GB

Operating Instruction

O0953100000EGB
01.2010

Compressed Air-Dryer
BURAN CLASSIC
SD 0100 AP - SD 1650 AP
Type Code

Series BURAN CLASSIC

Type Code Model Type no. Material no.

Version SD 0100 AP 953 A L 0953 1 00009

air-cooled SD 0125 AP 954 A L 0954 1 00009
SD 0150 AP 955 A L 0955 1 00009
SD 0175 AP 956 A L 0956 1 00009

SD 0225 AP 957 A L 0957 1 00007

SD 0300 AP 958 A L 0958 1 00007
SD 0375 AP 959 A L 0959 1 00007
SD 0450 AP 960 A L 0960 1 00007

SD 0550 AP 1001 A L 1001 1 0000E

SD 0650 AP 1002 A L 1002 1 0000E
SD 0750 AP 1003 A L 1003 1 0000E
SD 0850 AP 1004 A L 1004 1 0000E
SD 1000 AP 1005 A L 1005 1 0000E
SD 1175 AP 1006 A L 1006 1 0000E
SD 1350 AP 1007 A L 1007 1 0000E
SD 1500 AP 1008 A L 1008 1 0000E
SD 1650 AP 1009 A L 1009 1 0000E

Version SD 0550 WP 1001 W L 1001 1 0000E 5000

water-cooled SD 0650 WP 1002 W L 1002 1 0000E 5000
SD 0750 WP 1003 W L 1003 1 0000E 5000
SD 0850 WP 1004 W L 1004 1 0000E 5000
SD 1000 WP 1005 W L 1005 1 0000E 5000
SD 1175 WP 1006 W L 1006 1 0000E 5000
SD 1350 WP 1007 W L 1007 1 0000E 5000
SD 1500 WP 1008 W L 1008 1 0000E 5000
SD 1650 WP 1009 W L 1009 1 0000E 5000

Translation of the original instructions!

ultratroc gmbh Telefon +49 (0) 461 949 0

Drucklufttechnik Telefax +49 (0) 461 949 369
Postfach 2653 . D-24916 Flensburg e-mail: ultratroc@donaldson.com
Ochsenweg 73 . D-24941 Flensburg internet: http://www.donaldson.com

01.2010 2 O0953100000
Table of contents
Type Code Page 2
Part 1 Important user infor- 1.1 General Notes 4
mation 1.2 Legal requirements for the user 5
1.2 Safety regulations 6
1.3 Refrigerant handling 7
All safety notes in this operating instruction which may cause harm to personnel or
equipment, when ignored, are marked by the following symbols:

General danger symbol Electrical danger symbol

1.5 First aid at refrigerant accident 8
1.6 Disposal 8

Part 2 Installation 2.1 Transportation 9

2.2 Requirements on the place
of installation 9
2.3 Installation (Mounting) 9
2.4 Compressed air connection 10
2.5 Electric Connection 10
2.6 Connection condensate drain 11

Part 3 Description 3.1 Designation 13

3.2 Purpose 13
3.3 Unit layout 13
3.4 Electronic regulator 13
3.5 Nominal power of CA-dryer 16
3.6 Principle of operation 16
3.7 Mode of operation 16
3.8 Condensate draining 17

Part 4 Operation 4.1 Commissioning 18

4.2 Starting 18
4.3 Operation 18
4.4 Stopping 18
4.5 Electronic regulator - operation 19
4.6 Changing the factory setting 19

Part 5 Maintenance 5.1 Maintenance 21

5.2 Trouble shooting 24

Appendix Spare parts list

Wiring diagrams
Technical data
PI diagram
Declaration EC-conformity

Device specific supplementary Short Operating Instruction

sheetsr

O0953100000 GB 3 3 01.2010
Part 1 Important User Information
1.1 General notes • This refrigerant compressed air-dryer (referred to below
as CA-dryer) is a machine in the sense of EC-machine
directives.

• The Company does not accept responsibility if safety

regulations are not met during handling, operation,
maintenance and repair, even though these are not strictly
stated in these operating instructions.

• We recommend the notice of these operating instructions

verified by the operating personnel in writing (personnel
file).

• We recommend translation of these operating instruction

into native language of foreign workers.

• The usability and the life cycle of the compressed air-dryer

as well as the avoidance of premature repairs depends
on proper operation, maintenance, care and competent
repair under consideration of these operating instruc-
tions.

• Hints to figures and locations are in brackets, e.g.

(Fig. 5/2)

• Due to our position as suppliers of components we do not

always know the final usage and total range of products‘
applications.
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Our products are consequently customized to the stan-
dards, and after an analysis of our risk evaluation, our
products are accurate in the sense of product liability.
Therefore, we request the user of our components / units,
to ensure in his own interest, to inform us about the ap-
plication of our products in order to initiate additional
safety measures, if necessary.

01.2010 4 O0953100000 GB
Part 1 Important User Information
1.2 Legal requirements for
the user

1.2.1 Classification • Due to classification into category 2 acc. to EC-Pressure

EC regulation 97/23 Equipment directive, the CA-Dryer are “systems to be
monitored”.

1.2.2 Check of working ma- • Before starting the CA-Dryer, the user has to check the
terials working materials and record this accordingly.

1.2.3 Periodical checks • The user of the CA-Dryer has to find out the test periods
of the complete unit and the unit parts on base of a safety
related technical evaluation.

1.2.4 Instruction • The user has to provide the instructions for the operators
EN 378-1 as well as their information of the used working media. A
yearly instruction is mandatory.

1.2.5 Short Operating In - • A form „Short Operating Instruction“ is included in the

struction Operating Instruction and must only be completed by
EN 378-2 the user and positioned next to the machine

1.2.6 Documentation • ��������������������������������������������������������

The user is committed to create a unit record of the re-
EN 378-4.3.1 frigerating plant when using more than 3 Kg refrigerant
EC regulation A guideline can be provided by the service.
842/2006

1.2.7 Maintenance • Maintanance hast to be provided by qualified personnel

EN 13 313 only.

O0953100000 GB 5 5 01.2010
Part 1 Important User Information
1.3 Safety regulations

Attention!
The operator has to observe the national working-, operat-
ing- and safety regulations. Also existing internal factory
regulations must be met.
Maintenance and repair work must only be carried out by
specially trained personnel and, if necessary, under supervi-
sion of a person qualified for this work.

• Protective or safety devices must not be removed, modi-

fied or readjusted.
• During operation of the CA-dryer none of the protective
of safety devices must be removed, modified or read-
justed temporarily or permanently.
• Use proper tools for maintenance and repair work only.
• Use original spare parts only.

Attention!
• All maintenance and repair works must only be executed
at stopped machine, disconnected power supply and
pulled mains plug. Ensure that the CA-dryer cannot be
switched on by mistake.

• Prior to dismounting a part under pressure disconnect

the CA-dryer from all pressure sources and depressurize
the CA-dryer.
• Do not use inflammable solvents for cleaning.
• Keep the environment absolutely clean during mainte-
nance and repair works. Keep free of dirt by covering
the parts and free openings with clean cloth, paper or
adhesive tape.
• Never weld at the pressure vessel or modify it in any
way.
• Ensure that no tools, loose parts or similar are left in the
system.
• The CA-Dryer must not be used as deposit station.
• The casing of the CA-Dryer must not be stepped on.

Attention!
The form „Short Operating Instruction“ included with the
CA-Dryer must be completed by the user by means of the
name plate or technical data sheet and positioned next to
the machine for general information purposes.

01.2010 6 O0953100000 GB
Part 1 Important User Information
1.4 Handling with • Personal protective equipment
refrigerant At refrigerant escapes or at works with possible refrig-
erant escapes, protective glasses and gloves must be
used.

• Avoid contact of liquid refrigerants with your skin (frost-

bite).

• Do not inhale refrigerant vapours.

• To avoid higher concentrations, all work rooms must be

ventilated very well. The opening of windows and doors
may not be sufficient, so an exhausting system must be
used directly at the supply point or near the floor.

• Do not smoke, because fire might decompose the refrig-

erant. The resulting substances are toxic and must not be
inhaled.

• Do not have refrigerants escaped during filling or repair

work. Cover with tape.

• Leave the room immediately and only enter after the

room has been sufficiently ventilated when refrigerant
concentrations (e.g. pipe line leakages) appear sud-
denly.

• Execute welding and soldering works on refrigerating

systems in well ventilated rooms only. Refrigerants will
be decomposed in flames as well as in electrical arcs.

• The resulting decomposition products are toxic.

• Before welding and soldering at refrigerating systems,

the refrigerant must be removed.

• A stinking smell points to decomposition of refrigerant

due to overheating:
- leave room immediately
- ventilate room very well.

• If not available the safety data sheet with further infor-

mation of the refrigerant used in this CA-Dryer can be
requested from the manufacturer.

O0953100000 GB 7 7 01.2010
Part 1 Important User Information
1.5 First aid at refrigerant
accident
1.5.1 General notes: • Immediately bring casualty into the fresh air or into a well
ventilated room.
• Assistants must pay attention to self-protection!
• Take off contaminated clothes.
• Never leave the casualty unattended!
• CALL THE DOCTOR and inform him that accident has
been caused by refrigerants, as to be read on the
name plate!

1.5.2 After inhaling: • Bring casualty into the fresh air, keep him warm, and let
him relax.
At breathlessness: Oxygene therapie
At apnoea: Resuscitation
Mouth-to-nose resuscitation, mouth-to-mouth resuscita-
tion or with equipment.
Medical treatment necessary

1.5.3 After skin contact: • At skin contact, clean with water and soap immediately.
After contact with the fluid, undercooled skin areas must
be cooled with warm (not hot) water.

1.5.4 After eye contact: • Flush well opened eye with running water for at least 10
minutes.
Contact doctor.

1.5.5 Notes for the doctor: • Inform doctor about the used refrigerant.
After inhalation, deep breathing of a corticoid emulsive
dosing aerosol (e.g. Ventolair) as soon as possible.
Prohobition of using adrenergic drugs.
Prophylactic pulmonary edema after inhalation of de-
composition products / fire gases

1.6 Disposal • When disposing of used devices, pay attention to oil

and refrigerant in the hermetically sealed refrigerating
circuit of the CA-dryers. Therefore, before dismounting,
these operation media must be disposed by a special
company.

• The used materials are listed on the recycling label inside

the CA-dryer.

Attention!
Do not dispose waste oil into the environment. Do not mix
with household rubbish and do not burn in unauthorized
plants.
The escape of refrigerant into the atmosphere must be pre-
vented by appropriate measures!

01.2010 8 O0953100000 GB
Part 2 Installation
2.1 Transportation Transportation has to be carried out in the normal working
position of the CA-dryer. The CA-dryer may be transported
with a fork lift truck or stacker lift truck.
The CA-dryer can be transported for a short time in an in-
clined position of up to 45 °.

2.2 Requirements on At the site of installation, the CA-dryer can be installed with-
the place of in- out anchorage or special foundation at the location desired.
stallation Fixing possibilities at the ground plates are available and can
be used if necessary.

Attention!
To avoid corrosion on components of the CA-dryer the com-
pressed and ambient air must be free of aggressive parts.
The CA-dryers are provided for inside mounting.
Deviating conditions require the consultation of the manu-
facturer.

The CA-dryer is designed for an ambient temperature of

25 °C.
To prevent the condensate from freezing the room tempera-
ture must not drop below +2 °C.

Attention!
At different ambient conditions pay attention to the layout
data!

2.3 Installation The CA-Dryer has to be installed with free access to all
(mounting) operating and display elements as well as the condensate
drains (Fig.1).

By using additional equipment, wall mounting is possible

for type nos. 953 A - 956 A.

Fig. 1 Installation of
CA-dryer

O0953100000 GB 9 9 01.2010
Part 2 Installation
2.3.1 Version air cooled The cooling air for the refrigerant condenser will be sucked
in at the front panel (fig. 5/8). This area must be kept free
and not be obstructed.
If necessary, sufficient cooling air supply must be provided
by additional wall openings.
The cooling air outlet is positioned at the top of the unit (fig.
5/4). Ensure a free air outlet and do not obstruct the outlet
of the cooling air.
If the CA-dryer is connected to an exhaust trunk, an ad-
ditional fan must be installed to compensate the pressure
drop. The controlling of the fan must be provided through
the CA-dryer.

2.4 Compressed air con- The connection must be executed acc. to marking at the
nection CA-dryer (fig. 5/2+3).
For service purposes the installation of a bypass line is rec-
ommended (additional equipment).

Attention!
Before mounting the CA-dryer, welding residual, rust or
other pollution must be removed from the pipelines to be
connected. If pollution cannot be excluded, proper filter
system must be installed.
The compressed air pipes must be installed stress-free.
Expansion joints are recommended in case of vibrations and
pulsations.

The CA-dryers are completely equipped and wired. They

2.5 Electric connection merely have to be connected to a power supply. The CA-
dryers are to be protected by slow-blow fuses as defined in
the wiring diagram.
Operating voltage: acc. to name plate or wiring diagram
resp.

Attention! Type 1001 A - 1009 A

The proper phasing as given in the wiring diagram must
absolutely be fulfilled!
At correct direction of fan rotation the cooling air is sucked
through the condenser!

01.2010 10 O0953100000 GB
Part 2 Installation
2.6 Connection conden-
sate drain

Attention!
A hose must be fixed at the condensate drain and led out
of the casing.
An opening (Fig. 5/9) can be used for leading out the hose.
For safety reasons the side wall must be closed again.

The CA-dryer separates water as well as oil from the com-

pressed air. The water/oil mixture must not be led into the
sewage. Water and oil must be separated by suitable separa-
tors (additional equipment).

Attention!
Route outflow so that persons or objects will not be struck by
condensate (condensate outlet with operating pressure)!

2.6.1 Version with sole-

noid valve

Fig. 2: Solenoid valve

With electronic
regulated conden-
sate drain

2.6.2 Version with sensor

controlled drain
(option)

Fig. 3: Sensor controlled A minimum opera-

drain tion pressure of 2
bar is required for
safe operation

O0953100000 GB 11 11 01.2010
Part 2 Installation
2.6.3 Connection conden- The condensate drain pipe (fig. 4/1) may be fixed to the wall
sate draining with a rising slope of maximum 5 m. Thereby the minimum
operation pressure increases for 0,1 bar per meter. The col-
lecting pipe (fig. 4/2) should be laid throughout its whole
length at least as the cross-section of the condensate out-
let.

Fig. 4: Connection conden-

2
sate draining

from condensate drain to treatment

2.7 Water-cooled version A minimum cooling water differential pressure of 2 bar is

required. The cooling water pressure must not exceed 10
bar.

01.2010 12 O0953100000 GB
Part 3 Description
3.1 Designation Refrigerating compressed air-dryer (CA-dryer).
Version see type code (page 2).

3.2 Intended use: The CA-Dryer is used for drying compressed air only.

3.3 Unit Layout Following components of the CA-dryer are accessible from
outside (fig. 5).

Fig. 5: Complete system

(7) (6) (5) (3) (4) (2) (1)
Types
953 A - 1003
A

(1)
Types 1004
A - 1009 A

(10)

(7)

(8) (9)

Types 953 A - 1003 A Types 1004 A - 1009 A

(11) (12) (11)

(16) (16)

(14) (15) (13) (14) (15)

1 Electric connection 9 Condensate drain

2 Compressed-air outlet 10 Electronic regulator
3 Compressed-air inlet operating panel
4 Cooling air outlet 11 Data selector key
5 Cooling water outlet 12 Fuse
(water-cooled version) 13 Main switch
6 Cooling water inlet 14 Operation switch
(water-cooled version) 15 Electronic regulator
7 Access for service display
8 Cooling air inlet 16 Condensate drain key

O0953100000 GB 13 13 01.2010
Part 3 Description
3.3.1 Symbols
Operation switch “off”
Fig. 6: Symbols
general
Compressed air inlet or outlet

Before executing maintenance work

at the CA-dryer, the unit must be dis-
connected from the power supply

The refrigerant compressor heats up

during operation so that there is a
danger of burns

Condensate drain

3.3.2 Electronic regulator

symbols 1 1 Temperature in °C
2 2 Temperature in °F
Fig. 7: Symbols 3 3 Normal- or summer opera-
electronic regulator 4 tion
5 4 Percentage running time of
CA-dryer
6 7 9
5 Time to next condensate
draining
68 6 Failure indication
7 Condensate drain
8 Condensate tank
10 9 Maintenance interval ex-
ceeded
10 Counter working hours
11 12 11 Operation indication re-
frigerant compressor
12 Actual energy consumption

Fig. 8: Electronic regulator 1 Data input key

operation 2 Condensate drain key for
electronic controlled drain
1 2

01.2010 14 O0953100000 GB
Part 3 Description
3.4 Electronic regulator The electronic regulator is a controller specially designed
for CA-dryers. It operates on the basis of micro processors.
Data as cooling temperature, pressure within cooling circuit,
ambient temperature as well as CA-dryer specific parameter
are processed by the electronic and therewith the actual
operational state of the unit is determined.
If it is allowed due to the measuring data, the cooling com-
pressor is stopped for a predetermined time. The pulsating
measuring of the temperatures (multiple per second) and
the function of the aluminium-heat exchanger as cold store
enables the quick reaction on load changes without allow-
ing dew point peaks to exceed the max. adjusted nominal
value.
Depending on loads electronic regulator additionally regu-
lates the condensate drain to avoid compressed air losses.

Fig. 9: Normal display

electronic regulator, 1
example 1 Pressure dew point
(shown Celsius)

2 Condensate level
4 lines = condensate
2 will be drained shortly

3 3 682 working hours

4 Refrigeration compressor
4 working
5
5 Actual energy consumption
is 50%

3.4.1 Normal operation The electronic regulator sets the pressure dew point on
(factory setting) max. 3°C.

3.4.2 Summer operation The electronic regulator sets the pressure dew point on
max. 7 °C.

3.4.3 Automatic operation The electronic regulator sets the pressure dew point in de-
pendence to the ambient temperature at the location, to
keep a relative humidity below 40% at the CA-dryer outlet.

Attention!
To enable this, it is necessary that the ambient temperatures
of the whole CA-network are not below the temperatures at
the location of the CA-dryer.

O0953100000 GB 15 15 01.2010
Part 3 Description
3.5 Nominal power of The nominal power of the CA-dryer mentioned in the tech-
CA-dryer nical data is related to a working pressure of 7 bar, a com-
pressed air inlet temperature of 35 °C as well as an ambient
temperature of 25 °C acc. to ISO 7183.
Lower working pressure, higher compressed air inlet tem-
perature and/or higher ambient temperatures overload
the compressor which causes to an increased pressure dew
point and the compressor can be stopped by internal safety
devices.
At essentially deviating operation conditions, contact the
deliverer of the CA-dryer for support.

3.6 Principle of operation The CA-dryer includes a refrigerant system cooling the
compressed air flow. The steam saturation limit is lowered
causing condensate to fall out, which is removed by the
condensate drain.
The higher the cooling temperature difference of the com-
pressed air, the higher the amount of condensate.
The lower the cooling temperature of compressed air, the
lower the moisture content.
The lower limit of compressed air cooling results from the
working principle of the CA-dryer, i.e. moisture separation
occurs in liquid form above the freezing point of water. At
idle load, the dew point temperature can fall into the minus
range. However, this happens fully controlled and reduces
the switching cycles. A risk of freezing is only given at failure
report L1 dew point too low.

3.7 Mode of operation

3.7.1 Compressed air side The compressed air precooled in the aftercooler and saturat-
ed with moisture enters into the CA-dryer and is precooled in
the first cooling stage, the air-to-air heat exchanger without
additional energy. Cooling is carried out in counterflow to
the already cooled air heated during this process.
The cooling to the pressure dew point is performed in the
second cooling stage, the refrigerant-to-air heat exchanger
cooled by the refrigerant system installed. Subsequently,
the cooled compressed air is reheated in the air-to-air heat
exchanger as already described.
The pressure dew point is indicated at the electronic regula-
tor control panel.

01.2010 16 O0953100000 GB
Part 3 Description
3.7.2 Refrigerant side The refrigerant is injected into the refrigerant-to-air heat
exchanger where it evaporates, thereby the compressed
air is cooled. The electronic regulator regulates the cooling
temperature and keeps the pressure dew point constant in
nearly all capacity stages.
The refrigerant compressed by the motor compressor is
condensed within the condenser and is available for the
evaporation again.

3.8 Condensate draining The condensate drain is used for draining the condensate.

3.8.1 Condensate drain Depending on the ambient- and cooling temperature of

electromagnetic the CA-dryer, the solenoid valve is opened by the electronic
regulator. This ensures a compressed air condensate drain-
ing with nearly no loss of compressed air. If the condensate
volume deviates from the set values the adaptation to the
specific characteristics of compressed air system is possible
(see 4.6.1.4).

3.8.2 Condensate drain Once the container has filled with condensate, so that the
sensor-controlled capacitive level sensor emits a signal, the internal solenoid
(option) valve opens and the condensate is forced by the working
pressure into the discharge pipe.
The condensate drain electronic system ensures the clos-
ing of the outlet opening before any compressed air can
escape. For functional safety a minimum pressure of 2 bar
is necessary.

Fig. 10: Condensate drain

reports

1 2 3

At faulty condensate discharge (blocked discharge pipe,

pressure below minimum operating pressure), the unit
changes to the alarm control after 60 seconds. The green
LED flashes and a potential-free contact is activated. While
in alarm control mode, the solenoid valve will open every 4
minutes for a period of 7,5 seconds, in order to remove any
possible obstructions in the discharge pipe automatically.
A unit filled during a pressureless state will additionally be
emptied automatically, as soon as the minimum pressure
within the condensate drain has been reached.

O0953100000 GB 17 17 01.2010
Part 4 Operation
4.1 Commissioning After installation the CA-dryer is supplied with power via the
power cable (fig. 5/1) or by operating the main switch (fig.
5/13).

Before operating the operation switch (fig. 5/14), a waiting

period of at least 6 hours is necessary.

4.2 Starting The CA-dryer is switched on via the operation switch (fig.
5/14). After approx. 5 minutes the compressed air admission
is possible by connecting the compressed air compressor.

Attention!
A period of 5 minutes must be kept between switching off and
switching on the CA-dryer to achieve a pressure compensa-
tion within the refrigeraion system.

After some hours of operation under load, it should be con-

trolled that condensate is generated and drained.
The CA-dryer is designed for continuous operation and may
remain switched on during periods of no load, as it adapts to
the required performance automatically.

4.3 Operation Operation is indicated by the luminous operation switch (fig.

5/14).
The pressure dew point indication is showing the pressure
dew point reached by the CA-dryer.

4.4 Stopping At standstill periods, the CA-dryer is switched off with the
operation switch (fig. 5/14).

4.4.1 Type- nos. For service works, the CA-dryer is additionally switched off
953 A - 1003 A by pulling the power cable (Fig 5/1). At restarting proceed as
mentioned in item 4.1.

4.4.2 Type- nos. For service works, the CA-dryer is additionally switched off
1004 A - 1009 A by the main switch (fig. 5/13). At restarting proceed as men-
tioned in item.1

Attention!
At restarting proceed as mentioned in item 4.1.

01.2010 18 O0953100000 GB
Part 4 Operation
4.5 Electronic regulator Following operation data can be
- operation recalled by operating the data se-
lector key ( ):

Fig. 11: Pressure dew point - Pressure dew point

- Summer operation

Fig. 12: Percentage running - Percentage running time of CA-

time of CA-dryer dryer in relation to total running
time of the system

Fig. 13: Condensate drain - Next condensate drain in 3 min-

utes

4.6 Changing the factory

setting

Fig. 14: Changing factory 1. Press data selector key ( )

setting for 5 seconds to change from
display- into change mode
2. If necessary press data selector
key ( ) several times until re-
quested change mode
appears (P01 - P10)
3. Adjusting by condensate drain
key ( )
4. Press data selector key ( ) for
5 seconds to save changes and
returning into display mode

O0953100000 GB 19 19 01.2010
Part 4 Operation
4.6.1 Change modes

4.6.1.1 P01 Activation pressure dew point-summer set value (factory

setting: pressure dew point 7 °C).

4.6.1.2 P02 Acknowledgement of failures (see 5.1).

4.6.1.3 P03 Acknowledgement maintenance interval (see 5.1).

4.6.1.4 P06 Change of station time of condensate draining time

(optimization of condensate draining).

At normal operation conditions the condensate volume

per condensate draining time corresponds to the values
mentioned below.

Type of CA-dryer Condensate volume

953 A - 960 A: 130cm³ - 190cm³
1001 A - 1009 A: 300cm³ - 400cm³
1001 W - 1009 W: 300cm³ - 400cm³

Attention!
- at greater amount of condensate per condensate draining
time the factor P06 must be lowered.
- at smaller amount of condensate per condensate draining
time the factor P06 must be raised.
- We recommend the changing in steps of five.

P06 factor 1 - 15
To be selected only at additional free condensate at the
inlet.
- water within compressed air network
- unsufficient condensate separation and draining
from the separator of the CA-dryer.

P06 factory setting: factor 16

At nominal power acc. to (3.5)
- good condensate separation within the aftercooler
of the CA-dryer.

P06 factor 17 - 33
To be selected only if the conditions are better than the
given nominal capacity acc. to (3.5).

4.6.1.5 P08 Change °C / °F (see 4.6).

4.6.1.6 P10 Activation automatic operation (see 3.4.3).

4.6.1.7 P04, P05, P07, P09 Contact service.

01.2010 20 O0953100000 GB
Part 5 Maintenance
5.1 Maintenance

Attention!
Prior to any maintenance works all safety regulations for elec-
trical systems and units must be observed (see also part 1).

Maintenance intervals highly depend on the mode of opera-

tion and the ambient conditions on site, the intervals below
are only to be understood as general recommendations.

5.1.1 Electronic regulator

maintenance display Flashing maintenance symbol:
- maintenance interval exceeded
Fig. 15: Maintenance display (8000 hrs.)

5.1.1.1 Acknowledgement 1. For acknowledgement press data

maintenance interval selector key ( ) within 5 minutes
after restart the CA-dryer for 5
Fig. 16: Acknowledgement seconds
maintenance interval 2. Press data selector key ( )
several times until change mode
P03 appears
3. Acknowledging the maintenance
interval key with condensate drain
key ( ) - the maintenance symbol
disappears ( )
4. For returning into display mode
press data selector key ( )
for 5 seconds

5.1.2 Daily maintenance Monitoring all temperature.

At proper temperatures it can be assumed, that all electrical-
and refrigeration components are working properly.
If the temperatures are seriously deviating up or down, a
malfunction can be assumed. (see 5.2)
a) Check function of condensate drain.
check, if water is drained.
b) Monitoring of pressure dew point (fig. 5). In case of
differences to normal operation (see 5.2.2, 5.2.3).

5.1.2.1 Version aircooled Function check of the fans.

At no function, see 5.2.5.4.
Check condenser on pollution, if necessary clean.

O0953100000 GB 21 21 01.2010
Part 5
5.1.2.2 Version watercooled
5.1.3 Check refigeration
system for leakage
5.1.3.1 1/2 yearly check
5.1.3.2 Yearly maintenance
5.1.2.3 Weekly maintenance
5.1.2.4 Periodic checks at
pressure vessels
01.2010
Maintenance
Function check of cooling water regulator.
At no function, see 5.2.5.4.
Check condenser on pollution, if necessary clean.
The checks must be recorded in a journal by the user! On
request, a journal can be provided by the service.
Attention!
Before working at a refrigeration unit, absolutely pay at-
tention to the information about how to handle refrigerant
(see 1.3)!
Leak tightness check at CA-Dryers with refrigerant filling ≥30
kg (filling amount see nameplate).
With this amount of filling, the maximum allowed leak rate
of 2 % must not be exceeded.
Leak tightness check at CA-Dryers with refrigerant filling ≤30
kg (filling amount see nameplate).
With this amount of filling, the maximum allowed leak rate
of 2 % must not be exceeded. Inspection and cleaning of
condensate draining system if necessary.
Inspection and cleaning of condensate draining system
if necessary.
Attention!
Maintenance work must be performed at the depressurized
condensate drain only. For this purpose, the installation of a
bypass line is recommended (additional equipment).
All CA-Dryers mentioned in this operating instruction, are
corresponding with the pressure vessel guideline category
I/ II, fluid group 2 and have a maximum pressure of 14 bar.
Periodic checks must be done acc. to the determinations of
the user. (siehe 1.2.4).
22 O0953100000 GB
Part 5 Maintenance
5.1.4 Cleaning of filter be-
fore condensate
drain with solenoid
valve

5.1.4.1 Dismounting of filter a) Disconnect CA-dryer from compressed air system.

b) Remove side wall (Fig. 5/7).
c) Shut ball valve.
d) Depressurize by operating the condensate drain
key (Fig. 5/16).
e) Remove cap.
f ) Remove filter and clean with neutral cleaning agent,
replace if necessary.

Fig. 17: Solenoid valve, ball 1

valve with filter

1 Ball valve with filter insert

2 Filter
3 O-ring
4 Cap
5 Solenoid valve

5.1.4.2 Mounting of filter Mounting is done in reverse order.

5.1.5 Sensor controlled Replace working parts yearly (see spare parts list).
condensate drain See separate instruction.
(option)

O0953100000 GB 23 23 01.2010
Part 5 Maintenance
5.2 Trouble shooting

Fig. 18: Failure indication

general Failure indication: CA-dryer
stopped

5.2.1 Electronic regulator

failure indication

Fig. 19: Electronic regulator

Failure indication CA-dryer stopped

Display changes be-

tween set value and
failure indication
(refrigerant overpres-
sure)

Cause Remedy

5.2.1.1 F1 sensor pressure Check sensor connection, replace sensor.

dewpoint defective

5.2.1.2 F2 sensor ambient Replace regulator.

temperature defective

5.2.1.3 EH EEPROM Restart CA-dryer, if not possible:

electronic regulator Replace regulator.

5.2.1.4 EL electronic regulator Restart CA-dryer, if not possible:

defective Replace regulator.

5.2.1.5 FH refrigerant- See 5.2.5.

overpressure

5.2.1.6 EU low voltage Ensure electric power supply acc. to technical data.

5.2.1.7 H1 dew point too high See 5.2.4.

5.2.1.8 L1 dew point too low See 5.2.6.3.

01.2010 24 O0953100000 GB
Part 5 Maintenance
5.2.2 Acknowledgement of
failures

Fig. 20: Acknowledgement of 1. For acknowledgement operate

failures data selector key ( ) for 5
seconds

2. Operate data selector key ( )

once more until P02 appears

3. Acknowledgement of failure
through condensate drain
key ( )

4. For returning into display mode

press data selector key ( )
for 5 seconds

5.2.3 Function
Cause Remedy

5.2.3.1 No function - Check and establish power supply if necessary.

- If the power supply is ok, contact service or send CA-dryer
to the manufacturer.

5.2.3.2 Display pressure dew Sensor defective.

point too high - Control is performed by thermostat so that the quality of
- no water in the sys- the compressed air is ensured.
tem - Contact service.
- CA-dryer is operating

5.2.4 Water in compressed

air system
Remedy
Cause
- Check condensate separator behind the air compressor.
5.2.4.1 Condensate is not - Possibly install automatic drain.
drained sufficiently
- No sufficient drainage of the condensate separator behind
the air compressor, extend condensate draining time.

5.2.4.2 Electronic controlled

condensate drain
Dismount and clean solenoid valve, if necessary replace
5.2.4.2.1 Faulty conden- solenoid valve (see 5.1 resp. 5.2).
sate draining

O0953100000 GB 25 25 01.2010
Part 5 Maintenance
5.2.4.3 Sensor-controlled
condensate drain

5.2.4.3.1 Discharge pipe Clean condensate drain with neutral cleaning agent.
blocked

5.2.4.3.2 Operation pres- Increase working pressure.

sure below re-
quired minimum

Cause Remedy

5.2.4.4 Temporary overload of Reduce load, check whether CA-dryer´s capacity is properly
the CA-dryer due to selected.
non-uniform com-
pressed air consump-
tion

5.2.4.5 Overload due to high Reduce CA-consumption or increase CA-dryer´s capacity.

volume flow, or too
high compressed air
inlet temperature

(with installed bypass line)

5.2.4.6 Bypass valve of by Close bypass valve in the bypass line.

pass line opened

5.2.4.7 Bypass valve of by pass Seal or replace bypass valve in the bypass line.
line leaky

01.2010 26 O0953100000 GB
Teil 5 Wartung
5.2.5 Stopping CA-dryer
during operation:
Cause Remedy

5.2.5.1 Stopping of CA-dryer Eliminate cause of trouble, see 3.5 or contact service.
by installed electric
start and protection The CA-dryer will return to operation mode automatically
device (Klixon) at the after protection device has cooled down.
refrigerant compressor Note: The immediate restarting of the unit is not possible
due to overload because the protection device requires a minimum time to
cool down to an admissible operating temperature.

5.2.5.2 Defective compressor Contact service.

or protection device

5.2.5.3 CA-volume flow too Reduce volume flow.

high Check whether CA-dryer´s capacity is properly selected,
increase CA-dryer´s capacity.

5.2.5.4 CA-inlet temperature Check aftercooler with separator and drain behind the com-
too high pressed air compressor, install if not present.

5.2.5.5 Room temperature too Ensure proper ventilation of CA-dryer´s location.

high

5.2.5.6 Defective fan or cool- Replace fan or cooling water regulator resp., contact ser-
ing water regulator vice.
(water-cooled version)

5.2.5.7 Condenser polluted Clean condenser.

5.2.5.8 Operating pressure Increase operating pressure, check whether CA-dryer´s ca-
too low pacity is selected properly.

O0953100000 GB 27 27 01.2010
Part 5 Maintenance
5.2.6 High differential
pressure at CA-side:

Cause Remedy

5.2.6.1 Compressed air volume Check whether CA-dryer´s capacity is properly selected,
flow too high increase CA-dryer´s capacity.

5.2.6.2 Working pressure too Increase operating pressure, check whether CA-dryer´s ca-
low pacity is properly selected.

5.2.6.3 Icing of CA-dryer Disconnect unit and maintain compressed air flow. After
approx. half an hour, the differential pressure will return to
normal value. Restart the unit. If the heat exchanger ices up
again contact service.

5.2.6.4 Heat exchanger Contact service.

polluted

01.2010 28 O0953100000 GB
 GB Spare Parts List DIN 24 420

Details by the manufacturer Details by the user

P&I diagram Wiring diagram Qty. Unit Denomination Dryer type Short description Identnumber Remarks Order quantity

V700 Y1 1 Pcs. Condensate drain solenoid valve 953 -1009 0101775001

V710 1 Pcs. Ball valve with filter 953 - 956 0112905000
V710 1 Pcs. Ball valve with filter 957 A - 1009 A 0111713001
S1 1 Pcs. Operation switch 953 -1009 0108673000
M200 M2 1 Pcs. Fan motor 953 A - 954 A 0102404000
M200 M2 1 Pcs. Fan motor 955 A - 956 A 0111971000
M200 M2 1 Pcs. Fan 957 A - 960 A 0112618000
M200 M2 1 Pcs. Fan 1001 A - 1004 A 0108053000
M200 M2 1 Pcs. Fan 1005 A - 1009 A 0112992000
PS00 S2 1 Pcs. Fan pressostat 957 A - 1009 A 0103087000
PSAH F1 1 Pcs. Pressure control 957 - 1009 0113100000
EICA A2 1 Pcs. Electronic regulator 953A - 1009A 01118220953AS - ...1009AS Type No. coded
EICA A2 1 Pcs. Electronic regulator 1001W - 1009W 01118221001WS - ...1009WS Type No. coded
K2 1 Pcs. Contactor compressor 1001 - 1003 0113026000
K2 1 Pcs. Contactor compressor 1004 - 1009 0113026000
K3 1 Pcs. Contactor fan 1005 A - 1009 A 0113025000
K4 1 Pcs. Relay overpressure 1005 - 1009 0113070000
Q1 1 Pcs. Main switch 1004 - 1009 0113021000
F2 1 Pcs. Fuse 1004 - 1009 0108031000
F3 1 Pcs. Fuse fan 1005 A - 1009 A 0110541000
R1 1 Pcs. Dew point sensor 953 - 1009 0112755000S
TSL0 F0 1 Pcs. Temperature limiter 953 - 1009 0113942000
V600 1 Pcs. Cooling water regulator 1001W - 1009W 0112039000

Option 115V 50Hz

V700 Y1 1 Pcs. Condensate drain solenoid valve 953 - 956 0111706000
M200 M2 1 Pcs. Fan motor 953 - 954 0109482000
M200 M2 1 Pcs. Fan motor 955 - 956 0111972000
EICA A2 1 Pcs. Electronic regulator 953 - 956 01125330953AS...956AS Type No. coded

Denomination: Type-No.: Sheet No.: Date: Page 1 of

Refrigerated Compressed Air Dryer 953-1009 S0953100000GB 2008-12-18 1
 1 2 3 4 5 6 7 8

L1.1
/2.1*
N1.1
A /2.1*
A
A2
Regler Kälte-Drucklufttrockner
L 13
N 15
1 2 3 4 5 6 7 8 9 10 11 12

B 1 B
F0
(TSL0) T<
Temp.begr. R1
temp.limit. PE 2 4

NTC-Widerstand
NTC-resistor
M1
14
C C

1 4 M
1
S1
2 5 13 12 PE

Betr.-schalter A1
operation switch A1 C1
D Y1 D
11 PE A2

K1 M2 1M
10

L1 N PE (V100) (A100)
X0 Kälteverdichter (M200) Kondensatablass
E fridge compressor Ventilator condensate drain E
max. fan
16AT

Einspeisung durch Netzstecker

supply by plug
220-230V1N~/50-60Hz
*: nur fuer Optionen
only for options
F Datum 19.10.07 Typ: =
F
Kälte-Drucklufttrockner
Bearb. TJE +
953A-954A
Gepr. JN refrigerated dryer Revision Zeichn.Nr./drawing no. Blatt 1
Zustand Änderung Datum Name Norm DIN 40719 Urspr. W0953100009 Ers. f. a W0953100009 von 1
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
L1.1 /2.1*

N1.1 /2.1*

A A2 A
Regler Kälte-Drucklufttrockner
L 13
N 15
1 2 3 4 5 6 7 8 9 10 11 12

F0 1
(TSL0) T<
B Temp.begr. B
temp.limit. PE 2 4
R1

X2 1 2 L N PE NTC-Widerstand
NTC-resistor

A1
C 5 C
K1

2
C2
1 4
C1 1

S1 4
2 5
Betr.-schalter
D operation switch M1 D
R S C

A1
M Y1
1 PE A2
M2 1M
L1 N PE PE
X0
E max. E
16AT

(V100) (M200) (A100)

Kälteverdichter Ventilator Kondensatablass
Einspeisung durch Netzstecker fridge compressor fan condensate drain
supply by plug
220-230V1N~/50-60Hz
*: nur fuer Optionen
only for options
F Datum 19.10.07 Typ: =
F
Kälte-Drucklufttrockner
Bearb. TJE +
955A-956A
Gepr. JN refrigerated dryer Revision Zeichn.Nr./drawing no. Blatt 1
Zustand Änderung Datum Name Norm DIN 40719 Urspr. W0955100009 Ers. f. a W0955100009 von 1
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

L1.1
/2.1*
N1.1
A /2.1*
A
A2
Regler Kälte-Drucklufttrockner
L 13
N 15
1 2 3 4 5 6 7 8 9 10 11 12

F0 1
B (TSL0) T< B
Temp.begr.
temp.limit. PE 2 4
4
R1
S4 P>
1
(PS)
Pressostat NTC-Widerstand
manostat M1 NTC-resistor
3

C 1
C
C
M2
1 4
BL M
S1 1
2 5
M S R PE
Betr.-schalter 1
operation switch A1
A1
BN BK PE
D Y1 D
K1 PE A2
C2 1 2

C1
N

L1 N PE (M200) (V100) (A100)

X0 Ventilator Kälteverdichter Kondensatablass
E fan motor fridge compressor condensate drain E
max.
16A

Einspeisung durch Netzstecker

supply by plug

220-230V1N~/50-60Hz
*: nur fuer Optionen
only for options
F Datum 19.10.07 Typ: =
F
Kälte-Drucklufttrockner
Bearb. TJE +
957A
Gepr. JN refrigerated dryer Revision Zeichn.Nr./drawing no. Blatt 1
Zustand Änderung Datum Name Norm DIN 40719 Urspr. W0957100009 Ers. f. a W0957100009 von 1
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

L1.1
/2.1*
N1.1
A /2.1*
A
A2
Regler Kälte-Drucklufttrockner
L 13
N 15
1 2 3 4 5 6 7 8 9 10 11 12

F0 1
B (TSL0) T< B
Temp.begr.
temp.limit. PE 2 4
4
R1
S4 P>
1
(PS)
Pressostat NTC-Widerstand
manostat M1 NTC-resistor
2
2

C 1
C
C
M2
1 4
BL M
S1 1
2 5
M S R PE
Betr.-schalter 1
operation switch A1
A1
BN BK PE S M
D Y1 D
K1 PE A2
C2 L

C1
1

L1 N PE (M200) (V100) (A100)

X0 Ventilator Kälteverdichter Kondensatablass
E fan motor fridge compressor condensate drain E
max.
16A

Einspeisung durch Netzstecker

supply by plug
220-230V1N~/50Hz
*: nur fuer Optionen
only for options
F Datum 19.10.07 Typ: =
F
Kälte-Drucklufttrockner
Bearb. TJE 958A-959A +
Gepr. JN refrigerated dryer Revision Zeichn.Nr./drawing no. Blatt 1
Zustand Änderung Datum Name Norm DIN 40719 Urspr. W0958100007 Ers. f. a W0958100007 von 1
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

L1.1
/2.1*
N1.1
A /2.1*
A
A2
Regler Kälte-Drucklufttrockner
L 13
N 15
1 2 3 4 5 6 7 8 9 10 11 12

F0 1
B (TSL0) T< B
Temp.begr.
temp.limit. PE 2 4
R1
A1
4 5
K1 NTC-Widerstand
S4 P> NTC-resistor
1 2
(PS)
Pressostat C2
C manostat C
C1 1
4

M2 RD WH BK
1 4
BL

S1 M1
2 5 R S C
D M D
Betr.-schalter 1
operation switch A1
BN BK PE
M Y1
1 PE A2
C2
PE

L1 N PE
X0
E max. E
16A (M200) (V100) (A100)
Ventilator Kälteverdichter Kondensatablass
fan motor fridge compressor condensate drain

Einspeisung durch Netzstecker

supply by plug
220-230V1N~/50Hz
*: nur fuer Optionen
only for options
F Datum 19.10.07 Typ: =
F
Kälte-Drucklufttrockner
Bearb. TJE 960A +
Gepr. JN refrigerated dryer Revision Zeichn.Nr./drawing no. Blatt 1
Zustand Änderung Datum Name Norm DIN 40719 Urspr. W0960100007 Ers. f. a W0960100007 von 1
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
L1.1 /2.1*
A

F2
2A A2
Regler Kälte-Drucklufttrockner
2 5 L 13
1 3 5
N 15
K1 2
S1 1 3 4 5 6 7 8 9 10 11 12
2 4 6 1 4
B B
M1 21
U V W
K4
F0 1 /1.4 22 24
Betriebs- R1
schalter T<
M operation
3 switch PE 2 4
2 4 6 N
Q1 PE (TSL0) NTC-Widerstand
1 3 5 N Temp.begr. NTC-resistor
C temp.limit. C
(V100)
Haupt- Kältekompressor 11
schalter fridge compressor K4
main /1.4
switch 12 14

2
F1 P>
1
(PZAH)
D Pressostat D
manostat

A1 A1 A1
K4 K1 Y1
A2 A2 PE A2
4,3kW
X0 L1 L2 L3 N PE

N1.1 /2.1*
E 16A E
max. (A100)
Überdruck Kompressorschütz Kondensatablass
L1 L2 L3 N PE overpressure compressor contactor condensate drain

/1.5 14 /1.2 1 2
Einspeisung /1.5 12 11 4
power supply /1.2 3
5 6
/1.8 24
22 21 /1.2 13
/1.8 14
380-400V3N~/50Hz
*: nur fuer Optionen
only for options
F Datum 19.10.07 Typ: =
F
Kälte-Drucklufttrockner
Bearb. TJE 1001W-1008W +
Gepr. JN fridge compr. air dryer Revision Zeichn.Nr./drawing no. Blatt 1
Zustand Änderung Datum Name Norm DIN 40719 Urspr. W100110000E5000 Ers. f. a W100110000E5000 von 1
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
L1.1 /2.1*
A

F2
2A A2
Regler Kälte-Drucklufttrockner
2 5 L 13
1 3 5
N 15
K1 2
S1 1 3 4 5 6 7 8 9 10 11 12
2 4 6 1 4
B B
M1 21
U V W
F0 1 K4
/1.4 22 24
Betriebs- T< R1
schalter
M operation PE 2 4
3 switch
2 4 6 N
4 (TSL0)
Q1 PE Temp.begr. NTC-Widerstand
1 3 5 N S2 P> temp.limit. NTC-resistor
C 1
C
(V100) (PS)
Haupt- Kältekompressor Pressostat 11
schalter fridge compressor fan manostat K4
main /1.4
switch 12 14
M2
BL
2
F1 P>
1
M (PZAH)
D Pressostat D
1 manostat
BN BK PE
A1 A1 A1
C2
K4 K1 Y1
A2 A2 PE A2
4,3kW
X0 L1 L2 L3 N PE

N1.1 /2.1*
E 16A E
max. (A100)
(M200) Überdruck Kompressorschütz Kondensatablass
L1 L2 L3 N PE Ventilator overpressure compressor contactor condensate drain
fan motor
/1.5 14 /1.2 1 2
Einspeisung /1.5 12 11 3 4
power supply /1.2
/1.8 24 /1.2 5 6
21 13 14
380-400V3N~/50Hz /1.8 22

*: nur fuer Optionen

only for options
F Datum 19.10.07 Typ: =
F
Kälte-Drucklufttrockner
Bearb. TJE 1001A-1004A +
Gepr. JN fridge compr. air dryer Revision Zeichn.Nr./drawing no. Blatt 1
Zustand Änderung Datum Name Norm DIN 40719 Urspr. W100110000E Ers. f. a W100110000E von 1
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A L1.1 /2.1* A
F3 F2
4A 2A

1 3 5 1 3 5 2 5
K1 K3
2 4 6 2 4 6 S1
1 4 A2
M1 M2
U V W U V W Regler- und Displayeinheit
L control and display unit 13
B B
N 15
Betriebs- 1 2 3 4 5 6 7 8 9 10 11 12 21
M M schalter
operation K4
3 3 switch 22 24

PE PE
2 4 6 N
Q1 F0 1 R1
1 3 5 N (V100) (M200)
Kältekompressor Ventilator T<
C fridge compressor fan motor C
Haupt- PE 2 4
schalter
main NTC-Widerstand
switch (TSL0) NTC-resistor
Temp.begr.
4 2 temp.limit.
S2 P> F1 P>
1 1 11
(PS) (PZAH)
Pressostat Pressostat
manostat manostat K4
D 12 14 D
A1 A1 A1 A1
K3 K4 K1 Y1
A2 A2 A2 PE A2
2,5kW 4,3kW

X0 L1 L2 L3 N PE N1.1 /2.1*

(A100)
E 16A Ventiatorschütz Überdruck Kompressorschütz Kondensatablass E
max. fan contactor overpressure compressor contactor condensate drain
L1 L2 L3 N PE /1.3 1 2 /1.5 12 11 /1.2 1 2
/1.3 3 4 /1.5 14 /1.2 3 4
5 6 22 21 5 6
/1.8
Einspeisung
/1.3 13
14 24
/1.2 13
14
power supply /1.8

380-400V3N~/50Hz
*: nur fuer Optionen
only for options
F Datum 19.10.07 Typ: =
F
Kälte-Drucklufttrockner
Bearb. TJE 1005A-1008A +
Gepr. JN fridge compr. air dryer Revision Zeichn.Nr./drawing no. Blatt 1
Zustand Änderung Datum Name Norm DIN 40719 Urspr. W100510000E Ers. f. a W100510000E von 1
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
L1.1 /2.1*
A
400 0
315mA A2
T1 315mA
Regler- und Displayeinheit
L 13
control and display unit
1 3 5 Steuer- N 15
transform. 63VA
K1 voltage 1 2 3 4 5 6 7 8 9 10 11 12 21
transfom. 315mA
2 4 6 230 0 K4
22 24
B B
U V W
M1
F0 1 R1
Betriebs- 2 5 (TSL0) T<
M schalter Temp.begr.
3 operation temp.limit. PE 2 4
switch S1
2 4 6 N 1 4 NTC-Widerstand
Q1 PE NTC-resistor
C 1 3 5 N C
(V100)
Haupt- Kältekompressor
schalter fridge compressor
main
switch

1 11
F1 P> K4
2 4 12 14
(PZAH)
D pressostat D
manostat

A1 A1 A1
K4 K1 Y1
A2 A2 PE A2
4,3kW
X0 L1 L2 L3 N PE

N1.1 /2.1*
E 16A E
max. (A100)
Überdruck Kompressorschütz Kondensatablass
L1 L2 L3 N PE overpressure compressor contactor condensate drain

/1.5 12 11 /1.2 1 2
Einspeisung 14 3 4
power supply /1.5 /1.2
/1.8 22 21 /1.2 5 6
24 13 14
380-400V3~/50Hz /1.8

*: nur fuer Optionen

only for options
F Datum 19.10.07 Typ: =
F
Kälte-Drucklufttrockner
Bearb. TJE 1009W +
Gepr. JN fridge compr. air dryer Revision Zeichn.Nr./drawing no. Blatt 1
Zustand Änderung Datum Name Norm DIN 40719 Urspr. W100910000E5000 Ers. f. a W100910000E5000 von 1
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
L1.1 /2.1*
A
400 0
F3 315mA A2
4A T1 315mA
Regler- und Displayeinheit
L 13
control and display unit
1 3 5 1 3 5 Steuer- N 15
transform. 63VA
K1 K3 voltage 1 2 3 4 5 6 7 8 9 10 11 12 21
transfom. 315mA
2 4 6 2 4 6 230 0 K4
22 24
B B
M1 M2
U V W U V W F0 1

T<
R1
2 5 PE 2 4
M M
3 3 S1
2 4 6 N (TSL0)
1 4 Temp.begr. NTC-Widerstand
Q1 PE PE temp.limit. NTC-resistor
1 3 5 N Betriebs-
C schalter C
(V100) (M200) operation
Haupt- Kältekompressor Ventilator switch
schalter fridge compressor fan motor
main
switch

4 1 11
S2 P> F1 P> K4
1 2 4 12 14
(PS) (PZAH)
D Pressostat pressostat D
manostat manostat

A1 A1 A1 A1
K3 K4 K1 Y1
A2 A2 A2 PE A2
2,5kW 4,3kW
X0 L1 L2 L3 N PE

N1.1 /2.1*
E 16A E
max. (A100)
Ventiatorschütz Überdruck Kompressorschütz Kondensatablass
L1 L2 L3 N PE fan contactor overpressure compressor contactor condensate drain

/1.3 1 2 /1.5 12 11 /1.2 1 2

Einspeisung /1.3 3 4 /1.5 14 /1.2 3 4
power supply /1.3 5 6 /1.8 22 21 /1.2 5 6
13 14 /1.8 24 13 14
380-400V3~/50Hz
*: nur fuer Optionen
only for options
F Datum 19.10.07 Typ: =
F
Kälte-Drucklufttrockner
Bearb. TJE 1009A +
Gepr. JN fridge compr. air dryer Revision Zeichn.Nr./drawing no. Blatt 1
Zustand Änderung Datum Name Norm DIN 40719 Urspr. W100910000E Ers. f. a W100910000E von 1
1 2 3 4 5 6 7 8
 GB Technical Data
Size of Housing 1 2 3
Version air cooled
Pos. Type No 953 A 954 A 955 A 956 A 957 A 958 A 959 A 960 A 1001 A 1002 A 1003 A 1004 A 1005 A 1006 A 1007 A 1008 A 1009 A
m³/h 100 125 150 175 225 300 375 450 550 650 750 850 1000 1175 1350 1500 1650
1 Volume flow
m³/min 1,67 2,08 2,50 2,92 3,75 5,00 6,25 7,50 9,17 10,83 12,50 14,17 16,67 19,58 22,50 25,00 27,50
2 Cooling air required m³/h 740 1000 1300 920 2900 2600 3100 2600
3 Power consumption (total) kW 0,40 0,45 0,60 0,64 0,76 0,88 0,95 1,08 1,25 1,28 1,45 1,80 2,40 2,56 2,80 2,95 3,10
4 Power consumption (fan) kW 0,06 0,09 0,13 0,14 0,22
5 Power supply 230V 1N 50/60Hz 230V 1N 50Hz 400V 3N 50Hz 400V 3 50Hz
6 Allowable pressure (compressed air) min./ max. bar 2 / 16
Allowable pressure low,- high
7 bar 16 / 30 16 / 20
(refrigerant) pressure side
8 Compressed air connections G 1 11/2 2 21/2
9 Weight kg 48 50 52 53 70 80 95 97 150 152 166 175 177 180 185 190 196
height 550 650 1230
10 Dimensions width mm 600 600 900
depth 450 600 800
11 Refrigerant quantity R 134a kg 0,43 0,43 0,48 0,48 0,60 0,95 0,95 0,80 1,35 1,35 1,60 1,70 2,60 2,60 2,90 2,90 3,30
12 Sound pressure level (at a distance of 1 m) dB (A) < 70
13 Type of protection IP 20
14 Condensate drain Hose mm 1/4"

Version water cooled

Pos. Type-No. 1001 W 1002 W 1003 W 1004 W 1005 W 1006 W 1007 W 1008 W 1009 W
15 Cooling water connections DN R 1/2"
16 Cooling water capacity approx. m³/h 0,32 0,41 0,47 0,53 0,64 0,73
17 Power consumption (total) kW 1,11 1,14 1,31 1,66 2,18 2,34 2,58 2,73 2,88
18 Cooling water pressure max. bar 10
19 Cooling water differential pressure min. bar 2
20 Refrigerant quantity R 134a kg 1,2 1,2 1,4 1,4 1,8 1,8 2,2 2,2 2,6

Specification:
Pos.1 : Volume flow refered to the suction status of the air compressor +20°C 1 bar
at compressed air inlet temperature +35°C
operating pressure 7 barg
ambient temperature +25°C
pressure dew point at CA-dryer outlet +3°C

Pos. 3, 4: Power consumption at ambient temperature +25°C

Compressed air inlet temperature max. +70°C

Allowed ambient temperature min. + 2°C

max. +50°C

Technical modifications are subject to change without notice!

Designation: Type No: Technical Data Sheet: Date: Page 1 of

Refrigerated Compressed Air Dryer 953-1009 T0953100000GB 2007-12-14 1
 Copyright reserved

W100

B100
W10L

TSL0
W10K F0

EICA
A2

TC
V500

L300 B200
V710
F100
V700
V100

X100
PSAH PS00 B300
F1 S4
X100 X100 X100
L400

W200
M200

Technische Aenderungen vorbehalten!/Subject to change!

Abt. Techn. Gez. Gepr.
Dept. Konstr. Ref. DIN EN ISO 10628 Drawn R.Heinecke Review D.Froehling
Dokumentenart Dok.status
Kind of document RI-Fliesschema Status of doc. Freigegeben
P&I-Diagram released

Titel Kaeltedrucklufttrockner Nr.

Title Refriger. compressed air dryer No. R1001100000
Index Datum Spr. Blatt
Typ
Type 1001 A - 1009 A Rev. Date Lang. Sheet
e 15.07.09 DE/GB 1/ 2
 Pos.Nr. Bezeichnung Designation
B100 Kondensatablscheider Condensate separator
B200 Kaeltemittelsabscheider Refrigerant separator
B300 Kaeltemittelsammler Refrigerant collector
EICA Elekronischer Regler Elecronic control
F100 Filtertrockner Filter dryer
L300 Saugleitung Refrigeration suction pipe
L400 Druckleitung Refrigeration pressure pipe
PS00 Druckschalter Pressure switch
PSAH Druckwaechter Hochdruck Pressure limiter HP
TSL0 Thermostat Untertemperatur Thermostat low temperature
V100 Kaeltemittel Kompressor Refrigerant compressor
V500 Thermisches Expansionsventil Thermic expansion valve
V700 Magnetventil Drain solenoid valve
V710 Kugelhahn Kondensat m. Filter Drain ball cock with filter
W100 Waermeaustauscher kompl. Heat exchanger compl.
W200 Kondensator luftgekuehlt Condenser air cooled
X100 Schraderventil Schrader valve
Copyright reserved

Technische Aenderungen vorbehalten!/Subject to change!

Abt. Techn. Gez. Gepr.
Konstr. DIN EN ISO 10628 R.Heinecke D.Froehling
Dept. Ref. Drawn Review
Dokumentenart Dok.status
RI-Fliesschema Freigegeben
Kind of document Status of doc.
P&I-Diagram released

Titel Kaeltedrucklufttrockner Nr.

Title Refriger. compressed air dryer No.
R1001100000
Index Datum Spr. Blatt
Typ
Type 1001 A - 1009 A Rev. Date Lang. Sheet
e 15.07.09 DE/GB 2/ 2
 ultratroc ultratroc ultra EG-Konformitätserklärung
EC declaration of conformity
Reg.Nr.:
I13 6000 0WE1 / m
Déclaration “CE“ de conformité

troc ultratroc ultratroc EG-verklaring van overeenstemming DE-EN-FR-NL

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im Sinne der EG-Maschinenrichtlinie 2006/42/EG, Anhang II A
as defined by machinery directive 2006/42/EC, Annex II A
conformément à la directive “CE“ relative aux machines 2006/42/CE, Annexe II A
inzake richtlijn van de raad betreffende machines 2006/42/EG, bijlage II A

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Hiermit erklären wir, daß die:
Herewith we declare that:
Kälte-Druckufttrockner
Compressed air refrigeration dryer

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Par la présente, nous déclarons, que le type de:
hiermde verklaren wij, dat de handel gebrachte machine:
Sécheur par réfrigération
Perslucht koeldrogers

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Baureihe / Series / Série / Serie Typ / Type Artikel-Nr.: / Serial-No.: / No Série:

DC 0020 A - DC 0125 A 1050A - 1056A L 1050 0 00 00 9 - L 1056 0 00 00 9

DC 0150 AE - DC 0225 AE 1057A - 1059A L 1057 8 00 00 9 - L 1059 8 00 00 9

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DC 0300 AE - DC 0450 AE
DC 0550 AE - DC 0850 AE
SD 0100 AP - SD 0175 AP
1060A - 1062A
1063A - 1066A
953 A - 956 A
L 1060 8 00 00 7 - L 1062 8 00 00 7
L 1063 8 00 00 E - L 1066 8 00 00 E
L 0953 1 00 00 9 - L 0956 1 00 00 9

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SD 0225 AP - SD 0375 AP 957 A - 959 A

folgenden weiteren Richtlinien entspricht:

L 0957 1 00 00 7 - L 0959 1 00 00 7

97/23/EG

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conform with the following directives: 2004/108/EG
correspond aux disposition suivantes:
komt overeen met de volgende verdere richtlijnen:

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Angewendete harmonisierte Normen, insbesondere: EN 378-1 - EN 378-4
Applied harmonized standards in particular: EN 60204-1
Normes harmonisée utilisées, notamment: EN 60335-1 - 60335-2-40

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Gebruike geharmoniseerde normen, in het bijzonder: EN 61000-3-3 / -6-2 / -6-3
EN 55011 B
Angewendete nationale technische Regeln, insbesondere:

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Applied national technical standards and specifications in particular:
Normes et spécifications techniques nationales utilisées, notamment:
Gebruikte nationale technische normen en specificaties,
in het bijzonder: AD 2000 Merkblätter

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Flensburg, 05.01.2010

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Datum / Date Unterschrift / Signature / Handtekening
(Bevollmächtigter / authorized person / fondé de pouvoir / gevolmagtiegde)

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 ultratroc ultratroc ultra EG-Konformitätserklärung
EC declaration of conformity
Reg.Nr.:
I13 2000 00 WE1 / h

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Déclaration “CE“ de conformité
EG-verklaring van overeenstemming DE-GB-FR-NL

im Sinne der EG-Druckgeräterichtlinie 97/23/EG, Anhang VII

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as defined by Pressure Equipment Directive 97/23/EC, Annex VII
conformément à la Directive “CE“ Equipements sous Pression 97/23/CE, Annexe VII
inzake richtlijn van de raad betreffende drukapparatuur 97/23/EG, bijlage VII

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Die folgend aufgeführten Kälte-Druckufttrockner, bestehend aus Druckbehältern, Rohrleitungen und Armaturen,
dienen zur Aufnahme von Druckluft und Kältemittel der Fluidgruppe 2.
Sie wurden dem Konformitätsbewertungsverfahren nach Modul A1 unterzogen.

The Compressed Air Dryers mentioned in the following, consisting of pressure vessels, pipe lines and fittings, are

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used for operation with compressed air and refrigerant of fluid group 2.
They are treated acc. to conformity evaluation procedures module A1.

Les sécheurs par réfrigération mentionnés en suivant composés par des reservoirs de pression, tuyauteries et
armatures servent de contenir l´ air comprimé et de réfrigérant de la groupe 2 des fluides.

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Ils sont soumis une évaluation de conformité selon module A1.

De hierna vermelde koude-persluchtdrogers, bestaande uit drukvaten, pijpleidingen en armaturen, dienen voor
de opname van perslucht en koelmiddel van de vloeistofgroep 2.

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Zij werden onderworpen aan de conformiteits-ijkmethode conform module A1.

Baureihe / Series / Série / Serie Typ / Type Artikel-Nr.: / Serial-No.: / No Série:

Buran Classic 0960 AP L 0960 1 00 00 7

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Buran Classic
Buran Classic
DC 1000 AX - DC 1650 AX
1001 AP - 1009 A
1001 WP - 1009 WP
1044 A - 1048 A
L 1001 1 00 00 E - L 1009 1 00 00 E
L 1001 1 00 00 E 5000 - L 1009 1 00 00 E 5000
L 1044 2 00 00 E - L 1048 2 00 00 E

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DC 1000 WX - DC 1650 WX 1044 W - 1048 W L 1044 2 00 00 E 5000 - L 1048 2 00 00 E 5000

Angewendete weitere Richtlinien: 2006/42/EG

conform with the following directives: 2004/108/EG

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correspond aux disposition suivantes:
komt overeen met de volgende verdere richtlijnen:

Angewendete harmonisierte Normen, insbesondere: EN 378-1 - EN 378-4

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Applied harmonized standards in particular: EN 60204-1
Normes harmonisée utilisées, notamment: EN 60335-1 - 60335-2-40
Gebruike geharmoniseerde normen, in het bijzonder: EN 61000-3-3 / -6-2 / -6-3
EN 55011 B
Angewendete nationale technische Regeln, insbesondere:

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Applied national technical standards and specifications in particular:
Normes et spécifications techniques nationales utilisées, notamment:
Gebruikte nationale technische normen en specificaties, in het bijzonder: AD 2000 Merkblätter

0045
Die Benannte Stelle nach Anhang IV: Prüflaboratorium der

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The Notified Body within the meaning of annex IV:
L`organisme notifié conformément à l´annexe IV:
Instantie waar van kennisgeving volgens bijlage IV:
Zert.Nr. / Cert.No.:
07 202 7833 Z 0505/9/H
TÜV Nord Gruppe
Segeberger Landstr.2b
DE - 24145 Kiel

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Flensburg, 05.01.2010

Datum / Date Unterschrift / Signature / Handtekening

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(Bevollmächtigter / authorized person / fondé de pouvoir / gevolmagtiegde)

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