Professional Documents
Culture Documents
Battery Electric
Bi-Energy Options
REPAIR PARTS
MANUAL
Part Number 13579-2
November 2012 (Rev A)
Serial Number NZ110412 and after Version II
GENERAL INFORMATION
General Information 1-1
REPAIR PARTS
Subframe Assembly 2-1
Engine Assembly 2-2
Column Assembly 2-3
Boom Assembly Standard 2-4
Levelling Assembly Standard 2-5
Levelling Assembly LV 2-6
Boom Assembly LV 2-7
Platform Asembly 2-8
Basket Mount Assembly 2-9
Placards and Decal, Electric Controls 2-10
Placards and Decals, Hydraulic Controls 2-11
Placards and Decals, LV Insulated 2-12
HYDRAULICS
Auto Stabiliser (Option) 3-1
Main Control Valve, Electric Controls 3-2
Lower Boom Cylinder Assembly 3-3
Continuous Rotation (Option) 3-4
Upper Lift Cylinder Assembly 3-5
Flyboom Cylinder Assembly 3-6
ELECTRICAL
Lower Control Box, Electric Controls 4-1
Lower Control Box, Hydraulic Controls 4-2
Auto Stabiliser Control Box 4-3
Upper Control Box, Electric Controls 4-4
Upper Control Box, Hydraulic Controls 4-5
OPTIONS
Lombardini Engine Assembly 5-1
Continuous Rotator Option 5-2
Basket Rotator 5-3
SCHEMATICS
Hydraulic Schematics 6-1
Electrical Schematics 6-2
Appendix A:Pages Index A
Appendix B:Parts Index B
General Specifications
■ General Specifications
SPECIFICATIONS EPV16
* This value will change depending on options fitted and the truck model. The value given is an average. Calculate the value
or call Snorkel Service if more accurate values are required by ground conditions.
■ Classification
Group B Type 1
■ Commissioning Information
Commissioning of the machine consists of
performing the Pre Delivery and Inspection Report
(PDIR) satisfactorily.
This PDIR is performed by Snorkel or it's agent
before the machine is delivered.
A completed PDIR can be obtained, by request,
from the salesagent.
General Specifrications
■ Engine Specifications
Engine Make Honda (gasoline)
Model GX 160
Fuel gasoline
■ Working Envelope
16
15
14
13
12
11
10
METRES
6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9
METRES
10.9m Height Restriction Kit
■ Introduction
Units built for the Australian market may be fitted
with a 10.9m height restriction kit. ENABLED DISABLED
■ Tamper Protection
In order to reduce the likelihood of the machine
being tampered with to gain the extra height by an
unqualified operator, a tamper protection device is
installed on the machine.
This consists of a lockwire and lead seal and the
owner must check this on a regular basis to
ENSURE that the protective device is in place.
WARNING
If the seal is broken the owner of the machine
must:
1. ENSURE that the 10.9m lockout function
still operates correctly.
2. Replace the seal.
3. ENSURE that the machine continues to
meet the requirements of the relevant
Australian legislation.
Maintenance Information
■ Daily Maintenance
❑ Pre-operational Inspection
Item Service Required
Stabiliser/boom interlock tests Perform tests to ensure that the system is functioning
Engine fuel level Look to see that the fuel tank is full
Fuel tank cap Check to see that the cap is tight
Engine oil level Check oil level (between dipstick lines)
Fuel leaks Visually inspect (hoses and connections)
Engine cooling Check that grills are not blocked
Wiring harnesses Visually inspect (installation, condition)
Battery terminals Visually inspect (no corrosion)
Battery fluid level Check fluid level (1/4" or 6 mm below filler neck)
Hydraulic oil level Visually inspect level (between lines on gauge)
Hydraulic oil leaks Visually inspect (hoses, tubes)
Bolts and fasteners Visually inspect (condition)
Structural damage and welds Visually inspect (weld cracks, dents)
Lanyard anchor points Visually inspect (condition)
Platform gravity gate Check condition and operation
Platform guardrails Visually inspect (condition)
Flashing light (option) Visually inspect (operation)
Ground control switches Actuate and inspect for proper operation
Ground control valve levers Check operation (causes correct motion)
Emergency lower Check operation (causes correct motion)
Platform control box switches Actuate and inspect for proper operation
Platform control valve levers Check operation (causes correct motion)
RCD/ELCB AC outlet (option) Check operation
Platform work lights (option) Check operation
Placards and decals Visually inspect (installation, condition)
■ Six Monthly
(Trained Service Technician)
Components Service Required Recommended Lubricant or Further
Instructions
Over-centre valve Inspect and service
Lubricate Plunger and bore General purpose greaser
WARNING
It is important that if either the levelling
system or engine speed is adjusted, the
over-centre valve setting must be checked
afterwards.
Maintenance Information
Maintenance Information
Check OK ✔ X
Inspection Procedures Codes Boom lift holding valve) (3,4)
(1) Weld cracks, dents and/or rust
Platform
(2) Installation
Structural (1)
(3) Leaks Decals and placards (2,8)
(4) Operation Platform gate (4)
(5) Condition Hydraulic tubes and hoses (3,5)
(6) Tightness Platform mounting bolts (2,6)
(7) Residue buildup Correct operator's manual in document holder (2)
(8) See placards and decals inspection chart Correct operation of tail lights, indicators (4)
Battery
Check OK ✔ X
Battery terminals (6,7)
Chassis
Battery electrolyte level (5)
Structural (1)
Fuel Tank
Fuel tank (3,5)
Hydraulic tubes and hoses (3,5)
Fuel tank cap (2,3,4,5)
Decals and placards (2,8)
Ground Control Station
Battery disconnect switch (4)
Station selector switch @ ground controls
Lubrication points platform controls DO NOT work (4)
Pins, pin keepers (2) Station selector switch @ platform controls
ground controls DO NOT work (4)
Turntable Cold start (4) Choke
Structural (1) Keyed master switch (4)
Swivel mount assembly (2,3) Boom speed rheostat switch (4) Electric Controls Only
Hydraulic tubes and hoses (3,5) Turntable rotation (4)
Wire harness (2,5) Upper boom lift UP - DOWN (4)
System pressure (Max 2800 psi) Lower boom lift UP - DOWN (4)
Lubrication points Jib boom lift UP - DOWN (4) Electric Controls Only
Emergency bleed down valve (4,3) Emergency stop (4)
Engine (2,4) Over-centre valve (4,2)
Engine charging system (4)
Engine air filter (5) Interlocks
Hydraulic pump (4) Booms will not raise with legs stowed (4)
Engine oil (5) Legs will not raise with booms up (4)
Electric choke (4)
Hydraulic oil reservoir (2,3,5) Platform Control Station
Hydraulic oil reservoir filler/breather cap (2,6) Foot switch (4) Electric Controls / Hydraulic Controls Option
Hydraulic oil reservoir fluid level (5) Foot switch, functions operate when engaged (4)
Hydraulic oil filter (3,4) Start switch (4)
Pins, pin keepers (2) Cold start (4) Choke
Slew ring bolts (2,6) Boom speed rheostat switch (4) Electric Controls Only
Turntable rotation (4)
Lower Booms Upper boom lift UP - DOWN (4)
Structural (1) Lower boom lift UP - DOWN (4)
Boom lift cylinder pin (2,6) Jib boom lift UP - DOWN (4)
Boom lift cylinder and holding valve (3,4) Emergency stop (4)
Hydraulic tubes and hoses (3,5)
Electrical Wires (5,2) Optional Equipment
Air line to platform (2,4)
Upper Booms Dual fuel system (2,4)
Structural (1) Platform work lights (2,4)
Electrical wires (5) Platform rotation (4)
Jib cylinder pins (2,6)
Jib cylinder and holding valve (3,4) Platform Rotator
Hydraulic hoses and tubes (3,5) Platform rotation holding valve (3,4)
Decals and Placards (2,8) Rotator mounting bolts (2,6)
Boom lift cylinder pins
Maintenance Information
Note: If correction action is required on any item, attach sheet indicating problem and action taken.
All items have been properly checked and tested and found to be operating satisfactory or necessary corrective
action has been completed.
■ Torque chart
M24 x3 353 154 100 740 555 209 700 1 010 755
M24 x2 384 167 600 805 605 228 100 1 100 820
M27 x3 459 200 350 1 080 810 272 650 1 470 1 100
M27 x2 496 216 500 1 170 875 294 600 1 590 1 150
M30 x 3.5 561 244 900 1 470 1 100 333 250 2 000 1 500
M30 x3 580 253 150 1 520 1 140 344 500 2 070 1 550
M30 x2 621 271 050 1 630 1 220 368 850 2 210 1 660
M33 x 3.5 694 302 950 2 000 1 500 412 250 2 720 2 040
M33 x2 761 332 200 2 200 1 640 452 050 2 980 2 240
M36 x4 817 356 600 2 570 1 930 485 300 3 490 2 620
M36 x3 865 377 600 2 720 2 040 513 800 3 700 2 780
M39 x4 976 426 000 3 320 2 490 579 750 4 520 3 390
M39 x3 1 028 448 700 3 500 2 630 610 650 4 760 3 570
M42 x 4.5 1 121 489 300 4 110 3 080 665 850 5 590 4 200
M42 x3 1 206 526 400 4 420 3 320 716 350 6 020 4 510
M45 x 4.5 1 306 570 050 5 130 3 850 775 750 6 980 5 240
M45 x3 1 398 610 250 5 490 4 120 830 400 7 470 5 610
M48 x5 1 473 642 950 6 170 4 630 874 950 8 400 6 300
M48 x3 1 604 700 150 6 720 5 040 952 800 9 150 6 860
Model number*
❑ ANSI and OSHA compliance
All owners and users of the aerial platform must
read, understand, and comply with all applicable
regulations. Ultimate compliance to OSHA Serial number*
regulations is the responsibility of the user and their
employer.
ANSI publications clearly identify the Date of purchase
responsibilities of all personnel who may be
involved with the aerial platform. A reprint of the
“Manual of Responsibilities for Dealers, Owners,
Users, Operators, Lessors and Lessees of Purchased from
ANSI/SIA A92.5-1992 Boom-Supported Elevating
Work Platforms” is available from Snorkel dealers
or from the factory upon request.
Snorkel dealer or distributor
Copies are also available from:
Scaffold Industry Association * This information is found on the serial number placard
20335 Ventura Blvd. Suite 310 attached to your machine.
Woodland Hills, CA 91364-2471 USA
Stability Testing
❑ Pass criteria
The machine can be assessed as meeting the
requirements of AS 1418-10 2004 Appendix G
Stability Calculations if the load simulating the wind
and manual force can be raised clear of the ground
while maintaining at least 3 point contact i.e. not
more than 1 stabiliser foot off the ground.
Stability Testing
100mm
ROPE
200kg
PLACED INSIDE
PLATFORM
9.6m
7m
TEST
WEIGHT
92.3kg
0.5o
9.95m
100mm
ROPE
200kg
PLACED INSIDE
PLATFORM
10.2m
7m
TEST
WEIGHT
89kg
0.5o
9m
Insulation Testing - LV Machines
❑ Test set-up
Temporary lower electrode
The test shall be set up as illustrated in figure 2,
below.
Figure 1
InsulationTesting
150mm
Temporary
inner
electrode
Figure 2.
❑ Test Method
Testing procedure shall be as follows:
(a) Install a temporary foil in contact with the
exterior surface of the basket, including the
base. Shape the electrode into all contours
using the simulated conductor described in
AS1418.10
(b) Install a temporary inner electrode in close
contact with the inner surface of the basket.
Shape the electrode to all contours of the
inner surface. The inner electrode may be
foil or tap water or a combination of both.
(c) Extend the electrodes vertically to a position
150 mm from the top horizontal lip of the
basket.
(d) Apply a 1 min dry power frequency withstand
test voltage of 5kv ac RMS to the inner
electrode with the outer electrode connected
to earth.
❑ Pass criteria
There shall be no puncture or disruptive discharge
during the application of the test voltage.
Note:
Where any metalwork causes excessive audible
discharges, the test should be repeated with the
metalwork connected to the nearest electrode.
EPV16A PARTS MANUAL Subframe Assembly
REPAIR PARTS
REPAIR PARTS
REPAIR PARTS
REPAIR PARTS
REPAIR PARTS
REPAIR PARTS
REPAIR PARTS
REPAIR PARTS
REPAIR PARTS
REPAIR PARTS
Placards and Decal, Electric Controls Wed Aug 23 04:24:54 UTC 2023 2-10
EPV16A PARTS MANUAL Placards and Decal, Electric Controls
Placards and Decal, Electric Controls Wed Aug 23 04:24:54 UTC 2023 2-10
EPV16A PARTS MANUAL Placards and Decals, Hydraulic Controls
REPAIR PARTS
Placards and Decals, Hydraulic Controls Wed Aug 23 04:24:54 UTC 2023 2-11
EPV16A PARTS MANUAL Placards and Decals, Hydraulic Controls
Placards and Decals, Hydraulic Controls Wed Aug 23 04:24:54 UTC 2023 2-11
EPV16A PARTS MANUAL Placards and Decals, Hydraulic Controls
Placards and Decals, Hydraulic Controls Wed Aug 23 04:24:54 UTC 2023 2-11
EPV16A PARTS MANUAL Placards and Decals, LV Insulated
REPAIR PARTS
Placards and Decals, LV Insulated Wed Aug 23 04:24:55 UTC 2023 2-12
EPV16A PARTS MANUAL Placards and Decals, LV Insulated
Placards and Decals, LV Insulated Wed Aug 23 04:24:55 UTC 2023 2-12
EPV16A PARTS MANUAL Placards and Decals, LV Insulated
Placards and Decals, LV Insulated Wed Aug 23 04:24:55 UTC 2023 2-12
EPV16A PARTS MANUAL Auto Stabiliser (Option)
HYDRAULICS
HYDRAULICS
Main Control Valve, Electric Controls Wed Aug 23 04:24:56 UTC 2023 3-2
EPV16A PARTS MANUAL Main Control Valve, Electric Controls
Main Control Valve, Electric Controls Wed Aug 23 04:24:56 UTC 2023 3-2
EPV16A PARTS MANUAL Lower Boom Cylinder Assembly
HYDRAULICS
Lower Boom Cylinder Assembly Wed Aug 23 04:24:56 UTC 2023 3-3
EPV16A PARTS MANUAL Lower Boom Cylinder Assembly
Lower Boom Cylinder Assembly Wed Aug 23 04:24:56 UTC 2023 3-3
EPV16A PARTS MANUAL Continuous Rotation (Option)
HYDRAULICS
HYDRAULICS
Upper Lift Cylinder Assembly Wed Aug 23 04:24:57 UTC 2023 3-5
EPV16A PARTS MANUAL Upper Lift Cylinder Assembly
Upper Lift Cylinder Assembly Wed Aug 23 04:24:57 UTC 2023 3-5
EPV16A PARTS MANUAL Flyboom Cylinder Assembly
HYDRAULICS
ELECTRICAL
Lower Control Box, Electric Controls Wed Aug 23 04:24:58 UTC 2023 4-1
EPV16A PARTS MANUAL Lower Control Box, Electric Controls
Lower Control Box, Electric Controls Wed Aug 23 04:24:58 UTC 2023 4-1
EPV16A PARTS MANUAL Lower Control Box, Hydraulic Controls
ELECTRICAL
Lower Control Box, Hydraulic Controls Wed Aug 23 04:24:59 UTC 2023 4-2
EPV16A PARTS MANUAL Lower Control Box, Hydraulic Controls
Lower Control Box, Hydraulic Controls Wed Aug 23 04:24:59 UTC 2023 4-2
EPV16A PARTS MANUAL Auto Stabiliser Control Box
ELECTRICAL
Auto Stabiliser Control Box Wed Aug 23 04:24:59 UTC 2023 4-3
EPV16A PARTS MANUAL Auto Stabiliser Control Box
Auto Stabiliser Control Box Wed Aug 23 04:24:59 UTC 2023 4-3
EPV16A PARTS MANUAL Upper Control Box, Electric Controls
ELECTRICAL
Upper Control Box, Electric Controls Wed Aug 23 04:25:00 UTC 2023 4-4
EPV16A PARTS MANUAL Upper Control Box, Electric Controls
Upper Control Box, Electric Controls Wed Aug 23 04:25:00 UTC 2023 4-4
EPV16A PARTS MANUAL Upper Control Box, Hydraulic Controls
ELECTRICAL
Upper Control Box, Hydraulic Controls Wed Aug 23 04:25:01 UTC 2023 4-5
EPV16A PARTS MANUAL Upper Control Box, Hydraulic Controls
Upper Control Box, Hydraulic Controls Wed Aug 23 04:25:01 UTC 2023 4-5
EPV16A PARTS MANUAL Lombardini Engine Assembly
OPTIONS
OPTIONS
OPTIONS
UPPER CYL 2
SLEW MOTOR/BRAKE UPPER CYL 1
PAD
0.6
LOWER CYL 0.6
LOWER RAISE
JIB
CYL
SLEW
PROPORTIONAL FLOW
CONTROL VALVE
HONDA STABILISER
SELECTOR
VALVE
2500
p.s.i. 11415
PUMP
S.S ORIFICE MAIN VALVE
PILOT OPER.
RELIEF CHECK VALVE
FLOW CONTROL VALVE CONTROL VALVE
VALVE BLEED DOWN
VALVE
STABILISER TANK ACCUM TANK EMERGENCY
AUX. PORT PORT LOWER
PORT
MOTOR PORT
PUMP
ROTATOR
OPTION
PRESS SW
AUX. MOTOR
400 p.s.i.
OPTION
2500
psi
RETURN
FILTER
10 MICRON
LEG
CYL
LEG 4
LEG 1
LEG 2
LEG 3
TITLE
Hydraulic schematic - standard
LEG VALVE BANK Machines with electric controls
Snorkel model EPV16
Hydraulic with
Machines schematic
electric
auto
Controls
level option
UPPER CYL 2
SLEW MOTOR/BRAKE UPPER CYL 1
PAD
0.6
LOWER CYL 0.6
LOWER RAISE
JIB
CYL
SLEW
PROPORTIONAL FLOW
CONTROL VALVE
HONDA
2500
p.s.i. 11415
PUMP
S.S ORIFICE MAIN VALVE
PILOT OPER.
RELIEF CHECK VALVE
FLOW CONTROL VALVE CONTROL VALVE
VALVE BLEED DOWN
VALVE
STABILISER TANK ACCUM TANK EMERGENCY
AUX. PORT PORT LOWER
PORT
MOTOR PORT
PUMP
ROTATOR
OPTION
PRESS SW
AUX. MOTOR
400 p.s.i.
OPTION
P
T
LEG
CYL
LEG 4
LEG 1
LEG 2
LEG 3
TITLE
Hydraulic schematic - auto level
Machines with electric controls LEG VALVE BANK
Snorkel model EPV16
Hydraulic with
Machines schematic
hydraulic
standard
controls
FOOT SWITCH
IF FITTED
SL LB UB SL LB UB FLY
P T
LEG 1 A B
B T B T B T T B T B T B T B
P T A P A P A P P A P A P A P A
T P T
P
LEG 2
A B
2500 PSI 2500 PSI
P T
COL.
LEG 3 A B
P T
LEG 4 A B
LWR
CYL
T LIFT
PAD
STABILISER
10.9M OPTION
SELECT KIT IF FITTED LOWER
CW
VALVE
A
P B
BLEED
T A
0.6
CCW
UPPER
B
LIFT CYLINDER
PSI
1800
BR
TITLE
Hydraulic schematic - standard
Machines with hydraulic controls
Snorkel model EPV16
Hydraulic with
Machines schematic
hydraulic
autoControls
level option
FOOT SWITCH
IF FITTED
SL LB UB SL LB UB FLY
LEG 1
LEG VALVE BANK 11921
B T B T B T T B T B T B T B
A P A P A P P A P A P A P A
T P T
P
LEG 2
2500 PSI 2500 PSI
LEG 3
LEG 4
LWR
CYL
T P
LIFT
PAD
STABILISER
10.9M OPTION
SELECT KIT IF FITTED LOWER
CW
VALVE
A
P B
BLEED
T A
0.6
CCW
UPPER
B
LIFT CYLINDER
PSI
1800
BR
TITLE
Hydraulic schematic - auto level
Machines with hydraulic controls
Snorkel model EPV16
Machines Electrical
Electrical schematic
with electric Circuit
standard
controls Diagram
1 2
MHPxxxx
E-Stop UCB, C1 NC
September 3rd 2012
2 1
P2-1
Foot Switch Enable UCB
P3-2
P2-2
P3-1
Load
2 1
P2-3 Slew UCB
Cell
E-Lower UCB ¬
x
1
2 1 P3-4
P2-4 2 3
Choke UCB ®
Lower Boom UCB
2 1
P2-5 1
Start UCB P3-5 2 3
¯
P1-1 P1-2 P1-4 P1-3 P1-6
P2-1
P2-2
P2-3
P2-4
P3-1
P3-2
P3-3
P2-6 Upper Boom UCB
Power Select UCB 1
P4-1 P2-1
Left Front Leg SCB
3 Fuel
1 P2-10 Matrix UCB P3-6 2 3
P5-2
1 2
Speed Ctrl UCB ¯
P2-2 ¯ 2 3
P4-2 Leg Left Front SCB Tele Boom UCB
® P5-1
Right Front Leg SCB 4 P2-11
P2-3
3
5 6 P3-7 2
1
3
Load Cell
Elec
P4-3 1 ¬ Interface UCB
2
Left Rear Leg SCB P2-4 ¯ P2-9
1 2 Basket Rotate UCB
Leg Right Front SCB ¬
P4-4 P2-5 1
E-Stop UCB, C2 NC P3-8 P1-2
Right Rear Leg SCB P4-1 2 3
®
Alarm UCB
P4-5
Lift Enable SCB P2-7 3
1 TBM LCB B+
Optional: Bi-energy units only
P1-1
1
P4-3
2
P2-8 ¯ Overload UCB P3-9
Auto SCB P4-1 P4-2
2
P4-5
P3-1 P3-10
3 Lift Enable UCB X
1 2 3 P1-1 P1-4 P1-3 P1-6
P3-2 ¯ B+
Leg Left Rear SCB
P3-3 4 B-
3
1 2
P3-12 ¯
Leg Right Rear SCB
P2-12
B-
P3-4 P3-5 P3-6 P3-7 P3-8 P3-9 P3-10 P3-11
Front Right Up
Rear Right Up
Rear Left Up
CONTACTOR
2 1
P4-2 Upper Boom Up
P7-3
Key Switch Enable LCB P4-3
24V Isolate 250A 5A E-Stop
LCB, C2 NC LCB, C1
Power Select LCB P7-4 Lift Enable LCB Rotate Left
2 1 4 3
Boom P7-5 P4-4
Closed=Platform 1 Elec 2 1
3
3 P4-5 Rotate Right
Key Switch 2
Fuel
Stab
P4-6
LCB, C4 Boom/Stab Select LCB
4 3 5 4 Elec
2 1 P4-7 Upper Boom Down
6
Closed=Base P7-6
Ign +24V in Fuel
Choke UCB Overload
Invertor P4-8 Tele Boom Out
2 1
24V®12V P7-7
+12V out
P4-9
Start LCB
Optional: 24VDC units only P4-10 Tele Boom In
P7-8
86 85 P7-9 P4-13
P4-14 Stabiliser
87 Key Switch P7-10
LCB, C1 Bleed Down
E-Stop 30 4 3 P7-11 P5-1 Control
12V 10A LCB, C1 NC Closed=Platform P7-12
2 1 P5-2
87a P8-2 GP400LCB Engine Start Slew Left
Key Switch
LCB, C4 P8-9
4 3 P5-3
Leg Interlock Switches Closed=Base
P8-11 Choke Slew Right
Closed = Leg Down Speed Ctrl LCB
P5-4
P8-13 Lower Boom Up
R2
P8-14 85 86
Leg Left Front P5-5
87 30
P15-9
3 Basket Level Up
2 1
¯ P14-1
Leg Right Front
Lower Boom LCB
87a
¬ P14-2 Basket Level Down
1
Leg Left Rear 2 3
® P14-3
Slew LCB Lower Boom
Leg Right Rear Ignition Coil
P14-4
P14-5
P14-6 Main Manifold
13 14 P14-7 P5-6
P14-8
21 22 P14-9 P5-7
P14-10
Boom Switch Upper P5-8
Activated = Stowed 1
P15-1
P5-9
2 3
13 14
¯ P15-2 P5-12
21 22
Basket Level LCB
¬ P15-3
1
Boom Switch Lower Hour
Activated = Stowed 2 3 P5-14
® P15-4 Meter
Basket Rotate LCB
® P15-5
Cam LCB 1
Open = Height Exceeded
2 3
¬ P15-6
Key Lockout LCB Tele Boom LCB
Closed = Lockout Disabled
3
P15-7
2 1
P15-8 TITLE
¯
Upper Boom LCB Electrical Schematic
P15-11
Machines with electric controls
P15-12
Snorkel model EPV16
Electrical Circuit Diagram
Electrical schematic
Machines with electric
240VAC
controls
option 1 2
MHPxxxx
240V AC Option E-Stop UCB, C1 NC
September 3rd 2012
2 1
P2-1
Foot Switch Enable UCB
P3-2
P2-2
P3-1
Load
2 1
P2-3 Slew UCB
Cell
E-Lower UCB ¬
x
1
2 1 P3-4
P2-4 2 3
Choke UCB ®
Lower Boom UCB
2 1
P2-5 1
Start UCB P3-5 2 3
¯
P1-1 P1-2 P1-4 P1-3 P1-6 Upper Boom UCB
P2-1
P2-2
P2-3
P2-4
P3-1
P3-2
P3-3
P2-6
Power Select UCB 1
P4-1 P2-1
Left Front Leg SCB
3 Fuel
1 P2-10 Matrix UCB P3-6 2 3
P5-2
1 2
Speed Ctrl UCB ¯
P2-2 ¯ 2 3
P4-2 Leg Left Front SCB Tele Boom UCB
® P5-1
Right Front Leg SCB 4 P2-11
P2-3
3
5 6 P3-7 2
1
3
Load Cell
Elec
P4-3 1 ¬ Interface UCB
2
Left Rear Leg SCB P2-4 ¯ P2-9 Basket Rotate UCB
1 2
Leg Right Front SCB ¬
P4-4 P2-5 1
E-Stop UCB, C2 NC P3-8 P1-2
Right Rear Leg SCB P4-1 2 3
®
Alarm UCB
P4-5
Lift Enable SCB P2-7 3
1 TBM LCB Optional: Bi-energy units only
P1-1
1
B+ P4-3
2
P2-8 ¯ Overload UCB P3-9
P4-1 P4-2
Auto SCB 2
P4-5
P3-1 P3-10
3 Lift Enable UCB X
1 2 P1-1 P1-4 P1-3 P1-6
P3-2 ¯ 3
Leg Left Rear SCB
P3-3 4
3 B-
1 2
P3-12 ¯
Leg Right Rear SCB
P2-12
Front Right Up
Rear Right Up
Rear Left Up
3
3 P4-5 Rotate Right
2 Stab
Phase R Fuel
P4-6
Earth C Boom/Stab Select LCB
5 4 Elec
Neutral D M 2 1 P4-7 Upper Boom Down
AC Motor 6
P7-6
Fuel
Choke UCB Overload LCB
P4-8 Tele Boom Out
2 1
P7-7 P4-9
Start LCB
Optional: 240VAC units only P4-10 Tele Boom In
12V P7-8
Charger P4-13
P7-9
P4-14 Stabiliser
Key Switch P7-10
LCB, C1 Bleed Down
E-Stop 4 3 P7-11 P5-1 Control
12V 10A LCB, C1 NC Closed=Platform P7-12
2 1 P5-2
P8-2 GP400LCB Engine Start Slew Left
Key Switch
LCB, C4 P8-9
4 3 P5-3
P8-11 Slew Right
Leg Interlock Switches Closed=Base Choke
Closed = Leg Down Speed Ctrl LCB
P5-4
P8-13 Lower Boom Up
R2
P8-14 85 86
Leg Left Front P5-5
87 30
3
P15-9 Basket Level Up
2 1
¯ P14-1
Leg Right Front
Lower Boom LCB
87a
¬ P14-2 Basket Level Down
1
Leg Left Rear 2 3
® P14-3
Slew LCB Lower Boom
Leg Right Rear Ignition Coil
P14-4
P14-5
P14-6 Main Manifold
13 14 P14-7 P5-6
P14-8
21 22 P14-9 P5-7
P14-10
Boom Switch Upper P5-8
Activated = Stowed 1
P15-1
P5-9
2 3
13 14
¯ P15-2 P5-12
21 22 Basket Level LCB
¬ P15-3
1
Boom Switch Lower Hour
Activated = Stowed 2 3 P5-14
® P15-4 Meter
Basket Rotate LCB
® P15-5
Cam LCB 1
Open = Height Exceeded
2 3
¬ P15-6
Key Lockout LCB Tele Boom LCB
Closed = Lockout Disabled
3
P15-7
Optional Height Lockout
2 1
TITLE
Electrical Schematic - 240VAC Option ¯
Upper Boom LCB
P15-8
P2-1
P2-2
P2-3
P2-4
P3-1
P3-2
P3-3
P2-6
Power Select UCB
P4-1 P2-1
Left Front Leg SCB
3 Fuel
1 P2-10 Matrix UCB P3-6 P5-2
1 2
P2-2 ¯ 2 3
P4-2 Leg Left Front SCB
P5-1
Right Front Leg SCB 4 P2-11
P2-3
3
5 6 P3-7 Load Cell
Elec
P4-3 1 Interface UCB
2
Left Rear Leg SCB P2-4 ¯ P2-9
1 2
Leg Right Front SCB
P4-4 P2-5 E-Stop UCB, C2 NC P3-8 P1-2
Right Rear Leg SCB P4-1
Alarm UCB
P4-5
Lift Enable SCB P2-7 3
1 TBM LCB B+
Optional: Bi-energy units only
P1-1
1
P4-3
2
P2-8 ¯ Overload P3-9
Auto SCB P4-1 P4-2
2
P4-5
P3-1 P3-10
3 Lift Enable UCB X
1 2 3 P1-1 P1-4 P1-3 P1-6
P3-2 ¯ B+
Leg Left Rear SCB
P3-3 4 B-
3
1 2
P3-12 ¯
Leg Right Rear SCB
P2-12
B-
P3-4 P3-5 P3-6 P3-7 P3-8 P3-9 P3-10 P3-11
E Lower
LCB
Front Left Up
Front Right Up
Rear Right Up
Rear Left Up
CONTACTOR
2 1
P4-2 Control
P7-3
Key Switch Enable LCB P4-3
24V Isolate 250A 5A E-Stop
LCB, C2 NC LCB, C1
Power Select LCB P7-4 Lift Enable LCB
2 1 4 3
Boom P7-5 P4-4
Closed=Platform 2 1
1 Elec
3
3 P4-5
Key Switch 2
Fuel
Stab
P4-6
LCB, C4 Boom/Stab Select LCB
4 3 5 4 Elec
6 2 1 P4-7
Closed=Base P7-6
Ign +24V in Fuel
Choke UCB Overload
Invertor P4-8
24V®12V 2 1
P7-7 P4-9
+12V out Start LCB Base
Optional: 24VDC units only P4-10
P7-8
86 85 P7-9 P4-13
P4-14
87 Key Switch P7-10
LCB, C1
E-Stop 30 4 3 P7-11 P5-1
12V 10A LCB, C1 NC
Closed=Platform P7-12
2 1 P5-2
87a P8-2 GP400LCB Engine Start
Key Switch
LCB, C4 P8-9
4 3 P5-3
Leg Interlock Switches Closed=Base
P8-11 Choke
Closed = Leg Down
P15-3
Boom Switch Lower Hour
Activated = Stowed P5-14
P15-4 Meter
2 1
P15-5
Key Lockout LCB C1
Open = Lockout Disabled
P15-6
Cam LCB
P15-7
Closed = Height Exceeded
9951 2-5
9962 2-4, 2-7
9963 2-12
FLWM0510CZ 2-2, 2-8, 5-1
HH0812F10CZ025 5-1
NL040710CZ 2-2
NL061010CZ 2-1, 2-2
NL081210CZ 2-1, 2-2, 2-8, 2-9, 5-1
NL101510CZ 2-1, 2-2, 5-1