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Keywords: Cross-linked acrylate latex pressure sensitive adhesives (PSAs) were synthesized via unseeded semi-batch
Difunctional cross-linker emulsion polymerization processes with butyl acrylate (BA), acrylic acid (AA), 2-hydroxyethyl acrylate (HEA)
Ethylene glycol dimethacrylate and difunctional cross-linker, ethylene glycol dimethacrylate (EGDMA). The influences of EGDMA on the
Emulsion polymerization
comprehensive properties of the acrylate latex PSAs were investigated. The results indicated that both viscosity
Pressure sensitive adhesive
and particle size of the latexes were independent of the amount of EGDMA in the pre-emulsion feed when un
seeded semi-batch emulsion polymerization process was employed. It was also found that water resistance of the
latex PSA was improved with increasing EGDMA content, further confirmed by water contact angle measure
ments. DSC and TGA results showed that Tg of the copolymer was elevated, plus thermal stability was increased
with introduction of EGDMA. Besides, with the increase of EGDMA content, the gel content of the polymer
increased. Moreover, for the cross-linked adhesive film, the shear strength was improved greatly while at the
sacrifice of loop tack and peel strength, when compared with the uncross-linked counterparts.
* Corresponding author.
E-mail address: fangcheng533@163.com (C. Fang).
https://doi.org/10.1016/j.ijadhadh.2023.103403
Received 31 July 2022; Received in revised form 4 April 2023; Accepted 18 May 2023
Available online 20 May 2023
0143-7496/© 2023 Elsevier Ltd. All rights reserved.
C. Fang et al. International Journal of Adhesion and Adhesives 125 (2023) 103403
have been reported as optimal for a good performance in waterborne ethylene glycol dimethacrylate (EGDMA), in both emulsion polymeri
adhesives [8–13]. Typical cross-linking methods are based on the zation and acrylic PSAs. The aim of the present work was to investigate
chemical reaction that takes place between the cross-linking agents and systematically the effect of the difunctional monomer EGDMA on the
the main chain of the PSA copolymers [14]. The physico-chemical and performance properties of the acrylate latex PSA.
mechanical properties of cross-linked PSAs are determined to a large In the present study, the cross-linked acrylate PSA latexes were
extent by the type and amount of cross-linking agents added to the prepared by unseeded semibatch emulsion polymerization process. The
copolymer. On the other hand, multifunctional monomers, often known chemical structure of the resultant polymer and the morphology of the
as cross-linkers, are usually employed in free-radical polymerization to latex particles were determined by FTIR and TEM, respectively.
produce homopolymers or copolymers (when polymerized with other Furthermore, the effects of the difunctional monomer EGDMA on the
vinylic monomers) that lead to polymer networks with applications in conversion of monomer and particle size of the latex, as well as on the
medicine, pharmaceuticals, paints, column packing, optics, polymer thermostability (DSC, TG), water contact angle, water resistance, gel
additives, ion exchange resins and diene rubber products [15]. For content and adhesive properties of the polymer films were investigated.
example, Kim et al. [16] prepared crosslinked monodisperse spheres
with various crosslinking agents (EGDMA, AMA, HDDA, TMPTMA) 2. Experimental
using poly(methyl methacrylate) (PMMA) seed particles in aqueous
alcoholic media by one-step seeded polymerization in the absence of the 2.1. Materials
swelling process. Qu et al. [17] synthesized novel crosslinked poly
(IBOMA-co-BA) copolymers by free-radical copolymerization from iso Butyl Acrylate (BA, 99% purity), Acrylic Acid (AA, 99% purity), 2-
bornyl methacrylate (IBOMA) and butyl acrylate (BA), using 4,4′ -iso Hydroxy ethyl Acrylate (HEA, 96% purity) and Ammonium Persulfate
propylidenediphenol dimethacrylate (BD) as crosslinking agent and 2, (APS) were purchased from Shanghai Lingfeng Chemical Co., Ltd.
2′ -azobisisobutyronitrile (AIBN) as thermal initiator. Ghazaly et al. [18] Ethylene Glycol Dimethacrylate (EGDMA, 98% purity) was purchased
prepared copolymer latexes of n-BMA and three different crosslinkers from Shanghai Aladdin Chemistry Co., Ltd. (Shanghai, China). Disodium
[macromonomer crosslinker (Mac), ethylene glycol dimethacrylate butanedioic acid alkyl polyoxyethylene ether monoester sulfonate
(EGDMA), and aliphatic urethane acrylate (AUA)] with varying molec (Cytec A-102) and ammonium allyloxtmethylate alkyl alcohol ethox
ular weights. However to our knowledge, no works reporting in the open ylate sulfate surfactant (Adeka SR-10), which were both purchased
literature have examined the application of the difunctional monomer, commercially and used as received. Ammonia (25 wt% in H2O) was
Scheme 1. Schematic diagram for the synthesis of acrylate latex PSAs with cross-linker EGDMA.
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C. Fang et al. International Journal of Adhesion and Adhesives 125 (2023) 103403
obtained from Nanjing Chemical Reagent Co., Ltd. All reagents were using a NDJ-8S rotational viscometer (Shanghai Pingxuan, China) at
used without further purification. Distilled deionized water (DI-H2O) 25 ◦ C with 1 # spindle and 30 rpm speed.
was used throughout the study.
2.3.3. TEM analysis
The latex particle morphology was observed by transmission elec
2.2. Emulsion polymerization
tron microscopy (TEM) (JEOL JEM-1400, Tokyo, Japan). The latex was
diluted in deionized water to a 2 wt% solid content. Then the diluted
The synthetic route and formulation for the acrylate latex pressure
latex was coated and dried on a 400-mesh carbon coated copper grid for
sensitive adhesives with difuctional cross-linker EGDMA were shown in
measurements.
Scheme 1 and Table 1, respectively. The theoretical solid content in the
formulation was 62 wt%. In this study, acrylate latexes were prepared by
2.3.4. FTIR analysis
unseeded semibatch emulsion polymerization process.
The latex was dried in a vacuum oven at 105 ◦ C until it reached a
For a typical experiment, 95 g of BA, 2 g of EGDMA, 1 g of AA, 2 g of
constant weight. Fourier transform infrared (FTIR) spectra of the dried
HEA, 1.5 g of A-102, 0.5 g of SR-10, 0.3 g APS and 25 g of deionized
latex films were recorded with a Bruker VERTEX80 FTIR spectrometer
water were mixed in a 500 mL four-neck round-bottom flask and stirred
(Germany) in the range 4000 to 400 cm− 1.
vigorously to form the pre-emulsion.
Another 500 mL four-neck round-bottom flask with a reflux
2.3.5. DSC analysis
condenser, a thermometer and a mechanical stirrer was filled with 0.2 g
Glass transition temperature (Tg) of the latex film was measured by a
of APS and 37.5 g of deionized water with a stirring rate of 250 rpm at
differential scanning calorimeter (DSC, Model 214 Polyma, NETZSCH
85 ◦ C. Then the pre-emulsion was added dropwise into the reacting
Instruments, Germany). 5–15 mg of dry polymer was weighed into
mixture for 3.5 h. After the feed was completed, the reaction was
standard DSC hermetic alumina crucible. In order to eliminate thermal
allowed to proceed for an additional 1 h to increase monomer conver
history, two scanning cycles of heating-cooling were performed for each
sion. The latex was then cooled to room temperature and poured into a
sample at a heating rate of 10 ◦ C/min in the temperature range of − 70 to
glass bottle used for further characterization.
100 ◦ C under nitrogen atmosphere. The second heating run was used to
determine the Tg. The theoretical Tg can be estimated by FOX equation:
2.3. Characterization
1 m1 m2 mi
= + + ⋅⋅⋅ + (3a)
2.3.1. Conversion and coagulation Tg Tg1 Tg2 Tgi
The conversion were measured by gravimetric analysis. About 2 g of
where mi is the mass fraction of copolymerized monomer, Tgi is the
latex was weighed into an aluminum foil dish and dried at 105 ◦ C to a
value of Tg of homopolymer.
constant weight. The solid content and the final conversion were
calculated by the following equations, respectively:
2.3.6. Thermal gravimetric (TG) analysis
W3 − W1 TGA was carried out to demonstrate the thermal stability of the latex
Solid content (wt%) = × 100 (1)
W2 − W1 PSA polymers using Q500, TA Instruments, USA. The polymer films
(around 5–10 mg) were heated from ambient temperature to 600 ◦ C at a
where W1 is the weight of the aluminum foil dish, W2 and W3 are the rate of 10 ◦ C/min under nitrogen atmosphere.
weights of latex before and after drying, respectively.
Solid content (wt%) × W4 2.3.7. Gel content
Conversion (wt%) = × 100 (2) The gel content of the acrylic PSA polymers was measured via the
W5
solvent-extraction method. Three samples (around 0.2 g) of the dried
where W4 is the total weight of all the materials added into the glass latex film were weighed and sealed in a PTFE coated membrane pouch.
bottle before polymerization and W5 is the total weight of monomers. This was then placed in a Soxhlet extractor with tetrahydrofuran (THF),
The coagulum was collected from the bottle cap and 100-mesh filter followed by refluxing for 24h. After the extraction process, the mem
screen and then dried at 105 ◦ C to a constant weight. The coagulation brane pouch was removed and first dried in a fume hood for 3h and then
was described as the weight of coagulum per total weight of monomer in a vacuum oven at 70 ◦ C until it reached a constant weight. The weight
added. of the remaining dry gel was taken and the gel content was calculated
using equation (3):
2.3.2. Particle size and viscosity
Latex particle size and polydispersity index (PDI) were both Gel content = mass of the dry gel/mass of the initial dry polymer (3)
measured using a Dynamic Light Scattering (DLS) instrument (Malvern
NanoS Zetasizer). The analyses were carried out at 25 ◦ C, and every
result was an average of three parallel measurements. The latex was 2.3.8. Water absorption ratio determination
diluted until the solid content was about 1%. The reported diameter is an The weighted latex films were dipped in distilled water at 25 ◦ C for a
intensity-weighted average particle size. Latex viscosity was measured certain time. Then, the free water on the surface of the films was quickly
removed by filter papers and the films were weighed again. The water
Table 1 absorption ratio of the films was calculated by the following formula:
Compositions and amounts employed in the synthesis of the acrylate latex PSA.
W1 − W0
Compositions Amount (g) Water absorption ratio (wt%) = × 100% (4)
W0
Soft monomer BA 93–97
Cross-linker EGDMA 0–4 where Wo and W1 are the weight of the films before and after the films
Functional monomer AA 1 absorb water, respectively.
HEA 2
Emulsifier A-102 1.5
SR-10 0.5 2.3.9. Contact angle analysis
Initiator APS 0.5 Water contact angles on the latex films were determined by a contact
Continuous phase Deionized water 62.5 angle goniometer (Attension Theta, Biolin Scientific, Sweden) at 20 ◦ C
3
C. Fang et al. International Journal of Adhesion and Adhesives 125 (2023) 103403
using sessile drop method. The used injection volume was 4 μL and the
final data of each sample was an average of at least ten readings.
Table 2
Summary and characteristics of the synthesized acrylate PSA latexes with different content of EGDMA.
PSA ID Formulation (wt% monomers) Conversion (%) Viscosity (mPa⋅s) Particle size (nm) PDI
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C. Fang et al. International Journal of Adhesion and Adhesives 125 (2023) 103403
Fig. 4. DSC curves of acrylate latex PSAs with different content of EGDMA.
Fig. 2. TEM image of the acrylate PSA latex particles PSA-EGDMA-2.
− 44.9 to − 40.6 ◦ C, which was mainly due to the higher crosslinking
density [26]. On the other hand, the data of Tg from theory calculation
and DSC test with different content of EGDMA are shown in Table 3. It
was found that the measured Tg is about 11–13 ◦ C higher than that of the
theory calculation according to the Fox equation [27]. The reason might
be that hydrogen bonds in polymer chain were formed between the
polar carboxyl and hydroxyl groups, which made a contribution to
physical crosslinking [28].
3.4. TG analysis
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C. Fang et al. International Journal of Adhesion and Adhesives 125 (2023) 103403
Fig. 5. TG curves of the acrylate latex PSAs with different amounts of EGDMA. Fig. 7. Effect of EGDMA content on water contact angle of the acrylate
latex PSAs.
Fig. 6. Effect of EGDMA content on water absorption of the acrylate latex PSAs.
Fig. 8. Effect of EGDMA on gel content of the acrylate latex PSA.
EGDMA is 4 wt%, the water absorption ratio of the latex film reaches a
minimum of 3.0 wt%. The reason is that formation of dense cross-linked concentrations existing in the polymer particles.). However, when the
network after the addition of EGDMA, as shown in Scheme 1, can inhibit divinylic monomer EGDMA was used, the crosslinking reaction (prop
water entering the films and hence improve the water resistance. On the agation to the pendant double bond of the divinylic monomer) was
other hand, it can been seen from Fig. 7 that the water contact angles of predominant and the gel was mainly due to crosslinking, thus increasing
the latex films increased from 82◦ (hydrophilic) to 110◦ (lipophilic) with the gel content. The result is consistent with the work of Kajtna et al.
the increasing EGDMA, which further confirmed the water absorption [34], who found the amount of gel increases with addition of diacrylic
results aforementioned. monomer in the reaction mixture. Different kinds of gel network formed
in the BA-dominated comonomer systems were shown in Fig. 9.
3.6. Gel content analysis
3.7. Adhesive properties
Gel content is an important parameter contributing to the adhesion
performance of PSAs. The effect of different content of EGDMA on the The results of mechanical strength measurements in terms of tack,
final gel content of the acrylate latex PSAs was investigated and the peel and shear strength properties are graphically shown in Fig. 10. Tack
results are shown in Fig. 8. It can be clearly seen that the gel content was refers to the ability of an adhesive to wet a surface and instantaneously
increased from 63.90% to 71.01% as the amount of EGDMA increased bind to a substrate. In general, tack depends on the polymer chain’s
from 0 to 4 wt%. This phenomenon is well known for the emulsion mobility and its ability to wet the substrate, so any factor that affects this
polymerization of BA and BA-dominated comonomer systems [20]. mobility affects tack [35]. Peel strength evaluation involves the appli
When cross-linker was not used, gel was mainly formed by the inter cation of external pressure to allow the complete wetting of the adhesive
molecular chain transfer to polymer plus the bimolecular termination by onto the substrate. What is being measured is the ability of the PSA to
combination (propagation to pendant/terminal double bonds formed by resist forces that pull it apart from the substrate. This property is affected
chain transfer to monomer did not contribute much because of the low by the same variables that affect tack, but not strictly in the same
amount of pendant/terminal double bonds formed at the low monomer manner. Moreover, to some extent, peel strength increases with Tg and
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C. Fang et al. International Journal of Adhesion and Adhesives 125 (2023) 103403
Fig. 9. Different kinds of gel network formed in the BA-dominated comonomer systems.
gel content, but peel strength will dramatically decreases when the gel resulting lower deformability and flow ability of the PSA weakened the
content is very high (>60 wt%) [36]. Shear strength is an evaluation of bonding between the PSA and substrate, causing lower tack and peel
the cohesive strength of a material. High shear strength is normally strength and higher shear strength [1]. The result is consistent with the
recorded for samples with high gel content and crosslink density, while work of Czech [37], who found that the increase in cross-linker content
high gel content simultaneously has a deleterious effect on tack and peel affects negatively the adhesiveness and positively the cohesion of the
strength [36]. PSA.
It can be obviously seen from Fig. 10 that the loop tack and peel
strength are considerably reduced, while shear strength is significantly 4. Conclusions
increased with the amount of EGDMA increasing from 0 to 4 wt%. The
reason was that when the cross-linker EGDMA was introduced, dense A series of high solids cross-linked acrylate latex pressure sensitive
three-dimensional gel network was formed in the latex PSA film (see adhesives, consisting of butyl acrylate (BA), acrylic acid (AA), 2-hydrox
Scheme 1 and Fig. 9) and the gel content was increased. Thus, the yethyl acrylate (HEA) and difunctional cross-linker, ethylene glycol
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C. Fang et al. International Journal of Adhesion and Adhesives 125 (2023) 103403
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