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Page 1
Data Point Reference
PAM reference, performance & efficiency 1887:1888 1889:1890 1891:1892 1893:1894
PAM referance, heat rejection 1887:1888 1889:1890 1891:1892 1893:1894
Report reference (CTR) 0750-2002-023 0750-2002-023 0750-2002-023 0750-2002-023
Heat Balance by % Energy In
Effective mechanical output with engine driven pumps kW 1456 1311 1093 728
BMEP bar 16.1 14.5 12.1 8.0
Energy input (LHV) kW 4021 3664 3104 2218
Mechanical efficiency % 36.2 35.8 35.2 32.8
Heat dissipated in LT charge air cooler % 2.6 2.6 2.8 3.2
Heat dissipated in HT charge air cooler % 6.3 5.7 4.5 2.2
Heat dissipated in block % 12.4 12.6 12.6 14.0
Total heat rejected to LT Circuit % 2.6 2.6 2.8 3.2
Total heat rejected to HT Circuit % 24.0 23.9 23.4 23.3
Unburnt % 2.0 2.0 2.1 2.1
Heat radiated to ambient + unaccounted % 3.0 3.0 3.0 3.0
Available exhaust heat to 105°C % 25.9 26.2 27.0 28.1
Available exhaust heat to ambient temp % 32.2 32.7 33.6 35.5
Brake + LT + HT + rad + ub + exh % 100.0 100.0 100.0 100.0
Engine data subject to change without prior notice and are not contract values.
All data taken at CR=12.0.
1) Service conditions according to ISO 8528/1 and reference conditions according to ISO 3046/1:
COP : Continuous output without time limitation between the stated maintenance intervals - no overload allowed, parallel operation with the grid.
Reference conditions : altitude 152 metres, suction air temperature 25°C, LT. cooling water inlet temperature 50°C, methane index >=90
Minimum starting temperature: 10°C without pre heat and -5°C with pre heat of water and intermittent pre lube
Minimum compressor inlet temperature at load: 0°C
2) Generator efficiency = 96.1% is assumed
3) Tolerance on engineering supplied brake efficiency data is ± 0.3% BTE
4) Tolerance ±10%.
5) Outlet: 90°C maximum allowed. Inlet: for information only, design heat exhanger with 5°C margin below the data shown.
Data taken with with 50% of glycol and with outlet T at max allowed.
6) Inlet: maximum temperature allowed. Outlet: for information only, data taken with 50% of glycol and with max allowed inlet T.
7) With air intake at 25°C. Tolerance ± 10°C.
8) At full load (l/h for information, with lubricating oil density = 0.83).
9) Methane number calculated by AVL method with dilutants removed, Includes 5 MN production margin.
10) Maximum flow with open thermostats.
11) Tolerance ±15%. Non-methane hydrocarbons as a fraction of total are typically 2-3 times that of the fraction of non-methane hydrocarbons in fuel.
12) At inlet to fuel shut-off valve, with 50 MJ/kg gas. See 1800_derate sheet
13) Restrictions based on 25 cm H2O / 500 mm H2O at full load, and they will decrease as shown at part load
14) Keep LT & HT pump outlet pressure below 5.0 barG with customer-supplied pumps
15) Tolerance ±35%.
16) Tolerance ±14%.
These guidelines have been formulated to ensure proper application of generator drive engines in A.C. generator set installations. Reference AEB 10.47 for determining Electrical Output.
STANDBY POWER RATING: Applicable for supplying emergency power for the duration of the utility power outage. No overload capability is available for this rating.
Under no condition is an engine allowed to to operate in parallel with the public utility at the Standby Power rating. This rating should be applied where reliable utility Data shown above represents gross engine performance capabilities obtained and corrected in accordance with ISO 3046/1 reference
power is available. A Standby rated engine should be sized for a maximum of an 80% average load factor and 200 hours of operation per year. This includes less than 25 conditions of 111 ms (370 ft) of altitude, 25°C (77°F) air inlet temperature, and relative humidity of 30% using dry processed natural
hours per year at the Standby Power rating. Standby ratings should never be applied except in true emergency power outages. Negotiated power outages contracted gas fuel with 46 MJ/Kg lower heating value.
with a utility company are not considered an emergency.
PRIME POWER RATING: Applicable for supplying electric power in lieu of commercially purchased power. Prime Power applications must be in the form of one of the Power output curves are based on the engine operating with fuel system, water pump and lubricating oil pump; not included are
following two categories battery charging alternator, fan, optional equipment and driven components.
UNLIMITED TIME RUNNING PRIME POWER: Prime Power is available for an unlimited number of hours per year in a variable load application. Variable load should
not exceed a 70% average of the Prime Power rating during any operating period of 250 hours. The total operating time at 100% Prime Power shall not exceed 500
hours per year. A 10% overload capability is available for a period of 1 hour within a 12-hour period of operation. Total operating time at the 10% overload power shall Data Status:Final-(Measured data)
not exceed 25 hours per year.
LIMITED TIME RUNNING PRIME POWER: Limited Time Prime Power is available for a limited number of hours in a non-variable load application. It is intended for
use in situations where power outages are contracted, such as in utility power curtailment. Engines may be operated in parallel to the public utility up to 750 hours per
year at power levels never to exceed the Prime Power rating. The customer should be aware, however, that the life of any engine will be reduced by this constant high Data Tolerance: Refer individual note for data tolerance.
load operation. Any operation exceeding 750 hours per year at the Prime Power rating should use the Continuous Power rating.
CONTINUOUS POWER RATING: Applicable for supplying utility power at a constant 100% load for an unlimited number of hours per year. No overload capability is
available for this rating. CHIEF ENGINEER: Andy Kitchen
Page 2
QSK60 Gas, 1800 rpm, 11.4:1, 90°C HT Outlet, 50°C LTR, 1.0 g/hp-hr NOx, Engine Driven Pumps Fitted
Page 3
Data Point Reference
PAM reference, performance & efficiency 1429:1431;4608 1334:1336;4608 1338:1340;4608 1342:1344;4608
PAM referance, heat rejection 1330:1332 1334:1336 1338:1340 1342:1344
Report reference (CTR) 0750-2002-023 0750-2002-023 0750-2002-023 0750-2002-023
Heat Balance by % Energy In
Effective mechanical output with engine driven pumps kW 1457 1311 1093 728
BMEP bar 16.1 14.5 12.1 8.0
Energy input (LHV) kW 3959 3602 3064 2164
Mechanical efficiency % 36.8 36.4 35.7 33.7
Heat dissipated in LT charge air cooler % 2.7 2.6 2.6 3.0
Heat dissipated in HT charge air cooler % 5.7 5.2 4.1 1.8
Heat dissipated in block % 11.4 11.7 12.1 12.8
Total heat rejected to LT Circuit % 2.7 2.6 2.6 3.0
Total heat rejected to HT Circuit % 23.5 23.5 23.3 23.3
Unburnt % 2.5 2.6 2.6 2.4
Heat radiated to ambient + unaccounted % 3.0 3.0 3.0 3.0
Available exhaust heat to 105°C % 26.3 26.6 27.3 28.4
Available exhaust heat to ambient temp % 31.6 31.9 32.8 34.6
Brake + LT + HT + rad + ub + exh % 100.0 100.0 100.0 100.0
Engine data subject to change without prior notice and are not contract values.
All data taken at CR=12.0.
1) Service conditions according to ISO 8528/1 and reference conditions according to ISO 3046/1:
COP : Continuous output without time limitation between the stated maintenance intervals - no overload allowed, parallel operation with the grid.
Reference conditions : altitude 152 metres, suction air temperature 25°C, LT. cooling water inlet temperature 50°C, methane index >=90
Minimum starting temperature: 10°C without pre heat and -5°C with pre heat of water and intermittent pre lube
Minimum compressor inlet temperature at load: 0°C
2) Generator efficiency = 96.1% is assumed
3) Tolerance on engineering supplied brake efficiency data is ± 0.3% BTE
4) Tolerance ±10%.
5) Outlet: 90°C maximum allowed. Inlet: for information only, design heat exhanger with 5°C margin below the data shown.
Data taken with with 50% of glycol and with outlet T at max allowed.
6) Inlet: maximum temperature allowed. Outlet: for information only, data taken with 50% of glycol and with max allowed inlet T.
7) With air intake at 25°C. Tolerance ± 10°C.
8) At full load (l/h for information, with lubricating oil density = 0.83).
9) Methane number calculated by AVL method with dilutants removed, Includes 5 MN production margin.
10) Maximum flow with open thermostats.
11) Tolerance ±15%. Non-methane hydrocarbons as a fraction of total are typically 2-3 times that of the fraction of non-methane hydrocarbons in fuel.
12) At inlet to fuel shut-off valve, with 50 MJ/kg gas. See 1800_derate sheet
13) Restrictions based on 25 cm H2O / 500 mm H2O at full load, and they will decrease as shown at part load
14) Keep LT & HT pump outlet pressure below 5.0 barG with customer-supplied pumps
15) Tolerance ±35%.
These guidelines have been formulated to ensure proper application of generator drive engines in A.C. generator set installations. Reference AEB 10.47 for determining Electrical Output.
STANDBY POWER RATING: Applicable for supplying emergency power for the duration of the utility power outage. No overload capability is available
for this rating. Under no condition is an engine allowed to to operate in parallel with the public utility at the Standby Power rating. This rating should be Data shown above represents gross engine performance capabilities obtained and corrected in accordance with ISO 3046/1 reference
applied where reliable utility power is available. A Standby rated engine should be sized for a maximum of an 80% average load factor and 200 hours of conditions of 111 ms (370 ft) of altitude, 25°C (77°F) air inlet temperature, and relative humidity of 30% using dry processed natural gas
operation per year. This includes less than 25 hours per year at the Standby Power rating. Standby ratings should never be applied except in true fuel with 46 MJ/Kg lower heating value.
emergency power outages. Negotiated power outages contracted with a utility company are not considered an emergency.
PRIME POWER RATING: Applicable for supplying electric power in lieu of commercially purchased power. Prime Power applications must be in the form Power output curves are based on the engine operating with fuel system, water pump and lubricating oil pump; not included are battery
of one of the following two categories charging alternator, fan, optional equipment and driven components.
UNLIMITED TIME RUNNING PRIME POWER: Prime Power is available for an unlimited number of hours per year in a variable load application.
Variable load should not exceed a 70% average of the Prime Power rating during any operating period of 250 hours. The total operating time at 100%
Prime Power shall not exceed 500 hours per year. A 10% overload capability is available for a period of 1 hour within a 12-hour period of operation. Data Status:Final-(Measured data)
Total operating time at the 10% overload power shall not exceed 25 hours per year.
LIMITED TIME RUNNING PRIME POWER: Limited Time Prime Power is available for a limited number of hours in a non-variable load application. It
is intended for use in situations where power outages are contracted, such as in utility power curtailment. Engines may be operated in parallel to the
public utility up to 750 hours per year at power levels never to exceed the Prime Power rating. The customer should be aware, however, that the life of Data Tolerance: Refer individual note for data tolerance.
any engine will be reduced by this constant high load operation. Any operation exceeding 750 hours per year at the Prime Power rating should use the
Continuous Power rating.
CONTINUOUS POWER RATING: Applicable for supplying utility power at a constant 100% load for an unlimited number of hours per year. No overload
capability is available for this rating. CHIEF ENGINEER: Andy Kitchen
Page 4
H5153BK/AS45HA4
Altitude Derate multiplication factor
On grid, soft loading
SAE SAE
Barometer Standard Barometer Standard
(In Hg) Altitude (ft) (mbar) Altitude (m)
20.7 9843 701 3000 0.69 0.67 0.66 0.65 0.63 0.61 0.58 0.55 0.52
21.4 9022 723 2750 0.72 0.70 0.69 0.68 0.66 0.64 0.61 0.58 0.55
22.1 8202 747 2500 0.75 0.74 0.72 0.71 0.70 0.67 0.64 0.61 0.58
22.8 7382 771 2250 0.78 0.77 0.75 0.74 0.73 0.70 0.67 0.64 0.62
23.5 6562 795 2000 0.81 0.80 0.79 0.77 0.76 0.73 0.70 0.68 0.65
24.3 5741 820 1750 0.84 0.83 0.82 0.80 0.79 0.76 0.74 0.71 0.68
25.0 4921 846 1500 0.88 0.86 0.85 0.84 0.82 0.79 0.77 0.74 0.71
25.8 4101 872 1250 0.91 0.89 0.88 0.87 0.85 0.83 0.80 0.77 0.74
26.6 3281 899 1000 0.94 0.92 0.91 0.90 0.89 0.86 0.83 0.80 0.77
27.4 2461 926 750 0.97 0.96 0.94 0.93 0.92 0.89 0.86 0.83 0.81
28.3 1640 954 500 1.00 0.99 0.97 0.96 0.95 0.92 0.89 0.86 0.84
29.1 820 983 250 1.00 1.00 1.00 0.99 0.98 0.95 0.92 0.90 0.87
29.5 492 995 150 1.00 1.00 1.00 1.00 0.99 0.96 0.94 0.91 0.88
30.0 0 1012 0 1.00 1.00 1.00 1.00 1.00 0.98 0.96 0.93 0.90
Temperature (°C) 20 25 30 35 40 45 50 55 60
Temperature (°F) 68 77 86 95 104 113 122 131 140
Subtract 0.03 for each 100 mm H20 additional exhaust gas back pressure
Key assumptions: LT return =max. 10°C above ambient temperature Air filter inlet temperature = ambient temperature
Use filter inlet temperature as ambient tempeature in table given above
Derate is based on barometer, and SAE standard altitude is shown for reference only
Outside of the range of the table, use a derate of .06 per 10°C and .013 per 100 m altitude
Curve fit for altitude derate factor table, 39°C and below: factor=(1.117-0.000126*altitude-0.0026*Ambient Temp), Altitude in meters, Temperature in°C
Curve fit for altitude derate factor table, above 39°C: factor=(1.234-0.000126*altitude-0.0056*Ambient Temp), Altitude in meters, Temperature in °C
Off grid
SAE SAE
Barometer Standard Barometer Standard
(In Hg) Altitude (ft) (mbar) Altitude (m)
20.7 9843 701 3000 0.67 0.66 0.64 0.63 0.62 0.58 0.55 0.52 -
21.4 9022 723 2750 0.70 0.69 0.67 0.66 0.65 0.62 0.58 0.55 0.52
22.1 8202 747 2500 0.73 0.72 0.71 0.69 0.68 0.65 0.61 0.58 0.55
22.8 7382 771 2250 0.76 0.75 0.74 0.72 0.71 0.68 0.65 0.61 0.58
23.5 6562 795 2000 0.80 0.78 0.77 0.76 0.74 0.71 0.68 0.65 0.61
24.3 5741 820 1750 0.83 0.81 0.80 0.79 0.77 0.74 0.71 0.68 0.64
25.0 4921 846 1500 0.86 0.85 0.83 0.82 0.81 0.77 0.74 0.71 0.68
25.8 4101 872 1250 0.89 0.88 0.86 0.85 0.84 0.80 0.77 0.74 0.71
26.6 3281 899 1000 0.92 0.91 0.90 0.88 0.87 0.84 0.80 0.77 0.74
27.4 2461 926 750 0.95 0.94 0.93 0.91 0.90 0.87 0.84 0.80 0.77
28.3 1640 954 500 0.98 0.97 0.96 0.94 0.93 0.90 0.87 0.83 0.80
29.1 820 983 250 1.00 1.00 0.99 0.98 0.96 0.93 0.90 0.87 0.83
29.5 492 995 150 1.00 1.00 1.00 0.99 0.98 0.94 0.91 0.88 0.85
30.0 0 1012 0 1.00 1.00 1.00 1.00 0.99 0.96 0.93 0.90 0.87
Temperature (°C) 20 25 30 35 40 45 50 55 60
Temperature (°F) 68 77 86 95 104 113 122 131 140
Subtract 0.03 for each 100 mm H20 additional exhaust gas back pressure
Key assumptions: LT return =max. 10°C above ambient temperature Air filter inlet temperature = ambient temperature
Use filter inlet temperature as ambient tempeature in table given above
Derate is based on barometer, and SAE standard altitude is shown for reference only
Outside of the range of the table, use a derate of .07 per 10°C and .013 per 100 m altitude
Curve fit for altitude derate factor table, 39°C and below: factor=(1.102-0.000126*altitude-0.0027*Ambient Temp), Altitude in meters, Temperature in °C
Curve fit for altitude derate factor table, above 39°C: factor=(1.253-0.000126*altitude-0.0065*Ambient Temp), Altitude in meters, Temperature in °C
Page 5
Derate Factor to avoid condensation in charge air cooler
Intake
LT Return Manifold
Temp (°C) Temp (°C)
30 35 1.00 1.00 0.91 0.75 0.64 0.56 0.50 - - - -
32 37 1.00 1.00 1.00 0.90 0.75 0.63 0.55 - - - -
34 39 1.00 1.00 1.00 1.00 0.89 0.74 0.63 0.55 - - -
36 41 1.00 1.00 1.00 1.00 1.00 0.88 0.73 0.62 0.55 - -
38 43 1.00 1.00 1.00 1.00 1.00 1.00 0.87 0.72 0.61 0.54 -
40 45 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.85 0.71 0.61 0.54
42 47 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.83 0.70 0.60
44 49 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.99 0.81 0.68
46 51 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.96 0.79
48 53 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.93
50 55 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Dewpoint (°C) 10 12 14 16 18 20 22 24 26 28 30
Use the monthly average dewpoint to determine the maximum power for a given LT return temperature
Page 6
Q60 Gas Timing vs. Methane Number Derate Curve
1800 rpm, 1400KWe, CR=12.0, LTR=50 deg C Timing 18 deg BTDC, HT Out = Q60 Gas : 1800 RPM performance
88 C 1457 kWb @ 1800 RPM
100.00
multiply m3/hr by 4.4 to
Engine delta T, HT external restriction Vs HT radiator flow get US GPM
90.00 Methane number, Test
16 3.0
80.00
Methane number, production 14
70.00
2.5
12
Methane Number
60.00 2.0
10
50.00
8 1.5
40.00
6
1.0
30.00
4
20.00 0.5
2
10.00
0 0.0
0.00 0 20 40 60 80 100 120
0.00 20.00 40.00 60.00 80.00 100.00 120.00
HT radiator flow (m3/hr)
% Rated Power (% of BMEP=16 bar)
0.365 0.5
0.0
0.360
0 20 40 60 80 100 120
HT radiator flow (m3/hr)
0.355
0 50 100 150 200 250 300 350 400 Pump out - thermostat out Pump out - thermostat in
NOx (dry ppm) Note : (Pump out - thermostat in) restriction may be 2 PSI higher due to problem with zeroing the
thermostat in pressure transducer
Page 7