Getinge ProSeal Sealing Unit - Service Manual

GETINGE
ProSeal
Classic/Plus/
Premium
SERVICE
MANUAL
EN
P/N: V1.9
Service manual Getinge ProSeal V1.9
V1.9
SERVICE MANUAL ProSeal Classic/Plus/Premium
History
Name Version Date Comment
Coen van de Laar 1.8 26-02-2014 Manual adjusted after first review by
GvR
Coen van de Laar 1.9 26-02-2014 Manual adjusted after second review
by GvR
Contents
1 General notes ...................................................................................................... 4
1.1 Prerequisites ................................................................................................ 5
1.2 Danger of injury ............................................................................................ 5
1.2.1 Risk of electric shock ................................................................................ 5
1.2.2 Risk of burning .......................................................................................... 6
1.2.3 Risk of Entrapment ................................................................................... 6
1.2.4 Tools ......................................................................................................... 6
2 Preventive maintenance plan .............................................................................. 6
2.1 Opening the unit ........................................................................................... 7
2.2 Removing the base frame from the housing ................................................. 8
2.3 Replacing the PTFE material ....................................................................... 9
2.3.1 The belt guides ......................................................................................... 9
2.3.2 The heating elements ............................................................................. 10
2.4 Transport belts ........................................................................................... 12
2.5 Printer (only ProSeal Premium) .................................................................. 13
2.6 Upper pressing wheel................................................................................. 14
2.7 Lower pressing wheel................................................................................. 15
3 Trouble shooting ................................................................................................ 15
3.1 Error codes ................................................................................................. 15
3.2 Print head (ProSeal Premium) ................................................................... 19
4 Repair ................................................................................................................ 20
4.1 Repair printer (ProSeal Premium) .............................................................. 20
4.2 Control board ............................................................................................. 21
4.3 Assembling ................................................................................................. 22
4.3.1 Heating elements .................................................................................... 22
4.3.2 Transport belts ........................................................................................ 24
4.3.3 Belt guides .............................................................................................. 25
4.3.4 Upper pressure roller .............................................................................. 26
4.3.5 Mounting the base frame in the bottom housing ..................................... 26
5 Validation........................................................................................................... 27
5.1 Validation Kit .............................................................................................. 27
5.2 Classic........................................................................................................ 28
5.2.1 Logging in ............................................................................................... 28
5.2.2 Pressure ................................................................................................. 28
5.2.3 Speed ..................................................................................................... 28
5.2.4 Temperature ........................................................................................... 28
5.3 Plus and Premium ...................................................................................... 28
5.3.1 Logging in ............................................................................................... 29
2
5.3.2 Pressure ................................................................................................. 29

5.3.3 Speed ..................................................................................................... 30
5.3.4 Temperature ........................................................................................... 31
6 Spare parts ........................................................................................................ 31
3
1 General notes
This manual provides the user with the appropriate instructions for safe and proper
maintenance and repair of the sealing unit. Each person involved in maintenance or
repair of the sealing unit must be familiar with these instructions or the safety
regulations respectively. In order to avoid operating errors and to ensure trouble-free
operation of the sealing unit these instructions must always be accessible for the
personnel. By receiving this document you do not automatically participate in an
updating service.
Copyright
This maintenance instruction manual must only be handed over to third parties with
the written consent of GETINGE. All documents are protected by copyright law.
Disclosure as well as reproduction of documents, even in form of excerpts, utilization

and announcement of its content is prohibited, if not explicitly admitted. Violations are
liable to prosecution and oblige to compensation. We reserve the right for the
exercise of industrial property rights.
Warranty and liability

We assume liability for possible faults or omissions within the framework of the
specified warranty obligations, under exclusion of further claims.
In the course of further development we reserve the right for technical modifications
to the sealing unit, which is subject of these maintenance instructions.
We will not assume liability for any damage or malfunction caused by operating
errors, negligence of these maintenance instructions or inappropriate repairs. We
would like to point out that only genuine spare parts and accessories from GETINGE
which have been approved by us should be used.
The installation or use of spare parts or accessories which have not been approved,
will lead to the exclusion of any liability of GETINGE for damage resulting from this.
Technicians preferably should be trained by Getinge Academy.
Drawings and graphical presentations are not to scale.
For maintenance work it is necessary to open the housing.
During maintenance and repair work the unit must be disconnected from the power
supply!
4
1.1 Prerequisites
Getinge has ESD protection integrated into the production and testing of electronic
equipment, and also requires ESD protection to be used after delivery for the
warranty to apply.
It is important to reduce the likelihood of ESD to avoid damage to sensitive electronic

components. As a basic precaution, it is recommended to wear ESD wrist strap, sole
grounders or conductive shoes when preforming maintenance on the unit. Keep
electronic components in the anti-static bag until you are ready to install them in
order to prevent charge from building up.
Requirements when performing maintenance to avoid ESD:

 Use ESD pads connected to the earth in accordance with the manufacturer’s
instructions to hold disassembled or new electronic boards during assembly
work.
 Do not touch electronic boards with tools that may be charged, like
screwdrivers with a plastic or wooden handle.
 Use grounded tools, if necessary.
 Always use an ESD wrist strap connected to the earth in accordance with the
manufacturer’s instructions when working in the electronic enclosure or when
handling boards.
 Do not keep any foreign objects, such as drawings or plastic pockets, inside
the electronic box.
 Test the ESD protective equipment on a regular basis.
To start with the maintenance/repair inspection the following steps should always be
followed first:
 Check whether the mains plug of the unit has been pulled out.
  Attention! To avoid damage caused by electrostatic charging.
1.2 Danger of injury

 During troubleshooting, calibrating or validation of the unit it may be necessary
to turn on the unit with an open housing. You should do this with extreme care
1.2.1 Risk of electric shock

 Operating a running unit with open housing can result in an electric shock.
The areas marked in Pic 1 use mains voltage.
5
Touching these areas can cause lethal injury!
Pic 1
1.2.2 Risk of burning

 During operation, the heat elements can reach temperatures to 200°C.
Touching these parts or parts around them can result in severe burning.
1.2.3 Risk of Entrapment

 In standby mode, the sealer transport belt can start to move to avoid radiant
heat on the transport belt.

1.2.4 Tools
Tools needed to service and repair the unit are:
1
 Allen key 1 2, 4, 5 and 8
 Circlip pliers
 ESD protection
 Knife
 Non aggressive solvent and degreasing agent
 Pinch pliers
 3M VHB cleaner
2 Preventive maintenance plan

In order to avoid damage or a failure of the unit as a result of insufficient
maintenance we recommend servicing the unit at least once every year or after
100,000 seals. During maintenance the above-mentioned precautions should be
followed. The sealing result should be checked after each maintenance.
Daily or after 400 seals Yearly or after 100,000 seals

whichever occurs first
Visual seal seam check Preventive maintenance
Check printed text on seal bag
6
2.1 Opening the unit

 Open the housing; remove the side covers (Pic 2)
Pic 2
 Remove the screws on both sides of the top cover(Pic 3)
Pic 3
 Lift the top cover somewhat on the front and pull it forward so you can remove
it (Pic 4 + Pic 5)
Pic 4
Pic 5
7
2.2 Removing the base frame from the housing

 Disconnect the wiring from the base frame and the control board (Pic 6). Use
special care with the flat cable coming of the display. This cable is easily
damaged.
Control board
1
Base frame Pic 6
 Turn the unit on the front side, be careful with the touchscreen! Remove
screws (1) to separate the base frame from the housing (Pic 7). After
removing the screws, turn the sealer back.

1
Pic 7
8
2.3 Replacing the PTFE material

The belt guides and the heating rails are lined with a non-stick strip (PTFE tape). It is
non-stick so your pouches will not stick on the heating rails. It is also on the belt
guides which expands the life of the transportation belts.
For preventive maintenance the PTFE material on the heating rails and belt guides
must be replaced.
2.3.1 The belt guides

 The base frame has been removed from the housing.
 Unscrew the belt guides (Pic 8)
2 2
2 2
Pic 8
 Press the upper belt guide down. The top of the upper belt guide can now
move forward and the whole upper belt guide can be removed.(Pic 9)
Pic 9
 When the upper belt guide is loose, the lower belt guide can be pulled out.
9
 Remove the press plate and the guide plate of the upper belt guide assembly
(Pic 10)
Pic 10
 Remove the worn PTFE strips on the guide plate and press plates.
 Clean off the bonding agent residues with a solvent and degrease the bonding
surface with a non-aggressive degreasing agent.
 Stick the new PTFE tape on the guide plate and press plate; do not touch the
cleaned bonding surface and press the tape over the complete area
thoroughly.
 Reinstall the belt guide assembly. Make sure that the press plate moves
freely.
 See paragraph 4.3.2 for the mounting instruction of the belt guide assembly to
the base frame; for preventive maintenance, see paragraph 2.3.2.
2.3.2 The heating elements

 Disconnect the ground wire of the upper and lower heating element with a
plier.
  Attention! Do not pull the cables; this could damage the heating
elements! Use a plier on the connector.
 Remove the upper pressure roller (Pic 11) by releasing the pressure with
screw (1).
After releasing the pressure remove the screws (2) to dismount the
suspension of the upper pressure roller.
2
1
Pic 11
10
 Unscrew the two screws on top of the heating elements to release the upper
heating element with isolation from the frame (Pic 12).
Pic 12
 When the upper element is removed it is easy to remove the lower element
and insulation (Pic 13).
Pic 13
 Remove the insulation foam from the heating rails (Pic 14).
Pic 14
 Remove the worn PTFE strip. Clean off the bonding agent residues with a
solvent and degrease the bonding surface with a non-aggressive degreasing
agent. Stick the new PTFE strip on the element. Cut the PTFE strip to fold the
11
strip around the heating cables. Do not touch the cleaned bonding surface and
press the strip thoroughly over the complete area.
 Cut a notch into the PTFE strip (1) (Pic 15).
1
1
Pic 15
 See paragraph 4.3.1 for the mounting instruction of the heating elements to
the base frame.
2.4 Transport belts

During use, the transport belts in the ProSeal will start to get worn out. It is therefore
important to replace the transport belt during preventive maintenance.
 Remove the belt guides (paragraph 2.3.1). It is not necessary to remove the
heating elements.
 Remove the clamp with a circlip plier holding the smooth wheel in place
(Pic 16). Do this with the upper and lower wheel.
Pic 16
 Remove the upper and lower smooth wheel (Pic 17) and replace the transport
belt. Make sure that the arrows on the belt are pointing in the movement
direction of the belt.
Pic 17
12
 Tension the belt by hand and fasten the belt pulley. (Pic 18)Make sure that the
belt is not sag down.
Pic 18
2.5 Printer (only ProSeal Premium)
We recommend to exchange the printer ribbon each time during maintenance.
 Remove screw (1) and remove lid (2). (Pic 19).
2
Pic 19
 Unscrew the fastening screws a couple mm to release the printer module. (Pic
20)
Pic 20
 Remove the printer ribbon from the printer module. Pull at the printer ribbon at
the bottom side of the printer module to remove it.(Pic 21)
Pic 21
13

 Turn the printer module upside down and clean the area around the printer
needles(Pic 22).
Pic 22
Switch the unit on.

 Produce some seal samples with printing.
Check if the text on the seal samples is printed well.
 If the text is illegible, turn the pin on the printer ribbon housing (2) (Pic 23).
 Produce some seal samples again with printed parameters or text.
 Check if the text on the seal samples is printed well.
 If the text is illegible, check if the distance between the printer head and the
printer wheel is still 0.3-0.4 mm (depending on sealing material). Use a feeler
gauge with 0.3-0.4 mm thickness.
 If the distance is not 0.3-0.4 mm, loosen the screw; see Pic 23 (1).
2
Pic 23
 Lay a feeler gauge with a 0,3-0,4 mm thickness above the printer head.
 Place the nylon printing wheel so that it is lying on top of the feeler gauge.
 Fasten the screw and remove the feeler gauge.
 Check the printing result.
2.6 Upper pressing wheel.
Check – at every maintenance inspection – if the surface of the upper pressing wheel
is worn out or damaged. If the upper pressing wheel is worn out or damaged, it
should be replaced.
14
 The upper pressure wheel can be removed and exchanged.

 See paragraph 4.3.4 for the mounting instruction of the upper pressure roller.
2.7 Lower pressing wheel

For the lower pressing wheel one should follow the same procedure as for the upper
pressing wheel. Check if the surface of the lower pressing wheel is worn out or
damaged. If the lower pressing wheel is worn out or damaged, replace the complete
part.
 Remove the spur gear (1) from the shaft (Pic 24) by removing the clamping
pin Ø3x12mm (2).
2
1
Pic 24
 The lower pressing wheel can be pulled out of the base frame and exchanged
with the new one.
 Reassemble the unit in the opposite order; after assembly check if the
mechanism is running properly.
3 Trouble shooting
3.1 Error codes
Error codes higher than 12 are critical errors. Sealing is not possible anymore, only
after turning off and on the sealer, the error is reset. Always try first to turn the sealer
off and on to fix the problem. Also check if newer software version is available.
Nr. Error text Description Possible problem / solution
 Insert larger pouch or adjust printed text length

(chapter 7.9) or decrease dot spacing (printer
menu)
 PCB on the inlet of the pouch mounted
Selected printer text incorrectly
Bag too small for
1 doesn't fit on the
printer text  Check “sensors active” parameter by inserting
inserted pouch
pouch
 Cable start sensors disconnected / broken
 Start sensor PCB defect
 Control PCB defect
15
 Pouch not entered deep enough into the sealer.

The pouch doesn’t run over the printer head
 PCB on the inlet of the pouch mounted
Not able to print due incorrectly
Could not print due
2 to pouch insertion  Check “sensors active” parameter by inserting
to pouch depth
depth pouch
 Pouch detected before temperature was
reached
 Alarm limit temperature too low
Temperature too Temperature below
3  Cable temperature sensor disconnected /
low set point - alarm limit
broken
 Temperature sensor on heating element defect
 Pouch detected before temperature was
reached
Temperature above  Alarm limit temperature too low
Temperature too
4 set point + alarm  Cable temperature sensor disconnected /
high
limit broken
 Set point pressure not correct
 Alarm limit pressure too low
Pressure below set
 Pressure not correct (adjust the screw on the
5 Pressure too low pressure sensor according to paragraph 4.3.3)
point - alarm limit
 Pressure wheel not clean
 Pressure sensor defect
 Pouch too thick
 Set point pressure not correct
 Alarm limit pressure too low
6 Pressure too high
Pressure above set  Pressure not correct (adjust the screw on the
point + alarm limit pressure sensor according to paragraph 4.3.3)
 Pressure wheel not clean
 Pressure sensor defect
 Pouch too heavy or thick
 Alarm limit speed too low
 Belt too loose or too tight
Speed below set  PCB on the inlet of the pouch mounted
7 Speed too low incorrectly
point - alarm limit
 Encoder sticker on the belt pulley damaged
16
 Pouch too heavy or thick

 Alarm limit speed too low
 Belt too loose or too tight
Speed above set  PCB on the inlet of the pouch mounted
8 Speed too high incorrectly
point + alarm limit
 Encoder sticker on the belt pulley damaged
Reverse button
 Reverse button pressed during sealing (only
9 Reverse error pressed during
used in log and reported to the NetCOM)
sealing
Trying to seal when
the unit is in  Send seal command from NetCOM and seal
No seal command NetCOM command again.
10
received mode but no seal  Use the sealer in “auto” mode instead of
command received “command” mode
from the NetCOM
NetCOM sent an
error event that must
11 NetCOM event  Check manual NetCOM
be acknowledged by
the user
 Cable(s) between control PCB and NetCOM
disconnected / broken
NetCOM  Wrong software version in NetCOM
12 NetCOM error
communication error  No activated license for sealer in NetCOM
 NetCOM defect
Overcurrent event
 Short circuit in attached USB device
13 USB overcurrent detected on (unit)
USB port
 Too much printer activity
Printer head over
Printer over  Cable printer disconnected / broken
14 temperature event
temperature
detected  Printer head defect
Print buffer
15 Software error  Update firmware
underrun
Ribbon motor or  Too much printer activity
needle drive circuit  Printer head defect
16 Printer overcurrent
detected an  Ribbon motor defect
overcurrent event  Control PCB defect
Print current
Printer needle measured while no  Printer head defect
17
stuck printer needle was  Control PCB defect
activated
17
 Cable heating element (power) disconnected /

broken
Large temperature  One of the 2 heating elements defect (check
Temperature difference between resistance, should be almost equal)
18
difference error lower and upper  Cable temperature sensor disconnected /
heater element broken
 Cable heating element (power) disconnected /
broken
 Thermostat upper heating element activated
 Thermostat lower heating element activated
 Heating element(s) defect (check resistance)
Heating elements  Cable temperature sensor disconnected /
are on but the broken
19 Heating error
temperature doesn't  Temperature sensor on heating element defect
rise (fast enough).  Control PCB defect
To reset thermostat:
Wait until heating elements are cooled down and
press button on thermostat to reset, use low force.
If thermostat was activated a click can be felt when
pressing the reset button
Temperature self-
Temp1K8Calib  Control PCB defect
20 test of the control
error
PCB failed.
Temperature self-
Temp1K2Calib  Control PCB defect
21 test of the control
error
PCB failed.
Pressure self-test of
PressFullCalib  Control PCB defect
22 the control PCB
error
failed.
Pressure self-test of
PressNullCalib  Control PCB defect
23 the control PCB
error
failed.
No communication  Cable pressure sensor disconnected / broken
Pressure sensor 1
24 with pressure sensor  Pressure sensor defect
error
1  Control PCB defect
No communication  Cable pressure sensor disconnected / broken
Pressure sensor 2
25 with pressure sensor  Pressure sensor defect
error
2  Control PCB defect
Error while
 Firmware update
26 SPI flash error communicating with
flash memory
Error while
 Mains voltage or frequency out of range for
Mains detection measuring mains
27 sealer specification
error frequency and
voltage
Temperature of one  Cable temperature sensor disconnected /
Temperature or two temperature broken
28
overheat error sensors above  Temperature sensor on heating element defect
210°C  Control PCB defect
18
General software  Firmware update

29 Software error
error  Control PCB defect
General hardware  Firmware update
30 Hardware error
error  Control PCB defect
3.2 Print head (ProSeal Premium)
 Attention! A defective print head can destroy the electronic system in the
sealer.
Therefore, first check whether the print head is defective. Measure the resistance of
the individual contacts (Pic 25). If the resistance is not correct, the print head must be
replaced.
Measure the resistance between the

ground and the other contacts. If the
resistance on one of the contacts is
lower than stated, the printhead is
defective.
Attention!
A defective print head can destroy
the electronic system in the sealer.
Pic 25
19
4 Repair
4.1 Repair printer (ProSeal Premium)
The print head needs to be handled very carefully. For correct printing, the print head
needs to be replaced by following the next steps.
 Attention! To avoid damage caused by electrostatic charging.
 Before starting always remove the base frame from the housing
(paragraph 2.2).
 Remove the printer ribbon housing (1) (Pic 26).
Pic 26 1
 Remove the defective print head and replace it with a new one.
 Place the blue lever (1) (Pic 27) on its middle position.
 A space of 0.3-0.4 mm has to be applied between the print head and the nylon
printing wheel (see paragraph 2.5).
 Loosen the screw (2) (Pic 16).
 Lay a feeler gauge from 0.3-0.4 mm above the print head.
 Place the nylon printing wheel so that it is lying on top of the feeler gauge.
 Fasten the screw and remove the feeler gauge.
 Place the printer ribbon housing back.
20
 Put the blue lever (1) back on its lowest position (Pic 27).
1 Pic 27
 Check whether the flat cable or the control board is defective. Before removing
the flat cable, the upper part of the connecter must be lifted (Pic 28).
Lift upper part connector
Pic 28
4.2 Control board
  Attention! Ground yourself to avoid damage caused by

electrostatic charging.
 Disconnect all connectors from the control board (Pic 29) (1).
 Remove the 2 connectors between the control board and the power supply,
and unscrew the power supply.
 Disassemble the defective control board by loosening the socket head screws.
 Dispose of the defective control board in an environment-friendly manner or
send it back to the manufacturer.
 Install a new control board.
 Re-assemble the complete unit in the opposite order. (Don’t forget to
reconnect the protective ground.)
21
Pic 29
Check all functions. After replacing the control board, the speed, temperature and
pressure should be revalidated. For the ProSeal Classic the speed and temperature
should be validated. For instructions how to validate see section 5.
.
4.3 Assembling
 Clean the parts and the lower housing of the unit with compressed air and
surface cleaner.
4.3.1 Heating elements
 Turn the heat element upside down and place it in the isolation (Pic 30).
Pic 30
 Place the heat element and isolation on the suspension of the base frame
(Pic 31).
22
Pic 31
 Align the upper heating element in line with the lower heating element, and
press the spring between the upper heating element and the clamp.(Pic 32)
Pic 32
 Fasten the right side, of the upper heating element, until the heating elements
are just separated from each other(Pic 33)
Pic 33
 Do the same with the left side, but the elements must barely touch each
other.(Pic 34)
Pic 34
23
 Connect the wiring of the upper and lower element. Do not forget to connect
the ground cable. Make sure that the correct cable is connected to the
corresponding control board slot.
4.3.2 Transport belts

 Place the belt around the toothed wheel. (Pic 35), make sure that the arrows
on the belt are pointing in the movement direction of the belt.
Pic 35
 Place the smooth wheel in the belt (Pic 37). Make sure the wheel with sticker
goes to the upper belt (Pic 36).
Upper belt wheel Lower belt wheel
Pic 36
Pic 37
24
 Fix the smooth wheel with the original clamp and the circlip pliers. Make sure
the clamp is properly fixated. (Pic 38)
Clamp wrong Clamp good
Pic 38
4.3.3 Belt guides

 Mount the upper belt guide to the base frame, slide the guide over the inside
of the belt and press it down until the belt can move over the belt guide. Check
that the flat belt wheel and the toothed wheel run smoothly (Pic 39).
Belt guide
Pic 39
 After fastening the upper belt guide, mount the lower belt guide in the same
way.
25
4.3.4 Upper pressure roller

 First mount the suspension and the pressure roller on the base frame (Pic 40).
Pic 40
 Place the spring between the suspension and the load cell and fasten it with
the M4 screw (Pic 41).
Pic 41
4.3.5 Mounting the base frame in the bottom housing

 Place the base frame upside down; be careful with the touchscreen! Place the
bottom housing over the base frame and secure it with 4 screws (Pic 42).
Pic 42
26
 After assembling the sealer, calibrate the replaced parts if possible. It is

advised to validate the pressure, speed and temperature to ensure the
ProSealer is still within specs.
5 Validation
During preventive maintenance, the ProSeal needs to be validated to ensure the
sealer is still within specifications.
5.1 Validation Kit

The ProSeal can be validated using the validation kit. This kit contains:
 Tachometer
 Temperature meter
 Temperature probe
 Heat conductive paste
 Pressure meter
 ProSeal Pressure tool
 Adapter Pressure meter
 Cable ProSeal Pressure tool
Pressure •ProSeal Adapter

meter Pressure tool Pressure meter
Cable
ProSeal
Pressure
Temperature tool
probe
Pic 43
Temperature
meter Tachometer
27
5.2 Classic
5.2.1 Logging in
A service technician can use the service functions of the unit after logging in the
“service login”. The service password is 8729. Without this password, the
configuration settings can be viewed but cannot be changed.
Turn knob left. Press button to select Password blinking.

Configuration.
Turn knob to enter passcode.
To select press button. (all 4
digits need to be confirmed)
5.2.2 Pressure
It is not possible to validate the pressure of the ProSeal Classic.
5.2.3 Speed
Turn knob right. Turn knob right. Press button.

Speed will blink.
Turn knob left or right to adjust
speed.
Confirm speed by pressing the
button.
Hold a pouch under the sensor
and validate the speed with the
tachometer.
5.2.4 Temperature
Turn knob right . Press button. Put heat conducting paste on

the upper heat element.
Temperature will blink. Validate the temperature with
the temperature meter and
probe.
Turn knob left or right to adjust
temperature.
Confirm temperature by
pressing the button.
5.3 Plus and Premium

The ProSeal Plus and ProSeal Premium can be validated using the validation menu.
In order to reach the validation menu, you must login as service.
28
5.3.1 Logging in
A service technician can use the service functions of the unit after logging in the
“service login”. The service password is 8729. Without this password, the
configuration settings can be viewed but cannot be changed.
Press Menu Press Service login
Enter password 8729 Press Configuration

Press OK to log in
Press Service to enter service menu
 After logging in, the validation menu can be reached to navigate to the service
menu. In this menu press validaton to reach the validation menu (Pic 44).
Pic 44
5.3.2 Pressure
Pic 45
In the pressure menu (Pic 45) the pressure set point and the measured pressure can
be seen. Both values should be equal(±1N). If there is a difference you can change
the measured pressure by adjusting screw (1) (Pic 46).
29
Pic 46
 For validation of the pressure you need the ProSeal pressure tool. Mount the
tool on the pressure load cell (Pic 47).
Pic 47
 Adjust screw (1) so that the value of the measured pressure on the display of
the unit is “0”. The value of the display of the ProSeal calibration tool should
be equal to the pressure set point (±10N) (Pic 48). If the pressure exceed the
tolerance of 10N, a new load cell and load cell print needs to be installed.
.
Pic 48
 Remove the ProSeal calibration tool, and check if the measured pressure of
the unit is equal to the pressure set point. If not, adjust it with screw (1)
(Pic 48).
 You have validated the pressure of the unit.
5.3.3 Speed
Pic 49
 Go back to the validation menu and press Speed.
 In the speed settings (Pic 49) the speed settings can be changed.
 By pressing on the + or – from Motor manual you can turn on or shut off the
motor manually.
30
 Press the + button to turn on the motor forward. On the right in the display you
can read the speed of the running motor; the value should be the same (± 10
mm/sec).
 For validation adjust the speed to 120 mm/s (min. speed); check with a
tachometer if the speed of the belt is equal, check also at 170 mm/s
(max. speed).
 The factory setting for speed is 160mm/s.
5.3.4 Temperature
Be aware of the tolerance of the temperature device you use.
Pic 50
 Go back to the validation menu and press Temp.
 In this Temperature menu (Pic 50) you see the temperature set point and the
measured temperature of the unit. There will always be a difference between
these values which is caused by the temperature control.
 Place heat conduction paste on top of the heat element (Pic 51).
Pic 51
 Change the set temperature to 100 °C
 Place the temperature probe on top of the heat conducting paste.
 Compare the temperature of the upper heat element with the temperature
meter. Be sure that the measured temperature is the same as the temperature
of the upper heat element (± 5°C).
 Change the set temperature to 200 °C
 Compare the temperature of the upper heat element with the temperature
meter. Be sure that the measured temperature is the same as the temperature
of the upper heat element (± 5°C).
6 Spare parts
Spare parts can be ordered by means of the enclosed drawings. Always state the
type designation and the serial number of the unit when ordering spare parts. Copy
the respective drawing and mark the required spare part.
31
The following spare parts are delivered as pre-assembled assemblies:
Part number Description Classic Plus Premium

66007025 PM kit x
66007026 PM kit x x
32

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GETINGE

Service manual Getinge ProSeal V1.9

5.3.2 Pressure ................................................................................................. 29

Disclosure as well as reproduction of documents, even in form of excerpts, utilization

Warranty and liability

Technicians preferably should be trained by Getinge Academy.

Drawings and graphical presentations are not to scale.

For maintenance work it is necessary to open the housing.

It is important to reduce the likelihood of ESD to avoid damage to sensitive electronic

Requirements when performing maintenance to avoid ESD:

  Attention! To avoid damage caused by electrostatic charging.

1.2 Danger of injury

1.2.1 Risk of electric shock

Touching these areas can cause lethal injury!

1.2.2 Risk of burning

1.2.3 Risk of Entrapment

2 Preventive maintenance plan

Daily or after 400 seals Yearly or after 100,000 seals

2.1 Opening the unit

2.2 Removing the base frame from the housing

Base frame Pic 6

2.3 Replacing the PTFE material

2.3.1 The belt guides

2.3.2 The heating elements

2.4 Transport belts

Switch the unit on.

 The upper pressure wheel can be removed and exchanged.

2.7 Lower pressing wheel

Nr. Error text Description Possible problem / solution

 Insert larger pouch or adjust printed text length

 Pouch not entered deep enough into the sealer.

 Pouch too heavy or thick

 Cable heating element (power) disconnected /

General software  Firmware update

3.2 Print head (ProSeal Premium)

Measure the resistance between the

 Attention! To avoid damage caused by electrostatic charging.

Lift upper part connector

4.2 Control board

  Attention! Ground yourself to avoid damage caused by

4.3.2 Transport belts

Upper belt wheel Lower belt wheel

Clamp wrong Clamp good

4.3.3 Belt guides

4.3.4 Upper pressure roller

4.3.5 Mounting the base frame in the bottom housing

 After assembling the sealer, calibrate the replaced parts if possible. It is

5.1 Validation Kit

Pressure •ProSeal Adapter

Turn knob left. Press button to select Password blinking.

Turn knob right. Turn knob right. Press button.

Turn knob right . Press button. Put heat conducting paste on

5.3 Plus and Premium

Press Menu Press Service login

Enter password 8729 Press Configuration

Press Service to enter service menu

The following spare parts are delivered as pre-assembled assemblies:

Part number Description Classic Plus Premium

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