Dokumen - Tips Ut4000aut6000a Patient Monitors Service Guide

UT4000A
UT6000A
Patient Monitors
SERVICE GUIDE
Release V6
English
UT4000A
UT6000A
Patient Monitors
SERVICE GUIDE
Release V6
English
Important Information
Product Information
Product models: UT4000A/UT6000A

Product name: Patient Monitor
Standard
The product is made under the ISO9001 and ISO13485 quality system certified by TUVPS.
The product has passed the CE certification.
Manufacturer Information
Shenzhen Goldway Industrial Inc.

Goldway Building, No. 3 Road, North Section, Shenzhen High-Tech Industrial Park, Shenzhen,
P.R. China 518057
Tel: +86 755 26980999
Fax: +86 755 26980222
Version
First Edition: November 2009

Shenzhen Goldway Industrial Inc.
All Rights Reserved.
Safety Conventions
The guide uses the following conventions for Notes, Cautions, and Warnings.
Note — A Note calls attention to an important point in the text.
Caution A Caution calls attention to a condition or possible situation that could damage or
destroy the product or the user’s work.
Warning A Warning calls attention to a condition or possible situation that could cause injury to
the user and/or patient.
i
Explanation of Symbols
The following symbols appear on the monitor and its packaging.

Table 1 Monitor Symbols
Symbol Description Symbol Description
0123 CE mark Fragile, handle with care
Recyclable Keep upright
Recycle packaging Maximum stacking
Humidity Caution
CF applied part:
Connector has special
Temperature protection against electric
shocks and is defibrillator
proof
BF applied part:
Connector has special
Atmospheric pressure protection against electric
shocks and is defibrillator
proof
Keep dry Waveform freeze key
SpO2 probe
SpO2 connector
Alarm silence key
Print key
ECG/RESP ECG connector
(UT6000A only)
NIBP cuff
NIBP connector
NIBP key
TEMP1 connector
TEMP1 (UT6000A only)
On/off key
TEMP2 connector
TEMP2 (UT6000A only)
AC Power LED
ECG menu key Charging LED
ii
Table 1 Monitor Symbols (Continued)
Manufacturer Equipotential grounding

address lug
EU representatives Dangerous Voltage
Date of manufacture Serial number
Consult Instructions
for Use IPX1 Protective grade
15V DC Power Input

USB port
Port (UT4000A only)
Compliance with
Signal input and output
WEEE standard
Protective grounding Catalog number
Fuse Batch code
Ethernet port Option number
Regulatory and Safety Specifications
Declaration
The UT4000A/UT6000A monitors are Class IIb devices and comply with the requirements
of the Council Directive 93/42/EEC of 14 June 1993 concerning medical devices and carry
CE-marking accordingly.
Authorized EU Representative
Shanghai International Holding Corp. GmbH (Europe)
Eiffestrasse 80, 20537
Hamburg, Germany
Tel: 0049-40-2513175
Fax: 0049-40-255726
iii
Product Support and Warranty Information
Warranty period for the UT4000A/UT6000A monitor is one year from the date of shipment.
Warranty is parts only and does not include any labor. Shipping of replacement parts is
included in the warranty. Warranty claims for parts require the return of the defective materials
to Goldway.
Accessories that are included with the product are warranted for 6 months from the date of
shipment of the original product. Warranty for accessories is replacement.
Keep the packing case for transport, storage, or maintenance.
Goldway is responsible for the safety, reliability and performance of the monitor when the:
• Product is assembled, upgraded, altered, or maintained by authorized service
representatives.
• Monitor is located in a typical hospital environment.
• Product is used according to this manual.
Goldway is not responsible for damage to the monitor when:

• Damage is caused by:
– Improper operation.
– Improper connection of the monitor to other devices.
– Accidental impact.
• The monitor is altered without written authorization from Goldway.
• The serial number of the monitor is removed or becomes illegible.
iv
After Sales Service
When you need product support:

1. Contact your local Goldway representative.
2. For further support, contact Goldway’s Customer Service Department:
Customer Service Department of Shenzhen Goldway Industrial Inc.

Goldway Building, No. 3 Road, North Section, Shenzhen High-Tech Industrial Park, Shenzhen,
P. R. China 518057
The international call center hous:

Monday – Friday (Except Chinese statutory holidays)
BJT 08:30-12:00, 13:00-17:30 (GMT+8)
Tel: +86 755 86278308
Fax: +86 755 86278392
E-mail: goldway.service@philips.com
Service and support are available in Chinese and English only.
Primary repair strategy: Assembly/component replacement

Secondary repair strategy: Return for repair (to International bench repair)
Before calling for service, note the following information:

• Model and serial number of the monitor
• Monitor problem
Safety Standards
Table 2 Safety Standards

Parameter Specification
Protection Class Class I, anti-shock, externally and internally powered
equipment, per IEC 60601-1
Degree of Protection • Type CF and BF defibrillator-proof: per IEC 60601-1
• Degree of noxious-liquid proof as IPX1
• Anti-shock degree as combination of BF and CF applied
part
• According to the degree of safety of application in the
presence of a flammable anaesthetic mixture with air or
with oxygen or nitrous oxide. Equipment not suitable for
use in the presence of a flammable anaesthetic mixture
with air or with oxygen or nitrous oxide
Sterilization and disinfection As recommended by manufacturer
Mode of Operation Continuous
v
Table of contents
Table of Contents
Chapter 1 General Introduction

1.1 About the Guide ..........................................................................................................................1-2
1.1.1 Brief Introduction ...............................................................................................................1-2
1.2 Product Information ....................................................................................................................1-2
1.2.1 General ............................................................................................................................1-2
1.2.2 Main Components...............................................................................................................1-3
1.2.3 Intended Use ....................................................................................................................1-3
1.2.4 Audience ..........................................................................................................................1-4
1.2.5 Networking Capabilities .....................................................................................................1-4
1.3 Before You Begin ........................................................................................................................1-4
1.4 Monitor and Accessories Inspection............................................................................................1-5
1.5 Cleaning ......................................................................................................................................1-5
1.6 Returning the Monitor for Service ..............................................................................................1-6
1.7 Setting up the Monitor.................................................................................................................1-6
1.8 Before Powering On....................................................................................................................1-7
1.9 Setting Demo Mode.....................................................................................................................1-8
1.10 Setting the Network...................................................................................................................1-9
1.11 Updating the software..............................................................................................................1-13
1.11.1 New software.................................................................................................................1-13
1.11.2 Uport 1150 Adapter (Software Update tool)..................................................................1-13
1.11.3 Installing Uport 1150 Adapter .......................................................................................1-14
1.11.3 Creating a Hyper Terminal and connecting the monitor and PC ...................................1-16
1.11.4 Updating the Program File ............................................................................................1-19
1.11.5 Updating the Data File ..................................................................................................1-21
1.11.6 Updating the Language Resource File...........................................................................1-23
1.11.7 Language Setting...........................................................................................................1-25
1.12 Mounting Abilities...................................................................................................................1-26
Chapter 2 Maintenance
2.1 Testing and Inspecting Guidelines...............................................................................................2-2
2.1.1 Recommended Frequency ..................................................................................................2-3
2.1.2 Required Equipment...........................................................................................................2-3
2.1.3 Recording the Tests ............................................................................................................2-4
2.2 Planning Maintenance .................................................................................................................2-4
2.3 Performing Visual Inspection ......................................................................................................2-4
2.4 Cleaning and Disinfecting ...........................................................................................................2-5
2.4.1 General Guidelines .............................................................................................................2-5
TOC-1
Table of contents
2.4.2 Disinfecting Guidelines ......................................................................................................2-6

2.4.3 Cleaning the monitor ..........................................................................................................2-6
2.4.4 Cleaning the Cables............................................................................................................2-6
2.4.5 Cleaning the Accessories....................................................................................................2-7
2.4.6 Cleaning the Recorder ........................................................................................................2-9
2.5 Doing Performance Verification..................................................................................................2-9
2.5.1 Manufacturer’s Responsibility ...........................................................................................2-9
2.5.2 Performing Power Supply and Battery Test .......................................................................2-9
2.5.3 Performing ECG Test .......................................................................................................2-10
2.5.4 Performing Respiration Test (UT6000A only) ..................................................................2-10
2.5.5 Performing Temperature Test (UT6000A only)................................................................. 2-11
2.5.6 Performing Pulse SpO2 Test ............................................................................................. 2-11
2.5.7 Performing NIBP Test ...................................................................................................... 2-11
2.5.8 Performing NIBP Calibration ...........................................................................................2-14
2.5.9 Performing Speaker Test ..................................................................................................2-14
2.5.10 Performing Networking Test ..........................................................................................2-14
2.6 Performing Electrical Safety Test..............................................................................................2-15
Chapter 3 Troubleshooting
3.1 Power Problems...........................................................................................................................3-2
3.2 Display Problems ........................................................................................................................3-5
3.3 NIBP Problems............................................................................................................................3-6
3.4 Alarm Problems...........................................................................................................................3-7
3.5 SpO2 Problems ............................................................................................................................3-7
3.6 ECG Problems.............................................................................................................................3-8
3.7 Respiration Problems (UT6000A only)........................................................................................3-8
3.8 Temperature Problems (UT6000A only) ......................................................................................3-9
3.9 Recorder Problems (UT6000A only). ..........................................................................................3-9
3.10 Performance Verification.........................................................................................................3-10
Chapter 4 Theory of Operation

4.1 System Configuration..................................................................................................................4-2
4.2 Theory of Operation ....................................................................................................................4-3
4.2.1 System overview ................................................................................................................4-3
4.2.2 Block Diagram Components ..............................................................................................4-3
4.2.3 Main Board Assembly ........................................................................................................4-4
4.2.4 I/O Module ........................................................................................................................4-4
4.2.5 Display Assembly...............................................................................................................4-4
4.2.6 Speaker ............................................................................................................................4-4
4.2.7 Keys and Navigation Wheel ...............................................................................................4-5
TOC-2
Table of contents
4.2.8 AC/DC Power Module .......................................................................................................4-5

4.2.9 Recorder (UT6000A only) ..................................................................................................4-5
4.2.10 Processing the NIBP.........................................................................................................4-6
4.2.11 Processing the SpO2..........................................................................................................4-6
4.2.12 Processing the ECG..........................................................................................................4-7
4.2.12 Processing the Respiration (UT6000A only).....................................................................4-7
4.2.13 Processing the Temperature (UT6000A only) ...................................................................4-7
Chapter 5 UT4000A System Disassembly

5.1 Service Tools ...............................................................................................................................5-2
5.2 Disassembly ................................................................................................................................5-2
5.3 Removing the Power Adapter......................................................................................................5-3
5.4 Removing the Battery..................................................................................................................5-4
5.5 Disassembling the Monitor .........................................................................................................5-5
5.6 Removing the SpO2 Module .......................................................................................................5-6
5.7 Removing the ECG Module ........................................................................................................5-7
5.8 Removing the Main board Assembly ..........................................................................................5-8
5.9 Removing the Connectors Panel .................................................................................................5-9
5.10 Removing the Inverter.............................................................................................................5-10
5.11 Removing the Front Case Assembly........................................................................................ 5-11
5.12 Separating the Rear Case.........................................................................................................5-12
5.13 Removing the Speaker Assembly............................................................................................5-13
5.14 Removing the Rear Case assembly .........................................................................................5-14
5.15 Removing the NIBP Module ...................................................................................................5-15
5.16 Removing the I/O Module Assembly ......................................................................................5-16
5.17 Removing the Battery Connect Board/DC Connector.............................................................5-17
Chapter 6 UT6000A System Disassembly

6.1 Service Tools ...............................................................................................................................6-2
6.2 Disassembly ................................................................................................................................6-2
6.3 Removing the Battery..................................................................................................................6-3
6.4 Removing Power Fuses ...............................................................................................................6-4
6.5 Removing the Recorder...............................................................................................................6-5
6.6 Removing the Rear Case .............................................................................................................6-6
6.7 Removing the Connectors Panel .................................................................................................6-8
6.8 Disassembling the Main Frame ...................................................................................................6-9
6.9 Removing the Ports Frame ........................................................................................................6-10
6.10 Removing the Speaker.............................................................................................................6-12
6.11 Removing the I/O module assembly........................................................................................6-13
6.12 Disassembling the AC power assembly...................................................................................6-14
TOC-3
Table of contents
6.13 Removing the ECG Module ....................................................................................................6-15

6.14 Removing the NIBP Module ...................................................................................................6-16
6.15 Removing the AC/DC Power Module .....................................................................................6-17
6.16 Removing the Battery Connect Board.....................................................................................6-18
6.17 Removing the Inverter.............................................................................................................6-19
6.18 Removing the SpO2 module ....................................................................................................6-20
6.19 Removing the Main board Assembly ......................................................................................6-21
6.20 Removing the Front Case Assembly .......................................................................................6-22
Appendix A Electromagnetic Compatibility

A.1 Instructions for use.............................................................................................................A-2
A.2 Guidance and Manufacturer's EMC Declaration................................................................A-3
A.2.1 Electromagnetic Emissions for all Equipment and Systems ....................................A-3
A.2.2 Electromagnetic Immunity for all Equipment and Systems.....................................A-3
A.2.3 Electromagnetic Immunity for Equipment and Systems not Life-Supporting....... A-5
A.2.4 Recommended Separation Distances .......................................................................A-6
TOC-4
General Introduction
Chapter 1
1-1
This chapter briefly introduces the monitor and related product support information.
1.1 About the Guide
1.1.1 Brief Introduction
This guide gives a brief introduction on maintenance of the UT4000A/UT6000A

patient monitors, which is to be used by professionals responsible for servicing and
maintaining the patient monitors.
This document and the information contained in it is proprietary and confidential
information of Goldway and may not be reproduced, copied in whole or in part,
adapted, modified, disclosed to others, or disseminated without the prior written
permission of the Goldway.
1.2 Product Information
1.2.1 General
UT4000A/UT6000A Patient Monitors are for monitoring, recording and alarming of multiple
physiological parameters of adults, pediatrics, and neonates in healthcare environments.
Additionally, the monitor is intended for use in transport situations within a healthcare facility.
Figure 1-1 UT4000A/UT6000A Overview

Major features include:
• Battery operation for portability
• 7″ color TFT
• Big number for optimal visibility
• Two mounting abilities, including roll stand and wall mount
The monitor collects the physiological signals of ECG, RESP, TEMP, NIBP, SpO2
and converts the above into digital data which is analyzed and displayed. You may
not have all of these functions, depending on the monitor configuration purchased.
1-2
1.2.2 Main Components
The monitor can contain the following components:

• Main unit
• ECG
• RESP
• NIBP
• SpO2
• TEMP
• Recorder
The following table lists the models, including standard and optional features in each model.
In the table, a solid circle indicates a standard feature and a hollow circle, an optional
feature.
Table 1-1 UT4000A/UT6000A Patient Monitors Configurations
Feature UT4000A UT6000A
ECG1 (3,5 Leads) ● ●
ECG ST None ●
TEMP1, TEMP2 None ●
RESP None ●
NIBP ● ●
SpO2 ● ●
Recorder None ○
Display Screen 7 inches 7 inches
Number of batteries 1 1
Ethernet RJ45 port ○ ○

1
The UT4000A has one ECG channel. The UT6000A has two ECG channels.
1.2.3 Intended Use
For monitoring, recording, and alarming of multiple physiological parameters of

adults, pediatrics and neonates in healthcare environments. Additionally, the monitor
is intended for use in transport situations and for connectivity to clinical networks.
1-3
1.2.4 Audience
This guide is for biomedical engineers or technicians responsible for troubleshooting,

repair and maintenance of Goldway patient monitors.
1.2.5 Networking Capabilities
You can use the UT4000A/UT6000A Patient Monitors along with other Goldway
equipment to create a central monitoring system that allows remote monitoring. The
monitor communicates with the UT4800 Central Monitoring System via an RJ45
port (optional) on the back of the monitor.
1.3 Before You Begin

Before you start using the monitor:
1. Unpack the equipment and make sure that you have the following:
– 1 patient monitor
– Instructions for Use
– Service Guide CD
– AC power cord (country-specific)
– Set of accessories
– 1 External Power Adapter (UT4000A only)
If anything from the packing list is missing, immediately contact Goldway or a
Goldway agent.
2. Keep the packaging for future transport or storage. If it is damaged, immediately

contact the courier company.
3. Examine the monitor for cleanliness and general physical condition. Make sure
that the:
– Housing is not cracked or broken.
– Power plug and cord are in good condition and plug prongs are not bent.
– External cables and accessories are in good condition and that the insulation is
intact.
Caution If the equipment or packaging show signs of damage, do not use the equipment.
1-4
1.4 Monitor and Accessories Inspection
1. Before turning on the power, check the monitor and accessories to make sure there
is no damage and the extension cables are correctly connected to the fittings.
2. Plug one end of the power cord into an AC power supply with a protective
grounding wire. Plug the other end into the power connector on the monitor. If the
monitor is powered by batteries, make sure enough power remains.
3. Power on the monitor and enter the main screen after the start-up screen.
4. Ensure that the patient cable and sensors are correctly connected.
5. Ensure that all settings like patient type, alarm limits, and so on, are correct.
6. Test the measurements and verify that the monitor is working correctly.
Warning Never attempt to open the monitor case. Only qualified personnel should service the
monitor. Observe only the instructions in this guide to install and use the monitor.
Caution To maintain normal operation of the monitor, develop a good maintenance plan for
periodic cleaning, maintenance and service. For more information, see Chapter 2
Maintenance.
1.5 Cleaning
Caution Do not immerse the monitor or its accessories in liquid or clean it with caustic or
abrasive cleaners. Do not spray or pour any liquid on the monitor or its accessories.
To clean the monitor:

1. Dampen a cloth with a commercial, nonabrasive cleaner, and wipe the exterior
surfaces lightly.
2. Do not allow liquids to come in contact with the power connector or switches or to
penetrate connectors or openings in the monitor.
3. For cables, sensors, and cuffs, follow the cleaning instructions in
Cleaning and Disinfecting on Page 2-5.
For more detailed information, see Chapter 2 Maintenance.
1-5
1.6 Returning the Monitor for Service
If it is necessary to return the monitor for service, call the Goldway Service
Department. Have all equipment serial numbers available before calling.
Before returning any equipment to Goldway, decontaminate it first. To pack the

monitor for return, disconnect all cables. It is not necessary to return any sensor,
temperature probe, NIBP tubing and cuff, or power cord. If possible, use the original
packaging materials.
Ensure that the monitor transports in the environment within the following
specifications:
Table 1-2 Environmental Specifications
Parameter Specification
Temperature - working 10°C – 40°C (50°F – 104°F)
Temperature - storage and transportation -20°C – 55°C (-4°F – 131°F)
Relative humidity - operating ≤ 80%
Relative humidity - storage and transportation ≤ 95%
Barometric pressure - working 70 kPa – 106 kPa
Barometric pressure - storage and
50 kPa – 106 kPa
transportation
1.7 Setting up the Monitor
Place and use the monitor in any appropriate location that conforms to the
environmental specifications in the UT4000A/UT6000A Patient Monitors
Instructions for Use.
Locate the monitor in an area that:

• Is convenient for observation and operation
• Is free from movement, dust, corrosive or explosive gases
• Has a five centimeter space around to ensure good ventilation and smooth heat
dissipation
Caution Only install the monitor as outlined in this Service Guide. Never block the monitor’s air
vent during operation. Always keep the monitor free from condensation and
temperature changes when transporting it from one location to another.
Warning Never place the monitor in a location where the patient might inadvertently knock it off
the bed.
1-6
1.8 Before Powering On

Warning Never disassemble the monitor before disconnecting the power cable from the AC
power source or from the AC power connector on the side panel of the monitor.
After connecting the monitor to an AC power, it can be put into operation. Before
turning on the monitor:
1. Ensure that the AC power source complies with any AC power regulations.
Note — Only connect the monitor to a power outlet with correct protective grounding. If no
grounded power is available, only use the monitor with internal batteries.
2. Connect the monitor to a single-phase AC power source.
Note — For UT4000A monitors, connect the monitor to an AC power with adapter through
the AC cord.
3. Check that the power led on the front panel is yellow. This means that the AC
power is correctly connected.
Warning Personnel connecting additional devices to input and output connectors are responsible
for system compliance with the IEC 60601-1-1 standard. If you cannot determine the
safety of the monitor when combining it with another medical device, contact Goldway
to ensure that the combined devices are safe and will not cause electric shock or other
hazards.
When safety (for example an electrical shock caused by the sum of current leakage)
cannot be determined from the specific combination of the monitor and other
medical devices, contact the service representative, to ensure necessary safety.
1-7
1.9 Setting Demo Mode
Demo mode lets you demonstrate the monitor without monitoring parameters.
To set the Demo mode:
1. Rotate the navigation wheel to , and press the wheel to enter System
Menu.
2. Rotate the wheel to the Sys. Maint., and press the wheel. A password window
appears.
Note — This Password is 8727, that is only is availability for selecting Demo.
3. Enter the password, and press OK to show the Sys. Maint. menu.
4. Rotate the wheel to Demo, and press the wheel to enter Demo menu.
5. Rotate the wheel to ON or OFF and press to confirm the selection
6. Rotate the wheel to OK and press to exit.
1-8
1.10 Setting the Network
Note — This setting is only used on UT4000A (Version 6.* and higher) and UT6000A
(Version 6.* and higher) with network module. Default IP address of the monitor
network module is 192.168.0.250.
Before setting the network features, connect the monitor to the central monitoring
system via a network cable and a network switch. You can set the network features of
the monitor either through the central monitoring system PC or via another networked
PC connected to the LAN. Then, power on the monitor.
1. From the Central Monitoring System, Open Internet Protocol (TCP/IP)

Properties, and mark down the IP address and Subnet mask of central
monitoring system,
For example, the central monitoring system IP address is 192.168.2.98, Subnet
mask is 255.255.255.0.
Caution If you use another networked PC, also mark down its IP address and Subnet mask in
order to restore itafter setting the monitor network features.
2. Set the PC and monitor to be in the same network.

Open the Internet Protocol (TCP/IP) Properties of the central monitoring
system PC (or another PC), set PC IP address as 192.168.0.* (Range of * is
1-100) and ensure that the IP address 192.168.0.* is not used in other device on
the LAN.
Set the Subnet mask as the same as the central monitoring system.
For example (Figure 1-2) set PC IP address to 192.168.0.88, and set the
Subnet mask to 255.255.255.0.
Figure 1-2 TCP/IP Setting
1-9
3. Open a browser and type in the address bar: 192.168.0.250. Enter to link
NePort-R module. Both the default user name and the password are admin.
Figure 1-3 Linking Interface

4. Click OK and entered NePort Web Console interface.
Figure 1-4 NePort Web Console interface
1-10
5. Click Network, enter Network Settings interface.

Set the Subnet as same as central monitoring system.
If the Subnet is 255.255.255.0, set the IP address to 192.168.*.**
(192.168.* must be the same to the front 3 segments IP address of the central
monitoring system. Range of ** is 1-249 and except the address has used in this
LAN). Keep other parameters as the original. After that, click OK.
For example, change the IP address here to 192.168.2.50 and Subnet mask
to 255.255.255.0. (Figure 1-5)
Caution If the Subnet is not 255.255.255.0, contact Goldway to confirm the network settings.
Set the IP address

is 192.168.0.*.
Set the Subnet as same as

central monitoring system.
Figure 1-5 Networking Setting
1-11
6. Click Serial1 Settings, enter the serial settings. Make sure that parameters
are set as the same as Figure 1-6. Other parameters remain the original. Click
OK after setting.
Figure1-6 Serial1 Setting
7. Click connection1, and enter the connection settings. Set the parameters
according to Figure 1-7.
Other parameters remain the original.
Set the Remost Host the actual Central monitoring system IP address.
Click OK to exit.
For example, change the Remost Host here to 192.168.2.98. (Figure 1-7.)
Figure 1-7 Connection1 Setting
8. Click Apply / Reset.

9. Click the Submit in Apply / Reset Interface to save the settings.
1-12
10. Restore the network setting of central monitoring system PC (or another PC)
11. Restart the monitor.
1.11 Updating the software
Before you perform a software update, you need the following equipment and
material:
y One PC with CD-ROM
y One Network Cable
y New Software
y One Uport 1150 Adapter (Software Update tool)
Note —This process is only used on UT4000A (Version 6.* and higher) and UT6000A
(Version 6.* and higher).
1.11.1 New software
Before you update the software, check that the new software includes following the
contents as Table 1-3:
Note — The new software from Goldway with Goldway FCO and your requirement when
you want update the software of old version monitors.
Table 1-3 The software

File Name Description
6A_Flash_V*.**.bin1 UT4000A/UT6000A M128 program file
6A_Eeprom_V*.**.bin1 UT4000A/UT6000A M128 data file
6A_Language_V*.**.bin1 UT4000A/UT6000A Language resource file
1. V*.** is the actual latest version number
1.11.2 Uport 1150 Adapter (Software Update tool)
1. You must purchase this tool from Goldway, p/n is 85201512000.

It includes:
y IFU for Uport 1150 Adapter
y Connect cable DB9-RS422 200mm
y USB-RS232/RS422 Uport1150 Adapter
y Uport 1150 Adapter installation CD
1-13
2. Assemble the USB-RS232/RS422 Uport1150 Adapter and Connect cable

DB9-RS422 200mm as described in Table 1-4 and shown in Figure 1-8.
Table 1-4 Uport1150 Adapter bond holes connection

Line Color of Connect cable Bond hole names of
DB9-RS422 200mm USB-RS232/RS422 Uport1150
Adapter
1 Yellow T+
2 Green T-
3 Black R+(D+)
4 Blue R- (D- )
5 (None) GND
Figure 1-8 Uport1150 Adapter bond holes connection
1.11.3 Installing Uport 1150 Adapter
1. Insert Uport 1150 Adapter installation CD into the PC and open CD. Install the
driver software under the following path:
*:\UPort 1150_1150I\Software\Windows XP_2003_Vista\x86\driv_win_uport1p_v1.5_build_07122513.exe
Note — Select the corresponding folder (bolded in the above path) according to your actual
windows system.
1-14
2. Plug USB-RS232/RS422 Uport1150 Adapter into an USB port of the PC. The
system displays a pop-up window alerting that new hardware is found. Select
automatic installation and complete the driver installation.
3. Restart the PC.
4. Click following options step by step to find Device Manager as shown in
Figure 1-9:
Start →Control Panel → System →Hardware →Device Manager.
Figure 1-9 Device Manager
5. Double click Uport 1150 and click Ports Configurations (Figure 1-10).
Figure 1-10 Ports Configurations
1-15
6. Double click the item inside (Circle in Figure 1-10). The Port 1 window
appears (Figure 1-11).
Figure 1-11 Port1
7. Set the Interface to RS-422 (Circle in Figure 1-11) and keep others the
default settings.
8. Make down the Port Number name ( Rectangle in Figure 1-11).
For example, there is COM3 (current).
9. Click OK and complete the configuration.
1.11.3 Creating a Hyper Terminal and connecting the monitor and PC
1. Connect the monitor and computer with Uport 1150 Adapter(Figure 1-12)
Figure 1-12 Connect the monitor and computer
1-16
2. Connect the monitor to AC power.

3. Click start at the lower left quarter of the computer screen.
4. Click the following options step by step to create a Windows HyperTerminal.
5. All Programs → Accessories → Communications → Hyper Terminal
→ New Windows Hyper Terminal. The Connection Description pop up
is displayed (Figure 1-13).
6. Enter a name and choose an icon for the connection and click ok.
For example, enter COM3 115200 here.
Figure 1-13 Connection Description
7. Set the Connect using area in the Connect to window according to the
Port number of Uport1150. (Figure 1-14).
For example, set it to COM3. (See Figure 1-11 in Page 1-16)
Figure 1-14 Connect to
1-17
8. Setting COM Properties as shown following Figure 1-15:

y Bits per second: 115200
y Data bits: 8
y Parity: None
y Stop bit: 1
y Flow control: None
Figure 1-15 COM Properties
9. After the Hyper Terminal window appears, hold down the CTRL + C and
power on the monitor. Figure 1-16 describes the right messages on the terminal
window.
Note — If the messages are not intact as shown, press Enter to refresh.
Figure 1-16 Hyper Terminal windows-1
1-18
1.11.4 Updating the Program File
1. Type number zero (0) and press Enter. Wait until the letters C appear as shown
in Figure 1-17.
2. Click Transfer in the Menu of Hyper Terminal window.

3. Click Send File to open the dialogue window appears as Figure 1-18.
Figure 1-18 Send File-1
4. Click Browse… to find File 6A_Flash_V*.**. Bin and set Protocol to

Xmodem.
5. Press Send to complete it.
1-19
6. Wait until the sending is completed. The progress bar and data are displayed
here. (circle in Figure 1-19)
Figure 1-19 Xmodem file send… window-1
Note — If error message appears or the sending is interrupted, retry until the file is send
successfully.
7. After the sending completed. There is a word done in Hyper Terminal

window. (Circle in Figure 1-20)
1-20
1.11.5 Updating the Data File
1. Type the number One (1) and press Enter. Wait until the letters C appear as
shown in Figure 1-21
2. Click Transfer in the Menu of Hyper Terminal window:

3. Click Send File to open the dialogue window appears as Figure 1-22.
4. Click Browse… to find File 6A_ Eeprom_V*.**. Bin and set Protocol to
Xmodem.
1-21
6. Wait until the sending is completed (Figure 1-23). The progress bar and data
are displayed here. (Circle in Figure 1-23)
7. After the sending is completed, the word done appears in the Hyper
Terminal window. (Circle in Figure 1-24)
1-22
1.11.6 Updating the Language Resource File
1. Type the number Two (2) and press Enter. Wait until the letters C appear as
shown in Figure 1-25
2. Click Transfer in the Menu of Hyper Terminal window:

3. Click Send File to open the dialogue window in Figure 1-26.
4. Click Browse… to find File 6A_Language_V*.**. Bin and set Protocol to

Xmodem.
1-23
6. Wait until the sending is completed. The progress bar and data are displayed
here. (circle in Figure 1-27)
7. After the sending is completed, the word done appears in the Hyper
Terminal window. (Dark red circle in Figure 1-28)
1-24
1.11.7 Language Setting
1. Type the number Three (3) and press Enter. Wait until the language type list
appears (Figure 1-29). Remember the id of the language which you want to
install (rectangle of Figure 1-29).

2. Type the number Four (4) and press Enter to enter the load language progress.
(Figure 1-30)
3. Type the id number (the id number of language which you want to install) and
press enter. The information load language success means the software
updating is completed.
For example, when setting the UT4000A for English enter 2. (Circle in Figure
1-30)
1-25
4. Power off the monitor.

5. Disconnect the Uport 1150 adapter from the monitor and PC.
6. Repower the monitor and check the software version.
1.12 Mounting Abilities
The UT4000A/UT6000A Patient Monitors have two mounting options, including a roll
stand and a wall mount. Before mounting the monitor, the patch board must be attached
first as shown below
To mount the Patch Board to the UT4000A:
1. Screw up and mount the Adapter Plate on the bottom of monitor.
Figure 1-31 Adapter Plate of UT4000A
2. Attach the Mounting adapter that comes with the mounting solution.
Figure 1-32 Mounting adapter of UT4000A
For information on mounting the monitor on the roll stand or the wall mount, see
Goldway Roll Stand Installation Guide and Goldway Wall Mount Installation
Guide.
1-26
To mount the patch board to UT6000A:

1. Screw up and mount the Adapter Plate on the bottom of monitor.
Figure 1-33 Adapter Plate of UT6000A
2. Attach the Mounting Adapter that comes with the mounting solution.
Figure 1-34 Mounting adapter of UT6000A
For information on mounting the monitor on the roll stand or the wall mount, see
Goldway Roll Stand Installation Guide and Goldway Wall Mount Installation
Guide.
1-27
Maintenance
Chapter 2
Maintenance
2-1
Maintenance
This chapter describes how to inspect and maintain the UT4000A/UT6000A Patient
Monitors.
2.1 Testing and Inspecting Guidelines
Table 2-1 lists the tests that Goldway requires to complete after performing monitor
installations, repairs, or software upgrades.
Table 2-1 Testing and Inspecting Guidelines

After … Complete …
Installing or software updating Visual inspection
Power supply and battery test
Opening the monitor Speaker Test
Power Supply and Battery Test
NIBP Test
All safety tests
Replacing any internal parts Power Supply and Battery Test
(except the SpO2 and ECG NIBP Test
module) Temperature Test
Speaker Test
All safety tests
Replacing the ECG module Power Supply and Battery Test
ECG test
Speaker Test
Respiration Test
All safety tests
Replacing the SpO2 module Power Supply and Battery Test
Pulse SpO2 Test
All safety tests
2-2
Maintenance
2.1.1 Recommended Frequency

Perform the test procedures at the recommended frequency outlined in Table 2-2.
Caution The frequency specified in Table 2-2 do not supersede local requirements. Always perform
both locally required testing and the testing outlined in the table.
Table 2-2 Recommended Frequency

Tests Frequency
Preventive Maintenance
NIBP Calibration Once a year, or more often if specified by local laws.
Performance
• NIBP Accuracy Test Once a year, or if you suspect the measurement is
incorrect.
• Pulse SpO2 Test
Safety (In accordance with IEC 60601-1)

• System Enclosure Leakage Current Once every two years, and after repairs where the unit
has been opened (front and back separated) or the
• Ground Integrity monitor has been damaged by impact.
• Patient Leakage Current
2.1.2 Required Equipment

The following Table 2-3 lists test required equipment needed, in order to perform the
tests. Many of the tests use the standard accessories shipped with the monitor.
Table 2-3 Required Test Equipment

Performing … You Need…
Visual inspection None
Power Supply and Battery Test None
Speaker Test None
Pulse SpO2 Test • Adult SpO2 sensor
ECG/Respiration Performance Test • Patient simulator

• ECG trunk cable and lead set
NIBP Test •Reference manometer (includes hand pump
and valve), accuracy 0.2% of reading
•Expansion chamber (volume 500 ml ±10%)
•Piece of appropriate tubing
NIBP Calibration None
Temperature Test •Patient simulator (with 0.1ºCor 0.2ºF )
Safety Tests •Electrical Safety Tester
2-3
Maintenance
2.1.3 Recording the Tests

Authorized Goldway personnel report test results back to Goldway to add to the
product development database. Hospital personnel, however, do not need to report
results. Table 2-4 describes what to record on the service record after you complete the
tests in this chapter.
Table 2-4 Testing Record
Tests Recording…
Visual inspection VI:P or V:F
Power Supply and Battery PB:P or PO:F
Test
NIBP Test NT:P/X1/X2/X3 or
NT:F/X1/X2/X3
Safety Tests S(1):P/X1/X2 or
S(1):F/X1/X2
S(2): P/X1 or
S(2): F/X1
S(3): P/X1 or
S(3): F/X1
Note: P = pass, F = fail, X = measured value as defined in tests in this chapter
2.2 Planning Maintenance
To maintain proper performance of the monitor, a good maintenance plan must be made.
We recommend the following:
y Visual Inspection
y Cleaning and Disinfecting
y Performance Verification
y Leakage Current Test
2.3 Performing Visual Inspection
Before use, the operator should inspect the exterior appearance of the equipment.
Service personnel should inspect the exterior appearance of the equipment before
maintenance.
1. Carefully inspect the exterior of the monitor, display and control parts to see if
2-4
Maintenance
there is any apparent physical damage. If yes, do not use the monitor. Contact the
authorized service personnel and report the damage until problems are settled
before connecting the monitor to patients.
2. Inspect all cables, connecting wires and external connectors. Do not use for any
show signs of damage. Contact authorized service personnel and reports the
damage until problems are settled before connecting the monitor to patients.
3. Check and make sure the safety marks on the equipment are legible.
2.4 Cleaning and Disinfecting
This chapter gives general guidelines on the cleaning and care of your monitor and
accessories. Use only the approved cleaning methods and agents listed in this chapter.
The warranty does not cover damage caused by using unapproved substances.
Cleaning methods described in this chapter have been tested by Goldway. Other
methods and cleaning agents may contaminate or damage the monitor. In addition,
qualified professionals should perform calibration and maintenance of the monitor
periodically.
2.4.1 General Guidelines
Keep the monitor, cables and accessories free of dust and dirt. After cleaning and
disinfecting, check the equipment carefully. Do not use if you see signs of
deterioration or damage. If you need to return any equipment to Goldway,
decontaminate it first.
Follow the following general precautions:

• Always dilute cleaning agents according to the instructions in this chapter or
use the lowest possible concentration.
• Never let liquid enter the monitor case.
• Never immerse any part of the equipment in liquid or allow any liquid to enter
electrical contacts.
• Never use abrasive material (such as steel wool or silver polish).
• Never use bleach, strong solvents, or acetone on any part of the monitor
• Never autoclave, steam sterilize, or ultrasonically clean the monitor or cables
• Never use alcohol on the patient cables. Alcohol can cause the plastic to
become brittle and fail prematurely.
2-5
Maintenance
Caution If you see any signs of deterioration or damage on any accessory, do not use it, and replace
it with a new one. Use the equipment according to instructions accompanied with the
sensors. The manufacturer information might be more current. If you spill liquid on the
exterior of the monitor, use a clean cloth to dry the monitor. If you believe the liquid may
be inside the monitor, power off the monitor and contact your service representative.
2.4.2 Disinfecting Guidelines
To avoid long-term damage to cables, do not disinfect a cable unless directed by the
hospital. Always power off the monitor and clean it before performing any
disinfection.
Do not use strong solvents for disinfection. Always dilute cleaning agents according
to the manufacturer’s instructions or use the lowest possible concentration. Disinfect
the equipment with a cloth moistened with these materials.
– 70% ethanol, 70% isopropyl alcohol
– Acetaldehyde: Cidex
Caution When disinfecting any accessories, follow the manufacturer’s instructions; otherwise, use
the disinfection agents listed in this chapter.
2.4.3 Cleaning the monitor
Before you clean the monitor, power off the patient monitor and unplug the power
cord.
1. Clean the monitor casing and screen with a cloth moistened with liquid
detergent or one of the following cleaning agents:
– Mild soap
– Alconox dish washing detergent
– Ammonia, 3% and window detergent
– Ethanol 70%, 70% isopropyl alcohol, window detergent.
2. Air dry the cleaned parts or use a cloth.
2.4.4 Cleaning the Cables
Keep the cables free from dust:

1. Use a lint-free cloth dampened with warm water (maximum 40℃/104℉) and
soap or a diluted non-caustic detergent.
2. Dry the equipment with a soft cloth.
2-6
Maintenance
2.4.5 Cleaning the Accessories
When possible, clean the accessories according to the manufacturer’s instructions.

Use the general guidelines in this chapter if you do not have specific product
cleaning instructions.
2.4.5.1 Cleaning the SpO2 Accessories
SpO2 reusable sensors should be cleaned and disinfected, but never sterilized.
Warning Use only the validated cleaning agents and disinfectants listed below. Using other agents
may damage the sensor or its connecting wires, shorten product lifetime, or cause safety
hazards. Select disinfectants carefully as some have very similar names but very different
compositions. Never immerse the sensor connector in any of the cleaning solutions,
disinfectants, or other liquids. The sensor and cable housing may be immersed, however.
Never soak sensors in disinfectants longer than specified by the disinfectant manufacturer.
Never sterilize or autoclave the sensors.
Validated Cleaning Agents

• Mild detergent
• Salt solution (1%)
Validated Disinfectants
• Metricide® 28
• Cidex® Formula 7
• Kohrsolin® (2%)
• Metricide® Plus 30
• Cidex® OPA
• Mucapur®-CD (1%)
• Terralin® Liquid
• Cidex® Plus
• Isopropanol (70%) or Isopropanol Wipes (70%)
• Incidin® Liquid
• Omnicide® 28
To clean and disinfect the sensor:
1. Clean the sensor according to the instructions supplied with the cleaning agent.
2. Disinfect the sensor according to the instructions supplied with the disinfectant.
3. Wipe the exterior surfaces lightly. Do not allow liquids to come in contact with
the power connector or switches or to penetrate connectors or openings in the
2-7
Maintenance
monitor.
4. Dispose of any sensor showing signs of deterioration or damage.
2.4.5.2 Cleaning the NIBP Cuffs
To clean the cuff:

1. Remove the bag from inside the cuff.
2. Clean the cuff in detergent (mild soap water) and air dry it.
3. Check the cuff and tube.
To sterilize the cuff to avoid cross-infection:
4. Disinfect the cuff in an autoclave or immerse it into one of the following
detergents: 70% isopropanol or 70% ethanol
To put the rubber inflation bag back into the cuff:
1. Roll the bag from both ends in the direction of the tube.
2. Insert the rolled bag from the tube side into the opening on the short side of the
cuff.
3. Push the tube through to the other side of the cuff.
4. Hold the tube together with the cuff and shake the whole cuff until it reaches
the bag.
Note — Never dry-clean the cuff.
2.4.5.3 Cleaning the Temperature Accessories
Clean the temperature sensor after each use. To clean the temperature sensor:
1. Hold the probe with one hand and clean the sensor from the top with a wet
lint- free cloth dampened with isopropanol.
2. In addition, regularly disinfect the sensor with ethylene oxide.
3. Use a dry cloth to clean the surface of the temperature sensor.
4. Check the temperature sensor and do not use it if you see any signs of
damage or deterioration.
Caution Never heat the sensor to over 100℃ (212℉). Only heat it to 80℃ (176℉) - 100℃ (212℉)
for a short time.
2-8
Maintenance
2.4.6 Cleaning the Recorder
After extended use, deposits of paper debris may collect on the print head making
recordings uneven and faint, shortening the life of the print head and the roll shaft.
To clean the print head:

1. Apply an anti-static agent to the recorder door, and open the door.
2. Remove the paper roll from the recorder.
3. Thread a cloth cleaning strip around the roller until the strip comes out of the
top of the roller.
4. Pull the strip through the roller.
5. Clean the roller housing gently with a soft cloth.
6. Soak a cotton swab in alcohol and gently wipe the surface of the thermal
printer head.
7. Reload the paper roller after the alcohol is dried and close the recorder door.
Caution Always apply an anti-static agent to protect against ESD damage.
2.5 Performance Verification
When the monitor is received, a qualified person should inspect the monitor thoroughly
and verify its performance. Service personnel inspect the monitor thoroughly and verify
performance every 12 months or whenever necessary.
2.5.1 Manufacturer’s Responsibility

If the maintenance plan is not observed, which leads to inaccurate measurement of the
monitor or potential hazards to operators or patients, unless otherwise agreed by both
parties, manufacturer shall not undertake any responsibilities. All responsibilities shall
be undertaken by the user of the monitor.
2.5.2 Performing Power Supply and Battery Test
1. Connect the monitor to an AC power adapter and connect the AC cord to the wall
outlet (UT4000A).
Connect the power cord between the wall outlet and monitor power connector
(UT6000A).
2. Power up the monitor.
2-9
Maintenance
3. Check if the power led is on and in either color of the following:

Green: The monitor is powered on and in normal working status.
Yellow: The monitor is connected to AC power but not turned on. It is under
internal battery charging status.
4. Press the On/Off key of the monitor to turn on the monitor and unplug the power
cable. Inspect if the power LED is green and if a battery icon displaying in the
status box on the screen, showing that the monitor is powered by batteries.
2.5.3 Performing ECG Test
To set the ECG Simulator:

1. Set the HR to 80bpm and ECG gain to 1mV.
To test the ECG:

1. Connect one end of the ECG cable to the ECG connector of the monitor and the
other end to the simulator.
2. Confirm that the patient simulator has been properly connected to the monitor.
3. Confirm and make sure the ECG lead II is displayed on the ECG channel, without
noise and the heart rate displays 80±2bpm. When the R wave appears you should
hear a beep.
4. Confirm every ECG lead and make sure there is an ECG waveform and no noise
interference.
5. Adjusting the ECG gain to 2mV, and confirm the change in the ECG waveform.
6. Unplug the RA from the simulator, and confirm that a lead off message pops-up.
7. Reconnect RA lead.
8. Set the 1mV calibration in the ECG menu, and confirm that a 1mV calibration
square wave is overlapped on the ECG waveform.
9. The ECG test is complete.
2.5.4 Performing Respiration Test (UT6000A only)
1. Connect ECG cable to the monitor ECG connector.

2. Configure the ECG Simulator and set the respiration baseline resistance to 500
Ohm, Respiration Delta R to 0.5 Ohm, Respiration lead to I or II and Respiration
rate to 30bpm.
3. Set the respiration lead to RA-LA or LL-RL and set the respiration waveform
channel for display
2-10
Maintenance
4. Confirm that the respiration rate displays 30±2rpm and the waveform channel
displays the respiration waveform.
5. Change monitor respiration lead and confirm that the parameter and waveform
remain the same.
6. Unplug the ECG cable and the respiration test is completed.
2.5.5 Performing Temperature Test (UT6000A only)
1. Connect the patient simulator to the temperature connector on the monitor

2. Configure the patient simulator to 40℃ (100℉).
3. Wait for the monitor to display the static temperature value.
The value should be 40℃ ± 0.2℃ (100℉±0.4℉).
2.5.6 Performing Pulse SpO2 Test
1. Connect an adult SpO2 sensor to the SpO2 connector on the monitor. Make sure
that the LED transmitter is lit.
2. Insert your finger into the sensor (assuming that you are a healthy adult).
3. Verify that the SpO2 value displayed on the monitor is between 95% and 100%. If
not, retest again with a patient simulator.
2.5.7 Performing NIBP Test
An authorized service representative should perform pressure tests and parameter

calibration every 12 months or whenever you suspect incorrect blood pressure readings.
Always check to see if the cuff or hose has a leak. Replace the cuff or hose as
necessary.
If the pressure reading is compared with a precise blood pressure meter, and the
difference is more than ±3mmHg, the monitor needs pressure calibration. Authorized
personnel can perform the required calibration.
Before you start, see Required Equipment on Page 2-3.
The following tests verify the performance of the non-invasive blood pressure
measurement.
y NIBP accuracy
y NIBP overpressure valve
y NIBP calibration procedure (if required)
2-11
Maintenance
Testing the NIBP accuracy:

1. Connect the manometer and the pump with tubing to the NIBP connector on the
UT4000A/UT6000A Patient monitor.
(Figure 2-1 and Figure 2-2)
Figure 2-1 Connect the tubing and UT4000A Patient Monitor
Figure 2-2 Connect the tubing and UT6000A Patient Monitor
2. Connect the tubing to the expansion chamber (500ml cylinder).

3. Press on the front panel of the monitor to freeze the waveform of the screen.
4. Rotate the navigation wheel to the icon , and press the wheel to enter the
Parameter menu.
5. Rotate the wheel to NIBP and press to enter the menu.
6. Rotate the wheel to Work mode and set it to Test.
7. Squeeze the manometer pump with the air chamber to apply a pressure of
50mmHg.
2-12
Maintenance
8. Press on the front panel of the monitor.

Note the pressure displayed in the NIBP numeric pane and record this result as X1
(see Recording the Tests on Page 2-4). It should be 50mmHg ±3mmHg.
9. Press the to stop the test.
50mmHg.
11. Press .
Note the pressure displayed in the NIBP Numeric Pane and record the result as X2.
250mmHg ± 3mmHg is a proper result.
12. Press the to stop the test.
If the difference between the manometer and displayed values is greater than
3mmHg, calculate the difference by the following formula, and then calibrate the
monitor (See Performing NIBP Calibration on Page 2-14).
Vadj = [(X1 – 50) + (X2 – 250)] / 2
If the difference between the manometer and displayed values is not greater than
3mmHg, go to the Testing the Overpressure.
Testing the Overpressure:

Parameter menu.
4. Rotate the wheel to Work mode and set it to Test.
5. Rotate the wheel to Patient Type and set it to Adult.
290mmHg.
7. Press and verify the valves are opened
8. Release the pressure on the manometer.
9. Rotate the wheel to Patient Type and set it to Neo.
150mmHg.
11. Verify the valves are opened
12. Release the pressure on the manometer.
2-13
Maintenance
2.5.8 Performing NIBP Calibration
Parameter menu.
4. Rotate the wheel to Calibration and press.
5. Rotate the wheel to select one appropriate value most close to Vadj.
6. The NIBP Calibration is completed.
2.5.9 Performing Speaker Test
1. Turn on the alarm sound and set the heart rate alarm limits. Confirm that the monitor
provides an alarm sound when the heart rate is out of the alarm limits.
2. Silence the alarm sound and confirm that the monitor provides an alarm sound when
heart rate is again out of the alarm limits.
3. Reset the alarm limits. Speaker test is completed.
2.5.10 Performing Networking Test
After the monitor is connected to the UT 4800 Central Monitoring System, confirm that
the ECG waveform and its parameters are correctly displayed on the Central
Monitoring System.
2-14
Maintenance
2.6 Performing Electrical Safety Test
Service personnel should inspect the monitor thoroughly every 12 months or whenever
necessary. Electrical safety test inspects whether the monitor has potential hazards to
patients or operators.
In order to establish a systematic maintenance plan, we recommend all safety tests and
records shall be made under the following circumstances: Upon reception of the
monitor, every year, and the monitor is opened for repair.
Use the following safety test procedures for verifying safe installation or service of the
monitor. The setups used for these tests and the acceptable ranges of values are derived
from local and international standards but may not be equivalent. These tests are not a
substitute for local safety testing where it is required for an installation or a service
event. If using the Metron Safety tester, perform the tests in accordance with your local
regulations, for example in Europe use IEC60601-1/IEC60601-1-1. The Metron Report
should print results with the names listed below, together with other data.
The monitor safety tests include:

• System Enclosure Leakage
• Ground integrity
• Patient leakage current with mains voltage
System Enclosure Leakage
Figure 2-3 S(1) Part 1: System Enclosure Leakage Current - NC (normal condition)
2-15
Maintenance
Expected Test Results

Normal condition maximum leakage current x1 ≤ 100μA.
This measures leakage current of exposed metal parts of Instrument under Test (IUT)
and between parts of the system within the patient environment; normal and reversed
polarity using S2.
Safety test according IEC 60601-1 / UL2601-1.
Figure 2-4 S(1) Part 2: System Enclosure Leakage current - Single Fault (open earth)

Single Fault maximum leakage current x2 ≤ 500μA (IEC 60601-1)≤ 300μA
(UL2601-1). This measures leakage current of exposed metal parts of Instrument under
Test (IUT) with Protective Earth (PE) open circuit (S4 = open) and between parts of the
system within the patient environment; normal and reversed polarity using S2.
Figure 2-5 S(2) Protective Earth Continuity
2-16
Maintenance

With mains cable, maximum impedance x = 100 mOhms (IEC 60601-1 and
UL2601-1).
This measures impedance of Protective Earth (PE) terminal to all exposed metal parts
of Instrument under Test (IUT), which are for safety reasons connected to the
Protective Earth (PE). Test current 25 Amp applied for 5 to 10 seconds.
Patient Leakage Current with Mains Voltage
Figure 2-6 S(3) Patient Leakage current - Single Fault Condition (S.F.C.) mains on applied part

Maximum leakage current, x = 50μA @ 250V (IEC60601-1 and UL2601-1).
Measures patient leakage current from applied Part to earth caused by external main
voltage on applied Part with switch S5 open and closed. Each polarity combination
possible is tested using S2 and S6. This test is applicable for every measurement input.
2-17
Troubleshooting
Chapter 3
Troubleshooting
3-1
Troubleshooting
This chapter describes how to troubleshoot monitor problems.
3.1 Power Problems
Symptom Possible cause Action

I can’t turn on the The cord is unplugged Ensure that the AC power cord is
monitor with AC Power, or broken. plugged into an outlet.
but can with battery The fuse is blown. Replace the fuse. See Removing
power. (UT6000A only) Power Fuses on page 6-4.
The AC power adapter has Replace the Adapter. See
malfunctioned. (UT4000A Removing the Power Adapter on
only) page 5-3.
The AC/DC power cable Replace the battery connect
has malfunctioned. Board or DC Connector. See
Removing the Battery
Connect Board/DC Connector
on page 5-17. (UT4000A)
See Removing the Battery
Connect Board on page 6-18.
(UT6000A)
The AC/DC power module Check output voltage on AC/DC
has malfunctioned. Power Module. If you do not
(UT6000A only) capture 15 V, replace the AC/DC
power module. See Removing
the AC/DC Power Module on
page 6-17.(UT6000A)
The front case assembly of Replace the front case assembly.
monitor is worn. See Removing the Front case
Assembly on page 5-11
(UT4000A) or 6-22 (UT6000A).
The main board has Replace the main board. See
malfunctioned. Removing the Main board
(UT4000A) or 6-21 (UT6000A).
I can turn on the monitor The battery has run out. Charge the battery or replace it,
with AC Power, but not see Removing the Battery on
battery power. page 5-4 (UT4000A) or 6-3
(UT6000A).
The battery or connector is Reseat both the battery and
loose. battery cable.
The battery does not have Replace the battery connect
a connection to the Main Board or DC Connector. See
board module. Removing the Battery
Connect Board/DC Connector
on Page 5-17. (UT4000A)
See Removing the Battery
Connect Board on Page 6-18.
(UT6000A)
The main board module Replace the main board. See
has malfunctioned. Removing the Main board
(UT4000A) or 6-21 (UT6000A).
I can’t get the monitor to The LCD, cables, battery, Follow the steps in the decision
turn on with either AC or AC/DC Power Module or trees in the following power
battery power. main PCB has malfunction problem processing.
3-2
Troubleshooting
Prepare the following before troubleshooting:

1. One good battery with enough charge (not fully charged) and a good fuse.
2. Battery’s voltage is above 11V
3. Standard tools
4. Verify that supply mains is OK (measure by an multi-meter)
Figure 3-1 Power Problems Processing Chart
3-3
Troubleshooting
Figure 3-2 J160 Pin Definition
Table 3-1 J160 Pin Definition

Pin1 Pin2 Pin3 Pin4 Pin5 Pin6
GND GND (Signal) (Signal) 15V 15V
Figure 3-3 J60 Pin Definition Test Points
Table 3-2 J160 Pin Definition

GND Test Point VIN Test Point VBAT Test Point
GND AC/DC power module Battery power output 12V
output 15V
3-4
Troubleshooting
3.2 Display Problems
Symptom Possible Cause Action

Power is on, but the monitor There is a bad connection Ensure that there is a proper
screen is Blank between the backlight LCD connection between the
to others cable, LCD, backlight and
main board module.
There is a bad inverter. Replace the inverter.
Removing the Inverter on
page 5-10 (UT4000A) or
6-19 (UT6000A).
There is a bad LCD. Replace the front case
assembly. See Removing
the Front Case Assembly
on page 5-11 (UT4000A) or
6-22 (UT6000A).
The Main board module has Replace the main board. See
(UT4000A) or 6-21
(UT6000A).
The monitor displays The LCD cable is not Open the monitor and reseat
random/ distorted graphics connected correctly. the LCD signal cable.
with a white background. The LCD has malfunction. Replace the front case
assembly. See Removing
6-22 (UT6000A).
(UT4000A) or 6-21
(UT6000A).
The monitor does not There is a bad connection Ensure that all connectors to
respond to the navigation to the Main board module. the Main board module are
wheel or keys. seated correctly.
The monitor keypad or Replace the front case
navigation wheel is broken. assembly. See Removing
6-22 (UT6000A).
(UT4000A) or 6-21
(UT6000A).
3-5
Troubleshooting
3.3 NIBP Problems

The NIBP cuff does not The tube or cuff is kinked. Straighten the tube or cuff.
inflate
There is an air leak in the air Replace the cuff and ensure
tube or cuff. that there is no air leakage
in the tube.
The NIBP module has Replace the NIBP
malfunctioned. module. See Removing
the NIBP Module on
6-16 (UT6000A).
There are no NIBP There have external Ensure that all external
readings problems. blood pressure reading
requirements are met and
that the patient is not
moving excessively.
Wrong cuff size or incorrect Use proper cuff size, ensure
cuff placement. proper cuff placement.
The tube is kinked or there Ensure that the tube is
is air leakage in the air tube straight and not kinked.
or cuff. Replace the cuff and ensure
that there is no air leakage
in tube.
There is an NIBP module Replace the NIBP
error. module. See Removing
the NIBP Module on
6-16 (UT6000A).
(UT4000A) or 6-21
(UT6000A).
I’m getting unreliable Wrong cuff size or incorrect Use proper cuff size, ensure
NIBP readings cuff placement. proper cuff placement.
There have been some Ensure that all external
external problems. blood pressure reading
requirements are met and
that the patient is not
moving excessively.
3-6
Troubleshooting
3.4 Alarm Problems

No alarm. There is a bad connection to Ensure that the connection
the speaker. to speaker is correct.
The speaker has Replace the speaker. See
malfunction. Removing the Speaker
(UT4000A) or 6-12
(UT6000A).
(UT4000A) or 6-21
(UT6000A).
3.5 SpO2 Problems

There are no SpO2 The SpO2 sensor has Replace the SpO2 sensor.
readings malfunctioned.
The SpO2 module has Replace the SpO2 board.
malfunctioned. See Removing the SpO2
module on page 5-6
(UT4000A) or 6-20
(UT6000A).
(UT4000A) or 6-21
(UT6000A).
The SpO2 readings are There has been some Ensure that all external
unreliable external problem. SpO2 reading requirements
are met and that the patient
is not moving excessively.
3-7
Troubleshooting
3.6 ECG Problems

There are no ECG The ECG leads are off. Ensure that the leads are
readings connected.
The ECG cable is broken. Ensure that the cable is in
good working order.
The ECG 3/5 lead set is not Correct the ECG
configured correctly. configuration.
The main board module has Replace the main board. See
(UT4000A) or 6-21
(UT6000A).
The ECG module has Replace the ECG module.
malfunctioned. See Removing the ECG
Module on page 5-7
(UT4000A) or 6-15
(UT6000A).
I’m getting unreliable The ECG leads are off. Ensure that the ECG leads
ECG readings are connected.
There has been some Ensure that all external ECG
external problem. reading requirements are met
and that the patient is not
moving excessively. Ensure
proper skin preparation has
been performed.
3.7 Respiration Problems (UT6000A only)
There are no respiration The respiration leads are off. Ensure that the respiration
readings leads are connected.
The ECG module has Replace the ECG module.
malfunctioned. See Removing the ECG
Module on page 6-15
(UT6000A).
The respiration readings There has been some Ensure that all respiration
are unreliable external interference. reading requirements are met
and that the patient is not
moving excessively. Ensure
that the correct ECG lead set
is being used.
3-8
Troubleshooting
3.8 Temperature Problems (UT6000A only)

There are no temperature The probe lead is off. Ensure that the temperature
readings probe is connected.
The temperature is over Ensure that temperature
range. readings are in the range of
0oC-50oC.
The probe has Replace the temperature
malfunctioned. probe.
The main board has Replace the main board.
malfunction. See Removing the Main
board Assembly on page
6-21 (UT6000A).
I’m getting unreliable The probe has Replace the temperature
temperature readings malfunctioned. probe.
The main board has Replace the main board.
malfunction. See Removing the Main
board Assembly on page
6-21 (UT6000A).
3.9 Recorder Problems (UT6000A only)

The recorder paper is The paper is not installed Remove paper and reinstall
jamming correctly. correctly.
The recorder is using Use only the recommend
improper paper. recorder paper.
The recorder has a Replace the recorder. See
mechanical problem. Removing the Recorder on
page 6-5 (UT6000A).
The recorder does not The paper is out and/or Install a new paper supply.
print the recorder door is open. Open the recorder door, and
then close it again.
The system does not Check the recorder’s
recognize the recorder. physical connections. See
Removing the Recorder on
page 6-5 (UT6000A).
The recorder module has Replace the recorder
malfunctioned. module. See Removing the
Recorder on page 6-5
(UT6000A).
The Main board module Replace the main board. See
has malfunctioned. Removing the Main board
(UT6000A).
3-9
Troubleshooting
3.10 Performance Verification
After repairing the monitor, Performance Verification Testing is recommended.

See 2.5 Performance Verification Testing.
3-10
Theory of Operation
Chapter 4
Theory of Operation
4-1
Theory of Operation
This chapter overviews the operation theory of several major functional components of the
UT4000A/UT6000A Patient Monitors.
4.1 System Configuration
Figure 4-1 Block Diagram (UT4000A)
ECG Module Speaker RS422 Port

(ECG & Ethernet port
assembly (Software
RESP) (RJ45 Port)
updating Only)
NIBP Module
I/O module
Recorder
assembly
SPO2 Module
AC/DC Main Board assembly

Display
power assembly
module Speaker Driver
Charge control
Inverter control
AC power Keys control
assembly Power supply to other modules Inverter
AC socket Signals interface
Temperature
Supply mains Power LED

Front Panel
Battery
Battery LED
Navigation
Keys
wheel
Figure 4-2 Block Diagram (UT6000A)
4-2
Theory of Operation
4.2 Theory of Operation
This section contains a system overview for the UT4000A/UT6000A Patient Monitors.
4.2.1 System overview
The monitors are full function monitors for use on adult, pediatric, and neonatal patients. The
functions performed by the system include:
• Monitoring patient ECG, heart rate and respiration rate (UT6000A only)
• Non-invasive blood pressure
• Blood oxygen saturation
• Temperature (UT6000A only)
In addition to monitoring and displaying the status of physiological parameters, the monitor
performs various microprocessor-programmed analytical functions, including:
• Providing both visual and audible alarm signals as necessary.
• Providing warning messages when harmful conditions are detected that would degrade or
prevent valid measurements.
• Providing trend waveforms or tabular data.
• Recording current waveforms or tabular data. (UT6000A only).
UT4000A/UT6000A Patient Monitors operate from either an AC power source or on battery

power. The monitor charges the internal battery when powered by supply mains.
4.2.2 Block Diagram Components
The UT4000A/UT6000A Patient Monitors contain several major blocks, including:

• Front case assembly
• Main Board assembly
• I/O Module assembly
• Display assembly
In addition, the UT6000A Patient Monitor contains an optional recorder module.

The following sections briefly describe the functional units in block diagrams.
4-3
Theory of Operation
4.2.3 Main Board Assembly
The Main Board assembly contains the following components:

• Microprocessor
• Flash memory
• Power management control
- Voltage regulator
- Battery charger that monitor status of battery
• LCD drivers
• Power distribution and monitoring
• Speaker driver
• Connectors
- DC input (wire to AC/DC module)
- LCD
- LCD backlight
- Alarm LED
- SpO2
- Temp (Temperature)
4.2.4 I/O Module
The I/O Module contains the following components:

• LAN connector and isolation transformer
• RS422 Port (SW updates only)
• Speaker
• ECG connector
• NIBP connector
• Recorder
4.2.5 Display Assembly
The display assembly contains these elements:

• LCD 7 ”
• LCD inverter
4.2.6 Speaker
The speaker is driven by an amplifier connected to the microprocessor. The speaker provides
an audio for alarm conditions and HP/RP sounds. The microprocessor generates different audio
tones for different alarm priorities and conditions.
4-4
Theory of Operation
4.2.7 Keys and Navigation Wheel
The keys generate pulses to the Main Board assembly. The navigation wheel is a rotating,
push-switch wheel. The associated wheel circuitry generates a pulse when pressed and
generates a digitally encoded pair of quadrature signals whose relative magnitudes and
polarities represent the angular position of the wheel. These outputs are connected to the
microprocessor where they are interpreted as required for the functions involved. Successive
angular positions determine the direction of wheel rotation. In addition to the functions
performed in conjunction with the keys, the wheel operates in conjunction with the display to
select menus and lists of parameter variables.
4.2.8 AC/DC Power Module
The UT6000A Patient Monitor contains a medical grade power supply module and circuitry
that converts supply mains (100-240V) to DC power (15V) with 115 VA power consumption.
Power Management
The power management module contains:
• Lead-acid battery (12 V, 2300 mAh)
• Battery charger
• DC/DC converter
The power management circuitry charges a lead-acid battery through a battery charger. The
battery can power the system through several DC/DC converters that provide various voltage
outputs required by various chips. And the isolated transformers (external power adapter of the
UT4000A patient monitor and the AC/DC power module of the UT6000A patient monitor)
provide the power to the monitor.
Note — The UT6000A patient monitor has a built-in AC/DC power module and the
UT4000A an external power adapter. The UT6000A patient monitor can directly
connect to the supply mains. However for the UT4000A monitor, a power adapter
is needed connection..
4.2.9 Recorder (UT6000A only)
The recorder contains the following features:

• Main components:
- Digital thermal head array assembly
• Printing width (48mm on 58mm paper)
• Motor (paper drive) and driver circuitry
• Dectector for running out of paper or opened recorder door
• Selectable print speed (12.5mm/s, 25 mm/s)
Print head control is implemented on the Main Board. The microprocessor sends data to the
recorder via a local BUS.
4-5
Theory of Operation
4.2.10 Processing the NIBP
The NIBP assembly and circuitry contain the following elements:

• Pump
• Valves
• Manifold
• Filter
• Pressure measurement and control circuitry
Pressure data is converted to digital format and conveyed to the processor. The NIBP pump
uses an oscillometric method that drives stepwise pressure deflation. Pump software eliminates
most ambient noise and motion interference. It can be applied to neonatal, pediatric and adult
patients. The blood pressure range for Systolic is 30-254 mmHg and Diastolic 10-220 mmHg.
Accuracy is Maximum Mean Error ±5 mmHg, with Maximum Standard Deviation no greater
than 8 mmHg.
NIBP processing uses an oscillometric technique to provide needed measurements at selected

intervals. This technique uses an inflatable sphygmomanometer cuff similar to those used by
clinicians in routine measurements. A motorized pump inflates the cuff to approximately 170
mmHg (adult mode) initially, at which point the pressure effectively stops the flow of blood.
Then, under monitor control, the pressure in the cuff is gradually reduced, while a pressure
transducer detects the pressure and transmits the parameter signal to the NIBP input circuitry.
As the pressure is reduced, blood flows in the previously occluded artery, and changes the
measurements made by the transducer. The point at which oscillation increases sharply is
defined as systolic pressure. As the cuff continues to deflate, the oscillation amplitude
increases to a maximum, and then decreases. The peak oscillation amplitude is defined as the
mean arterial pressure. The point at which the system detects a rapid decrease in oscillation is
defined as the diastolic pressure.
4.2.11 Processing the SpO2
SpO2 uses an optical spectrophotometry technique to measure oxygen saturation in the blood
that. It is based on the differences in the absorption of red and infrared light by oxygenated and
de-oxygenated hemoglobin.
A pulse oximeter passes red and infrared light into an arteriolar bed and measures changes in
light absorption during the pulsatile cycle. The light sources are red and infrared light emitting
4-6
Theory of Operation
diodes (LEDs). A photo diode provides detection.
To identify the oxygen saturation of arterial hemoglobin, the patient monitor uses the pulsatile
nature of arterial flow. During systole, a new pulse of arterial blood enters the vacuolar bed,
and both blood volume and light absorption increase. During diastole, blood volume and light
absorption reach their lowest point. The measurement is based on the differences between
maximum and the minimum absorption. In addition to the oximetry function, the measurement
can also provide the heart rate.
4.2.12 Processing the ECG
The monitor measures the patient's ECG signals by sensing the varying potential difference
between several points at the skin surface which respond to the electro-chemical actions of the
muscular activity of the heart. Up to five electrodes are attached to the patient’s body. The
varying potentials at the locations are sent to the ECG circuitry. These signals are amplified
and filtered and then digitized before being transmitted to the microprocessor.
The microprocessor executes algorithms to:

• Display the ECG data
• Compute the heart rate
• Detect a lead-off condition if one of the electrode connections is disrupted
• Detect the presence of pacemaker signals within the QRS complex of the ECG waveform
4.2.12 Processing the Respiration (UT6000A only)
The principle how the patient's RESP is measured is the same as that of the ECG. However the
monitor needs a different part of the signals from the leads between several points at the skin
surface tensions. These signals are amplified and filtered, and then digitized before being
transmitted to the microprocessor.
The microprocessor executes algorithms to:

• Display the RESP data
• Compute the respiration rate
4.2.13 Processing the Temperature (UT6000A only)
Resistance temperature detectors (RTDs) measure temperatures using the physical principle of
the positive temperature coefficient of electrical resistance of metals. The hotter they become,
the larger – or higher – the value of their electrical resistance. The advantage is stable outputs
for long periods of time, ease of recalibration, and accurate readings over relatively narrow
temperature spans. The monitor’s input circuitry conditions and processes the signal to drive
the numeric display.
4-7
UT4000A System Disassembly
Chapter 5
5-1
This chapter describes the procedures for disassembling and assembling the UT4000A monitor
in order to replace or repair defective assemblies/components.
Warning After any monitor repair, you must perform the recommended Performance and Safety
tests before putting the monitor into operation. Failure to perform those tests might
result in incorrect monitor readings. For more information on performing
Performance and Safety tests, see Chapter 2 Maintenance.
5.1 Service Tools

The following lists the tools and additional test equipment required to disassemble, repair, and
re-assemble the monitor.
• One Phillips-head screw driver Φ5mm (at least 100mm long)
• One Phillips-head screw driver Φ3mm
• One flat-head screw driver Φ5mm
• One wire cutter
• One long flat nose plier
• One hexagon nut driver Φ5.5mm
• One Uport 1150 transducer (purchased from Goldway)
• ESD mat and wrist strap
5.2 Disassembly
You can disassemble the monitor down to all major component parts, including:
• Printed Circuit Boards (PCBs)
• Adapter
• Battery
• Cables
• LCD
Warning Before attempting to open or disassemble the monitor, disconnect the power supply from
the monitor and remove the battery. High voltage is made by the LCD backlight driver.
Caution Observe ESD (electrostatic discharge) precautions when working inside the unit.
5-2
5.3 Removing the Power Adapter

1. Disconnect the connector and power cord from the monitor to remove the power adapter.
p/n Description
83801041000 Power Adapter 15V/3.3A
5-3
5.4 Removing the Battery
Caution Before removing the battery, power off the monitor and disconnect supply mains.
1. Push the battery cover in the direction shown.
2. With one thumb pushing the battery and the other rotating the battery holder as shown, the
battery will pop out automatically.
3. Remove the battery
5-4
5.5 Disassembling the Monitor

1. Remove the battery. (See Removing the Battery on page 5-4)
2. Remove the power adapter. (See Removing the Power Adapter on page 5-3), networking
cable and other cables which are connected to the monitor.
3. Remove the screws.
Underside
Back top
4. Separate the front and rear case by pulling the upper and lower edge of the front case.
Caution Connectors between the front case and rear case.
5. Gently pull the power module cable, I/O module cable and SpO2 module cable out of the
connectors.
I/O module
cable
Power
SpO2 module module

cable
5-5
5.6 Removing the SpO2 Module

1. Disassemble the monitor. (See Disassembling the monitor on page 5-5)
2. Removing the two screws. (Circles)
3. Pulling the SpO2 module up gently.
4. Disconnect the connector board and connect it back to main board. (Rectangle)
5. Remove the SpO2 module.
p/n Description
83801002000 SPO2 Module
5-6
5.7 Removing the ECG Module

2. Remove the ECG cables (Rectangle).
3. Remove screws. (Circles)
4. Remove the ECG module gently.

p/n Description
83801005000 ECG Module
5-7
5.8 Removing the Main board Assembly

1. Remove the SpO2 module. (See Removing the SpO2 Module on page 5-6)
2. Disconnect the cables. (Rectangles)
3. Remove the screws.( Circles)
4. Remove the Main board Assembly.
p/n Description
83801050000 Main Board assembly 4A
5-8
5.9 Removing the Connectors Panel

3. Disconnect the tubing (The connector indicated by arrow)
4. Remove the connectors panel.
p/n Description
83801044000 Connectors panel 4A
5-9
5.10 Removing the Inverter

2. Disconnect the cables. (Rectangle)
3. Remove the screws.( Circles)
4. Remove the Inverter.
p/n Description
83801027000 Inverter BSFI#1011-44B
5-10
5.11 Removing the Front Case Assembly

2. Remove the SpO2 module. (See Removing the SpO2 module on page 5-6)
3. Remove the Main board Assembly. (See Removing the Main Board Assembly on page
5-8)
4. Remove the Inverter (See Removing the Inverter on page 5-10)
5. Retain the front case assembly 4A.
p/n Description
83801046000 Front case assembly 4A
5-11
5.12 Separating the Rear Case

2. Remove the screws. (Circles)
3. Remove the screws on the underside.
4. Disconnect the speaker cable on the top of main frame.
5. Remove the main frame from the rear case.
5-12
5.13 Removing the Speaker Assembly

2. Separate the rear case. (See Separating the Rear case on page 5-12)
3. Remove the screws. (Circle)
4. Cut the tie wrap. (Rectangle)
5. Remove the speaker assembly.
p/n Description
83801054000 Speaker assembly 4A/6A
5-13
5.14 Removing the Rear Case assembly

2. Separate the rear case. (See Separating the Rear Case on page 5-12)
3. Remove the speaker assembly. (See Remove the speaker assembly on page 5-13)
4. Remove the rear case assembly.
p/n Description
83801052000 Rear case assembly 4A
5-14
5.15 Removing the NIBP Module

The NIBP module has been installed at the back of main frame.
2. Separate the rear case. (See Separating the Rear case on page 5-12)
3. Disconnect the cables. (Rectangle)
4. Remove the screws. ( Circles)
5. Disconnect the tubing. (Triangle)
6. Remove the NIBP module.
p/n Description
83801006000 NIBP Module
5-15
5.16 Removing the I/O Module Assembly

4. Remove the I/O module assembly 4A (or I/O module assembly 4A (with RJ45)).
p/n Description
83801048000 I/O module assembly 4A
83801055000 I/O module assembly 4A (with RJ45)
5-16
5.17 Removing the Battery Connect Board/DC Connector

3. Remove the screws. (Rectangle and arrows)
4. Cut the tie wraps.(Circles)

5. Remove the plastic nut from connector with long flat nose plier.
6. Remove the battery connect board/DC Connector.
p/n Description
83801042000 Battery connect Board/DC Connector 4A
5-17
Chapter 6
6-1
This chapter describes the procedures for disassembling and assembling the UT6000A monitor
in order to replace or repair defective assemblies/components.
Warning After any monitor repair, you must perform the recommended Performance and
Safety tests before putting the monitor into operation. Failure to perform those tests
might result in incorrect monitor readings. For more information on performing
Performance and Safety tests, see Chapter 2 Maintenance.
6.1 Service Tools

The following lists the tools and additional test equipment required to disassemble, repair, and
re-assemble the monitor.
• One Phillips-head screw driver Φ5mm (at least 100mm long)
• One Phillips-head screw driver Φ3mm
• One flat-head screw driver Φ5mm
• One wire cutter
• One long flat nose plier
• One hexagon nut driver Φ5.5mm
• One Uport 1150 transducer (purchased from Goldway)
• ESD mat and wrist strap
6.2 Disassembly
You can disassemble the monitor down to all major component parts, including:
• Printed Circuit Boards (PCBs)
• Recorder
• Battery
• Cables
• LCD
Warning Before attempting to open or disassemble the monitor, disconnect the power supply from
the monitor and remove the battery. High voltage is made by the LCD backlight driver.
Caution Observe ESD (electrostatic discharge) precautions when working inside the unit.
6-2
6.3 Removing the Battery
Caution Before removing the battery, power off the monitor and disconnect supply mains.
1. Pry the battery cover from the casing with a flat-head screw driver.
2. With one thumb pushing the battery and the other rotating the battery holder as shown, the
battery will pop out automatically.
3. Remove the battery
6-3
6.4 Removing Power Fuses

1. Remove the fuse socket with a Phillips head screw driver.
2. Remove the fuses.
6-4
6.5 Removing the Recorder

1. Push up the plastic plate to open the door.
2. Remove the two screws.
3. Pull the recorder straight out of the monitor and disconnect the connector.
4. Removed recorder.
p/n Description
83801015000 Recorder
6-5
6.6 Removing the Rear Case

2. Remove the networking cable and other cables which are connecting to the monitor.
3. Remove the recorder. (See Removing the Recorder on page 6-5)
Back top
Underside
5. Separate the front and rear case by pulling the upper and lower edge of the front case.
Carefully move the alarm LED cover and keep it be with the front case.
Carefully move the connectors panel
6-6
6. Remove the rear case.
p/n Description
83801053000 Rear case assembly 6A
6-7
6.7 Removing the Connectors Panel

3. Remove the rear case. (See Removing the Rear Case on page 6-6)
5. Disconnect the tubing. (Circle)
6. Remove the connectors panel.
Face Back
p/n Description
83801045000 Connectors panel 6A
6-8
6.8 Disassembling the Main Frame

3. Remove the rear case. (See Removing the Rear Case on page 6-6)
4. Loosen the lock screws.
5. Carefully to disconnect the cables and cut the tie wrap.
6. Separate the front case from the main frame.
6-9
6.9 Removing the Ports Frame

1. Disassemble the main frame. (See Disassembling the Main Frame on page 6-9)
3. Disconnect speaker connector. (Circle)
4. Disconnect ECG connector. (Circle)
6-10
5. Disconnect main board power cable. (Circle)
6. Remove the ports frame.
6-11
6.10 Removing the Speaker

1. Remove the ports frame. (See Disassembling the Ports Frame on page 6-10)
2. Remove the speaker from main frame.
p/n Description
83801054000 Speaker assembly 4A/6A
6-12
6.11 Removing the I/O module assembly

3. Remove the I/O module from the ports frame.
p/n Description
83801049000 I/O module assembly 6A
83801056000 I/O module assembly 6A (with RJ45)
6-13
6.12 Disassembling the AC power assembly

2. Remove the I/O module assembly. (See Removing the I/O module assembly on page
6-13)
3. The remaining part of the ports frame is the AC power assembly.
p/n Description
83801040000 AC power assembly 6A
6-14
6.13 Removing the ECG Module

3. Disconnect the ECG connector. (Rectangle)
4. Remove the ECG module.

p/n Description
83801005000 ECG Module
6-15
6.14 Removing the NIBP Module

2. Disconnect the tubing. (Triangle)
3. Disconnect the NIBP module connector. (Rectangle)
4. Remove screws. (Circles)

5. Remove the NIBP module.
p/n Description
83801006000 NIBP Module
6-16
6.15 Removing the AC/DC Power Module

2. Remove the ports frame. (See Removing the Ports Frame on page 6-10)
3. Disconnect the connector. (Rectangle)
5. Remove the AC/DC Power Module.
p/n Description
83801008000 AC/DC Power Module
6-17
6.16 Removing the Battery Connect Board

2. Remove the Ports frame. (See Removing the Ports Frame on page 6-10)
3. Cut the tie wraps at the bottom. (Circles)
5. Remove the battery connect board.
p/n Description
83801043000 Battery connect board 6A
6-18
6.17 Removing the Inverter

4. Remove the Inverter.
p/n Description
83801027000 Inverter BSFI#1011-44B
6-19
6.18 Removing the SpO2 module

3. Remove the SpO2 module.

4. Disconnect the connector board (Rectangle) and connect it back to the main board.
p/n Description
83801002000 SpO2 Module
6-20
6.19 Removing the Main board Assembly

5. Remove the main board.
p/n Description
83801051000 Main Board assembly 6A
6-21
6.20 Removing the Front Case Assembly

3. Remove the main board. (See Removing the Main board Assembly on page 6-21)
4. The remaining part is the front case assembly.
p/n Description
83801047000 Front case assembly 6A
6-22
Electromagnetic Compatibility
Appendix A
A-1
A.1 Instructions for use
Medical electrical equipment can either generate or receive electromagnetic interference. This
product has been evaluated for electromagnetic compatibility (EMC) with the appropriate
accessories according to IEC60601-1-2:2004, the international standard for EMC for medical
electrical equipment. This IEC standard has been adopted in the European Union as the
European Norm, EN 60601-1- 2:2004. Radio frequency (RF) interference from nearby
transmitting devices can degrade performance of the product. Electromagnetic compatibility
with surrounding devices should be assessed prior to using the product.
Fixed, portable, and mobile radio frequency communications equipment can also affect the
performance of medical equipment. See your service provider for assistance with the minimum
recommended separation distance between RF communications equipment and the product.
The cables, sensors/transducers, and other accessories for which compliance is claimed are
listed in this manual.
Warning Use of accessories, transducers, and cables other than those specified may result in increased
emissions and/or decreased immunity of the UT4000A/UT6000A Patient Monitors.
UT4000A/UT6000A Patient Monitors should not be used adjacent to or stacked with other
equipment. If adjacent or stacked use is necessary, the monitor should be observed to verify
normal operation in the configuration in which it is used.
Caution The following ports on UT4000A/UT6000A Patient Monitors are sensitive to electrostatic
discharge during patient monitoring:
• SpO2
• ECG
Follow these guidelines to reduce electrostatic discharge:

• Do not touch the connector pins of the port.
• When connecting and disconnecting cables to the ports, use ESD precautionary
measures. Precautionary measures may include the following:

– Make sure you are grounded prior to connection. Touch grounded
metal.
– Wear an ESD grounding strap and an ESD protective garment.
– Provide ESD training to all users. Users should understand what
electrostatic discharge is, how damage can occur, and how to prevent
ESD.
A-2
A.2 Guidance and Manufacturer's EMC Declaration
The UT4000A/UT6000A Patient Monitors are intended for use in the electromagnetic
environment specified below. The customer or the user of the UT4000A/UT6000A Patient
Monitors should assure that it is used in such an environment.
A.2.1 Electromagnetic Emissions for all Equipment and Systems
Table A-1 Electromagnetic Emissions-for All Equipment and Systems

Emission test Compliance Electromagnetic Environment –
Guidance
RF emissions The UT4000A/UT6000A Patient Monitors use
CISPR 11 RF energy only for its internal function.
Group 1 Therefore, its RF emissions are very low and are
not likely to cause any interference in nearby
electronic equipment.
RF emission The UT4000A/UT6000A Patient Monitors are
Class A
CISPR 11 suitable for use in all establishments, other than
Harmonic emissions domestic establishments and those directly
Class A
IEC 61000-3-2 connected to the public low-voltage power
Voltage fluctuations/ supply network that supplies buildings used for
flicker emissions Complies domestic purposes.
IEC 61000-3-3
A.2.2 Electromagnetic Immunity for all Equipment and Systems
Table A-2 Electromagnetic immunity –for all Equipment and Systems

Immunity IEC Compliance Electromagnetic
test 60601 test level environment - guidance
level
Electrostatic ±6 kV contact ±6 kV contact Floors should be wood,
discharge (ESD) ±8 kV air ±8 kV air concrete or ceramic tile. If
IEC 61000-4-2 floor are covered with
synthetic material, the
relative humidity should be
at least 30%.
A-3
Table A-2 Electromagnetic immunity –for all Equipment and Systems(Continuous)

Immunity IEC 60601 test Compliance Electromagnetic
test level level environment - guidance
Electrical fast ±2 kV for power ±1kV for Mains power quality should
transient/burst supply lines power supply be that of a typical
IEC 61000-4-4 lines commercial or hospital
environment. It recommends
the use of filters on power
input lines.
Surge ±1 kV ±1 kV Mains power quality should
IEC 61000-4-5 Differential differential mode be that of a typical
mode ±2 kV commercial or hospital
±2 kV common common mode environment.
mode
Voltage dips, <5% UT1 <5% UT Mains power quality should
short (>95% dip in UT) (>95% dip in UT) be that of a typical
interruptions for 0.5 cycle for 0.5 cycle commercial or hospital
and voltage environment. If the user of
variations on 40% UT 40% UT the UT4000A/UT6000A
power supply (60% dip in UT) (60% dip in Patient Monitors requires
input lines for 5 cycles UT)for 5 cycles continued operation during
IEC 61000-4-11 power mains interruptions. It
70% UT 70% UT is recommended that the
(30% dip in UT) (30% dip in UT) UT4000A/UT6000A Patient
for 25 cycles for 25 cycles Monitors be powered from
an uninterruptible power
<5% UT <5% UT supply or a battery.
(>95% dip in UT) (>95% dip in UT)
for 5 sec for 5 sec
Power 3A/m 3A/m Power frequency magnetic
frequency fields
(50/60Hz) Should be at levels
magnetic field characteristic of a typical
IEC61000-4-8 location in a typical
commercial or hospital
environment.
1. UT is the AC mains voltage prior to application of the test level.
A-4
A.2.3 Electromagnetic Immunity for Equipment and Systems not Life-Supporting
Table A-3 Electromagnetic immunity –for Equipment and Systems not Life-Supporting
Immunity IEC 60601 test Compliance Electromagnetic

test level level environment - guidance
Portable and mobile RF
communications equipment
should be used no closer to any
part of the UT4000A/UT6000A
Patient Monitors, including
cables, than the recommended
separation distance calculated
from the equation applicable to
the frequency of the transmitter.
Recommended separation
distance
Conducted RF 3 Vrms 3 Vrms
⎡ 3.5 ⎤
IEC 61000-4-6 150 kHz to 80 d =⎢ ⎥ P
MHz
⎣ V1 ⎦
Radiated RF 3 V/m 3 V/m
⎡ 3.5 ⎤
IEC 61000-4-3 80 MHz to 2.5 d =⎢ ⎥ P
GHz
⎣ E1 ⎦
⎡7⎤
d =⎢ ⎥ P
⎣ E1 ⎦
Where P is the maximum output
power rating of the transmitter
in watts (W) according to the
transmitter manufacturer and d
is the recommended separation
distance in meters (m). Field
strengths from fixed RF
transmitters, as determined by
an electromagnetic site survey,a
should be less than the
compliance level in each
frequency range.b Interference
may occur in the vicinity of
equipment marked with the
following symbol:
a. Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless)
telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV
broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic
environment due to fixed RF transmitters, an electromagnetic site survey should be
considered. If the measured field strength in the location in which the UT4000A/UT6000A
A-5
Patient Monitors are used exceeds the applicable RF compliance level above, the
UT4000A/UT6000A Patient Monitors should be observed to verify normal operation. If
abnormal performance is observed, additional measures may be necessary, such as
reorienting or relocating the UT4000A/UT6000A Patient Monitors.
b. Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.
A.2.4 Recommended Separation Distances
The UT4000A/UT6000A Patient Monitors are intended for use in an electromagnetic

environment in which radiated RF disturbances are controlled. The customer or the user of the
UT4000A/UT6000A Patient Monitors can help prevent electromagnetic interference by
maintaining a minimum distance between portable and mobile RF communications equipment
(transmitters) and the UT4000A/UT6000A Patient Monitors as recommended below, according
to the maximum output power of the communications equipment.
Table A-4 Recommended separation distances between portable and mobile RF

communications equipment and UT4000A/UT6000A Patient Monitors
Separation distance according to frequency of
transmitter(m)1
Rated maximum 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5
output power of GHz
⎡ 3.5 ⎤ ⎡ 3.5 ⎤
transmitter d =⎢ ⎥ P d =⎢ ⎥ P
⎣ V1 ⎦ ⎣ E1 ⎦ ⎡7⎤
(W) d =⎢ ⎥ P
⎣ E1 ⎦
0.01 0.12 0.12 0.23
0.1 0.37 0.37 0.74
1 1.17 1.17 2.33
10 3.69 3.69 7.38
100 11.67 11.67 23.33
1. For transmitters rated at a maximum output power not listed above, the recommended
separation distance (d) in meters (m) can be estimated using the equation applicable to the
frequency of the transmitter, where P is the maximum output power rating of the transmitter
in watts (W) according to the transmitter manufacturer.
Note — At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.
A-6
The following interference test results do not affect patient diagnoses.

Table A-5 Interference phenomena
Immunity IEC 60601 test Compliance level Phenomena
test level
Electrical ±2 kV for power 1kV for power Adding ±2KV interference
fast supply lines supply lines to the power supply line
transient/ heavily interfered with the
burst ECG waveform.
IEC Decreasing interference to
61000-4-4 ±1KV slightly interfered
with the waveform.
Removing the interference
returned the waveform to
the previous operating
mode within 10 seconds
with no loss of stored data.
A-7
Printed in China
First Edition
13304005000 13304005000
1.0 1.0

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UT4000A

Product models: UT4000A/UT6000A

The product has passed the CE certification.

Shenzhen Goldway Industrial Inc.

First Edition: November 2009

Note — A Note calls attention to an important point in the text.

The following symbols appear on the monitor and its packaging.

0123 CE mark Fragile, handle with care

Recyclable Keep upright

Recycle packaging Maximum stacking

Keep dry Waveform freeze key

ECG menu key Charging LED

Table 1 Monitor Symbols (Continued)

Manufacturer Equipotential grounding

EU representatives Dangerous Voltage

Date of manufacture Serial number

15V DC Power Input

Protective grounding Catalog number

Fuse Batch code

Ethernet port Option number

Regulatory and Safety Specifications

Product Support and Warranty Information

Keep the packing case for transport, storage, or maintenance.

Goldway is not responsible for damage to the monitor when:

After Sales Service

When you need product support:

Customer Service Department of Shenzhen Goldway Industrial Inc.

The international call center hous:

Primary repair strategy: Assembly/component replacement

Before calling for service, note the following information:

Table 2 Safety Standards

Mode of Operation Continuous

Chapter 1 General Introduction

2.4.2 Disinfecting Guidelines ......................................................................................................2-6

Chapter 4 Theory of Operation

4.2.8 AC/DC Power Module .......................................................................................................4-5

Chapter 5 UT4000A System Disassembly

Chapter 6 UT6000A System Disassembly

6.13 Removing the ECG Module ....................................................................................................6-15

Appendix A Electromagnetic Compatibility

1.1 About the Guide

1.1.1 Brief Introduction

This guide gives a brief introduction on maintenance of the UT4000A/UT6000A

1.2 Product Information

Figure 1-1 UT4000A/UT6000A Overview

1.2.2 Main Components

The monitor can contain the following components:

ECG1 (3,5 Leads) ● ●

TEMP1, TEMP2 None ●

Display Screen 7 inches 7 inches

Ethernet RJ45 port ○ ○

1.2.3 Intended Use

For monitoring, recording, and alarming of multiple physiological parameters of

This guide is for biomedical engineers or technicians responsible for troubleshooting,

1.2.5 Networking Capabilities

1.3 Before You Begin

2. Keep the packaging for future transport or storage. If it is damaged, immediately

1.4 Monitor and Accessories Inspection

To clean the monitor:

1.6 Returning the Monitor for Service

Before returning any equipment to Goldway, decontaminate it first. To pack the

1.7 Setting up the Monitor

Locate the monitor in an area that: