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Article in Colloids and Surfaces A Physicochemical and Engineering Aspects · June 2010
DOI: 10.1016/j.colsurfa.2010.04.022
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Article history: Natural kaolin was refluxed with sulphuric acid of different concentrations 1 M, 3 M, 5 M and 10 M at
Received 25 December 2009 110 ◦ C for 4 h followed by calcination at 500 ◦ C for 2 h. The physico-chemical characteristics of acid-
Received in revised form 14 April 2010 leached kaolinite clay were studied by XRF, XRD, FTIR, TGA, DTA, SEM and N2 adsorption techniques. XRF
Accepted 16 April 2010
and FTIR studies indicate that acid treatment under reflux conditions leads to the removal of the octahe-
Available online 24 April 2010
dral Al3+ cations along with other impurities. XRD of 5 M and 10 M treated kaolin shows that treatment
with high concentrated acid provoked an amorphization resulting in the formation of an amorphous
Keywords:
silica type phase. Leaching of Al3+ ions increased progressively with severity of the acid treatment. The
Kaoline
Acid treatment
acid treatment increased the Si/Al ratio from 0.65 to 8.09, surface area from 23 m2 /g to 143 m2 /g and pore
Physico-chemical characteristics volume from 0.361 cc/g to 1.18 cc/g as the acid concentration was increased to 10 M. Solids thus obtained
Adsorbent by acid treatments can be used as promising adsorbents and catalyst supports.
Catalyst © 2010 Elsevier B.V. All rights reserved.
0927-7757/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.colsurfa.2010.04.022
A.K. Panda et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 363 (2010) 98–104 99
the external layers, thus altering the chemical composition and the 2.2. Acid activation
structure of the clays. The solubility of the clay minerals in acids is of
fundamental importance because it reveals certain attributes of the The chemical activation was carried out by adding 50 g of the
clay minerals. From a practical standpoint, solubility characteristics clay to 500 ml of sulphuric acid solution of different concentra-
are important in determining the utility of various clays as sources tions (1 M, 3 M, 5 M, and 10 M) and refluxing at 110 ◦ C under the
of aluminum and for the production of porous materials. The acid atmospheric pressure in a round bottomed flask equipped with a
treatment is beneficial in terms of increased surface area, porosity reflux condenser for 4 h. The resulting clay suspension was then
and number of acid centers with respect to the parent clays. The rapidly quenched by adding 500 mL ice cold water. The content was
acid treated clays are composed of a mixture of non-attacked clay then filtered, repeatedly washed with distilled water to remove any
layers and a hydrous, amorphous, and partially protonated silica unspent acid, dried in an oven, calcined at 500 ◦ C for 1 h and ground
phase. These high surface area silica gels are competitive in differ- in a mortar pastel to powder form. The untreated sample is referred
ent industrial uses and very promising as sorbents or as catalyst to as KC and treated samples are referred to as KC1 M, KC3 M, KC5 M
supports [1]. and KC10 M in the subsequent text where the numbers refer to the
It is found that the solubility of kaolinite in acids varies with the different concentration of acid used.
nature and concentration of the acid, the acid-to-kaolinite ratio, the
temperature, and the duration of treatment. Grim reviewed some 2.3. Characterization techniques
other studies related to acid–kaolinite reactions [28]. Most of these
investigations have indicated that the kaolinite is more soluble in The acid treated kaolinite clay materials were characterized
sulphuric than in hydrochloric acid. Again, under similar condition by X-ray fluorescence spectroscopy (XRF), X-ray diffraction (XRD),
of acid treatment, but after amorphization by heating or grinding, Fourier transformed infrared spectroscopy (FTIR), thermogravi-
all or substantially all the alumina of the kaolinite is soluble. The metric analysis (TGA), differential thermal analysis (DTA), scanning
shielding of aluminum cation by the siliconoxygen network and the electron microscope (SEM) and by sorptometric studies.
presence of Al–O–Si bonds results in low solubility of kaolinite in
acids [16,29]. 2.3.1. X-ray fluorescence (XRF)
Literature reveals a number of works on the systematic exam- XRF analyses of the samples were done using a Model-PW2400
ination porous silica prepared from mechanically and thermally of Phillips make, with X-ray tube of rhodium anode and scintillation
amorphized kaolinite by sulphuric acid leaching. However, a sys- detector with a current 40 mA and voltage 40 mV.
tematic analysis of the chemical activation of untreated crystalline
kaolin with sulphuric acid of different concentrations, with a wide 2.3.2. X-ray diffraction (XRD)
characterization of the obtained solids and a complete discussion The X-ray diffraction data was collected using a Philips analyt-
of the phenomena governing this process, is sparsely available in ical X-ray instrument, X’Pert-MPD (PW 3020 vertical goniometer
the literature. The increasing interest in looking for new applica- and PW 3710 MPD control unit) employing Bragg–Brentano para
tions of clays justifies such a systematic study of this process. So, focusing optics. The XRD patterns were recorded in the range of
the objective of this work is to study the behavior of kaolin clay 10–70◦ with a scanning rate of 2◦ /min.
treated with sulphuric acid of different concentrations. The changes
in physico-chemical properties are studied by different instrumen- 2.3.3. Fourier transformed infrared spectroscopy (FTIR)
tal techniques such as SEM, XRF, XRD, FTIR, TGA–DTA and BET FTIR spectra were recorded on a Perkin-Elmer infrared spec-
surface area analyser. trophotometer as KBr pellets with resolution of 4 cm−1 , in the range
of 400–4000 cm−1 . The sample and analytical grade KBr were dried
at 100 ◦ C over-night prior to the FTIR analysis.
2. Experimental programme
2.3.4. Thermogravimetric/differential thermal analysis (TG/DTA)
2.1. Materials Thermogravimetric analyses were carried out with a SHIMADZU
DTG-60/60H instrument. A known weight of the sample was heated
The kaolin clay used in this experiment was procured commer- in a silica crucible at a constant heating rate of 10 ◦ C/min operating
cially from Chemtex Corporation, Kolkata, India. The sample was in a stream of N2 atmosphere with a flow rate of 40 mL/min from
used as such without any further modification for the acid treat- 35 ◦ C to 600 ◦ C.
ment. The chemical composition of the sample is as follows: SiO2
43.12%, Al2 O3 46.07%, Fe2 O3 nil, MgO 0.027%, CaO 0.030%, ZnO 2.3.5. Nitrogen adsorption/desorption isotherm
0.0064%, K2 O 0.01%, TiO2 0.74% and loss on ignition 9.9%. From the Nitrogen adsorption–desorption measurements (BET method)
proximate analysis and XRD report it could be concluded that the were performed at liquid nitrogen temperature (−196 ◦ C) with an
major component of the clay is kaolinite with Hinckley index of autosorb BET apparatus from Quantachrome Corporation. The anal-
0.4. Some traces of impurities (may be mica, quartz and feldspar ysis procedure is automated and operates with the static volumetric
which could not be traced in the XRD report) are also present which technique. Before each measurement, the samples were outgassed
contribute the components other than SiO2 and Al2 O3 . first at 200 ◦ C for 2 h, at 5 × 10−3 Torr and then at room temperature
Table 1
Chemical analysis of clay.
The XRF analysis was carried out to know the chemical composi-
tions of the clay and the subsequent chemical changes that occurred
due to acid treatment. Table 1 shows the results of chemical anal-
ysis of the parent and acid treated kaolinite clay. The parent clay
Fig. 1. XRD of pure and acid treated kaolinite clay.
contains alumina and silica which are in major quantities where as
other oxides such as magnesium oxide, calcium oxide, potassium
oxide, zinc oxide and titanium oxide are present in trace amounts. the presence of Al–O–Si bonds results in low solubility at low acid
According to literature [16], the reaction between kaolinite and strength (up to 3 M). As the acid strength increases from 3 M to 5 M
sulphuric acid is described by the chemical equation the octahedral layer is attacked to a greater extent leading to rapid
solubility. At very high strength such as 10 M most of the Al and
Al2 O3 ·2SiO2 ·2H2 O + 3H2 SO4 → Al2 (SO4 )3 + 2SiO2 + 5H2 O.
other ions are removed due to severe leaching of the clay struc-
During the acid treatment it was observed that the composi- ture. For example at 10 M H2 SO4 acid treatment, the Al2 O3 content
tion of the parent clay changes considerably. As the strength of the decreases from 46.07% to 7.70% where as the SiO2 content increases
acid increases the Al2 O3 , MgO, CaO and K2 O contents in the acid from 43.12% to 87.46%. The XRF study clearly indicates that leach-
treated material decrease progressively. Simultaneously, SiO2 con- ing occurred in a sequential manner due to attack at octahedral
tent increased with increase in the acid strength due to which the layer as the acid strength increased from 1 M to 10 M resulting in
Si/Al ratio increased. The decrease in the alumina content in the acid the de-alumination of clay.
treated sample can be ascribed to the leaching of the Al3+ ions from
the octahedral layer due to hydrolysis under acidic conditions. Dur- 3.2. XRD analysis
ing acid treatment, it was observed that even at low acid strength
the concentration of CaO, MgO and K2 O reduced, but that of TiO2 The structural changes that occurred in the clay material due
and ZnO remained almost unchanged at low concentration and to acid treatment were studied using X-ray diffraction technique.
reduced slightly at very high acid concentration (10 M). When the Fig. 1 shows the XRD profiles of the untreated and acid treated
acid strength is in the range of 3–5 M, the decrease in the aluminum kaolins. The parent clay shows well-defined reflections at 2 value
content in the clay was more rapid. This can be interpreted due to of 12◦ and 25◦ (corresponding to the d values of 7.154 Å, these
the shielding of aluminum cation by the siliconoxygen network and peaks correspond to the reflections from [0 0 1]), which are typi-
Table 2
Important IR bands of kaolinite clay with their possible assignments [1,5,26,29].
Table 3
BET Surface area and pore volume of different clay.
KC 23 0.361
KC1 M 69 0.489
KC3 M 83 0.670
KC5 M 107 0.967
Fig. 3. (a) TGA of pure and acid treated kaolinite clay and (b) DTA of pure and acid
KC10 M 143 1.18
treated kaolinite clay.
102 A.K. Panda et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 363 (2010) 98–104
Fig. 5. Pore size distribution of pure and acid treated kaolinite clay.
3.4. TG–DTA
The TGA curves (Fig. 3a) of the pure and acid treated kaolins physisorbed and interlayer water are loosely bound and are mobile
show two well-defined weight loss regions due to the loss of that they can be removed by heat treatment below 200 ◦ C. The
physisorbed water (below 200 ◦ C) and dehydroxylation of coordi- water molecule present in the first coordination sphere of the inter-
nated and structural water (above 450 ◦ C). In general, clay materials layer ions is strongly bonded and they require higher temperature
contain three kinds of water molecules in their structure. The in the range of 300–500 ◦ C for their removal. Finally the structural
hydroxyl groups can condense and dehydrate in the temperature and SEM studies indicated clearly the leaching and disintegration
range of 500–800 ◦ C. In the present study, the low temperature of the clay sheet upon acid treatment of different concentration.
water loss can be assigned to the physisorbed water, where as As the strength of the acid increased, Al2 O3 , MgO, CaO, K2 O, TiO2
the high temperature weight loss is due to the dehydration and and ZnO contents in the acid treated material decreased progres-
dehydroxylation of the clay sheet. Comparing the TGA profile of sively simultaneously increasing the SiO2 content. XRD studies of
the parent and the acid treated clay it was observed that acid treat- the acid treated clay indicated the structural transformation of the
ment increased the amount of physisorbed water and it increased clay sheet upon acid treatment. The pure clay is crystalline, where
with increase in acid concentration. This may be due to the fact that as the crystallinity and the interlayer structure of the clay material
acid treatment increased the amount of amorphous silica and also was found to be altered with acid treatment and became amor-
surface area which made the water adsorption higher. In the high phous at high acid strength (i.e. at and above 5 M). FTIR study of
temperature weight loss regions however, the percentage loss is the acid treated clay shows the presence of several kinds of struc-
lower for acid treated clay as compared to the parent clay. This is tural OH groups whose peak position and intensity changes with
due to the removal of the octahedral Al ions along with the concur- increase in acid concentration. Acid treatment with 1 M concentra-
rent removal of structural hydroxyl groups due to acid treatment. tion did not cause much variation in the peak pattern. However with
The DTA profiles of the clay and acid treated clay are shown in further increase in acid strength the peak intensity was found to
Fig. 3b which support the weight loss pattern due to water removal decrease progressively and became extremely weak for the 5 M and
in the TGA study. The DTA curve of untreated kaolin showed two 10 M treated materials indicating the dehydroxylation and succes-
endothermic peaks at 56 ◦ C and 531 ◦ C. The endothermic peak cen- sive leaching of the Al ions from the octahedral layer. Since the OH
tered at around 56 ◦ C may be due to physisorbed water and a groups play a predominant role in clay catalysis, the acid treatment
large peak at 531 ◦ C might be due to the liberation of water caused up to 3 M concentration may be beneficial in terms of generation
by dehydroxylation of coordinated and structural water molecule. of new acidic sites. Again, the N2 adsorption/desorption analysis of
Increase in acid concentration increased the physisorbed water and the samples indicated the increase in surface area and pore volume
decreased the structural and coordinated water leading to change with acid treatment. Thus, this method can be useful for manufac-
in the endothermic peaks in treated samples. turing a surface active, porous and high surface area material which
can be used for catalyst as well as an adsorbent.
3.5. Adsorption–desorption isotherm and BET surface area
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