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Gasoline

Battery Electric
Bi-Energy Options

REPAIR PARTS
MANUAL
Part Number 13579-2
November 2012 (Rev A)
Serial Number NZ110412 and after Version II
GENERAL INFORMATION
General Information 1-1

REPAIR PARTS
Subframe Assembly 2-1
Engine Assembly 2-2
Column Assembly 2-3
Boom Assembly Standard 2-4
Levelling Assembly Standard 2-5
Levelling Assembly LV 2-6
Boom Assembly LV 2-7
Platform Asembly 2-8
Basket Mount Assembly 2-9
Placards and Decal, Electric Controls 2-10
Placards and Decals, Hydraulic Controls 2-11
Placards and Decals, LV Insulated 2-12

HYDRAULICS
Auto Stabiliser (Option) 3-1
Main Control Valve, Electric Controls 3-2
Lower Boom Cylinder Assembly 3-3
Continuous Rotation (Option) 3-4
Upper Lift Cylinder Assembly 3-5
Flyboom Cylinder Assembly 3-6

ELECTRICAL
Lower Control Box, Electric Controls 4-1
Lower Control Box, Hydraulic Controls 4-2
Auto Stabiliser Control Box 4-3
Upper Control Box, Electric Controls 4-4
Upper Control Box, Hydraulic Controls 4-5

OPTIONS
Lombardini Engine Assembly 5-1
Continuous Rotator Option 5-2
Basket Rotator 5-3

SCHEMATICS
Hydraulic Schematics 6-1
Electrical Schematics 6-2
Appendix A:Pages Index A
Appendix B:Parts Index B
General Specifications

■ General Specifications

SPECIFICATIONS EPV16

Nominal working height 15.8m 51’ 10”

Maximum height to basket floor 13.8m 45’ 3”

Maximum outreach 7.0m 23’

Maximum outreach height 7.9m 22’ 6”

Nominal Maximum width of base 2m 6’ 5”

Safe working load (unrestricted) 200kg 440lbs

Standard colour Charcoal base / white booms

Platform size 1200 x 760 x 1100mm 4’ x 2’ 6” x 3’ 7”


Steel Steel

Nominal Travelling height 2.8m 9’ 2”

Nominal Overall length 6.75m 22’ 6”


o
Turntable rotation 360 continuous

Insulation rating (Optional) 5KV

Nominal weight 1700kg 3746lb

Maximum chassis inclination 1.5/1.5 degrees

Maximum allowable force 400N

Maximum outrigger load * 2390kg 5269lbs

* This value will change depending on options fitted and the truck model. The value given is an average. Calculate the value
or call Snorkel Service if more accurate values are required by ground conditions.

■ Classification
Group B Type 1

■ AS1418.1 Group Classification


C3

■ Commissioning Information
Commissioning of the machine consists of
performing the Pre Delivery and Inspection Report
(PDIR) satisfactorily.
This PDIR is performed by Snorkel or it's agent
before the machine is delivered.
A completed PDIR can be obtained, by request,
from the salesagent.
General Specifrications

■ Engine Specifications
Engine Make Honda (gasoline)

Model GX 160

Engine type 4-stroke, over head valve, 1 cylinder

Displacement 163 cm3 (9.9 cu-in)

Bore x Stroke 68 x 45 mm (2.7 x 1.8 in)

Max. output 4 kW/4,000 rpm

Max. torque 1.1 kg-m (8.0 ft-lb)/ 2500 rpm

Fuel gasoline

Fuel Grade automotive gasoline (unleaded or lowleaded preferred)

Fuel consumption 230 g/PSh

Cooling system Forced air

Ignition system Transistor magneto

PTO shaft rotation Counterclockwise

Oil Capacity 0.60 litres (0.60 US qt, 0.53 Imp qt)

Oil Grade SAE 10W-30


General Specifications

■ Working Envelope

16

15

14

13

12

11

10
METRES

6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9
METRES
10.9m Height Restriction Kit

■ Introduction
Units built for the Australian market may be fitted
with a 10.9m height restriction kit. ENABLED DISABLED

This kit is fitted to allow the maximum height to the


platform floor to be restricted to10.9m from the
ground.
HEIGHT
LOCKOUT
This is to allow the unit to be operated by
unlicensed operators in accordance with
Australian legislation.
Figure 2 - Key Switch
IMPORTANT
If this machine is fitted with a 10.9m kit you IMPORTANT
must ENSURE that you read and understand In order to operate this machine in the
the information in this section. unrestricted mode (DISABLED) the operator
is required to hold a WP Certificate of
■ Signage Competency.
If the machine is fitted with a 10.9m kit the decal
below will be attached to the base/column adjacent WARNING
to the height lockout switch.
The use of a machine fitted with a 10.9m
height restriction kit, in the unrestricted
WARNING (DISABLED) mode by an uncertified
operator is a breach of Australian law.
THIS MACHINE IS FITTED WITH A
10.9 METRE RESTRICTION KIT IMPORTANT
If a machine is fitted with a 10.9m height
SELECTION / OPERATION OF A restriction kit, and the machine is to be made
BOOM LENGTH IN EXCESS OF 11M available for hire,
REQUIRES THE OPERATOR TO IT IS THE RESPONSIBILITY OF THE HIRE
HOLD A WP CERTIFICATE OF COMPANY OR OWNER
COMPETENCY to establish that the person hiring the
13205
machine, or the person who will be operating
the machine, has a WP class Certificate of
Figure 1 - Decal Competency.

■ Operation If they do not have such a qualification the


machine must be restricted to 10.9m
When the 10.9m function is selected, via the key operation and the key must be removed thus
switch mounted at the base, the unit operates locking the unit in that mode prior to the
normally until a micro switch at the knuckle is hiree removing the machine.
activated by a cam.
This then powers a solenoid valve that shuts off oil ■ Operation In Unrestricted Mode
to the upper lift cylinders and prevents the upper If the machine is being operated in the unrestricted
boom raising any further. (DISABLED) mode, by a suitably qualified
The key switch  allows the unit to operate operator, the key MUST be switched to restricted
normally so the platform floor height is 12.8m (15m (ENABLED) mode and the key removed from the
working height) when the DISABLED position  switch any time that the qualified operator leaves
on the key switch is selected (see on Figure 2). the machine.
When the key switch is placed in the ENABLED As previously stated this effectively 'locks' the
position € the unit is restricted to a platform floor machine into the 10.9m mode thus preventing any
height of 10.9m (see Figure 2). The key can only be unqualified person from operating the machine in
removed in the disabled position thus effectively the unrestricted mode.
'locking' the machine into the restricted mode.
10.9 Height Restriction

■ Tamper Protection
In order to reduce the likelihood of the machine
being tampered with to gain the extra height by an
unqualified operator, a tamper protection device is
installed on the machine.
This consists of a lockwire and lead seal and the
owner must check this on a regular basis to
ENSURE that the protective device is in place.

WARNING
If the seal is broken the owner of the machine
must:
1. ENSURE that the 10.9m lockout function
still operates correctly.
2. Replace the seal.
3. ENSURE that the machine continues to
meet the requirements of the relevant
Australian legislation.
Maintenance Information

■ About this Manual: ❑ Electrical


This Maintenance and Repair Parts manual covers Electrical (Section 3), contains listings and
current production machines only. illustrations of electrical components installations
including wiring schematics.
While Snorkel has attempted in every way to
confirm that all information in this manual is correct,
improvements are being constantly made to the ❑ Options
machine that may not be reflected in this manual. Options (Section 4), contains parts listings and
illustrations of optional installations that may be
NOTE: installed on your unit.
It is recommended that you record the serial and
model number of your machine (see page 11 of this ❑ Parts index - Page locator
chapter). This information is found on the serial
The parts index - page locator, identifies the
number placard.
component by name and directs you to the section
and page number where you may find information
■ Manual Organization for that part such as its part order number, etc.
The Repair Parts Manual consists of five sections
with an individual table of contents preceding ■ Maintenance and Schematics
sections 1 through 4.
Subassemblies and detailed parts are identified by ❑ Maintenance information
index numbers on the illustrations that correspond The parts drawings located in the repair parts
to the item numbers on the parts listing. When sections, are designed for use as a guide for proper
requesting any part, always specify complete part disassembly of the machine and components as
number, description, model and serial number of well as for parts replacement. Always refer to the
your unit. hydraulic system installation drawings and the
The following is a general description of each electrical wiring diagram before removing or
section and its contents. disassembling associated parts.

❑ General Specifications CAUTION


The section immediately preceding, contains Do not attempt to disconnect or remove any
information relating to the general specifications of hydraulic line before reading and
the EPV16. understanding all text concerning the
system hydraulics. In most cases,
❑ Maintenance disassembly of the machine will be obvious
from the illustration.
The pages immediately following, contain
information as to the maintenance schedules - IMPORTANT
lubricants and procedures for proper lubrication of
the unit. DO NOT modify this ariel platform without
prior written consent of Snorkel Engineering
❑ Repair parts and illustrations Department.
Repair Parts (Section 1), contains parts listings Mod i fi ca tion may void the war ranty,
and illustrations for general mechanical repair ad versely af fect sta bil ity, or af fect the
parts of all major installations and subassemblies op er a tional char ac ter is tics of the ariel
of the unit.Hydraulics platform.
When disassembling or reassembling
❑ Hydraulics components, complete the procedural steps in
(Section 2), contains parts listings and illustrations sequence. Do not partially disassemble or
of hydraulic components installations including assemble one part, then start on another. Always
hydraulic schematics and individual components check your work to assure that nothing has been
such as cylinders, controls valves and solenoid overlooked.
operated valves.
The following list is a gentle reminder when
disassembling or assembling the machine.
Maintenance Information

Proper assembly is critical to the successful


ü Always be conscious of weight.
rebuilding of any unit. Carefully inspect any parts
ü Never attempt to lift heavy objects without the aid of which are to be reused. If in doubt, replace.
a mechanical device.
“SAFETY FIRST” is a good slogan.
ü Do not allow heavy objects to rest in an unstable Replace any guards and protective devices that
condition.
have been removed to carry out maintenance and
ü Always make sure work platform is in stowed repair work.
position - blocked or the weight removed by a
suitable lifting device before disconnecting the ■ Maintenance schedules
hydraulic hose from the motor/pump unit to the lift
Snorkel has established a Preventive Maintenance
cylinder.
Schedule that includes:
ü When raising a portion of the machine, be sure that ü Daily Maintenance (Operator’s Inspection)
adequate blocking is properly positioned - Do not
depend on lifting device to hold and secure weight. ü 90 Day or 150 Hour (frequent) Maintenance
ü If a part resists removal, check to see if all fasteners, ü Yearly or 500 Hour (annual) Maintenance,
electrical wiring, hydraulic lines, etc., have been
These schedules should ensure the detection of any
removed or that other parts are not interfering.
defective, damaged or improperly secured parts
Parts should be thoroughly inspected before and provide information regarding lubrication and
restoring to service at the time of reassembly. Burrs, other minor maintenance items.
nicks or scratches may be removed from machined
The Maintenance Schedule following, outlines the
surfaces by honing or polishing with #600 crocus
requirements of these maintenance checks for each
cloth, followed by a thorough cleaning in an
time interval. The Operator’s Pre-operational
approved cleaning solvent, and blown dry with
inspection must be performed by a trained operator.
compressed air. Do not alter the contour of any part.
All other maintenance and inspections must be
If this operation does not restore the part to a
performed by a trained service technician only.
serviceable condition, replace the part.
Note that the 90 Day or 150 hour (frequent) and
Replace all O-rings, seals, and gaskets at
yearly or 500 hour (annual) Maintenance, require
reassembly. Use new roll pins or cotter pins. Dip all
use of the Preventive Inspection Maintenance
packing rings and seals in hydraulic oil before
Checklist to pinpoint all inspection items. Retain a
reassembling in cylinder and manifold installations.
copy of these forms for your records.
Replace any part having imperfect threads. In
general, units that have been disassembled can be They also require that all placards and decals on the
reassembled by reversing the order of disassembly. unit are to be inspected.
Remember that the service life of a machine can be All placards and decals must be in place and legible.
increased by keeping dirt and foreign materials out Use the placards installation drawing and parts
of the vital components. Precautions have been listing in the repair parts section 1 of this manual to
taken to safeguard against this; shields, covers, check these placards and decals.
seals and filters are provided to keep air and oil
Snorkel recommends that you make additional
supplies clean; however, these items must be
copies of the Preventive Inspection Maintenance
maintained on a scheduled basis in order to function
Checklist forms for your use in performing these
properly.
At any time air or oil lines are disconnected, clean DANGER
surrounding areas as well as the opening and
fittings themselves. As soon as a line or component F a i l u r e t o p e r f o r m th e P r e v e n t i v e
is disconnected, cap or cover all openings to Maintenance at the intervals outlined in the
prevent the entry of dirt or foreign materials. Maintenance Schedule may result in a unit
being operated with a defect that could result
New parts should remain in their container until they in INJURY or DEATH of the unit operator. DO
are ready to be used. NOT allow a unit to be operated that has been
Clearly mark or tag hydraulic lines and electrical found to be defective.
wiring connections when disconnecting or removing Repair all defects before returning the unit to
them from unit. This will assure that they are service.
correctly reinstalled.
Maintenance Information

■ Daily Maintenance

❑ Pre-operational Inspection
Item Service Required
Stabiliser/boom interlock tests Perform tests to ensure that the system is functioning
Engine fuel level Look to see that the fuel tank is full
Fuel tank cap Check to see that the cap is tight
Engine oil level Check oil level (between dipstick lines)
Fuel leaks Visually inspect (hoses and connections)
Engine cooling Check that grills are not blocked
Wiring harnesses Visually inspect (installation, condition)
Battery terminals Visually inspect (no corrosion)
Battery fluid level Check fluid level (1/4" or 6 mm below filler neck)
Hydraulic oil level Visually inspect level (between lines on gauge)
Hydraulic oil leaks Visually inspect (hoses, tubes)
Bolts and fasteners Visually inspect (condition)
Structural damage and welds Visually inspect (weld cracks, dents)
Lanyard anchor points Visually inspect (condition)
Platform gravity gate Check condition and operation
Platform guardrails Visually inspect (condition)
Flashing light (option) Visually inspect (operation)
Ground control switches Actuate and inspect for proper operation
Ground control valve levers Check operation (causes correct motion)
Emergency lower Check operation (causes correct motion)
Platform control box switches Actuate and inspect for proper operation
Platform control valve levers Check operation (causes correct motion)
RCD/ELCB AC outlet (option) Check operation
Platform work lights (option) Check operation
Placards and decals Visually inspect (installation, condition)

■ Hydraulic Hose Age


Hoses used in Snorkel production units are manufactured by Hydraulink, Parker and Eaton and have
a code stamped on them that offers the following information.
Hydraulink Sample Hose Code 2-2005 lot 050519/10
Month of Manufacture 2 - 2005 lot 050519/10 Lot number
Year of Manufacture
Parker Sample Hose Code 11- 4Q 99
Manufacturing Plant Number 11 - 4Q 99 Year of Manufacture

Manufacturing Period (i.e. 4th Quarter)


Eaton Sample Hose Code 2Q 06
Manufacturing Period (i.e. 2nd Quarter) 2Q 06 Year of Manufacture
Maintenance Information

■ 90 Day or 150 Hour Maintenance


(Trained Service Technician)
Components Service Required Recommended Lubricant or Further
Instructions
Daily maintenance Perform maintenance as per schedule
Preventive inspection Perform inspection, complete form Retain copy of checklist
maintenance checklist
Placards and decals inspection Inspect using drawing and parts listing Replace any missing or
in section 1 (repair parts) unreadable decals/placards
Rotation bearing Lubricate Conoco Super Sta #2
Above 32° Mobilgrease CM-P
Below 32° Mobilgrease CM-L
Rotation bearing teeth & pinion Lubricate Conoco Super Sta #2
Above 32° Mobilgrease CM-P
Below 32° Mobilgrease CM-L
Platform rotator Check smooth operation Repair or replace if not working
properly
Platform controls Check smooth operation & speeds
Battery Check specific gravity 1.260/1.275 at 27° C.
Hydraulic filter Check condition Replace if dirty
Engine RPM Check for proper engine RPM (3000) See engine manufactures owner's
Engine oil Replace per engine owners manual manual

■ Six Monthly
(Trained Service Technician)
Components Service Required Recommended Lubricant or Further
Instructions
Over-centre valve Inspect and service
Lubricate Plunger and bore General purpose greaser

■ Yearly or 500 Hour Maintenance


(Trained Service Technician)
Components Service Required Recommended Lubricant or Further
Instructions
90 day or 150 hour maintenance Perform maintenance per schedule
Hydraulic oil reservoir Clean and replace fluid Shell Tellus 32 or similar
Hydraulic filter Replace After 1st. 50 hours, thereafter
at recommended interval
Hydraulic pressures Check pressures
Maintenance Information

■ Lubricants It is absolutely necessary that only new, clean


To obtain maximum life of any industrial hydraulic oil is added.
e q u i p m e n t , a w e l l p l a n n e d ma i n t e n a n c e
programme should be followed. The information CAUTION
provided on these and preceeding pages is If it becomes necessary to add or use an oil
intended to provide guidelines for proper other than the recommended fluid, it is
lubrication, however, some operating conditions important that it be compatible and
will require more frequent checks and lubrication equivalent to the factory fill. Local oil
than listed - for example applications with much suppliers can generally furnish this
dust or moisture will require modification of the information.
schedule to fit that particular application.
If questions still remain, contact Snorkel for further
The use of high grade lubricants and fluids should information.
be encouraged. Sources of these lubricants may
be from almost any of the oil companies. Those
listed are typical and any lubricant with equal ❑ Filling hydraulic system
specifications may be used. However if in doubt This procedure must be followed when starting up
regarding the use of lubricants other than those a new machine or after any major service affecting
listed, contact Snorkel. the hydraulic system when a considerable volume
of oil may have been drained from the system.
❑ Pressure gun application
Service all fittings as indicated in the Maintenance
IMPORTANT
Schedule and lubrication illustration. Wipe away all It is most important that the machine is not
excess lubricant from exposed surfaces. Over operated unless the lower boom cylinder is
lubrication can collect dirt and foreign matter which completely filled with oil.
acts as an abrasive. Lubrication of accessory
equipment should be in accordance with the It is also advisable to follow this procedure if there
manufacturer’s recommendations. is any doubt about the condition of the machine, i.e.
if it has been standing idle for more than a week, or
as a safeguard, when a new operator is taking
❑ Rotation bearing charge of the machine.
Rotation bearing. Pressure gun lubricate bearing
at recommended interval using lubricant as NOTE - Air in Oil
outlined in the maintenance schedule. Rotate while If a cylinder is empty, filling it will cause the level in
lubricating. the reservoir to fall and may result in air being
discharged from the cylinder into the tank.
❑ Rotation gear teeth and pinion In this event, when the cylinder is fully extended the
Rotation gear teeth and pinion. Gear teeth and engine should be stopped to allow the air to
gear box pinion should be lubricated with a open separate from the oil (about five minutes is
gear grease. sufficient) and the oil topped up again before
restarting the engine.
❑ Engines 1. Fill the reservoir with the recommended
hydraulic oil. Leave the filler cap off so that
Engine. Refer to the engine manufacturer’s
any drop in the oil can be seen.
instruction manual or consult your local engine
service representative if engine adjustments or 2. Lower the stabiliser legs to the operating
repairs are needed. The engine MUST be operated position.
in accordance with manufacturer’s instructions and 3. Raise the lower boom halfway.
serviced at recommended intervals.
4. Lower the lower boom and raise the
hydraulic legs.
❑ Hydraulic oil reservoir
5. Check the oil level as in .
Hydraulic oil reservoir. The fluid level should be
kept between the low and full marks on the dipstick 6. Lower stabiliser legs to operatingo position.
and should be checked with all cylinders fully 7. Raise the lower boom fully then raise the
retracted and the platform in stowed position. upper boom fully.
The interior of the reservoir should be wiped out 8. Rotate the turntable through 360 .
and cleaned each time the hydraulic oil is changed. 9. Lower all booms and raise the hydraulic legs.
Maintenance Information

10. Check the oil level as in . ■ Battery


The machines hydraulic system is now correctly Battery. The battery will have longer life if the water
filled. level is maintained and it is kept charged. The unit
will have better starting characteristics with a fully
NOTE - Oil Seals: charged battery.
It is best to leave oil seals undisturbed if the machine
In cold weather the battery should be maintained at
is operating satisfactorily. If replacement of seals is
full charge to keep from freezing. An extremely low
necessary, extreme care must be taken not to
or dead battery can freeze in cold weather. Make
damage the surface of the seals, cylinder bore or the
sure connections are clean and tight.
chrome plated piston shaft.
● Absolute cleanliness is essential.
Make sure charging equipment is operating
properly.
CAUTION DANGER
At all times when a cylinder is stripped down
Lead-acid batteries contain sulfuric acid
make sure that the cylinder bore and the
which will damage eyes or skin on contact.
piston rod are not damaged in any way.
When working around batteries, ALWAYS
Particular care is necessary that the cylinder
wear a face shield to avoid acid in eyes.
head nut is not allowed to drop off the head
and damage the chromium plated shaft. If acid contacts eyes, flush immediately with
clear water and get medical attention.
If questions still remain, contact Snorkel for further
information. Wear rubber gloves and protective clothing
to keep acid off skin, if acid contacts skin,
■ Over-Centre Valve wash off immediately with clear water.
The over-centre valve is factory set and should not Lead-acid batteries produce flammable and
need adjusting unless it is knocked or the booms or explosive gases. NEVER allow smoking,
levelling system is dismantled. flames or sparks around batteries.
The over-centre valve should be checked six
monthly. This can be done by levelling the trailer to
the level bubble, and levelling the lower boom.
Observe the over-centre valve operation while
raising the upper boom only. As the roller on the
over-centre valve reaches the flat of the cam on
which it travels, ensure that the roller extends, to
actually roll on to the flat of the cam, and is not
seized within the over-centre valve.
At this point the upper boom should not raise any
higher, and the angle of the upper boom must not
exceed 65O.
In this position the lower boom should not be able to
be lowered until the upper boom is lowered.
The over-centre valve does not require regular
maintenance apart from checking as detailed
above.

WARNING
It is important that if either the levelling
system or engine speed is adjusted, the
over-centre valve setting must be checked
afterwards.
Maintenance Information
Maintenance Information

■ Preventive inspection maintenance


90 day or 150 hour checklist|
OK OK - No Service Required Serial Number
✔ Corrective Action Required
X Corrected, (Record description of corrective action).

Check OK ✔ X
Inspection Procedures Codes Boom lift holding valve) (3,4)
(1) Weld cracks, dents and/or rust
Platform
(2) Installation
Structural (1)
(3) Leaks Decals and placards (2,8)
(4) Operation Platform gate (4)
(5) Condition Hydraulic tubes and hoses (3,5)
(6) Tightness Platform mounting bolts (2,6)
(7) Residue buildup Correct operator's manual in document holder (2)
(8) See placards and decals inspection chart Correct operation of tail lights, indicators (4)

Battery
Check OK ✔ X
Battery terminals (6,7)
Chassis
Battery electrolyte level (5)
Structural (1)
Fuel Tank
Fuel tank (3,5)
Hydraulic tubes and hoses (3,5)
Fuel tank cap (2,3,4,5)
Decals and placards (2,8)
Ground Control Station
Battery disconnect switch (4)
Station selector switch @ ground controls
Lubrication points platform controls DO NOT work (4)
Pins, pin keepers (2) Station selector switch @ platform controls
ground controls DO NOT work (4)
Turntable Cold start (4) Choke
Structural (1) Keyed master switch (4)
Swivel mount assembly (2,3) Boom speed rheostat switch (4) Electric Controls Only
Hydraulic tubes and hoses (3,5) Turntable rotation (4)
Wire harness (2,5) Upper boom lift UP - DOWN (4)
System pressure (Max 2800 psi) Lower boom lift UP - DOWN (4)
Lubrication points Jib boom lift UP - DOWN (4) Electric Controls Only
Emergency bleed down valve (4,3) Emergency stop (4)
Engine (2,4) Over-centre valve (4,2)
Engine charging system (4)
Engine air filter (5) Interlocks
Hydraulic pump (4) Booms will not raise with legs stowed (4)
Engine oil (5) Legs will not raise with booms up (4)
Electric choke (4)
Hydraulic oil reservoir (2,3,5) Platform Control Station
Hydraulic oil reservoir filler/breather cap (2,6) Foot switch (4) Electric Controls / Hydraulic Controls Option
Hydraulic oil reservoir fluid level (5) Foot switch, functions operate when engaged (4)
Hydraulic oil filter (3,4) Start switch (4)
Pins, pin keepers (2) Cold start (4) Choke
Slew ring bolts (2,6) Boom speed rheostat switch (4) Electric Controls Only
Turntable rotation (4)
Lower Booms Upper boom lift UP - DOWN (4)
Structural (1) Lower boom lift UP - DOWN (4)
Boom lift cylinder pin (2,6) Jib boom lift UP - DOWN (4)
Boom lift cylinder and holding valve (3,4) Emergency stop (4)
Hydraulic tubes and hoses (3,5)
Electrical Wires (5,2) Optional Equipment
Air line to platform (2,4)
Upper Booms Dual fuel system (2,4)
Structural (1) Platform work lights (2,4)
Electrical wires (5) Platform rotation (4)
Jib cylinder pins (2,6)
Jib cylinder and holding valve (3,4) Platform Rotator
Hydraulic hoses and tubes (3,5) Platform rotation holding valve (3,4)
Decals and Placards (2,8) Rotator mounting bolts (2,6)
Boom lift cylinder pins
Maintenance Information

Corrective Action Required

Note: If correction action is required on any item, attach sheet indicating problem and action taken.

All items have been properly checked and tested and found to be operating satisfactory or necessary corrective
action has been completed.

Inspected By: Date


Maintenance Information

■ Torque chart

TENSILE PROPERTY CLASS 8.8 PROPERTY CLASS 10.9


NOM SIZE STRESS
AREA CLAMP TORQUE (N.m) CLAMP TORQUE (N.m)
X LOAD LOAD
PITCH As DRY LUBED DRY LUBED
W W
(mm2) k=0.20 k=0.15 k=0.20 k=0.15
(N) (N)

M3 x 0.5 5.03 2 200 1.32 0.99 2 990 1.79 1.34


M3.5 x 0.6 6.78 2 960 2.07 1.55 4 030 2.82 2.11
M4 x 0.7 8.78 3 830 3.07 2.30 5 220 4.17 3.13
M5 x 0.8 14.2 6 200 6.20 4.65 8 430 8.43 6.33
M6 x 1 20.1 8 770 10.5 7.90 11 950 14.3 10.8

M8 x 1.25 36.6 15 975 25.6 19.2 21 750 34.8 26.1


M8 x1 39.2 17 100 27.4 20.5 23 275 37.3 27.9
M10 x 1.5 58.0 25 325 51 38.0 34 450 69 52
M10 x 1.25 61.2 26 725 53 40.1 36 350 73 55

M12 x 1.75 84.3 36 800 88 66 50 075 120 90


M12 x 1.25 92.1 40 200 96 72 54 700 130 98
M14 x2 115 50 200 140 105 68 300 190 145
M14 x 1.5 125 54 550 155 115 74 250 210 155

M16 x2 157 68 525 220 165 93 250 300 225


M16 x 1.5 167 72 900 235 175 99 200 320 240
M20 x 2.5 245 106 950 430 320 145 550 580 435
M20 x 1.5 272 118 750 475 355 161 550 650 485

M24 x3 353 154 100 740 555 209 700 1 010 755
M24 x2 384 167 600 805 605 228 100 1 100 820
M27 x3 459 200 350 1 080 810 272 650 1 470 1 100
M27 x2 496 216 500 1 170 875 294 600 1 590 1 150

M30 x 3.5 561 244 900 1 470 1 100 333 250 2 000 1 500
M30 x3 580 253 150 1 520 1 140 344 500 2 070 1 550
M30 x2 621 271 050 1 630 1 220 368 850 2 210 1 660
M33 x 3.5 694 302 950 2 000 1 500 412 250 2 720 2 040
M33 x2 761 332 200 2 200 1 640 452 050 2 980 2 240

M36 x4 817 356 600 2 570 1 930 485 300 3 490 2 620
M36 x3 865 377 600 2 720 2 040 513 800 3 700 2 780
M39 x4 976 426 000 3 320 2 490 579 750 4 520 3 390
M39 x3 1 028 448 700 3 500 2 630 610 650 4 760 3 570

M42 x 4.5 1 121 489 300 4 110 3 080 665 850 5 590 4 200
M42 x3 1 206 526 400 4 420 3 320 716 350 6 020 4 510
M45 x 4.5 1 306 570 050 5 130 3 850 775 750 6 980 5 240
M45 x3 1 398 610 250 5 490 4 120 830 400 7 470 5 610
M48 x5 1 473 642 950 6 170 4 630 874 950 8 400 6 300
M48 x3 1 604 700 150 6 720 5 040 952 800 9 150 6 860

Grade marking M8.8 M10.9 M12.9


Maintenance Information

■ To order service or repair parts ❑ Manuals


When placing an order for service or repair parts, Manuals are available from Snorkel to support any
please have the following information available for of the machines that we produce.
your machine.
The specific manuals for EPV16 are as follows:
ü Machine model number
ü Operator’s Manual
ü Machine serial number Snorkel part number - 13642-1
ü Snorkel part number
ü Repair Parts Manual
ü Description of part Snorkel part number - 13642-2
ü Quantity of parts required
ü Your purchase order number ■ Product Warranty
For full terms of your warranty policy refer to the
ü Address for order to “Ship To” rear of this manual after the Index section, or check
ü Your desired shipment method with your Snorkel distributor, or check the Snorkel
website.
All correspondence relative to this unit, such as
field reports, discrepancy reports, requests for
service information, etc., should be directed to:

Snorkel New Zealand


36 Bruce Road
P.O. Box 1041
Levin 5510
New Zealand
Phone: +64 06 368-9168
Fax: +64 06 368-9164
Attention: Parts Department

Record machine information here:

Model number*
❑ ANSI and OSHA compliance
All owners and users of the aerial platform must
read, understand, and comply with all applicable
regulations. Ultimate compliance to OSHA Serial number*
regulations is the responsibility of the user and their
employer.
ANSI publications clearly identify the Date of purchase
responsibilities of all personnel who may be
involved with the aerial platform. A reprint of the
“Manual of Responsibilities for Dealers, Owners,
Users, Operators, Lessors and Lessees of Purchased from
ANSI/SIA A92.5-1992 Boom-Supported Elevating
Work Platforms” is available from Snorkel dealers
or from the factory upon request.
Snorkel dealer or distributor
Copies are also available from:
Scaffold Industry Association * This information is found on the serial number placard
20335 Ventura Blvd. Suite 310 attached to your machine.
Woodland Hills, CA 91364-2471 USA
Stability Testing

■ Stability Testing EPV16 ❑ The test procedure is as follows

❑ Introduction ❑ Front stability


The purpose of this test is to assess if the EPV16 1. Set a pulley with rope, 7m above the ground
meets the requirements of AS 1418-10 2004 on a fixed pole.
Appendix G Stability Calculations. The situation 2. Place the machine so that the cab is pointing
for minimum stability is with the booms at maximum towards the fixed pole. The centre of the
outreach over the cab, with the maximum rated slew bearing must be 9.5m from a point
load in the platform, a manual force pulling toward directly beneath the pulley.
the cab and maximum wind load acting on the
knuckle of the booms or with the booms at 3. Raise the machine on the stabilisers to
maximum outreach over the side, with the minimum height to activate the interlocks.
maximum rated load in the platform, a manual force 4. Level the machine laterally using the spirit
pulling over the side and the maximum wind load level.
acting on the knuckle of the booms. 5. Level the machine fore and aft such that it is
Since this testing involves taking the machine to 0.5 degrees cab down from level. (This
the edge of its stability envelope care must be simulates a poor setup by the end user).
taken to ensure the test is failsafe i.e. the machine 6. Slew the booms until the rear of the basket is
can not tip over if it fails the test. To this end the pointing towards the pole.
machine is to be chained to a suitabily strong
7. Tie the rope from the pulley over the top rail
anchor but with enough slack in the chains so as
of the platform on the basket centre line to
not to assist the stability of the machine. If the
the lanyard attachment points.
machine starts to tip over the chains will pull tight,
so that the machine can not continue to tip over. 8. Load the platform with the rated load 1 00m
from the inside face.
❑ Equipment 9. Chain the machine to the ground with the
chains slightly slack.
● EPV16
10. Raise the booms to maximum outreach
● Spirit level (lower boom fully up and top boom and jib
boom horizontal).
● Rope
11. Attach a ratchet tie down to the rope coming
● Pulley from the pulley. Attach the other end to the
load simulating the wind and manual force
● Test weights & harness
(92.3kg).
● Ratchet tie down 12. Raise the load simulating the wind and
manual force with the ratchet tie down until
❑ Setup and Procedure the load is between 100 and 200mm above
The rated load (200kg) is to be placed inside the the ground. Ensure that the loads are not
basket 100mm from the inside face. The manual swinging i.e. the loads are static. (If both
force in 400N with an additional multiplication ‘rear’ legs lift clear of the ground STOP the
factor of 1.1 giving 440N or 44.8kg. The line of test and release the ratchet).
action of this force is such that it produces the
greatest overturning moment. That is the line of ❑ Side stability
action of the force is perpendicular to a line joining 1. Set a pulley with rope, 7m above ground on
the top rail of the platform to the tipping line (see a fixed pole.
Figures 1 and 2).
2. Place the machine so that the machine side
The wind load is assumed to act at the centre of is facing towards the fixed pole. The centre
area of the elevated components. The wind load for of the slew bearing must be 9m from a point
when the booms are over the cab is 978N at 4.57m directly beneath the pulley.
above ground. The wind load for when the booms 3. Raise the machine on the stabilisers to
are over the side is 947N at 4.67m above ground. minimum height to activate the interlocks.
the overturning moment from the wind is used to
find an equivalent force along the line of action of 4. Level the machine fore and aft using the
the manual force. spirit level.
StabilityTesting

5. Level the machine laterally such that the side


closest to the pole is 0.5 degrees down from
level. (This simulates a poor setup by the
end user.
6. Slew the booms until the rear of the basket is
pointing towards the pole.
7. Tie the rope from the pulley over the top rail
of the platform on the basket centre line to
the lanyard attachment points.
8. Load the platform with the rated Toad 1 00m
from the inside face.
9. Chain the machine to the ground with the
chains slightly slack.
10. Raise the booms to maximum outreach
(lower boom fully up and top boom and jib
boom horizontal).
11. Attach a ratchet tie down to the rope coming
from the pulley. Attach the other end to the
load simulating the wind and manual force
(89kg).
12. Raise the load simulating the wind and
manual force with the ratchet tie down until
the load is between 100 and 200 above the
ground. Ensure that the loads are not
swinging i.e. the loads are static. (If both legs
on the side away from the pole lift clear of
the ground STOP the test and release the
ratchet).

❑ Pass criteria
The machine can be assessed as meeting the
requirements of AS 1418-10 2004 Appendix G
Stability Calculations if the load simulating the wind
and manual force can be raised clear of the ground
while maintaining at least 3 point contact i.e. not
more than 1 stabiliser foot off the ground.
Stability Testing

❑ Figure 1 Front Stability Test

100mm

ROPE

200kg
PLACED INSIDE
PLATFORM

9.6m
7m

TEST
WEIGHT
92.3kg

0.5o

9.95m

❑ Figure 2 Side Stability Test

100mm

ROPE

200kg
PLACED INSIDE
PLATFORM

10.2m

7m

TEST
WEIGHT
89kg

0.5o
9m
Insulation Testing - LV Machines

■ Low-voltage Insulating Covering Test ❑ Test Method


The procedure shall be as follows:
❑ Purpose (a) Install a temporary upper (plate or foil)
The low-voltage insulating covering test is used to electrode in contact with the entire top
prove the integrity of boom insulating covering. horizontal lip of the basket.
Test method
(b) Bond the operator’s controls, harness
attachment points and power tool outlets,
❑ The procedure shall be as follows: plus any exposed conductive components
(a) Bridge all metalwork of the various parts of near the top of the basket, to the temporary
the booms and basket and connect to earth. upper electrode. (c)
(b) Apply a temporary electrode in close contact (c) Install a temporary lower (foil) electrode in
with surfaces of covering or guards fitted to contact with the external surface of the base
the booms. of the basket. Shape the electrode into all
(c) Apply a 1 min dry withstand test voltage, of contours of the external surface of the basket
5kv ac RMS, to the temporary electrode. bottom and covers using the simulated
conductor as described in A51418.10 The
electrode shall cover the surface lying below
❑ Pass criteria a horizontal plane located 50 mm above the
There shall be no puncture or disruptive discharge. level of the internal floor and extend to a
vertical plane intersecting the boom pivot pin
Note: as shown in figure 1.
This test may be carried out in multiple sections if (d) Position the basket to best simulate the most
the test current due to capacitive leakage on the onerous likely working position when
complete temporary electrode is likely to exceed elevated to greater than 7.5 m.
the maximum current available from the test set.
(e) Apply a 1 min dry power frequency withstand
test voltage of 5kv ac RMS to the upper
■ Basket Vertical Withstand Test electrode with the lower electrode connected
to earth.
❑ Purpose
The basket vertical withstand test is used to verify Note:
that the insulation rating of the basket, complete This test may be carried out in multiple sections if
with all fittings and attachments installed, is required (the test current due to capacitive leakage
adequate to minimize the risk of short-circuit or on the complete temporary electrodes may exceed
transfer of potential in the vertical plane. the maximum current available from the test set).

❑ Test set-up ❑ Pass criteria


The test shall be set up as illustrated in figure 1 There shall be no puncture or disruptive discharge
below during the application of the test voltage.
Controls connected
■ Basket puncture test
Temporary upper electrode
Test voltage lead
❑ Purpose
The basket puncture test is used to verify that the
Vertical plane

insulation rating of the basket, complete with all


All harness points fittings and attachments, is adequate to minimize
connected
the risk of short-circuit or transfer of potential
Horizontal plane
50mm
through the basket wall.

❑ Test set-up
Temporary lower electrode
The test shall be set up as illustrated in figure 2,
below.

Figure 1
InsulationTesting

Test voltage lead

150mm

Temporary
inner
electrode

Temporary outer electrode

Figure 2.

❑ Test Method
Testing procedure shall be as follows:
(a) Install a temporary foil in contact with the
exterior surface of the basket, including the
base. Shape the electrode into all contours
using the simulated conductor described in
AS1418.10
(b) Install a temporary inner electrode in close
contact with the inner surface of the basket.
Shape the electrode to all contours of the
inner surface. The inner electrode may be
foil or tap water or a combination of both.
(c) Extend the electrodes vertically to a position
150 mm from the top horizontal lip of the
basket.
(d) Apply a 1 min dry power frequency withstand
test voltage of 5kv ac RMS to the inner
electrode with the outer electrode connected
to earth.

❑ Pass criteria
There shall be no puncture or disruptive discharge
during the application of the test voltage.
Note:
Where any metalwork causes excessive audible
discharges, the test should be repeated with the
metalwork connected to the nearest electrode.
EPV16A PARTS MANUAL Subframe Assembly

REPAIR PARTS

Subframe Assembly Wed Aug 23 04:24:49 UTC 2023 2-1


EPV16A PARTS MANUAL Subframe Assembly

Item Part No. Name Qty Uom


1 1288 Battery G41 1 EA
2 1594-006 Pin, locking boss 4 EA
3 1651 Cassapa Valve 1 EA
4 1771 Hitch Pin 1 EA
5 3603-06 Plain Washer 7 EA
6 3603-10 Plain Washer 8 EA
7 3606-06020 Countersunk Socket Head Screw 4 EA
8 3610-06090 Bolt 1 EA
9 3610-08050 Bolt 4 EA
10 3610-10035 Metric Bolt 4 EA
11 NL061010CZ NUT HEX NL M6X1 10.9 C 5 EA
12 NL081210CZ NUT HEX NL M8X1.25 10.9 C 4 EA
13 NL101510CZ NUT HEX NL M10X1.5 10.9 C 4 EA
14 3633-7 Roll pin 8 EA
15 10268-2 Battery Bracket 1 EA
16 10853 Pin, 20mm x 196 4 EA
17 10854 Swivel foot 4 EA
18 11791 Cylinder assembly, vertical stabiliser 4 EA
(710mm stroke)
19 12413 Engine Assembly 1 EA
20 12419-4 Boom Rest Wear Pad 2 EA
21 13031 Control guard, Upper Fibreglass 1 EA
basket
22 13054-3 Boom rest base, EPV 1 EA
23 13571-10 Proximity mount weld 4 EA
24 13571-13 Mudguard foldment 4 EA
25 13571-4 Pin, 20mm x 196 4 EA
26 13571-5 Pin, locking boss 8 EA
27 13572 Inductive proximity, normally closed 4 EA
28 13655-01 Handrail, LF, EPV HD 1 EA

Subframe Assembly Wed Aug 23 04:24:49 UTC 2023 2-1


EPV16A PARTS MANUAL Subframe Assembly

Item Part No. Name Qty Uom


29 13655-02 Handrail, LM, EPV HD 1 EA
30 13655-03 Handrail, LR, EPV HD 1 EA
31 13655-04 Handrail, RR, EPV HD 1 EA
32 13655-05 Handrail, RF, EPV HD 1 EA
33 13657 Step, fold down, subframe EPV 1 EA
34 13661 Layout, subframe, EPV HD 1 EA
35 13662 Boom rest, EPV HD, non LV 1 EA
36 60000-036 Roll Pin 8 EA
37 15048 Inductive Prox NO 4 EA
38 10863 B inner leg stabiliser, intermediate 4 EA
39 12449A Lombardini 15LD350 engine 1 EA
assembly
40 13547A Auto stabiliser option 1 EA
41 13643A Engine cover 1 EA

Subframe Assembly Wed Aug 23 04:24:49 UTC 2023 2-1


EPV16A PARTS MANUAL Engine Assembly

REPAIR PARTS

Engine Assembly Wed Aug 23 04:24:50 UTC 2023 2-2


EPV16A PARTS MANUAL Engine Assembly

Item Part No. Name Qty Uom


0 12413 Engine Assembly 1 EA
1 1171-4 Honda GX160 1 EA
2 1171-4-022 Regulator / Rectifier GX160 1 EA
3 1171-4-025 Loom, Honda Rectifier 1 EA
4 1650-030 Hamel Cable BS24C 1 EA
5 1650-031 Hamel Cable BS24C 1 EA
6 1659 Pump 2cc 1 EA
7 1880 Drive Coupling 1 EA
8 056067-006 Nut, HexNut DIN934 M6 8.0 Zinc 1 EA
9 FLWM0510CZ WASHER FLAT M5 10.9 C 16 EA
10 3603-06 Plain Washer 4 EA
11 3603-10 Plain Washer 4 EA
12 3604-04040 Pan Head Screw 2 EA
13 056021-006 Washer, SpringWasher DIN127B M 5 EA
14 3610-05016 Metric Bolt 8 EA
15 058493-020 Bolt, HexSetScrew DIN933 M10 x 1 EA
20mm 8.8 ZincPlated
16 058491-016 BOLT HEX SET SCREW DIN933 1 EA
M6 X 16MM 8.8 ZINC PLATED
17 058491-025 Bolt HexSetScrew DIN933 M6 x 2 EA
25mm 8.8 ZincPlated
18 3610-06030 Metric Bolt 4 EA
19 3610-08045 Metric Bolt 4 EA
20 056060-055 Bolt, HexBolt DIN931 M10 x 55mm 1 EA
8.8 ZincPlated
21 3610-10065 Metric Bolt 3 EA
22 NL040710CZ NUT HEX NL M4X0.7 10.9 C 2 EA
23 3611-05 Metric Nyloc Nut 8 EA
24 NL061010CZ NUT HEX NL M6X1 10.9 C 2 EA
25 NL081210CZ NUT HEX NL M8X1.25 10.9 C 4 EA
26 NL101510CZ NUT HEX NL M10X1.5 10.9 C 4 EA

Engine Assembly Wed Aug 23 04:24:50 UTC 2023 2-2


EPV16A PARTS MANUAL Engine Assembly

Item Part No. Name Qty Uom


27 3612-06006 Metric Grub Screw 2 EA
28 3649-10 Battery Cable 1 EA
29 7013-003 Adapter BSPPM (Dowty) x JICM 1 EA
Straight 3/8" - 9/16"
30 7013-004 Adapter BSPPM (Dowty) x JICM 1 EA
Straight 3/8" - 3-4"
31 8398 Spring C-235 1 EA
32 8978-1 Screw Self Tapping 2 EA
33 10254 Cover Battery Terminal HA 206U 1 EA
34 10350-4 Exaust Bracket 1 EA
35 10417 Bellhousing 1 EA
36 11444 Choke Solenoid 12V 1 EA
37 11497 Choke Solenoid Bracket 1 EA
38 12407 Exhaust Weldment 1 EA
39 12524 Engine Mount 4 EA
40 12526 Engine mount plate 1 EA
41 60005-054 5/16" Ext. Lockwasher 4 EA
42 60016-090N 3/4" x 1/4" NC Bolt (Plated) 4 EA
43 60030-3N 5/16" Flat Washer 8 EA
44 5560179 WSHR .421ID 1.50OD .120 SP 4 EA
45 1875 Key steel 1 EA

Engine Assembly Wed Aug 23 04:24:50 UTC 2023 2-2


EPV16A PARTS MANUAL Column Assembly

REPAIR PARTS

Column Assembly Wed Aug 23 04:24:50 UTC 2023 2-3


EPV16A PARTS MANUAL Column Assembly

Item Part No. Name Qty Uom


1 1034-120 M16 Galv Hardened & Temp 12 EA
Washer
2 1067 Slew Ring 1 EA
3 2030-003 Grease Nipple 1 EA
4 3027 Flow control valve 1 EA
5 3603-06 Plain Washer 1 EA
6 510588-008 M8, plain washer 2 EA
7 056021-006 Washer, SpringWasher DIN127B M 1 EA
8 058491-020 Bolt, HexSetScrew DIN933 M6 1 EA
x20mm 8.8 ZincPlated
9 3613-12035 Socket Head Cap Screw 10 EA
10 056021-012 Washer, SpringWasher DIN127B 10 EA
M12 ZincPlated
11 056021-016 WSHR LOCK M16 DIN 127 12 EA
12 7804-001 Restrictor 1.0 x 1/16" NPT 2 EA
13 8626-4 PINKEEPER 10MM PLATED 1 EA
14 10549 Selector valve 1 EA
15 11943 Slew Drive and Brake Assembly 1 EA
16 12381-25 Pinion Gear Guard 1 EA
17 12445 Micro Switch 1 EA
18 12483 Remote Grease Nipple Weld 1 EA
19 12483-2 Adapter 1 EA
20 12483-3 Connector 2 EA
21 12521 Control Box Enclosure 1 EA
22 12679-60 Column Cover 1 EA
23 12875 Column Cover 1 EA
24 12877 Control box assembly, (machines 1 EA
with hydraulic controls)
26 13485-01 Trionics - GP400C 1 EA
27 303017028 TBM 21 500 312 REPLACEMENT 1 EA
BOARD
28 600020-028N Bolt, UNF hex 12 EA

Column Assembly Wed Aug 23 04:24:50 UTC 2023 2-3


EPV16A PARTS MANUAL Column Assembly

Item Part No. Name Qty Uom


29 60021-016 UNF Nut 12 EA
30 11415B Main control manifold (electric 1 EA
controls only)
32 1559A Cassapa 3 Bank Valve (Hydraulic 1 EA
Machines)

Column Assembly Wed Aug 23 04:24:50 UTC 2023 2-3


EPV16A PARTS MANUAL Boom Assembly Standard

REPAIR PARTS

Boom Assembly Standard Wed Aug 23 04:24:51 UTC 2023 2-4


EPV16A PARTS MANUAL Boom Assembly Standard

Item Part No. Name Qty Uom


1 1549-005 Bush, lower boom 2 EA
2 1578-015 Cap, retaining cylinders 4 EA
3 1578-021 Upper to lower boom knuckle pin 1 EA
4 1581-010 Bush 2 EA
5 8626-4 PINKEEPER 10MM PLATED 3 EA
6 8628-4 PIN KEEPER 6MM PLATED 7 EA
7 9790 Basket frame pin 2 EA
8 9793 Pin, 3/4" x 139mm long 1 EA
9 97994 Pin, 3/4" x 182mm long 1 EA
10 9962 Pin, long, lower cylinder 1 EA
11 12177-2 Flyboom Cylinder 1 EA
12 13013-5 Upper boom rest profile pin 2 EA
13 13672 Lower boom weldment 1 EA
14 13016 Upper boom 1 EA
15 9885 Flyboom weld 1 EA
16 1589 Cylinder assembly, upper boom 2 EA
17 9928 Cylinder assembly, lower boom 1 EA
18 13673 Boom Rest Pad (Not Shown) 1 EA

Boom Assembly Standard Wed Aug 23 04:24:51 UTC 2023 2-4


EPV16A PARTS MANUAL Levelling Assembly Standard

REPAIR PARTS

Levelling Assembly Standard Wed Aug 23 04:24:52 UTC 2023 2-5


EPV16A PARTS MANUAL Levelling Assembly Standard

Item Part No. Name Qty Uom


1 3624-8 Bush, permaglide 6 EA
2 9859 Pin, 20 x 81mm long 4 EA
3 9881 Roller 2 EA
4 9882 Pin, 20 x 112mm long 1 EA
5 9932 Pin, 20 x 55mm long 1 EA
6 13058-1 Lower level rod weld 1 EA
7 9951 Knuckle quadrant with bush 1 EA
8 9880 Levelling channel weldment 1 EA
9 9879 Link level rod 1 EA
10 9878 Upper level rod 1 EA
11 9884 Knuckle quadrant 1 EA
12 9877 Extension level rod weld 1 EA
13 8628-4 PIN KEEPER 6MM PLATED 5 EA
14 1581-010 Bush 2 EA
15 3626-10 Flanged Permaglide Bush 2 EA
16 3624-9 Bush, 25.4mm internal diameter, 2 EA
25.4mm long

Levelling Assembly Standard Wed Aug 23 04:24:52 UTC 2023 2-5


EPV16A PARTS MANUAL Levelling Assembly LV

REPAIR PARTS

Levelling Assembly LV Wed Aug 23 04:24:52 UTC 2023 2-6


EPV16A PARTS MANUAL Levelling Assembly LV

Item Part No. Name Qty Uom


1 3624-8 Bush, permaglide 2 EA
2 8628-4 PIN KEEPER 6MM PLATED 5 EA
3 9859 Pin, 20 x 81mm long 4 EA
4 9881 Roller 2 EA
5 9882 Pin, 20 x 112mm long 1 EA
6 9932 Pin, 20 x 55mm long 1 EA
7 13735 Lower level rod weld 1 EA
7 13748-01 Lower level rod (skinned) 1 EA
8 13736 Knuckle quadrant with bush 1 EA
9 13739 Levelling channel weldment 1 EA
10 13740 Link level rod 1 EA
11 13741 Upper level rod 1 EA
12 13742 Knuckle quadrant 1 EA
13 13745 Extension level rod weld 1 EA
14 1581-010 Bush 2 EA
15 3626-10 Flanged Permaglide Bush 2 EA
16 3624-9 Bush, 25.4mm internal diameter, 2 EA
25.4mm long

Levelling Assembly LV Wed Aug 23 04:24:52 UTC 2023 2-6


EPV16A PARTS MANUAL Boom Assembly LV

REPAIR PARTS

Boom Assembly LV Wed Aug 23 04:24:53 UTC 2023 2-7


EPV16A PARTS MANUAL Boom Assembly LV

Item Part No. Name Qty Uom


1 1549-005 Bush, lower boom 2 EA
2 1578-015 Cap, retaining cylinders 4 EA
3 1578-021 Upper to lower boom knuckle pin 1 EA
4 1581-010 Bush 2 EA
5 8626-4 PINKEEPER 10MM PLATED 3 EA
6 9790 Basket frame pin 2 EA
7 9793 Pin, 3/4" x 139mm long 1 EA
8 9794 Pin, 3/4" x 182mm long 1 EA
9 9962 Pin, long, lower cylinder 1 EA
10 11555 Flyboom cylinder 1 EA
11 12896-10 Jib Cylinder Cover 1 EA
12 12896-6 Cylinder insulating cover 2 EA
13 12896-7 Support Lower Clam Shell LH 1 EA
14 12896-8 Support Lower Clam Shell RH 1 EA
15 13013-5 Upper boom rest profile pin 2 EA
16 13723 LV cylinder cover 1 EA
17 13734 Lower boom weldment 1 EA
17 13748-07 LV: Lower Boom 1 EA
18 13737-100 LV upper boom weld 1 EA
18 13748-05 LV: Upper Boom 1 EA
19 13743 Flyboom weld 1 EA
19 13748-04 LV: Jib Boom 1 EA
20 13746-1 Clam Shell Cover LH 1 EA
21 13746-2 Clam Shell Cover RH 1 EA
22 13746-3 Infill RH 1 EA
23 13746-4 Infill LH 1 EA
24 13746-5 Clam Shell Cover Bottom 1 EA
25 13746-6 Panel Washer (Double) 4 EA
26 1589 Cylinder assembly, upper boom 2 EA

Boom Assembly LV Wed Aug 23 04:24:53 UTC 2023 2-7


EPV16A PARTS MANUAL Boom Assembly LV

Item Part No. Name Qty Uom


27 9928 Cylinder assembly, lower boom 1 EA
28 8628-4 PIN KEEPER 6MM PLATED 2 EA

Boom Assembly LV Wed Aug 23 04:24:53 UTC 2023 2-7


EPV16A PARTS MANUAL Platform Asembly

REPAIR PARTS

Platform Asembly Wed Aug 23 04:24:53 UTC 2023 2-8


EPV16A PARTS MANUAL Platform Asembly

Item Part No. Name Qty Uom


1 3027 Flow control valve 1 EA
2 FLWM0510CZ WASHER FLAT M5 10.9 C 28 EA
3 510588-008 M8, plain washer 4 EA
4 3603-16 Plain Washer 2 EA
5 510593-012 Pan head screw, M5 x 12 mm 8 EA
6 510593-020 Bolt, PhiPanMachScrew DIN7985 2 EA
M5 x 20mm 8.8 ZincPlated
7 3605-05 Spring Washer 4 EA
8 3608-16C Cone Lock Nut 2 EA
9 3610-05016 Metric Bolt 4 EA
10 3610-05020 Metric Bolt 2 EA
11 058492-030 Bolt, HexSetScrew DIN933 M8 x 2 EA
30mm 8.8 ZincPlated
12 3611-05 Metric Nyloc Nut 16 EA
13 NL081210CZ NUT HEX NL M8X1.25 10.9 C 2 EA
14 3617-16035 Metric Bolt 8 EA
15 3626-10 Flanged Permaglide Bush 4 EA
16 056021-016 WSHR LOCK M16 DIN 127 8 EA
17 9727 Cert Holder 1 EA
18 12386-2 License Plate Lamp LED 1 EA
19 13056-4 Trailer Light - Combination 2 EA
20 13484 Basket Weld 1 EA
21 13484-18 Recessed Light Guard 2 EA
22 13484-22 Drop Bar - 610 Long 3 EA
23 13525-05 Washer, M5 2 EA
24 058523-000 U Bracket 6 EA
25 60027-066N Rivet, 1/8" x 5/32" 24 EA
26 60030-198 1/4" Fender Washer 2 EA
27 65004-008 Rubber Grommet 4 EA
28 562386 COMPARTMENT, LITERATURE 1 EA
8.5X11

Platform Asembly Wed Aug 23 04:24:53 UTC 2023 2-8


EPV16A PARTS MANUAL Platform Asembly

Item Part No. Name Qty Uom


29 3020021 Foot Switch 1 EA
30 12385A Upper control box assembly (electric 1 EA
controls)
32 13524A Upper control box assembly 1 EA

Platform Asembly Wed Aug 23 04:24:53 UTC 2023 2-8


EPV16A PARTS MANUAL Basket Mount Assembly

REPAIR PARTS

Basket Mount Assembly Wed Aug 23 04:24:54 UTC 2023 2-9


EPV16A PARTS MANUAL Basket Mount Assembly

Item Part No. Name Qty Uom


1 058493-020 Bolt, HexSetScrew DIN933 M10 x 1 EA
20mm 8.8 ZincPlated
2 3626-13 Flanged Permaglide Bush 2 EA
3 8626-4 PINKEEPER 10MM PLATED 2 EA
4 9790 Basket frame pin 1 EA
5 11492-3 Tab Washer 1 EA
7 13484A Platform assembly 1 EA
8 3617-16035 Metric Bolt 8 EA
9 056021-016 WSHR LOCK M16 DIN 127 8 EA
10 13468 Load Cell 1 EA
11 9859 Pin, 20 x 81mm long 1 EA
12 8628-4 PIN KEEPER 6MM PLATED 1 EA
13 11492-1 LOCKTAB - 6mm 1 EA
14 058491-020 Bolt, HexSetScrew DIN933 M6 1 EA
x20mm 8.8 ZincPlated
15 3668-08020 Button Head Socket Screw 6 EA
16 510588-008 M8, plain washer 12 EA
17 NL081210CZ NUT HEX NL M8X1.25 10.9 C 6 EA
18 062642-020 BEARING 2 EA
19 13498 Basket Quadrant, HD 1 EA
20 13497 Steel Basket Bottom Mount 1 EA

Basket Mount Assembly Wed Aug 23 04:24:54 UTC 2023 2-9


EPV16A PARTS MANUAL Placards and Decal, Electric Controls

REPAIR PARTS

Placards and Decal, Electric Controls Wed Aug 23 04:24:54 UTC 2023 2-10
EPV16A PARTS MANUAL Placards and Decal, Electric Controls

Item Part No. Name Qty Uom


1 511067-000 Decal, www.snorkellifts.com 2 EA
2 150448 Decal, lanyard attachment 1 EA
3 032-3899 Decal, Electrocution hazard 1 EA
4 12814 Decal, Hydraulic Fluid 1 EA
5 12833-4 Decal, Serial Number Plate 1 EA
6 501453-000 DECAL FOOT TRAP MX19 / SL20 2 EA
/
7 1843 DECAL - WARNING NZ ONLY 1 EA
7 9428 DECAL, ELECTRICAL HAZARD 1 EA
AUSTRALIA ONLY
8 300699 DECAL, OPERATORS 1 EA
CHECKLIST
9 45198-6 Decal, Limit Switch Sign 3 EA
10 45198-7 Decal, Wind Speed Rating 2 EA
11 512224-000 DECAL LOGO SNORKEL 75MM 2 EA
18 12545 Decal, Auto Stabiliser Operation 1 EA
19 10036 Decal, Cradle latch 1 EA
20 1772-002-K Decal, Fit Boom Cradle to Lock Pin 1 EA
21 12753 Decal, Emergency Bleed Down 1 EA
22 72531 Decal, Electrocution hazard 1 EA
23 323897 DECAL, DANGER MUST NOT 1 EA
OPERATE
24 12423-200 Decal, Rated Load 1 EA
25 99228-1 Decal, Caution Safety Harness 1 EA
27 56242-6 Decal, Operators Manual Enclosed 1 EA
28 13030 Decal, Electrocution Hazard 1 EA

Placards and Decal, Electric Controls Wed Aug 23 04:24:54 UTC 2023 2-10
EPV16A PARTS MANUAL Placards and Decals, Hydraulic Controls

REPAIR PARTS

Placards and Decals, Hydraulic Controls Wed Aug 23 04:24:54 UTC 2023 2-11
EPV16A PARTS MANUAL Placards and Decals, Hydraulic Controls

Item Part No. Name Qty Uom


1 511067-000 Decal, www.snorkellifts.com 2 EA
2 150448 Decal, lanyard attachment 1 EA
3 032-3899 Decal, Electrocution hazard 1 EA
4 12814 Decal, Hydraulic Fluid 1 EA
5 12833-4 Decal, Serial Number Plate 1 EA
7 1843 DECAL - WARNING NZ ONLY 1 EA
7 9428 DECAL, ELECTRICAL HAZARD 1 EA
AUSTRALIA ONLY
8 300699 DECAL, OPERATORS 1 EA
CHECKLIST
9 45198-6 Decal, Limit Switch Sign 3 EA
10 45198-7 Decal, Wind Speed Rating 2 EA
11 512224-000 DECAL LOGO SNORKEL 75MM 2 EA
16 13052-1 Decal, Column Control Valves 1 EA
18 12545 Decal, Auto Stabiliser Operation 1 EA
19 013-0025 Decal, Warning With Stabilisers 1 EA
20 1772-002-K Decal, Fit Boom Cradle to Lock Pin 2 EA
21 12753 Decal, Emergency Bleed Down 1 EA
22 13052-5 Decal, Manual stabilisers 1 EA
23 323897 DECAL, DANGER MUST NOT 1 EA
OPERATE
24 12423-200 Decal, Rated Load 1 EA
25 99228-1 Decal, Caution Safety Harness 1 EA
26 9213 Decal, Petrol 1 EA
27 56242-6 Decal, Operators Manual Enclosed 1 EA
28 13030 Decal, Electrocution Hazard 1 EA
29 13052-4 Decal, In case of function failure 1 EA
30 12877-1 Decal, Lower Control Box 1 EA
31 70420 Decal, Emergency bleed down 1 EA
32 12861-1 Decal, Upper Control Box, Non 1 EA
Rotate

Placards and Decals, Hydraulic Controls Wed Aug 23 04:24:54 UTC 2023 2-11
EPV16A PARTS MANUAL Placards and Decals, Hydraulic Controls

Item Part No. Name Qty Uom


32 12861-2 Decal, Upper Control Box, Rotate 1 EA
33 13029 Decal, Emergency Lowering 1 EA
35 13205 Decal, 10.9m Height Restriction, 1 EA
Australia Only
38 501453-000 DECAL FOOT TRAP MX19 / SL20 4 EA
/

Placards and Decals, Hydraulic Controls Wed Aug 23 04:24:54 UTC 2023 2-11
EPV16A PARTS MANUAL Placards and Decals, LV Insulated

REPAIR PARTS

Placards and Decals, LV Insulated Wed Aug 23 04:24:55 UTC 2023 2-12
EPV16A PARTS MANUAL Placards and Decals, LV Insulated

Item Part No. Name Qty Uom


1 511067-000 Decal, www.snorkellifts.com 2 EA
2 150448 Decal, lanyard attachment 1 EA
3 2829-1 Decal, LV Cover 6 EA
4 12814 Decal, Hydraulic Fluid 1 EA
5 12833-4 Decal, Serial Number Plate 1 EA
7 12829 Decal, Uninsulated 2 EA
8 300699 DECAL, OPERATORS 1 EA
CHECKLIST
9 45198-6 Decal, Limit Switch Sign 3 EA
10 45198-7 Decal, Wind Speed Rating 2 EA
11 512224-000 DECAL LOGO SNORKEL 75MM 2 EA
16 9963 Decal, Lower Control Valve 1 EA
Operation
18 12545 Decal, Auto Stabiliser Operation 1 EA
20 1772-002-K Decal, Fit Boom Cradle to Lock Pin 2 EA
21 12829-2 Decal, Condition 2 EA
22 11843 Decal, Manual Stabilisers 1 EA
23 323897 DECAL, DANGER MUST NOT 1 EA
OPERATE
24 12423-200 Decal, Rated Load 1 EA
25 99228-1 Decal, Caution Safety Harness 1 EA
27 56242-6 Decal, Operators Manual Enclosed 1 EA
28 12829-3 Decal, Warning Stripe 1 EA
(Insulated/Uninsulated)
29 12877-1 Decal, Lower Control Box 1 EA
30 12861-1 Decal, Upper Control Box, Non 1 EA
Rotate
30 12861-2 Decal, Upper Control Box, Rotate 1 EA
31 13029 Decal, Emergency Lowering 1 EA
33 13205 Decal, 10.9m Height Restriction, 1 EA
Australia Only

Placards and Decals, LV Insulated Wed Aug 23 04:24:55 UTC 2023 2-12
EPV16A PARTS MANUAL Placards and Decals, LV Insulated

Item Part No. Name Qty Uom


36 501453-000 DECAL FOOT TRAP MX19 / SL20 4 EA
/

Placards and Decals, LV Insulated Wed Aug 23 04:24:55 UTC 2023 2-12
EPV16A PARTS MANUAL Auto Stabiliser (Option)

HYDRAULICS

Auto Stabiliser (Option) Wed Aug 23 04:24:55 UTC 2023 3-1


EPV16A PARTS MANUAL Auto Stabiliser (Option)

Item Part No. Name Qty Uom


0 11921A Manifold block assembly 1 EA
1 11415-11 12V coil 8 EA
2 11415-9 Valve spool 4 EA
3 7034-001 Cavity Plug 1 EA

Auto Stabiliser (Option) Wed Aug 23 04:24:55 UTC 2023 3-1


EPV16A PARTS MANUAL Main Control Valve, Electric Controls

HYDRAULICS

Main Control Valve, Electric Controls Wed Aug 23 04:24:56 UTC 2023 3-2
EPV16A PARTS MANUAL Main Control Valve, Electric Controls

Item Part No. Name Qty Uom


0 12377A Main control valve assembly 1 EA
1 11415-1P Stabiliser solenoid 1 EA
2 11415-2 Flow compensator 1 EA
3 11415-3P Main relief valve 2500 psi 1 EA
4 11415-4P Solenoid emergency lower 1 EA
5 11415-5P Manual emergency lower 1 EA
6 11415-6P Check valve 4 psi 1 EA
7 11415-77 Proportional flow control 1 EA
8 11415-8P Control solenoid 1 EA
9 11415-9P Solenoid valve, closed centre 1 EA
10 11415-10P Solenoid valve, floating centre 4 EA
11 11415-6P Check valve 4 psi 1 EA
12 11415-11PS Solenoid coil, 12 volt 12 EA
13 11415-12 Emergency lowering orifice 1 EA
14 11415-12 Emergency lowering orifice 1 EA
15 10996-1 Test point 1 EA

Main Control Valve, Electric Controls Wed Aug 23 04:24:56 UTC 2023 3-2
EPV16A PARTS MANUAL Lower Boom Cylinder Assembly

HYDRAULICS

Lower Boom Cylinder Assembly Wed Aug 23 04:24:56 UTC 2023 3-3
EPV16A PARTS MANUAL Lower Boom Cylinder Assembly

Item Part No. Name Qty Uom


1 9928 Cylinder assembly, lower boom 1 EA
2 9931 Valve, H&L D/A 1 EA
3 3613-08040 Cap screw M8 x 40 2 EA
4 506-5705 Fitting, hydraulic 7/16” x 9/16” 2 EA
5 9401 Counterbalance cartridge 1 EA
6 7956 Counterbalance cartridge 1 EA
7 11611-6 Fitting, ferrulok 1 EA
8 11934-6 Fitting, ferrulok 1 EA
9 3624-4 Permaglide Bush 4 EA
10 9928K Seal Kit (Not Shown) 1 EA

Lower Boom Cylinder Assembly Wed Aug 23 04:24:56 UTC 2023 3-3
EPV16A PARTS MANUAL Continuous Rotation (Option)

HYDRAULICS

Continuous Rotation (Option) Wed Aug 23 04:24:56 UTC 2023 3-4


EPV16A PARTS MANUAL Continuous Rotation (Option)

Item Part No. Name Qty Uom


1 13-228 O-Ring Nitrile 90 DUR 4 EA
2 056021-006 Washer, SpringWasher DIN127B M 3 EA
3 058491-016 BOLT HEX SET SCREW DIN933 3 EA
M6 X 16MM 8.8 ZINC PLATED
4 11768-228 PTFE backup washer 4 EA
5 11956-1 Distributor 3 part pillar 1 EA
6 11956-2 Distributor barrel 1 EA
7 11956-3 Distributor cap 1 EA
8 11956-5 Wiper seal 2 EA
9 11956K Seal kit (includes items 1 & 4) 1 EA

Continuous Rotation (Option) Wed Aug 23 04:24:56 UTC 2023 3-4


EPV16A PARTS MANUAL Upper Lift Cylinder Assembly

HYDRAULICS

Upper Lift Cylinder Assembly Wed Aug 23 04:24:57 UTC 2023 3-5
EPV16A PARTS MANUAL Upper Lift Cylinder Assembly

Item Part No. Name Qty Uom


1 1589 Cylinder assembly, upper boom 1 EA
2 9935 Valve, H&L D/A 1 EA
3 3613-0804050 Cap screw M8 x 50 2 EA
4 506-5705 Fitting, hydraulic 7/16” x 9/16” 2 EA
5 11611-6 Fitting, ferrulok 1 EA
6 11057-1 Check valve, 9/16 UNO > 9/16 JICM 1 EA
7 9935-1 Counterbalance cartridge 1 EA
8 9405 Velocity fuse 1 EA
9 11934-6 Fitting, ferrulok 1 EA
10 3624-11 Permaglide Bush 2 EA
11 1589K Seal kit 1 EA

Upper Lift Cylinder Assembly Wed Aug 23 04:24:57 UTC 2023 3-5
EPV16A PARTS MANUAL Flyboom Cylinder Assembly

HYDRAULICS

Flyboom Cylinder Assembly Wed Aug 23 04:24:57 UTC 2023 3-6


EPV16A PARTS MANUAL Flyboom Cylinder Assembly

Item Part No. Name Qty Uom


1 12177 Flyboom cylinder assembly 1 EA
2 11412-1 Relief valve 1 EA
3 11367-2 Pilot-to-open Check Valve With 1 EA
Sealed Pilot
4 12177K Seal kit 1 EA

Flyboom Cylinder Assembly Wed Aug 23 04:24:57 UTC 2023 3-6


EPV16A PARTS MANUAL Lower Control Box, Electric Controls

ELECTRICAL

Lower Control Box, Electric Controls Wed Aug 23 04:24:58 UTC 2023 4-1
EPV16A PARTS MANUAL Lower Control Box, Electric Controls

Item Part No. Name Qty Uom


0 13573A Lower Control Box Assembly 1 EA
1 12521-1 Control box, lower 1 EA
2 12536-4 LED - Red, 12V M12 1 EA
3 13489-1 Knob, Pointer Style 1/4" Shaft 1 EA
4 1814 Cable Gland 3 EA
5 1815 Compression Gland 25mm 1 EA
6 9775 Stop Head Switch 1 EA
7 09-1008 REPLACEMENT KEY 1 EA
8 455186 HOUR METER 1 EA
9 12536-3 LED - Green, 12V M12 1 EA
10 13456 Key Switch, 3 Position 1 EA
11 13489 Rheostat 1 EA
12 9776 MOUNTING BASE, CE ONLY 2 EA
13 302-0018 Switch, toggle, DPDT, (M/OFF/M) 4 EA
14 302-0015 Switch - Toggle SPST (ON/OFF) 2 EA
15 302-0018 Switch, toggle, DPDT, (M/OFF/M) 1 EA
16 3020097 SW TGL DPDT(ON/ON) SEALED 2 EA
17 13573-02 Decal, Lower Control Box 1 EA
18 12515 M12 Rubber Washer 9 EA
19 12516 M10 Rubber Washer 1 EA

Lower Control Box, Electric Controls Wed Aug 23 04:24:58 UTC 2023 4-1
EPV16A PARTS MANUAL Lower Control Box, Hydraulic Controls

ELECTRICAL

Lower Control Box, Hydraulic Controls Wed Aug 23 04:24:59 UTC 2023 4-2
EPV16A PARTS MANUAL Lower Control Box, Hydraulic Controls

Item Part No. Name Qty Uom


0 13540A Lower Control Box (Hydraulic 1 EA
Controls)
1 12521 Control Box Enclosure 1 EA
2 12536-4 LED - Red, 12V M12 1 EA
3 302-0018 Switch, toggle, DPDT, (M/OFF/M) 1 EA
4 9776 MOUNTING BASE, CE ONLY 2 EA
5 3020097 SW TGL DPDT(ON/ON) SEALED 2 EA
6 9775 Stop Head Switch 1 EA
7 09-1008 REPLACEMENT KEY 1 EA
8 455186 HOUR METER 1 EA
9 12536-3 LED - Green, 12V M12 1 EA
10 13456 Key Switch, 3 Position 1 EA
11 302-0015 Switch - Toggle SPST (ON/OFF) 1 EA
12 12515 M12 Rubber Washer 5 EA
13 13540-1 Decal, Lower Control Box 1 EA

Lower Control Box, Hydraulic Controls Wed Aug 23 04:24:59 UTC 2023 4-2
EPV16A PARTS MANUAL Auto Stabiliser Control Box

ELECTRICAL

Auto Stabiliser Control Box Wed Aug 23 04:24:59 UTC 2023 4-3
EPV16A PARTS MANUAL Auto Stabiliser Control Box

Item Part No. Name Qty Uom


0 13547A Auto stabiliser option 1 EA
1 13547 Control box 1 EA
2 302-0015 Switch - Toggle SPST (ON/OFF) 5 EA
3 12515 M12 Rubber Washer 5 EA
4 12536-3 LED - Green, 12V M12 5 EA

Auto Stabiliser Control Box Wed Aug 23 04:24:59 UTC 2023 4-3
EPV16A PARTS MANUAL Upper Control Box, Electric Controls

ELECTRICAL

Upper Control Box, Electric Controls Wed Aug 23 04:25:00 UTC 2023 4-4
EPV16A PARTS MANUAL Upper Control Box, Electric Controls

Item Part No. Name Qty Uom


0 13488A Upper Control Box Assembly 1 EA
1 13251-1 CONTROL BOX - UPPER, BLANK 1 EA
2 9775 Stop Head Switch 1 EA
3 13380 Collar 1 EA
4 10118 Contact, NC - Telemac ZBE-102 1 EA
5 510593-020 Bolt, PhiPanMachScrew DIN7985 2 EA
M5 x 20mm 8.8 ZincPlated
6 3605-05 Spring Washer 2 EA
7 3603-06 Plain Washer 2 EA
8 12536-3 LED - Green, 12V M12 1 EA
9 12536-4 LED - Red, 12V M12 1 EA
10 13489-1 Knob, Pointer Style 1/4" Shaft 1 EA
11 13489 Rheostat 1 EA
12 12516 M10 Rubber Washer 1 EA
13 302-0018 Switch, toggle, DPDT, (M/OFF/M) 5 EA
14 12515 M12 Rubber Washer 10 EA
15 3020097 SW TGL DPDT(ON/ON) SEALED 1 EA
16 302-0015 Switch - Toggle SPST (ON/OFF) 3 EA
17 3020081 SW TGL DPDT (M/ON) SEALED 1 EA
18 1815-1 Cable Gland (Not Shown) 1 EA
19 12416 Hinge (Not Shown) 1 EA
20 12408 Rubber Seal (Not Shown) 1 EA

Upper Control Box, Electric Controls Wed Aug 23 04:25:00 UTC 2023 4-4
EPV16A PARTS MANUAL Upper Control Box, Hydraulic Controls

ELECTRICAL

Upper Control Box, Hydraulic Controls Wed Aug 23 04:25:01 UTC 2023 4-5
EPV16A PARTS MANUAL Upper Control Box, Hydraulic Controls

Item Part No. Name Qty Uom


0 13586A Upper control box assembly 1 EA
1 13586-1 Decal, upper control box, hydraulic 1 EA
controls
2 9775 Stop Head Switch 1 EA
3 10118 Contact, NC - Telemac ZBE-102 1 EA
4 13380 Collar 1 EA
5 12536-3 LED - Green, 12V M12 1 EA
6 12536-4 LED - Red, 12V M12 1 EA
7 3020097 SW TGL DPDT(ON/ON) SEALED 1 EA
8 12515 M12 Rubber Washer 1 EA
9 302-0015 Switch - Toggle SPST (ON/OFF) 2 EA
10 304-0411 Alarm Buzzer (Not Shown) 1 EA

Upper Control Box, Hydraulic Controls Wed Aug 23 04:25:01 UTC 2023 4-5
EPV16A PARTS MANUAL Lombardini Engine Assembly

OPTIONS

Lombardini Engine Assembly Wed Aug 23 04:25:01 UTC 2023 5-1


EPV16A PARTS MANUAL Lombardini Engine Assembly

Item Part No. Name Qty Uom


0 12449 ENGINE ASSEMBLY 1 EA
1 1171-8 Lombardini 15LD315 1 EA
2 1650-030 Hamel Cable BS24C 1 EA
3 1650-031 Hamel Cable BS24C 1 EA
4 1657-11 Drive Coupling 1 EA
5 1659 Pump 2cc 1 EA
6 FLWM0510CZ WASHER FLAT M5 10.9 C 16 EA
7 510588-008 M8, plain washer 2 EA
8 3603-10 Plain Washer 3 EA
9 056021-006 Washer, SpringWasher DIN127B M 4 EA
10 3610-05016 Metric Bolt 8 EA
11 3610-06030 Metric Bolt 4 EA
12 058492-020 Bolt HexSetScrew DIN933 M8 x 1 EA
20mm 8.8 ZincPlated
13 HH0812F10CZ025 HHCS M8X1.25 F 10.9 C 25 4 EA
14 3610-10045 Metric Bolt 3 EA
15 056060-050 Bolt, HexBolt DIN931 M10 x 50m 1 EA
16 056060-055 Bolt, HexBolt DIN931 M10 x 55mm 1 EA
8.8 ZincPlated
17 3610-10060 Metric Bolt 3 EA
18 3611-05 Metric Nyloc Nut 8 EA
19 NL081210CZ NUT HEX NL M8X1.25 10.9 C 1 EA
20 NL101510CZ NUT HEX NL M10X1.5 10.9 C 7 EA
21 3612-06006 Metric Grub Screw 2 EA
22 3649-10 Battery Cable 1 EA
23 7013-003 Adapter BSPPM (Dowty) x JICM 1 EA
Straight 3/8" - 9/16"
24 7013-004 Adapter BSPPM (Dowty) x JICM 1 EA
Straight 3/8" - 3-4"
25 10254 Cover Battery Terminal HA 206U 1 EA
26 10417 Bellhousing 1 EA

Lombardini Engine Assembly Wed Aug 23 04:25:01 UTC 2023 5-1


EPV16A PARTS MANUAL Lombardini Engine Assembly

Item Part No. Name Qty Uom


27 12409 EXHAUST CLAMP - 38MM 1 EA
28 12450 Exhaust Weld - Lombardini 1 EA
29 12524 Engine Mount 4 EA
30 12526 Engine mount plate 1 EA
31 60005-054 5/16" Ext. Lockwasher 4 EA
32 60030-061 3/8" Washer H/D 8 EA
33 5560179 WSHR .421ID 1.50OD .120 SP 4 EA

Lombardini Engine Assembly Wed Aug 23 04:25:01 UTC 2023 5-1


EPV16A PARTS MANUAL Continuous Rotator Option

OPTIONS

Continuous Rotator Option Wed Aug 23 04:25:01 UTC 2023 5-2


EPV16A PARTS MANUAL Continuous Rotator Option

Item Part No. Name Qty Uom


1 506-5707 Fitting, hydraulic (not shown) 5 EA
2 3602-12 Metric hex nut 1 EA
3 3603-06 Plain Washer 10 EA
4 510588-008 M8, plain washer 4 EA
5 056021-006 Washer, SpringWasher DIN127B M 10 EA
6 056021-008 Washer SpringWasher DIN127B M8 4 EA
7 058491-012 Bolt, HexSetScrew DIN933 M6 x 3 EA
8 058491-020 Bolt, HexSetScrew DIN933 M6 7 EA
x20mm 8.8 ZincPlated
9 3610-08016 Metric Bolt 4 EA
10 058492-040 Bolt, HexSetScrew DIN933 M8 x 4 EA
40mm 8.8 ZincPlated
11 3610-12075 Metric bolt 1 EA
12 11957-3 Distributor cap 1 EA
13 12679 Hydromotion 12 way slip ring 1 EA
14 12679-20 Spacer plate 1 EA
15 12679-50 Three port spacer plate 2 EA
16 12679-55 Moving bracket 1 EA
17 12679-60 Column Cover 1 EA
18 60005-008 Spring washer 2 EA
19 60016-003 Bolt, 5/16" x 3/4" 2 EA

Continuous Rotator Option Wed Aug 23 04:25:01 UTC 2023 5-2


EPV16A PARTS MANUAL Basket Rotator

OPTIONS

Basket Rotator Wed Aug 23 04:25:02 UTC 2023 5-3


EPV16A PARTS MANUAL Basket Rotator

Item Part No. Name Qty Uom


0 ****** Basket rotator assembly 1 EA
1 3603-16 Plain Washer 2 EA
2 3608-16C Cone Lock Nut 2 EA
3 058493-020 Bolt, HexSetScrew DIN933 M10 x 2 EA
20mm 8.8 ZincPlated
4 3626-13 Flanged Permaglide Bush 2 EA
5 3626-5 Flanged Permaglide Bush 2 EA
6 8626-4 PINKEEPER 10MM PLATED 2 EA
7 9790 Basket frame pin 1 EA
8 11492-3 Tab Washer 2 EA
9 12880 Boom Assembly 1 EA
10 13563-1 Rotator half, jib 1 EA
11 13563-2 Rotator Half - Basket 1 EA
12 13570 Pin 25 x 172mm 1 EA
13 12330A Rotator Cylinder 1 EA
14 13484A Platform assembly 1 EA
15 9859 Pin, 20 x 81mm long 1 EA
16 8628-4 PIN KEEPER 6MM PLATED 1 EA
17 11492-1 LOCKTAB - 6mm 1 EA
18 13497 Steel Basket Bottom Mount 1 EA
19 058491-020 Bolt, HexSetScrew DIN933 M6 1 EA
x20mm 8.8 ZincPlated
20 3617-16035 Metric Bolt 1 EA
21 056021-016 WSHR LOCK M16 DIN 127 1 EA
22 13468 Load Cell 1 EA
23 062642-020 BEARING 1 EA

Basket Rotator Wed Aug 23 04:25:02 UTC 2023 5-3


Hydraulic with
Machines schematic
electric
standard
controls

UPPER CYL 2
SLEW MOTOR/BRAKE UPPER CYL 1
PAD
0.6
LOWER CYL 0.6

LOWER RAISE
JIB
CYL

SLEW

OVER CENTRE VALVE

PROPORTIONAL FLOW
CONTROL VALVE

HONDA STABILISER
SELECTOR
VALVE

2500
p.s.i. 11415
PUMP
S.S ORIFICE MAIN VALVE
PILOT OPER.
RELIEF CHECK VALVE
FLOW CONTROL VALVE CONTROL VALVE
VALVE BLEED DOWN
VALVE
STABILISER TANK ACCUM TANK EMERGENCY
AUX. PORT PORT LOWER
PORT
MOTOR PORT

PUMP

ROTATOR
OPTION

PRESS SW
AUX. MOTOR

400 p.s.i.
OPTION
2500
psi

RETURN
FILTER
10 MICRON

LEG
CYL
LEG 4
LEG 1

LEG 2

LEG 3

TITLE
Hydraulic schematic - standard
LEG VALVE BANK Machines with electric controls
Snorkel model EPV16
Hydraulic with
Machines schematic
electric
auto
Controls
level option

UPPER CYL 2
SLEW MOTOR/BRAKE UPPER CYL 1
PAD
0.6
LOWER CYL 0.6

LOWER RAISE
JIB
CYL

SLEW

OVER CENTRE VALVE

PROPORTIONAL FLOW
CONTROL VALVE

HONDA

2500
p.s.i. 11415
PUMP
S.S ORIFICE MAIN VALVE
PILOT OPER.
RELIEF CHECK VALVE
FLOW CONTROL VALVE CONTROL VALVE
VALVE BLEED DOWN
VALVE
STABILISER TANK ACCUM TANK EMERGENCY
AUX. PORT PORT LOWER
PORT
MOTOR PORT

PUMP

ROTATOR
OPTION

PRESS SW
AUX. MOTOR

400 p.s.i.
OPTION
P
T

LEG
CYL
LEG 4
LEG 1

LEG 2

LEG 3

TITLE
Hydraulic schematic - auto level
Machines with electric controls LEG VALVE BANK
Snorkel model EPV16
Hydraulic with
Machines schematic
hydraulic
standard
controls

FOOT SWITCH
IF FITTED

LEG SPOOL VALVE COLUMN SPOOL VALVE BASKET SPOOL VALVE


2500 PSI P

SL LB UB SL LB UB FLY
P T

LEG 1 A B
B T B T B T T B T B T B T B
P T A P A P A P P A P A P A P A
T P T
P
LEG 2
A B
2500 PSI 2500 PSI
P T
COL.
LEG 3 A B

P T

LEG 4 A B
LWR

CYL
T LIFT
PAD

PAD FLY CYLINDER


NO
BOOM LOWER
DUMP NC LIFT
VALVE LOWER
600 PSI BASE CYLINDER BLEED
PLATFORM
SELECT
LOWER 0.6
VALVE UPPER
CYL LIFT
CYLINDER
PSI
1800

STABILISER
10.9M OPTION
SELECT KIT IF FITTED LOWER
CW

VALVE
A

P B
BLEED
T A
0.6
CCW

UPPER
B

LIFT CYLINDER
PSI
1800
BR

OVER CENTRE VALVE


SLEW

TITLE
Hydraulic schematic - standard
Machines with hydraulic controls
Snorkel model EPV16
Hydraulic with
Machines schematic
hydraulic
autoControls
level option

FOOT SWITCH
IF FITTED

COLUMN SPOOL VALVE BASKET SPOOL VALVE

SL LB UB SL LB UB FLY

LEG 1
LEG VALVE BANK 11921

B T B T B T T B T B T B T B
A P A P A P P A P A P A P A
T P T
P
LEG 2
2500 PSI 2500 PSI

LEG 3

LEG 4
LWR

CYL
T P
LIFT
PAD

PAD FLY CYLINDER


NO
BOOM LOWER
DUMP NC LIFT
VALVE LOWER
600 PSI BASE CYLINDER BLEED
PLATFORM
SELECT
LOWER 0.6
VALVE UPPER
CYL LIFT
CYLINDER
PSI
1800

STABILISER
10.9M OPTION
SELECT KIT IF FITTED LOWER
CW

VALVE
A

P B
BLEED
T A
0.6
CCW

UPPER
B

LIFT CYLINDER
PSI
1800
BR

OVER CENTRE VALVE


SLEW

TITLE
Hydraulic schematic - auto level
Machines with hydraulic controls
Snorkel model EPV16
Machines Electrical
Electrical schematic
with electric Circuit
standard
controls Diagram
1 2
MHPxxxx
E-Stop UCB, C1 NC
September 3rd 2012
2 1
P2-1
Foot Switch Enable UCB
P3-2
P2-2
P3-1
Load
2 1
P2-3 Slew UCB
Cell
E-Lower UCB ¬
x
1
2 1 P3-4
P2-4 2 3
Choke UCB ®
Lower Boom UCB
2 1
P2-5 ­ 1
Start UCB P3-5 2 3
¯
P1-1 P1-2 P1-4 P1-3 P1-6

P2-1
P2-2
P2-3
P2-4
P3-1
P3-2
P3-3
P2-6 Upper Boom UCB
Power Select UCB ­ 1
P4-1 P2-1 ­
Left Front Leg SCB
3 Fuel
1 P2-10 Matrix UCB P3-6 2 3
P5-2
1 2
Speed Ctrl UCB ¯
P2-2 ¯ 2 3
P4-2 Leg Left Front SCB Tele Boom UCB
® P5-1
Right Front Leg SCB 4 P2-11
P2-3
3
­ 5 6 P3-7 2
1
3
Load Cell
Elec
P4-3 1 ¬ Interface UCB
2
Left Rear Leg SCB P2-4 ¯ P2-9
1 2 Basket Rotate UCB
Leg Right Front SCB ¬
P4-4 P2-5 1
E-Stop UCB, C2 NC P3-8 P1-2
Right Rear Leg SCB P4-1 2 3
®
Alarm UCB
P4-5
Lift Enable SCB P2-7 3
­ 1 TBM LCB B+
Optional: Bi-energy units only
P1-1
1
P4-3
2
P2-8 ¯ Overload UCB P3-9
Auto SCB P4-1 P4-2
2
P4-5
P3-1 ­ P3-10
3 Lift Enable UCB X
1 2 3 P1-1 P1-4 P1-3 P1-6
P3-2 ¯ B+
Leg Left Rear SCB
P3-3 ­ 4 B-
3
1 2
P3-12 ¯
Leg Right Rear SCB

P2-12
B-
P3-4 P3-5 P3-6 P3-7 P3-8 P3-9 P3-10 P3-11

Optional: Auto Level


Front Left Up

Front Right Up

Rear Right Up

Rear Left Up

Front Right Down

Front Left Down

Rear Right Down

Rear Left Down

CONTACTOR

Motor P2-1 P2-2 P2-3 P1-1 P1-2 P1-3


24V P7-1 (Valve Supply) Proportional
P7-2 P4-1

2 1
P4-2 Upper Boom Up
P7-3
Key Switch Enable LCB P4-3
24V Isolate 250A 5A E-Stop
LCB, C2 NC LCB, C1
Power Select LCB P7-4 Lift Enable LCB Rotate Left
2 1 4 3
Boom P7-5 P4-4
Closed=Platform 1 Elec 2 1

3
3 P4-5 Rotate Right
Key Switch 2
Fuel
Stab
P4-6
LCB, C4 Boom/Stab Select LCB
4 3 5 4 Elec
2 1 P4-7 Upper Boom Down
6
Closed=Base P7-6
Ign +24V in Fuel
Choke UCB Overload
Invertor P4-8 Tele Boom Out
2 1
24V®12V P7-7
+12V out
P4-9
Start LCB
Optional: 24VDC units only P4-10 Tele Boom In
P7-8
86 85 P7-9 P4-13
P4-14 Stabiliser
87 Key Switch P7-10
LCB, C1 Bleed Down
E-Stop 30 4 3 P7-11 P5-1 Control
12V 10A LCB, C1 NC Closed=Platform P7-12
2 1 P5-2
87a P8-2 GP400LCB Engine Start Slew Left
Key Switch
LCB, C4 P8-9
4 3 P5-3
Leg Interlock Switches Closed=Base
P8-11 Choke Slew Right
Closed = Leg Down Speed Ctrl LCB
P5-4
P8-13 Lower Boom Up
R2
P8-14 85 86
Leg Left Front P5-5
87 30
­ P15-9
3 Basket Level Up
2 1
¯ P14-1
Leg Right Front
Lower Boom LCB
87a
¬ P14-2 Basket Level Down
1
Leg Left Rear 2 3
® P14-3
Slew LCB Lower Boom
Leg Right Rear Ignition Coil
P14-4
P14-5
P14-6 Main Manifold
13 14 P14-7 P5-6
P14-8
21 22 P14-9 P5-7
P14-10
Boom Switch Upper P5-8
Activated = Stowed ­ 1
P15-1
P5-9
2 3
13 14
¯ P15-2 P5-12
21 22
Basket Level LCB
¬ P15-3
1
Boom Switch Lower Hour
Activated = Stowed 2 3 P5-14
® P15-4 Meter
Basket Rotate LCB
® P15-5
Cam LCB 1
Open = Height Exceeded
2 3
¬ P15-6
Key Lockout LCB Tele Boom LCB
Closed = Lockout Disabled
­ 3
P15-7
2 1
P15-8 TITLE
¯
Upper Boom LCB Electrical Schematic
P15-11
Machines with electric controls
P15-12
Snorkel model EPV16
Electrical Circuit Diagram
Electrical schematic
Machines with electric
240VAC
controls
option 1 2
MHPxxxx
240V AC Option E-Stop UCB, C1 NC
September 3rd 2012
2 1
P2-1
Foot Switch Enable UCB
P3-2
P2-2
P3-1
Load
2 1
P2-3 Slew UCB
Cell
E-Lower UCB ¬
x
1
2 1 P3-4
P2-4 2 3
Choke UCB ®
Lower Boom UCB
2 1
P2-5 ­ 1
Start UCB P3-5 2 3
¯
P1-1 P1-2 P1-4 P1-3 P1-6 Upper Boom UCB

P2-1
P2-2
P2-3
P2-4
P3-1
P3-2
P3-3
P2-6
Power Select UCB ­ 1
P4-1 P2-1 ­
Left Front Leg SCB
3 Fuel
1 P2-10 Matrix UCB P3-6 2 3
P5-2
1 2
Speed Ctrl UCB ¯
P2-2 ¯ 2 3
P4-2 Leg Left Front SCB Tele Boom UCB
® P5-1
Right Front Leg SCB 4 P2-11
P2-3
3
­ 5 6 P3-7 2
1
3
Load Cell
Elec
P4-3 1 ¬ Interface UCB
2
Left Rear Leg SCB P2-4 ¯ P2-9 Basket Rotate UCB
1 2
Leg Right Front SCB ¬
P4-4 P2-5 1
E-Stop UCB, C2 NC P3-8 P1-2
Right Rear Leg SCB P4-1 2 3
®
Alarm UCB
P4-5
Lift Enable SCB P2-7 3
­
1 TBM LCB Optional: Bi-energy units only
P1-1
1
B+ P4-3
2
P2-8 ¯ Overload UCB P3-9
P4-1 P4-2
Auto SCB 2
P4-5
P3-1 ­ P3-10
3 Lift Enable UCB X
1 2 P1-1 P1-4 P1-3 P1-6
P3-2 ¯ 3
Leg Left Rear SCB
P3-3 ­ 4
3 B-
1 2
P3-12 ¯
Leg Right Rear SCB
P2-12

P3-4 P3-5 P3-6 P3-7 P3-8 P3-9 P3-10 P3-11 B-

Optional: Auto Level


Front Left Up

Front Right Up

Rear Right Up

Rear Left Up

Front Right Down

Front Left Down

Rear Right Down

Rear Left Down

P2-1 P2-2 P2-3 P1-1 P1-2 P1-3


1 P7-1 (Valve Supply) Proportional
0
P7-2 P4-1
2 4 6 8 2 1
P4-2 Upper Boom Up
P7-3
Enable LCB P4-3
87 P7-4 Lift Enable LCB Rotate Left
Power Select LCB
87A P4-4
Boom
1
P7-5
1 Elec 2

3
3 P4-5 Rotate Right
2 Stab
Phase R Fuel
P4-6
Earth C Boom/Stab Select LCB
5 4 Elec
Neutral D M 2 1 P4-7 Upper Boom Down
AC Motor 6
P7-6
Fuel
Choke UCB Overload LCB
P4-8 Tele Boom Out
2 1
P7-7 P4-9
Start LCB
Optional: 240VAC units only P4-10 Tele Boom In
12V P7-8
Charger P4-13
P7-9
P4-14 Stabiliser
Key Switch P7-10
LCB, C1 Bleed Down
E-Stop 4 3 P7-11 P5-1 Control
12V 10A LCB, C1 NC Closed=Platform P7-12
2 1 P5-2
P8-2 GP400LCB Engine Start Slew Left
Key Switch
LCB, C4 P8-9
4 3 P5-3
P8-11 Slew Right
Leg Interlock Switches Closed=Base Choke
Closed = Leg Down Speed Ctrl LCB
P5-4
P8-13 Lower Boom Up
R2
P8-14 85 86
Leg Left Front P5-5
87 30
­ 3
P15-9 Basket Level Up
2 1
¯ P14-1
Leg Right Front
Lower Boom LCB
87a
¬ P14-2 Basket Level Down
1
Leg Left Rear 2 3
® P14-3
Slew LCB Lower Boom
Leg Right Rear Ignition Coil
P14-4
P14-5
P14-6 Main Manifold
13 14 P14-7 P5-6
P14-8
21 22 P14-9 P5-7
P14-10
Boom Switch Upper P5-8
Activated = Stowed ­ 1
P15-1
P5-9
2 3
13 14
¯ P15-2 P5-12
21 22 Basket Level LCB
¬ P15-3
1
Boom Switch Lower Hour
Activated = Stowed 2 3 P5-14
® P15-4 Meter
Basket Rotate LCB
® P15-5
Cam LCB 1
Open = Height Exceeded
2 3
¬ P15-6
Key Lockout LCB Tele Boom LCB
Closed = Lockout Disabled
­ 3
P15-7
Optional Height Lockout
2 1
TITLE
Electrical Schematic - 240VAC Option ¯
Upper Boom LCB
P15-8

Machines with electric controls P15-11


P15-12
Snorkel model EPV16
Electrical Circuit Diagram 1 2
MHPxxxx
Hydraulic Controls Option E-Stop UCB, C1 NC
Electrical
Machines schematic
with hydraulic
standard
controls
New Emergency Bleed Down
October 10th 2012 2 1
P2-1
Foot Switch Enable UCB
P3-2
P2-2
P3-1
Load
2 1
P2-3 Cell
E-Lower UCB
x
2 1 P3-4
P2-4
Choke UCB
2 1
P2-5
Start UCB P3-5

P1-1 P1-2 P1-4 P1-3 P1-6

P2-1
P2-2
P2-3
P2-4
P3-1
P3-2
P3-3
P2-6
­
Power Select UCB
P4-1 P2-1
Left Front Leg SCB
3 Fuel
1 P2-10 Matrix UCB P3-6 P5-2
1 2
P2-2 ¯ 2 3
P4-2 Leg Left Front SCB
P5-1
Right Front Leg SCB 4 P2-11
P2-3
3
­ 5 6 P3-7 Load Cell
Elec
P4-3 1 Interface UCB
2
Left Rear Leg SCB P2-4 ¯ P2-9
1 2
Leg Right Front SCB
P4-4 P2-5 E-Stop UCB, C2 NC P3-8 P1-2
Right Rear Leg SCB P4-1
Alarm UCB
P4-5
Lift Enable SCB P2-7 3
­ 1 TBM LCB B+
Optional: Bi-energy units only
P1-1
1
P4-3
2
P2-8 ¯ Overload P3-9
Auto SCB P4-1 P4-2
2
P4-5
P3-1 ­ P3-10
3 Lift Enable UCB X
1 2 3 P1-1 P1-4 P1-3 P1-6
P3-2 ¯ B+
Leg Left Rear SCB
P3-3 ­ 4 B-
3
1 2
P3-12 ¯
Leg Right Rear SCB

P2-12
B-
P3-4 P3-5 P3-6 P3-7 P3-8 P3-9 P3-10 P3-11

Optional: Auto Level


2 1

E Lower
LCB
Front Left Up

Front Right Up

Rear Right Up

Rear Left Up

Front Right Down

Front Left Down

Rear Right Down

Rear Left Down

CONTACTOR

Motor P2-1 P2-2 P2-3 P1-1 P1-2 P1-3


24V
P7-1 (Valve Supply) Stabiliser
P7-2 P4-1

2 1
P4-2 Control
P7-3
Key Switch Enable LCB P4-3
24V Isolate 250A 5A E-Stop
LCB, C2 NC LCB, C1
Power Select LCB P7-4 Lift Enable LCB
2 1 4 3
Boom P7-5 P4-4
Closed=Platform 2 1
1 Elec
3
3 P4-5
Key Switch 2
Fuel
Stab
P4-6
LCB, C4 Boom/Stab Select LCB
4 3 5 4 Elec
6 2 1 P4-7
Closed=Base P7-6
Ign +24V in Fuel
Choke UCB Overload
Invertor P4-8
24V®12V 2 1
P7-7 P4-9
+12V out Start LCB Base
Optional: 24VDC units only P4-10
P7-8
86 85 P7-9 P4-13
P4-14
87 Key Switch P7-10
LCB, C1
E-Stop 30 4 3 P7-11 P5-1
12V 10A LCB, C1 NC
Closed=Platform P7-12
2 1 P5-2
87a P8-2 GP400LCB Engine Start
Key Switch
LCB, C4 P8-9
4 3 P5-3
Leg Interlock Switches Closed=Base
P8-11 Choke
Closed = Leg Down

P5-4 Bleed Down


P8-13 coils
R2 On upper lift
P8-14 85 86
Leg Left Front P5-5 cylinders
87 30
P15-9
P14-1
Leg Right Front
87a
P14-2
Leg Left Rear
P14-3

Leg Right Rear Ignition Coil


P14-4
P14-5
P14-6
13 14 P14-7 P5-6
P14-8
21 22 P14-9 P5-7
P14-10
Boom Switch Upper P5-8
Activated = Stowed P15-1
P5-9
13 14 P15-2 P5-12
21 22

P15-3
Boom Switch Lower Hour
Activated = Stowed P5-14
P15-4 Meter
2 1

P15-5
Key Lockout LCB C1
Open = Lockout Disabled
P15-6

Cam LCB
P15-7
Closed = Height Exceeded

Solenoid P15-8 TITLE


Electrical schematic
Optional: Height Lockout
P15-11 Machines with hydraulic controls
P15-12
Snorkel model EPV16
EPV16A PARTS MANUAL

Appendix A:Pages Index


Auto Stabiliser (Option) 3-1
Auto Stabiliser Control Box 4-3
Basket Mount Assembly 2-9
Basket Rotator 5-3
Boom Assembly LV 2-7
Boom Assembly Standard 2-4
Column Assembly 2-3
Continuous Rotation (Option) 3-4
Continuous Rotator Option 5-2
Electrical Schematics 6-2
Engine Assembly 2-2
Flyboom Cylinder Assembly 3-6
General Information 1-1
Hydraulic Schematics 6-1
Levelling Assembly LV 2-6
Levelling Assembly Standard 2-5
Lombardini Engine Assembly 5-1
Lower Boom Cylinder Assembly 3-3
Lower Control Box, Electric Controls 4-1
Lower Control Box, Hydraulic Controls 4-2
Main Control Valve, Electric Controls 3-2
Placards and Decal, Electric Controls 2-10
Placards and Decals, Hydraulic Controls 2-11
Placards and Decals, LV Insulated 2-12
Platform Asembly 2-8
Subframe Assembly 2-1
Upper Control Box, Electric Controls 4-4
Upper Control Box, Hydraulic Controls 4-5
Upper Lift Cylinder Assembly 3-5

Wed Aug 23 04:25:03 UTC 2023 A-1


EPV16A PARTS MANUAL

Appendix B:Parts Index 10996-1 3-2


****** 5-3 11057-1 3-5
013-0025 2-11 11367-2 3-6
032-3899 2-10, 2-11 11412-1 3-6
056021-006 2-2, 2-3, 3-4, 5-1, 5-2 11415-10P 3-2
056021-008 5-2 11415-11 3-1
056021-012 2-3 11415-11PS 3-2
056021-016 2-3, 2-8, 2-9, 5-3 11415-12 3-2, 3-2
056060-050 5-1 11415-1P 3-2
056060-055 2-2, 5-1 11415-2 3-2
056067-006 2-2 11415-3P 3-2
058491-012 5-2 11415-4P 3-2
058491-016 2-2, 3-4 11415-5P 3-2
058491-020 2-3, 2-9, 5-2, 5-3 11415-6P 3-2, 3-2
058491-025 2-2 11415-77 3-2
058492-020 5-1 11415-8P 3-2
058492-030 2-8 11415-9 3-1
058492-040 5-2 11415-9P 3-2
058493-020 2-2, 2-9, 5-3 11415B 2-3
058523-000 2-8 11444 2-2
062642-020 2-9, 5-3 11492-1 2-9, 5-3
09-1008 4-1, 4-2 11492-3 2-9, 5-3
10036 2-10 11497 2-2
10118 4-4, 4-5 11555 2-7
10254 2-2, 5-1 11611-6 3-3, 3-5
10268-2 2-1 1171-4 2-2
1034-120 2-3 1171-4-022 2-2
10350-4 2-2 1171-4-025 2-2
10417 2-2, 5-1 1171-8 5-1
10549 2-3 11768-228 3-4
1067 2-3 11791 2-1
10853 2-1 11843 2-12
10854 2-1 11921A 3-1
10863 2-1 11934-6 3-3, 3-5

Wed Aug 23 04:25:03 UTC 2023 B-1


EPV16A PARTS MANUAL

11943 2-3 12526 2-2, 5-1


11956-1 3-4 12536-3 4-1, 4-2, 4-3, 4-4, 4-5
11956-2 3-4 12536-4 4-1, 4-2, 4-4, 4-5
11956-3 3-4 12545 2-10, 2-11, 2-12
11956-5 3-4 12679 5-2
11956K 3-4 12679-20 5-2
11957-3 5-2 12679-50 5-2
12177 3-6 12679-55 5-2
12177-2 2-4 12679-60 2-3, 5-2
12177K 3-6 12753 2-10, 2-11
12330A 5-3 12814 2-10, 2-11, 2-12
12377A 3-2 12829 2-12
12381-25 2-3 12829-2 2-12
12385A 2-8 12829-3 2-12
12386-2 2-8 12833-4 2-10, 2-11, 2-12
12407 2-2 12861-1 2-11, 2-12
12408 4-4 12861-2 2-11, 2-12
12409 5-1 12875 2-3
12413 2-1, 2-2 12877 2-3
12416 4-4 12877-1 2-11, 2-12
12419-4 2-1 1288 2-1
12423-200 2-10, 2-11, 2-12 12880 5-3
12445 2-3 12896-10 2-7
12449 5-1 12896-6 2-7
12449A 2-1 12896-7 2-7
12450 5-1 12896-8 2-7
12483 2-3 13-228 3-4
12483-2 2-3 13013-5 2-4, 2-7
12483-3 2-3 13016 2-4
12515 4-1, 4-2, 4-3, 4-4, 4-5 13029 2-11, 2-12
12516 4-1, 4-4 13030 2-10, 2-11
12521 2-3, 4-2 13031 2-1
12521-1 4-1 13052-1 2-11
12524 2-2, 5-1 13052-4 2-11

Wed Aug 23 04:25:03 UTC 2023 B-2


EPV16A PARTS MANUAL

13052-5 2-11 13573A 4-1


13054-3 2-1 13586-1 4-5
13056-4 2-8 13586A 4-5
13058-1 2-5 13643A 2-1
13205 2-11, 2-12 13655-01 2-1
13251-1 4-4 13655-02 2-1
13380 4-4, 4-5 13655-03 2-1
13456 4-1, 4-2 13655-04 2-1
13468 2-9, 5-3 13655-05 2-1
13484 2-8 13657 2-1
13484-18 2-8 13661 2-1
13484-22 2-8 13662 2-1
13484A 2-9, 5-3 13672 2-4
13485-01 2-3 13673 2-4
13488A 4-4 13723 2-7
13489 4-1, 4-4 13734 2-7
13489-1 4-1, 4-4 13735 2-6
13497 2-9, 5-3 13736 2-6
13498 2-9 13737-100 2-7
13524A 2-8 13739 2-6
13525-05 2-8 13740 2-6
13540-1 4-2 13741 2-6
13540A 4-2 13742 2-6
13547 4-3 13743 2-7
13547A 2-1, 4-3 13745 2-6
13563-1 5-3 13746-1 2-7
13563-2 5-3 13746-2 2-7
13570 5-3 13746-3 2-7
13571-10 2-1 13746-4 2-7
13571-13 2-1 13746-5 2-7
13571-4 2-1 13746-6 2-7
13571-5 2-1 13748-01 2-6
13572 2-1 13748-04 2-7
13573-02 4-1 13748-05 2-7

Wed Aug 23 04:25:03 UTC 2023 B-3


EPV16A PARTS MANUAL

13748-07 2-7 304-0411 4-5


150448 2-10, 2-11, 2-12 323897 2-10, 2-11, 2-12
15048 2-1 3602-12 5-2
1549-005 2-4, 2-7 3603-06 2-1, 2-2, 2-3, 4-4, 5-2
1559A 2-3 3603-10 2-1, 2-2, 5-1
1578-015 2-4, 2-7 3603-16 2-8, 5-3
1578-021 2-4, 2-7 3604-04040 2-2
1581-010 2-4, 2-5, 2-6, 2-7 3605-05 2-8, 4-4
1589 2-4, 2-7, 3-5 3606-06020 2-1
1589K 3-5 3608-16C 2-8, 5-3
1594-006 2-1 3610-05016 2-2, 2-8, 5-1
1650-030 2-2, 5-1 3610-05020 2-8
1650-031 2-2, 5-1 3610-06030 2-2, 5-1
1651 2-1 3610-06090 2-1
1657-11 5-1 3610-08016 5-2
1659 2-2, 5-1 3610-08045 2-2
1771 2-1 3610-08050 2-1
1772-002-K 2-10, 2-11, 2-12 3610-10035 2-1
1814 4-1 3610-10045 5-1
1815 4-1 3610-10060 5-1
1815-1 4-4 3610-10065 2-2
1843 2-10, 2-11 3610-12075 5-2
1875 2-2 3611-05 2-2, 2-8, 5-1
1880 2-2 3612-06006 2-2, 5-1
2030-003 2-3 3613-08040 3-3
2829-1 2-12 3613-0804050 3-5
300699 2-10, 2-11, 2-12 3613-12035 2-3
302-0015 4-1, 4-2, 4-3, 4-4, 4-5 3617-16035 2-8, 2-9, 5-3
302-0018 4-1, 4-1, 4-2, 4-4 3624-11 3-5
3020021 2-8 3624-4 3-3
3020081 4-4 3624-8 2-5, 2-6
3020097 4-1, 4-2, 4-4, 4-5 3624-9 2-5, 2-6
3027 2-3, 2-8 3626-10 2-5, 2-6, 2-8
303017028 2-3 3626-13 2-9, 5-3

Wed Aug 23 04:25:03 UTC 2023 B-4


EPV16A PARTS MANUAL

3626-5 5-3 72531 2-10


3633-7 2-1 7804-001 2-3
3649-10 2-2, 5-1 7956 3-3
3668-08020 2-9 8398 2-2
45198-6 2-10, 2-11, 2-12 8626-4 2-3, 2-4, 2-7, 2-9, 5-3
45198-7 2-10, 2-11, 2-12 8628-4 2-4, 2-5, 2-6, 2-7, 2-9, 5-3
455186 4-1, 4-2 8978-1 2-2
501453-000 2-10, 2-11, 2-12 9213 2-11
506-5705 3-3, 3-5 9401 3-3
506-5707 5-2 9405 3-5
510588-008 2-3, 2-8, 2-9, 5-1, 5-2 9428 2-10, 2-11
510593-012 2-8 9727 2-8
510593-020 2-8, 4-4 9775 4-1, 4-2, 4-4, 4-5
511067-000 2-10, 2-11, 2-12 9776 4-1, 4-2
512224-000 2-10, 2-11, 2-12 9790 2-4, 2-7, 2-9, 5-3
5560179 2-2, 5-1 9793 2-4, 2-7
562386 2-8 9794 2-7
56242-6 2-10, 2-11, 2-12 97994 2-4
60000-036 2-1 9859 2-5, 2-6, 2-9, 5-3
600020-028N 2-3 9877 2-5
60005-008 5-2 9878 2-5
60005-054 2-2, 5-1 9879 2-5
60016-003 5-2 9880 2-5
60016-090N 2-2 9881 2-5, 2-6
60021-016 2-3 9882 2-5, 2-6
60027-066N 2-8 9884 2-5
60030-061 5-1 9885 2-4
60030-198 2-8 99228-1 2-10, 2-11, 2-12
60030-3N 2-2 9928 2-4, 2-7, 3-3
65004-008 2-8 9928K 3-3
7013-003 2-2, 5-1 9931 3-3
7013-004 2-2, 5-1 9932 2-5, 2-6
7034-001 3-1 9935 3-5
70420 2-11 9935-1 3-5

Wed Aug 23 04:25:03 UTC 2023 B-5


EPV16A PARTS MANUAL

9951 2-5
9962 2-4, 2-7
9963 2-12
FLWM0510CZ 2-2, 2-8, 5-1
HH0812F10CZ025 5-1
NL040710CZ 2-2
NL061010CZ 2-1, 2-2
NL081210CZ 2-1, 2-2, 2-8, 2-9, 5-1
NL101510CZ 2-1, 2-2, 5-1

Wed Aug 23 04:25:03 UTC 2023 B-6

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