Controls - ZR/ZR Plus/PlantNet Position Monitors

The ZR range of position monitors represents the

latest engineered resin technology for enclosures.

Features:
• Enclosure manufactured from a
highly corrosion resistant, UV
stabilised engineered resin
(Grilamid TR 90 UV).
• Ingress Protection Rating to
IP66/67.
• HiVue visual indicator Beacon
provides local indication of the valve
position for distances up to 50m.
• EasiFix cams are vibration resistant
and self locking for easy switch
adjustment.
• All AVID products are suitable for
Namur mounting.
• The terminal block is supplied
with two extra points for solenoid
valve integration as standard.
• Switch configurations: 2 switches
(standard) or 4 switches (option
for ZR only). Switch configurations
are available from SPDT
mechanical switches, 2 and 3 wire
inductive proximity switches and
the magnetic proximity T-switch.
• IECEx certified options are
available for use in hazardous
areas.
• ZR Plus -
Adds the option of a solenoid
valve fitted as an integral part of
the position monitor. Solenoid
options consist of either aluminium
or stainless steel with a full range
of AC/DC coils available.
Hazardous area certified options
available – consult factory.
• PlantNet - General applications:
Adds the capability for the position
monitor to be compatible with a
variety of BUS protocols.
• ZR Position Monitor: • PlantNet Position Monitor:
General purpose, hazardous area, Incorporates the benefits of the ZR
The PlantNet range can be corrosive and arduous and the ZR Plus and is used where
supplied with or without solenoid environments. communication with BUS
valves (available with 316S/S or
aluminium bodies) and include Asi
• ZR Plus Control Position protocols is required.
Monitor:
(ZR-A), DeviceNet (ZR-D), ProfiBus General purpose, hazardous area,
DP (ZR-P) and Foundation corrosive and arduous
Fieldbus (ZR-F) environments where a solenoid
valve is required as an integral part
of the position monitor assembly.

www.tycoflowcontrol-pc.com
A.B.N. 83 000 922 690
© Copyright by Tyco International Ltd. ZR/4/09
Tyco Flow Control reserves the right to change product designs and specifications without notice.
Controls - ZR Position Monitor

Dimensions (mm) Classification & Approvals

IECEx
59 dia
Ex mb e IIC T* Gb
Ex tb IIIC T* Db IP6X
54

151 133
ZR Certified Ambient Ranges
M20/PG 67
13.5/ 99 -40ºC to +60ºC (T5 - T100ºC)
1/2” NPT
(2 places) 56 -40ºC to +45ºC (T6 - T85ºC)
11
ModMount
(Namur pattern) 19

Actuator Certificate: IECEx SIR 08.0131X

107 127
*When used with the correct coil and
Side View Top View
switch combination - consult factory.

Micro Switch V3 (Mechanical)

Electrical Version
Electrical Rating
Enclosure
SPDT form C
Conduit Entries 2 x M20
15 amps/125/250 VAC
2 x PG 13.5 / 1/2” NPT
6 amps/24 VDC
Terminal Strip 8 points
0.5 amps/125 VDC
Temperature Range
0.25 amps/250 VDC
-40ºC to +85ºC
5 amps/125 VAC ‘L’
(General purpose)

Proximity Type (Inductive), Intrinsically Safe

Sensing range 2 - 4 mm Parts List
Electrical version D.C. voltage 2 wire in accordance with EN 60947-5-6
Item Material
Hysteresis Approx. 5%
Switching frequency 1.0 KHz Housing Grilamid TR 90 UV
Nominal voltage 8 VDC Cover Clear Grilamid TR 90 UV
Input Voltage Range 5 - 25 VDC Shaft 303 Stainless Steel
Output/Current Fasteners 304 Stainless Steel
Consumption ≥1mA, ≤3mA HiVue Inner: White Eastar
Outer: Grilamid TR 90 UV
T-Sensor for Ex mb e Classification Mod Mount Nylon

Electrical Version SPDT Form C Normally Open

Contacts Rhodium
Electrical Rating 2A / 120VAC, 1.5A / 24VDC, 1.0A / 230VAC
Contact Resistance 0.08 Ohms
Seal Encapsulation

Proximity Type (Inductive)

The ZR position monitor is also available with 2 and 3-wire DC PNP/NPN (NC/NO)
inductive proximity sensors (10-36 DC) and 2-wire AC/DC inductive proximity sensors
(20-140 AC/10-140 DC).

Namur Shaft detail

(ZR & ZR plus)

© Copyright by Tyco International Ltd. ZR/4/09

Tyco Flow Control reserves the right to change product designs and specifications without notice.
 Controls - ZR Plus Position Monitor

Solenoid Coils (standard) Dimensions (mm)

General Purpose
Conduit
24 VDC/110 VAC/230 VAC Entry
59 dia Solenoid
Valve

Solenoid specifications 54

Body Anodised Aluminium or 316SS 151

90 133
Cv 1.0 67 99
36
Power Consumption 2W 56
Ports ¼”BSP ModMount
11

(Namur pattern) 19
Configuration 3/2 or 5/2
Actuator
Mechanical Spring Return 35 127
107
Manual Override Standard Side View Top View
Pressure Rating 2-8bar
Operating Media Inert Gas
Temp Rating -15ºC to +85ºC Micro Switch V3 (Mechanical)
Operations 1,000,000 cycles (Typical) Electrical Version SPDT form C
Electrical Rating 15 amps/125/250 VAC
Classification & Approvals 6 amps/24 VDC
0.5 amps/125 VDC
IECEx
0.25 amps/250 VDC
Ex mb e IIC T* Gb 5 amps/125 VAC ‘L’
Ex tb IIIC T* Db IP6X
Proximity type (Inductive), Intrinsically Safe
ZR+ Certified Ambient Ranges
Sensing range 2 - 4 mm
-15ºC to +50ºC (T5 - T100ºC) Electrical Version D.C. voltage 2 wire in accordance with EN 60947-5-6
Hysteresis Approx. 5%
Certificate: IECEx SIR 08.0131X Switching Frequency 1.0 KHz
*When used with the correct coil and Nominal Voltage 8 VDC
switch combination - consult factory. Input Voltage Range 5 - 25 VDC
Output/Current
Enclosure Consumption ≥1mA, ≤3mA

Conduit Entries 2 x M20

T-Sensor for Ex mb e Classification
2 x PG 13.5 / 1/2” NPT
Terminal Strip 8 points Electrical Version SPDT Form C Normally Open
Temperature Range Contacts Rhodium
-15°C to +85°C Electrical Rating 2A / 120VAC, 1.5A / 24VDC, 1.0A / 230VAC
(General purpose) Contact Resistance 0.08 Ohms
Seal Encapsulation
Parts List
Proximity type (Inductive)
Item Material
The ZR PLUS control position monitor is also available with
Housing Grilamid TR 90 UV
2 and 3-wire DC PNP/NPN (NC/NO) inductive proximity
Cover Clear Grilamid TR 90 UV
sensors (10-36DC) and 2-wire AC/DC inductive proximity
Shaft 303 Stainless Steel
sensors (20-140 AC/10-140 DC).
Fasteners 304 Stainless Steel
HiVue Inner: White Eastar
Outer: Grilamid TR 90 UV
Mod Mount Nylon

© Copyright by Tyco International Ltd. ZR/4/09

Tyco Flow Control reserves the right to change product designs and specifications without notice.
Controls - PlantNet Position Monitor

ZR-A incorporates the AS-Interface (ASi) network Features

card (V2.1) • Open/close output control.
• Open/close limit switch indication.
• LED status indicators for local
diagnostics.
• Plug-in style electrical terminal
blocks.
• Solenoid option available with
IN 2 IN 3 OUT 0 OUT 1 either 316S/S or anodised
PWR aluminium body.
1 2 3 4 5 6 7 8
Top CLSD
LIMIT
OPEN
LIMIT
View SW
IN 0
SW
IN 1

Power
LED
Power and communication input
J2 J4
J4
ASI ASI 1 2 3 4 1
1 2
2 3
3 4
4
ASI (Blue) (Brown) ASI
(Blue) (Brown)

1 2 3 4
INPUT 1
OUT 1
J1
OPEN +24 V
LIMIT SW
OUT 0
Side +24 V
View Internal
Hall Effect INPUT 0 INPUT 3
sensors CLOSE +24 V
LIMIT SW
INPUT 2
+24 V

Technical Data
Current consumption 140mA max
Input voltage 24V BUS
Temperature range -40°C to +85°C
Physical I/O 2 Hall Effect Inputs (Close and Open Limit Switches)
2 Dry Contact Inputs (Auxiliary Inputs)
2 Open Drain Outputs (Solenoid Outputs)
Visual indication Network power available to module (Green LED)
Closed Limit Switch (CLSD LIMIT SW IN 0, Yellow LED)
Open Limit Switch (OPEN LIMIT IN 1, Yellow LED)
Aux Input 2 (IN 2, Yellow LED)
Aux Input 3 (IN 3, Yellow LED)
Output 0 (Out 0, Red LED)
Output 1 (Out 1, Red LED)

© Copyright by Tyco International Ltd. ZR/4/09

Tyco Flow Control reserves the right to change product designs and specifications without notice.
 Controls - PlantNet Position Monitor

Features ZR-D incorporates the DeviceNet Interface

• Open/close output control. Network card.
• Open/close limit switch indication.
• LED status indicators for local
diagnostics.
• Plug-in style electrical terminal
blocks.
• Solenoid option available with
either 316S/S or anodised
aluminium body.
Top
View
Module Network
status status
LED LED
Power and communication input
Can L Can H
V (blue) (white) V
(black) shield (red)

Side Internal
View Hall Effect
sensors

Technical Data
Current consumption 105 mA
Input voltage (from Bus) 24V BUS
Temperature range -40 C to +85 C
Physical I/O 2 Hall Effect inputs (Close & Open Limit Switches)
2 Dry Contact Inputs (Auxiliary Inputs)
2 Open Drain Outputs (Solenoid Outputs)
Visual indication Module & Network diagnostics
Closed Limit Switch (IN 0, CLSD Yellow LED)
Open Limit Switch (IN 1, OPEN Yellow LED)
Aux Input 2 (IN 2, Yellow LED)
Aux Input 3 (IN 3, Yellow LED)
Output 0 (Out 0, Red LED)
Output 1 (Out 1, Red LED)
Diagnostic features Module:
Normal condition
Commissioning required
Unrecoverable falut
Recoverable fault
Network:
Device is allocated to Master.
Device is not allocated to Master.
Communication state
I/O connection has reached a time-out state

© Copyright by Tyco International Ltd. ZR/4/09

Tyco Flow Control reserves the right to change product designs and specifications without notice.
Controls - PlantNet Position Monitor

ZR-P incorporates the ProfiBus DP Interface Features

Network card. • Open/close output control.
• Open/close limit switch indication.
• Position feedback.
• Configurable drive - open/drive
close/stayput emergency shut
ON CTS down command via the Profibus
1 2 3 4 5 6 7 8 Network.
Top P R O F I
• LED status indicators for local
View B U S diagnostics.
• Configurable address via the
on-board DIP switch.
• Plug in style electrical terminal
blocks.
• Solenoid option available with
J2 J4 either 316S/S or anodised
1 2 3 4 5 1 2 3 4 aluminium body.
1 2 3 4 5 6 7 OUT 1-
OUT 1+

Side OUT 0-
OUT 0+
View HS2
Internal GND

Hall Effect GEN 4

GEN 3
sensors
HS1 GEN 2
GEN 1

Technical Data
Current consumption 120mA (max)
Input voltage (from bus) 18-30Vdc
Temperature range 0°C to +70°C (standard) -40°C to +85°C (consult factory)
Physical I/O 2 Hall Effect Inputs (Close and Open Limit Switches)
4 Dry Contact Inputs (Auxiliary Inputs)
2 Open Drain Outputs (Solenoid Outputs)
Visual indication Module and Network diagnostics
Closed Limit Switch (CL-LS, Yellow LED)
Open Limit Switch (OP-LS, Yellow LED)
Aux Input 2 (IN 2, Yellow LED)
Aux Input 3 (IN 3, Yellow LED)
Aux Input 4 (IN 4, Yellow LED)
Aux Input 5 (IN 5, Yellow LED)
Output 0 (Out 0, Yellow LED)
Output 1 (Out 1, Yellow LED)
Diagnostics features Valve cycle counter
Average valve open time
Average valve close time
Excess cycle time alarm

Note
The AVID® range of Plantnet Monitors offers interface connection to both Profibus DP and Profibus PA.
Consult Factory for ProfiBus PA applications

© Copyright by Tyco International Ltd. ZR/4/09

Tyco Flow Control reserves the right to change product designs and specifications without notice.
 Controls - PlantNet Position Monitor

Features ZR-F incorporates the Foundation Fieldbus Interface

• FF conformant stack hardware. Network card.
• User configurable custom alarms.
• Transducer with diagnostic
features.
• 2 wire device.
• Open/closed output control.
• Open/closed limit switch
PMG config.
indication. IN 2 IN 3 OUT 0 OUT 1

• LED status indicators for local Top 1 2 3 4 5 6 7 8

RST
diagnostics. View OUT OUT IN IN OPEN CLSD DS1

• Plug in electrical terminal blocks. 1 0 2 3

• Blocks available:
1 x Resource block
J2 J4
J3
1 x Transducer block Fieldbus input 1 2 3 4 1 2 3 4

4 x Discrete input
2 x Discrete output
INPUT 1
• Solenoid option available with 1
J1
2 OPEN
LIMIT SW
either 316S/S or anodised
aluminium body. Internal
Side Hall Effect INPUT 0
View sensors CLOSE
LIMIT SW

Technical Data
Current consumption 24 mA (including solenoid current)
Input voltage (from Bus) Non Polarized, 9 to 32 Vdc
Temperature range -40°C to +85°C (no solenoid) -10°C to +85°C (with solenoid)
Physical I/O 2 Hall Effect inputs (Close & Open Limit Switches)
2 Dry Contact Inputs (Auxiliary Inputs)
2 Open Drain Outputs (Solenoid Outputs)
Visual indication Module Health (DS1, Green Flashing LED)
Close Limit Switch (CLSD, Yellow LED)
Open Limit Switch (OPEN, Yellow LED)
Aux Input 1 (IN 1, Yellow LED)
Aux Input 2 (IN 2, Yellow LED)
Output 0 (OUT 0, Red LED)
Output 1 (OUT 1, Red LED)
Function blocks 4 Discrete Input Blocks
2 Discrete Output Blocks
Diagnostic features Valve Breakaway Time
Valve Cycle Time
Valve Cycle Counter
Excess Cycle Time Alarm

© Copyright by Tyco International Ltd. ZR/4/09

Tyco Flow Control reserves the right to change product designs and specifications without notice.
 Controls - ZR/ZR Plus/PlantNet Position Monitors

Typical specifying sequence

Example ZR 1 2 2 01 B D 1 Z AA

Code
ZR

Application
0 = No solenoid
1 = Solenoid
A = Asi (Plantnet)
P = Profibus (Plantnet)
F = Foundation Fieldbus (Plantnet)
C = 4-20mA Transmitter

Conduit entry
2 = (1) M20
B = (2) M20

No. of Switches
2
4

Switch options
01 = V3 SPDT Mechanical
02 = T Proximity Switch SPDT
03 = Namur (P&F NJ2-V3-N)
06 = Plantnet Proximity
10 = (IFM IS5026) 5-36Vdc NO/NC NPN/PNP
11 = (IFM IS5001) 10-36Vdc NO PNP
12 = (IFM IS0003) 20-140Vdc/10-140Vdc
45 = (IFM IS5003) 10-36Vdc NO NPN
61 = (IFM IS5002) 10-36Vdc NC PNP
62 = (IFM IS5004) 10-36Vdc NC NPN

Terminal strip
B = 8 point
C = 9 point

Bracket type
D = Direct (MOD) Mount*

Solenoid coil voltage

0 = N/A
1 = 240vdc
4 = 110Vac
6 = 230 Vac
P = Low Voltage Piezo Coil

Solenoid valve body type

0 = N/A
Z = 1/4'' BSP Aluminum C/W Manual Overide
Y = 1/4'' BSP 316 Satinless Steel C/W Manual Overide

Features
AA = Grilamid outer HiVue Indicator

Note: Other configurations available - Consult factory

© Copyright by Tyco International Ltd. ZR/4/09

Tyco Flow Control reserves the right to change product designs and specifications without notice.