Professional Documents
Culture Documents
6 6
’ .‘-
/GET i 7
2
3
io I It-b-4
7
8
4
5’
40-14 WA4503
MAINTENANCE STANDARD TRANSMISSION CONTROL VALVE
Unit: mm
I
No Check item Criteria
I Remedy
125.5 N 541 N
8 Priority valve spring 111.3 570 121.7
(58.1 kg) (55.2 kg)
-
46 37 81.4 N 77.4 N
9 Parking brake valve spring 44.6
(8.3 kg) (7.89 kg)
WA450-3 40-15
MAINTENANCE STANDARD TRANSMISSION CONTROL VALVE
FLOW VALVE
Unit: mm
I
Check item Criteria Remedy
40-l 6 WA4503
MAINTENANCE STANDARD TRANSMISSION CONTROL VALVE
ACCUMULATOR VALVE
A-
A-
SDW02767
Unit: mm
Clearance between
1 accumulator valve and
body
- -
2 Forward accumulator
valve spring
WA4504 40-l 7
MAINTENANCE STANDARD DRIVE SHAFT
DRIVE SHAFT
40-18 WA450-3
MAINTENANCE STANDARD DIFFERENTIAL
DIFFERENTIAL
16
11
13
10
14 8 6 7
40-20 WA4503
MAINTENANCE STANDARD DIFFERENTIAL
Unit: mm
-0.079 -
2 Clearance
(inner race)of side bearing 105 +0.059
+0.037 i.020 -0.037 -
-0.025 -0.075 -
3 Clearance
bearing (outer
of pinion
race) shaft 146.05 +0.025
0 -0.050 -0.025 -
Clearance of pinion shaft
+0.013 -0.064 -
4 bearing
inner (inside of
race) 69.85 +0.064
+0.05 1 0 -0.038 -
Clearance of pinion shaft
+0.013 -0.051 -
5 bearingrace)
inner (outside of 69.85 +0.051
+0.038 0 -0.025 -
+0.030 0.010 -
6 Clearance
(outer race)of pilot bearing 110 4.015 +O.OlO 0.045 -
WA450-3 40-21
MAINTENANCE STANDARD FINAL DRIVE
FINAL DRIVE
li3*10Nm
11.5* l.OW
176*20Nm
18h?_.OkPmI
- Unit: mm
40-2 2 WA4504
MAINTENANCE STANDARD AXLE MOUNT
AXLE MOUNT
A-A
swwo3792
Unit: mm
-
+0.3
2 Thickness of wear plate
I -0.1
WA4503 40-23
MAINTENANCE STANDARD STEERING COLUMN
STEERING COLUMN
w 29.4+2.9Nm
(3.0e0.3kgm)
Unit: mm
40-24 WA4503
MAINTENANCE STANDARD STEERING VALVE
STEERING VALVE
Unit: mm
-
I
No Check item Criteria
-
WA450-3 40-25
MAINTENANCE STANDARD STEERING CYLINDER MOUNT
3, 4
A-A
Unit: mm
-
Clearance between
mounting pin and bushing
2
at connection of steering Replace
cylinder bottom and frame I I I I
Standard clearance
Width of boss Width of hinge (clearance a + b)
Connection between
3 steering cylinder and Max. 0.5
+0.8
front frame 67 -c 1 (after adjusting
65 o with shim)
-
Connection between Max. 0.5
+0.8
4 steering cylinder and 65 o 71.5 + 1 (after adjusting
rear frame with shim
-
40-26 WA4503
MAINTENANCE STANDARD SLACK ADJUSTER
SLACK ADJUSTER
Unit: mm
I 39.2 33
66.7 N
(6.8 kg)
WA4503 40-27
MAINTENANCE STANDARD BRAKE VALVE
SDW003M
Unit: mm
No Check item
4 Control spring
5 Control spring
6 Return spring
7 Return spring
40-2 8 WA4503
MAINTENANCE STANDARD
BRAKE VALVE
m 66.2 + 7.3 Nm
- (6.75 + 0.75 kgm)
z 66.2 t 7.3 Nm -
(6.75 f 0.75 kgml
SDW351
40-3 0 WA450-3
MAINTENANCE STANDARD BRAKE VALVE
Unit: mm
17 16.5 17.7 N
7 Spring
(1.8 kg)
WA45U3 40-31
MAINTENANCE STANDARD BRAKE
BRAKE
279+29Nm B 176219Nm 7 2 3 A
(28.5 SC3.0 kgm) (18+2kgy /”
\ /
_.!
WIT
Lf
1 \
I
t
: .
. /51
i
__
_. ::
.-
: ::
J bd-
I
SEW00352
40-3 2 WA450-3
MAINTENANCE STANDARD BRAKE
Unit: mm
2 Thickness of plate
2.3 ~0.08 2.0
WA&X-3 40-33
MAINTENANCE STANDARD PARKING BRAKE
PARKING BRAKE
Unit: mm
-
4 20.05 3.9
1 Thickness of plate
F -
I 0.05
I
0.6
Replace
Load on wave spring 1106 N -c57 N 940 N
3
(Height: 3.2 mm) (112.8 kg) (25.8 kg) (95.9 kg)
Parking brake spring ‘ree length Fitting length Fitting load Free length Fitting load
4
(Outside)
1397 N 1328 N
77.7 54 75.4
(142.5 kg) (135.4 kg)
40-34 WA450-3
MAINTENANCE STANDARD TORQUE CONVERTER, TRANSMISSION PUMP
Nm
kgm)
SEW00354
Unit: mm
1 Side clearance
SAR(3)-100 0.13 - 0.18 0.22
4 Rotating torque of
6.9 - 11.8 Nm (0.7 - 1.2 kgm)
spline shaft
Rotating Delivery Standarddeli- Delivery
Model speed pressure very amount amount limit -
Discharge amount (rpm) [MPa (kg/cm211 Wmin) Wmin)
5
Oil: EOIO-CD
Oil temperature: 45 - 55°C SAR(3)-100 2,500 241 221
:3:,
WA&X-3 40-35
MAINTENANCE STANDARD STEERING, SWITCH PUMP
Unit: mm
No Remedy
-
1 Side clearance
Discharge amount
5
Oil: EOIO-CD
Oil temperature: 45 - 55°C
40-3 6 WA450-3
MAINTENANCE STANDARD HYDRAULIC, PPC PUMP
Unit: mm
Discharge amount
Oil: EOIO-CD
Oil temperature: 45 - 55°C
WA450-3 40-37
MAINTENANCE STANDARD PPC VALVE
PPC VALVE
SEW00357
Unit: mm
I - I
or deformed
Centering spring 39.2 N 31.4 N
2 36.0
(bucket TILT, lift arm RAISE) 52J3 ’ 12’3 (4.0 kg) (3.2 kg)
-
13.7 N
3 Metering spring 1 31.4 x 7.4 / 29.4 / (;flj7,$ / -
(1.4 kg)
40-38 ‘iVA450-3
MAINTENANCE STANDARD CUT-OFF VALVE
CUT-OFF VALVE
A-A
B-B swwo3794
Unit: mm
1.7 N 1.4 N
2 Check valve spring 33 20
(0.17 kg) - (0.14 kg)
WA4503 40-39
MAINTENANCE STANDARD MAIN CONTROL VALVE
a= 321*46Nm
(32.75*4.75lwd
swwo3795
40-40 WA450-3
MAINTENANCE STANDARD MAIN CONTROL VALVE
Unit: mm
6
Replace
10
13
WA450-3 40-41
MAINTENANCE STANDARD MAIN CONTROL VALVE
S-SPOOL VALVE
~15.5*2.5ko.)
\
--- l
SWWO3796
40-42 WA450-3
MAINTENANCE STANDARD MAIN CONTROL VALVE
Unit: mm
I
i Replace
WA4503 40-43
MAINTENANCE STANDARD LIFT CYLINDER
LIFT CYLINDER
Unit: mm
-
40-44 WA4503
MAINTENANCE STANDARD DUMP CYLINDER
DUMP CYLINDER
m 49; 2 49 Nm
(50 2 5 kgm) SEW00362
Unit: mm
-
A-A ‘1
40-46 WA45C-3
MAINTENANCE STANDARD CENTER HINGE PIN
Unit: mm
-
-
2
-
3
-
4
-
5
-
6
-
7
-
E
-
E Replace
-0.023 -
-
10
-
WA4503 40-47
MAINTENANCE STANDARD WORK EQUIPMENT LINKAGE
6 5 4
,l
.I4
16 9 15
D-D E-E F-F
40-48 WA45a3
MAINTENANCE STANDARD WORK EQUIPMENT LINKAGE
Unit: mm
-
WA450-3 40-49
MAINTENANCE STANDARD BUCKET
BUCKET
A-A
B-B
\
I D-D
m 6;3*24.5Nm
(62.5*2.5bm) SWWO3198
Unit: mm
1 I I
No. I Check item
I
Criteria
I Remedy
40-50 WA450-3
MAINTENANCE STANDARD BUCKET POSITIONER AND BOOM KICK-OUT
SEW00366
Unit: mm
WA4503 40-51
90 OTHERS
WA4503 90-l
Komatsu America international Company
440 North Fairwav Drive I 1
Vernon Hills, IL 66061-8112 U.S.A.
Attn: Technical Publications PROPOSAL FOR MANUAL REVlslON
Fax No. (847) 970-4186
: PHONE NO:
:
S DEPARTMENT: DATE:
E
R NAME:
MANUAL NAME:
MANUAL NO:
MACHINE MODEL:
S/N IF APPLICABLE:
PAGE NO:
PROBLEM:
PFMRl 081696