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Government of NePal
Ministry of Water Supply & Sanitatton
Department of Water Supply & Sewerage
Electro Mechanical Section

Water Well Drilling


Rate Analysis Norms

Prepared bY

Deep Tubewell Project

2073

,0t
./
lntroduction

The proposed rate analysis norms for water well drilling is basically based on the analysis
of the estimates done by various agency involved in the development of groundwater
resources. The analysis involves the comparisons of the estimates made by the
Groundwater Resources Development Board, KUKL, DDWS, JADP and also private drilling
company. The hire charge of the machinery equipments are based on theoretically
performance characteristics with some modification to suit the system of machinery
operation and general working condition in the country as a whole. Norms thus prepared
should be used on trail basis for some period of time followed by observation of actual
machinery performance until a reliable and workable performance data are obtained.
The proposed rate analysis norm for water well drilling is organized in tvvo parts.
Part A: Aquifer Study & Part B: Well Construction

Aquifer Study
Before commencing actual drilling works, it is always better to carry out surface
investigation to ascertain the possibility of groundwater exploitation. The surface
investigation can be carried through
. Geological/ Hydro geological Survey
. Geophysical Survey

Well Construction
The process of well construction can be broadly divided in to:
| : Bore well drilling
ll : Tube well development
lll : Pumping test
The bore well drilling consists of following steps
. Pilot hole drilling (usually by bit size 9 7/8")
. Bore hole logging
. Reaming of bore hole by drill bit size 13 Yq"
. 2nd reaming usually for housing by 17 %"
. Reconditioning of borehole
. Lowering of casing & strainer as per design
To begin drilling estimates it is first necessary to make an assumption about the type of
equipment that will be used. The selection of drilling equipment should be made according
to the type of formation that presumed to be encountered during the drilling. Know how
about the formation will also help to quantify the penetration rate.

Selection of Drilling Equipment


Making hole includes braking rock in consolidated formations and stirring sediments ln
unconsolidated formations. Generally following equipments are commonly used for the
drilling in Nepal:
l. Direct Rotary

w
ll. Reverse Rotary

4 -qkrL.-
lll. Percussion
lV. Down The Hole (DTH)
Direct Rotary Method
. Rapid method for drilling in unconsolidated strata
. is used for drilling through soft rocks, sand and clay

Reverse Rotary
. Used for drilling large diameter hole
. Can be used for most geologic formations except in hard formations.

Percussion (Cable tool) Method


. Less effective in unconsolidated sand and gravel because of caving of loose materials
around the bit.
. This method ts used for penetrating hard rock

Down The Hole (DTH)


. ls used if the hard rock formations is near the ground surface
. Fastest hard formation drilling method

Penetration Rate
The penetration rate is function of
. The rock properties such as: hardness, texture
. The drilling method
. The size & type of bit
Hardness is the resistance of a smooth surface to abrasion. lt is measured by MOH scale.
Hardness affects the drilling speed. Following table shows the relationship between the
hardness and drilling speed
Hard ness Drilling speed
1-2 Fast
3-4 Fast - Medium
5 Medium
6 -7 Slow - Medium
B-9 Slow
Source: ENCE 420 - Construction Equipment and Methods Spring 2003
Texture is the grain structure of the rock. The following table shows the drilling speeds AS

per texture of the rock.


Texture Drillinq speed
A loose grained structure
Clay, Silt , Sand and fine gravel , particle size below 4mm
Grains large enough to be seen individually Medium
(Medium to coarse grain gravel, particle size between 4 to

Fine grained rocks Slow


erv coarse rarn Gravel, size greater 32mm)

/r
Source: ENCE 420 - Construction Equipment and Methods Spring 2003

The penetration rate is also function of the formation. The following table shows relative
drilling rates of drilling methods in various formations.
Relative Drilling Rates in Various Formations

Drilling Loose Alluvial Clay, Sandstone Limeston Limest Basalt Basalt Granite &
Method Sand Fans, silt, t e one Layers Highly other
Gravel Glacial Shale Cemented Cavern fractured- Non-
Drift with conglomer ous Lost fractured
loose ate Circulation Metamor
Boulders Zones $Lc---
Cable Slow Slow Slow , Slow Slow Mediu Slow to Slow Slow -
tool difficult mediu m Mediu sometime
(Percuss min m S

ions) brittle difficult


shale
Direct Fast lmpossibl Fast Medium to Medium Slow to Slow to Slow to Slow to
Rotary e to very fast to rmposs Med iu impossible Medium
slow fast ible m
Reverse Fast Medium Fast Medium to Medium Med iu Slow to Slow to Slow to
Rotary fast to m impossi Medium Medium
fast ble
Air ....Not Harder Very Fast Fast Fast Medium to Fast
Hammer Recommended type Fast
(DTH) Fast
Source. Driscoll (1987)

The drilling speed not only depends on the hardness and texture of rocks but also it
depends on the size of the hole. The drilling speed in other word can be said as rate of
penetration. The process drilling involves two types of hole making viz. pilot hole and the
reamed. The penetration rate of the pilot hole is less than reamed hole as reaming process
involves horizontal enlargement rather than vertical drilling. The following table shows the
conversion of drilling speed in to penetration rate.
Drillinq speed Penetration rate
Pilot hole Reamed hole
Fast 3m/hr 9m/hr
Medium 2mlhr 6m/hr
Slow 1.Sm/hr 4.Sm/hr

The above penetration rate is recommended to be used for the present rate analysis and
this rate is also equals to the penehation rate of approved drilling norms of Department of
lrrigation for drilling works.

Tubewell development
The development of tube well is the process of cleaning all the drilling fluids and sand from
the water that are extracted from the well. The development process is done through:
. By rig

I f.^a 1 l^.-.
. Back washing, gravel packing & inner washing
. Jetting of strainer
. Development by air compressor
. Development by pump

Pumping Test
After completion of well development i.e. after drilling mud and fine particles in the
discharged water is cleared, the pumping test has to be performed. The test is carried to
find the performance capacity of the wells. During the pump test following test are
Drescribed.
. Drawdown test
. Steo drawdown test
. Recovery test

Quantity Estimates
The drilling process requires not only the machinery equipments but also man power and
the construction materials. The quantity of these entities has been calculated on the basis
of approved norms of Department of Inigation and the estimates of various agencies. The
consultant has incorporated some necessary items in it while some items have been
deleted. In the drilling process following items are required:
a) Man Power
b) Machinery equipment
c) Construction Materials

Man Power
The drilling works are operated 24 hours. The 24 hours is divided in to three shifts each
consists of 8 hours. 8 hours is taken as one day. The quantity of the required man power is
based on this assumption. For the drilling work following man powers are required per day.
Man Power Quantity
Hydro geologist 0.5
Asst. hydro geologist 05
Driller 2
Sr. Mechanics 1

Asst driller 2
2Driller helper 20
20Mechanical helper 4
4Watch man 2
Camp workers 2

Machinery Equipment
The quantities of the machinery equipments are based on the time taken to complete the
drilling. The unit rate will be based on the hire charge. The calculation of hire charge will be
done through standard approved norms that have been used for the calculating hire charge
of equipments in various construction works. The hire charge of different rig machine will be
different. The decision to use specific kind of rig depends on the various factors which are

4 ?tfit-
already explained. The selection of rig types will be done by the engineers/ hydro geologist
who is estimating for the construction work.

Following machinery equipments are required for the drilling:

Machinary
Drillins rig Pick up truck Water tank
Compressor Water pump Pump set
Welding Generator Electric Generetor Water level Indicator
Discharqe meter Tripod set

Construction Materials
The construction materials required for the drilling works are consumable goods and pipes,
strainers and accessories. Following materials are required for the drilling works:
Consumable Pipes & acessories
Bentonite Housing casing pipe
Barite Slotted Pipe
Drill bit Production castng ptpe _
Weldinq rod Reducer
Oxygen gas Flange
Acetelyne gas Gasket
Pea gravel lron Patti for Collor and centralizer

Part A: 1. Aquifer study


L Site Selection
Labor Breakdown
1.1 Cluster (Site) Selection Guide 1

Hydrogeologist 1 Nos Performance criteria Chainman 2


Surveyor 1 Nos Terai150 ha/daY Stafman 2
Site Clearance
Assit. Hydrogeologist 2 Nos
Instrument man
1

-engineer
Sub 2 No Note Taker 1

Labor 9 Nos Waterman 1

Total I
1 .2 Geological/ Hydrogeological Survey Labor Breakdown
Hydrogeologist 1 Nos Performance criteria Note Taker 1

Assit. Hydrogeologist l Nos Waterman 2


Site Clearance
Hydrogeologist lNos <100 ha 1 daY
lnstrument man
1

1
Labor 5Nos Total 5

Labor Breakdown
Survevor 1

lnstrument man 1

Notetaker 1

qku, -
Cableman 8
Flaqman 3
1.3 Geophysical Survey
Site Clearance 2
Hydrogeologist 1 Performance criteria
Peqman 2
Assit. Hydrogeologist 1 Performance criteria Waterman 2
Labor 22 Location Camp worker 2
CA (Ha)3 sounding | 40ha1 day Total 22
ll. Office Work
1.0 Desk study
Data collection & report presentation Performance criteria
Experts (Team Leader) 1 no 4 days / Project
Hydrogeologist 1 no 2 daysl Project
lrrigation Engineer 1 no 2 daysl Project
Agriculturist 1 no 1 days/Project
Sociologist 1 no 1 days/Project
Economist 1 no 1 days/Project
Surveyor 1 no 1 days/Project
2.0 Geology/ Hydrogeological Study Performance criteria
Hydrogeologist 1 no 2 dayslProject
Assit. Hydrogeologist 1 no
3.0 Geophysical Survey Performance criteria
Hydrogeologist 1 no 20 ha1 day
Assit. Hydrogeologist 1 no
C Abstract of Cost
A Sum (Total of all remuneration cost - Field works + Office Works)
B Stationeries and consumable @ 5 % of A
*
C Survey equipments, tents, camping gears, other utilities and utensils for field work
@ 1% of A per day and limited to 15% of A* (Total days of field works (Going 2 days, coming
2 days, field stays - maximum of field pe!sonnel stay)
D Transpo __--
E Report preparation, production and presentation (including maps drawings, print albums
including soft
copieq@ 10% qf_A _
F Total cost (A+B+C+D+E)
G Overhead @19 "/, ofl
H VAT @ 13% of F+G
I Grand Total (F+G+H)

4 ztJa th- q€
Part B: Drilling
S. Description of works Unit Resources
No Man Power
1 Preparation for drilling
Asst driller mday 1
Camp Setting includlng site Driller helper mday 8
1.1 1 Well
clearance Watch man mday 1
Camp workers mday 1
Driller mday 1
Asst driller mday 1
1.2 Rig Setting & mud pit preparatuion 1 Well Driller helper mday 8
Watch man mday 1
Camp workers mday 1
Resources
Man Power
Skilled labour mday 2.5
Semiskilled labour mday 32.5
Unskilled labour mday 45
Materials &
Equipments
Bentonite Ton 1

Barite (CMC) Ton 0.25


Drill Bit No 0.125
Oxyqen gas Cyl. 0.1
Acetylene cvl 005
qas
Assembling, centering and sinking of Bucket No. 1

Guide pipe (Conductor of PiPe) of Liner No. 0.25


1.3 1 Well
size 550 mm (22") diameter to a Piston Rod No. 0.25
depth of 10m. Gland Packing Set 1

Swivel Set 0.5


Packinq
V-packins Set 0.5
Valve Steel No. 0,5
ball
Valve Seat No. 05
Valve Packing No. 2
Riq Machine Hrs 11.11
Elec Gen, Hrs 15
Water Truck Hrs 10
Cargo Truck Hrs 2.5
-
Pick-up Truck Hrs 10--
Water Pump Hrs ,6-

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Examples Hire of Machinery/Equipment cost Analysis
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EquipmenUMachinery cost should be taken available market rate

Total Working hour(life) may be different according to manufacturer

Yearly Working hour taken as average working time

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Ris Analvsis

Cost of Rig Rs. 8000000.00


Total working hours 30000.00 hrs.
Yearly working hours 2000 hrs.
1. Owenership Cost :-
a) Depreciation cost/hr = 8000000.00 Rs. 266.67
30000.00
b) Insurance cost /hr = 8000000.00 X 0.02 Rs. 80.00

c) Intrest cost/hr. 8000000.00 x 0.01 Rs. 40.00


2000 Total Rs. 386.67
2. Operation cost :-
2.1 Maintenance cost :-
a) Overhauling Cost/hr. : 8000000.00 x 0.55 Rs. 146,67
30000.00
b) Operation & maintenance cost/hr : 8000000.00 x 0.23 Rs. 6r.33
30000.00
Sub total Rs. 208.00
2.2 Consumables Cost :-
a) Oil & lubricantion cost /hr. :-
HSD l5 lit @ Rs. 57.96 869.40
Mobil 0. r5 lit @ Rs.424.78 63.72

Gear oil 0.1 I lit @ Rs. 4l l.5l 45.27

Hyd. Oil 0.1 lit @ Rs. 199.1 I t9.91

Brake oil 0.012 lit @ Rs. 7 55 .22 9.06

Grease 0.05 Kg @ Rs. 385.00 19.25


Sub - Total Rs. 1026.61
b) Spare parts/hr
Consumable sPare
parts L. S. Rs. 500.00
Extra L. S. Rs. 50.00
Total Rs. 550.00
c) Salaries/ hr :-
Driver - Rs. 9000 Rs. 37.50
30 day X 8 hrs.

Helper Rs. 6000 Rs. 2!10_


30 dav X 8 hrs.
Sub - total Rs. 62.50
Rs. 75.00
d) Improvement and oter minor repair/hr L. S.
Actual Consumer cost/hr. - ( a+b+c+d) Rs. l7l4.ll
3 Supervision & Overhead Expenses/hrs :-
: 8000000.00 x 0.05 Rs. 200.00
2000
Total expenses Per hour - ( 1+2+3) Rs. 2508.77
Working charge of Rig Rs. 2508.77 lhr
Rs. 2508.00 /hr

ffiry
WI
W,ater Truck analvsis

Cost of Tanker Rs. 3500000.00


Total working hours 10000.00 hrs'
Yearly working hours 2000 hrs'

l. Owenership Cost :-
a) Depreciation cost/hr
3500000.00 Rs. 350
10000.00
b) Insurance cost /hr
3s00000.00 x 0.02 : Rs. 35.00
2000
c) Intrest cost/hr.
:3500000.00 x 0.01 : Rs. 17.50
Total Rs. 402.50
2. Operation cost :-
2.1 Maintenance cost :-
a) Overhauling Cost/hr.
= 3500000.00 x 0.55 Rs. 192.50
10000.00
b) Operation & maintenance cost/hr
: 3500000.00 X 0.23 Rs. 80.50
r0000.00
Sub total 273.
2.2 Consumables Cost :-
a) Oil & lubricantion cost lhr':-
HSD 5.5 lit @ Rs. 57.96 3l8.78
Mobil 0'l lit @ Rs. 424.78 42.48
Gear oil 0.03 lit @ Rs. 4l l.5l 12.35
5.78
Grease 0.015 Kg @ Rs. 385.00
Sub - Total Rs. 379.38
b) Spare parts/hr
Life of tyre = 2000 hrs.
Cost of tyre Rs. 8000

Cost per hour Rs. 8000 x 6: Rs. 24.00


2000
Miscellaneus L. S. Rs. 5.00
Extra L. S. Rs. 2.00
Total Rs. 31.00
c) Salaries/ hr :-
Driver Rs. 9000 Rs. 37.50
30 day X 8 hrs.
Helper Rs. 6000 Rs. 25.00
30 day X 8 hrs,
Sub - total Rs. 62.50
Rs. 15.00
) lmprovement and oter minor repair/hr L. S.

Actual Consumer cost/hr. = ( a+b+c+d) Rs. 487.88

3 Supervision & Overhead Expenses/hrs :-


: J500000.00 x 0.05 Rs. 87.50
2000
Total expenses Per hour = 1 l+2+3) = Rs. 1250.88
Working charge of Water Truck = Rs. 1250.88 /hr
Say Rs. 1250.00 /hr
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Pick UP Analvsis

Cost of Pick uP Rs. 2500000.00


Total working hours 15000.00 hrs.
YearlY working hours 2000 hrs.

1. OwenershiP Cost :-
a) DePreciation cost/hr
2500000.00 Rs. 166.667
15000.00
b) Insurance cost /hr
2500000,00 x 0.02 Rs. 25.00
2000

c) Intrest cost/hr. :
= 2500000.00 X 0.01 Rs. 12.50 ,

2000 Total Rs.204.17

2. Operation cost :-
2.1 Maintenance cost :-
a) Overhauling Cost/hr.
= 2500000.00 X 0.55 Rs. 91.67

15000.00

b) Operation & maintenance cost/hr


: 2500000.00 x 0.15 Rs. 25.00

r5000.00
Sub total Rs. I
2.2 Consumables Cost :-
a) Oil & lubricantion cost ihr' :
:
Rs. 57.96 289.80
HSD 5 lit @
0.05 lit Rs. 424.78 = 21.24
Mobil
0.001 lit
@
Rs. 4l I .51
: 0.41
Gear oil @
0.01 5 Kg Rs. 385.00 = 5.78
Grease @
Sub - Total nt.ffi
b) SPare Parts/hr
Life of tYre
= 2000 hrs.
Rs. 5000
Cost of tYre
Cost Per hour Rs. 5000 x 6: Rs. 15.00
2000
Rs. 6.50
Miscellaneus L. S.
Rs. 5.00
Extra L. S.
Total Rs. 26.50

c) Salaries/ hr :-
Rs. 37.50
nver Rs. 9000
30 day X hrs.
Rs. 381.23
Actual Consumer cost/hr. - ( a+b+c)

3 Supervision & Overhead Expenses/hrs :-


= 2500000.00 0.05 Rs. 62.50
2000
Rs. 764.56
Total expenses Per hour - ( 1+2+3)
Rs. 764.56 /hr
Working charge of Pick uP
ay Rs. 764.00 /hr
Compressor Analvsis

Cost ofCompressor Rs. 3500000.00


Total working hours 10000.00 hrs.
Yearly working hours 2000 hrs.

1. Owenership Cost :-
a) Depreciation cost/hr
: 3500000.00 : Rs. 350.00
r0000.00

b) Insurance cost /hr


: 3500000.00 X 0.02 : Rs' 35'00
2000

c) Intrest cost/hr.
3500000.00 :
X 0.01 'l'otal Rs. 17'50
Rs.402'
2. Operation cost :-
2.1 Maintenance cost :-
a) Overhauling Cost/hr.
: 3500000.00 X 0.55 _ Rs. 192.50
10000.00

b) Operation & maintenance cost/hr


: 3500000.00 X 0.23 : Rs. 80.50
r0000.00
Sub total Rs. 273.00

2.2 Consumables Cost :-


a) Oil & lubricantion cost /hr. :-
HSD 14 lit @ Rs' 57'96 : 8l I '44
Mobil0.208lit@Rs'424J8:88'35 :
Compressor oil 0.227 lit @ Rs' 132'74 30' 13

Sub - Total Rs 929.93

repair/hr L. S' Rs. 15.00


) Improvement and oter minor

Actual Consumer cost/hr. = ( 2.1+2.2) Rs' l2l7 '93

3 Supervision & Overhead Expenses/hrs :-


: 3500000.00 X 0.,05 Rs. 87.50
2000

Total expenses per hour - ( l+2+3) _ Rs. 1707 .93

Working charge of ComPressor = Rs. 1707.93 lhr '


Sav 1707.00 /hr
Logger Machine

Cost of Logger Rs. 500000.00


Total working hours 10000.00 hrs.
Yearly working hours 2000 hrs.

1. Owenership Cost :-
a) Depreciation cost/hr
_ 500000.00 : Rs. 50
10000.00
b) Insurance cost /hr
: 500000.00 X 0.02 : Rs. 5.00
2000
c) Intrest cost/hr.
_ 500000.00 X 0.01 : Rs. 2.50
2000 Total Rs. 57.50

Operation cost :-
2.1 Maintenance cost :-
a) Overhauling Cost/hr.
: 500000.00 X 0.55 : Rs. 27.50
10000.00

a) Operator Cost/hr.
- 15000.00 : Rs. 62.50
30x8

b) Operation & maintenance cost/hr


: 500000.00 X 0.l5 : Rs. 7 .50
10000.00
Sub total Rs. 97.50
2.2 Consumables Cost :-

b) Spare parts/hr
Miscellaneus L. S. Rs. 8.00
Total Rs. 8.00

Actual Consumer cost/hr.- ( a+b+c) Rs. 8.00

3 Supervision & Overhead Expenses/hrs :-


= 500000.00 X 0.05 Rs. 12.50
2000

Total expenses per hour: ( l+2+3) : Rs. 175.50

Working charge of Logger _ Rs. 175.50 /hr


Say Rs : Rs 175.00 /hr

3s.fi
Electrical/Weldins generato r

CostofElectricalgeneratorRs.600000.00
Total working hburs 10000'00 hrs'
YearlY working hours 2000

l. OwenershiP Cost :-
a) Depreciation costihr :
600000.00 Rs. 60.00
10000.00

b) Insurance cost /hr


: 600000.00 X 0.02 : Rs. 6'00

c) Intrest cost/hr' =
600000.00 X 0.01 Rs' 3'00
ffi Total Rs.69.00

2. Operation cost :-
2.1 Maintenance cost :-
a) Overhauling Cost/hr'
: 600000.00 X 0.55 : Rs' 33'00
10000.00

b) Operation & maintenance costihr = Rs.


: 600000.00X 0.23 13'80

Sub total Rs. 46'80

2.2 Consumables Cost :-


a) Oil & lubricantion cost /hr' :- =
lit @ Rs' 57'96 521 '64
HSD 9
424'78 = ")0 ??
29'11
Mobil o.l lit 6 Rs'
Rs'
Sub - Total 551'37

b) Spare Parts/hr Rs' 5'00


Miscellaneus L' S' .,
Total Rs. 5.00

2'l+2'2) Rs' 603'17


Actual Consumer cost/hr.= (

3 Supervision & Overhead Expenses/hrs ^:-


600000.0q . X 0'05 Rs' 15'00
2000

Total expenses per hour = 1 t+2+3) = Rs' 687'17

Working charge of Electrical generator = Rs' 687 '17 lhr


_ Rs. 687.00 /hr

i fu^ru
Water Level Indicator

cost of water Level Indicator Rs. 12000.00


Total working hours 10000'00 hrs'
YearlY working hours 2000 hrs'

1. OwenershiP Cost :-
a) DePreciation cost/hr
: 12000.00 - Rs. 1.2
10000.00
b) Insurance cost /hr
: 12000.00 X 0'02
2000
c) Intrest cost/hr. _
: 12000.00 X 0.01 Rs. 0.06
Total Rs' l '38

2. Operation cost :-
2.1 Maintenance cost :-
a) Overhauling Cost/hr.
: 12000.00 X 0.55 : Rs. 0.66
10000.00

a) Operator Cost/hr.
: 9000.00 Rs. 37.50
30x8

b) Operation & maintenance cost/hr :


: 12000.00 X 0.1 5 Rs. 0.1 8

10000.00
Sub total Rs' 38'34

2.2 Consumables Cost :-

b) Spare parts/hr
Rs. 3.00
Miscellaneus L. S.
Total Rs.3.00

Rs. 3.00
Actual Consumer cost/hr - ( a+b+c)
3 Supervision & Overhead Expenses/hrs :-
= 12000.00 X 0.05 Rs. 0.30
2000

Total expenses per hour - ( l+2+3) = Rs' 43'02

Working charge of Water Level Indicator - Rs' 43'02 lhr


Sav Rs
J]
: Rs 43.00 /hr
Electric Generator Analvpis

Cost of Generator Rs. 500000'00


Total working hours 15000'00 hrs'
YearlY working hours 2000 hrs'

l. Owenership Cost :-
a) Depreciation cost/hr
: 500000.00 Rs.33.3333
15000.00

b) Insurance cost /hr


: 500000,00 X 0.02 = Rs. 5.00
2000

c) Intrest cost/hr.
: 500000.00 X 0.01 = Rs, 2.50
Total Rs' 40'83

2. Operation cost :-
2.1 Maintenance cost :-
a) Overhauling Cost/hr.
: 500000.00 X 0.55 : Rs. 18.33
15000.00

b) Operation & maintenance cost/hr


: 500000.00 X 0.23 : Rs. 7.67
r5000.00
Sub total Rs. 26.00

2.2 Consumables Cost :-


a) Oil & lubricantion cost /hr. :-
HSD
l-l5l-J J lit
3 rrt @
\9 Rs' 57'96 = 173'88

Mobil 0.02 lit @ Rs' 420'00


Sub - Total Rs. 182.28

b) Spare parts/hr
Miscellaneus L. S. Rs. I .00
Total Rs. 1.00

Actual Consumer cost/hr. - ( a+b+c) Rs' 183'28

3 Supervision & Overhead Expenses/hrs :-


: 500000.00 X 0.05 Rs. 12.50
2000
Total expenses per hour = ( 1+2+3) = Rs' 262'61

Working charge of Generator = Rs' 262'61 /hr


Sav Rs = Rs 262.00 lh

qffi"tu
Submersible PumP

Cost of Pump Rs. 400000.00


Total working hours 10000 hrs'
Yearly working hours 2000 hrs'

1. OwenershiP Cost :-
a) DePreciation cost/hr
400000 = Rs. 40
I 0000

b) Insurance cost /hr


: 400000 X 0.02 = Rs' 4
2000

c) Intrest cost/hr.
:
400000 X 0.01 Rs. 2
2000 Total Rs. 46

2. Operation cost :-
2.1 Maintenance cost:-
a) Overhauling Costlhr.
_ 400000 X 0.55 = Rs. 22
I 0000

b) Operation & maintenance cost/hr


= 400000 X 0.15 = Rs. 6
I 0000
Sub total 28

2,2 Consumables Cost :-


a) SPare Parts/hr

Miscellaneus L. S. Rs' 3
Total 3

Actual Consumer cost/hr. - ( a+b+c) Rs' 3'00

3 Supervision & Overhead Expenses/hrs :-


: 400000.00 X 0' I Rs' l0
2000

Total expenses per hour: ( I +2+3) = Rs' 87'00


Working charge of Pump
: Rs' 87'00 /hr

,v/ alau 0,,r /:


Water PumP Analvsis

Cost of water PumP Rs. 30000.00


Total working hours 5000.00 hrs.
YearlY working hours 1000 hrs.

l. OwenershiP Cost :-
a) DePreciation cost/hr
30000.00 Rs. 6
5000.00
b) Insurance cost /hr
30000.00 x 0.02 Rs. 0.60
I 000
c) Intrest cost/hr. :
30000.00 x 0.01 Rs. 0.30
r 000 Total Rs. 6.90

2. Operation cost :-
2,1 Maintenance cost :-
a) Overhauling Cost/hr.
30000.00 x 0.55 Rs. 3.30
5000.00
b) Operation & maintenance cost/hr
: 30000.00 x 0.23 Rs. r.38
5000.00
Sub total Rs. 4.68

2 Consumables Cost :-
a) Oil & lubricantion cost /hr' :- :
Rs. 57.96 72.45
HSD 1.25 lit @
= 12,74
Mobil 0'03 lit @ Rs. 424.78
Sub - Total Rs. 85.19

b) Spare parts/hr
L. S.
Rs. 5.00
Miscellaneus
Total Rs. 5.00

L' S' Rs. 5.00


) lmprovement and oter minor repair/hr

Rs. 95.19
Actual Consumer cost/hr': ( n+b+c)

3 Supervision & Overhead Expenses/hrs :-


= 30000.00 X 0.05 Rs. 1.50
I 000

Total expenses Per hour: ( l+2+3) = Rs. 108.27

: Rs. 108.27 /hr a


Working charge of Water PumP
Say = Rs. 108.00 /hr
VT Pump Anal)'sis

Cost of water PumP Rs. 350000.00


Total working hours 15000.00 hrs.
YearlY working hours 2000 hrs.

l. OwenershiP Cost :-
a) DePreciation cost/hr
3s0000.00 Rs. 23.33
15000.00
b) tnsurance cost /hr
350000.00 x 0.02 Rs. 3.50
2000
c) Intrest cost/hr.
: 350000.00 X 0.0l Rs. l .75
2000 Total Rs. 28.58

2. Operation cost :-
2.1 Maintenance cost :-
a) Overhauling Cost/hr.
: 350000.00 x 0.55 Rs. 12.83

15000.00

b) Operation & maintenance cost/hr


: 350000.00 x 0.23 = Rs. 5.37
15000.00
Sub total Rs. 18.20

2.2 Consumables Cost :-


a) Oil & lubricantion cost /hr. :- :
5 lit Rs. 57.96 289.80
HSD @
0.05 lit Rs.424.78 : 21 .24
Mobil @
Gear Oil 0.06 lit @ Rs. 4l I .51 = 24.69

Grease 0.05 lit @ Rs. 385.00 = 19.25


Sub - Total Rs. 354.98

b) Spare Parts/hr
Rs. 15.00
Miscellaneus L. S'
Sub - Total Rs. 15.00

Total:
repair/hr L' s'
: Rs. 10.00
) lmprovement and oter minor
Rs. 398.18
Actual Consumer cost/hr' = ( 2'l+2'2)

3 Supervision & Overhead Expenses/hrs :-


= 350000.00 X 0.05 Rs. 8.75

Total expenses Per hour - ( l+2+3)


2000
= Rs. 435.51 ,4
Working charge of Water PumP = Rs. 435.51 /hr
Sa = Rs. 436.00 /h

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