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Sist Hidr 320D2
Sist Hidr 320D2
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FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
©2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as corporate and product
All Rights Reserved identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR3603-10
December 2017
Component Locations
Part Machine Schematic
Description
Number Location Location
Accumulator Gp -Hydraulic (Charged) 169-6981 1 B-8
Filter & Valve Gp -Pilot (Hydraulic Oil) 158-8987 2 A-6
Filter Gp -Oil (Hydraulic Return) 188-4140 3 A-8
Filter Gp -Oil (Hydraulic, Case Drain) 289-8194 4 A-6
Manifold Gp -Control (Pilot Oil Supply) 215-5037 5 C-9
Motor Gp -Swing 334-9968 6 F-13
Motor Gp -Travel (LH) 209-5992 7 C-14
Motor Gp -Travel (RH) 209-5992 8 C-12
376-8862
397-3680
Pump Gp -Main Hydraulic 9 C-3
436-6669
457-0235
Sensor As -Pressure (Drive Pump) 366-9312 10 A-5
Sensor As -Pressure (Idler Pump) 366-9312 11 C-5
Swivel Gp 234-4440 12 A-12
Valve Gp -Check 369-8420 13 A-9
Valve Gp -Load Control (Boom Drift Red, Line Relief) 255-5683 14 G-2
Valve Gp -Load Control (Stick Drift Red, Line Relief) 255-5680 15 G-8
Valve Gp -Main Control ( Standard) 259-7464 16 F-10
Valve Gp -Main Control (Heavy -Lift) 435-1482 17 F-10
Valve Gp -Pilot (Joystick) (LH) 297-0533 18 I-14
Valve Gp -Pilot (Joystick) (RH) 297-0532 19 I-12
Valve Gp -Pilot (Travel) 369-8502 20 J-9
Valve Gp -Pressure Reducing (Boom, Swing Priority) 310-0210 21 C-7
Valve Gp -Shuttle 169-6974 22 D-7
Valve Gp -Shuttle 185-0462 23 H-13
Valve Gp -Solenoid (Heavy Lift) 352-7176 24 D-5
Valve Gp -Swing Cushion (Standard) 158-9085 E-14
25
Valve Gp -Swing Cushion (Fine Swing - Option) 322-8716 E-11
Valve Gp -Travel Counterbalance (LH) 322-8714 26 B-14
Valve Gp -Travel Counterbalance (RH) 322-8714 27 B-11
Note: Check Part Number In The Part Manual For Your Specific Machine.
TAP TABLE
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
AA Idler Pump Delivery Pressure C-5
BB Drive Pump Delivery Pressure A-5
CC Power Shift Pressure 1 A-3
DD Pump Drain Pressure B-5
EE Power Shift Pressure 2 C-3
PG Pilot Pump Delivery Pressure A-6
SOS Oil Sampling Port A-6
(20) VALVE GP
TP PILOT (TRAVEL)
369-8502
TT
4 1
(18) VALVE GP 5 6 3 2 PD-Pi
PILOT (JOYSTICK) (LH)
UENR3603-10
297-0533
JLP JRP (FWD) (BKWD) (BKWD) (FWD)
JLT JRT T2 T5 T1 T3 T6 T4
BUCKET CYLINDER STICK CYLINDER BOOM CYLINDER
STICK SWING BUCKET BOOM
bL1 aL1 aR1 bR1
(L)
(19) VALVE GP
(OUT) (IN) (R) (OPEN) (CLOSE) (DOWN) (UP)
PILOT (JOYSTICK) (RH)
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
297-0532
36 PAGE,
A1 A2 A3 A4 A5 A6 A7 A8 (23) VALVE GP
SHUTTLE
185-0462
(15) VALVE GP
LOAD CONTROL (14) VALVE GP
B1 B2 B3 B4 B5 B6 B7 B8 SDr SPi (STICK DRIFT RED, LINE RELIEF) LOAD CONTROL
255-5680 (BOOM DRIFT RED, LINE RELIEF)
BDr BPi 255-5683
aR3 bR3 bL2 aL2 SPi BR5 BL3 AL3
aR4 bR4 AL4 aL3 aL2-2 BL1 Di4 Pi4 BR1 AR1 AR4
aR5
(6) MOTOR GP
AL2 AL1 aR3 Pi1
SWING
334-9968 (16) VALVE GP C/V-T R3
SWG SWING MOTOR MAIN CONTROL BL2 aL1 aR1 BR3 AR3 aR4
PRKG BK (STANDARD) T SP1 ST aR2 BR2 AR2 BP1 BT
CONTROL PG
259-7464 (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 (IN)
(17) VALVE GP
SWG DR MAIN CONTROL
MOTOR
DRAIN (HEAVY LIFT)
MU 435-1482
MU
AG BG
A1 DR B1 A1 DR B1
(25) VALVE GP
(25) VALVE GP
SWING CUSHION
SWING CUSHION
BOOM(2)
ATCH
158-9085
BUCKET
SWING
TRAVEL(R)
BOOM(1)
STICK(2)
(FINE SWING - OPT)
TRAVEL(L)
STICK(1)
322-8716
164-6979 352-7176
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
aL4-2
(9) PUMP GP
T P
(5) MANIFOLD GP aR5 Pi3 MAIN HYDRAULIC
HL - Dr HL - Pi
CONTROL 376-8862
2 SPEED 397-3680
TRAVEL (PILOT OIL SUPPLY)
HL - Pi HEAVY LIFT 436-6669
CONTROL 230-2720 (21) VALVE GP
B1 A1 B2 A2 457-0235
PRESSURE REDUCING G2
(BOOM, SWING PRIORITY) (11) SENSOR AS Pn2
Pi4 MF-P Di4 PD-Pi PD-Dr Di3 PRESSURE M2 HL
310-0210
Pp3 Pp3 (IDLER PUMP) Ps2
P2 P-IN PSA2 DR1 PSA1 T-OUT2 DR2
AA EE
Pi1 366-9312
Dr A2
PRV-Dr PsM2
T1 T1 PL
P1 P2
T2 T2 DST G4
PRV-P1 PRV-P2
(4) FILTER GP LINE PATTERNS
PRV-P2 OIL (HYDRAULIC, CASE DRAIN) S1 Pm Pressure Line
HYDRAULIC (CHARGED) S3
M
Drain / Return Lines
AG BG BG AG
P1 169-6981 Component Group
Attachment
PAC SDr G3
Dr Air Line
(13) VALVE GP G1
STICK CONTROL AND STICK CYLINDER CIRCUIT
CHECK
SWING CONTROL AND SWING MOTOR CIRCUIT
(BKWD) (FWD) (BKWD) (FWD) Pi
(LH) (RH)
DRAIN / RETURN LINE
322-8714 322-8714 B D
IDLER PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
2 SPEED PRESSURE Ps BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
PG
RIGHT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
TRAVEL A G PC (DRIVE PUMP) BOOM CONTROL AND BOOM CYLINDER CIRCUIT
SWG PG SOS
DRAIN (12) SWIVEL GP E F (3) FILTER GP (2) FILTER & VALVE GP THIS SCHEMATIC IS FOR THE 320D2 AND 320D2 GC EXCAVATOR HYDRAULIC SYSTEM
MOTOR C
FILTER 234-4440 OIL (HYDRAULIC RETURN) PILOT (HYDRAULIC OIL)
MEDIA NUMBER: UENR3603-10
DRAIN 188-4140 SCHEMATIC PART NUMBER: 369-8400, CHANGE: 01, VERSION: HE
158-8987 Components are shown installed on a fully operable machine with the key and engine off, with parking brake set.
MU Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
PUMP - RIGHT SIDE VIEW
VIEW ALL CALLOUTS
DD
3
9
4
CC
2
BB
PG
SOS
AA
11
10 EE
MAIN CONTROL VALVE - FRONT VIEW
VIEW ALL CALLOUTS
16
17
14 15
24
21
1 5 22
MACHINE - RIGHT SIDE VIEW
VIEW ALL CALLOUTS
25
6
13
26
12
27
8
CAB - TOP VIEW
VIEW ALL CALLOUTS
20
18 23 19