Doc. No.: N107 SPECIFICATION Rev. No: 0A. SELECTION OF HOT SERVICE INSULATION PT. TRANS-PACIFIC PETROCHEMICAL INDOTAMA SPECIFICATION FOR SELECTION OF HOT SERVICE INSULATION REVISION 0A Issued For REV-DESC. | contract Document [PREPARERD WAUO [DATE 13/07/02 [LEAD ENG/ 2D "Fo? DATE 7 [PROJECT IENG/ DATEDoc. No.: NIO7 SPECIFICATION FOR Rev. No.: 0A, SELECTION OF HOT SERVICE INSULATION Page 2 of 9 TABLE OF CONTENT 1 SCOPE 2 INSULATION CODE DESIGNATIONS 3. INSULATION CRITERIA GENERAL 3.2 STEAM TRACED AND STEAM JACEKTED (ST, SJ) 5 3.3. ELECTRIC HEAT TRACED (ET) —~ 5 3.4 HEAT CONSERVATION (HC) — 3 3.5 PROCESS STABILIZATION (PS) 4 3.6 PERSONNEL PROTECTION (PP) — 4 3.7 FIRE PROTECTION (FR)— 4 3.8 SOUND CONTROL (AH) — 7] 3.9 HOTOIL(HO) — a TABLE: PIPE AND EQUIPMENT INSULATION THICKNESSES (MM) FOR ABOVE AMBIENT EMPERATURE (HOT INSULATION AND PERSONNEL PROTECTION).Doc. No.: Ni07 SPECIFICATION FOR SELECTION OF HOT SERVICE INSULATION Rev. No: 0A Page 3 of 9 SCOPE il This specification covers the general requirements for insulation applied to the exterior surfaces of hot service (above ambient) equipment and piping, to limit the amount of heat loss and to provide personnel protection. For Hot Service insulation materials and details, see specification N 108. 12 This specification also defines insulation code designations to be used to identify insulation requirements on the line designation table and P&IDs. 13 The schedule of insulated, painted, and fireproofed equipment shall designate the requirements for equipment, and the line designation table shall designate the insulation and painting requirements for piping. 14 Insulation thickness for Pipe and Equipment Hot Insulation and Personne! Protection are shown in Tables A. - 13 Equipment means pumps, compressors, motors, vessels, heat exchangers, tanks, etc. 2 INSULATION CODE DESIGNATIONS 2.1 ‘The index of the Insulation Code Designations are as follows : INSULATION CODE DESCRIPTION + HEAT TRACED AND JACKETED INSULATION STAND SJ ‘Steam heat Protection ET Electric Heat Traced * HOT INSULATION HC Heat Conservation PS Process Stabilization PP Personnel Protection FR, Fire Protection AH ‘Sound Control HO Hot Oil + COLD INSULATION (See specification N105)Page 4 of 9 SPECIFICATION FOR SELECTION OF HOT SERVICE INSULATION INSULATION CRITERIA General The normal operating temperature of the contents of equipment and piping shall be used in the determination of the need for, and the thickness of, insulation on equipment and piping with the exception of the following : a¢ When piping and equipment are furnished with means for protective heating, the operating temperature of the process fluid shall be used. (6. When the temperature is not given for equipment in steam service, the saturated steam. temperature corresponding to the steam pressure shall be used. Cc. The operating temperature of a fluid for vertical vessels may vary over the vessel length, the insulation thickness may be changed as required over this length. f- When piping and equipment is subject to regeneration condition, the regeneration temperatures shall be used. 3.1.2 Steam traps and unions in all insulated lines shall not be insulated. 3.1.3. Vessels which are to be post weld heat treated may have an insulation thickness suitable for the heat jreating operation when itis desirable to install permanent insulation before the heat treatifig operation is performed. 3.1.4 The following equipment and parts of equipment shall not normally be insulated : a. Equipment and piping where heat loss to the atmosphere is a design requirement or desirable Blowers and compressors Water side of coolers and condensers unless for personnel protection Bellows expansion joints and similar types of mechanical equipment. Cooling water lines Seal pots, vent chambers, and drip pots should be insulated only if steam traced. Bearing housings of pumps Mixers, expansion joints, flow glasses, hoses, nameplates Pipe and equipment supports Piping and equipment intermittently heated shall not be insulated such as : Relief valves and relief system located in line sloped to drain Vents and drains Flare systems Drain systems re me pesSPECIFICATION FOR SELECTION OF HOT SERVICE INSULATION ‘Doc. No.: NI07 Page 5 of 9 STEAM TRACED AND STEAM JACEKTED (ST, SJ) 3.2.1 Steam tracing of piping is covered in the design and installation of Steam heat Tracing Project Specification C103. — 3.2.2 Insulation shall be applied to traced or jacketed piping, flanges, fittings, valves and equipment to reduce heat loss. 3.2.3 The temperature required to be maintained shall be used to determine the thickness of insulation for steam traced lines or equipment. Insulation requirements are the same as for ee Process stabilization (PS) "B3 ELECTRIC HEAT TRACED (ET) 3.3.1 Electric heat tracing is covered in the design and installation of Electric Heat Tracing Specification. He 3.3.2 Insulation shall be applied to traced piping, flanges, fittings, valves and equipment to reduce heat loss. tare 3.3.3 The temperature required to be maintained shall be used to determine the thickness of insulation for electric traced lines or equipment. Insulation requirements are the same as for process stabilization (PS). Minimum thickness shall be 2" (5mm) 3.4 HEAT CONSERVATION (HC) 3.4.1 Insulation shall be applied to equipment, piping, flanges, fittings, valves and equipment with an operating temperature above 145°F (63°C) where heat loss is critical and heat conservation is desirable. The following criteria shall be followed: PIPING 1. Insulate piping to limit heat loss. 2. Valves, valve bonnets, and flanges are not insulated, including those in steam lines leading to heat transfer equipment and unit heaters 3. External insulation should not be used on internally insulated piping. 4, Valves, valves bonnets and flanges shall be insulated in steam lines to drivers and process equipment, except heat transfer equipment. EQUIPMENT 5. Equipment flanges and manholes shall not be insulated 6. Exchanger channel section (unless in steam service) and body flanges are not insulated, unless required for personnel protectionDoc. No.: N107 SPECIFICATION FOR Rev. No.: 0A SELECTION OF HOT SERVICE INSULATION Page 6 0f9 3.6 3.6.1 3.7 B71 Pumps under 400°F (204°C) are not insulated, however personnel protection may be required when the fluid temperature is 145°F (63°C) to 400°F (204°C) 8. Fans, compressors, and blowers are not to be insulated, except for sound control. 9. External insulation shall not be used on internally insulated equipment 10. Expansion, rotation joints and similar types of mechanical equipment are not insulated, PROCESS STABILIZATION (PS) Insulation shall be applied to equipment, piping, flanges, fittings, valves and equipment with an operating temperature above 81°F where heat loss is critical. The following criteria shall be followed : PIPING 1. Insulate process lines in which heat loss is critical to the system. 2. Valves, valve bonnets, and flanges are insulated. ae External insulation should not be used on incgmally insulated piping, EQUIPMENT 4, Equipment flanges and manholes are insulated 5. Exchanger channel section and body flanges are insulated. 6. Pumps under 40°F (204°C) are not insulated unless heat loss is critical to the system. Personnel protection may be required when the fluid temperature is 145°F (63°C) to 400°F (204°C) 7. Fans, compressors, and blowers are not insulated, unless heat loss is critical or for sound control. 8. Extemal insulation shall not be used on internally insulated equipment 9. Insulate expansion, rotation joints and similar types of mechanical equipment, only ‘when heat loss is critical to the system. _~ PERSONNEL PROTECTION (PP) Insulation or shields shall be provided as determined by the Purchaser on surfaces with a temperature above 145°F (63°C) for protection of personnel. Personnel protection when required should extend 7 feet (2.13 meters) above grade of operating or maintenance platform and 24 inches (610 mm) horizontally beyond areas accessible to personneld uring operations. FIRE PROTECTION (FR) When fire protection insulation is a requirement stainless stee! jacketing shall be used.7 SPECIFICATION FOR SELECTION OF HOT SERVICE INSULATION Page 7 of 9 SOUND CONTROL (AH) Insulation is provided to reduce sound levels when required for piping and equipment. The following guidelines shall be used : a. System I — 10 DB and Lower-Frequency 2000 Hz and up (150°F to 1200°F) (66°C to 649°C). Apply two inch (50 mm) layers of 8 Ib/eu.fi. (128 kg/cu. Meter) single-foil faced ‘mineral wool board with facing inside or pipe covering. Outer covering over the mineral wool insulation shall be 0.056 inch aluminum jacketing with factory applied moisture barrier. b. System 2 — 10 DB and Lower-Frequency 2000 Hz and up (150°F to 450°F) (66°C to 232°C). Insulated pipe or valves with a maximum temperature limit of 450°F (232°C). Apply two 2” layers of 6 Ib/ewft. (96 kg/cu. Meter) single-foil faced fiberglass material with facing inside. Outer covering over the fiberglass material shall be 0.056 inch aluminum jacketing with factory applied moisture barrier. For temperatures above 450°F (232°C) use system 1. ©. System 3 - 10 DB and Lower-Frequency 2000 Hz and up (150°F to 450°F) (66°C to 232°C). Ceaser pipe or valves with a maximum temperature limit of 450°F (232°C). Apply two 2” layers of 6 Ib/cu.ft. (96 ke/cu. Meter) single-foil faced fiberglass material with facing inside. Outer covering over the fiberglass material shall be a 1 Lb/sq.ft (4.88 kkg/sq. meter) of lead, lead-coated vinyl or other non-lead product approved by the Purchaser. Outer covering over fiberglass and lead material shall be 0.056 inch aluminum jacketing with factory applied moisture barrier. d. System 4-10 DB and Lower-Frequency 2000 Hz and up (150°F to 1200°F) (66°C to 649°C). Insulated pipe or valves with a maximum temperature limit of 1200°F (649°C) with two 2” layer of 8 lb/cu.ft. (238 kb/cu. Meter) single-foil faced mineral wool material with facing inside or pipe covering. Outer covering over the mineral wool material shall be a ILb/sq.ft (4.88 ke/sq. meter) of lead, lead coated vinyl or other non-lead product as approved by the Purchaser. Outer covering over the mineral wool and lead material shall be 0,056 inch aluminum jacketing with factory applied moisture barrier. peDoc. No.: N107 SPECIFICATION FOR Rev. No.: 0A SELECTION OF HOT SERVICE INSULATION Page 8 of 9 ¢. System 5 ~ 10 DB and Lower-All Frequency ~ Cold Service (149°F and below) (65° C and below) See specification N105. HOT OIL (HO) Item contains heat transfer type oil (i.e. Dowtherm). Insulation requirements are the same as process stabilization (PS) except only cellular glass insulation shall be used.“0v'0 JO. 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