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Terex® Gottwald

Model 7 Harbour Crane


Handling Performance with No Compromises

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Model 7 Harbour Crane

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Model 7 – At A Glance

Efficient handling of High performance and


heavy project cargoes handling rates
• Lifting capacities up
Long-term, fast bulk
to 140 t
handling with a
4-rope grab • Maximum working
radius 54 m
Intensive, fast container • Maximum hoisting
handling including speed 120 m/min
Twinlift operation
Suitable for
• Container ships up
to post-Panamax size
• Bulk carriers up to
Capesize

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Harbour Crane Families

Terex® Gottwald Generation 5 cranes –


the right crane configuration for every situation

Small crane family Medium-sized crane family Large crane family


(Model 2) (Models 3, 4, 5) (Models 6, 7, 8)

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Harbour Crane Range
Barge/Coaster Feeder Standard Panamax Post-Panamax Super Post-Panamax

Container
vessel size
Rows ≤6 ≤8 ≤ 10 ≤ 13 ≤ 17 ≤ 18

Small
crane family Model 2

Model 3
Medium-sized
crane family Model 4

Model 5

Model 6
Large
crane family Model 7

Model 8
Barge/Coaster Handysize Handymax Panamax Capesize Bulker

Bulk vessel
size
DWT ≤ 5,000 ≤ 30,000 ≤ 50,000 ≤ 80,000 ≤ 170,000

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Lifting Capacity Curves
220

200

180

Lifting capacity on hook, heavy load [t]


160

140
Model 2
120 Model 3
Model 4
100 Model 5
Model 6
80 Model 7
Model 8
60

40

20

0
11 15 19 23 27 31 35 39 43 47 51 55
Radius [m]

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Model 7 – Types and Variants

Crane Max. hoisting speeds Max. radii


Variant Max. lifting capacities [t]
type [m/min] [m]
100* 140*
100 150 90 100 110 120 51 54
57** 57**

7408 ● ● ● ●
G HMK
7608 ● ● ● ●
(G HSK)
7408 B ● ● ●
(G HPK)
7608 B ● ● ●
* Heavy-load operation, 4-rope grab operation
** A7 classification, 50-t grab curve in A8 classification

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Modular Design Principle

High version
High version
Short version with extension
Tower and boom
structure
Super-
Chassis
variants

Portal

Rubber-Tyred Chassis
Barge
Barge-mounted
portal
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A Closer Look at Our
Innovative Technology

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Chassis – Overview

Time-saving refuelling
at the chassis
Easy access thanks to
ergonomic stairways
Standard driver Large wheels for easy
cab on chassis travel over obstacles
Automatic propping system
for quick crane levelling Special stabiliser pads available
to meet individual quay requirements
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Chassis – Excellent Maneuverability

Individually steered axles


Reduced curve radii
Crab steering for easy positioning
Maintenance-free equalizer beams
for even load distribution

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Chassis – Optional Features

Interlocking stabilizer Customized propping Special chassis designs


beams pads
Interlocking-type stabilizer For quays with restricted Meet individual customer
beams reduce passage permissible contact requirements, e. g.
width by approx. 700 mm pressure • Low permissible quay
Stabilizer pads can be Adapt load to static loads
removed for minimum requirements of quay • Specific quay structure
passage width Range of customized Special features, e.g.
• Type of axle set
Optionally, pads pads available • Spacing of axle sets
can be located Individual design possible • Number of axle sets
on side of for very specific
the chassis requirements
Pad design can also
further reduce
passage width of crane

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Two Floor Superstructure

Top floor

Lower floor

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Lower Floor – Overview

Diesel-generator set
2.5 m clear headroom
Separate, large rooms for:
• diesel generator set
• up to two slewing gear
drive units

Spacious stairway to the


upper floor
Diesel generator set
located at rear to reduce
crane weight

Slewing gear
units

Stairway to upper floor

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Lower Floor – In Detail

Diesel generator Mounted on slide


Day tank located
next to generator;
automatic refilling
from main tank
Power based on
variant and
application

Slewing gear units Number as


required for
variant and
application
DC drive for
smooth
acceleration and
deceleration

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Top Floor – Overview

2.5 m clear headroom


Separate large rooms for:
• up to two hoists
• hydraulic unit including
tank
• electrical equipment
Spacious stairway to tower
Hoist located at the rear:
• to provide best possible
rope guidance outside the
tower
Hoists • to reduce crane weight
Electrics room Hydraulic
unit
Central lubrication systems

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Top Floor – In Detail

Electrics room Spacious


Rectifier for
DC power
conversion
Heated and
air-conditioned
Hydraulic unit
Supplies:
luffing cylinder,
travel gear,
steering and
brake systems

Hoists
1 x 2 or 2 x 2 Central lubrication
DC drive for smooth acceleration and Standard: slew ring,
deceleration boom root, luffing
Single layer rope coiling for reduced wear cylinder bearings
Easy accessibility and excellent heat Option: chassis, rope
removal pulleys

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Tower and Boom – Overview

Permanently play-free Extended platform for easy


flange connection access to all rope pulleys for
maintenance work

Torque controlled
cable reel
High tower cab position
for an excellent view
High intensity lamps
allow the crane
operator to light up
the entire work area

Easy access thanks to


ergonomic stairways –
all with 50° inclination

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Tower Cab & Crane Management

Visumatic® crane management


Enhanced diagnostic possibilities
Intuitive operator guidance

Tower cab
Excellent view
thanks to high position
Ergonomically designed
Option: forward mounted cab

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Model 7 – Load Guidance System

Automation of frequently repeated


crane motions
Higher handling rates even for
inexperienced crane operators
The load guidance system comprises
optional features:
• Linear load motion
• Hoisting height limiting
• Load antisway
Upper limit
• Point-to-point handling mode

Lower limit

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Smart Crane Features

Tandem lift assistant Weighing system FMDS


Full capacity of both Mounted direct on the FMDS Basic
cranes can be exploited crane • Web reporting
• Remote desktop
Remote control by only Fast and accurate • Remote assistance
one crane driver Verifiable for commercial FMDS Advanced
Includes vertical lift use (EU type approval) • Extensive diagnostic and
assistant No additional process analytic functions
• Connection to other IT
steps required systems (e.g. TOS, ERP)

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Electric Drive Technology

Standard for all Terex® Gottwald


products including harbour cranes
Most common energy source in ports
State-of-the-art diesel generator
provides excellent efficiency
Easy integration of energy efficiency
technologies
Dynamic brake resistors as standard:
fuel savings of up to 15.2%
depending on operating conditions
and crane capacity
Easy connection to terminal mains
(external power supply)

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Hybrid Drive

Improved efficiency, smaller engine


Fuel consumption reduced by an
amount in the double-digit
percentage range*
Exhaust emissions reduced
Lower noise emissions as the
diesel engine runs more quietly Ultracaps

Dynamic
* depending on operating
brake conditions and crane capacity
resistors

Diesel generator

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External Power Supply

Increased efficiency
Reduction of noise emissions
No exhaust emissions in the port
Reduced operating costs
Lower maintenance costs since
the diesel generator is bypassed
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High-Performance Container Handling

Large radius, high lifting


capacity
Container ship size
up to post-Panamax

Port of Kirazliyali, Turkey

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Integrated Bulk Handling

Superordinate crane control


Cranes and hoppers share
common rails
Hoppers are controlled by
the crane control system

Port of Immingham, UK

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Project Cargo Handling

Handling of heavy power


plant components

Port of Hamburg, Germany

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Project Cargo Handling

Port of Aveiro, Portugal

Handling of bulky wind


turbine components

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Model 7 Floating Crane on Open Sea

High crane classification


A7 for efficient 57-tonne
grab curve
A8 for 50-tonne

G HPK 8200 B at Rietlanden Stevedores, NL


Caribbean sea

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Model 7 – In A Nutshell

High performance with lifting


capacities up to 150 t
Working radius of up to 54 m
Extremely robust
Universally applicable
State-of-the-art drive and
control technology
Smart crane features boost
efficiency

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Technical Data
Terex® Gottwald Model 7

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Model 7 – Main Technical Data

Dimensions and weights Working speeds and drive power


Radius 11.0 m – 54.0 m Slewing 0 – 1.6 rpm
4-rope versions 11.0 m – 51.0 m
Luffing 0 – 82 m/min
Boom pivot point High tower 23.2 m
with extension 28.6 m Travelling 0 – 80 m/min
Short tower 20.2 m
Tower cab High tower 29.3 m
(crane operator eye level) with extension 34.7 m
Short tower 23.5 m
Propping base 15.0 m x 13.0 m
Chassis in travel mode 18.7 m x 9.6 m
optional : 18.7 m x 8.3 m

Weight (approx.) 480 t

Hoisting heights
Above quay level G HMK 7408 48.0 m
G HMK 7608 38.0 m
4-rope versions 46.0 m
Below quay level 12.0 m

Travel gear
Axles 8
Steered axles 8
Driven axles 2
Crab steering 25°

Subject to change without notice 32


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Model 7 – Lifting Capacity in Tonnes
Heavy Heavy Heavy Heavy 4-rope 4-rope
Operating modes General cargo Container* Motor grab
load load load load grab A7 grab A8

G HMK 7408 standard ● ● ● ●


G HMK 7408 high-speed ● ● (●)** ● ●
G HMK 7608 ● ● ● ●
G HMK 7408 B ● ● ● ● ●
G HMK 7608 B ● ● ● ● ●

Radius [m]
11 – 18 150.0 100.0 140.0 100.0 63.0 47.0 74.0 51.0 63.0 63.0 41.0 38.0 41.0 50.0 47.0 57.0 50.0
20 140.0 100.0 140.0 100.0 63.0 47.0 74.0 51.0 63.0 63.0 41.0 38.0 41.0 50.0 47.0 57.0 50.0
22 131.0 100.0 131.0 100.0 63.0 47.0 74.0 51.0 63.0 63.0 41.0 38.0 41.0 50.0 47.0 57.0 50.0
24 118.5 100.0 118.5 100.0 63.0 47.0 74.0 51.0 63.0 63.0 41.0 38.0 41.0 50.0 47.0 57.0 50.0
26 107.9 100.0 107.9 100.0 63.0 47.0 74.0 51.0 63.0 63.0 41.0 38.0 41.0 50.0 47.0 57.0 50.0
28 98.4 98.4 98.4 98.7 63.0 47.0 74.0 51.0 63.0 63.0 41.0 38.0 41.0 50.0 47.0 57.0 50.0
30 90.0 90.0 90.0 90.5 63.0 47.0 74.0 51.0 63.0 63.0 41.0 38.0 41.0 50.0 47.0 57.0 50.0
32 83.3 83.3 83.3 83.6 63.0 47.0 74.0 51.0 63.0 63.0 41.0 38.0 41.0 49.4 47.0 57.0 49.4
34 77.2 77.2 77.2 77.3 63.0 47.0 74.0 51.0 63.0 63.0 41.0 38.0 41.0 44.9 44.9 56.0 44.9
36 71.7 71.7 71.7 70.8 63.0 47.0 71.7 51.0 63.0 63.0 41.0 38.0 41.0 41.1 41.1 51.7 41.1
38 66.7 66.7 66.7 65.5 63.0 47.0 66.7 51.0 63.0 63.0 41.0 38.0 41.0 37.7 37.7 47.8 37.7
40 62.1 62.1 62.1 60.7 62.1 47.0 62.1 51.0 62.1 60.7 41.0 38.0 41.0 34.6 34.6 44.4 34.6
42 58.0 58.0 58.0 56.2 58.0 47.0 58.0 51.0 58.0 56.2 41.0 38.0 41.0 32.0 32.0 41.2 32.0
44 54.2 54.2 54.2 52.3 54.2 47.0 54.2 51.0 54.2 52.3 41.0 38.0 41.0 29.6 29.6 38.4 29.6
46 50.8 50.8 50.8 48.7 50.8 47.0 50.8 50.8 50.8 48.7 41.0 38.0 39.7 27.4 27.4 35.8 27.4
48 47.6 47.6 47.6 45.1 47.6 47.0 47.6 47.6 47.6 45.1 38.6 38.0 36.1 25.5 25.5 33.5 25.5
50 44.2 44.2 44.2 41.7 44.2 44.2 44.2 44.2 44.2 41.7 35.2 35.2 32.7 23.7 23.7 31.3 23.7
51 42.5 42.5 42.5 40.0 42.5 42.5 42.5 42.5 42.5 40.0 33.5 33.5 31.0 22,8 22.8 30.3 22.8
52 41.0 41.0 - - 41.0 41.0 41.0 41.0 - - 32.0 32.0 - 22.0 22.0 - -
54 38.3 38.3 - - 38.3 38.3 38.3 38.3 - - 29.3 29.3 - 20.1 20.1 - -

* Containers below 9-t single-lift spreader ** Possible with restrictions Subject to change without notice 33
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G HMK 7408 – Standard Variant
160.0
150.0 Max. lifting capacity 100 t
140.0
Hoisting speed 0 - 90 m/min
130.0
1 x 2 = one
120.0 Hoist configuration
2-rope hoist
110.0
Lifting capacities [t]

Diesel engine power 895 kW


100.0
90.0
80.0
70.0
60.0
50.0
40.0 Heavy load
30.0 General cargo
20.0 Container*
10.0 Motor grab
0.0
10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 * Containers below
Radius [m] 9-t single-lift spreader

Subject to change without notice 34


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G HMK 7408 – High-Speed Variant
160.0
150.0 Max. lifting capacity 100 t
140.0
Hoisting speed 0 - 120 m/min
130.0
1 x 2 = one
120.0 Hoist configuration
2-rope hoist
110.0
Lifting capacities [t]

Diesel engine power 895 kW


100.0
90.0
80.0
70.0
60.0
50.0
40.0 Heavy load
30.0 General cargo
20.0 Container*
10.0 Motor grab
0.0
* Containers below
10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 9-t single-lift spreader
Radius [m] The container curve of the
standard variant is also available
Subject to change without notice 35
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G HMK 7608
160.0
150.0 Max. lifting capacity 150 t
140.0
Hoisting speed 0 - 101 m/min
130.0
1 x 4 = one
120.0 Hoist configuration
4-rope hoist
110.0
Lifting capacities [t]

Diesel engine power 895 kW


100.0
90.0
80.0
70.0
60.0
50.0
40.0 Heavy load
30.0 General cargo
20.0 Container*
10.0 Motor grab
0.0
10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 * Containers below
Radius [m] 9-t single-lift spreader

Subject to change without notice 36


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G HMK 7408 B
160.0
150.0 Max. lifting capacity 100 t/57 t/50 t
140.0
Hoisting speed 0 - 110 m/min
130.0
2 x 2 = two
120.0 Hoist configuration
2-rope hoist
110.0
Lifting capacities [t]

Diesel engine power 1,112 kW


100.0
90.0
80.0
70.0
60.0
50.0 Heavy load
40.0 General cargo
30.0
Container*
20.0
4-rope grab A7
10.0
0.0
4-rope grab A8
11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 * Containers below
Radius [m] 9-t single-lift spreader

Subject to change without notice 37


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G HMK 7608 B
160.0
150.0 Max. lifting capacity 140 t/57 t/50 t
140.0
Hoisting speed 0 - 110 m/min
130.0
2 x 2 = two
120.0 Hoist configuration
2-rope hoist
110.0
Lifting capacities [t]

Diesel engine power 1,112 kW


100.0
90.0
80.0
70.0
60.0
50.0 Heavy load
40.0 General cargo
30.0
Container*
20.0
4-rope grab A7
10.0
0.0
4-rope grab A8
11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 * Containers below
Radius [m] 9-t single-lift spreader

Subject to change without notice 38


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Standard and Optional Equipment
Standard Option Standard Option
Visumatic® crane management system ● External power supply ●
Central lubrication system for slew ring,
Radio remote control ● boom root and luffing cylinder bearings ●
Central lubrication system for chassis and
Load linear motion ● rope pulleys ●
Pinion lubrication using high-performance
Antisway system ● grease via separate central lubrication ●
system
Climate packages for extreme high or low
Point-to-point handling mode ● ambient temperatures ●
Hoisting height limiting system ● Automatic stabiliser system ●
Interlocking stabiliser beams for reduced
Camera for reverse travel ● passage width ●
Torque-controlled cable reel ● Crab steering ●
Additional seat in tower cab ● Chassis cab ●
Tower cab forward-mounted by 2.5 m ● Air conditioner in chassis cab ●
Active dust protection system ● Refuelling via the chassis ●
Extended dust protection system ● Second stairway on chassis ●
Preparation for external power supply ● Energy recovery system ●

Subject to change without notice 39


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