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Acacia: A Small Scale Power Plant With Pebble Bed Cartridge Reactor And
Indirect Brayton Cycle
D.F. da Cruz, J.B.M. de Haas, A.I. van Heek1 and M.M. Stempniewicz
NRG
P.O. Box 25, NL-1755 ZG Petten, The Netherlands
For markets other than large-scale electricity production a 60 MWth, 23 MWe (max.) nuclear plant
design with an indirect Brayton cycle is proposed for application on the short to medium term. The reactor
will be cooled by helium, whereas for the secondary cycle nitrogen is proposed as a heat carrier. In this
way, a conventional air based gas turbine can be applied, while at the same time excluding the scenario of
air ingress in the reactor core through a heat exchanger leak. Two variations of cycle design will be
discussed: co-generation and maximized electricity production. The cogeneration mode will be elaborated
for the application of seawater desalination.
The reactor core geometry is annular with a central graphite reflector region, creating an optimal
location for burnable poison. Optimization calculations on burnable poison distribution show that burnup
of fuel and poison are balancing each other into a fairly constant reactivity behaviour during the entire core
lifetime. Also, the two most important safety transient scenarios for pebble bed reactors, Pressurised and
Depressurised Loss Of Forced Cooling, will be discussed. It will be shown that the maximum fuel
temperatures will stay below the level where fuel damage starts for any point in time.
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GENES4/ANP2003, Sep. 15-19, 2003, Kyoto, JAPAN
Paper 1057
ingress in a hot pebble bed core in the scenario of a heat recuperator, the feedwater heater and the precooler. By now,
exchanger leak. the gas has been cooled down to 28oC (301K), and is sent
A similar philosophy is followed with regard to the fuel: a back to the gas turbine pack for intercooled compression.
requirement on the small-scale nuclear plant is the use of Before being sent back to the nitrogen heater it is preheated
existing fuel manufacturing technology, in order to avoid in the recuperator to 299oC (572K). Fig. 3 and 4 give the
extra costs associated with new development and licensing, temperature, pressure and gas flow on the main locations of
and to the creation of a separate production line. The idea is the energy conversion system and the reactor. For the
to use the pebble fuel composition as proposed for the combined cycle electric plant, the hot steam leaving the heat
PBMR (Pebble Bed Modular Reactor) plant, with 8.1% recovery steam generator is expanded in an additional steam
enrichment and 9 g of heavy metal per fuel element2). turbine coupled with a second generator, giving an
The considerations above resulted in the design of the additional 5.2 MWe. System calculations have been carried
ACACIA (AdvanCed Atomic Cogenerator for Industrial out with the simulation code GTSim, and a validation has
Applications) concept, a 60 MWth, 23 MWe (max.) nuclear been carried out using the thermal hydraulics code
plant design with indirect Brayton cycle3-5). SPECTRA8).
The next section will describe the plant design for two In the SPECTRA code, also a model for a multi-stage
options: a co-generation plant and an electricity generating flash desalination system (MSF)9) has been made10). Fig. 2
plant. A model for desalination as heat application of the co- shows a schematic diagram of the MSF system. The system
generation plant will be discussed as well. consists of a main heat exchanger and three stages, each
After this, the core design will be discussed. Burnable operating at different pressures and temperatures. In the heat
poison will be used to obtain a flat reactivity curve during exchanger steam is condensed in order to provide energy
the entire core lifetime. Also, core power distribution is needed for the process. In each stage sea water is evaporated
improved and power peaking is reduced. The remaining and then condensed on the tubes of a stage condenser. The
excess reactivity should be limited to values that can be energy gained from condensation is used to pre-heat the sea
compensated with a total control rod worth comparable to water before it enters the main heat exchanger.
values used in the HTR-Module design (~ 5%) 6). In this The ACACIA steam supply system provides superheated
way, the use of active control elements is reduced and the steam at about 4.0 MPa, 690K and a mass flow of about
accident scenario of control rod ejection will have limited 7.7kg/s. The salt water inlet flow is about 50 kg/s. This water
consequences. is pressurized to about 4.2MPa and then heated up to about
The last section is about the effect of the temperature 524K in the heat exchangers. The hot water enters stage 1,
distribution within the core and the reflector. Also, two where pressure is equal to 8.8 bar. At this pressure water is
transient scenarios are discussed: the Loss Of Coolant superheated and flashing occurs. Evaporated water (about
Incident (LOCI) and the Loss Of Flow Incident (LOFI), also 9.5 kg/s) flows up to the heat exchanger compartment where
called in other literature Depressurized Loss Of Forced it is condensed and collected at the bottom. From here it
Cooling resp. Pressurized Loss of Forced Cooling. flows to stage 2. The water that did not evaporate in Stage 1
flows to the evaporation sections of Stage 2 through the level
II. Plant Design control valve. Pressure in Stage 2 is 2.2 bar, so further
A 60 MWt helium cooled pebble bed reactor is coupled flashing occurs. Evaporation in Stage 2 is about 4.3 kg/s.
with a secondary nitrogen cycle through a He/N2 heat Finally the process continues in Stage 3, where pressure is
exchanger. Two applications are analysed7): one for already close to atmospheric. The amount of fresh water
cogeneration of electricity and process steam, and one for obtained from the system is about 15.5 kg/s, that is about
electricity generation only. In the last case this is done by a 1340t/day. About 35.3 kg/s of waste brine, with salinity of
combined cycle of a gas turbine and a steam turbine. Table 1 about 7.3 wt%, is discharged from Stage 3.
highlights the main features of the plant, and in Fig. 1 the
component arrangement is depicted for the cogeneration
plant. The reactor and energy conversion components are
placed into four modules, one nuclear and three non-nuclear
modules. The reactor pack houses the reactor, the He/N2 heat
exchanger (nitrogen heater) and the helium blower. The hot
nitrogen is transferred to the gas turbine pack, where it
drives the gas turbine. The turbine also drives the two
compressors of the intercooled cycle, and a generator
delivering 18.8 MWe. After leaving the turbine, the gas, now
cooled down to 516oC (789K), flows to the adjacent heat
cogeneration unit. Here it is directed through four heat
exchangers in a row: the heat recovery steam generator, the
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GENES4/ANP2003, Sep. 15-19, 2003, Kyoto, JAPAN
Paper 1057
Table 1 Main features of ACACIA indirect cycle plant, in cogeneration mode and in electricity-only mode.
Baseline Combined cycle
cogeneration
Reactor power (MWt) 60
Core inlet/outlet temperatures (oC) ((K)) 352/900 (625/1173)
Helium inlet pressure (MPa) 4.1
Helium mass flow (kg/s) 21
Net electrical power output (MWe) 18.1 23.2
Gas turbine output (MWe) 18.8 18.8
Steam turbine output (MWe) - 5.2
Process steam production (tons/h, 425oC/ 4.14 MPa) 27.8 -
Net power generation efficiency (% max.) 30.1 38.7
Net total thermal efficiency (%) 70.0 38.7
process steam
IC
HEAT COGENERATION UNIT
CONVENTIONAL
EL. 0.0 m REACTOR MODULE (HTR)
LEGEND
NUCLEAR GRADE
FW FEEDWATER HEATER
REACTOR G ELECTRIC GENERATOR
GAU GENERATOR AUXILIARY
NH
GT GAS TURBINE
HC HELIUM CIRCULATOR
352oC HPC HIGH PRESSURE COMPRESSOR
HRSG HEAT RECOVERY STEAM GENERATOR
HTR HIGH TEMPERATURE REACTOR
IC INTERCOOLER
NC NITROGEN HEATER
LPC LOW PRESSURE COMPRESSOR
PC PRECOOLER
REC RECUPERATOR
900oC RG REDUCTION GEAR
HC
PRIMARY HELIUM GAS FLOWPATH
SECONDARY N2 GAS FLOW PATH
WATER/STEAM FLOWPATH
Fig.1 ACACIA cycle design for cogeneration of electrical power and process steam
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GENES4/ANP2003, Sep. 15-19, 2003, Kyoto, JAPAN
Paper 1057
425.0 o C
120.0 o C 4.14 MPa
119.7 o C 28.0 o C 515.8 o C 4.50 MPa 27.8 t/h
2.08 MPa 2.07 MPa 0.95 MPa 27.8 t/h
97.5 kg/s 97.5 kg/s 97.5 kg/s
process steam
40.0 o C
IC
HEAT COGENERATOR UNIT 0.4 MPa
262.4 t/h
POWER PACK GAS TURBINE PACK
cooling water
18.8 MWe
reactor
Fig.3 ACACIA co-generation cycle main parameters for the energy conversion system
The core outlet temperature is set to 900oC (1173K), The present design study has identified little or no
which is below what has been or will be demonstrated by the R&D requirements for the energy conversion system of
fuels in AVR (Arbeitsgemeinschaft Versuchs Reaktor), the ACACIA indirect cycle plant and that all major
HTR-10, HTTR (High Temperature Test Reactor), etc. No equipment can be obtained based on available
safety hazard of water or steam ingress into primary system experience or from off-the-shelf products.
exists, since all water and steam circulation is remotely
located in the third loop. The nitrogen heater is essentially 299.4 oC
pressure balanced with a slightly higher secondary pressure REACTOR MODULE (HTR) 4.27 MPa
96.5 kg/s
to ensure that no fission products will enter the secondary
system in case of leaking tubes. The reactor vessel will be
kept below 370oC (643K), so normal SA533 steel can be 351.5 o C REACTOR
4.06 MPa
used. The nitrogen heater can be designed as compact as an IHX
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GENES4/ANP2003, Sep. 15-19, 2003, Kyoto, JAPAN
Paper 1057
code PANTHER. The nuclear data used in PANTHERMIX Table 2 General parameters used for the ACACIA
have been generated using the lattice code WIMS in core model
combination with a cross section library based on JEF2.2.
The model implemented in WIMS utilises the module Fuel enrichment 8.1 %
SNAP, a 3D multi-group diffusion code. The core has an Heavy metal per 9g
annular shape within a solid graphite central column. The fuel element
outer core radius is 1.45 m, inner core radius is 0.65 m and Number of fuel 213500
the height is 7.5 m. Between the pebble bed and the top elements
reflector is a 0.5 m void. The pebble bed is surrounded by a Packing fraction 0.61
graphite outer reflector of 1.0 m thickness and an effective Average discharge 39
top and bottom reflector of 2.0 m. The outer 35 cm layer of burnup MWd/kgHM
the inner reflector contains boron carbide as a burnable (*)
poison. As shown in fig. 5, this region has been subdivided Average power 1.4 MW/m3
in three radial and three axial layers, where different poison density
concentrations can be chosen. Cartridge lifetime 3 years
Control rods have been modelled in the first layer of the Core outer radius 1.45 m
outer reflector. A more elaborate description of the core Core height 7.5 m
modelling can be found in Da Cruz, De Haas and Van Inner reflector 0.65 m
Heek5). radius
Table 2 summarises the main parameters used in the Thickness of 0.34 m (inner
ACACIA models. borated reflector layer reflector)
(*) HM – heavy metal
e D
e
f u
f
l Core c 1.3
600 l
t 1 ppm
e e 50 ppm
c c s
1.2 100 ppm
500 t t 150 ppm
k-effective
o o 200 ppm
r r 1.1
400
1.0
300
0.9
0 500 1000 1500
200
time t [days]
100
Hot Gas Fig. 6 Reactivity as function of boron concentration
in the inner reflector
0
0 50 100 150 200 250 As shown in Fig. 6 an increasing boron content leads
r [cm] to a flattening of the reactivity curve, until there is so
much boron that the reactivity increase due to the boron
depletion cannot keep pace with the decrease by the fuel
depletion.
Fig. 5 Sketch of the ACACIA cartridge model
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GENES4/ANP2003, Sep. 15-19, 2003, Kyoto, JAPAN
Paper 1057
Fig. 8 Evolution of power density profile for an annular core with initial boron concentration
of 100 ppm (outer axial zones) and 200 ppm (middle zone) in the inner reflector, obtained
with PANTHERMIX 6
GENES4/ANP2003, Sep. 15-19, 2003, Kyoto, JAPAN
Paper 1057
Fig. 9 Temperature distribution at the beginning of the refuelling cycle (BOL): (a). Solid
structure (fuel and reflector) temperature distribution; (b). Coolant temperature distribution.
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GENES4/ANP2003, Sep. 15-19, 2003, Kyoto, JAPAN
Paper 1057
0.003
reactivity
-0.003
-0.006
2000 0 20 40 60 80 1.6
maximum fuel temperature [K]
1800
Xe concentration [a.u.]
1.2
1600
0.8
1400
0.4
1200
1000 0
3 0 20 40 60 80
Power [MW]
Total
1
Decay
0
0 20 40 60 80
time [h]
Fig. 10 Reactivity, maximum fuel temperature, xenon concentration and thermal power of the
reactor (BOL) after a loss of coolant incident with full depressurization and without scram
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GENES4/ANP2003, Sep. 15-19, 2003, Kyoto, JAPAN
Paper 1057
0.003
reactivity
0
-0.003
-0.006
2000 0 20 40 60 80 1.6
maximum fuel temperature [K]
1800
Xe concentration [a.u.]
1.2
1600
0.8
1400
0.4
1200
1000 0
3 0 20 40 60 80
Power [MW]
2
Total
Decay
0
0 20 40 60 80
time [h]
Fig. 11 Reactivity, maximum fuel temperature, xenon concentration and thermal power of the
reactor (BOL) after a loss of flow incident without scram
VI. Conclusion poison in the form of boron carbide in the inner reflector
A pebble bed HTR plant for small scale markets with an (central graphite column) a core lifetime of over three years
indirect Brayton cycle and cartridge core has been designed. can be achieved, while at the same time limiting excess
As the secondary medium is nitrogen, all energy conversion reactivity to a maximum of 5%. Also shown is that an
system components are conventional and available as off- axially-dependent distribution of burnable poison in the
the-shelf components, so R&D requirements and inner reflector can be used for fine-tuning the reactivity
deployment risks are minimised. Two types of plant were curve. A further overall decrease in reactivity can be
designed for a 60MWth pebble bed reactor: a cogeneration achieved with an increasing boron concentration in the
version with 18 MWe electric output and 28 ton/h of process middle axial zone of the inner reflector.
steam, and a combined cycle 23MWe electricity-only Analysis of the power distribution throughout the core
version. For the cogeneration plant a multi-stage flash lifetime shows a shift of the region with maximum power
(MSF) desalination plant has been designed, producing density from the outer reflector via the upper part of the core
about 1340 tons of fresh water per day. to the inner reflector and then downwards until the
A study for the design of a pebble bed core of the maximum power region is pressed towards the inner
cartridge type has been performed. By locating burnable reflector.
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Paper 1057
References
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Technical Concept of the Gas Cooled Heating Reactor”,
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(1988)
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reactor”, Nuclear Energy, Vol. 39, No.4, August 2000,
p.231-236.
3) D.F. da Cruz, J.B.M. de Haas, and A.I. van Heek,
“ACACIA-Indirect: A Small Scale Nuclear Power Plant
for New Markets”, 1st International Topical Meeting on
High Temperature Reactor Technology, Petten, The
Netherlands, April 22-24, pp. 185-189 (2002).
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design of a cartridge type pebble bed reactor”,
PHYSOR2002, International Conference on the New
Frontiers of Nuclear Technology: Reactor Physics,
Safety and High-Performance Computing, ANS, Seoul,
(2002).
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“ACACIA: A Small Scale Power Plant With Pebble Bed
Cartridge Reactor”, 2003 International Conference on
Advances in Nuclear Power Plants ICAPP’03, Cordoba,
Spain, May 4-7,2003.
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power plant to be assessed in the IAEA Feasibility study
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8) M.M. Stempniewicz, Validation of the HTRicc with
SPECTRA, NRG, 20926/02.52272, to be published.
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Guidebook, Technical Reports Series no. 400, Vienna,
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10) M.M. Stempniewicz, MSF Desalination process with
SPECTRA Version 2.00, NRG, 20926/02.52275, to be
published.
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