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GROUP

EXPERTS IN ASPHALT & CONCRETE PLANTS

LINTEC | 1
O PE R A
UR
NEW
T

D U C E YO
LINTEC Stand

IN
G COSTS
at BAUMA 2013

RE
>50%

LINTEC Aggregate Cooling System – see page 4-5

NEW
NEW NEW

LINTEC CSD 1510 with integrated hot LINTEC CSM 2500 with parallel drum – LINTEC concrete application –
storage silo – see page 22-23 see page 30-31 recycling modules – see page 6-7

LINTEC | 3
O PE R A LINTEC Aggregate Cooling System for Concrete
UR T

D U C E YO
Layout of the Aggregate Cooling System Fully containerized Aggregate Cooling System as a perfect solution for

IN
G COSTS
a new concrete plant as well as a retrofit for an existing plant.
1 Hopper
2 Conveyor belt
The target Power consumption for Concrete Mix Temperature of 23.5°C A

RE
3 Sand cooler
4 Gravel cooler is to avoid the ice production fr
5
6
7
Air cooling system
Existing chiller
Existing cold water tank
>50% for concrete cooling. 800 kWh
LINTEC ACS
3

30
8 Existing weighting hopper The solution 700 kWh ICE Plant with Plate Ice Maker
3 is to cool all aggregates directly. 2
4 3 ICE Plant with Drum Ice Maker
6 600 kWh 20

Power consumption for 120 m3/h


6
The advantage 1
1 500 kWh
is to decrease the operating
10
costs by approximately 50%.
2 400 kWh
5 7
300 kWh
8
200 kWh

100 kWh
LINTEC supply

Existing components 0 kWh


18°C 21°C 24°C 27°C 30°C 33°C
Wet Bulp Temperature

LINTEC | 5
Before: New version 1:
Left-over concrete completely After several days the sand LINTEC Concrete Application LCA
hardened at the jobsite aggregate mixture is only
slightly stiffened. Recycling modules for left-over concrete belong to the LCA plant concept
for the precast industry.

Pumpable fresh concrete (left-over or directly from By this, the stiffening and hardening characteristics
the concrete pump) will be feeded into the module. will be taken off the concrete. Further steps of the
The material reaches a vibrating baffle plate before material processing (screening) are possible, if re-
treatment through water nozzles. During this pro- quired. For each m³ of concrete only approx. 200 l
cess water will be directly added and the aggre- of fresh water will be added.
gates will be washed out with high pressure.

S2 – example of
a recycling unit for a
modular conveying
S1 – mobile type of system for the precast
a recycling module industry
that fits below every
type of concrete pump
hopper

400 mm

700 mm
New version 2:
After treatment within the
RC module the aggregates
can be separated.
LINTEC | 7
LINTEC CC 1500 B – Concrete Mixing Plant
Smallest LINTEC containerized Concrete Mixing Plant with a capacity of 60 m³/h
for mobile as well as stationary use.

Item Type Unit CC 1500 B


Mixer Twin shaft compulsory mixer unit 1
Mixer Size (input dry / output wet) l 2.000 / 1.330
Low slump capacity Production at 45 s cycle m3/h 60
Mineral aggregate storage Inline unit 40', volume m3 90
No. of compartments Qty 4
Additive fluid weigh scale Contents l 6/6
Conveying by Inclined conveyor
Binder / cement storage Number of binder / cement silos max. Qty 6
Optional:
Cement silos Capacity m3 50 / 80
Heating container Heating capacity MW 1.0
Additive Tank Additive l 6 x 1.500 + 1 x 2.500
Combined Additive / Water Water l 1 x 15.000
Tank Additive l 6 x 1.500 + 1 x 2.500

LINTEC | 9
LINTEC CC 2000 – Concrete Mixing Plant
Fully containerized Concrete Mixing Plant with a capacity of 80 m³/h
for mobile as well as stationary use.

Item Type Unit CC 2000


Mixer Twin shaft compulsory mixer unit 1
Mixer Size (input dry / output wet) l 2.800 / 1.750
Low slump capacity Production at 45 s cycle m3/h 80
Mineral aggregate storage Inline unit 40', volume min. / max. m3 54 / 72 / 90
No. of compartments min. / max. Qty 3/6
Additive fluid weigh scale Contents l 12,5 / 12,5
Conveying by Bucket conveyor
Binder / cement storage Number of binder / cement silos max. Qty 6
Optional:
Cement silos Capacity m3 50 / 80
Heating container Heating capacity MW 1.0
Combined Additive / Water Water l 1 x 3.000
Tank Additive l 4 x 1.500

LINTEC | 11
LINTECCC
LINTEC CC2000
2000BB––Concrete
ConcreteMixing
MixingPlant
Plant
Fullycontainerized
Fully containerizedConcrete
ConcreteMixing
MixingPlant
Plantwith
witha acapacity
capacityofof120
120 m³/h
90 m³/h
formobile
for mobileasaswell
wellasasstationary
stationaryuse.
use.

Item
Item Type
Type Unit
Unit CC
CC 2000
2000 BB
Mixer
Mixer Twin
Twin shaft
shaft compulsory
compulsory mixer
mixer unit
unit 11
Mixer
Mixer Size
Size (input
(input dry
dry / output
/ output wet)
wet) l l 2.630
2.630 / 1.750
/ 1.750
Low
Low slump
slump capacity
capacity Production
Production atat
4545 s cycle
s cycle mm/h/h
3 3
9090
Mineral
Mineral aggregate
aggregate storage Inline
storage Inline unit
unit 40',
40', volume
volume min.
min. / max.
/ max. mm
3 3
9090
No.
No. ofof compartments
compartments min.
min. / max.
/ max. Qty
Qty 44
Additive
Additive fluid
fluid weigh
weigh scale
scale Contents
Contents l l 66
/ 6/ 6
Conveying
Conveying byby Inclined
Inclined conveyor
conveyor
Binder
Binder / cement
/ cement storage
storage Number
Number ofof binder
binder / cement
/ cement silos
silos max.
max. Qty
Qty 66
Optional:
Optional:
Cement
Cement silos
silos Capacity
Capacity mm
3 3
5050 / 80
/ 80
Heating
Heating container
container Heating
Heating capacity
capacity MW
MW 1.0
1.0
Combined
Combined Additive
Additive / Water Water
/ Water Water l l 11 x 3.000
x 3.000
Tank
Tank Additive
Additive l l 44 x 1.500
x 1.500

LINTEC
LINTEC | 13
| 13
LINTEC CC 3000 B – Concrete Mixing Plant
Containerized economic Concrete Mixing Plant with a capacity of 120 m³/h
for mobile as well as stationary use.

Item Type Unit CC 3000 B


Mixer Twin shaft compulsory mixer unit 1
Mixer Size (input dry / output wet) l 4.500 / 3.000
Low slump capacity Production at 45 s cycle m3/h 120
Mineral aggregate storage Inline unit 40', volume m3 120
Inline unit 20', volume m3 60
No. of compartments min. / max. Qty 3/6
Additive fluid weigh scale Contents l 25 / 25 / 25
Conveying by Inclined conveyor
Binder / cement storage Number of binder / cement silos max. Qty 6
Optional:
Cement silos Capacity m3 50 / 80
Heating container Heating capacity MW 1.0
Combined Additive / Water Water l 1 x 3.000
Tank Additive l 4 x 1.500

LINTEC | 15
LINTEC CC 3000 D – Concrete Mixing Plant
Fully containerized Concrete Mixing Plant with 2 x 3 m³ twin shaft compulsory
mixer with a total capacity of 240 m³/h for mobile as well as stationary use.

Item Type Unit CC 3000 D


Mixer Twin shaft compulsory mixer unit 2
Mixer Size (input dry / output wet) l 4.500 / 3.000
Low slump capacity Production at 45 s cycle m3/h 240
Mineral aggregate storage Inline unit 40', volume min. / max. m3 66 / 93 / 120
Inline unit 20', volume min. / max. m3 32 / 46 / 60
No. of compartments min. / max. Qty 3 / 16
Additive fluid weigh scale Contents l 25 / 25 / 25
Conveying by Inclined conveyor
Binder / cement storage Number of binder / cement silos max. Qty 10
Optional:
Cement silos Capacity m3 50 / 80
Microsilica Silos Capacity m3 19
Heating container Heating capacity MW 1.25

LINTEC | 17
LINTEC CSD 1200 – Asphalt Mixing Plant
Smallest LINTEC containerized Asphalt Mixing Plant with a capacity of 80 t/h
for mobile as well as stationary use.

Description Unit CSD 1200

Screen decks Pcs. 4

Hot stone bin t 15

Reclaimed filler silo t 10

Batch size kg 1.350

Batch cycle time s 45

Aggregate temp. increase K 150

Exhaust gas temperature °C 90 -120

Burner capacity MW 6

LINTEC | 19
LINTEC CSD 1500 – Asphalt Mixing Plant
Fully containerized Asphalt Mixing Plant with a capacity of 120 t/h
for mobile as well as stationary use.

Description Unit CSD 1500

Screen decks Pcs. 4

Hot stone bin t 25

Reclaimed filler silo t 15

Batch size kg 1.650

Batch cycle time s 45

Aggregate temp. increase K 150

Exhaust gas temperature °C 90 -120

Burner capacity MW 8

LINTEC | 21
LINTEC CSD 1510 – Asphalt Mixing Plant
Fully containerized Asphalt Mixing Plant with a capacity of 120 t/h
and integrated hot storage silo for mobile as well as stationary use.

Description CSD 1510

Plant capacity 120 t/h


Batch size 1.600 kg
Integrated hot storage silo 50 t / 2 chambers with each 25 t
Horizontal skip bucket 2 t with emergency discharge of 3,5 t
Burner diesel / gas / heavy oil
Bitumen tanks containerized (vertical) or conventional (horizontal)
Heating electrical or with thermal oil
Optional:
Recycling supply cold recycling / hot recycling
Bitumen tanks with agitator for PMB
Additives supply supply of wet and dry additives

LINTEC | 23
LINTEC CSD 2500 B – Asphalt Mixing Plant
Containerized economic Asphalt Mixing Plant with a capacity of 160 t/h
for mobile as well as stationary use.

Description Unit CSD 2500 B

Screen decks Pcs. 5

Hot stone bin t 45

Reclaimed filler silo t 45

Batch size kg 2.500

Batch cycle time s 45

Aggregate temp. increase K 150

Exhaust gas temperature °C 90 -120

Burner capacity MW 13

LINTEC | 25
LINTEC CSD 2500 – Asphalt Mixing Plant
Fully containerized Asphalt Mixing Plant with a capacity of 160 t/h
for mobile as well as stationary use.

Description Unit CSD 2500

Screen decks Pcs. 4/5

Hot stone bin t 25 / 45

Reclaimed filler silo t 25 / 45

Batch size kg 2.500

Batch cycle time s 45

Aggregate temp. increase K 150

Exhaust gas temperature °C 90 -120

Burner capacity MW 13

LINTEC | 27
LINTEC CSD 3000 – Asphalt Mixing Plant
Fully containerized Asphalt Mixing Plant with a capacity of 240 t/h
for mobile as well as stationary use.

Description Unit CSD 3000

Screen decks Pcs. 5/6

Hot stone bin t 35 / 41

Reclaimed filler silo t 45

Batch size kg 3.500

Batch cycle time s 45

Aggregate temp. increase K 150

Exhaust gas temperature °C 90 -120

Burner capacity MW 19

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LINTEC CSM 2500 with parallel drum
Fully containerized Asphalt Mixing Plant with a capacity of 160 t/h with parallel drum
for hot and cold recycling – for mobile as well as stationary use.

Description Parallel drum

Recycling feeder 2 bins 8 m³ each

Vibration screen with a mesh width of 85 mm

Elevator / drive power 18,5 kW


Conveying capacity 100 t/h

Parallel drum
Length x diameter 11000 x 2500 mm
Insulation 50 mm mineral wool
Friction drive power 18,5 kW

Burner device
Burner capacity 11 MW
Monoblock with integrated fan, power 22 kW

Max. addition of RAP via the parallel drum 60 %


Max. addition of RAP as cold addition 25 %

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LINTEC CSM 2500-5000 – Asphalt Mixing Plants
Fully containerized Asphalt Mixing Plant with a capacity of 160-400 t/h with
conventional screen deck technology for mobile as well as stationary use.

CSM CSM CSM CSM


Description Unit 2500 3000 4000 5000

Plant capacity t/h 160 240 320 400

Screen decks Pcs. 6 6 6 6

Hot stone bin t 60 83 100 120

Reclaimed filler silo t 45 45 60 60

Batch size kg 2.500 3.000 4.000 5.000

Batch cycle time s 45 45 45 45

Aggregate temp. incr. K 150 150 150 150

Exhaust gas temp. °C 90 -120 90 -120 90 -120 90 -120

Burner capacity MW 13 19 24 30

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LINTEC CDD 1200 GA
Containerized genuine Gussasphalt Plant with a capacity of 20 t/h
in cooperation with Linnhoff & Henne

CDD 1200 GA: Gussasphalt applications:

– Plant capacity 20 t/h, optional – Most advanced pavement for steel bridge decks
up to 40 t/h – Industrial flooring
– Hot bin with 1 chamber 15 t – Track construction for trams
– Recuperated filler silo 11 t – Sealings
– 1 or 2 Gussasphalt silos
on load cells each 6 t
– Quick mixer 1000 kg
– Integrated bucket 1000 kg
– Aggregate weigher 800 kg
– Filler weigher with 4 inlets 200 kg
– 3 x manual additions into quick mixer
into gussasphalt silo
into cooker (vehicle)
– 2 x fine adjustment of into gussasphalt silo
bitumen into cooker (vehicle)
– RAP feeding prepared
– Direct loading from integrated
quick mixer or RAP feeding
Gussasphalt finisher EB 80/120 S Gussasphalt cooker vertical system

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LINTEC – Experts in Asphalt & Concrete Plants
Experience in Asphalt Mixing Plants and related equipment since 1919.
LINTEC is specialized in the development, manufacturing and marketing of Asphalt &
Concrete Mixing Plants. The perfect mix of tradition and technology.

In 1919 Eduard Linnhoff founded the company With the foundation of LINTEC in the 80s innova-
Eduard Linnhoff Maschinenfabrik in Tempelhof, tion continued – the Double Screen Drum was inte-
Berlin. Right from the beginning, Linnhoff produced grated in the world’s first Asphalt Mixing Plant in
road construction machinery such as asphalt 100 % ISO sea containers. In addition containerized
plants, asphalt sprayers and mastic plant machinery Concrete Batching Plants were developed. Since
including asphalt cookers and finishers. then LINTEC has been the world leader of
containerized Mixing Plants offering numerous
In the 60s the Screen Drum concept for Asphalt advantages in comparison to conventional plants
Plants was developed by Linnhoff. This unique due to their modular construction. A wide range
technology eliminated the use of hot elevator and of plant capacities as well as adequate optional
vibrating screen used in conventional Asphalt equipment are available to suit the specific require-
Batching Plants. This concept not only reduces plant ments of every jobsite.
maintenance but also fuel consumption, reducing
overall operating cost. Since then, a number of LINTEC today is a global player with subsidiaries
Screen Drum patents have been established. in Singapore, China, Poland, India and Brazil and
worldwide representatives, offering the know-how,
In 1970 Klaus Thesenfitz, the grandson of Eduard experience and efficiency for optimal solutions.
Historie Linnhoff, took over the company.

LINTEC | 37
LINTEC – global experience – optimal solutions
LINTEC is definitely the name for first-class quality. All our plants are designed
for hard working conditions on all kind of job sites and climates around the world.
LINTEC is committed to constant innovation.

Research & Development Maintenance & Support


With the continuous exchange of information All LINTEC Group members offer excellent support
amongst all the companies in the LINTEC Group, and technical experience that you can count on
we are able to constantly improve our plant. Inno- worldwide.
vations; whether for burner systems, drive efficien-
cy, dust control or many other important com- Our distribution warehouses and network of service
ponents are at the core of our dynamic global workshops provide support for customers around
performance. the world.

We develop plants with low energy consumption LINTEC technicians are specialists with in-depth
which provide reliability over a long service life for all knowledge of our technologies and are able to
global climates. communicate in all major languages. The expertise
of LINTEC’s skilled engineers is available at any
We pool our worldwide experience to meet future time, 24/7.
requirements!

LINTEC | 39
GROUP

LINTEC GmbH & Co. KG Subject to technical


Alter Postweg 28 · 21614 Buxtehude · Germany modifications – errors and
Tel. +49 4161-866-0 · Fax +49 4161-866-188 omissions excepted.
Email: info@lintec-gmbh.de · www.lintec-gmbh.de

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