 20-05-2019 Doe. No.:SGSQA-INDIV-SOP-008| NOTES: ~Ureeriroled copy when printed Sertce Fines Nene © o . o Suter © . ‘ows Noo ™ FS be |e FIGURE 6: MULTIPLE ALIGNED PLANAR FLAWS PROCEDURE FOR Revision no. : 00 TIME OF FLIGHT DIFFRACTION ‘Author : Urvish Kumar Patel | SS Qatar WLL - INDIV Approved by: Arsalan ul Haq Pail Panae Alen es Uncisd Serta Vin tam cq ‘ioe Surface manag Ste Oriel Gompesers Or dane ta aie Fas Compenene (1) This illustration indicates two surface flaws. ‘The first, a), is on the outer surface, and the second, a2, is on the inner surface: (s+ aq) 5 (a,+of)/2 within planes A- 4 ond 8 his nustration indicates two subsurface Naws: 0, +02) < (ae of)/2 within planes ¢~ ¢° and = ot (G) This illustration indicates two surface flaws and one subsurface flaw.| Page 18 0f 19, Issue date: 20-05-2019 TECHNICAL PROCEDURE Doc. No.:SGSQA-INDIV-SOP-00! PROCEDURE FOR Revision no. : 00 TIME OF FLIGHT DIFFRACTION Author : Urvish Kumar Patel SGS Qatar WLL - INDIV Approved by: Arsalan ul Haq Flaw Evaluation. Flaws shall be evaluated for acceptance using the applicable criteria of Tables 3, 4, and § with the following additional requirements. (a) For surface connected flaws, the measured through-wall dimension, a, shall be compared to the value of a as determined from the applicable flaw acceptance criteria tables. (b) For subsurface flaws, the measured through-wall dimension, 2a, shalll be compared to twice the value of @ as determined from the applicable flaw acceptance criteria tables. TABLE 3 FLAW ACCEPTANCE CRITERIA FOR WELDS BETWEEN THICKNESSES OF 6 iM (1/4 IN.) AND < 13 MM (1/28) (ASME SEC Vill pwv2) a a Thieme Surface ae ‘Subsurface Fisw 1 Sem (fin) 095 mm (0040 mn) (048 mm (0020 tn) s64mm(Y,m) 30 mum (i) £06 mum (0082 in) (052 mam (0021 in) <é4mm(h bn) < 8mm (ph) 149 mm (0.044 in) 0157 mam (0022 in) 64 mm(‘hin) TABLE 4; FLAW ACCEPTANCE GRITERIA FOR WELDS WITH A THICKNESS BETWEEN 13 MM (1/2N.) AND LESS THAN 25 mi Se Faw Type =e i ‘Surface fa <0e7 64mm) Suhaatace faw_ 0U8 s64um (in) TABLE 5 : FLAW ACCEPTANCE GRITERIA FOR WELDS WITH THICKNESS BETWEEN 25 MM (1 IN.) AND LESS THAN OR EQUAL 70300 mit to 300mm {12 in.) Paw 3am Amat me he) Aapact Rat, te Fem Seteartace Flew, i ‘ons ass ose amo om oxo ‘036 aos oa ams oss rr ‘nse anes ome oan rr] ‘068 ame ase eas oss ‘aaze ass ane asa ones ‘2080 ‘asa an ass, 07 ses ante ease 00 ‘cams one ase ‘apes os ‘nas ax ‘ass ‘nes 050 aoe ous 052 nar ‘Uncontroled copy when printed ——| Page 219 of 19 Issue date: 20-08-2019 TECHNICAL PROCEDURE Dos, No:SSOA:NDIV-S0P-00 _ PROCEDURE FOR Revision no. : 00 TIME OF FLIGHT DIFFRACTION ‘Author : Urvish Kumar Patel SGS Qatar WL - INDIV Approved by: Arsalan ul Haq 11 TEST REPORT After a TOFD examination a standard SGS TOFD examination report must be filled with the following information. Procedure, technical specification. ‘Type of TOFD equipment and identification. Used probes, frequency & identification. Name inspector, qualification and sign. Weld identification e.g. Weld number. ‘Surface conditions and couplant. Date of examination. Used calibration standards & identification. Name of calibration file. Wall thickness. Acceptance standard, results of examination. Reportable and Non-acceptable indications, The timeframe on the tofd image shall include surface, back wall and mode converted signal. 12 SAMPLE SCAN PLAN: 13 ANNEXURES: Annex 1: ToFD Report Template ~Wicariled copy when entedMOC-601 PIC OF NEW WAREHOUSE | ‘ ATTACHMENT -2 TECHNICIAN CV & CERTIFICATEere VUD a Resume of Chandegra Tejas Ramesh Bhai Personal Details Name Date of Birth Nationality Gender Chandegra Tejas Rameshbhai 03/04/1988 Indian Male Previous Job History (Start with latest job first) Affiliate Name From Position title Division/Dept. Responsibilities & Achievements SGS Qatar W.LL Location (Qatar) 07/07/2019 to —_Tilldate 07/12/2018 t 05/04/2019 23/02/2018 to 28/03/2018% 18/06/2018 to 06/09/2018 Advance NDT Inspector(PAUT &ToFD) INDIV/ Integrity for Qatar Shell GTL (Qatar)(Shutdown& High Temp PAUT &ToFD) ~ Detection of Crack in Sec Reactor with PAUT/MUT from external surface. — Detection of corrosion in cladded exchanger with ToFD at the temperature of ambient to 180°C, ~ Detection of SCC (Stress Corrosion Cracking) in-service defects in piping butt- weld joints. — Detection of corrosion in set-in nozzle welds at High Temperature of vessels with internal SS cladding with using Phased Array Ultrasonic Testing method. ‘As per procedure approved by SGS Netherland. ~ Preparation of scan plan using ES beam tool 4 for inspection strategy like Coverage of interested area with curvature factor in nozzles and choosing robes , wedges and focal laws. Performing all setups & calibrations lke wedge delay, sensitivity, TCG according. with scan plan using OmniScan MX2 32:128 module. — Performing data collection at site using OmniScan MX2 32:128 module. ~ Interpretation of Phased Array / ToFD data using Tomoview and Omni PC software. — Preparation of inspection reports for clients / Owners based on applicable procedure and standards. — Co-ordination with client for permit and all necessary preparation required for inspection like power brushing, scaffolding, etc. Page 1 of 7q Affiliate Name From Position title Division/Dept. Responsibilities & Achievements Affiliate Name From Position title Division/Dept. Responsibilities & Achievements Resume of Chandegra Tejas Ramesh Bhai = Smart Technocrats and Consultancy Location (india) Services(I) Pvt. Ltd.(As a Freelancer) 20/11/2018 t 04/12/2018 + Overall Project In charge (TA-2018 Project) + INDIV/ Integrity for Nayara Energy (lamnagar(India)(TA-2018 Project) + = Look after all NOT activities in TA-2018 like UTG, MPI, LPT & RT.Mobilization of Manpower in TA-2018, — Look after reporting requirement of client. — Planning for manpower distribution in Day/ Night shift according to client requirement. ~ Coordinate with client and Guide technicians according to job requirement. — Manage/ distribute Man Power during TA-2018 for different site locations at plant. ~ Technical guide line / training to technician for perform the job. — Give technical guide line to technicians for technical issues arise during TA- 2018. = Demobilization of Manpower in TA-2018. TCR Advanced Engineering P.Ltd. Location (INDIA) + 26/10/2017 to 21/11/2017, 20/12/2017 to 15/01/2018, 04/04/2018 to 14/05/2018 (Respectively sequence wise (As a Freelancer) ‘Advance NDT Inspector(PAUT &ToFD) + Overall Advance NDT In charge NNTPC Thermal Power Plant (Shutdown) (Raibareli) (INDIA) NTPC Thermal Power Plant (Shutdown) (Ramagundam) (INDIA) NTPC Thermal Power Plant & MRPL (Shutdown) {Dadri &Menglore) (INDIA) + — Conducted PAUT &ToFD inspection of Main Steam Lines for RLA Survey (Remaining Life Assessment) as per client& RBI guide line and specification. — PAUT and ToFD performed for Alloy Steel P11, 22 and Carbon stee! material for thick range of 17 to 114mm. — Inspection conducted for detect in-service defect like, crack, corrosion, erosion, ect. Page 2 of 7Affiliate Name From Position title Division/Dept. Responsibilities & Achievements — Scanning carried out with HSMT FLEX & HST Lite Semi Automatic Scanner. — Preparation of scan plan using ES beam tool 7 for inspection strategy like coverage of interested area and choosing probes , wedges and focal laws. — Performing all setups & calibrations like wedge delay, sensitivity, TCG according with scan plan using OmniScan MX2 16:64 module. — Performing data collection at site using OmniScan MX2 16:64 module. — Interpretation of Phased Array &TOFD data using Tomoview 2.10 and Omni PC 4.4 software. — Preparation of inspection reports for clients / Owners based on client specification and RBI guide line. — Co-ordination with client for all necessary preparation required for inspection like safety requirement, power brushing, scaffolding, etc, ~ Daily job planning activities including advance work planning. Global Inspection Services W.L.L Location (uae) 16/05/2017 to 16/08/2017 ‘Advance NDT Inspector (PAUT &ToFD) (CB& Workshop for PSCIV & KNPC MAB Project (UAE) Detection of weld defect accordance with ASME 831.3 code case: 181edition 2012 in Stainless Steel (A321 & 304L) and Alloy Steel P11 & P22 with using Phased Array and ToFD method. As per procedure approved by PSCIV(Petrofac Samsung Company Joint Venture) &KNPC(Kuwait National Petroleum Company) for CFP project of MAB1 refinery. — PA2.25DM7X4-A17 Longitudinal Angle Beam ProbeFor Stainless Steel (308,308L& 304L) for thickness range of 25mm to 405mm. — Procedure Qualification Performed on 28"X101.6mm, 20"X82.55mm, 18°X73.02mm, 16"X66.67mm, 12"X60.32mm & 10"X50.8mm. ~ Scanning carried out with Semi Automatic Link Scanner. ~ PAUT and ToFD performed for Alloy Steel P11 & 22 material for thick range of 50 to 78mm. ~ Preparation of scan plan using ES beam too! 68&Setup bullder 1:1for inspection strategy like coverage of interested area and choosing Probes, wedges and focal laws. ~ Performing all setups & calibrations like wedge delay, sensitivity, TCG according with scan plan using OmniScanMX2 32:128 PR module. — Performing data collection at site using OmniScanMX2 32:128 PR Page 3 of 7« VE wi | Resume of Chandegra Tejas Ramesh Bhai Organization From Position title Division / Dept. Responsibilities & Achievements module. — Interpretation of Phased Array&ToFD data using Tomoview 2.10 and Omni PC 4.4 software, ~ Preparation of inspection reports for clients / Owners based on applicable procedure and standards (ASME B31.3 code case 181 edition 2012) ~ Co-ordination with client for all necessary preparation required for inspection like safety requirement, power brushing, scaffolding, etc. ~ Daily job planning activities including advance work planning. Sigma NDT Services Location (india) 01/04/2016 to._—27/04/2017 (As a Freelancer/Shutdown jobs only) ‘Advance NDT inspector (PAUT &ToFD) + Overall shutdown In charge Inspection for Reliance(lamnagar) — Performed three shutdowns in Reliance industries Ltd. Jamnagar as a Advance NDT Inspector for PAUT &TOFD method. ~ Performed crack detection in internal claded material at coker drum for internal cracking due to heavy vibration during operation. ~ Detection of Corrosion and weld defects in on stream / off stream on various vessels, oil and gas pipelines and effluent water lines, Nozzles, weld joints using PAUT / TOFD methods. ~ Scanning performed using HSMT Flax scanner and Manual Raster/Oneline scanning. ~ Preparation of scan plan using ES beam tool 3 for inspection strategy like coverage of interested area, choosing probes , wedges and focal laws. — Performing all setups & calibrations like wedge delay, sensitivity, TCG according with scan plan using Omniscan MX/MX2 equipment. ~ _ Interpretation of Phased Array data using Tomoview and OmniScan MX/MX2 equipment. ~ Preparation of inspection reports for clients / Owners based on applicable Procedure and standards. — Co-ordination with client for permit and all necessary preparation required for Inspection like power brushing, scaffolding, etc. Page 4 of 7Affiliate Name From Position title Division/Dept. Responsibilities & Achievements Organization From Position title Division / Dept. Responsibilities & Achievements _ Resume of Chandegra Tejas Ramesh Bhai SGS Qatar W.LL Location (Qatar) 05/04/2013 to 14/2/2016 Advance NDT inspector (PAUT &ToFD) INDIV/ Integrity for Qatar Shell GTL and ORYX GTL (Qatar) ~ Detection of corrosion inset-in nozzle welds at High Temperature ofvessels with internal $S cladding with using Phased Array Ultrasonic Testing method. As per procedure approved by SGS Netherland. — Nozzles of Exchangers, vessels, Reactors & columns, ~_ Inspection carried out at the temperature range from ambient to 250°C. ~ Preparation of scan plan using ES beam tool4for inspection strategy ike Coverage of interested area with curvature factor in nozzles and choosing probes , wedges and focal laws. ~ Performing all setups & calibrations like wedge delay, sensitivity, TCG according with scan plan using OmniScan MX2 32:128 module. ~ Performing data collection at site using OmniScan MX2 32:128 module, ~ Interpretation of Phased Array data using Tomoview and Omni PC software. ~ Preparation of inspection reports for clients / Owners based on applicable procedure and standards. ~ Co-ordination with client for permit and all necessary preparation required for inspection like power brushing, scaffolding, etc. ~ Daily job planning activities including advance work permit applications and Permit renewal of existing permits. ~ Permit to work holder as perORYX GTLand QATAR SHELL GTLstandards, ~ Attended in house training for corrosion mapping using Phasor XS equipment(GE) Global Inspection Services W.LL Location (Qatar) 07/02/2013 to 28/03/2013 ‘Advance NDT Inspector (PAUT &ToFD) Inspection for ORYX GTI Qatar (Shutdown) ~ Weld inspection of skrt to dish end joint, pipe to pipe joint, Corrosion mapping of pipes and vessels usingPhased Array Ultrasonic testing method. ~ Preparation of scan plan using ES beam tool 3 for inspection strategy like coverage of interested area, choosing probes , wedges and focal laws. ~ Performing all setups & calibrations like wedge delay, sensitivity, TCG according Page 5 of 7Organization From Position title Division / Dept. Responsibilities & Achievements _ Resume of Chandegra Tejas Ramesh Bhai with scan plan using Omniscan MX/MX2 equipment. — Performing data collection at site using OmniScan MX/MX2 equipment. ~ Interpretation of Phased Array data using Tomoview and Omni PC softwares. ~ Preparation of inspection reports for clients / Owners based on applicable Procedure and standards. — Co-ordination with client for permit and all necessary preparation required for inspection like power brushing, scaffolding, etc. ~ Daily job planning activities including advance work permit applications and permit renewal of existing permits, — Permit to work holder as per ORYX GTL standards. Sigma NDT Services Location (india) 01/02/2008 to 31/01/2013 Conventional / Advance NDT inspector (PAUT &ToFD) Inspection for Reliance(Jamnagar), ADCO(Abu Dhabi), L&T(Hazira) ~ Performed NDT Methods such as PAUT,ToFD, UT, MT & PT for Equipment such as Exchangers, Reactors, Heaters, Vessels, Storage tanks& cross country pipelines. — Detection of Corrosion and weld defects in on stream / off stream on various vessels, oil and gas pipelines and effluent water lines, Nozzles, weld joints using conventional and PAUT / ToFD methods ~ Preparation of scan plan using ES beam tool 2 for inspection strategy like Coverage of interested area, choosing probes , wedges and focal laws. — Performing all setups & calibrations like wedge delay, sensitivity, TCG according with scan plan using Omniscan MX/MX2 equipment. —_ Interpretation of Phased Array data using Tomoview and OmniScan MX/MX2 equipment. ~ Thickness Gauging on columns, pipes, tanks, vessel and heating coils. ~ Performed DP/MP! in both method fluorescent and non-fluorescent in various equipments, ~ Preparation of inspection reports for clients / Owners based on applicable procedure and standards. ~ Co-ordination with client for permit and all necessary preparation ‘required for inspection like power brushing, scaffolding, etc. Page 6 of 7obo Resume of Chandegra Tejas Ramesh Bhai Educational Qualification Institution + Karnataka State Open University Year 2 2009to 2011 Level achieved Diploma in mechanical engineering Institution + Karnataka State Open University Year + 2009 to 2012 level achieved = Diploma in mechanical engineering Professional Trainings or Certifications Training / Certification’s title Start Date PCN PAUT Level 2(PCN Number : 336237) PCN 3.1 & 3.2 UT (PCN Number : 336237) 09/10/2018 PAUT ASNT Level 2 15/05/2017 ToFD ASNT Level 2 18/12/2012 PAUT C-Scan (Phasor XS and DM Array) 01/03/2016 PAUT IN HOUSE TRAINING 11/10/2014 UTASNT Level 2 30/04/2008 RTASNT Level 2 29/12/2007 MPT ASNT Level 2 14/06/2011 PTASNT Level 2 14/06/2011 VTASNT Level 2 14/06/2011, Has (ETSDC) 16/01/2017 Estpc il Languages known = English, Hindi, Gujarati Computer skills Equipments Used = Omniscan MX// MX2, 3; Basic knowledge of computer, MS office, Internet, :128PR, 32:128, 16:128,16:64,Phasor Xs, UsM Go, Usm 35x pacetc, Signature (TEIAS CHANDEGRA ) B ~ Page 7 of 7~ SNDE Adarsha Pally, Birati, Kolkata-700051, West Bengal, India CERTIFICATE CERTIFICATE NO: S/NDE/TOFD/16/005 ISSUE DATE: 01/03/2016 This is to certify .........TEJAS CHANDEGRA.. Of M/S... ‘SELF SPONSORED. Has demonstrated his ability for the certification as per SNT-TC-4A, 2006 edition in the following discipline and level shown below: METHOD : Time Of Flight Diffraction LEVEL —:11 (Two) Work Experience :24 Months Visual Acuity: J1 Training Hours —: 80 Hours (10 days) Color Vision : Normal SCORE GENERAL 97.50 ‘SPECIFIC WEIGHTED SCORE [MINIMUM PASSING 32.50 23.33 PRACTICAL ‘COMPOSITE SCORE ‘This certificate issued is valid for 5 years from issue date. Ges Course Birector Prolongation of Validity — Date ofExpiry | ~~ Date of Renewal eee Ph. (+91) 033-2514-5007 (+81)8335816359, Email: contact@sagniknde.com Web: www.sagniknde.com