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Article history: Energy consumption from municipal wastewater treatment plants (WWTPs) has brought escalating dual
Received 1 June 2018 pressure of high expenditure and greenhouse gas emissions to environmental engineers and policy
Received in revised form makers. In order to identify the underlying factors affecting energy usage, a comprehensive nationwide
20 April 2019
investigation program was done to analyze 1184 urban WWTPs in China over a period of 30 years (1984
Accepted 24 April 2019
e2013). This investigation included a consolidated evaluation of key design parameters (scale, treatment
Available online 27 April 2019
process and effluent standard), different treatment units and geographical distribution of WWTPs in
terms of energy consumption. Comparisons were also made between the statistical- and the baseline-
Keywords:
Municipal wastewater treatment plants
value of unit energy consumption. These findings demonstrated the importance of the integrated ef-
Energy consumption fects of key design parameters on WWTPs energy consumption, and specific reference benchmark,
Design parameters recommendations, strategies and future development were provided accordingly. The present work can
Treatment units hopefully assist in understanding of how and to what extent key factors are incorporated into design
Geographical distribution guidelines, and also help decisions makers and engineers construct and upgrade WWTPs in the best
energy saving way.
© 2019 Elsevier Ltd. All rights reserved.
1. Introduction emissions from WWTPs due to the use of fossil fuels in power
plants (Chang et al., 2017; Zhang et al., 2017). Therefore, the search
As an indispensable part of urban sustainable development, for effective energy-saving strategies has attracted increasing
wastewater treatment plants (WWTPs) are facing many challenges attention in WWTPs management (Hanna et al., 2018).
to meet fast urbanization (Hao et al., 2015; Singh and Kazmi, 2018). Many efforts have been made to develop some novel process
Among these problems the huge energy expenditure is becoming a configurations with low energy demand (Cotterill et al., 2017) and
bottleneck in dealing with WWTPs management issues (Awe et al., even energy recovery (Nowak et al., 2015; Schaubroeck et al., 2015)
2016; Haslinger et al., 2016), for the needs to meet rapid population in WWTPs, but a range of barriers exist including technology bot-
growth and stricter effluent limits have induced parallel increases tlenecks and higher investments, particular in developing countries
in energy consumption (Boujelben et al., 2017). Besides the rising (Wang et al., 2016). Some studies have also been done to bench-
heavy economic burden, the soaring energy (mainly in the form of mark WWTPs energy consumption for providing useful informa-
electricity) demand also contributes to greenhouse gas (GHG) tion to achieve energy saving (Gurung et al., 2018; Trapote et al.,
2014; Yang et al., 2010). One typical example was the study con-
ducted by the American Water Works Association Research Foun-
* Corresponding author. School of Ecological and Environmental Sciences, East dation and 266 U.S. WWTPs were investigated (Hanna et al., 2018).
China Normal University, 500 Dongchuan Road, Shanghai, 200241, PR China. Nevertheless, these previous work lack of consolidated evalua-
E-mail addresses: yhe@des.ecnu.edu.cn (Y. He), yis_zhu@163.com (Y. Zhu),
tion of energy consumption of nationwide WWTPs, and only single
jinghchen@126.com (J. Chen), mshuang@des.ecnu.edu.cn (M. Huang), wangpan@
smedi.com (P. Wang), wanggh@vip.163.com (G. Wang), zouweiguo@smedi.com parameter, e.g. treatment scale (Longo et al., 2016; Trapote et al.,
(W. Zou), zhougm@tongji.edu.cn (G. Zhou). 2014), treatment process (Boujelben et al., 2017; Krampe, 2013),
https://doi.org/10.1016/j.jclepro.2019.04.320
0959-6526/© 2019 Elsevier Ltd. All rights reserved.
400 Y. He et al. / Journal of Cleaner Production 228 (2019) 399e404
operation units (Awe et al., 2016), organic load (Gurung et al., 2018),
as well as partial combination of these parameters (Hanna et al.,
2018; Mizuta and Shimada, 2010; Yang et al., 2010) are adopted.
Few energy consumption assessment has been done in combina-
tion with effluent standard and regional distribution.
As a matter of fact, similar to treatment scale and treatment
process, effluent standard is equally recognized as one key
parameter in designing WWTPs and closely linked to WWTPs en-
ergy consumption. The traditional WWTPs design usually in-
tegrates these three parameters based on ‘pollutant removal
philosophy’ (Zhang et al., 2016). Faced with the dual pressure of
high energy costs and GHG emissions, environmental engineers
and policy makers have to rethink these three core WWTPs design
parameters in energy-saving direction (Panepinto et al., 2016). It is
essential to ascertain the relationships between these three pa-
rameters and energy consumption for best energy saving in
WWTPs. However, little information can be available about the
integrated interrelation between energy consumption and these
three design parameters, and it is thus in need of systematic
exploration.
This research aims at filling this gap by characterizing system-
atically the relationship between key design parameters (scale,
treatment process and effluent standard) and energy consumption
based on a nationwide investigation program. The association of
different treatment units and geographical distribution of WWTPs
with energy consumption were also fully considered. Comparisons
were also made between the statistical- and the baseline-value of
Fig. 1. Maps of unit energy consumption (a) and profiles of unit energy consumption
unit energy consumption. Specially, membrane bioreactor as an
with the average per-capita gross domestic product (GDP) (b) at seven regions in
ever-increasing advanced wastewater treatment technology was mainland China. n represents sample number; North China (N: Hebei, Beijing, Shanxi,
also discussed. On the basis of the above analyses, specific reference Tianjin and Inner Mongolia); East China (E: Jiangsu, Zhejiang, Anhui, Fujian, Jiangxi,
benchmark, recommendations and strategies were provided to Shandong, Shanghai and Taiwan); Northeast (NE: Heilongjiang, Jilin and Liaoning);
help optimize design and planning of WWTPs in the context of Central China (C: Hubei, Hunan and Henan); South China (S: Guangdong, Guangxi,
Hainan, Hong Kong and Macau); Southwest (SW: Sichuan, Yunnan, Guizhou,
maximum energy saving.
Chongqing and Tibet); Northwest (NW: Shaanxi, Gansu, Qinghai, Ningxia and Xin-
jiang). No data processed for Taiwan, Hong Kong and Macau.
2. Data and methodology
2.1. Data national effluent standard (GB, 18918e2002) divides WWTPs ef-
fluents into Grade IA, Grade IB, Grade II and Grade III, of which
Comprehensive national databases of 3508 WWTPs were in- Grade IA is the highest quality and Grade III is the lowest. The Grade
ventoried for analysis of energy consumption. Note that all infor- III standard was not included in this study due to its standards
mation referred to mainland China(i.e., not including Hong Kong, behind the time. 4) Treatment processes. Three mainstream
Macao and Taiwan). It was found that the WWTPs number WWTPs processes including anaerobic-anoxic-oxic plus anaerobic-
increased rapidly especially in the period of 2000e2010 oxic (A2/O þ A/O), oxidation ditch (OD) and sequencing batch
(Supplemental Fig. S1), and distributed unevenly across China. reactor (SBR) were analyzed. Special consideration was given to
Samples at town-level and county-level as well as extremely small- membrane bioreactor (MBR) process due to its ever-increasing
scale (less than 1000 m3/d) WWTPs were excluded. As a result, 1184 application in newly-built and upgraded WWTPs.
urban WWTPs were selected for nationwide evaluation.
The unit energy consumption (UEC) was adopted to assess the 2.3. Statistical analysis
energy use in WWTPs. UEC(kWh/m3) was defined as electricity
consumption per volume of treated wastewater considering the The shapiro-Wilk test and Normal Q-Q (quantile-quantile) Plots
energy consumed is mainly electric in a WWTP. The UEC data was were used to determine the data distribution, and Levene's test was
directly from Ministry of Housing and Urban-Rural Development of used to test for homogeneity. One-way analysis of variance
the People's Republic of China (2014). These data cover three de- (ANOVA) followed by multiple comparisons based on LSD (Least-
cades of WWTPs from 1984 to 2013. Significant Difference) tests were used to test differences in UEC for
each factor under consideration.
2.2. Factors for consideration
3. Results and discussion
Potential factors that influencing WWTPs energy consumption
were chosen as follows: 1) Region. Mainland China can be divided 3.1. Assessment of energy consumption of WWTPs in different
into seven regions (Fig. 1), i.e. North China (N), East China (E), regions
Northeast China (NE), Central China (C), South China (S), Southwest
China (SW) and Northwest China (NW). 2) Scale. According to the The economy is one of the most important factors for the
treatment capacity, WWTPs could be classified into <5 104 m3/d, development and operation of WWTPs. The energy consumption of
(5e10) 104 m3/d, (10e20) 104 m3/d, (20e50) 104 m3/d and WWTPs in different regions was assessed (Fig. 1) due to the notably
50 104 m3/d. 3) Effluent discharge standard. The widely-used unbalanced spatial social-economic development in China. It was
Y. He et al. / Journal of Cleaner Production 228 (2019) 399e404 401
Table 1
Regional distribution of averaged unit energy consumption with different scale WWTPs in mainland China.
Notes: UEC, unit energy consumption; N, North China; E, East China; NE, North East China; C, Central China; S, South China; SW, Southwest China; NW, Northwest China. No
data processed for Taiwan, Hong Kong and Macau. a values were expressed as means ± SD.
found that the unit energy consumption (UEC) varied from region the profiles of unit energy consumption with different scale of
to region (P < 0.05) (Fig. 1a). To test whether economic level is a key WWTPs. There is a close link between the energy consumption and
factor for the regional difference in UEC, the relationship between scale of WWTPs, although the results show a high-degree of scat-
the average per-capita gross domestic product (GDP) and UEC was tering, especially for WWTPs scale less than 20 104 m3/d (Fig. 2).
investigated in seven regions (Fig. 1b). Generally, the unit energy consumption presented a decreasing
No significant correlation was observed between the average trend with the increased scale of WWTPs. However, the downward
UEC and per-capita GDP (Fig. 1b). The top two regions in terms of trend of UEC reversed with WWTPs scale beyond 50 104 m3/d.
UEC are North China (0.439 kWh/m3) and Northwest China This trend is further evidenced by the summary of average unit
(0.339 kWh/m3) with the highest and lowest per-capita GDP. The energy consumption with varying scale of WWTPs (Fig. 2). The
unit energy consumption in East China and Southwest China were average UEC of the five levels of scale was 0.330 kWh/m3,
also noted to exceed the average (0.295 kWh/m3). The lowest UEC 0.256 kWh/m3, 0.254 kWh/m3, 0.249 kWh/m3 and 0.308 kWh/m3,
(0.224 kWh/m3) was recorded in South China, then was Central respectively.
China (0.244 kWh/m3) and Northeast China (0.285 kWh/m3). As a Centralized or decentralized construction of WWTPs has
whole, regional differences in unit energy consumption fluctuated become one of the current focuses of concern amongst those
with varying scale of WWTPs (Table 1). involved in the WWTPs management (Mizuta and Shimada, 2010;
This fluctuation of regional differences in unit energy con- Singh and Kazmi, 2018). Although some researchers report that the
sumption of WWTPs is mainly attributed to many interlocking unit energy consumption is negatively related to the size of WWTPs
factors such as energy availability, climate, distribution of treat- and confirm the economy of scale (Awe et al., 2016; Nowak et al.,
ment processes, and effluent discharge requirement. Another 2015; Trapote et al., 2014; Gurung et al., 2018), a reverse increase
explanation is the WWTPs with small scale mainly distribute- in in unit energy consumption is observed with WWTPs scale
the west and northwest regions, while large-scale or super-large- increased to 50 104 m3/d in this study. This observation can be
scale WWTPs are mostly built in the coastal area and big cities of mainly attributed to excessive electrical energy lost in moving
China (Zhang et al., 2016). wastewater around super-large scale WWTPs due to friction in the
channels and pipes. This finding shows that the optimal WWTPs
3.2. Assessment of energy consumption of WWTPs with different scale is 20 104m3/d-50 104 m3/d in terms of energy-saving.
scale
Table 2
Parameters and statistical results of Equation (1).
Table 3
Comparison between baseline- and statistical-values of unit energy consumption of WWTPs.
Note: All the baseline values are from the stipulation of energy consumption of municipal wastewater treatment in Beijing (DB11/T 1118e2014).
404 Y. He et al. / Journal of Cleaner Production 228 (2019) 399e404
benchmarking method is the prerequisite step for energy assess- Gurung, K., Tang, W.Z., Sillanpa €€
a, M., 2018. Unit energy consumption as benchmark
to select energy positive retrofitting strategies for Finnish wastewater treat-
ment system. Although this study used the most common indica-
ment plants (WWTPs): a case study of Mikkeli WWTP. Environ. Process. 5 (3),
tor(electricity consumption per volume of wastewater treated)for 667e681.
analyzing energy consumption, it had some limitations such as Hanna, S.M., Thompson, M.J., Dahab, M.F., Williams, R.E., Dvorak, B.I., 2018.
ensuring similar influent quality of all WWTPs in survey. Another Benchmarking the energy intensity of small water resource recovery facilities.
Water Environ. Res. 90 (8), 738e747.
limitation of this study was the energy benchmarking based on the Hao, X.D., Liu, R.B., Huang, X., 2015. Evaluation of the potential for operating carbon
regression model, which was sensitive to the differences of treat- neutral WWTPs in China. Water Res. 87, 424e431.
ment scale of WWTPs samples. Further study is necessary to Haslinger, J., Lindtner, S., Krampe, J., 2016. Operating costs and energy demand of
wastewater treatment plants in Austria: benchmarking results of the last 10
develop more comprehensive energy consumption indicators (e.g. years. Water Sci. Technol. 74 (11), 2620e2626.
integration of wastewater volume and pollutant mass removal) and Krampe, J., 2013. Energy benchmarking of South Australian WWTPs. Water Sci.
establish more potent benchmarking methods. Taken together, it is Technol. 67 (9), 2059e2066.
Krzeminski, P., van der Graaf, J.H.J.M., vanLier, J.B., 2012. Specific energy con-
reasonable to integrate different strategies of optimized design, sumption of membrane bioreactor (MBR) for sewage treatment. Water Sci.
operation, technology as well as management to harvest and save Technol. 65 (2), 380e392.
more energy. Li, Y.H., Liu, L.F., Yang, F.L., Ren, N.Q., 2015. Performance of carbon fiber cathode
membrane with C-Mn-Fe-O catalyst in MBR-MFC for wastewater treatment.
J. Membr. Sci. 484, 27e34.
Declarations of interest Longo, S., d'Antoni, B.M., Bongards, M., Chaparro, A., Cronrath, A., Fatone, F.,
Lema, J.M., Mauricio-Iglesias, M., Soares, A., Hospido, A., 2016. Monitoring and
diagnosis of energy consumption in wastewater treatment plants. A state of the
The authors declare that they have no conflict of interest.
art and proposals for improvement. Appl. Energy 179, 1251e1268.
Mizuta, K., Shimada, M., 2010. Benchmarking energy consumption in municipal
Acknowledgements wastewater treatment plants in Japan. Water Sci. Technol. 62 (10), 2256e2262.
Nowak, O., Enderle, P., Varbanov, P., 2015. Ways to optimize the energy balance of
municipal wastewater systems: lessons learned from Austrian applications.
We appreciate the editor and reviewers for their insightful and J. Clean. Prod. 88, 125e131.
constructive comments on this paper. This work was supported by Panepinto, D., Fiore, S., Zappone, M., Genon, G., Meucci, L., 2016. Evaluation of the
grants from Shanghai Pujiang Talent Program(16PJD023), Shanghai energy efficiency of a large wastewater treatment plant in Italy. Appl. Energy
161, 404e411.
Natural Science Foundation (16ZR1408800), Shanghai Science and Pretel, R., Robles, A., Ruano, M.V., Seco, A., Ferrer, J., 2014. The operating cost of an
Technology Development Funds(16QB1403300), and the National anaerobic membrane bioreactor (AnMBR) treating sulphate-rich urban waste-
Science and Technology Special Project (2013ZX07314003). water. Separ. Purif. Technol. 126, 30e38.
Schaubroeck, T., De Clippeleir, H., Weissenbacher, N., Dewulf, J., Boeckx, P.,
Vlaeminck, S.E., Wett, B., 2015. Environmental sustainability of an energy self-
Appendix A. Supplementary data sufficient sewage treatment plant: improvements through DEMON and co-
digestion. Water Res. 74, 166e179.
Singh, N.K., Kazmi, A.A., 2018. Performance and cost analysis of decentralized
Supplementary data to this article can be found online at wastewater treatment plants in northern India: case study. J. Water Resour.
https://doi.org/10.1016/j.jclepro.2019.04.320. Plan. Manag. 144 (3), 05017024.
Trapote, A., Albaladejo, A., Simo n, P., 2014. Energy consumption in an urban
wastewater treatment plant: the case of Murcia region (Spain). Civ. Eng. Envi-
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