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Stokes 1974
Stokes 1974
Vessel Code
J. W. Stokes, L. Holly, K. H. Mayer
As codes of practice are often the starting point for ndt, the journal covers some of the
important codes and their implications from time to time. This paper gives a European
view of a major American code. The implications to ndt will be discussed later. The
technical rules for the design and construction of steam boilers and pressure vessels in
the USA are found in the ASME Boiler and Pressure Vessel Code (BPV Code). In most
states the rules of the BPV Code have been adopted as by-laws. The authors review of
the history, contents and application of the code. They also give details of the applica-
tion of the code by manufacturers outside North America and briefly compare the
equivalent German boiler and pressure vessel standards.
The American Boiler and Pressure Vessel Code (BPV Code) operation of boilers. After three years of meetings and pub-
of the American Society of Mechanical Engineers (ASME) lic hearings, a final draft of the first ASME rules for con-
consists of roughly 3 000 pages and is the largest existing code structions of stationary boilers, known as the 1914 edition,
for pressure-carrying parts of fossil and nuclear power was adopted in the spring of 1915. Since the first code of
stations. 1 Apart from its widespread use in the USA and 1914, other sections were added such as Section VIII for
Canada, the code has formed the basis for national standards unfired pressure vessels in 1925. a
and reference in numerous other countries. Suppliers of
pressure-bearing parts to the USA must be versed in the Agencies implementing the code
application of the BPV Code.
Before describing BPV Code details, mention should be made
of important organizations in connexion with the code. The
History first place is taken by ASME who created this voluminous
On 10 March, 1905 a disastrous boiler explosion occurred at code and keeps it abreast with the latest engineering progress.
a factory in the State of Massachusetts, USA, killing 58 The ASME is made up of various administrations and, in
persons and injuring 117 others. For years prior to this, particular, of numerous members who meet at regular
boiler explosions had been accepted as 'an act of God' intervals to discuss code matters. The ASME organization
although until that time approximately 10 000 boiler ex- relating to the BPV Code starts with the council and pro-
plosions had occurred in the USA, Canada and Mexico. 2 gresses downwards through the policy board for codes and
The accident in Massachusetts made the citizens see the need standards, the BPV main committee etc (Fig.l).
for legislation and regulations covering the rules for con-
struction of steam boilers. In 1907 the state enacted the
first code.
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Other states and cities began formulating rules and regula-
tions until there were so many that the manufacturers found Codesandstandards
it difficult to construct vessels for use in one state that I I
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would be accepted in another. Because of this lack of ]6 MainCommitteesin oil I
uniformity, an appeal was made in 1911 by manufacturers CodesStandardsS°fcty
& IB&PVManiIC°m
I mtiee
and users to the council of ASME to corlect the situation.
The council appointed a committee to prepare uniform
standards.
I Sub-commi~ees I
I
The committee was assisted by numerous engineers represent- (Sub-groups
l
ing all phases of design, construction, installation and I
I orki°.. ooJs
John Stokes is National Board Boiler Inspector at Kemperco SA,
Liege, Belgium, Ludwig H o l l y and Karl Mayer are at M A N , Fig.1 The American Society of Mechanical Engineers has an
Nuremberg Works, West Germany. extensive organization to control the Boiler and Pressure Vessel Code
Fig.2 One or more parts of the BPV Code is in force almost throughout North America
All proposed revisions, after approval by the BPV main calibration of measurement and test equipment;
committee, policy board for codes and standards and the records retention;
ASME Council are published either entirely or by reference sample forms of the quality control system;
in Mechanical Engineering. 7 Comments are accepted within
30 days of publication. The receipt of any comments authorized inspector.
require that the sub-committee from which the recom- To describe this system in detail would be beyond the
mendation emanated reconsider its previous action. scope of this presentation and reference is therefore made
Revisions are eventually incorporated into the codes as to other publications) o, a 1,1~
addenda which are issued twice yearly on 30 June and
31 December. The addenda become mandatory six:months
after issue. Each set of addenda is a different colour. For Manufacturers outside North America
example, the winter addenda of 1972 was printed on blue Each state that has adopted the BPV Code requires that
paper, s
objects built under these standards be stamped with the
Interpretations (code cases) of the intent of the code, after ASME symbol of the relevant section of the BPV Code.
approval, are also published in Mechanical Engineering. According to the previous provisions of ASME only US and
These cases may be used beginning with the date of their Canadian manufacturers could be granted permission to use
approval. Other interpretations of the intent of the code the ASME stamp. Foreign manufacturers had to apply for
which are not of general interest are sent only to the special permission in the form of a state special.
interested parties who submitted the enquiry. Since 2 October, 1972, however, because of a decision by
It is evident that the ASME is not a stagnant body, but one the United States District Court in New York, qualified
that continually strives'to maintain the BPV Code abreast foreign manufacturers of boilers and pressure vessels can
of the latest technology while keeping the prime objective obtain the certificates of authorization and code symbol
of safety in mind. stamps. The procedure for applying and the evaluation of
the facilities which includes a view of the quality control
Quality assurance - a new requirement of the code manual are now identical for both United States and foreign
manufacturers with one exception. The National Board
In the beginning of the nuclear power industry, normal will perform the facility review with the inspection agency
industrial codes and standards were used for the conven- for foreign manufacturers in lieu of the jurisdictional
tional portions of steam generating equipment. Beyond authorities and the inspection agency.
this, however, pervasive and far-reaching procedures were
set up by the Atomic Energy Commission (AEC) in response The procedure for applying the ASME symbol is to first
to the responsibility placed on the AEC by federal statute to enter into a contract with an authorized inspection agency,
ensure public safety from the potential hazards of nuclear then make application to the ASME for the particular sym-
facilities. Because the quality control systems prevalent in bol which is desired. The ASME will verify with the
the electrical utility industry were not adequate for the inspection agency that a valid contract is in effect and will
degree of reliability needed in the construction, operation, notify the jurisdictional authorities or the National Board
design of the nuclear facilities, a system of quality assurance so that a joint review of the manufacturer's facility and
w a s pressed by the AEC. The ASME in parallel with AEC
organization can be made. If approved, the manufacturer
incorporated into section III nuclear power plant components, will receive the symbol he has applied for.
a n appendix on quality assurance systems. This occurred It is not mandatory for the foreign manufacturers to obtain
with the winter addenda of 1967 and this concept has now the ASME symbol since, in lieu of general approval, objects
been expanded to include all sections of the BPV Code, can still be manufactured on a unit by unit basis with state
with the summer 1973 addenda. special permission. As each state has its own method for
148 N O N - D E S T R U C T I V E T E S T I N G . J U N E 1974
Registration of makers with the boiler section at the Table 2. A comparison of American and German codes
Department of Labor and Industry
(Submittal of a list of workshop facilities ) ASME BPV Code German code or recommendation
Fig.5 The German Steam Boiler Code is also established under law
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Fundamental Equipment Calculation Manufacture Materials Pressure Special cases Examinations
vessels of
non-metallic
materials
I Pressure vessels of metallic materials I
BR HR WR
Calculation Manufacture Materials
of nuclear of nuclear of nudeor
reactor plant reactor plant reactor plant
Fig.6 The AD Regulations cover materials and manufacture for pressure vessels in West Germany