Quick-Lock® joint

Bondstrand® 2000/2000G
and 2410/3410 Glassfiber
1-4 Inch Reinforced Epoxy (GRE) pipe
Taper/Taper joint systems for offshore service
for 10 bar pressure
6-40 Inch

Uses and applications ● Ballast water ● Drilling muds ● Saltwater/seawater

● Cassions ● Fresh water ● Sanitary/sewage
● Cooling water ● Potable water ● Column piping
● Disposal ● Produced water ● Vent lines
● Drains ● Fire water

A complete library of Bondstrand pipe and fittings in PDS and PDMS-format is

available on CD-ROM; please contact Ameron for details.
For specific fire protection requirements, additional passive fire protection is
available. For pipe systems with external pressure requirements, please contact
your Ameron representative.

Approvals ISO/FDIS 14692 is an international standard intended for offshore applications on

both fixed and floating topsides facilities. It is used as guidance for the
specification, manufacture, testing and installation of GRE (Glassfiber Reinforced
Epoxy) piping systems. The United Kingdom Offshore Operators Association
(UKOOA) Document Suite, issued in 1994, formed the basis of the ISO 14692
standard.

Bondstrand pipe series that are used in the offshore industry are designed in
accordance with the above standards and/or type-approved by major certifying
bodies. (A complete list is available, on request).

Characteristics Maximum operating temperature: up to 121°C;

Pipe diameter: 1-40 inch (25-1000 mm);
Pipe system design for pressure ratings up to 10 bar;
The pipe system is also available in higher pressure classes (up to 50 bar);
ASTM D-2992 Hydrostatic Design Basis (Procedure B -service factor 0.5);
ASTM D-1599 Safety factor of 4:1.

Bondstrand 2000G/3400
ASTM D-2310 Classification: RTRP-11AW for static hydrostatic design basis.

Bondstrand 2000/2400
ASTM D-2310 Classification: RTRP-11AX for static hydrostatic design basis.

© Ameron 2005. FP 943-10 09/05. Page 1 of 24. Printed in The Netherlands.

Table of Contents GENERAL DATA

Adhesive ............................................................................................................. 23
Conversions ....................................................................................................... 24
Engineering design & installation data ............................................................... 24
Hydrostatic testing .............................................................................................. 24
Important notice .................................................................................................. 24
Joining system and configuration ......................................................................... 3
Mechanical properties .......................................................................................... 4
Physical properties ............................................................................................... 4
Pipe series ............................................................................................................ 3
Pipe length ........................................................................................................... 4
Pipe dimensions and weights ............................................................................... 6
Pipe performance ................................................................................................. 5
Span length .......................................................................................................... 7
Surge pressure ................................................................................................... 24

FITTINGS DATA

Couplings ........................................................................................................... 21
Deluge Couplings ............................................................................................... 15
Elbows .............................................................................................................. 8-9
Flanges .......................................................................................................... 19-21
Joint dimensions Quick-Lock® ............................................................................ 7
Joint dimensions Taper/Taper ............................................................................... 7
Laterals ............................................................................................................... 15
Nipples ............................................................................................................... 22
Reducers ....................................................................................................... 17-18
Saddles .............................................................................................. 15-16, 22-23
Stub-ends ........................................................................................................... 20
Tees ............................................................................................................... 10-14

© Ameron 2005. FP 943-10 09/05. Page 2 of 24. Printed in The Netherlands.

Pipe series Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesive-
bonding systems. MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.

Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand adhesive-bonding systems. For special fittings, not listed in this product
guide, please contact your Ameron representative.

Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty and stub-end flanges
for Quick-Lock and Taper/Taper adhesive bonding systems. Standard flange drilling
patterns as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5
(> 150 Lb), DIN, ISO and JIS are also available.

Bondstrand® 2000/2000G
Glassfiber Reinforced Epoxy (GRE) pipe system; IPD or MDA cured;
Standard 0.5 mm internal resin-rich reinforced liner;
Maximum operating temperature: 93°C (IPD) or 121°C (MDA);
For higher temperatures, please contact Ameron;
Maximum pressure rating: 16 bar.

Bondstrand® 2410/3410
Glassfiber Reinforced Epoxy (GRE) pipe system; IPD or MDA cure;
Standard 0.5 mm internal resin-rich reinforced liner;
Maximum operating temperature: 93°C (IPD) or 121°C (MDA);
For higher temperatures, please contact Ameron;
Maximum pressure rating: 10 bar.

Conductive
Conductive pipe systems are available to prevent accumulation of potentially dangerous
levels of static electrical charges. Pipe, fittings and flanges contain high strength
conductive filaments. Together with a conductive adhesive this provides an electrically
continuous system.

Description Bondstrand Bondstrand Bondstrand Bondstrand

2000 2000G 2410 3410
Pipe Diameter 1-4 inch 1-4 inch 6-40 inch 6-40 inch
Joining system Quick-Lock Quick-Lock Taper/Taper Taper/Taper
Liner 0.5 mm 0.5 mm 0.5 mm 0.5 mm
Temperature* 121 ºC 93 ºC 121 ºC 93 ºC
Cure MDA IPD MDA IPD
Pressure rating 16 bar 16 bar 10 bar 10 bar

* Above 93°C, derate the pressure rating lineairly to 50% at 121°C.

Joining system & Pipe

configuration 25-100 mm (1-4 inch):
Quick-Lock (straight/taper) adhesive joint with integral pipe stop in bell end;
End configuration: Integral Quick-Lock bell end x shaved straight spigot.

150-1000 mm (6-40 inch):

Taper/Taper adhesive joint;
End configuration: Integral Taper bell x shaved taper spigot.

Fitting
25-100 mm (1-4 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end;
End configuration: integral Quick-Lock bell ends.

150-1000 mm (6-40 inch):

Taper/Taper adhesive joint. End configuration: Integral Taper bell ends.

Flange
25-100 mm (1-4 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end;
End configuration: integral Quick-Lock bell end.

150-1000 mm (6-40 inch):

Taper/Taper adhesive joint. End configuration: Integral Taper bell ends.

Note: Pipe nipples, saddles and flanged fittings have different end configurations.

© Ameron 2005. FP 943-10 09/05. Page 3 of 24. Printed in The Netherlands.

Typical pipe length Nominal Joining Approximate overall Length*
Pipe Size System Europe Plant Asia Plant
[mm] [inch] [m] [m]
25-40 1-1½ Quick-Lock 5.5 3.0
50-100 2-4 Quick-Lock 6.15 5.85/9.0
150 6 Taper/Taper 6.1 5.85/9.0
200-600 8-24 Taper/Taper 6.1/11.7/11.8 9.0/11.89
450-1000 18-40 Taper/Taper 6.0/11.7/11.8 11.89

* Tolerance +/- 50 mm.

Typical physical Pipe property Units Value Method

properties Thermal conductivity pipe wall W(m.K) .33 Ameron
Thermal expansivity (lineair) 10-6 mm/mm °C 18.0 Ameron
Flow coefficient Hazen-Williams 150
Absolute roughness 10-6 m 5.3 —
Density kg/m3 1800 —
Specific gravity - 1.8 ASTM D-792

Typical mechanical Pipe property MDA cured Units 21°C 93°C Method
properties Bi-axial
Ultimate hoop stress at weeping N/mm2 250 — ASTM D-1599
Circumferential
Hoop tensile strength N/mm2 220 — ASTM D-2290
Hoop tensile modulus N/mm2 25200 ASTM D-2290
Poisson’s ratio axial/hoop — 0.65 0.81 Ameron
Longitudinal
Axial tensile strength N/mm2 80 65 ASTM D-2105
Axial tensile modulus N/mm2 12500 9700 ASTM D-2105
Poisson’s ratio hoop/axial — 0.40 0.44 ASTM D-2105
Axial bending strength — 85 — Ameron
Beam
Apparent elastic modulus N/mm2 12500 8000 ASTM D-2925
Hydrostatic Design Basis
Static N/mm2 124* — ASTM D-2992
(Proc. B.)

Pipe property IPD cured Units 21°C 93°C Method

Bi-axial
Ultimate hoop stress at weeping N/mm2 300 — ASTM D-1599
Circumferential
Hoop tensile strength N/mm2 380 — ASTM D-2290
Hoop tensile modulus N/mm2 23250 18100 ASTM D-2290
Poisson’s ratio axial/hoop — 0.93 1.04 Ameron
Longitudinal
Axial tensile strength N/mm2 65 50 ASTM D-2105
Axial tensile modulus N/mm2 10000 7800 ASTM D-2105
Poisson’s ratio hoop/axial — 0.40 0.45 ASTM D-2105
Axial bending strength — 80 — Ameron
Beam
Apparent elastic modulus N/mm2 9200 7000 ASTM D-2925
Hydrostatic Design Basis
Static N/mm2 148* — ASTM D-2992
(Proc. B.)
* at 65°C.

© Ameron 2005. FP 943-10 09/05. Page 4 of 24. Printed in The Netherlands.

Typical pipe Bondstrand 2000/2410 (MDA cured) at 21°C with integral Quick-Lock (1-4 inch) or
performance Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Internal Ultimate* STIS Stifness Pipe

Pipe Pressure Collapse Factor Stiffness
Size Rating** Pressure*** *** *** ***
[mm] [inch] [bar] [bar] [N/m2] [lb.in] [psi]
25 1 20 499 3142383 502 16187
40 1½ 20 148 949574 502 4812
50 2 20 85 534665 554 2729
80 3 20 24.5 157309 554 796
100 4 20 26.6 154414 1281 863
150 6 10 0.97 4026 149 31
200 8 10 0.94 3907 327 30
250 10 10 0.72 3016 502 23
300 12 10 0.62 2589 730 20
350 14 10 0.56 2325 867 18
400 16 10 0.51 2137 1189 17
450 18 10 0.51 2126 1583 17
500 20 10 0.51 2139 2187 17
600 24 10 0.49 2053 3626 16
700 28 10 0.47 1953 6105 15
750 30 10 0.47 1959 7531 15
800 32 10 0.47 1963 9163 15
900 36 10 0.46 1907 12665 15
1000 40 10 0.46 1920 17415 15

Bondstrand 2000G/3410 (IPD-cured) at 21°C with integral Quick-Lock (1-4 inch) or

Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Internal Ultimate* STIS Stifness Pipe

Pipe Pressure Collapse Factor Stiffness
Size Rating** Pressure*** *** *** ***
[mm] [inch] [bar] [bar] [N/m2] [lb.in] [psi]
25 1 20 460 2087390 504 16251
40 1½ 20 137 620545 504 4831
50 2 20 78 351965 556 2740
80 3 20 22.6 102636 566 799
100 4 20 24.5 111283 1286 866
150 6 10 0.89 4024 149 31
200 8 10 0.87 3922 328 31
250 10 10 0.67 3028 504 24
300 12 10 0.57 2599 733 20
350 14 10 0.51 2334 871 18
400 16 10 0.44 1990 1107 15
450 18 10 0.38 1730 1286 13
500 20 10 0.47 2148 2195 17
600 24 10 0.39 1760 3104 14
700 28 10 0.36 1642 5124 13
750 30 10 0.32 1463 5612 11
800 32 10 0.29 1318 6130 10
900 36 10 0.25 1144 7561 9
1000 40 10 0.24 1094 9916 9

* No safety factor included;

** At 93°C / *** At 21°C using Ameron approved adhesive.

© Ameron 2005. FP 943-10 09/05. Page 5 of 24. Printed in The Netherlands.

Typical pipe dimensions Bondstrand 2000/2410 (MDA-cured) with integral Quick-Lock (1-4 inch) or
and weights Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Pipe Minimum Insertion Average Designation per

Pipe Inside Structural Wall Depth Pipe ASTM
Size Diameter Thickness [t] (DS) Weight D-2996
[ mm] [inch] [mm] [mm] [mm] [kg/m] (RTRP-11...)
25 1 27.1 3.0 27 0.7 AW1-2112
40 1½ 42.1 3.0 32 1.3 AW1-2112
50 2 53.0 3.1 46 1.3 AW1-2112
80 3 81.8 3.1 46 1.8 AW1-2112
100 4 105.2 4.1 46 3.1 AW1-2113
150 6 159.0 2.0 50 2.1 AW1-2111
200 8 208.8 2.6 80 3.5 AW1-2112
250 10 262.9 3.0 80 5.0 AW1-2112
300 12 313.7 3.4 80 6.7 AW1-2112
350 14 344.4 3.6 80 7.8 AW1-2112
400 16 393.7 4.0 110 9.8 AW1-2113
450 18 433.8 4.4 110 11.7 AW1-2114
500 20 482.1 4.9 110 14.4 AW1-2115
600 24 578.6 5.8 110 20.0 AW1-2116
700 28 700.0 6.9 140 29.0 AW1-2116
750 30 750.0 7.4 140 33.0 AW1-2116
800 32 800.0 7.9 170 38.0 AW1-2116
900 36 900.0 8.8 200 47.0 AW1-2116
1000 40 1000.0 9.8 200 58.0 AW1-2116

Bondstrand 2000G/3410 (IPD-cured) with integral Quick-Lock (1-4 inch) or

Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Pipe Minimum Insertion Average Designation per

Pipe Inside Structural Wall Depth Pipe ASTM
Size Diameter Thickness [t] (DS) Weight D-2996
[mm] [inch] [mm] [mm] [mm] [kg/m] (RTRP-11...)
25 1 27.1 3.0 27 0.7 AX1-2112
40 1½ 42.1 3.0 32 1.3 AX1-2112
50 2 53.0 3.1 46 1.3 AX1-2112
80 3 81.8 3.1 46 1.8 AX1-2112
100 4 105.2 4.1 46 3.1 AX1-2113
150 6 159.0 2.0 50 2.1 AX1-2111
200 8 208.8 2.6 80 3.5 AX1-2112
250 10 262.9 3.0 80 5.0 AX1-2112
300 12 313.7 3.4 80 6.7 AX1-2112
350 14 344.4 3.6 80 7.8 AX1-2112
400 16 393.7 3.9 110 9.8 AX1-2112
450 18 433.8 4.1 110 11.7 AX1-2114
500 20 482.1 4.9 110 14.4 AX1-2115
600 24 578.6 5.5 110 20.0 AX1-2116
700 28 700.0 6.5 140 29.0 AX1-2116
750 30 750.0 6.7 140 33.0 AX1-2116
800 32 800.0 6.9 170 38.0 AX1-2116
900 36 900.0 7.4 200 47.0 AX1-2116
1000 40 1000.0 8.1 200 58.0 AX1-2116

© Ameron 2005. FP 943-10 09/05. Page 6 of 24. Printed in The Netherlands.

Quick-Lock® Dimensions for adhesive Quick-Lock spigots for adhesive Quick-Lock joints.
dimensions
Nominal Insertion Spigot Diameter Spigot Length
0,5 Pipe Depth Min. Max. Min. Max.
Size (Ds) Sd Sd L L
[mm] [inch] [mm] [mm] [mm] [mm] [mm]
25 1 27 32.6 32.9 28.5 31.0
40 1½ 32 47.5 47.8 33.5 36.0
50 2 46 59.2 59.6 49.0 52.0
80 3 46 87.6 88.0 49.0 52.0
100 4 46 112.5 112.9 49.0 52.0

Taper/Taper Dimensions for adhesive Taper Spigots for adhesive Taper/Taper joints.
dimensions
Nominal Taper Insertion Nominal Dia of
Pipe Angle Depth Spigot Spigot
Size Nose Thickn. at Nose
X Ds nose Sd
[mm] [inch] [degrees] [mm] [mm] [mm]
150 6 2.5 50 1.0 161.0
200 8 2.5 80 1.0 210.8
250 10 2.5 80 1.0 264.9
300 12 2.5 80 1.0 315.7
350 14 2.5 80 1.5 347.4
400 16 2.5 110 1.5 396.7
450 18 2.5 110 1.5 436.8
500 20 2.5 110 2.0 486.1
600 24 2.5 110 2.0 582.6
700 28 1.75 140 4.0 708.0
750 30 1.75 140 4.0 758.0
800 32 1.75 170 4.0 808.0
900 36 1.75 200 4.0 908.0
1000 40 1.75 200 4.5 1009.0

Span length Bondstrand 2000/2410 (MDA) and 2000G/3410 (IPD) at 21 °C

Nominal Single Continuous Single Continuous

Pipe Span* Span* Span* Span*
Size 2000/2410 2000/2410 2000G/3410 2000G/3410
[mm] [inch] [m] [m] [m] [m]
25 1 2.6 3.3 2.4 3.0
40 1½ 2.9 3.7 2.7 3.4
50 2 3.1 4.0 2.9 3.7
80 3 3.5 4.5 3.3 4.2
100 4 4.0 5.1 3.7 4.7
150 6 3.7 4.7 3.4 4.4
200 8 4.2 5.4 3.9 5.0
250 10 4.7 5.9 4.3 5.5
300 12 4.9 6.4 4.6 5.9
350 14 5.0 6.6 4.8 6.1
400 16 5.2 7.0 5.1 6.5
450 18 5.4 7.4 5.1 6.7
500 20 5.8 7.8 5.7 7.2
600 24 6.2 8.5 5.9 7.8
700 28 6.7 9.3 6.3 8.5
750 30 7.0 9.6 6.3 8.7
800 32 7.2 10.0 6.2 8.9
900 36 7.6 10.5 6.2 9.4
1000 40 8.0 11.1 6.4 9.8
* Span recommendations are based on pipes filled with water having a density of 1000 kg/m3 and
include no provisions for weights caused by valves, flanges or other heavy objects. At 93°C, span
lengths are approx. 10% lower.

© Ameron 2005. FP 943-10 09/05. Page 7 of 24. Printed in The Netherlands.

Elbows 90º. Filament-wound 90º elbows with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Max. Working Average

Pipe Size Length (LL) Length (OL) Pressure Weight
[mm] [inch] [mm] [mm] [bar] [kg]
25 1 65 92 20 0.3
40 1½ 81 113 20 0.4
50 2 76 122 20 0.5
80 3 114 160 20 1.1
100 4 152 198 20 1.6
150 6 240 290 10 4.2
200 8 315 395 10 8.6
Quick-Lock
250 10 391 471 10 14.2
300 12 463 543 10 21.0
350 14 364 444 10 30.0
400 16 402 512 10 35.0
450 18 472 582 10 49.0
500 20 523 633 10 72.0
600 24 625 735 10 112.0
700 28 726 866 10 123.0
750 30 777 917 10 196.0
800 32 828 998 10 252.0
900 36 929 1129 10 348.0
1000 40 1023 1223 10 480.0
Taper/Taper

© Ameron 2005. FP 943-10 09/05. Page 8 of 24. Printed in The Netherlands.

Elbows 45º Filament-wound 45° elbows with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Maximum Average

Pipe Length Length Working Weight
Size (LL) (OL) Pressure
[mm] [inch] [mm] [mm] [bar] [kg]
25 1 22 49 20 0.2
40 1½ 29 61 20 0.3
50 2 35 81 20 0.4
80 3 51 97 20 0.8
100 4 64 110 20 1.1
150 6 106 156 10 2.5
Quick-Lock
200 8 137 217 10 6.9
250 10 169 249 10 9.8
300 12 196 276 10 18.1
350 14 125 205 10 19.1
400 16 142 252 10 20.0
450 18 204 314 10 31.0
500 20 225 335 10 42.0
600 24 268 378 10 63.0
700 28 310 450 10 90.0
750 30 331 471 10 107.0
800 32 352 522 10 139.0
900 36 394 594 10 193.0
1000 40 435 633 10 257.0
Taper/Taper

Elbows 22½º Filament-wound 22½°elbows with integral Quick-Lock (1-4 inch) or

Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Maximum Average

Pipe Length Length Working Weight
Size (LL) (OL) Pressure
[mm] [inch] [mm] [mm] [bar] [kg]
25 1 9 36 20 0.1
40 1½ 9 41 20 0.2
50 2 13 59 20 0.5
80 3 21 67 20 0.7
100 4 29 75 20 1.0
Quick-Lock
150 6 60 110 10 1.4
200 8 76 156 10 4.6
250 10 68 148 10 6.0
300 12 77 157 10 8.9
350 14 71 151 10 12.5
400 16 85 195 10 13.6
450 18 106 216 10 19.7
500 20 116 226 10 24.0
600 24 136 246 10 45.0
700 28 157 297 10 60.0
750 30 167 307 10 70.0
800 32 177 347 10 94.0
900 36 197 397 10 137.0
1000 40 216 416 10 153.0
Taper/Taper

© Ameron 2005. FP 943-10 09/05. Page 9 of 24. Printed in The Netherlands.

Equal Tees Filament-wound equal Tee with integral Quick-Lock (1-4 inch) or Taper/Taper (6-40 inch)
socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Maximum Average

Pipe Length Length Length Length Working Weight
Size total run total run branch branch Pressure
(LL1) (OL1) (LL2) (OL2)
[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]
25 1 54 108 27 54 20 0.2
40 1½ 60 124 30 62 20 0.4
50 2 128 220 64 110 20 1.0
Quik-Lock 80 3 172 264 86 132 20 1.8
100 4 210 302 105 151 20 2.5
150 6 306 406 153 203 10 8.7
200 8 376 536 188 268 10 18.0
250 10 452 612 226 306 10 25.0
300 12 528 688 264 344 10 44.0
350 14 544 704 272 352 10 47.0
400 16 590 810 295 405 10 56.0
450 18 678 898 339 449 10 67.0
500 20 740 960 370 480 10 99.0
600 24 868 1088 434 544 10 130.0
700 28 994 1274 497 637 10 240.0
750 30 1046 1326 523 663 10 285.0
800 32 1118 1458 559 729 10 363.0
900 36 1248 1648 624 824 10 518.0
1000 40 1362 1782 691 891 10 683.0
Taper/Taper

Reducing Tees Filament-wound standard and fabricated reducing tees with integral Quick-Lock
(1-4 inch) or Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Max. Average

Pipe Length Length Length Length Working Weight
Size (LL1) (OL1) (LL2) (OL2) Pressure
(runxrunxbranch) half run half run branch branch
[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]
40x40x25 1½x1½x1 30 62 30 57 20 0.6
50x50x25 2x2x1 64 110 57 84 20 0.9
50x50x40 2x2x1½ 64 110 57 89 20 1.0
Quick-Lock standard 80x80x25 3x3x1 86 132 76 103 20 1.6
80x80x40 3x3x1½ 86 132 76 108 20 1.6
80x80x50 3x3x2 86 132 76 122 20 1.7
100x100x25 4x4x1 72 118 194 221 20 7.5
100x100x40 4x4x1½ 89 135 194 226 20 9.0
100x100x50 4x4x2 105 151 89 135 20 2.1
100x100x80 4x4x3 105 151 98 144 20 2.3
150x150x25 6x6x1 88 138 221 248 10 16.3
150x150x25 6x6x1½ 88 138 221 253 10 21.9
*150x150x50 6x6x2 153 203 124 174 10 8.0
*150x150x80 6x6x3 153 203 134 184 10 9.6
*150x150x100 6x6x4 153 203 140 190 10 9.6
200x200x25 8x8x1 88 168 245 272 10 24.6
200x200x40 8x8x1½ 88 168 246 278 10 24.7
200x200x50 8x8x2 88 168 179 229 10 24.6
*200x200x80 8x8x3 188 268 159 209 10 15.6
*200x200x100 8x8x4 188 268 172 222 10 16.2
200x200x150 8x8x6 188 268 178 228 10 17.3
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees;
Quick-Lock fabricated
* 2, 3 and 4 inch branches of these reducing tees will be Taper/Taper;
Joint type can be altered to Quick-Lock using a transition nipple;
Also Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end.

© Ameron 2005. FP 943-10 09/05. Page 10 of 24. Printed in The Netherlands.

Reducing Tees (C’tnd) Filament-wound standard and fabricated reducing tees with integral Quik-Lock
(1-4 inch) or Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Max. Average

Pipe Length Length Length Length Working Weight
Size (LL1) (OL1) (LL2) (OL2) Pressure
(runxrunxbranch) half run half run branch branch
[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg)
250x250x25 10x10x1 88 168 272 299 10 29.7
250x250x40 10x10x1½ 88 168 273 305 10 29.8
250x250x50 10x10x2 88 168 206 256 10 29.8
250x250x80 10x10x3 100 180 206 256 10 32.0
Taper/Taper standard *250x250x100 10x10x4 226 306 194 244 10 23.0
250x250x150 10x10x6 226 306 204 254 10 24.0
250x250x200 10x10x8 226 306 213 293 10 26.0
300x300x25 12x12x1 88 168 298 325 10 34.6
300x300x40 12x12x1½ 88 168 298 330 10 34.7
300x300x50 12x12x2 88 168 232 282 10 34.6
300x300x80 12x12x3 100 180 232 282 10 37.2
*300x300x100 12x12x4 264 344 216 266 10 32.0
300x300x150 12x12x6 264 344 229 279 10 32.0
300x300x200 12x12x8 264 344 239 319 10 33.0
300x300x250 12x12x10 264 344 251 331 10 34.0
350x350x25 14x14x1 88 168 313 340 10 37.3
350x350x40 14x14x1½ 88 168 313 345 10 37.3
350x350x50 14x14x2 88 168 247 297 10 37.2
350x350x80 14x14x3 100 180 247 297 10 40.0
350x350x100 14x14x4 113 193 247 297 10 42.8
350x350x150 14x14x6 272 352 254 304 10 34.0
350x350x200 14x14x8 272 352 264 344 10 35.0
Taper/Taper fabricated 350x350x250 14x14x10 272 352 277 357 10 38.0
350x350x300 14x14x12 272 352 289 369 10 39.0
400x400x25 16x16x1 88 198 338 365 10 49.8
400x400x40 16x16x1½ 88 198 338 370 10 49.8
400x400x50 16x16x2 88 198 272 322 10 49.8
400x400x80 16x16x3 100 210 272 322 10 52.9
400x400x100 16x16x4 113 223 272 322 10 56.1
400x400x150 16x16x6 295 405 274 324 10 47.0
400x400x200 16x16x8 295 405 283 263 10 51.0
400x400x250 16x16x10 295 405 293 273 10 47.0
400x400x300 16x16x12 295 405 305 385 10 53.0
400x400x350 16x16x14 295 405 315 395 10 55.0
450x450x25 18x18x1 88 198 358 385 10 54.2
450x450x40 18x18x1½ 88 198 358 390 10 54.4
450x450x50 18x18x2 88 198 292 342 10 54.2
450x450x80 18x18x3 100 210 292 342 10 57.7
450x450x100 18x18x4 113 223 292 342 10 61.1
450x450x150 18x18x6 138 147 292 342 10 68.0
450x450x200 18x18x8 339 449 316 396 10 66.0
450x450x250 18x18x10 339 449 329 409 10 66.0
450x450x300 18x18x12 339 449 329 409 10 71.0
450x450x350 18x18x14 339 449 330 410 10 72.0
450x450x400 18x18x16 339 449 330 440 10 75.0
500x500x250 20x20x10 370 480 355 435 10 93.0
500x500x300 20x20x12 370 480 355 435 10 96.0
500x500x350 20x20x14 370 480 356 436 10 97.0
500x500x400 20x20x16 370 480 356 466 10 107.0
500x500x450 20x20x18 370 480 365 475 10 102.0
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees;

* 2, 3 and 4 inch branches of these reducing tees will be Taper/Taper;

Joint type can be altered to Quick-Lock using a transition nipple;
Also Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end.

© Ameron 2005. FP 943-10 09/05. Page 11 of 24. Printed in The Netherlands.

Reducing Tees (C’tnd) Filament-wound standard and fabricated reducing tees with integral Quick-Lock
(1-4 inch) or Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Max. Average

Pipe Length Length Length Length Working Weight
Size (LL1) (OL1) (LL2) (OL2) Pressure
(runxrunxbranch) half run half run branch branch
[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]
600x600x25 24x24x1 88 198 430 457 10 70.6
600x600x40 24x24x1½ 88 198 431 463 10 70.6
600x600x50 24x24x2 88 198 364 414 10 70.6
600x600x80 24x24x3 100 210 364 414 10 75.0
Taper/Taper standard 600x600x100 24x24x4 113 223 364 414 10 79.5
600x600x150 24x24x6 138 248 364 414 10 88.5
600x600x300 24x24x12 434 544 405 485 10 112.0
600x600x350 24x24x14 434 544 406 486 10 123.0
600x600x400 24x24x16 434 544 406 516 10 126.0
600x600x450 24x24x18 434 544 428 538 10 130.0
600x600x500 24x24x20 434 544 428 538 10 137.0
600x600x550 24x24x22 434 544 430 540 10 140.0
700x700x25 28x28x1 88 228 491 518 10 96.6
700x700x40 28x28x1½ 88 228 491 523 10 96.6
700x700x50 28x28x2 88 228 425 475 10 96.5
700x700x80 28x28x3 100 240 425 475 10 101.8
700x700x100 28x28x4 113 253 425 475 10 107.2
700x700x150 28x28x6 138 278 425 475 10 117.8
700x700x350 28x28x14 497 637 475 555 10 202.0
700x700x400 28x28x16 497 637 483 593 10 207.0
700x700x450 28x28x18 497 637 483 593 10 209.0
700x700x500 28x28x20 497 637 491 601 10 212.0
700x700x550 28x28x22 497 637 491 601 10 215.0
700x700x600 28x28x24 497 637 491 601 10 217.0
700x700x650 28x28x26 497 637 491 601 10 221.0
750x750x25 30x30x1 88 228 516 543 10 103.0
750x750x40 30x30x1½ 88 228 516 548 10 103.0
750x750x50 30x30x2 88 228 450 500 10 103.0
Taper/Taper fabricated
750x750x80 30x30x3 100 240 450 500 10 108.7
750x750x100 30x30x4 113 253 450 500 10 114.3
750x750x150 30x30x6 138 278 450 500 10 125.7
750x750x350 30x30x14 523 663 501 581 10 243.0
750x750x400 30x30x16 523 663 501 611 10 245.0
750x750x450 30x30x18 523 663 509 619 10 247.0
750x750x500 30x30x20 523 663 509 619 10 250.0
750x750x550 30x30x22 523 663 509 619 10 253.0
750x750x600 30x30x24 523 663 517 627 10 256.0
750x750x650 30x30x26 523 663 517 627 10 260.0
750x750x700 30x30x28 523 663 517 657 10 268.0
800x800x25 32x32x1 88 258 541 568 10 123.8
800x800x40 32x32x1½ 88 258 541 573 10 123.9
800x800x50 32x32x2 88 258 475 525 10 123.8
800x800x80 32x32x3 100 270 475 525 10 129.9
800x800x100 32x32x4 113 283 475 525 10 135.9
800x800x150 32x32x6 138 308 475 525 10 148.0
800x800x350 32x32x14 559 729 529 609 10 300.0
800x800x400 32x32x16 559 729 537 647 10 303.0
800x800x450 32x32x18 559 729 537 647 10 306.0
800x800x500 32x32x20 559 729 545 655 10 309.0
800x800x550 32x32x22 559 729 545 655 10 312.0
800x800x600 32x32x24 559 729 545 655 10 315.0
800x800x650 32x32x26 559 729 553 663 10 321.0
800x800x700 32x32x28 559 729 553 693 10 329.0
800x800x750 32x32x30 559 729 553 693 10 332.0
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees;

* 2, 3 and 4 inch branches of these reducing tees will be Taper/Taper;

Joint type can be altered to Quick-Lock using a transition nipple;
Also Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end.

© Ameron 2005. FP 943-10 09/05. Page 12 of 24. Printed in The Netherlands.

Reducing Tees (C’tnd) Filament-wound standard and fabricated reducing tees with integral Quick-Lock
(1-4 inch) or Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Max. Average

Pipe Length Length Length Length Working Weight
Size (LL1) (OL1) (LL2) (OL2) Pressure
(runxrunxbranch) half run half run branch branch
[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]
900x900x25 36x36x1 88 288 591 618 10 154.5
900x900x40 36x36x1½ 88 288 591 623 10 154.6
900x900x50 36x36x2 88 288 525 575 10 154.5
900x900x80 36x36x3 100 300 525 575 10 161.2
Taper/Taper standard
900x900x100 36x36x4 113 313 525 575 10 168.0
900x900x150 36x36x6 138 338 525 575 10 181.5
900x900x450 36x36x18 624 824 603 713 10 427.0
900x900x500 36x36x20 624 824 603 713 10 430.0
900x900x550 36x36x22 624 824 603 743 10 433.0
900x900x600 36x36x24 624 824 611 721 10 437.0
900x900x650 36x36x26 624 824 611 721 10 443.0
900x900x700 36x36x28 624 824 611 751 10 452.0
900x900x750 36x36x30 624 824 618 758 10 458.0
900x900x800 36x36x32 624 824 618 788 10 468.0
1000x1000x25 40x40x1 88 288 641 668 10 170.0
1000x1000x40 40x40x1½ 88 288 641 673 10 170.0
1000x1000x50 40x40x2 88 288 575 625 10 170.0
1000x1000x80 40x40x3 100 300 575 625 10 177.0
1000x1000x100 40x40x4 113 313 575 625 10 184.0
1000x1000x150 40x40x6 138 338 575 625 10 197.0
1000x1000x500 40x40x20 691 891 669 779 10 570.2
1000x1000x550 40x40x22 691 891 669 809 10 574.1
1000x1000x600 40x40x24 691 891 669 779 10 577.9
1000x1000x650 40x40x26 691 891 677 787 10 585.6
1000x1000x700 40x40x28 691 891 677 817 10 596.0
1000x1000x750 40x40x30 691 891 677 817 10 600.5
1000x1000x800 40x40x32 691 891 685 855 10 614.2
1000x1000x900 40x40x36 691 891 685 885 10 632.4
Taper/Taper fabricated Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees;

* 2, 3 and 4 inch branches of these reducing tees will be Taper/Taper;

Joint type can be altered to Quick-Lock using a transition nipple;
Also Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end.

Fabricated Reducing Fabricated Reducing tees with integral Quick-Lock (1-4 inch) socket ends for adhesive
bonding and flanged branch.
Tees with Flanged Branch
Nominal Laying Overall Laying Max. Average
Pipe Length Length Length Working Weight
Size (LL1) (OL1) (LL2) Pressure with flange
(runxrunxbranch) half run half run branch CL150
[mm] [inch] [mm] [mm] [mm] [bar] [kg]
50x50x25 2x2x1 72 118 179 20 3.2
80x80x25 3x3x1 72 118 193 20 4.1
80x80x40 3x3x1½ 89 135 198 20 5.0
80x80x50 3x3x2 104 150 212 20 6.6
100x100x25 4x4x1 72 118 225 20 8.0
Quick-Lock
100x100x40 4x4x1½ 89 135 230 20 9.7
100x100x50 4x4x2 104 150 244 20 12.0
100x100x80 4x4x3 104 150 245 20 12.8

Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.

© Ameron 2005. FP 943-10 09/05. Page 13 of 24. Printed in The Netherlands.

Fabricated Reducing Fabricated Reducing tees with integral Taper/Taper (6-40 inch) socket ends and
flanged branch.
Tees with Flanged
Branch (C’tnd) Nominal Laying Overall Laying Maximum Average
Pipe Length Length Length Working Weight
Size (LL1) (OL1) (LL2) Pressure with flange
(runxrunxbranch) half run half run branch CL150
[mm] [inch] [mm] [mm] [mm] [bar] [kg]
150x150x25 6x6x1 88 138 251 10 17.8
150x150x40 6x6x1½ 88 138 256 10 23.0
200x200x25 8x8x1 88 168 275 10 25.1
200x200x40 8x8x1½ 88 168 281 10 25.8
200x200x50 8x8x2 88 168 316 10 26.1
250x250x25 10x10x1 88 168 302 10 30.2
250x250x40 10x10x1½ 88 168 308 10 30.8
250x250x50 10x10x2 88 168 343 10 31.3
250x250x80 10x10x3 100 180 343 10 34.2
300x300x25 12x12x1 88 168 328 10 35.1
Taper/Taper
300x300x40 12x12x1½ 88 168 333 10 35.8
300x300x50 12x12x2 88 168 369 10 36.1
300x300x80 12x12x3 100 180 369 10 39.4
350x350x25 14x14x1 88 168 343 10 37.8
350x350x40 14x14x1½ 88 168 348 10 38.4
350x350x50 14x14x2 88 168 384 10 38.7
350x350x80 14x14x3 100 180 384 10 42.2
350x350x100 14x14x4 113 193 384 10 45.7
400x400x25 16x16x1 88 198 368 10 50.3
400x400x40 16x16x1½ 88 198 373 10 50.9
400x400x50 16x16x2 88 198 409 10 51.3
400x400x80 16x16x3 100 210 409 10 55.1
400x400x100 16x16x4 113 223 409 10 59.0
450x450x25 18x18x1 88 198 388 10 54.7
450x450x40 18x18x1½ 88 198 393 10 55.4
450x450x50 18x18x2 88 198 429 10 55.7
450x450x80 18x18x3 100 210 429 10 60.0
450x450x100 18x18x4 113 223 429 10 64.0
450x450x150 18x18x6 138 147 429 10 71.7
500x500x25 20x20x1 88 198 412 10 60.0
500x500x40 20x20x1½ 88 198 417 10 60.6
500x500x50 20x20x2 88 198 453 10 60.9
500x500x80 20x20x3 100 210 453 10 65.4
500x500x100 20x20x4 113 223 453 10 69.9
500x500x150 20x20x6 138 248 453 10 78.3
600x600x25 24x24x1 88 198 460 10 71.1
600x600x40 24x24x1½ 88 198 466 10 71.7
600x600x50 24x24x2 88 198 501 10 72.3
600x600x80 24x24x3 100 210 501 10 77.3
600x600x100 24x24x4 113 223 501 10 82.4
600x600x150 24x24x6 138 248 501 10 92.9
700x700x25 28x28x1 88 228 521 10 97.1
700x700x40 28x28x1½ 88 228 526 10 97.7
700x700x50 28x28x2 88 228 562 10 98.4
700x700x80 28x28x3 100 240 562 10 101.1
700x700x100 28x28x4 113 253 562 10 110.1
700x700x150 28x28x6 138 278 562 10 121.6
750x750x25 30x30x1 88 228 546 10 103.5
750x750x40 30x30x1½ 88 228 551 10 104.0
750x750x50 30x30x2 88 228 587 10 104.5
750x750x80 30x30x3 100 240 587 10 110.9
750x750x100 30x30x4 113 253 587 10 117.0
750x750x150 30x30x6 138 278 587 10 128.4
800x800x25 32x32x1 88 258 571 10 124.0
800x800x40 32x32x1½ 88 258 576 10 125.0
800x800x50 32x32x2 88 258 612 10 125.3
800x800x80 32x32x3 100 270 612 10 132.0
800x800x100 32x32x4 113 283 612 10 139.0
800x800x150 32x32x6 138 308 612 10 151.7
900x900x25 36x36x1 88 288 621 10 155.0
900x900x40 36x36x1½ 88 288 626 10 155.7
900x900x50 36x36x2 88 288 662 10 156.0
900x900x80 36x36x3 100 300 662 10 163.4
900x900x100 36x36x4 113 313 662 10 170.1
900x900x150 36x36x6 138 338 662 10 185.2
1000x1000x25 40x40x1 88 288 671 10 170.0
1000x1000x40 40x40x1½ 88 288 676 10 171.0
1000x1000x50 40x40x2 88 288 712 10 172.0
1000x1000x80 40x40x3 100 300 712 10 179.0
1000x1000x100 40x40x4 113 313 712 10 186.0
1000x1000x150 40x40x6 138 338 712 10 201.0

Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.
© Ameron 2005. FP 943-10 09/05. Page 14 of 24. Printed in The Netherlands.
Deluge Couplings Filament-wound deluge couplings with reversed taper bushings with ½ inch or ¾ inch
threaded outlets with integral Quick-Lock (2-4 inch) or Taper/Taper (6-16 inch) socket
ends for adhesive bonding.

Nominal Laying Overall Outside Maximum Average

Pipe Length Length Diameter Working Weight
Size (LL) (OL) (OD) Pressure
[mm] [inch] [mm] [mm] [mm[ [bar] [kg]
50 2 60 152 95 16 1.0
80 3 60 152 126 16 1.3
100 4 60 152 147 16 1.7
Quick-Lock
150 6 160 260 201 10 4.1
200 8 160 320 251 10 5.5
250 10 160 320 305 10 7.6
300 12 160 320 356 10 9.7
350 14 160 320 387 10 10.3
400 16 160 380 436 10 12.6
Taper/Taper
Note:
• Outlets are NPT or BSP, to be specified with order;
• Other configurations are available on request;
• Bushings are only available in titanium.

Bushing Saddles Filament-wound pipe saddles with stainless steel, ½ inch or ¾ inch threaded
bushings.*

Nominal Angle Saddle Saddle Maximum Average Required

Pipe Length Thickn. Working Weight Adhesive
Size α (B) (ts) Pressure Kits
α
[mm] [inch] [degree] [mm] [mm] [bar] [kg] [3 Oz] [6 Oz]
50 2 180 100 14 16 0.5 1 -
80 3 180 100 14 16 0.6 1 -
100 4 180 100 14 16 0.8 1 -
125 5 180 100 14 16 0.9 - 1
150 6 180 100 14 16 1.0 - 1
200 8 180 100 14 16 1.2 - 1
250 10 180 100 14 16 1.6 1 1
300 12 180 100 14 16 1.9 1 1
350 14 180 100 14 12 2.1 1 1
400 16 180 100 14 12 2.5 - 2
450 18 90 100 14 12 3.3 - 1
500 20 90 100 14 12 3.7 1 1
600 24 90 100 14 12 4.4 - 2
* Consult Ameron for other type material, or other sized bushings.

45º Laterals Filament-wound 45° laterals with integral Quick-Lock (2-4 inch) or
Taper/Taper (6-16 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Maximum Average

Pipe Length Length Length Length Working Weight
Size (LL1) (OL1) (LL2) (OL2) Pressure
[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]
50 2 64 110 203 249 16 1.6
80 3 76 122 254 300 16 3.0
Quick-Lock
100 4 76 122 305 351 16 3.9
150 6 99 149 378 428 10 12.3
200 8 124 204 455 535 10 27.0
250 10 137 217 531 611 10 43.0
300 12 150 230 632 712 10 52.0
350 14 150 230 632 712 10 69.0
400 16 150 260 632 742 10 95.0
Taper/Taper
© Ameron 2005. FP 943-10 09/05. Page 15 of 24. Printed in The Netherlands.
 Flanged Reducing Fabricated flanged reducing saddle (2-24 inch).
Saddles
Nominal Laying Saddle Saddle Max. Average
Pipe Length* Length Angle Working Weight
Size (LL) (B) α Pressure with flange
(runxbranch) CL150
[mm] [inch] [mm] [mm] [deg] [bar] [kg]
α 50x25 2x1 133 152 180 10 0.9
80x50 3x1 133 152 180 10 0.9
80x40 3x1½ 133 152 180 10 1.2
80x50 3x2 174 152 180 10 1.9
100x25 4x1 152 152 180 10 1.6
100x40 1x1½ 152 152 180 10 1.7
100x50 4x2 194 152 180 10 2.4
100x80 4x3 194 241 180 10 3.4
150x25 6x1 187 152 180 10 2.7
150x40 6x1½ 187 152 180 10 2.7
150x50 6x2 229 152 180 10 3.3
150x80 6x3 229 241 180 10 4.8
150x100 6x4 229 305 180 10 5.8
200x25 8x1 206 152 180 10 3.9
200x40 8x1½ 206 152 180 10 3.9
200x50 8x2 248 152 180 10 4.5
200x80 8x3 248 241 180 10 6.6
α
200x100 8x4 248 305 180 10 8.0
200x150 8x6 271 432 180 10 10.0
250x25 10x1 232 152 180 10 4.7
250x40 10x1½ 232 152 180 10 4.7
250x50 10x2 274 152 180 10 5.3
250x80 10x3 286 241 180 10 7.8
250x100 10x4 299 305 180 10 9.5
250x150 10x6 299 432 180 10 12.2
300x25 12x1 264 152 180 10 5.4
300x40 12x1½ 264 152 180 10 5.4
300x50 12x2 306 152 180 10 6.0
300x80 12x3 306 241 180 10 8.9
300x100 12x4 306 305 180 10 10.9
300x150 12x6 324 432 180 10 14.2
350x25 14x1 279 152 180 10 5.9
350x40 14x1½ 279 152 180 10 5.8
350x50 14x2 321 152 180 10 6.4
350x80 14x3 321 241 180 10 9.6
350x100 14x4 321 305 180 10 11.8
350x150 14x6 340 432 180 10 15.5
400x25 16x1 305 152 180 10 6.6
400x40 16x1½ 305 152 180 10 6.6
400x50 16x2 347 152 180 10 7.2
400x80 16x3 347 241 180 10 10.8
400x100 16x4 347 305 180 10 13.3
400x150 16x6 366 432 180 10 17.5
450x25 18x1 330 152 90 10 3.8
450x40 18x1½ 330 152 90 10 3.8
450x50 18x2 372 152 90 10 4.4
450x80 18x3 372 241 90 10 6.4
450x100 18x4 372 305 90 10 7.8
450x150 18x6 391 432 90 10 9.8
500x25 20x1 356 152 90 10 4.2
500x40 20x1½ 356 152 90 10 4.2
500x50 20x2 399 152 90 10 4.8
500x80 20x3 399 241 90 10 7.0
500x100 20x4 399 305 90 10 8.5
500x150 20x6 417 432 90 10 10.8
600x25 24x1 406 152 90 10 4.9
600x40 24x1½ 406 152 90 10 4.9
600x50 24x2 448 152 90 10 5.5
600x80 24x3 448 241 90 10 8.1
600x100 24x4 448 305 90 10 9.9
600x150 24x6 467 432 90 10 12.8
* Connected dimension based on Quick-Lock flange.

© Ameron 2005. FP 943-10 09/05. Page 16 of 24. Printed in The Netherlands.

Concentric Reducers Filament-wound concentric reducers with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Maximum Average

Pipe Length Length Working Weight
Size (LL) (OL) Pressure
(runxrun)
[mm] [inch] [mm] [mm] [bar] [kg]
40x25 1½x1 32 91 20 0.2
50x25 2x1 64 137 20 0.3
50x40 2x1½ 32 110 20 0.5
80x40 3x1½ 76 154 20 0.5
Quick-Lock
80x50 3x2 54 146 20 0.5
100x50 4x2 76 168 20 1.1
100x80 4x3 73 165 20 0.9
*150x80 6x3 117 217 10 1.5
*150x100 6x4 124 224 10 1.8
*200x100 8x4 163 293 10 3.3
200x150 8x6 129 259 10 3.7
250x150 10x6 148 278 10 6.2
250x200 10x8 135 295 10 6.2
300x200 12x8 180 340 10 7.8
300x250 12x10 167 327 10 8.5
350x250 14x10 214 374 10 10.2
350x300 14x12 208 368 10 11.0
Taper/Taper 400x300 16x12 195 385 10 13.7
400x350 16x14 183 373 10 12.8
450x400 18x16 128 348 10 20.0
500x400 20x16 249 469 10 21.0
500x450 20x18 151 371 10 23.0
600x400 24x16 486 706 10 27.0
600x450 24x18 388 608 10 26.0
600x500 24x20 267 487 10 24.0
700x400 28x16 796 1046 10 62.0
700x450 28x18 698 948 10 60.0
700x500 28x20 577 827 10 58.0
700x600 28x24 340 590 10 52.0
750x400 30x16 915 1165 10 74.0
750x450 30x18 817 1067 10 73.0
750x500 30x20 696 946 10 70.0
750x600 30x24 459 709 10 64.0
750x700 30x28 149 429 10 58.0
800x400 32x16 1038 1318 10 94.0
800x450 32x18 940 1220 10 94.0
800x500 32x20 819 1099 10 90.0
800x600 32x24 582 862 10 83.0
800x700 32x28 272 582 10 77.0
800x750 32x30 153 463 10 72.0
900x500 36x20 1186 1496 10 130.0
900x600 36x24 1065 1375 10 122.0
900x700 36x28 828 1138 10 116.0
900x750 36x30 518 858 10 111.0
1000x900 40x36 278 678 10 146.0
* 3 inch and 4 inch side of these concentric reducers will be Taper/Taper;
Joint type can be altered to Quick-Lock using a transition nipple;
Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end.

© Ameron 2005. FP 943-10 09/05. Page 17 of 24. Printed in The Netherlands.

Eccentric Reducers Filament-wound Eccentric Reducers with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends.

Nominal Laying Overall Eccentricity Maximum Average

Pipe Size Length Length Working Weight
(runxrun) (LL) (OL) (X)* Pressure
[mm] [inch] [mm] [mm] [mm] [bar] [kg]
40x25 1½x1 56 115 7 20 0.2
50x25 2x1 100 173 13 20 0.3
50x40 2x1½ 44 122 6 20 0.5
80x40 3x1½ 150 228 20 20 0.5
80x50 3x2 108 200 14 20 0.5
Quick-Lock
100x50 4x2 200 292 27 20 1.1
100x80 4x3 93 185 12 20 0.9
*150x80 6x3 320 420 38.4 10 1.95
*150x100 6x4 230 330 26.7 10 2.34
*200x100 8x4 415 545 51.6 10 5.2
200x150 8x6 215 345 24.9 10 5.8
250x150 10x6 420 550 51.95 10 9.7
250x200 10x8 235 395 24.9 10 9.9
300x200 12x8 420 580 52.45 10 12.2
300x250 12x10 220 380 25.4 10 13.26
350x250 14x10 340 500 41.25 10 15.9
350x300 14x12 150 310 15.9 10 17.2
400x300 16x12 335 520 40.5 10 21.37
400x350 16x14 215 405 24.65 10 20.0
450x350 18x14 365 555 44.7 10 31.2
450x400 18x16 180 400 20.1 10 45.5
Taper/Taper
500x400 20x16 365 585 44.7 10 46.8
500x450 20x18 215 435 24.7 10 45.5
600x400 24x16 725 945 92.95 10 91.0
600x450 24x18 575 795 72.9 10 93.6
600x500 24x20 390 610 48.3 10 96.2
750x400 30x16 960 1210 181 10 96.2
750x450 30x18 830 1080 160 10 94.9
750x500 30x20 705 955 136 10 91.0
750x600 30x24 450 700 88 10 87.1
750x700 30x28 290 570 25 10 75.4
800x600 32x24 580 860 112 10 107.9
800x700 32x28 325 635 49 10 100.1
800x750 32x30 290 600 24 10 93.6
900x600 36x24 830 1140 162 10 158.6
900x700 36x28 580 920 99 10 150.8
900x750 36x30 450 790 74 10 144.3
900x800 36x32 325 695 50 10 130.0
1000x700 40x28 897 1237 151 10 204.1
* 3 inch and 4 inch side of these eccentric reducers will be Taper/Taper;
Joint type can be altered to Quick-Lock using a transition nipple;
Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end.

© Ameron 2005. FP 943-10 09/05. Page 18 of 24. Printed in The Netherlands.

Heavy-Duty Flanges Filament-wound Heavy-Duty flanges with integral Quick-Lock (1-4 inch) or
Taper/Taper (8-40 inch) socket end for adhesive bonding.

Nominal Laying Overall Maximum Average weight

Pipe Length Length Working ANSI ANSI DIN DIN
Size (LL) (OL) Pressure B16.5 B16.5 2632 2633
CL.150 CL.300 PN10 PN16
[mm] [inch] [mm] [mm] [bar] [kg] [kg] [kg] [kg]
25 1 3 29 20 0.5 0.6 0.5 0.5
40 1½ 3 35 20 1.1 1.1 1.0 1.0
50 2 5 51 20 1.3 1.7 1.8 1.8
80 3 5 51 20 1.8 2.6 2.4 2.4
100 4 5 51 20 2.8 3.8 2.7 2.7
150 6 5 55 10 3.7 4.2 3.8 3.8
Quick-Lock 200 8 6 56 10 5.5 6.1 5.5 5.5
250 10 6 86 10 10.6 11.6 10.3 10.6
300 12 6 86 10 15.3 16.5 14.1 14.6
350 14 6 86 10 18.7 20.5 17.7 15.2
400 16 6 86 10 23.0 25.0 21.8 22.3
450 18 6 86 10 24.0 26.9 23.2 24.2
500 20 6 116 10 38.0 42.1 36.4 38.9
600 24 6 116 10 49.0 55.1 47.0 50.6
700 28 6 146 10 67.0 74.8 64.7 65.8
750 30 6 146 10 73.0 81.0 71.6 71.9
800 32 6 176 10 117.0 127.0 112.0 113.0
900 36 6 206 10 148.0 192.0 141.0 143.0
1000 40 6 206 10 175.0 228.0 167.0 228.0
Taper/Taper Note:
• Other drillings may be possible. Please consult Ameron;
• Full-face elastomeric gaskets may be used suitable for the service pressure, service
temperature and fluid. Shore A durometer hardness of 60 ±5 is recommended (3 mm thick).
Compressed fibre gaskets (3 mm thick), compatible with pressure, temperature and medium
may also be used. Mechanical properties should be in accordance with DIN 3754 (IT 400)
or equal;
• For maximum bolt torque refer to the appropriate Bondstrand literature;
• A torque-wrench must be used, since excessive torque may result in flange damage.

Orifice flanges Filament-wound orifice flanges, ANSI B16.5 Class 150 drilling, with integral Quick-Lock
(2-4 inch) or Taper/Taper (6-18 inch) socket ends for adhesive bonding.

Nominal Laying Overall Maximum Average

Pipe Length Length Working Weight
Size (LL) (OL) Pressure Flange (CL150)
[mm] [inch] [mm] [kg] [kg] [kg]
50 2 40 86 16 2.2
80 3 39 85 16 3.0
100 4 39 85 16 4.7
150 6 54 104 10 8.3
200 8 54 104 10 11.0
250 10 55 135 10 18.0
300 12 55 135 10 25.1
350 14 55 135 10 30.8
400 16 55 135 10 37.1
450 18 55 135 10 45.5
Note:
• Other drillings are available. Please consult Ameron;
• Flanges with 1/2” NPT female thread, 316 SS nipple and bushing;
• Other metals on request;
• Also available with 2 outlets spaced at 180 degree, on special request.

© Ameron 2005. FP 943-10 09/05. Page 19 of 24. Printed in The Netherlands.

Stub-ends Filament-wound stub-ends, O-ring sealed or flat faced, with integral Quick-Lock
(1-4 inch) or Taper/Taper (6-40 inch) socket, for adhesive bonding with loose steel ring
flanges.

Nominal Laying Overall Face Ring Maximum Average

Pipe Length Length Diameter to Face Working Weight
Size (LL) (OL) (RF) (H) Pressure Stub-end
[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]
25 1 10 37 51 10 20 0.1
40 1½ 10 42 73 10 20 0.2
50 2 10 56 92 10 20 0.2
80 3 10 56 127 10 20 0.4
100 4 10 56 157 16 20 0.6
150 6 15 65 216 13 10 1.3
Quick-Lock 200 8 15 95 270 20 10 2.6
250 10 15 95 324 16 10 3.1
300 12 15 95 378 18 10 3.9
350 14 15 95 413 19 10 3.8
400 16 20 130 470 21 10 6.9
450 18 20 130 532 24 10 11.4
500 20 20 130 580 23 10 12.3
600 24 20 130 674 28 10 13.0
700 28 20 160 800 29 10 17.8
750 30 20 160 850 32 10 19.2
800 32 20 190 900 33 10 24.0
900 36 20 220 1000 36 10 30.0
1000 40 20 220 1100 46 10 35.0
Taper/Taper Note:
• Up to 12 bar flat faced stub-ends, suitable for elastomeric gaskets, can be used;
• From 12 bar and above O-ring sealed stub-ends should be used;
• Make sure that when using O-ring sealed stub-end, its counter flange is compatible, e.g. use a
flat faced stub-end (without O-ring groove) or another flat surface flange as counter flange.

Steel Ring Flanges for Nominal ANSI Average ANSI Average DIN 2632 Average DIN 2633 Average
Stub-ends Pipe B16.5 Weight B16.5 Weight Weight Weight
Size CLASS.150 CLASS.300 PN 10 PN 16
(D) (D) (D) (D)
[mm] [inch] [mm] [kg] [mm] [kg] [mm] [kg] [mm] [kg]
25 1 14.3 0.8 17.5 1.3 16 1.0 16 1.0
40 1½ 17.5 1.2 20.6 2.3 16 1.7 16 1.7
50 2 19.0 1.8 22.2 2.5 18 2.2 18 2.2
80 3 23.8 3.2 28.6 4.8 20 3.0 20 3.0
100 4 23.8 4.2 28.6 7.0 20 3.1 20 3.1
150 6 25.5 5.2 36.5 12.2 22 4.9 23 5.1
200 8 28.8 8.5 41.3 18.3 25 7.1 27 7.3
250 10 35.6 13.5 47.6 26.0 28 9.3 32 11.8
300 12 40.0 23.0 50.8 38.7 29 10.7 35 15.4
350 14 41.6 32.0 54.0 56.3 36 21.3 40 26.3
400 16 47.9 42.0 58.2 70.1 40 26.6 44 33.0
450 18 50.2 39.7 63.6 86.5 42 27.2 50 40.9
500 20 52.0 50.6 66.5 104.1 45 34.7 54 59.8
600 24 63.7 86.1 78.4 182.9 52 55.3 63 72.2
700 28 69.0 100.5 96.0 213.4 57 78.8 59 101.9
750 30 71.6 117.0 99.9 229.3 - - - -
800 32 76.9 153.5 106.0 289.0 62 95.3 66 105.7
900 36 85.4 197.2 117.7 424.1 66 111.8 71 125.1
1000 40 94.0 303.0 103.0 438.9 74 242.06 82 291.16
Note:
• Ring flanges will standard be made from galvanised steel. Other materials are available on
request;
• Other drillings are available. Please consult Ameron.

© Ameron 2005. FP 943-10 09/05. Page 20 of 24. Printed in The Netherlands.

Blind flanges Compression molded blind flanges.

Nominal Flange Maximum Average Weight

Pipe Thickness Working ANSI B16.5 ANSI B16.5 DIN 2633/ISO 7005.2
Size (D) Pressure CLASS 150 CLASS 300 PN 10 PN 16
[mm] [inch] [mm] [bar] [kg] [kg] [kg] [kg]
25 1 25 20 0.4 0.5 0.4 0.5
40 1½ 25 20 0.5 0.9 0.7 0.8
50 2 30 20 0.7 1.2 1.1 1.2
80 3 30 20 1.1 1.9 1.6 1.7
100 4 35 16 1.7 3.6 2.6 2.7
150 6 40 10 2.2 5.4 4.4 4.4
200 8 40 10 4.2 7.8 6.3 6.2
250 10 45 10 5.9 11.7 9.6 9.9
300 12 45 10 10.5 16.2 12.2 13.0
350 14 50 10 14.1 22.7 17.5 18.4
400 16 55 10 19.8 30.7 24.0 25.0
450 18 60 10 30.5 40.4 30.9 33.2
500 20 60 10 44.1 48.4 36.9 41.5
600 24 65 10 65.0 73.1 54.3 62.5
700 28 70 10 90.7 100.5 77.13 78.9
750 30 75 10 110.0 119.8 95.97 96.46
800 32 80 10 121.0 141.2 113.56 114.70
900 36 85 10 175.0 182.6 145.73 146.97
1000 40 105 10 238.0 206.1 207.01 213.90
Note: Other drillings are available. Please consult Ameron.

Couplings Filament-wound couplings with integral Quick-Lock (1-4 inch) or

Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Outside Maximum Average

Pipe Length Length Diameter Working Weight
Size (LL) (OL) (OD) Pressure
[mm] [inch] [mm] [mm] [mm] [bar] [kg]
25 1 10 64 42 20 0.1
40 1½ 10 74 58 20 0.1
50 2 10 102 72 20 0.3
80 3 10 102 100 20 0.4
100 4 10 102 129 20 0.6
150 6 70 170 180 10 1.5
Quick-Lock 200 8 70 230 230 10 2.5
250 10 70 230 286 10 3.4
300 12 70 230 339 10 4.5
350 14 70 230 370 10 4.8
400 16 70 290 419 10 6.4
450 18 70 290 460 10 7.3
500 20 70 290 510 10 14.4
600 24 70 290 606 10 18.9
700 28 70 350 737 10 23.5
750 30 70 350 787 10 25.3
800 32 70 410 840 10 27.0
900 36 70 470 943 10 29.0
1000 40 70 470 1037 10 33.0
Taper/Taper

© Ameron 2005. FP 943-10 09/05. Page 21 of 24. Printed in The Netherlands.

Nipples Filament-wound nipples with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) male ends for adhesive bonding.

Nominal Laying Gap Maximum Average

Pipe Length * Working Weight
Size (LL) Pressure
[mm] [inch] [mm] [mm] [bar] [kg]
25 1 57 3 20 0.1
40 1½ 67 3 20 0.1
50 2 95 3 20 0.1
80 3 95 3 20 0.1
100 4 95 3 20 0.2
150 6 125 25 10 0.2
200 8 190 30 10 0.6
Quick-Lock 250 10 190 30 10 0.8
300 12 200 40 10 1.1
350 14 200 40 10 1.3
400 16 260 40 10 2.2
450 18 280 60 10 2.7
500 20 280 60 10 3.4
600 24 280 60 10 4.4
700 28 340 60 10 8.5
750 30 340 60 10 9.4
800 32 400 60 10 12.4
900 36 460 60 10 17.2
1000 40 460 60 10 21.0
Taper/Taper * Remaining gap after bonding (is distance between the edges of the socket ends).

Transition Nipples Filament-wound transition nippels with integral Quick-Lock (2-4 inch) x Taper/Taper
(2-4 inch) male ends for adhesive bonding.

Nominal Laying Gap Maximum Average

Pipe Length * Working Weight
Size (LL) Pressure
[mm] [inch] [mm] [mm] [bar] [kg]
50 2 130 34 20 0.1
80 3 130 34 20 0.1
100 4 130 34 20 0.1
* Remaining gap after bonding (is distance between the edges of the socket ends).

Support Saddles Filament-wound pipe saddles for wear, support and anchor.

Nominal Saddle Saddle SaddleRequired Saddle Required

Pipe Angle Thickn. WeightAdhesive Weight Adhesive
Size α ts B=100mm Kits B=150mm Kits
α [mm] [inch] [degree] [mm] [kg] [3 and 6 Oz] [kg] [3 and 6 Oz]
25 1 180 14 0.2 ½ - 0.3 1 -
40 1½ 180 14 0.3 ½ - 0.5 1 -
50 2 180 14 0.4 ½ - 0.6 1 -
80 3 180 14 0.5 ½ - 0.8 1 -
100 4 180 14 0.7 ½ - 1.1 1 -
150 6 180 14 0.9 1 - 1.4 - 1
200 8 180 14 1.1 1 - 1.7 - 1
250 10 180 14 1.5 - 1 2.3 - 1
300 12 180 14 1.8 - 1 2.7 - 1
350 14 180 14 2.0 - 1 3.0 - 1
400 16 180 14 2.4 1 1 3.6 - 2
450 18 180 16 - - - 3.2 1 1
500 20 180 16 - - - 3.6 1 1
600 24 180 16 - - - 4.3 1 1
700 28 180 16 - - - 5.1 - 2
750 30 180 16 - - - 5.5 - 2
800 32 180 16 - - - 5.8 - 3
900 36 180 16 - - - 6.5 - 4
1000 40 180 16 - - - 8.2 - 4
Note:
• Filament-wound support saddles are intended for protection of pipe at supports and clamps,
as well as for anchoring purposes;
• Support and anchor saddles are standard 180°;
• Saddles are supplied in standard lengths of 100 mm and 150 mm;
• For special saddle -lengths, -thickness and/or angles consult Ameron;
• Wear saddles are standard 90°. 90° saddle weights are 50% of value shown.
© Ameron 2005. FP 943-10 09/05. Page 22 of 24. Printed in The Netherlands.
Grounding saddles Filament-wound pipe saddles for grounding in conductive piping systems.

Nominal Saddle Saddle Saddle Average Required

Pipe Angle Length Thickness Saddle Adhesive
Size α B ts Weight Kits
[mm] [inch] [degree] [mm] [mm] [kg] [3Oz]
25 1 90 76 14 0.1 1
40 1½ 90 76 14 0.1 1
50 2 90 76 14 0.1 1
80 3 90 76 14 0.1 1
100 4 90 76 14 0.2 1
125 5 90 76 14 0.3 1
150 6 90 76 14 0.3 1
200 8 45 76 14 0.2 1
250 10 45 76 14 0.2 1
300 12 45 76 14 0.2 1
350 14 45 76 14 0.3 1
400 16 45 76 14 0.3 1
450 18 22½ 76 16 0.2 1
500 20 22½ 76 16 0.2 1
600 24 22½ 76 16 0.3 1
700 28 22½ 76 16 0.3 1
750 30 22½ 76 16 0.4 1
800 32 22½ 76 16 0.4 1
900 36 22½ 76 16 0.4 1
1000 40 22½ 76 16 0.5 1
Note:
• Bondstrand conductive adhesive should be used for mounting;
• Saddles are supplied with integrated stainless steel cable with a length of 610 mm.

Adhesive Number of Adhesive Kits per joint with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Required Minimum number

Pipe Adhesive Kit of Adhesive Kits
Size Size required per joint
[mm] [inch] [cm3] [Oz] nr.
25 1 88.7 3 ¼
40 1½ 88.7 3 ¼
50 2 88.7 3 ⅓
80 3 88.7 3 ⅓
100 4 88.7 3 ½
150 6 88.7 3 ½
200 8 88.7 3 1
250 10 177.4 6 1
300 12 177.4 6 1
350 14 177.4 6 2
400 16 177.4 6 2
450 18 177.4 6 2
500 20 177.4 6 3
600 24 177.4 6 3
700 28 177.4 6 4
750 30 177.4 6 4
800 32 177.4 6 5
900 36 177.4 6 6
1000 40 177.4 6 7

Note:
• Adhesive Kits should never be split. If remainder is not used for other joints made at the
sametime, the surplus must be discarded;
• Required adhesive for saddles is shown in the dimension table of the respective saddles;
• For type of adhesive to be used, please refer to the Bondstrand® Corrosion Guide;
• Quick-Lock and Taper/Taper adhesive bonded joints require different types of adhesive.

© Ameron 2005. FP 943-10 09/05. Page 23 of 24. Printed in The Netherlands.

Engineering design & Consult de following literature for recommendations about design, installation and use of
installation Bondstrand pipe, fittings and flanges:
Assembly Instructions for Quick-Lock adhesive-bonded joints FP 170
Assembly Instructions for Taper/Taper adhesive-bonded joints FP 564
Assembly Instructions for Bondstrand fiberglass flanges FP 196
Bondstrand Corrosion Guide for fiberglass pipe and tubing FP 132
Bondstrand Pipe Shaver Overview FP 599
Bondstrand Marine Design Manual FP 707

Please consult Ameron for the latest version of the above mentioned literature.

Field testing Bondstrand pipe systems are designed for hydrostatic testing with water at 150% of
rated pressure.

Surge pressure The maximum allowable surge pressure is max. 150% of rated pressure.

Conversions 1 psi = 6895 Pa = 0.07031 kg/cm2

1 bar = 105Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 1 N/mm2 = 145 psi = 10.2 kg/cm2
1 inch = 25.4 mm
1 Btu.in/ft2h°F = 0.1442 W/mK
°C = 5/9 (°F-32)

Important notice This product literature and the recommendations for usage it contains are based on
test data reasonably believed to be reliable. It is intended that this literature be used by
personnel having specialised training in accordance with currently acceptable industry
practice and normal operating conditions. Variation in environment, changes in operating
procedures, or extrapolation of data may cause unsatisfactory results. We recommend
that your engineers verify the suitability of this product for your intended application.
Since we have no control over the conditions of service, we expressly disclaim
responsibility for the results obtained or for any consequential or incidental damages of
any kind incurred.

Fiberglass-Composite Fiberglass-Composite Fiberglass-Composite Fiberglass-Composite

Pipe Group Pipe Group Pipe Group Pipe Group
Headquarters The Americas Europe Asia
9720 Cypresswood Drive, Suite 325 P.O. Box 878 Ameron B.V. Ameron (Pte) Ltd
Houston, TX 77070 Burkburnett, Texas 76364 P.O. Box 6 No. 7A, Tuas Avenue 3
U.S.A. U.S.A. 4190 CA Geldermalsen Jurong
Phone: (+1) 832 912 8282 Phone: (+1) 940 569 1471 The Netherlands Singapore 639407
Fax: (+1) 832 912 9393 Fax: (+1) 940 569 2764 Phone: (+31) 345 587 587 Phone: (+65) 6861 6118
e-mail: marcom@ameronfpd.com Fax: (+31) 345 587 561 Fax: (+65) 6862 1302/6861 7834
website: http://www.ameron.com e-mail: info@ameron-fpg.nl e-mail: info@ameron.com.sg
© Ameron 2005. FP 943-10 09/05. Page 24 of 24. Printed in The Netherlands. website: http://www.ameron-fpg.nl website: http://www.ameron.com.sg