Professional Documents
Culture Documents
Service Manual
Printed Aug 2003
Book No. 1810784-02 V 2
Alfa Laval reserves the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
SE - 147 80 Tumba
Sweden
© Copyright Alfa Laval Tumba AB 2003.
Contents
1 Separator Design ................................. 1 3.4 Actions Before Assembly ............76
1.1 Overview .............................................1 3.4.1 Cleaning .............................................76
1.2 The Drive Section.............................3 3.4.2 Inspection for corrosion ......................78
1.3 The Process Section .......................4 3.4.3 Inspection for cracks ..........................79
1.4 Sensors................................................8 3.4.4 Inspection for erosion .........................80
1.5 Separating Function ........................9 3.4.5 Exchange of frame feet ........................82
1.5.1 The liquid balance in the bowl ...............9 3.4.6 Lubrication of bowl parts ......................83
1.5.2 Liquid flow ............................................10 3.4.7 How to lubricate bowl parts with slide
laquer....................................................84
1.5.3 Discharge of sludge and water ............10
3.4.8 Check for galling on operating slide
1.5.4 ALCAPTM concept................................11
and bowl body .....................................85
2 Technical Reference ...................... 13 3.5 Assembly...........................................86
2.1 Technical Data ................................13 3.5.1 Centrifugal clutch .................................86
2.2 Connection List...............................15 3.5.2 Driving device ......................................92
2.3 Interface Description ....................17 3.5.3 Bowl ....................................................104
2.3.1 Scope ...................................................17 3.5.4 Frame hood ........................................117
2.3.2 References ...........................................17 3.5.5 Unbalance sensor (option) .................121
2.3.3 Definitions .............................................18 3.5.6 Speed sensor .....................................122
2.3.4 Goal ......................................................18 3.6 Actions After Assembly..............123
2.3.5 Description of separator modes ...........19 3.6.1 Control of machine plates and safety
labels .................................................123
2.3.6 Remote start .........................................20
3.7 Oil Change ......................................125
2.3.7 Handling of connection interfaces .......20
3.7.1 Lubricating oil .....................................125
2.4 Drawings ...........................................27
3.7.2 Check oil level ....................................126
2.4.1 Basic size drawing ...............................27
3.7.3 Oil change procedure.........................126
2.4.2 Foundation drawing..............................28
3.7.4 Lubrication chart.................................127
2.4.3 Interconnection diagram ......................29
3.7.5 Recommended lubricants ..................128
2.4.4 Electric motor .......................................30
3.7.6 Lubricating oils ...................................130
2.5 Nomogram paring tube.................32
3.8 Lifting instructions ......................131
3 Separator Service, 3.8.1 Lifting the separator............................131
Dismantling, Assembly ................. 35 3.8.2 Lifting the bowl ...................................132
3.1 Periodic Maintenance ...................35
4 Change of Circuit Board ............ 133
3.1.1 Maintenance intervals ..........................35
4.1 Circuit Board Temperatures .....135
3.1.2 Maintenance procedures .....................36
3.1.3 Tightening of screws ............................37 5 Cleaning in Place ........................... 136
3.1.4 Service kits ...........................................37 5.1 Cleaning in Place, Separator....136
3.1.5 Cleaning ...............................................38 5.2 Cleaning in Place, Heatpac®
3.2 Maintenance Log ............................39 CBM Heater ....................................137
3.3 Dismantling ......................................41 5.3 Cleaning in Place, Separator
3.3.1 Introduction...........................................41 and Heater ......................................139
3.3.2 Tools .....................................................42
3.3.3 Frame hood ..........................................44
3.3.4 Bowl......................................................46
3.3.5 Driving device ......................................57
3.3.6 Centrifugal clutch .................................69
1810784-02
1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 1 SEPARATOR DESIGN
1 Separator Design
Process section
The feed inlet and outlets
are situated at the top of Electric motor
the separator. The rotating bowl is driven
by the electric motor via a
The liquid is cleaned in the belt transmission.
rotating separator bowl
inside the frame hood.
Sensors
Drive section
The separator is monitored
by a speed sensor. An The rotating separator
unbalance sensor and a bowl is driven by a flat
interlocking switch is belt transmission.
optional.
Frame feet
Sludge outlet
The separator rests
on vibration damping Separated solids are discharged at
frame feet. preset intervals.
G0870641
1.1 Overview
The separator comprises a process section and a
drive section powered by an electric motor.
The separator frame comprises a lower body and
a frame hood. The motor is attached to the
frame. The frame feet dampen vibration.
The bottom part of the separator contains a flat
belt transmission, a centrifugal clutch and a
vertical spindle. The lower body also contains an
oil sump for lubrication of spindle bearings.
1810784-02 1
1 SEPARATOR DESIGN SA 870 SEPARATION SYSTEM SERVICE MANUAL
2 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 1 SEPARATOR DESIGN
Flat belt
The flat belt transmission has a
ratio which increases the bowl
speed several times compared
with the motor speed.
1810784-02 3
1 SEPARATOR DESIGN SA 870 SEPARATION SYSTEM SERVICE MANUAL
4 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 1 SEPARATOR DESIGN
Pipe
Spring
Uncleaned oil
Cleaned oil
Water
Arm
Paring tube
Paring disc
Connection house
G0886141
1810784-02 5
1 SEPARATOR DESIGN SA 870 SEPARATION SYSTEM SERVICE MANUAL
Separator bowl
The separator bowl, with its sludge discharge
mechanism, is built-up as follows:
The bowl body and bowl hood are held together
by a lock ring (Centrilock). Inside the bowl are
the distributor and the disc stack. The disc stack
is kept compressed by the bowl hood. The
discharge slide forms a separate bottom in the
bowl body.
The upper space between the bowl hood and the
top disc forms the water paring chamber and
contains the paring tube, which pumps the
separated water out of the bowl. The oil paring
chamber, with its paring disc, is located inside
the top of the distributor. From here the cleaned
oil is pumped out of the bowl.
The sludge space is in the bowl periphery. The
bowl is kept closed by the discharge slide, which
seals against a seal ring in the bowl hood.
At fixed intervals, decided by the operator, the
discharge slide drops down to empty the bowl of
sludge.
The sludge discharge mechanism, which controls
the movement of the discharge slide, is
comprised of an operating slide and an operating
water device. Passive parts are: nozzle and valve
plugs. The operating water cover, beneath the
bowl, supplies operating water to the discharge
mechanism via the operating water ring.
6 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 1 SEPARATOR DESIGN
Top disc
Oil paring chamber
Bowl body
Disc stack
Lock ring
Seal ring
Discharge
slide
Operating slide
Sludge space
Nozzle
G0886951
1810784-02 7
1 SEPARATOR DESIGN SA 870 SEPARATION SYSTEM SERVICE MANUAL
1.4 Sensors
The separator is equipped with a speed
sensor. As options, an unbalance sensor and
an interlocking kit can be fitted.
Unbalance sensor
Speed sensor
G0873471
8 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 1 SEPARATOR DESIGN
Unseparated oil
Separated oil
Water
G
R
Top disc
A Distributor
V Oil/water interface
I
T
Y Unseparated oil
Separated oil
Water
SETTLING TANK
G0886431
1810784-02 9
1 SEPARATOR DESIGN SA 870 SEPARATION SYSTEM SERVICE MANUAL
10 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 1 SEPARATOR DESIGN
1810784-02 11
1 SEPARATOR DESIGN SA 870 SEPARATION SYSTEM SERVICE MANUAL
Unseparated oil
Bowl hood
Separated oil
Top disc
Sludge
space
Oil/water interface
Uncleaned oil
Cleaned oil
Water
G0886231
12 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 2 TECHNICAL REFERENCE
2 Technical Reference
2.1 Technical Data
Alfa Laval ref. 569608, rev. 2, 567711, rev. 1
NOTE
Restrictions:
Feed temperature: 0°C to +100°C
Ambient temperature +5°C to +55°C
Discharge intervals: min. 2 minutes max. 4 hours.
Maximum allowed density of operating liquid:
1000 kg/m3.
Viscosity max. 700 cSt at 50°C.
Not to be used for liquids with flashpoint below
60°C.
Remote restart allowed under certain conditions,
see Interface description.
1810784-02 13
2 TECHNICAL REFERENCE SA 870 SEPARATION SYSTEM SERVICE MANUAL
14 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 2 TECHNICAL REFERENCE
1810784-02 15
2 TECHNICAL REFERENCE SA 870 SEPARATION SYSTEM SERVICE MANUAL
Make-up liquid
• Flow (momentary) 2,8 litres/minute
• Interval 5 minutes
• Time 3 seconds
Discharge liquid
• Flow 11 litres/minute
• Time 3 seconds
Closing liquid
• Flow 2,8 litres/minute
• Time 35 seconds
• Time 15 seconds
16 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 2 TECHNICAL REFERENCE
2.3.1 Scope
This document gives information,
requirements, and recommendations about
operational procedures and signal processing
for safe and reliable operation of the
separator. It is intended to be used for
designing auxiliary equipment and control
systems for the separator.
2.3.2 References
This Interface Description is one complementary
document to the separator. Other such
documents that contain necessary information
and are referred to here are:
• Interconnection diagram
• Connection List
• Technical Data
1810784-02 17
2 TECHNICAL REFERENCE SA 870 SEPARATION SYSTEM SERVICE MANUAL
2.3.3 Definitions
For the purpose of this document, the following
definitions apply:
• Synchronous speed: The speed the machine
will attain when it is driven by a three phase
squirrel-cage induction motor and there is no
slip in the motor and the drive system.
• Full speed: The synchronous speed minus
normal slip.
2.3.4 Goal
To eliminate situations that can cause harm, i.e.
injury, damage to health or property and
unsatisfactory process result are e.g.:
Situation Effect
Unbalance caused by uneven sediment Too high stress on bowl and bearing
accumulation in the bowl. system which might cause harm.
Too high bowl speed. Too high stress on bowl which might
cause harm.
18 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 2 TECHNICAL REFERENCE
Starting means:
• The power to the separator motor is on.
• The bowl is rotating and accelerating
Running means:
• The power to the separator motor is on.
• The bowl is rotating at full speed.
• RUNNING is a collective denomination for a
number of sub modes which e.g. can be:
– STAND BY: Separator is in a waiting mode
and not producing.
– PRODUCTION: Separator is fed with
product and producing.
– CLEANING: Separator is fed with cleaning
liquids with the intention to clean the
separator.
1810784-02 19
2 TECHNICAL REFERENCE SA 870 SEPARATION SYSTEM SERVICE MANUAL
Stopping means:
• The power to the separator motor is off.
• The bowl is rotating and decelerating.
• STOPPING is a collective denomination for a
number of sub modes which e.g. can be:
– NORMAL STOP: A manually or
automatically initiated stop.
– SAFETY STOP: An automatically initiated
stop at too high vibrations.
– EMERGENCY STOP: A manually initiated
stop at emergency situations. This stop will
be in effect until it is manually reset.
Electrical connections
701 Separator motor.
The separator is equipped with a 3-phase DOL -
(direct on line) started motor. The separator can
also be started by a Y/D starter, but then the
time in Y-position must be maximized to 5
seconds.
20 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 2 TECHNICAL REFERENCE
1810784-02 21
2 TECHNICAL REFERENCE SA 870 SEPARATION SYSTEM SERVICE MANUAL
22 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 2 TECHNICAL REFERENCE
1810784-02 23
2 TECHNICAL REFERENCE SA 870 SEPARATION SYSTEM SERVICE MANUAL
Fluid connections
Complementary information is given in the
document Connection List.
201 Inlet
Processing in STAND STILL:
• Shall be closed.
Processing in STARTING:
• Should be closed. Bowl will be open and
empty or closed and filled depending on if
start is done from STAND STILL or STOPPING.
Processing in RUNNING:
• Could be closed or open.
Processing in CLEANING:
• A sequence of cleaning liquids should be fed
to the separator. The flow rate should be as
high as possible and preferably not less than
the production flow rate.
Processing in NORMAL STOP or EMERGENCY
STOP:
24 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 2 TECHNICAL REFERENCE
1810784-02 25
2 TECHNICAL REFERENCE SA 870 SEPARATION SYSTEM SERVICE MANUAL
26 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 2 TECHNICAL REFERENCE
2.4 Drawings
206
B 375
201
221 220 ISO-G 1/2
206
ISO-G 3/4
701 C 462
740 36
E 36
D
22
2
514
420 201
354
220
165,5 221 154
107 118,5
48 87,6
462
A
433 323
462
F
35 6
35 30
433 880
45°
90°
104
22
2
25
200 210 35
ø176
G
ø125
760
G08676C1
375
102
Connection house, with connections 201, 220 and 221, turnable in 60° steps all around.
All connections to be installed non-loaded and flexible
All dimensions are nominal. Reservation for individual deviations due to tolerances.
Data for connection, see 2.2 Connection List, page 15.
1810784-02 27
2 TECHNICAL REFERENCE SA 870 SEPARATION SYSTEM SERVICE MANUAL
G0937811
A Centre of separator bowl.
B Holes for foundation bolts (8x).
C Centre of motor.
D Min. lifting capacity required during service: 500 kg.
E Max. height of largest component incl. lifting tool.
F Service side.
G Foundation bolts.
H Installation according to stated foundation force.
Foundation turnable 360o
I Recommended free floor space for unloading when doing
service.
J No fixed installation within this area.
K Centre of gravity (complete machine).
L Vertical force not exceeding 20 kN/foot.
M Horizontal force not exceeding 20 kN/foot.
28 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 2 TECHNICAL REFERENCE
Junction box
RD=A BK=Black
BU=B BN=Brown
GN=C BU=Blue
YW=D RD=Red
WT=E GN=Green
BK=F PU=Purple
BN=G YW=Yellow
PU=H WT=White
G0867541
1810784-02 29
2 TECHNICAL REFERENCE SA 870 SEPARATION SYSTEM SERVICE MANUAL
G0938211
permanently lubricated
with grease Kluber
Asonic HQ 72 or
equivalent or better.
Weight 119 kg
Poles 2 IM 2011 IP 55
Insulation class F
30 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 2 TECHNICAL REFERENCE
1810784-02 31
2 TECHNICAL REFERENCE SA 870 SEPARATION SYSTEM SERVICE MANUAL
G0938011
A Density ratio
32 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 2 TECHNICAL REFERENCE
G0938111
A Paring radius
B Position of adjusting screw
1810784-02 33
2 TECHNICAL REFERENCE SA 870 SEPARATION SYSTEM SERVICE MANUAL
34 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Inspection i i
An Inspection consists of an overhaul of the
separator bowl, inlet/outlet and operating water
device every 6 months or 4000 operating hours.
Seals in bowl and gaskets in inlet/outlet device
are renewed.
Overhaul o
An Overhaul consists of an overhaul of the
complete separator (including separator bowl,
inlet/outlet and operating device) every 18
months or 12000 operating hours. Seals,
bearings, friction blocks and flat belt in the
separator are renewed. Also renew the bearings
in the motor, see separate manual appendix for
instructions.
Oil change
The oil should be changed every 4000 hours, or at
least once every year if the total number of
operating hours is less than 4000 hours/year.
1810784-02 35
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
R
! DANGE
Disintegration Hazards
Separator parts that are either missing, worn
beyond their safe limits or incorrectly assembled,
may cause severe damage or fatal injury.
ON
CAUTI
!
36 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Example:
a Fit the O-ring ii .
Torque
M8 17 1,7 13 20 2 14,7
1810784-02 37
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
NOTE
ING
WARN
!
Disintegration hazards
Use of imitation spare parts may cause severe
damage.
3.1.5 Cleaning
CIP (Cleaning In Place)
To prolong the intervals between manual
cleaning of the separator the use of CIP together
with repeated discharges can be used.
Some CIP liquids can be corrosive to brass- and
aluminium alloy parts which are included in the
separator.
N
CAUTIO
!
38 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Overhaul
Check
1810784-02 39
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
Inspection
Overhaul
Check
Part i o Action Page Note
Driving device
- All parts x Clean 76
- All parts x Check for corrosion 78
- All parts x Check for cracks 79
- Bottom bearing housing x Renew O-ring 92
- Labyrinth ring holder x Renew labyrinth ring 93
x Renew O-ring 93
- Top bearing housing x Renew springs 95
- Flat belt x Renew flat belt 99
- Bowl spindle x Pre-lubricate and renew ball bearing 94
x Pre-lubricate and renew self-aligning
roller bearing 96
x Lubricate the spindle
x Measure the radial wobble 102
- Neck bearing cover x Renew O-ring 101
- Deflector ring x Renew O-ring 101
- Water inlet pipe x Renew O-ring 102
- Operating water cover x Renew seal ring and O-ring 102
- Fan x Renew the O-ring 98
Coupling
- All parts x Clean 76
- All parts x Check for corrosion 78
- All parts x Check for cracks 79
- Coupling hub x Renew single row ball bearings
- Friction blocks x Renew friction pads (if they are worn) 86
or clean the pads if they are oily
Electrical motor
- Electrical motor x Lubricate if nipples are fitted. See sign ---
on motor
- Bearings x Renew bearings, see separate ---
appendix
Signs and labels on separator
- Machine plate x Check attachment and legibility 123
- Power supply frequency x Check attachment and legibility 123
- Lifting instructions x Check attachment and legibility 123
- Safety labels x Check attachment and legibility 123
- Name plate x Check attachment and legibility 123
- Representative label x Check attachment and legibility 123
40 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
3.3 Dismantling
3.3.1 Introduction
To disconnect the oil inlet, oil outlet, and
water outlet, undo the two screws on the
connection plate. Hook the plate, together
with the three hoses, to the edge of the small
work table to avoid oil draining from the
hoses.
NOTE
1810784-02 41
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
3.3.2 Tools
Special tools from the tool kit must be used for
dismantling and assembly, as well as Standard
tools (not included). The special tools are
specified in the Spare Parts Catalogue and are
illustrated at the beginning of each dismantling
section.
ING
WARN
!
Entrapment hazard
To avoid accidental start, switch off and lock-out
power supply before starting any dismantling work.
42 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Standard Tools
3 4
1 2 6
7 12
9 10 11
8
13
G0911641
14
1 Screwdriver
2 Torque wrench (capacity 0-200 Nm)
3 Drift ( Ø 4 mm)
4 Dial indicator with magnetic base
5 Spanner for clutch
6 Heating equipment for bearings
7 Sliding calliper
8 Hammers (standard and soft-faced)
9 Pliers for internal snap rings
10 Pliers for external snap rings
11 T-handle with extension rod, sockets
(13, 16, 17, 18, 19, 27, 30 mm)
12 Spanners (various sizes)
13 Adjustable spanner
14 Shackle
1810784-02 43
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
Connecting
housing
Spring
Screw
Arm
G0863331
Screws
G0860531
1
ING
WARN O-ring
!
Height adjusting
rings
Entrapment hazard
To avoid accidental start, switch off and lock-out the Support ring
G0863471
power supply before starting any dismantling work.
44 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
NOTE
G08636B1
Paring tube
NOTE
b Loosen the hood
Do not place
by bending with
the hood
a screwdriver in upside down.
all grooves in the
hood.
G0863671
1810784-02 45
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
Bowl hood
Seal ring
O-ring
Top disc
O-rings
G0861621
Inlet and outlet
pipe
Paring tube
Axial support.
1
Splash sealing
Bowl disc
(without caulks)
Bowl discs
2
Distributor
Cap nut
6
4 Nut
3 7 Discharge slide
Rectangular ring
5 O-ring
8
9
Bowl body
10
G0860571
11 Rectangular ring
O-ring
1 Compressing tool (lock ring) Valve plugs
2 Lifting eyes
3 Bowl hood puller Operating slide
4 Spanner for nut (nut/discharge slide)
5 Puller (discharge slide) Rectangular ring
6 Lifting tool (distributor, spindle)
O-ring
7 Puller (Bowl body)
8 Screw (lock ring) (M8) Holder
9 Hexagon head key Nozzle
G08626C1
46 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Be sure not to
cover the threaded
holes.
f Remove the
dismantling screws.
G0862761
1810784-02 47
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
d Remove the
compressing tool
and attach the
lifting eyes to the
puller and lift off
the bowl hood.
ING
WARN
!
Crush hazard
The top disc can adhere to the bowl
hood when lifting. Be careful not to
accidentally drop it.
G0862881
48 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
G08628A1
1810784-02 49
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
NOTE
Seal ring
It is very important not to
damage the bottom of the
groove!
ING
WARN
!
G0862441
5 Removing the inlet/outlet pipe and top disc.
a Lift out the in- and outlet pipe together with the top disc.
ING
WARN
!
Crush hazard
The distributor and disc stack can adhere to the
top disc. Separate them from the top disc so that
they do not accidentally drop.
G0862961
50 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
NOTE
1810784-02 51
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
N
CAUTIO
!
Cut hazard
Sharp edges on the separator
discs may cause cuts
G0863171
8 Removing the nut
Nut
Compressing tool
Screw
52 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
NOTE
If discharge slide is
difficult to remove,
tap lightly on outside
edge with a soft
faced hammer.
Ring on tool
Puller rod
Discharge slide
Bowl body
ING
WARN
!
Crush hazard
The ring on the lifting tool must be pushed
down against the discharge slide, otherwise the
discharge slide may come loose from the tool.
G0863251
1810784-02 53
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
NOTE
Left-hand thread!
G0860651
11 Removing the bowl body
54 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
ING
WARN
!
Crush hazard
G0860821
Support the bowl body when turning to prevent it from rolling.
NOTE
1810784-02 55
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
NOTE
G0861021
15 Removing the operating water ring.
a Loosen and remove the screws .
NOTE
56 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
G0857991
7
G0857821
1 Puller (spindle pulley, 4 Lifting tool
ball bearing). (spindle assembly)
2 Tool (bearing housing). 5 Drift (bottom bearing).
3 Cover puller 6 Sleeve (ball bearing in
(neck bearing cover). top bearing seat
7 Pin spanner (oil fan).
Seal ring
Air deflector
Operating water cover
O-ring
Nut Spindle pulley
O-ring
Deflector ring
O-ring
O-rings
Self-aligning roller
Fan bearing
Lubrication oil orifice
Snap ring
O-ring
Oil pump
Bowl spindle
Labyrinth ring holder
O-ring
Ball bearing Labyrinth ring
O-ring
Plugs
G0858091
Strainer
1810784-02 57
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
G0868571
2 Removing the clutch cover.
G0858171
58 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
G08588I1
4 Loosen the flat belt, by tilting the motor.
Motor
Separator
frame
Nut Screw
ING
WARN
!
Crush hazard
Always use a shackle with lifting slings when
removing the upper screws.
G 0 8 5 8 8 E1
1810784-02 59
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
NOTE
G0858931
6 Removing the nut.
G0859071
60 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Cover
G0859061
Frame
NOTE
NOTE
1810784-02 61
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
ING
WARN
!
Crush hazard
Do not rotate the spindle assembly
during lifting. The spindle assembly
may otherwise come loose from the
lifting tool.
NOTE
G0907831
62 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Make a support
~230 mm
~205 mm
~6,5 mm
free space
G0859211
11 Removing the air deflector.
G0859221
1810784-02 63
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
Key-grip
NOTE
G0923931
Left-hand thread!
NOTE
Lubrication oil orifice c Cover the the oil orifice and blow compressed
air through the bottom hole of the oil pump and
slowly ease out the lubrication oil orifice.
G0865991
Compressed air
64 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
G0858221
1810784-02 65
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
ING
WARN
!
NOTE
Vibration indicator
Piece of wood to
protect the spindle
threads.
NOTE
Always discard
d Place the top bearing seat on a support to used bearings.
protect the vibration indicator.
Remove the bearing. Use a drift in the two
holes.
G0858331
66 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
NOTE
G08586B1
1810784-02 67
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
a Fit the tool into the bottom bearing holder and attach the
socket, extension rod and T-handle.
T-handle
Extension rod
Socket
Tool
68 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Ball bearings
Spacing ring
Belt pulley
G0864731
Coupling
ING hub
WARN
!
Parallel pin
Entrapment hazard
To avoid accidental start, switch off and lock-out
power supply before starting any dismantling work.
Friction blocks
(5=50 Hz)
Make sure that machine has come to a complete
standstill before starting any dismantling work Sleeve
(takes about 45 minutes from switch off).
Fan
G0865171
NOTE
50 Hz = 5 Friction blocks
60 Hz = 3 Friction blocks
1
G0865031
1810784-02 69
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
G0858171
2 Remove the fan and plate.
G08588I1
70 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Motor
Separator
frame
Nut
Screw
ING
WARN
!
Crush hazard
G08588E1
Always use a shackle with lifting slings when
d Remove the flat belt from the motor pulley. removing the upper screws.
1810784-02 71
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
ING
WARN
!
Electrical hazard
If the cables are not disconnected during lifting procedures,
they may become damaged.
Crush hazard
If not supported, the motor with coupling
will drop when removing the screws.
G0864681
5 Removing the friction blocks.
N
CAUTIO a Remove the friction blocks.
!
Inhalation hazard
When handling friction Friction blocks
blocks/pads wear a (5=50 Hz)
mask to avoid inhalation
Sleeve and screw
of dust.
Do not use compressed
air to remove dust.
Remove dust using
vacuum or a damp cloth.
NOTE
G0865251
50 Hz = 5 Friction blocks
60 Hz = 3 Friction blocks
72 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
ON
CAUTI
!
NOTE
NOTE
G0865351
1810784-02 73
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
Washer
Spring washer
Screw
NOTE
ING
WARN
!
Crush hazard
The centrifugal clutch is heavy and
can fall, causing injury, when
loosened from the motor shaft.
Puller tool
74 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Wooden support
Support
NOTE
1810784-02 75
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
3.4.1 Cleaning i o
Clean the separator parts according to the
diagram below. Afterwards, protect all cleaned
carbon steel parts against corrosion by oiling.
Frame and The external cleaning of the frame and motor should be Water and de-greasing agent.
motor restricted to brushing, sponging or wiping while the motor is
running or still is hot.
ING
WARN
!
Electrical hazard
Never wash down a separator with a direct water
stream.
Never play a water jet on the motor. Totally
enclosed motors can be damaged by direct hosing
to the same extent as open motors, resulting in
short-circuit and internal corrosion.
Clean the inside of the frame with a clean cloth and remove
visible particles.
76 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
ON
Cleaning of holder for operating slide, operating water CAUTI
ring and operating slide with nozzle. !
Use 10% acetic acid solution to dissolve lime deposits. The
acid should be heated to 80 °C. Cut hazard
Clean the nozzle on the operating slide using a soft iron wire Sharp edges on the separator
discs may cause cuts.
or a similar object.
Driving device Use a sponge or a soft brush and clean the oil orifice, bearing White spirit, cleaning-grade kerosene
holder and oil pump thoroughly. or diesel oil.
1810784-02 77
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
Max. 0,2 mm
! D
ANGER
G0205241
Disintegration hazards
Always contact your Alfa Laval representative if you
suspect that the depth of the corrosion damage
exceeds 0,2 mm for bowl body and bowl hood (0,5
for other parts) or if cracks have been found. Do not
continue to use the separator until it has been
inspected and given clearance for operation by Alfa
Laval.
Non-stainless steel Water or dampness Rust If damage exceeds 0,5 mm, contact
and cast iron parts Alfa Laval.
Stainless steel Chlorides or acidic Acidic solutions cause general Polish dark-coloured spots and
solutions corrosion. other corrosion marks with a fine
Chloride corrosion begins as small grain emery cloth. This may prevent
dark spots that can be difficult to further damage.
detect, and goes on to local damage If damage exceeds 0,5 mm (0,2 mm
such as pitting, grooves or cracks. for bowl body and bowl hood)
contact Alfa Laval.
Other metal parts “Aggressive” Possible corrosion damage can be If damage exceeds 0,5 mm, contact
environment in the form of pits and/or cracks. Alfa Laval.
R
! DANGE
Disintegration hazard
Pits and spots forming a line may indicate cracks
beneath the surface.
All forms of cracks are a potential danger and are
totally unacceptable.
Replace any part where corrosion can be
suspected of affecting its strength or function.
78 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
R
! DANGE
Disintegration hazard
All forms of cracks are potentially dangerous as they
reduce the strength and functional ability of
components.
Always replace a part if cracks are present.
R
! DANGE
Disintegration hazards
Always contact your Alfa Laval representative if you
suspect that the depth of the damage exceeds 0,2
mm for bowl body and bowl hood (0,5 for other
parts).
Do not continue to use the separator until it has
been inspected and given clearance for operation by
Alfa Laval.
1810784-02 79
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
Lock ring
Bowl body and holder.
G0911831
distribution holes and wings
NOTE
80 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
R
! DANGE
Disintegration hazard
Erosion damage weakens parts by reducing the
thickness of the material.
Pay special attention to the pillars between the
sludge ports in the bowl wall.
Replace parts if erosion is suspected of affecting
strength or function.
1810784-02 81
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
NOTE
82 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
= Molykote 1000
Bowl hood
( apply D321)
Bowl body
(also apply D321 on guide pin)
Discharge slide
Operating slide
( apply D321)
Holder
G0911751
1810784-02 83
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
1
1
NOTE
84 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
1
1
1810784-02 85
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
3.5 Assembly
a Slip the belt pulley over the coupling hub and place them on a firm and level d
foundation.
ING
WARN
!
Disintegration Hazard
If the belt pulley must be renewed, check that the new pulley has the
correct diameter. An incorrect pulley will cause the separator bowl to
run at either an excessive or insufficient speed.
d=265 mm 50 Hz
d=221 mm 60 Hz NOTE
Mounting tool
c Press the ball bearings down one at a time into the coupling
hub, preferably using a hydraulic press. Place the spacing
ring between them.
NOTE
86 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
NOTE
Make sure that the key is in place on b Apply lubricating paste to the tool
the motor shaft. threads (keep lubricated).
1810784-02 87
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
Guide pin
NOTE
50 Hz = 5 Friction blocks
60 Hz = 3 Friction blocks
88 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Crush hazard
If not supported, the motor with
coupling may drop when lifted.
G0864681
NOTE
1810784-02 89
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
NOTE
NOTE
Clearance
NOTE
90 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
G08588H1
the screws.
G0858181
1810784-02 91
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
Socket
Tool
92 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
G0866361
1810784-02 93
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
3 Fitting the ball bearing and top bearing seat o to the spindle.
a Heat the top bearing seat in oil to b Fit the ball bearing.
maximum 125 °C.
ING
WARN NOTE
!
Always fit a new bearing.
Burn hazard Pre-lubricate before fitting.
Use protective
gloves when
handling any heated
parts.
ING
WARN
!
NOTE
94 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Axial springs
b Carefully lower the bowl spindle.
Make sure that the springs enter the
recesses on the top bearing seat.
1810784-02 95
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
NOTE
G0866741
6 Fitting the self-aligning roller bearing o .
ING
WARN
!
Burn hazard
Use protective gloves when
handling the heated bearing.
G0866851
96 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
NOTE
G0866971
1810784-02 97
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
NOTE
NOTE
Key-grip
G0924041
9 Fitting the air deflector.
98 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
ING
WARN
!
Crush hazard
Do not rotate the spindle assembly during lifting. The spindle
assembly may otherwise come loose from the lifting tool.
NOTE
Check that the hole at the bottom of the oil pump is clean before
lowering the assembly down.
Carefully blow
compressed air
b Position the flat belt o so
through the hole in
the bearing housing. that the spindle assembly can
pass through when lowering.
Check the bottom hole. See note below.
ING
WARN
!
Space
Cut hazard
Do not put fingers between the frame and air
deflector while lowering the assembly.
NOTE
1810784-02 99
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
NOTE
NOTE
Clearance
NOTE
100 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
G08588H1
13 Fitting the neck bearing cover and deflector ring.
a Apply a thin layer of silicone grease and fit the O- Nut
ring and the seal ring in the lower groove o
G0868061
1810784-02 101
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
O-ring
NOTE
G0868141
15 Measuring the radial wobble of the bowl spindle.
Max. 0,04 mm
G0858711
102 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
G0858181
17 Fill oil in the oil sump.
NOTE
1810784-02 103
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
3.5.3 Bowl
Disintegration hazard
Impact marks may cause the separator to
vibrate while running.
G0874611
2 Fitting new valve plugs on the operating slide i i .
a Remove the valve plugs using b Carefully tap in new valve plugs, using a
a drift. clean, soft-faced hammer.
Drift NOTE
104 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Alignment hole
Operating slide
Bowl body
Guide pin
G0861241
4 Fitting the operating slide holder.
G0861331
1810784-02 105
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
NOTE
a Fit the ring i
The discoloration on the ring is oxide protection.
Do not clean with abrasives.
NOTE
G0861441
106 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
ING
WARN
!
Crush hazard
Support the bowl body when turning to
prevent it from rolling.
1810784-02 107
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
NOTE
Left-hand thread!
Compressing tool
Screw
G0861851
Cap nut
108 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
O-ring
ING
WARN
!
c Fit the lifting tool and
lower the discharge
slide into the bowl. Crush hazard
The ring on the lifting tool must be
pushed home against the discharge
d Remove the lifting tool. slide, otherwise it may come loose
from the tool.
1810784-02 109
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
N
CAUTIO
!
Cut hazard
Sharp edges on the bowl discs may cause
cuts.
110 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Guide rib on
distributor
1810784-02 111
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
G0984951
12 Mounting the paring tube and fitting the inlet and outlet pipe.
112 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
To avoid damaging
the paring tube, turn
it towards the centre
of the pipe.
G0862361
1810784-02 113
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
114 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
NOTE
Lock ring
NOTE
Bowl hood
1810784-02 115
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
a Remove bowl hood, top disc and inlet and outlet pipe.
116 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
NOTE
G08637C1
Make sure to fit the frame hood
groove and the projection of the
pipe.
1810784-02 117
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
A Quantity height
mm adjusting rings
38 ± 0,5 5
37 ± 0,5 4
36 ± 0,5 3
35 ± 0,5 2
34 ± 0,5 1
a Remove the guide screw
Support ring
Frame hood
A
Important!
B =2
Bowl hood
Paring disc
Distributor
G0911591
118 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Screw
Spring
a Fit the spring on the arm
and fit the arm to the top
of the paring tube end
with the screw.
Arm
Pin Paring tube
G08637D1
1810784-02 119
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
NOTE
G0863941
120 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Sensor holder.
Sensor
holder
O-ring NOTE
NOTE
1810784-02 121
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
a Fit the sensor into the holder. Do not forget the nut.
Nut
Sensor
Nut.
+ = brown or red
J = black or white G 24 V DC
A
0V = blue
c When correct distance is achieved tighten the nut Adjustment value for the sensor is; 12 mA ± 1mA.
For more details see 2.2 Connection List, page 15 and 752
against the holder. Unbalance sensor (option)., page 22
Fit the cover (see previous page).
G08734A1
3.5.6 Speed sensor
102 + 0,1
G08734B1
122 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Machine plate
Lifting instructions
Safety label.
S0 0 5 0 1 A 1
1810784-02 123
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
Separator S 870
Manufacturing serial No. / Year
Product No. 881206-03-01
In and outlet device 563839-01
Bowl 563319-02
Machine bottom part 563553-01
Bowl speed synchronous 6115 r/minute (50 Hz)
6120 r/minute (60 Hz)
Direction of rotation (bowl) ←
Speed motor shaft 3000 r/min (50 Hz),3600 r/min (60 Hz)
El. current frequency 50/60 Hz
Recommended motor power 23 kW
Max. density of feed 1100 kg/m3
Max. density of sediment 2031 kg/m3
Max. density of operating liquid 1000 kg/m3
Process temperature min./max. 0/100 ° C
DANGER
Read the instruction manuals before installation, operation and maintenance.
Consider inspection intervals.
Failure to strictly follow instructions can lead to fatal injury.
If excessive vibration occurs, stop separator and keep bowl filled with liquid
during rundown.
Out of balance vibration will become worse if bowl is not full.
Separator must stop rotating before any dismantling work is started.
124 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
NOTE
Always clean and dry parts (also tools) before lubricants are applied.
ON
CAUTI
!
1810784-02 125
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
ON
CAUTI
!
Oil fill
Burn hazard
The lubricating oil and various machine surfaces can Plug and washer
be sufficiently hot to cause burns.
NOTE
G08687C1
See 3.7.6 Lubricating oils, page 130 .
6 Fit the washer and the oil filling plug. Tighten NOTE
the plug.
For Inspection service procedures; See
7 Fit the oil pin. “Fill oil in the oil sump.” on page 103.
126 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Buffers (3)
G0875441
Lubricating points Type of lubricant Interval
1 The oil bath. Bowl spindle bearings See 3.7.1 Lubricating oil, page 125 Oil change:
are lubricated by oil mist from the oil Volume: 2.1 Technical Data, page 13 1. Continous operation: 4000 hours
bath. Ambient temperature 0 to +55°C 2. Seasonal operation:
before every operating period
3. Short periods operation:
12 months even if total numbers of
operating hours is less than stated
above
2 Bowl spindle taper. Lubricating oil, only a few drops for At assembling
rust protection.
6 Electric motor. Follow the manufacturer’s instructions. Follow the manufacturer’s instructions.
NOTE ON
CAUTI
!
Check and pre lubricate new spindle bearings and
those that have been out of service for six months or
longer. Check the oil level before start.
If not otherwise specified, follow the suppliers Top up when necessary.
instructions about applying, handling and storing of Do not overfill.
lubricants.
1810784-02 127
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
NOTE
Bonded coatings
128 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
NOTE
Manufacturer Designation
BP Energrease MM-EP2
Energrease LS2
Elf Epexa 2
1810784-02 129
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
Standard Designation
Manufacturer Designation
BP Bartran 100
Bartran HV 100
130 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
G0868451
1 Remove the inlet and outlet device, the frame
hood and the bowl according to the
instructions in 3.3 Dismantling, page 41.
NOTE
1810784-02 131
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY SA 870 SEPARATION SYSTEM SERVICE MANUAL
ING
WARN
!
Crush hazards
A falling separator can cause accidents resulting
in serious injury and damage.
Never lift the separator by any other method than
described in this manual.
NOTE
NOTE
Make sure that
Never try to lift the bowl while it is still in the frame. lock ring is fitted.
G0868441
132 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 4 CHANGE OF CIRCUIT BOARD
OP-Board
• Switch power off.
• Remove the snap-in transparent cover.
• Disconnect the two cable plugs (do not
remove the cables from the plugs).
• Disconnect the flatcable connector at the top.
• Unscrew the five hexagon nuts.
• Mount the new board, and connect in reverse
order.
I/O-Board
• Switch power off.
If there is no optional board installed:
• Disconnect all the cable plugs on the large
board (do not remove the cables from the
plugs).
• Unscrew the hexagon nuts. Take care to note
where the special nuts for optional board(s)
are located.
• Mount the new board, and connect in reverse
order.
1810784-02 133
4 CHANGE OF CIRCUIT BOARD SA 870 SEPARATION SYSTEM SERVICE MANUAL
MT-Board
• Switch power off.
• Disconnect the cable plug (do not remove the
cables from the plug).
• Disconnect the centrally connected cable.
• Unscrew the four screws holding the board
and lift out the board.
• Mount the new board, and connect in reverse
order.
• Check that the central hexagon nut is properly
tightened.
134 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 4 CHANGE OF CIRCUIT BOARD
1810784-02 135
5 CLEANING IN PLACE SA 870 SEPARATION SYSTEM SERVICE MANUAL
5 Cleaning in Place
The use of Cleaning In Place (CIP)
equipment is recommended for best
separation results. For further information
concerning the CIP equipment, see the CIP
booklet, bookno. 1817261.
NOTE
G065054A
The middle inlet on the CIP unit should be connected
to the middle oil outlet on the separator.
The lower CIP inlet should be connected to the lower
water outlet on the separator.
136 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 5 CLEANING IN PLACE
ING
WARN
!
Burn hazard
Shut off the oil flow and the heating medium flow
before starting maintenance work.
ING
WARN
!
Corrosion hazard
Pay strict attention to the safety instructions for the
cleaning liquid used.
NOTE
1810784-02 137
5 CLEANING IN PLACE SA 870 SEPARATION SYSTEM SERVICE MANUAL
Proceed as follows:
G065053A
outlet on the heater. The hose from the heater
inlet should be inserted into the tank and
secured with the help of the cover.
NOTE
After cleaning:
1 Open the heater drain valve until the flushing
water has drained.
2 Close the drain valve.
3 Remove the CIP connections.
4 Return the turnable connections to their
former positions and re-tighten.
5 Re-open the valves before and after the
heater.
138 1810784-02
SA 870 SEPARATION SYSTEM SERVICE MANUAL 5 CLEANING IN PLACE
G065062A
1810784-02 139
5 CLEANING IN PLACE SA 870 SEPARATION SYSTEM SERVICE MANUAL
140 1810784-02