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C H A P T E R

1
Introduction and the Literature
1.1 GLOBAL PULP AND PAPER and the United States. Tables 1.1e1.4 show top
INDUSTRY five paper- and paperboard-producing countries,
wood pulpeproducing countries, recovered
The pulp and paper industry is one of the paper-producing/collection countries, and non-
largest industries in the world. It supplies paper wood pulpeproducing countries, respectively
to over 5 billion people worldwide. Originally, (FAO, 2015).
papermaking was a slow and labor-intensive In a study conducted by (RISI is the best posi-
process. Today pulping and papermaking are tioned and most authoritative global source of
driven by capital-intensive technical equipment forest products information and data.) RISI
and high-tech and high-speed paper machines (Annual Review of Global Pulp and Paper Statis-
that produce rolls of paper at a speed that may tics, 2015), global paper and paperboard produc-
reach 2000 m/min and with a web width that tion advanced 1.0% in 2014 to reach a new record
may exceed 8 m. Paper is essentially a sheet of level of 406.5 million tons, in spite of a contin-
cellulose fibers with a number of added constit- uous decline in North America and Europe.
uents, when necessary, to affect the quality of Positive growth in the cases of packaging and
the sheet and its fitness for the intended end use. tissue grades continued to counteract the retreat
Paper is an important material, used daily in global graphic paper production. China has
for many purposes worldwide. The global pro- maintained the top position for both production
duction of paper and cardboard stood at approxi- and demand of total paper and paperboard since
mately 407 million metric tons in 2015. More than
half of that production was attributable to pack-
aging paper, whereas almost one-third was attrib-
utable to graphic paper. It has been estimated that Virgin
global paper consumption in 2020 will amount to material
Recycled fiber
500 million tons (Fig. 1.1). This means growth of 30%
70%
about 1.6% a year. Global consumption of paper (150Mt)
(350Mt)
has increased by almost half since 1980. The
world’s three largest paper-producing countries
are China, the United States, and Japan. These
three countries account for half of the world’s to-
tal paper production, whereas the leading paper FIGURE 1.1 2020 scenario: 500 million tons paper
importing and exporting countries are Germany produced with 70% recycled fiber.

Biermann's Handbook of Pulp and Paper: Raw Material and Pulp Making
https://doi.org/10.1016/B978-0-12-814240-0.00001-X 1 Copyright © 2018 Elsevier Inc. All rights reserved.
2 1. INTRODUCTION AND THE LITERATURE

TABLE 1.1 Top Five Paper- and Paperboard- TABLE 1.3 Top Five Recovered Paper-Producing/
Producing Countries (Million Metric Collection Countries (Million Metric
Ton in 2014) Ton in 2014)

Paper and Paperboard Recovered Paper

Apparent Apparent
Net Net
Imports Consumption Imports Consumption
Production 1000 m Exports (ANC) Production 1000 m Exports (ANC)

World 406,295 105,522 110,597 401,220 World 225,106 57,404 56,965 225,545

China 111,150 4497 6656 108,991 China 53,788 29,882 1042 82,628
USA 72,397 9485 11,598 70,283 USA 47,328 706 19,586 28,448
Japan 26,228 1810 1514 26,524 Japan 21,751 35 4261 17,525
Germany 22,602 10,693 13,211 20,084 Germany 15,221 3989 2543 16,667
India 14,961 2326 572 16,715 Korea 8333 1543 555 9321
Rep.
FAO (2015).
FAO (2015).

TABLE 1.2 Top Five Wood PulpeProducing


Countries (Million Metric TABLE 1.4 Top Five Nonwood PulpeProducing
Ton in 2014) Countries (Million Metric
Ton in 2014)
Wood Pulp
Other Fiber Pulp
Apparent
Apparent
Net
Net
Imports Consumption
Imports Consumption
Production 1000 m Exports (ANC)
Production 1000 m Exports (ANC)
World 175,622 58,713 59,069 175,266
World 12,338 546 519 12,366
USA 49,368 5353 7732 46,989
China 6799 41 82 6759
Brazil 17,813 424 12,043 6194
India 1995 4 1 1998
Canada 17,590 331 9912 8009
Spain 828 7 17 818
Sweden 11,622 395 3484 8533
Pakistan 370 370
Finland 10,450 408 3136 7721
USA 320 23 84 259
FAO (2015).
FAO (2015).

2009, whereas the United States remained in the


second place. China accounted for 25% of global 2016, International Paper generated more than
demand and 26% of global production of total 21 billion US dollars of revenue, whereas
paper and paperboard in 2014. The leading com- Kimberly-Clark made around 18.2 billion US
panies of the forest, paper, and packaging (FPP) dollars. Other leading paper industry companies
industry as of 2015 were International Paper and include Asia Pulp & Paper from Indonesia,
Kimberly-Clark, both based in the United States. Svenska Cellulosa from Sweden, Stora Enso
The US paper industry earned around 96.1 and UPM-Kymmene from Finland, and Oji
billion US dollars of annual revenue in 2015. In Paper and Nippon Paper Group from Japan.
1.1 GLOBAL PULP AND PAPER INDUSTRY 3
The global paper and pulp mills industry will decrease by around 0.8% per year up to 2030.
has contracted slightly over the past 5 years, “Since 1950 the production of paper has continu-
primarily because of the transition to digital ally grown.” According to Timo Suhonen from
media and paperless communication across P€oyry Management Consulting, the last 5e6 years
the most developed economies (www. were very challenging for the global paper indus-
ibisworld.com/industry/global/global-paper- try, particularly for companies in western markets.
pulp-mills.h). The manufacturing booms in P€oyry experts forecast a strong need for structural
several emerging markets have partially changes in the paper industry. Particularly in west-
compensated the decline by driving increased ern Europe, the experts find an urgent requirement
demand for paper used in packaging materials. for further capacity reductions. The industry must
The industry is now shifting its focus toward take a more disciplined approach as to the capacity
packaging materials and sanitary products that expansions after the markets in the emerging
are its two most promising segments for growth. Asian regions have become more mature. Industry
Industry revenue is expected to resume slow consolidation, acquisitions, mergers, and alliances
expansion over the next 5 years, although the start making more sense there, too. Earlier, exits
growth in developing markets will surpass reve- from the graphic paper industry sometimes turned
nue increases in Europe and the United States. A to entries into the packaging paper and paper-
global paper market study, “World Paper Mar- board sector through a conversion of the machines.
kets up to 2030,” conducted by P€ oyry, reports However, for multisector companies, this move
that the world’s demand for paper and paper- would probably be the least painful one and
board is expected to grow to 482 million tons should be decided on a case-by-case basis.
in 2030, but North America will experience The global paper and printing market has
reduced demand (www.midlandpaper.com/ been estimated at 1270 billion US dollars. It
global-paper-and-pape). This equals an overall in- dropped down 6% in 2015 versus 2014 and is
crease of 1.1% per year, with variations by grade. expected to drop once again this year due to
Particularly, the graphic paper market is facing sales decreasing by 2% (www.eulerhermes.
enormous challenges, and the increasing digitali- com/economic-research/sector-risks/Global-
zation is reducing demand for newsprint and Paper-Report). The upstream pulp sector con-
other printing papers and also uncoated and tinues to survive with a reduction in demand
coated wood-containing and wood-free papers. globally. Over 2015, most regions observed
According to P€ oyry’s study, the demand for con- pulp production and prices reducing on average,
tainerboards, cartonboards, and tissue paper will particularly leading producers China ( 2% year
grow up to 2030. This is driven by increasing pack- by year) and Brazil, down by 2.5% because of an
aging requirements in emerging markets, booming annual high in 2012. The downstream sector
e-commerce, and the growing demand for conve- does not appear to fare better, with no end in
nience food and consumer goods brands. The sight for long-term reduction in graphic paper.
annual consumption of packaging material and Asia, which accounts for 45% of total paper
tissue/hygiene products will thus increase by up and paperboard demand, can hardly makeup
to 2.9%. Focusing on regional growth markets, it for slow demand from either Western Europe
can be found that the demand for paper continues or slowing down Latin America. This situation
to grow in the emerging markets, such as China appears most challenging in Europe because of
and India. This is because of the urbanization, the strong dollar, which weighs down on
the increasing population, and the development European pulp buyers. Furthermore, there is
of a new middle class. On the other hand, in Japan, growing competition from digital devices
Western Europe, and North America, the demand (much tougher than in Asia), which leads to
4 1. INTRODUCTION AND THE LITERATURE

plant closures. Corrugated papers and tissue are can improve their financials. The Indian paper
the only two prominent subsectors still on a pos- industry accounts for about 3% of the world’s
itive path, owing to a rising demand for production of paper. The estimated turnover of
e-commerce packaging. the industry is INR 50,000 crore (USD 8 billion)
According to Smithers Pira, UK, based on approximately, and its contribution to the exche-
recent trends, the sector will experience a period quer is around INR 4500 crore. The industry pro-
of sustained growth of up to 6% annually vides employment to more than 0.5 million
through 2017. This is expected to result in a people directly and 1.5 million people indirectly.
global market of more than 30 million tons Most of the paper mills are in existence for a
with an approximate value of $70 billion long time, and hence present technologies fall
(www.packagingdigest.com/.../demand-grows- in a wide spectrum ranging from oldest to the
for-paperboard-with-some). Globally, the per most modern. The mills use a variety of raw
capita paper consumption for Europe is 129 kg, materials, viz. wood, bamboo, recycled fiber,
Australia 116 kg, Asia 45 kg, and China 75 kg bagasse, wheat straw, rice husk, etc. In terms of
(www.printweek.in). In India, on the other share in total production, approximately 24%
hand, the per capita paper consumption is 9 kg, are based on wood, 65% on recycled fiber, and
against 22 kg in Indonesia, 25 kg in Malaysia, 11% on agro-residues. The geographical spread
and 75 kg in China. North Americans still of the industry and market is mainly responsible
consume more paper per capita, upward of 500 for regional balance of production and
lbs. annually, than anyone else on earth (Envi- consumption.
ronmental Paper Network, 2007, 2011). The India is the fastest growing market for paper
global average stands at 58 kg. This shows that globally, and it presents an exciting scenario;
there is a lot of headroom for growth in India. paper consumption is poised for a big leap
From a demand point of view, every 1 kg forward in sync with the economic growth. The
incremental per capita consumption results in futuristic view is that the growth in paper
additional demand of more than 1 million ton a consumption would be in multiples of GDP,
year (www.business-standard.com). Besides, and hence an increase in consumption by 1 kg
policy factors also have a major role to play in per capita would lead to an increase in demand
the growth of the paper industry in India. The of 1 million tons.
government’s sustained focus on literacy,
increased consumerism, and expansion in orga-
nized retail are expected to positively affect 1.2 INTRODUCTION TO PULP AND
paper consumption and demand in India. Digital PAPER MANUFACTURING
media has a lot of ground to cover, at least as far
as penetration is concerned, particularly in the The availability of writing material has always
rural areas. Paper consumption is being encour- gone hand in hand with the development of
aged; it is an established business. What was society. The earliest medium for writing was
heartening was although there were several the stone tablet. Egyptians invented papyrus
challenges, the packaging side of the segment around 3000 BC. Papyrus is made by crisscross-
is continuing to grow. In the last 5 years, the ing thin sections of the papyrus reed, which is
Indian paper sector has invested about INR ubiquitous in the marshy delta of the Nile River.
20,000 crore on capacity enhancement, technol- Papyrus is held together by natural glues within
ogy upgrading, and acquisitions. Now, the com- the reed when pressure is applied. The papyrus
panies in the pulp and paper sector are seeking to was smoothed by rubbing with smooth stones.
improve their balance sheets. The sector is eager Around 200 BC parchment, the tanned skin of
to expand capacity further, but the decisions in sheep or goats was developed. Parchment is
this regard will depend on how soon companies now a high-quality grade of paper made from
1.2 INTRODUCTION TO PULP AND PAPER MANUFACTURING 5
Couch
Stock Vat
Press Rolls Reel
Deckles

Endless
Wire Cloth

FIGURE 1.2 Diagram of Bryan Donkin’s paper machine, c.1804. Redrawn from J. Ainsworth, Papermaking, 1957 Thilmany
Paper Co., with permission.

vegetable fibers. The invention of paper is operation at Two Waters Mill, Hertz, England,
credited to Ts’ai Lun of China, who, in AD 105, in 1804. A sketch of this machine is shown in
worked on a papyrus substitute by decree of Fig. 1.2. Donkin’s company continued to manu-
Emperor Hoti. Within 20 years, he had paper facture and improve the Fourdrinier Machine
from the bark of mulberry trees that was treated for many years. His company supplied most of
with lime, bamboo, and cloth. The Chinese the early Fourdrinier Machines throughout the
considered paper as a key invention and kept world. At about the same time, John Dickinson,
this a closely guarded secret for over five a colleague and friend of Donkin, was working
centuries until the technology slowly made its on his cylinder machine, which was refined in
way westward. The Arabs captured a Chinese 1809. In fact, Dickinson and Donkin contributed
city containing a paper mill in the early 700s important ideas to each of these machines. For
and from this started their own papermaking example, in 1817, John Dickinson became the
industry. Paper was first made in England in first person to mention steam-heated drying
1496. The first US mill was built in 1690, the cylinders. He used cast iron cylinders complete
Rittenhouse mill, Germantown, Pennsylvania. with stationary siphon tubes. In 1820, Thomas
The development of the paper machine is the Crompton added dryer felts using single-tier
most important milestone of the industry. Louis dryer. Double-tier dryers soon followed. Cromp-
Robert, working at the paper mill owned by ton studied textile drying, which may have
Ledger Didot, made his first model of the contin- provided the thought for using dryer felts.
uous paper machine in 1796 near Paris. The first Drying cylinders and cylinder arrangements
model was very small and made strips of paper have not changed appreciably in concept, since
about as wide as tape. He received a French this time. The dandy roll was patented in 1825
patent for his machine in 1799, at the age of 37, by the two brothers John and Christopher
based on drawings he had submitted. Shortly Phipps of Kent county. They made rolls from 4
after being awarded the patent, he began con- to 12 in. (10e30 cm) in diameter. Some people
struction based on these drawings. Development claim that John Marshall may have been the first
of the paper machine was led by the two Four- person to make a “riding roller,” and he began
drinier brothers, Henry and Sealy, who, in manufacturing them in 1826. M. Canson of
1801, bought one-third interest in the British Annonay, France, put a suction box under the
patent rights of Robert’s machine. They hired wire of his Fourdrinier Machine in 1826, as had
Bryan Donkin who took 3 years to develop the already been done on the cylinder machine but
first practical paper machine, which was in kept this as a secret. In 1828, George Dickinson
6 1. INTRODUCTION AND THE LITERATURE

received a patent for a machine that, among in Fig. 1.4. In the Northwest United States,
many other things, had the forerunner of the wood prices are high enough that some mills
suction roll. It was, however, about 80 years are now pulping construction wastes, pallets,
later, with the invention of the cycloidal vacuum and other materials that are chipped. Even
pump, those suction rolls were used in the wet chemical pulping of old corrugated boxes is
end or press section. In 1829, John Dickinson practiced in some parts of the world to stretch
used a reverse press with double felting to fiber resources. Fig. 1.5 gives the steps in making
decrease the two-sidedness of paper. In fact, paper for a present-day mill. Regardless of the
many of the important inventions of the paper method of making paper, whether by machine
machine were discovered within the first three or by hand, there are some common steps that
decades of Robert’s invention. With the inven- are shown in Fig. 1.6. In principle, paper is
tion of the paper machine, the amount of paper made by pulping, to separate and clean the
that could be produced was soon limited by fibers; beating and refining the fibers; diluting
the fiber supply because cotton was the main to form a thin fiber slurry; suspended in solution;
constituent in paper. During the mid-19th cen- forming a web of fibers on a thin screen; pressing
tury, the technology for converting wood to the web to increase the density of the material;
pulp suitable for paper was developed. With a drying, to remove the remaining moisture;
plentiful supply of pulp available, the amount finishing, to provide a suitable surface for the
of paper production was then closely related to intended end use.
improvements in paper machine speeds and Pulp and paper are made from cellulosic
widths. The production of paper in the United fibers and other plant materials, although some
States increased by a factor of 10 in the 19th synthetic materials may be used to impart spe-
century and almost 50 in the 20th century. Paper cial qualities to the finished product. Most paper
production in developed countries seems to be is made from wood fibers, but rags, flax, cotton
limited once again by fiber supply. Gone are linters, and bagasse (a sugar cane residue) are
the days when huge logs went directly to pulp also used in some papers. Used paper is also
mills as shown in Fig. 1.3. Much roundwood is recycled, and after purifying and sometimes
obtained from precommercial thinning using deinking, it is often mixed with virgin fibers
skidders to drag them to the roadside as shown and reformed again into paper. Other products

FIGURE 1.3 Pulp logs leaving the forest. Reprinted from History and Description of Paper Making, ©1939 Crown Zellerbach
Corp., with permission.
1.2 INTRODUCTION TO PULP AND PAPER MANUFACTURING 7

FIGURE 1.4 Skidders drag small trees from the forest so that the remaining trees can grow faster. Reprinted from Making
Pulp and Papery ©1967 Crown Zellerbach Corp., with permission.

made from wood pulp (cellulose) include dia- and quality of fiber, and other factors that can
pers, rayon, cellulose acetate, and cellulose complicate the pulping process, varies among
esters, which are used for cloth, packaging films, tree species. In general, the softwoods yield
and explosives. Wood is composed of cellulose, long and strong fibers that impart strength to
lignin, hemicellulose, and extractives. Cellulose paper and are used for boxes and packaging.
comprises about 50% of wood by ovendry Hardwoods, on the other hand, generally have
weight. This constituent is of primary interest shorter fibers and therefore produce a weaker
in papermaking. Lignin cements the wood fibers paper, but one that is smoother, more opaque,
together. It is a complex organic chemical. Its and better suited for printing. Both softwoods
structure and properties are not fully under- and hardwoods are used for papermaking and
stood. It is largely burned for the generation of are sometimes mixed to provide both strength
energy used in pulp and paper mills. As the and printability to the finished product.
chemistry of lignin becomes better understood, The manufacturing of paper or paperboard can
what is now mostly a waste product used for be divided into several process steps (Table 1.5).
fuel (some is converted to chemical products), Paper production is mainly a two-step process
it could become a valuable feedstock for new in which a fibrous raw material is first converted
chemical products. The objective of pulping into pulp, and then the pulp is converted into
process is to remove as much lignin as possible paper. The harvested wood is first processed so
without sacrificing fiber strength, thereby that the fibers are separated from the unusable
freeing the fibers and removing impurities that fraction of the wood, the lignin. Pulp making
cause discoloration and possible future disinte- can be done mechanically or chemically. The
gration of the paper. Hemicellulose plays an pulp is then bleached and further processed,
important role in fiber-to-fiber bonding in paper- depending on the type and grade of paper that
making. Several extractives are contained in is to be produced. In the paper factory, the
wood but do not contribute to its strength prop- pulp is dried and pressed to produce paper
erties; these too are removed during the pulping sheets. Postuse, an increasing fraction of paper
process. The fiber from nearly any plant or tree and paper products, is recycled. Nonrecycled
can be used for paper. However, the strength paper is either landfilled or incinerated.
8 1. INTRODUCTION AND THE LITERATURE

LOGS

Whole Log
Sawmill Plywood Mill
Chipping

Wood Wood
Chipping Products

Chip
Pile

Fresh Cooking Liquor

Steam
Digester

Pulp
Rejects
Screening

Waste Liquor Pulp


Recovery Washing Wash Water

Pulp
Bleaching Chemicals
Bleaching

Attrition
Pulp And Waste
Refining

Landfill
Paper Paper or Burn
Trim Machine

Paper Customer
Conversion

FIGURE 1.5 An overview of chemical pulping and papermaking processes. Courtesy of W. Bublitz.

1.3 INTRODUCTION TO THE resources in the pulp and paper industry. The
LITERATURE information in original research papers and other
references can be used to solve many problems
It is very important to be able to access articles and questions that arise in pulp and paper mills.
in the scientific literature in particular subject If you are not aware of a particular journal or
areas. Information is one of the most underused reference book mentioned in this chapter or
1.3 INTRODUCTION TO THE LITERATURE 9

FIGURE 1.6 The basic steps to papermaking. The fiber source is pulped (and bleached for white papers); the pulp is
washed; the pulp is refined to ensure that the fibers are separated from each other and to roughen the surface for better fiber
bonding; a paper web is formed from a dilute pulp slurry letting most of the water dram by gravity; additional water is pressed
from the web; and the remaining free water is removed by evaporation to give the product.

how it is used, be sure to ask your librarian for divided into the primary literature and the
assistance. Many libraries can obtain copies of secondary literature. The primary literature con-
articles or books, which they do not have in the sists of patents, journal articles, and proceedings
library, through interlibrary loan programs. of meeting presentations. This is the most cur-
The lists in this chapter are by no means exhaus- rent information and the most difficult to access.
tive; however, some of the more routinely used One can keep abreast of only a few journals. To
references are included. The literature can be fully use this resource, one should periodically
10 1. INTRODUCTION AND THE LITERATURE

TABLE 1.5 Process Steps Involved in the on the subject to save downtime during the con-
Manufacturing of Pulp and Paper version. The primary literature is never obsolete.
Process Steps
Indeed, it is often important to go back to the pri-
mary literature to check the source of equations,
Raw Material Preparation tables, etc. used in the secondary literature. Often,
Debarking on investigation of an original article, one learns
that information that has become widespread is
Chipping and Conveying
being used under inappropriate conditions.
Pulping The secondary literature is information that is
Chemical Pulping summarized in books, monographs, reference
books, and so forth. It tends to be older and
Sulfate Process
may be outdated; however, it is usually the best
Sulfite Process source to get background information in a partic-
Semichemical Pulping ular field. If one considers articles (and other ref-
erences) in specialized fields with applicability to
Mechanical Pulping
pulp and paper, such as corrosion, process con-
Stone Ground Wood Pulping trol, simulation, and so forth, to be useful, then
Refiner Mechanical Pulping the importance of abstract indices to access the
literature becomes obvious. One should not rely
Thermomechanical Pulping
on merely the pulp and paper journals; many
Chemithermomechanical Pulping important advances to pulp and paper technol-
Recycled Paper Pulping ogy are merely modifications of technologies
that are well established in other disciplines.
Chemical Recovery
Evaporation
Online Computer Searches
Recovery Boiler
Literature searches using computer terminals
Recausticizing
is quite common and convenient. Virtually, any
Calcining computer with a modem can be used from any
Bleaching location once an account is setup with a vendor.
Most libraries have facilities for doing literature
Mechanical or Chemical Pulp Bleaching
searches from computers and would probably
Stock Preparation and Papermaking know what sources to use for the pulp and
Preparation of Stock paper industry. This information is also avail-
able from other sources (Steelhanmier and
Dewatering
Wortley, 1992). It is recommended that some
Pressing and drying time be spent with thorough manual searching
Finishing of 1 or 2 years with abstract indices when
searching a new topic, especially a topic outside
of one’s normal activities. This is helpful to learn
conduct library searches with the abstract what keywords are most effective so that impor-
indices in areas of critical importance to a mill. tant work will not be overlooked. One should
For example, if a mill is considering conversion also be familiar with the pulp and paper litera-
to alkaline papermaking, one would want to ture before getting overly accustomed to using
obtain as much current information as possible computer-aided searches of the literature.
1.5 TECHNICAL AND TRADE JOURNALS 11

1.4 ABSTRACT INDICES 1.5 TECHNICAL AND TRADE


JOURNALS
Abstract Bulletin of the Institute of Paper
Science and Technology Nordic Pulp and Paper Research Journal
The most complete abstracting service of This journal publishes about 40 high-quality,
research directly related to pulp and paper is fundamental, original research papers per year.
the Abstract Bulletin, Institute of Paper Science (Arbor Pub. AB, Stockholm, Sweden, appears
and Technology that is published monthly, in quarterly.) This journal started to publish research
addition to an annual index. It is available papers at about the same time (in 1986) the long-
online for computer searching. Before 1989, it standing Svensk Papperstidning ceased publishing
was the Abstract Bulletin of the Institute of Paper research papers.
Chemistry.
Journal of Pulp and Paper Science
Chemical Abstract Index This journal also publishes high-quality,
The Chemical Abstract Index is a comprehen- fundamental, original research papers per year
sive abstract bulletin covering all areas of chem- (Technical Section, Canadian Pulp and Paper As-
istry and chemical engineering. It is extremely sociation, Montreal, Quebec, appears bimonthly).
useful for getting current information on all
aspects of chemical problems, affecting the
pulp and paper industry. Author, subject, chemi-
Tappi Journal
cal, and chemical formula indices are available This journal publishes high-quality, original
to find abstracts. Indices cover a 6-month period; research papers per year. It also includes indus-
collective indices cover 10 volumes, correspond- try news, summaries of TAPPI conferences,
ing to 5 years. advertisements, and other topics (TAPPI, Nor-
cross, Georgia, appears monthly). Because of
the sheer number of articles published, this is
Scientific Citations Index often a useful source to collect some of the cur-
The principal use of the Scientific Citations rent information on a technical subject. By using
Index is to keep track of the articles cited in the the annual index in the December issue, several
primary scientific literature. For example, sup- years of this magazine can be rapidly checked
pose Dr. I. M. First published an article in 1988, for articles on a particular subject. References
and the citation for that article appeared in the cited in those articles will give further informa-
Literature Cited section of an article published in tion, although not necessarily the most current
Tappi J. in January, 1990 by Ms. U. R. Second. information.
Under First, I. M. in the 1990 Citations Index
(not the Source Index), one would find that
Other Pulp and Paper Research Journals
U. R. Second cited the article of I. M. First. This
is a useful form of feedback to determine the Pulp and Paper Canada publishes high-quality,
significance of a particular scientific publication. original research articles annually in addition to
In some fields, there are a few key authors whose industry news, feature articles, advertisements,
work is usually cited. By determining who cited and so forth (Southam Business Information
these authors, one can find some of the most and Communications Group Inc., Don Mills,
recent work. Ontario, published monthly).
12 1. INTRODUCTION AND THE LITERATURE

Appita Journal publishes high-quality, original personnel. Paper Age is published monthly (Global
research papers annually in addition to industry Publications, Inc., Westwood, New Jersey). Pima
news, features, advertisements, and so forth Magazine is published monthly and is designed
(Technical Association of the Australian and for mill management (Paper Industry Manage-
New Zealand Pulp and Paper Industry, Inc., ment Association, Arlington Heights, Illinois).
Parkville, Victoria, appears bimonthly). American Papermaker (A/S/M Communications,
Paperi ja Puu-Paper and Timber publishes orig- Inc., Atlanta, Georgia) is published monthly. It
inal research, review, and feature articles annu- was published in four editions by region of the
ally along with departments and other news United States from 1987 to 1992; before 1987 it
items (Toimitusjohtaja, Helsinki, Finland, 10 was published as Southern Pulp and Paper. Interna-
issues annually). tional Papermaker is published quarterly as of late
Progress in Paper Recycling appears quarterly 1992. Other magazines include Pulp and Paper
since late 1991 and contains research articles Magazine (Stockholm, Sweden, published quar-
and practical, useful articles in paper recycling terly) and Pulp & Paper Journal (Maclean Hunter
(Doshi & Associates, Appleton, Wisconsin). Ltd., Toronto, Ontario, 11 issues per year).
Pulp & Paper (the international version is Pulp
& Paper International, PPI) is published monthly
Other Research Journals and is a very good source of current industry
production figures for North America (Miller
There are many other journals that have orig-
Freeman Publications, San Francisco, California).
inal research articles on pulping, fiber modifica-
(In November 1986, the Paper Trade Journal ceased
tion, and other chemical subjects applicable to
publication and was incorporated into Pulp &
the pulp and paper industry. Some of these
Paper.) It has about 6 to 10 articles in each issue,
include Journal of Wood Chemistry and Technology
which focus on one or two topics in addition to
(Marcel Dekker, Inc., appearing quarterly since
feature articles that might be on any topic. The
1981), Wood Science and Technology (Springer-
focus of a given month does not change much
Verlag, the journal of the International Academy
from year to year, so this is often an excellent
of Wood Science, appears quarterly), Wood and
source for general, up-to-date information on a
Fiber Science (Society of Wood Science and Tech-
given topic.
nology, Madison, Wisconsin, appears quarterly),
Holzforschung (Walter de Gruyter, appears
bimonthly), Mokuzai Gakkaishi (Japan Wood
Research Society, appears monthly), and the 1.6 REFERENCE BOOKS
Forest Products Journal (Forest Products Research
Society, Madison, Wisconsin, 10 issues annu- PaperWorld
ally). These journals are essentially confined to
This highly recommended, five volume refer-
research articles.
ence (in addition to the General Index and World
Atlas) covers the international pulp and paper
industry. Each volume is divided into five
Trade Journals or Magazines parts covering (1) pulp and paper industry, (2)
Other pulp and paper journals have industry exporters and importers, (3) suppliers (for
news, feature articles, and advertisements, on a example, machines and chemicals), (4) associa-
wide variety of issues in pulp and paper pre- tions, and (5) trade press. Names, addresses,
sented in a relatively nontechnical fashion. and phone numbers are given in most cases
Many are available without charge to industry (Birkner & Co., Hamburg, Germany).
1.7 TEXTBOOKS 13

Lockwood-Post’s Directory guides, inspection reports, tables, figures, glossa-


ries, etc. (Technical Information Sheets, TAPPI,
The Lockwood-Post’s Directory lists pulp and Atlanta, Georgia, 1989).
paper mills, converting mills, and suppliers
with information on personnel, types and
amounts of products produced, water, wood Standard Testing Methods
and power usages, equipment, etc. by state or
This contains a series of standardized test
province for the United States and Canada,
methods and data sheets of use to the pulp and
respectively. It is updated annually (1990
paper industry. It is similar to the two previously
Lockwood-Post’s Directory, Miller Freeman Publi-
listed references put out by TAPPI Press but con-
cations, Inc., New York, N.Y. 1990).
tains tests of the CPPA (Standard Testing Methods,
Technical Section, Canadian Pulp and Paper
Pulp & Paper Fact Book Association, Montreal, Quebec). Pulpwoods of
the United States and Canada, a two-volume set
This 426-page reference book lists production (Volume 1, conifers; Volume 2, hardwoods), lists
by grades, sales, prices, and historical trends of tree species, their silvics, wood properties, and
companies for each grade. It is updated annually general pulping characteristics with references.
(1990 North American Fact Book, Miller Freeman It includes the commercial species of North
Publications, Inc., San Francisco, CA 1990). America. This information is increasingly impor-
tant as pulp mills look to alternate species as
Tappi Test Methods, Tappi Useful wood fiber supplies become more difficult to
Methods obtain (Pulpwoods of the United States and Canada,
3rd edition. Institute of Paper Chemistry, Edited
This two-volume set contains standardized by Isenberg, I.H., revised by Harder, M.L., and L.
test procedures for everything from wood chips Louden, Appleton, Wisconsin, 1981).
to containers and coated paper, including many
raw materials used in these processes. Volume 1
covers fibrous materials, pulp testing, and paper Wood Handbook
and paperboard testing. Volume 2 covers
This is a general handbook on the physical,
nonfibrous materials, container and structural
mechanical, electrical, thermal, and other prop-
materials testing, and testing practices. These
erties of wood and wood composites (Wood
test methods are used throughout the industry
Handbook: Wood as an Engineering Material.
to insure quality control and comparability of
Agriculture Handbook number 72, Washington,
results. Other countries have similar sets of
DC: U. S. Dept. of Agriculture; revised 1987).
testing procedures that are mentioned later
(Tappi Test Methods, TAPPI, Atlanta, Georgia,
1991. In 1992, it was published as a single vol-
1.7 TEXTBOOKS
ume). Tappi Useful Methods is a supplement of
additional methods that have not been as
Handbook for Pulp and Paper
thoroughly reviewed as the official test methods.
Technologists
This resource of pulp and paper technology
Tappi Technical Information Sheets includes numerous illustrations. It is weak in
This three-volume set contains data sheets on the theoretical and practical sides of the field
densities of solutions, troubleshooting and other and slightly dated but strong on the equipment
14 1. INTRODUCTION AND THE LITERATURE

aspect (Handbook for Pulp and Paper Technologists, 20%e40% of the final product (although quite
Smook, G.A., Joint Textbook Committee of the variable) and can be expected to increase as a per-
Paper Industry, CPPA, Montreal, Quebec or centage with more competition for this resource,
TAPPI, Atlanta, Georgia, 1982. 395 p.). Pulp and knowledge about wood becomes very important
Paper: Chemistry and Chemical Technology, a (Textbook of Wood Technology Vol 1, 3rd edition,
four-volume set, gives a comprehensive look at Panshin, A.J., and C. deZeeuw, McGraw-Hill
the chemistry of pulp and paper technology. It Book Company, New York, N.Y., 1970. 705 p.).
is not heavily illustrated, nor does it give much
detail on equipment descriptions, but neither of
these detract from its purpose. It is a useful
Handbook of Pulp, Two-Volume Set
reference book, a good starting point for detailed This book published by Wiley (two-volume
information on many topics in pulp and set) has been edited by Dr. Herbert Sixta, head
paper (Pulp and Paper: Chemistry and Chemical of the cellulose and viscose research department
Technology, Casey, J.P., Ed., Wiley-Interscience, at Lenzing AG in Austria. Alongside the tradi-
New York, N.Y. 1980, 1980, 1981, 1983 vol. 1e4, tional aspects of pulping processes, pulp used in
respectively. 2609 p. total). Topics are as follows: industry and paper pulps, this book describes all
pulping processes used for paper and paperboard
1. Wood chemistry, pulping and bleaching
2. Papermaking and environmental control manufacturing, as well as waste liquor treatment,
pulp bleaching and environmental aspects, while
3. Chemical additives, paper properties and
also covering pulp properties and applications.
analysis
4. Coating and converting
Handbook of Paper and Board
Wood Chemistry: Fundamentals and This book published by Wiley has been edited
Applications by Herbert Holik. This handbook describes the
manufacturing processes of various types of pa-
This book is a fundamental volume on wood pers, recovered paper treatment, and the quality
chemistry of very high relevance to the pulp and and economical aspects. More than 20 authors
paper industry. It covers the chemistry of wood contribute a variety of viewpoints, one of the
and bark components, pulping and bleaching many features of this book. They give a concise
chemistry, chemistry of cellulose plastics and description of the fascinating art and technology
other derivatives (derived from dissolving of papermaking, providing lay readers, students,
pulp), and carbohydrate chemistry (Wood Chem- politicians, and others with the latest information
istry: Fundamentals and Applications, Sjostrom, E., on current technologies. The second edition of
Academic Press, New York, 1981. 223 p.; 2nd this book has been also published in 2013. It has
edition, San Diego, 1993). been updated, revised, and largely extended in
depth and width, including the further use of pa-
per and paperboard in converting and printing.
Textbook of Wood Technology
Volume ldstructure, identification, uses, and
Papermaking Science and Technology
properties for the commercial woods of the
United States and Canadadis very useful. Exten-
Book Series
sive micrographs and descriptions by wood TAPPI currently partners with the Forest
species also make it an important reference Products Engineers based in Finland. As part
book. Because the cost of wood is now about of their partnership, they offer the Papermaking
1.8 CHEMISTRY REFERENCE BOOKS 15
Science and Technology book series featuring 20 2. Mechanical Pulping, 1987, 281 p.
volumes that cover the entire paper manufacturing 3. Secondary Fiber and Nonwood Pulping,
process from wood raw material to end product. 1987, 266 p.
Books are available in print or convenient PDF 4. Sulfite Pulping and Technology, 1985, 352 p.
downloads. This series is ideal to train new 5. Alkaline Pulping, 1989, 637 p.
employees in the company or as a reference guide 6. Stock Preparation and Nonfibrous
for the experienced workforce. The Papermaking Additives, 1992, 316 p.
Science and Technology series is also an excellent 7. Paper Machine Operations, 1991, 693 p.
textbook resource for universities and colleges. 8. Coating, Converting and Specialty
Processes, 1990, 386 p.
Others 9. Mill Control and Control Systems: Quality &
Testing, Environmental, Corrosion,
Other textbooks are still useful if somewhat
Electrical, 1992, 386 p.
dated. These include Pulping Processes, Rydholm,
10. Process Control & Information Systems, 1993.
S.A., Interscience, New York, 1965 (corrected
version, 1967) 1269 p.; Handbook of Pulp and Paper
Technology, Britt, K.W., Reinhold, Publishing
Corp., New York, 1964, 537 p.; the two-volume 1.8 CHEMISTRY REFERENCE
set Pulp and Paper Science and Technology, Libby, BOOKS
C.E., McGraw-Hill, New York, 1962, 436 and
415 p., respectively; Paper and Paperboard, Kline, Merck Index
I.E., Miller Freeman, San Francisco, 1982, 232 p.
The Merck Index contains data on over 10,000
(2nd ed., 1991, 245 p. and, except for updated
chemicals, drugs, and biologicals with informa-
statistics, very similar to the first edition); Pulp
tion on synonyms, formula, structure, elemental
Technology and Treatment for Paper, Clark, J.d’A.,
composition, commercial manufacture, toxicity,
Miller Freeman, San Francisco, 1978, 751 p. uses, physical properties, and solubilities in
(2nd ed., 1985, 878 p., which includes nominal
various solvents. It is updated approximately
updating of some fundamentals such as mechan-
every 8 years, with the 11th edition appearing
ical pulping); and the three-volume set Pulp and
in 1989 and available online for computer
Paper Manufacture, 2nd ed., MacDonald, R.G.,
searches. There are also tables on subjects such
Ed., McGraw-Hill, New York, 1969 (769, 542,
as pH indicators and buffer solutions, conver-
and 655 p., respectively) listed below.
sion factors, abbreviations, and names of organic
1. The Pulping of Wood chemistry reactions (The Merck Index, eleventh
2. Control, Secondary Fiber, Structural Board, edition, Merck & Co., Inc. Rathway, N.J., 1989).
Coating
3. Papermaking and Paperboard Making Work
Handbook of Chemistry and Physics
on the 3rd edition of the Pulp and Paper
Manufacture series (with 7  10 in. format) This is a widely used, extensive collection of
began in 1983. information that is revised annually. It is divided
into sections containing mathematical tables,
Although generally informative, they often
properties of the elements, inorganic compounds
lack continuity, making them difficult for
and organic compounds, general chemistry, and
newcomers to use. The titles are as follows:
physical constants (Handbook of Chemistry and
1. Properties of Fibrous Raw Materials and Physics, 70th edition, 1989e1990, Weast, R.C.,
Their Preparation for Pulping, 1983, 174 p. Ed., CRC Press, Boca Raton, Florida, 1989).
16 1. INTRODUCTION AND THE LITERATURE

Lange’s Handbook of Chemistry To locate these, one should obtain a Publications


Catalog from TAPPI Press (Atlanta, Georgia), a
The Handbook of Chemistry contains tables of Bibliographic Series List from the Institute of Paper
mathematical statistics, fundamental constants, Science and Technology [Atlanta, Georgia, and
conversion factors, atomic and molecular formerly the Institute of Paper Chemistry
structures, physical constants of inorganic and (Appleton, Wisconsin)], a list of Pulp and Paper
organic compounds (crystalline form, refractive Technical Books available from the Technical
index, melting and boiling points, density, Section of the Canadian Pulp and Paper Associ-
and selected solubilities), analytical chemistry ation, or similar resources. There are many
(activity coefficients, equilibrium constants, reports of the US Department of Agriculture
pH measurements, gravimetric factors, etc.), Forest Product Laboratory (FPL) in Madison,
electrochemistry, spectroscopy (X-ray, NMR, Wisconsin, that are not well known. The early
IR), thermodynamic properties (enthalpies and summary publication that includes bibliogra-
Gibbs free energies of formation, entropies, phies of FPL reports and journal publications
and heat capacities of compounds and ele- of the FPL staff is useful to access much of the
ments), and physical properties (solubilities, early work of this laboratory. The reference to
vapor pressures, melting and boiling points, this information is Report No. 444, List of publi-
viscosity, dipole moments, etc.). This handbook cations on pulp and paper, August, 1960, 58 pp.
is revised approximately every 6 years (Lange’s Semiannual lists are available as well on the
Handbook of Chemistry, thirteenth edition. work done at the FPL. Some of these reports
Dean, J.A., Ed., McGraw-Hill Book Co. New contain pulping and papermaking studies on
York, N.Y., 1985). wood species that may become commercial in
the future as fiber becomes more and more diffi-
cult to obtain.
Perry’s Chemical Engineers’ Handbook
Although most of the information covered in
this extensive reference is related to engineering 1.10 ANNOTATED BIBLIOGRAPHY
rather than chemistry, this is an extremely useful
reference book for topics such as thermody- Steelhammer, LC. and B. Wortley, The
namics, corrosion, reactor design, distillation, computer connection, PIMA Mag. 75(5):40-
process control, and evaporation in the area of 41(1992). This brief article lists several of the
chemical engineering. Information on virtually vendors of computer literature searches with
any unit operation used by the pulp and paper their addresses and phone numbers.
industry can be found in this book (Perry’s Clapperton, R.H., The Paper-making Machine,
Chemical Engineering Handbook, sixth edition. Its invention, Evolution and Development,
Perry, R.H. and D.W. Green, editors, McGraw- Pergamon Press, New York, 1967, 365 p.
Hill Book Co., New York, N.Y., 1984). (Out of print.) This work is easy reading and
made interesting by the diagrams and
photographs. A section includes biographies
1.9 OTHER REFERENCES of early papermakers, including L. Robert, L.
Didot, J. Gamble, H. Fourdrinier, J. Hall, J.
This list of references does not include the Dickinson, Escher Wyss, and J. Voith. As I
many books, bibliographies, conference pro- read this, I soon find myself vicariously
ceedings, and other sources of information looking over the shoulders of the great
available in specific areas of pulp and paper. inventors as they first design and assemble
EXERCISES 17
their machines. This was an important source and Technology: Book 6A. Fapet Oy,
of information for the text above and is my Helsinki, Finland. This book deals step by
favorite reference on the history of the paper step, why and how things are done to
machine. obtain fibers from wood by chemical
Smith, D.C., History of Papermaking in the pulping. This book combines science and
United States (1691e1969), Lockwood Pub. technology in a way that allows both
Co., New York, 1970. 693 p. students and mill engineers to benefit from
Hunter, D., Papermaking, The History and learning about modern fiber lines, while
Technique of an Ancient Craft, 2nd ed,. Alfred increasing their awareness of the
A. Knope, New York, 1943. 611 p., with challenges and opportunities involved in
over 317 photographs and diagrams. Dard research and in the design and operation
Hunter came from a long line of papermakers of new pulp mills.
and printers. His writings on the history of Hubbe, M.A., 2005. Paper, Kirk-othmer
papermaking are well known, and a Encyclopedia of Chemical Technology. John
papermaking museum, once housed at the Wiley & Sons Inc. https://doi.org/10.1002/
Massachusetts Institute of Technology, but 0471238961.1601160512251405.a01.pub2.
now at the Institute of Paper Science http://www3.interscience.wiley.com/
and Technology, is named after him. Annual Review of Global Pulp and Paper
Hunter, D., Papermaking Through Eighteen Statistics, 2015. Available from: www.risiinfo.
Centuries, William Edwin Rudge, New York, com/risi.../annual-review-global-pulp-
1930. 358 p. This work deals with early paper-statistics.htm
methods of papermaking and includes Environmental Paper Network, 2007. The
numerous sketches and pictures of old State of the Paper Industry 2007. Retrieved
techniques. from: http://environmentalpaper.org/
Rudlin, B., Making Paper - A Look into the state-of-the-paper-industry-2007.php.
History of an Ancient Craft, Vallingby, Sweden, Environmental Paper Network, 2011. The
1990, 278 p., with 16 color plates (8 leaves) of State of the Paper Industry 2011. Retrieved
contemporary, artistic, handmade papers from: http://environmentalpaper.org/state-
using a variety of vegetable fibers. This work of-the-paper-industry-2011.php.
covers both handmade paper and machine- US EPA, 1998. Pulp and Paper NESHAP:
made paper. A Plain English Description. Available
Sixta, H. (Ed.) (2006). Handbook of Pulp. from: www.epa.gov/ttnatw01/pulp/
WILEY-VCH Verlag GmbH & Co. KgaA, guidance.pdf.
Weinheim Germany, pp. 69e107, (Chapter 3). Bajpai P (2017). Pulp and Paper Industry 1st
Edition ELSEVIER Inc. USA
This is a comprehensive handbook dealing
FAO (2015) FAO yearbook of forest products.
with the traditional aspects of pulping processes.
www.fao.org
It describes all pulping processes used for paper
and paperboard manufacturing, as well as waste
liquor treatment, pulp bleaching and environ-
mental aspects, while also covering pulp proper- EXERCISES
ties and applications.
Sources of Information
Gullichsen J (2000). Fiber line operations.
In: Gullichsen, J., Fogelholm, C.-J. (Eds.), 1. In 1981 and 1982, some articles on
Chemical PulpingePapermaking Science carbohydrate analysis came out of the
18 1. INTRODUCTION AND THE LITERATURE

laboratory of G. D. McGinnis. Using the carbohydrates (monosaccharides). How


Chemical Abstracts, find one or two citations would you find some of the more
for these articles. important references in this field
2. Once again, using the Chemical Abstracts, without looking through every single
find the references for some recent articles Chemical Abstract index over the last
on silylation (trimethylsilylation) of 30 years?

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