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This paper was prepared for presentation at the SPE International Symposium on Oilfield Chemistry held in San Antonio, TX, U.S.A., 14-17 February 1995.
This paper was selected for presentation by an SPE Program Committee following review of information contained in an abstract submitted by the author(s). Contents of the paper,
as presented, have not been reviewed by the Society of Petroleum Engineers and are subject to correction by the author(s). The matenal, as presented: does not necessanly reflect
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of Petroleum Engineers. Permission to copy is restricted to an abstract of not more than 300 words. Illustrations may not be copied. The abstract should contain conspIcuous acknowledgment
of where and by whom the paper is presented. Write Librarian, SPE, P.O. Box 833836, Richardson, TX 75083-3836, U.S.A. Telex, 163245 SPEUT.
214
SPE 28966 A. A. Hamouda, S. Davidsen 3
paraffin and I or decreases the addherence of the In the last section (5 meter) a normal experimental
formed paraffin crystals onto the wall. conditions were reestablished, to obtain a temperature
gradient of about 0.6 °C/m as in the first section.
Paraffin deposition mechanisms
As shown in fig. 4 almost no paraffin deposition was
The two major mechanisms identfied are the detected in the second section when the radial
molecular diffusion and the shear dispersion. Since temperature gradient was approximately zero. It, also,
the molecular diffusion mechanism for paraffin shows that the paraffin deposition returned when the
deposition is controlled by the temperature gradient temperature gradient was reestablished. It may also, be
(dT/dr). In a dynamic system at experimental flow seen that the paraffin deposition rate in the third
rates used here, it is rather difficult, if not impossible, section was slightly reduced from the level in the
to avoid I minimize the contribution from the shear boundary interface between the first and second
dispersion to the overall paraffin deposition. It was section. A natural extension of the rate declination
therefore, selected to minimize the contribution of the curve of the paraffin deposition rate may be observed
molecular diffusion and study the effect of the shear in the third section when the temperature gradient was
dispersion on the overall paraffin deposition at shear reestablished. The reduction in the paraffin deposition
rates between 3000 and 4000 sec· l . rate may be due to that some paraffin was deposited in
the second section caused by the low differential
In order to run this experiment, the test pipe was temperature 0.04°C/m across the second section.
divided into three sections ( fig. 4 ) 15 ,Sand 5 meter. Simulation of the paraffin deposition rate
A flow rate of 7.05 Llmin was selected to study the corresponding to 0.04 °C/m was found to be about
effect of the shear dispersion on the total paraffin 0.07 mm/d. This is within the accuracy of the
deposition. This flow rate was selected since it gave measurements. The contribution of the shear
maximum paraffin deposition rate. dispersion mechanism is in the range of about 7 times
lesser than that in the first section ( at the cooling rate
In the first section, as shown in fig (4) the oil was of 0.6°C/m ) at these conditions. This perhaps
cooled down from the inlet temperature of 27 to 18°C represents the worst case since the deposition rate is at
over a distance of 15 meter (Cooling gradient was its maximum at this rate.
about 0.6°C/m). The paraffin deposition temperature
was reached after a distance of about 1.8 meter. At If the shear dispersion was an influential mechanism
this distance the paraffin deposition rate was about 2 on the paraffin deposition, an appreciable amount of
mm/d. The deposition rate decreased down to about the deposited paraffin would have appeared in the
0.5 mm/d at a distance of about 15 meter. In the first distance between 15 ~ 20 m where the temperature
section, as designed, no quantification of the relevant was stabilized. The shear dispersion may have larger
contribution from the two mechanisms were made. contribution in the first part qf the experiment along
This is since the predominance of the molecular with the molecular diffusion. This is based on the fact
diffusion mechanism is expected due to a high that at low mumber of dispersed particles ( i.e. only
temperature gradient. two particles - as an extreme case), their trajectories
are such that the particles curves around each other
In the second section ( 5 meter), however, the and return to their original streamline(6). In this case,
temperature was stabilized at 1rc. This was done to there is no lateral displacement. Eckstein(8), has
minimize the effect from the molecular diffusion investigated the multi particle interaction phenomenon,
mechanism on the wax deposition rate. In other words which occures at high particle concentration. This
the temperature gradient (dT/dr) was reduced to phenomenom will result in a lateral displacement. The
approximately zero. However, a small temperature lateral tranport rate of solid particles to the pipeline
drop of about 0.04 °C/m (over the five meter) was was given by(6)
kept to avoid a negative heat flux.
215
4 An Approach for Simulation of Paraffin Deposition SPE 28966
(4) This general formula does not take into account the
effect of the flow regime. For example the combined
effect of the shear rate / shear stress and the turbulent
fA- = Viscosity of the oil flow on the deposition rate.
fdt = Deposition tendency factor
where the radial temperature gradient was found by Effect of shear rate
numerical heat transfer calculations and deposition
tendency factor was obtained experimentally. The The effect of different shear rates on the adhesion of
obtained Fdt value from the previous work for the oil the paraffin crystals onto the pipe walls is shown in
to Tesside P/L was found experimentally to be fig.7. For this particular paraffin, the effect of shear
0.38.10- 10• However, the simulated paraffin deposition rate of about 3500 S-l on the addision of paraffin
using this factor gave a higher profile than that synthes onto the pipe wall was coincided with the
obtained from the field data (6). This may be explained experimental data of the paraffin deposition rate was
based on the fact that in the previous work the shown to be lesser than the simulated deposition rate.
experiments were run at low shear rates. At shear rate of about 5500 S-l no paraffin was
detected.
At flow rate below 7.5 Llmin , the Fdt factor of
216
SPE 28966 A. A. Hamouda, S. Davidsen 5
Equation (5) may be rewritten as follow: Since in the pilot loop the oil was circulated, samples
of the oil were taken to detect any change in the
~ctual = (t ( W md + Wsd ) molecular weight, before stopping the circulation.
( 6) This measurments were done usinge the Rhoebling
Automatic Micro-Osmometer.
217
6 An Approach for Simulation of Paraffin Deposition SPE 28966
The above work are being processed for different 3) Burger, E. D., Perkins, T. K. and Striegler, J.
types of hydrocarbon to be able 10 build a kinetic H., 1981."Studies of Wax Deposition in the Trans
model for predition of paraffin deposition in pipelines. Alaska Pipeeline", Journal of Petroleum Techology,
June.
NOMENCLATURE
4) Hamouda, A A, Ravnjijy, J. M.,Houston May
A = Areal at deposit surface 1992 "Prediction of Wax Deposition in Pipelins and
D = Diffusion coefficient of dissolved paraffin Field Experience on the Influence of Wax on The
molecules Drag-Reducer performance", Offshore Technology
Db = Brownian diffusion coefficient Conference, 7060,pp 669-679.
Ds = Shear dispersion coefficient
dc/dr = Concentration gradient 5) Ravnjijy, J. M., 1991."Prediction of Wax
Dm = Diffusivity of dissolved wax molecules Deposition in pipelines and A Study of Drag Reducer
dT/dr = Temperature gradient Performance", M. Sc. Thises, Rogaland university
fdt = Deposition tendency factor Center.
md = Mass of wax deposition
MW w = Molecular weight of wax 6) Burger E. D., Perkins T.K. and Stiegler J. H.,
n = Mass flux of dissolved paraffin molecules June 1981"Studies of Wax Deposition in Trans
Na = Avogadro's Number Alaska Pipeline", Journal of Petroleum Technology.
rd = Radius at oil-deposit interface
T = Temperature 7) Hamouda, A. A, Ravnjijy, J. M.,
p = Density of the solid paraffin 1992 "Prediction of Wax Deposition in Pipelines and
f.-l = Viscosity of the oil Field Experience on the influence on the Wax on Drag
Reduction Performance. OTe.
ACKNOWLEDGEMENT 8) Eckstein, E. e., 1975 ,"Particle Migration in
Linear Shear Flow", pH.D Thesis, Mannachugetts Ins.
The authours acknowledge the permission to publish of Techonogy, Cambridge, MA
the work presented in this paper from Phillips
Petroleum Company Norway and Co-ventures,
including Elf Petroleum Norge AS, Fina Exploration
Norway u.a.s, Norsk Hydro a.s, Norsk Agip NS, Den
norske oljeselskap a.s, Total Norge AS, Elf Rex
Norge NS and Norminol.
218
Table 1. Experimental conditions
1Temperature ( °C) I I
Pressure ( Bar)
Intel oil I 25 - 27 l
----------------------4-----------------------4-----------------------
I I
Outlet oil l 13 - 14 l
----------------------4-----------------------4-----------------------
I I
Inlet cooling water l 5-8 l
----------------------4-----------------------4-----------------------
I I
Outlet cooling water l 6-9 l
----------------------4-----------------------4-----------------------
I I
Total pressure inlet l l 100 - 102
2. l 73 l 25 l 27 l 2
----------------r----------------r----------------r----------------r----------------
I I I I
3. l 57 l 40 l 43 l 3
----------------r----------------r----------------r----------------r----------------
I I I I
4. l 79 l 20 l 21 l 1
219
V23
_ _CQ:j- TO Air
.. Hot Water
~
:'on
-cnk
To Air
'2 ~)---~
r-
Oil Tank I
(lOOOL) I
(
\
y ex<
N2
- x - Gc:c YOlVe
lr -+- line crossing
l Measuring temperature
to multi logging meter
-1:1-
-®-
Orifice plate
Turbine meter
rvui
ED
MOlneou Pump
ElectriC heat
exchanger
--
-+-
Be" va've
~
-::::J;:- Line joining Pheumatic pump Heat exchanger
-2:- 3ut~e"ly vo!ve Direction of flow l Measuring Pres. or Oif ,Pres.
to multi logging meter
~ Cooling oil
~
5,- Sel~ cct,votea ores sure
con:'o: "c've (:lCY)
~ Insulated line ~ Piston pump G- Centrifugal pump
~
Heat exchanger
Heattng oil
V23
V3
Oil
in
'--- -----
'- - --
Cooling
out CDR in Cooling in
Heat exchanger
Measuring Pres. or Dif.pres~
Measuring Temperatur Cooling oil B'£7j
to multi logging meter ....,.....,....,...,,..,
to multi logging meter
Gata valve -iOI- Ball valva
0,006
0,005
0,004
0,003
0,002
0,001
o~-~-~--~--~-~-~~~~~
5 6 7 8 9 10 11 12 13
Flow rate [lImln]
Wax deposition
2 25
' .
. . . . . ·011 temperature
. . . . . . . . .. d:T/dX - 0 20
1.5 ' ...... .
15
1
10
0.5
r-----i 5
o~-----------~-----~--~o
o 2 4 6 8 10 12 14 16 18 20 22 24
Distance [ m ]
Figure 4 Deposition rate as a function of the distance in the pilot test loop
221
Wax deposition Exp. < > Sim.
Figure 5 Simulation of the wax deposition rate at different wax deposition tendencies for
flow rate of 7.56 Umin
'" " . 10
1 " ..... ......
......
---------.... .. -:":.,
5
OL-----------------------------------~O
o 2 4 6 8 10 12 14 16 18 20 22 24
Dl8tance [ m J
50
Start of remove of
o~----~----~~----~--~~------L-----~----~
o 2 4 5 6 7
Shear rate [5-1] (Thousands)
Shear rate
.r---------<- •
Unattainable area
with this setup
Reynolds number
Figure 8 Experimental design for simulation of pipeline
223
Wax deposillon I1Ite
[mglm
0.'
Shear I1Ite
(1·11
Figure9 The wax deposition rate as a jUllction of the shear rate and Reynolds number
CM~W~W~.~x~I~.~rl~m~O~I~I__________________________________- ,
500 I
'00
++ + ++
+
+
......+f.++
'" :
300 +
+ + ++
.p+-
++ ++ ....
200
100
0
20
12 18 18
Temperatur ( C]
22
" "
Figure 10 The molecular weight 0/ the deposited paraffine as a/unction of the deposition
temperature.
224