Docoos005 normet E*, SCHEMATIC MANUAL. SCHEMATIC MANUAL Wormet Oy Tel +358 17 Bz Ahmolantia 6 Page 1/16 e-mail. info@normetf FLTA510 sain sw. normetf FINLANDnormet Docoos005 E*, SCHEMATIC MANUAL. 1. Change history Version Date Change Owner, 0___[ 29.12.2011 [Document created Matti MiNormet Wormet Oy Tel +358 17 Bz Ahmolantia 6 Page 2/16 e-mail. info@normetf FLTA510 sain FINLAND sw. normetfDOC009005 normet SCHEMATIC MANUAL 2. Introduction This document is for Normet equipment owner, service personnel and technical support to instruct how to read Normet schematics ‘Some parts of this manual does not refer to all Normet products. For example there are differences between traditional direct controlled and NorSmart controlled machines. If paper version is to be used, the preferred paper size is A3 for printing. Also printing with black and white instead of grayscale improves readability. Wormet Oy Tel +358 17 Bz Ahmolantia 6 Page 3/16, e-mail. info@normetf FLTA510 sain sw. normetf FINLANDDOC0039005, normet E*, SCHEMATIC MANUAL. 3. Contents Change history... Introduction Contents Structure of schematics Sub circuits NO@RONS Cross references 7.1 Signal 7.2 Component. 9 3 4 5 Device identification 6 8 9 9 8, Naming of connectors and wires 9, NorSmart in schematics.. 10. Machine overview 14. Device list 16 Wormet Oy Tel +358 17 Bz Ahmolantia 6 Page 'i6 e-mail. info@normetf FLTA510 sain sw. normetf FINLANDDoOco003005 normet SCHEMATIC MANUAL 4. Structure of schematics ‘Schematics consist of four parts: 1. Instructions and content 2. Wiring overview 3. Schematics 4. Device table ‘Schematics are gathered together of type circuits (std modular parts) which are connected to each other with cross references. You can recognize different sub circuits by the drawing number. Numbering of the pages does not follow the numbering on original sub circuits, Numbering starts from 1 and ends to last page. If you are not able to use computer to read the schematics you can make reading easier by organizing the schematics so that you know where to find different parts of schematics. Wormet Oy Tel Fa58 17 852d Ahmolantia 6 Page 5/16, e-mail. info@normetf FLTA510 sain sw. normetf FINLANDDOC009005 normet SCHEMATIC MANUAL 5. Device identification Devices presented in schematics are identified by their real place in machine. Device identification system consist of three parts: Designation, Location and Higher Level Assignment (HLA) Designation is the name of the device, for example contactor K14. Location describes the location of the device. Locations are two to three letter abbreviations of actual place of the device. For example Cabinet TB3 (Terminal Box 3). HLA is also abbreviation and shows the functional module of the machine where the device is located, for example BM (Boom Module). So the whole “name” of the device in this case is =BM +TB3 -K14. HLA 8M =BM Location |——+TB3 +TB3 Jos sral_le7-K14 Designation — L< | [22 103 11.03 Iss Figure 1 Device identification attributes Device identification key codes are attached to first pages of schematics. You can also find HLA and Location attribute explanations in machine overview (layout) page (see part 10. Machine overview). Sheets have also HLA and Location attributes in right lower corner. So if whole sheet belongs for example to = MM +TB1, its symbols does not need to be marked separately =a SHEET Sc "20 Sh with =MM+TB41 I £ Normet Oy Tel 5617 8528 Anmolanie S| Page 6/16 e-mal.nfo@normel. F174510lssim ‘ww. norm FINLANDDocoos005 normet SCHEMATIC MANUAL Figure 2 HLA and Locati utes of sheet Figure 3 Object identification keycodes Wormet Oy Tel Fa58 17 852d Ahmolantia 6 Page 7/18 e-mail. info@normetf FLTA510 sain sw. normetf FINLANDDoOco003005 normet SCHEMATIC MANUAL 6. Sub circuits Sub circuits are schematics of electrical cabinets, wiring harnesses or additional functions. Basically one item is one sub circuit. For example one cabinet is one sub circuit. All sub circuits have HLA and Location attributes and can be ident fied by them. For example cabinet TB1 in MM. Sub circuit consist of schematics and layout drawings. Besides Diagrams, schematics can also include connector- and W/O- tables. Connector-table shows how the multi-pin connectors are connected, /O- table is explained later in part 9. NorSmart in schematics, “2 normet oe normet as I =I pormet | om = eS a Figure 4 Sub circuits elements Wormet Oy Tel Fa58 17 852d Ahmolantia 6 Page 8/16 e-mail. info@normetf FLTA510 sain sw. normetf FINLANDDoOco003005 normet SCHEMATIC MANUAL 7. Cross references 7.1 Signal Cross references are presented with source and destination symbol, Symbols consists the address to its pair. Cross reference pairs have common number (i.e. #1) Address is made of location, sheet number and coordinate (+Location/Page. coordinate). g i I i tiriz nt | +7811. Ag+ +87 Page 2 Figure 5 Cross references Cross references are hyperlinks and when reading schematics in PDF or E3 Viewer format you can jump between cross references by clicking them 7.2 Component There are also cross references between different symbols of same device. For example contactors and relays. Relays contacts are presented in contact arrangement symbol below Wormet Oy Tel Fa58 17 852d Ahmolantia 6 Page 9/16 e-mail. info@normetf FLTA510 sain sw. normetf FINLANDDocoos005 normet SCHEMATIC MANUAL relay coil. Contact arrangement symbol shows what kind of contacts relay has and where they are located in schematics. Sheet 2 Figure 6 Component cross references Wormet Oy Tel +558 17 Bz Ahmolantia 6 Page 10/16 e-mail. info@normet.f FLTA510 sain ‘www normetf FINLANDDoOco003005 normet SCHEMATIC MANUAL 8. Naming of connectors and wires Connectors in wire harnesses are named with certain logic which allows to figure where the connectors are located and connected. Connectors connected to devices gets their name from the device. For example connector connected to valve -Y215 is -XY125. Names of multi-pole connectors in boxes con: ts of two parts separated with dot. Primary part comes from electric box name number. For example connectors connected to TB1 have all X1 as primary part. Secondary part comes from the numerical order of the connector and alphabetical letter Alphabets in the end of name tells order of connectors in line, Connector in Terminal Box is ‘A and wire harness gets connected to it with B. Next connector pair in line are C and D and 0 on. If wire harness is between two TB’s, connector A is in that end which is considered as supplying end. Wire harness names comes from the connector that is at supplying end For example wire harness W1.5B is connected to TB1 with connector X1.5B. 1 1 i i I i Figure 7 Cable/connector naming overview Wormet Oy Tel F358 17 85h Ahmolantia 6 Page 11/16 e-mail. info@normet.f FLTA510 sain ‘www normetf FINLANDDocoos005 normet E*, SCHEMATIC MANUAL. 9. NorSmart in schematics NorSmart is a logic control system used in Normet high technology process machines such as Spraymec and Charmec. Control modules are presented in schematics with separated pin views and I/O table. Pin view shows pin number, function, and module it belongs. aro Sno POWER ON (00) ma Function aoe = PRand iO an de (ed) = DQ —=— Connacorand pn Hy ive haress and core a5 Figure 8 Logic module pin Control modules are also presented with /O tables. First pages of type circuit consist /O table which shows module (node) ID of the module, functions of YO(PLC Comment) and addresses (Ref page) where pins are located in schematics. Pin addresses are hyperlink cross references which allows you to jump straight to the schematic by double clicking the address. Figure 9 Logic module 1/0 table Normet Oy Tek +358 17 8324 Anmolane 6 Page 12116 e-mail nfo@normet f F174510 lism wien normet.§ FINLANDDocoos005 normet E*, SCHEMATIC MANUAL. 10. Machine overview First pages of schematics includes general overview of machine. Overview diagrams shows names of cabinets and wiring hamesses and were they are located and connected to. Overview is separated in two parts: 1.Carrier a = “= Joss! ee ie ae yooowass \ ™ FTN fs) )\ le os oi me fe . ~~ /~ ny : ope ; = = a y SJ x ee \ \, —— , .\ ” ) As = h XS 2a Figure 10 Carrier overview Carrier part of wiring is connected to the standard part of the dashboard Tel F358 17 85h Wormet Oy Ahmolantia 6 Page 13/16 e-mail. info@normet.f FLTA510 sain ‘www normetf FINLANDDocoos005 normet E*, SCHEMATIC MANUAL. Figure 11 Standard part of dashboard 2. Application Wormet Oy Tel +356 17 8328 Ahmolante 6 Page 14116 e-mail. info@normet. F-74510 ial ‘wirw-normet FINLANDDocoos005 normet E*, SCHEMATIC MANUAL. Figure 12 Application overview Applications wiring is connected to application part of dashboard. 2560 : @coco i p@ooo°0 : ,e@e6e00 || E Figure 13 Application part of dashboard Normat Oy Tec saee TT aE Atmotona 8 Page 18116 nal ifo@normet 5 FLTA510 sain FINLAND ‘www normetfDocoos005 normet E*, SCHEMATIC MANUAL. 11. Device list Device list is a list of devices in schematic. List consists of following information: - Device Designation - HLA - Location - Function (function description of device) - Technical data (i.e ampere value of fuse, color of signal lamp...) = Position in schematic (=HLA+Location/sheet.coordinate) = Type circuit, on which symbol exists, number Device position is hyperiink and allows to jump to schematics by clicking (while reading E3 Viewer or pdf format). Some devices might have several lines in list. It means that device has several symbols in schematic and each line presents one symbol. Fa [TOP RELA PTO fare ine normet Figure 14 Device list Normet Oy Ahmolantis 6 FL-74510 Isai FINLAND Page 16116 Tel +358 17 8524 e-mail. info@narmet www. normetf