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Comparative Shelf Life Study and Vitamin
Comparative Shelf Life Study and Vitamin
www.elsevier.com/locate/jfoodeng
a
Laboratory of Food Chemistry and Technology, Department of Chemical Engineering, National Technical University of Athens,
Iroon Polytechniou 5, Zografou 15780, Athens, Greece
b
Faculty of Engineering, Laboratory of Food and Process Engineering, Department of Chemical Engineering, Division of Technology,
Aristotle University of Thessaloniki, University Campus, P.O. 433, 54124, Thessaloniki, Greece
Received 25 July 2002; accepted 18 December 2002
Abstract
Shelf life of reconstituted orange juice after conventional thermal (80 °C, 30 s) or high hydrostatic pressure (500 MPa, 35 °C, 5
min) pasteurisation was comparatively studied. Polypropylene bottles and laminated flexible pouches were used. Ascorbic acid loss,
colour, viscosity and sensory characteristics were measured during storage at 0–15 °C. Ascorbic acid degradation rates were lower
for high pressurised juice, leading to an extension of its shelf life compared to conventionally pasteurised juice. Kinetic modelling
established a higher temperature dependence of ascorbic acid loss for high pressurised juice as expressed by activation energy values
(61.1 and 43.8 kJ/mol respectively for high pressurised and thermally treated bottled juice). Based on ascorbic acid retention, the
increase of shelf life of high pressurised juice stored in bottles compared to thermally pasteurised one ranged from 11% (storage at
15 °C) to 65% (storage at 0 °C). Respective values of shelf life increase for juices in pouches were 24% and 57%. Colour was not
substantially affected by type of processing. Higher viscosity values were determined for high pressurised juice, while its sensory
characteristics were judged superior.
Ó 2003 Elsevier Science Ltd. All rights reserved.
Keywords: Shelf life; Vitamin C loss kinetics; High pressure; Pasteurised reconstituted orange juice
High hydrostatic pressure (HHP) processing has been 2. Materials and methods
introduced as an alternative non-thermal technology
that causes inactivation of microorganisms (Linton, 2.1. Juice samples
McClements, & Patterson, 1999; Parish, 1998a; Reyns
et al., 2000; Teo, Ravishankar, & Sizer, 2001; Zook, Commercial non-pasteurised orange juice (11.8° Brix)
Parish, Braddock, & Balaban, 1999) and denaturation reconstituted from frozen middle season Valencia or-
of several enzymes (Basak, Ramaswamy, & Simpson, ange juice concentrate from Florida was used. Orange
2001; Cano, Hernandez, & De Ancos, 1997; Goodner, juice concentrate was stored at )30 °C until use.
Braddock, Parish, & Sims, 1999; Nienaber & Shell-
hammer, 2001a; Parish, 1998a) while minimally affecting 2.2. High pressure processing
quality and organoleptic characteristics (Fernandez-
Garcıa, Butz, Bognar, & Tauscher, 2001; Nienaber & High pressure treatments were achieved using a labo-
Shellhammer, 2001b). ratory pilot scale HHP equipment with a maximum
Published data on the effect of high-pressure on operating pressure of 1000 MPa (Food Pressure Unit
ascorbic acid content is available for different food FFU LO1, Resato International BV, Roden, Holland)
systems (Eshtiaghi & Knorr, 1993; Quaglia, Gravina, consisting of an operation high pressure unit with a
Paperi, & Paoletti, 1996; Sancho et al., 1999; Yen & Lin, pressure intensifier, a high pressure vessel of 1.5 l in
1996). Kinetic studies of vitamin C degradation during volume and a multivessel system consisting of six vessels
HHP treatment have also been reported (Taoukis et al., of 45 ml capacity each. All high pressure vessels were
1998; Van den Broeck, Ludikhuyze, Weemaes, Van surrounded by a liquid circulating jacket connected to a
Loey, & Hendrickx, 1998). Pressure alone was not found heating–cooling system. The pressure transmitting fluid
to significantly change vitamin C concentration of or- used was polyglycol ISO viscosity class VG 15 (Resato
ange juice. Only when temperature was above 60 °C International BV, Roden, Holland).
ascorbic acid degradation was observed, during HHP For the HHP experiments, two types of packaging
processes. were used: polypropylene bottles (intermediate oxygen
The effect of HHP on post processing quality loss of barrier) of 150 ml capacity with screw-cup closures and
fruit juices is an important issue for study. The shelf life heat sealed high oxygen barrier laminated (polyethylene,
of a variety of fruit juices can be extended through the aluminium and cellophane) flexible pouches of 40 ml
application of HHP compared to that of untreated ones capacity. Forty bottles and 40 pouches were filled with
(Donsi, Ferrari, & Di Matteo, 1996; Tonello, Kesenne, orange juice and placed into the large high pressure
Muterel, & Jolibert, 1997) with minimal product quality vessel for processing. The desired value of pressure (500
loss and a good retention of fresh-like flavour. Less than MPa) was set and after pressure build-up (about 1 min),
20% ascorbic acid loss occurred during storage of or- the pressure vessel was isolated. This point defined the
ange juice at 4 °C for three months and at 15 °C for two time zero of the process. Pressure was released after a
months after processing at 800 MPa and 25 °C for 1 min preset time interval (5 min) by opening the pressure
starting with fresh juice (Nienaber & Shellhammer, valve. The initial temperature increase during pressure
2001b). Although several studies reported retention of build-up (about 3 °C/100 MPa) was taken into conside-
the overall quality of high pressure processed orange ration in order to achieve an operating temperature of
juice and increase of its shelf life compared to that of about 35 °C during pressurisation. Pressure and tem-
fresh juice, few works compare the effect of an alterna- perature were constantly monitored and recorded (in 1 s
tive HHP process with that of a conventional heat intervals) during the process.
pasteurisation on orange juice quality parameters during
storage, studying only specific quality indicators, e.g. 2.3. Thermal pasteurisation
sensory characteristics or microbial growth (Parish,
1998b). Orange juice was pasteurised in a pilot scale pas-
The objective of the present work was to compa- teuriser with a tubular heat exchanger (Armfield FT74,
ratively evaluate the effect of conventional thermal HTST/UHT Processing Unit, Hampshire, England) at
pasteurisation and alternative HHP processing on the 80 °C for 30 s. The pasteurised juice was aseptically
shelf life of reconstituted orange juice within the transferred into packages identical to the ones used for
temperature range used for orange juice storage in two high pressure pasteurisation.
different oxygen barrier packaging types. The deter-
mination of shelf life was mainly based on post pro- 2.4. Shelf life study
cessing ascorbic acid loss kinetics, although a variety
of other quality parameters such as sensory charac- Samples of thermally and high pressure pasteurised
teristics, colour and viscosity were also taken into orange juice were stored immediately after processing
consideration. (time 0) at four different isothermal conditions (0, 5, 10
A.C. Polydera et al. / Journal of Food Engineering 60 (2003) 21–29 23
and 15 °C) in temperature programmable control cabi- LÕEclairage) illuminant C conditions. Samples of orange
nets (Sanyo MIR 153, Sanyo Electric Co, Ova-Gun, juice were filled into 25 mm glass petri dishes and
Gunma, Japan). Ten samples per process and storage CIELab values were determined. All samples were
condition were used. The temperature was constantly analysed in duplicate.
recorded by type T thermocouples and a multichannel
datalogger (CR10X, Campbell Scientific, Leicestershire, 2.8. Viscosity
UK). Samples were evaluated at time 0 and at regular
time intervals according to the experimental design Viscosity of orange juice was measured using a
for a period of at least 1 or 2 months, depending on the computer controlled rotary viscometer RHEOTEST
type of packaging used. Different quality parameters RC1 (Medingen GmbH, Radeburg, Germany) consist-
(L -ascorbic acid, colour, sensory characteristics, viscos- ing of an electronic unit with standard DIN coaxial
ity) were measured. cylinder measuring systems of different viscosity ranges,
a temperature measuring sensor Pt100, a thermostat
2.5. Determination of L -ascorbic acid device FTK-CC ()10 to 90 °C) and a RHEO 2000
software. The measuring system used was a double gap
L -ascorbic acid concentration was determined using cylinder DG DIN with a viscosity range from 0.001 to
an HPLC method. Samples of 1 ml of orange juice were 1.30 Pa s. Shear stress and viscosity were measured and
extracted with equal volumes of 4.5% (w/v) metaphos- recorded at different shear rates in the range from 4
phoric acid solution and filtered through a 0.45 lm to 500 s1 . All measurements were conducted at room
GHP Acrodisc filter. An aliquot then was injected into temperature (25 °C).
the chromatographic column. The chromatographic
system (HP 1100 Series, Waldbronn, Germany) con-
sisted of a quaternary pump, a vacuum degasser, a 3. Results and discussion
Rheodyne 20 ll injection loop, a Diode-Array Detector,
and it was controlled through a HP ChemStation soft- 3.1. Selection of processing conditions
ware. A Hypersil ODS column (250 4:6 mm, particle
size 5 lm) fitted with a Hypersil ODS guard column was Due to the low pH of orange juice (pH 3.4), growth
utilised with a mobile phase of HPLC grade water with of pathogenic microorganisms is suppressed. Yeasts,
metaphosphoric acid to pH 2.2 at a flow rate of 0.5 ml/ moulds and lactic acid bacteria are the microorganisms
min. The detection was at 245 nm (Oru~ na-Concha, responsible for the spoilage of orange juice (Ogawa,
Gonzalez-Castro, Lopez-Hernandez, & Simal-Lozano, Fukuhisa, Kubo, & Fukumoto, 1990; Parish, 1998a;
1998). Results were calculated as mg of L -ascorbic acid Zook et al., 1999). The effectiveness of the high pressure
per 100 ml of orange juice. Each sample was prepared treatment used for the pasteurisation of orange juice as
and analysed in duplicate. far as reduction of microbial load is concerned, was
based on previous experiments on microorganisms pre-
2.6. Sensory analysis viously isolated and identified from spoiled reconsti-
tuted orange juice (Taoukis, 2001). Based on the results
A panel of seven trained panellists was used for sen- of these experiments and literature reported values,
sory evaluation during storage of orange juice. Each day Lactobacillus plantarum, showing greater resistance to
of analysis, randomly selected samples of both HHP and pressure than the other microorganisms present in the
thermal treatments were removed from the storage juice, was chosen as the target microorganism for pro-
cabinets, tempered to ambient temperature and then cess design (to achieve a microbiologically stable pro-
sensory evaluated. Scores were assigned for the different duct). A D-value equal to 30 s was estimated for
flavour characteristics of the orange juice as well for L. plantarum at reference conditions of 500 MPa and
total impression of the juice using a nine grade hedonic 35 °C. The zp -value, that is the pressure difference nee-
scale. A mean value equal to 5 was determined as the ded for a tenfold change in the D value, was determined
acceptance limit signalling the end of the shelf life of at 35 °C as 191 MPa (Taoukis, 2001).
juice. The thermal pasteurisation conditions used (80 °C,
30 s) were selected to be the same as in a conventional
2.7. Colour measurement pasteurisation of industrially produced orange juice. In
order to decide on the most appropriate high pressure
Colour was measured using a CR-200 Minolta processing conditions, a number of alternative process-
Chroma meter (Minolta Co., Chuo-Ku, Osaka, Japan) ing conditions were tested taking into account both
with an 8 mm measuring area. A Minolta standard- microbiological stability and sensory quality. Residual
white reflector plate was used to standardise the in- pectinmethylesterase activity was not a matter of con-
strument under CIE (Commission International de cern, since no measurable activity was determined in the
24 A.C. Polydera et al. / Journal of Food Engineering 60 (2003) 21–29
Table 2
Ascorbic acid loss rates, k, of high pressurised and thermally pasteurised orange juice during storage at 0, 5, 10 and 15 °C in laminated flexible
pouches
Storage temperature (°C) High pressurised juice Thermally pasteurised juice
1st stage (first-order) 2nd stage (zero-order) 1st stage (first-order) 2nd stage (zero-order)
1 2 2 1 2
k (days ) R k (mg/100 ml day) R k (days ) R k (mg/100 ml day) R2
0 0.0090 0.98 0.0582 0.97 0.0153 0.94 0.0736 0.74
5 0.0137 0.87 0.0659 0.65 0.0182 0.92 0.0790 0.62
10 0.0153 0.85 0.0823 0.83 0.0191 0.92 0.0917 0.85
15 0.0190 0.89 0.0976 0.62 0.0240 0.81 0.0978 0.84
26 A.C. Polydera et al. / Journal of Food Engineering 60 (2003) 21–29
Table 3
Shelf life (days) of high pressurised and thermally pasteurised orange juice when stored at 0, 5, 10 and 15 °C in polypropylene bottles and laminated
flexible pouches (based on vitamin C loss)
Storage temperature (°C) Shelf life (days)
Polypropylene bottles Flexible pouches
High pressurised juice Thermally pasteurised juice High pressurised juice Thermally pasteurised juice
0 81 49 109 69
5 50 34 90 62
10 31 25 74 56
15 20 18 62 50
50% loss would lead to an organoleptically unacceptable therefore a major factor for the determination of shelf
product. life of orange juice.
The slower vitamin C loss rates during storage of high
pressurised orange juice led to a significant extension of 3.4. Change of colour during storage of orange juice
its shelf life compared to that of the conventionally
pasteurised juice (Table 3). The shelf life increase of high Colour measurements of orange juice stored in lam-
pressure processed compared to pasteurised juices in inated flexible pouches indicated that, although colour
polypropylene bottles ranged from 2 days (11% in- slightly changed with storage time (Fig. 3), change did
crease) for storage at 15 °C to 32 days (65% increase) for not correlate with type of processing and storage tem-
storage at 0 °C. When laminated flexible pouches were perature. The colour of orange juice was estimated using
used, the respective shelf life increase values were 12 Eq. (4):
days (24% increase) for 15 °C and 40 days (57% in- pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
crease) for 0 °C. C ¼ a 2 þ b2 ; ð4Þ
The shelf life of orange juice based on sensory eva-
luation was also determined. A mean value equal to 5 where C is chroma, a is redness and b is yellowness.
was chosen as the acceptance limit to determine the end
of the shelf life of juice. The results for both high pres- 3.5. Rheological behaviour of orange juice
sure and heat processed orange juice when stored in
polypropylene bottles at different temperatures are il- The reconstituted from frozen concentrate orange
lustrated in Table 4. For the same storage period, high juice used was found to have a pseudoplastic rheological
pressure treated juice was judged of superior organo- behaviour being described by a power law relationship
leptic quality than the conventionally thermally pro- (Eq. (5)) in agreement with previous findings (Telis-
cessed one, retaining more the flavour of the untreated Romero, Telis, & Yamashita, 1999):
reconstituted orange juice. s ¼ Kcn ; ð5Þ
In both cases, the shelf life based on vitamin C de- 1
where s is the shear stress (Pa), c is the shear rate (s ), K
gradation was lower compared to the shelf life based on
is the consistency index (Pa sn ) and n is the flow beha-
sensory evaluation. No microbial growth was observed
viour index.
during storage of either high pressure or heat treated
The apparent viscosity, lu (Pa s), was described by
orange juice until the end of its shelf life, as determined
Eq. (6):
by vitamin C loss kinetics, at all different isothermal
conditions. Spoilage from microorganisms was not lu ¼ Kcn1 : ð6Þ
Table 4
Shelf life (days) of high pressurised and thermally pasteurised orange
juice when stored at 0, 5, 10 and 15 °C in polypropylene bottles (based
on sensory evaluation)
Storage temperature (°C) Shelf life (days)
High pressurised Thermally pas-
juice teurised juice
0 >90 60
5 >90 47
Fig. 3. Effect of storage time at different temperatures on colour of
10 47 25
(a) high pressurised and (b) thermally pasteurised orange juice in
15 32 16
laminated flexible pouches.
A.C. Polydera et al. / Journal of Food Engineering 60 (2003) 21–29 27
The consistency index, K, and the flow behaviour days of storage at 15 °C are presented in Table 5 for
index, n, were determined using the experimental data both treatments. The consistency index was not found to
and Eq. (6) for both high pressurised and thermally significantly change during storage of thermally treated
treated orange juice at different days of storage at 0, 5, orange juice, leading to an almost constant apparent
10 and 15 °C in laminated flexible pouches. A flow be- viscosity. In the case of high pressurised orange juice,
haviour index of about 0.277 and 0.380 was found for the consistency index increased with storage time (Table
high pressurised and thermally treated orange juice, res- 5), as illustrated in the corresponding apparent viscosity
pectively. Values of the consistency index, K, at different curves (Fig. 4). Higher apparent viscosity values were
determined for high pressurised orange juice compared
to thermally treated one immediately after processing
Table 5
Consistency index, K (Pa sn ), of high pressurised and thermally pas- (Fig. 5) and at each storage day (Table 5). Similar results
teurised orange juice when stored at 15 °C in laminated flexible pou- were obtained for all storage temperatures studied.
ches
Storage time (days) High pressurised Thermally
juice pasteurised juice
4. Conclusions
K (Pa sn ) R2 K (Pa sn ) R2
0 0.335 0.98 0.126 0.99 HHP processing constitutes an alternative method to
8 0.230 0.98 0.152 0.94 conventional thermal pasteurisation for the preservation
16 0.726 0.98 0.257 0.94 of refrigerated reconstituted orange juice. In order to
57 0.792 0.94 0.186 0.72
111 0.998 0.90 0.180 0.94
select the most suitable processing conditions, not only
microbiological stability, but also sensory characteristics
must be taken into account, since overpressurisation can
lead to an organoleptically unaccepted product. A high
pressure treatment of 500 MPa at 35 °C for 5 min led
to a better retention of ascorbic acid during post pro-
cessing storage of orange juice at 0–15 °C compared
to conventional thermal pasteurisation (80 °C, 30 s).
Ascorbic acid loss of high pressurised juice was found to
have higher temperature dependence than thermally
treated one. Regardless the type of packaging used (in-
termediate or high oxygen barrier packages), an exten-
sion of shelf life was achieved for high pressure treated
orange juice compared to thermally pasteurised one.
Immediately after processing, high pressurised orange
juice retained better the flavour of untreated reconsti-
tuted juice, while its sensory characteristics were also
Fig. 4. Effect of storage time on apparent viscosity of high pressurised judged superior during storage, compared to thermally
orange juice when stored at 15 °C in laminated flexible pouches. pasteurised juice.
Acknowledgements
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