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DOI: 10.1111/jerd.12651
RESEARCH ARTICLE
Correspondence
Camila S. Sampaio, Department of Abstract
Biomaterials, Faculty of Dentistry, Univerdidad Objective: To evaluate, through microcomputed tomography (μCT), the cement film
de los Andes, Santiago, Av Monseñor Alvaro
del Portillo, 12455, Santiago, Chile. thickness of veneers and crowns made with different provisional materials.
Email: csampaio@miuandes.cl Material and Methods: A veneer and a crown preparation were performed on a cen-
Funding information tral incisor and a second molar of a dental model, respectively, scanned with an
Fondo Nacional de Desarrollo Científico y intraoral scanner, and the stl files were exported to an LCD-based SLA three-
Tecnológico, Grant/Award Number: 11170920
dimensional (3D)-Printer. Twenty-four preparations were 3D-printed for each veneer
and crown and divided into four groups (n = 6/group): (a) Acrylic resin (Acrílico
Marche); (b) Bisacrylic resin (Protemp 4); (c) PMMA computer-aided design and
computer-aided manufacturing (CAD-CAM) (Vipiblock); and (d) 3D-printed resin for
provisional restorations (Raydent C&B for temporary crown and bridge). Veneers and
crowns restorations were performed and cemented with a flowable composite. Each
specimen was scanned with a μCT apparatus, files were imported for data analysis,
and cement film thickness was quantitatively measured. Data were analyzed by
2-way ANOVA and Tukey post-hoc tests (α = .05).
Results: Crowns presented a thicker cementation film than veneers (P < .05).The
bisacrylic resin showed the smallest veneer film thickness, similar to the acrylic resin
(P = .151), which was not significantly different than the PMMA CAD/CAM material
(P = .153). The 3D printed provisional material showed the thicker film, different than
all other materials (P < .05). The bisacrylic resin showed a cement film thickness with
a high number of voids in its surface. For crowns cementation, the 3D printed provi-
sional material showed the thicker cementation film, different than all other mate-
rials (P < .05).
Conclusions: Different provisional materials present different film thicknesses. The
3D printed provisional material showed the highest veneer and crown film
thicknesses. Veneers film thicknesses were smaller than crowns for all provisional
materials.
Clinical Significance: The 3D printed provisional material studied can be satisfactorily
used, presenting appropriate adaptation with the tooth preparation, however, it
shows the highest cement film thickness for both veneers and crowns cementations
when compared with other provisional materials. A better internal fit, or smaller
cement film thickness is obtained by CAD/CAM materials, acrylic and bisacrylic
resins. Veneer cementation showed a smaller cement film thickness compared with
crown cementation for all provisional materials.
KEYWORDS
that the fit of crowns fabricated based on the 3D printed models was preparation; and (b) veneers and crowns would present similar film
inferior to that of crowns prepared with stone models.21 thicknesses.
The use of microcomputed tomography (μCT) is a technology that
has allowed the study of polymerization shrinkage,22-24 gaps and
voids observation,25 vectors tracing in resin composites,26 and cement 2 | M A T E R I A L S A N D M ET H O D S
film thickness quantification in veneers cementation.20,27 This
approach offers several advantages of being nondestructive, and A veneer preparation was performed on a maxillary central incisor,
allows for quantitative measurements in three dimensions. Researches and a crown preparation was performed on a second molar, from a
evaluating the cement film thickness of the different materials used dental model manufacturer (Ref 08MN002; P-Oclusal). Both prepara-
for provisional restorations are extremely important and studies are tions were scanned with an intraoral scanner (CEREC Omnicam;
lacking. Denstply Sirona) and the .STL files were exported to an LCD-based
Therefore, the aim of this study was to evaluate, through μCT SLA 3D Printer machine (Photon; Anycubic), in order to print all the
technology, the cement film thickness of veneers and crowns made preparations in a standardized manner, serving as tested models. All
with different provisional materials: acrylic resin, bisacrylic resin, preparations were printed in a 3D printed resin (Anycubic 3D printing
CAD/CAM PMMA material, and 3D printed resin made using a SLA UV sensitive system, green shade; Anycubic). Parameters for printing
3D printer (Photon; Anycubic). The null hypotheses tested were that the preparations were: layer thickness: 0.08 mm, layer exposure:
(a) different provisional materials would present comparable cement 14 seconds, bottom exposure: 70 seconds, off: 3, total layers: 89 and
film thickness when a veneer or a crown was cemented to a standard 116 (second molars and incisors, respectively), and bottom layer:
F I G U R E 1 Schematic of the step-by-step of the specimen preparation. First and second rows, steps used for the PMMA CAD/CAM
provisional material, for veneers and crowns respectively. In order: copy of the original tooth for incisor (upper image) and molar (lower image);
copy of the preparation of the incisor (upper image) and molar (lower image); superimposition of the original teeth and the preparations, as a
biogeneric copy; positioning of the veneer (upper image) and crown (lower image) in the CAD/CAM block for milling. Third and fourth rows, steps
used in the 3D printing software. In order: positioning of the preparations from incisors (upper left image) and molars (lower left image) in the 3D
printer software; positioning of the veneers from incisors (upper middle image) and crowns from molars (lower middle image) in the 3D printer
software; 3D printed preparation before and after cementation of the incisor's veneer (upper right image) and 3D printed preparation before and
after cementation of the molar's crown (lower right image)
4 SAMPAIO ET AL.
4. After printing, preparations were washed in ethanol according to individually, after that, the restoration was designed according to the
manufacturer's instructions and postpolymerized ultraviolet light for “biogeneric copy” of the tooth in the software (CEREC Software
15 minutes. 4.5.1; Dentsply Sirona) and afterward, they were milled (CEREC
Twenty-four preparations were 3D-printed for each veneer and MCXL; Dentsply Sirona); Group d—3D-printed resin: the .STL file from
crown and divided into four groups (n = 6/group) according to the the restoration was obtained from the scanned restorations and they
provisional materials used for performing the restorations: (a) Acrylic were exported for the 3d printing software according to the manufac-
resin (Acrílico Marche 46 shade; Marche); (b) Bisacrylic resin (Protemp turer's instructions, followed by water washing, according to manufac-
A2 shade; 3M Espe); (c) PMMA CAD-CAM material (Vipiblock A2 turer's instructions, and postpolymerizing in ultraviolet light for
shade; Trilux); and (d) 3D-printed resin for provisional restorations 30 minutes. Parameters for printing the restorations were: layer thick-
(Raydent C&B for temporary crown and bridge; 3D materials). ness: 0.1 mm, layer exposure: 9 seconds, bottom exposure:
Restorations were performed as following: Groups a—Acrylic 60 seconds, off: 6.5, total layers: 133 and 51 (second molars and inci-
resin and b—Bisacrylic resin: a polyvinyl siloxane impression was per- sors, respectively), and bottom layer: 5.
formed on the maxillary central incisor and the second molar before All restorations and preparations were cleaned with phosphoric
performing their preparations, serving as a mold for posterior building acid (Ultra-Etch 35%; Ultradent Products Inc.), rinsed and dried, and
of the restorations. After that, the impression was used to perform cemented with a flowable resin composite (SDR Plus Bulk fill
the provisional veneer and crown restorations with the acrylic or flowable; Dentsply Sirona). The same flowable composite was used in
bisacrylic resin, following the manufacturer's instructions for material order to standardize the procedure, as it presents different radio-
preparation. Each restoration was fabricated in its own 3D printed pacities and attenuation levels than all the provisional materials stud-
preparation; Group c—PMMA CAD-CAM: a scan was done with an ied, therefore it is easily differentiated in the μCT images. Moreover,
intra-oral scanner (CEREC Omnicam) for the maxillary central incisor flowable materials can be clinically used for provisional cementation,
or second molar, before preparation, and for each preparation and they were also chosen since they present a thinner cement film
F I G U R E 2 Step by step of the measurements acquisition for the veneers' cementation. Upper row, selection of the threshold used; middle
row, different views of the selection of the cut made for performing the measurement of the cement film thickness, the cut was performed in the
midline of the cementation; lower row, five equidistant points defined and averaged, from the most incisal to the most cervical area of the veneer
preparation
SAMPAIO ET AL. 5
F I G U R E 3 Step by step of the measurements acquisition for the crowns' cementation. Upper row, selection of the threshold used; middle
row, different views of the selection of the cut made for performing the measurement of the cement film thickness, the cut was performed in the
midline of the cementation; lower row, five equidistant points defined and averaged, from the most incisal to the most cervical area of the crown
preparation
FIGURE 4 The 3D reconstructions from veneers' cement film thickness views from all groups
which were calculated with the Measurement-3D Length tool; values and bisacrylic resin showed a cement film thickness with a high num-
were given in millimeters, as previously described. The average value ber of voids in its surface.
of the five cement film thickness measurements was calculated and When comparing the film thicknesses of crowns (Figure 5), again
used for comparison among groups. The obtained data were analyzed the 3D printed provisional material showed the worst adaptation, or
by 2-way ANOVA and the Tukey HSD post-hoc test (a = .05). the thicker film, significantly different than all other materials
(P < .05), while the other materials were not significantly different
within each other (P > .05).
3 | RESULTS
Table 1 summarizes the mean and SE of cement film thickness for the 4 | DI SCU SSION
different provisional materials for veneers and crowns. A significant
statistical difference was found among groups (P < .05). Cement film The present study evaluated the cement film thickness of veneers and
thickness means varied from 0.09 to 0.32 mm for veneers cementa- crowns made with different provisional materials and cemented to a
tion, while it varied from 0.24 to 0.62 mm for crowns. When veneers standard preparation. Tooth preparation design was chosen to simu-
and crowns film thicknesses were compared, for all materials, crowns late the clinical situation, controlling the experiment's variables.
presented a thicker cementation film than veneers (P < .05). Results showed that different provisional materials promote different
When comparing the film thicknesses of veneers (Figure 4), the cement film thickness of cement used when veneers and crowns are
bisacrylic resin showed the smaller film thickness, not statistically dif- performed, and crowns presented thicker film thicknesses than
ferent than the acrylic resin (P = .151). The PMMA CAD/CAM provi- veneers, rejecting both null hypotheses.
sional material was also not significantly different than the acrylic The smallest veneer cement film thickness results were observed
resin (P = .153). The 3D printed provisional material showed the for the bisacrylic resin, not significantly different than the acrylic resin.
thicker film, significantly different than all other materials (P < .05). Both materials are used by performing the provisional fixed prosthesis
The PMMA CAD/CAM materials and the 3D printed provisional directly on the tooth preparation (which can be translated in a die
materials showed an homogeneous film thickness, while the acrylic spacer thickness of 0 mm), explaining the present results. Although
SAMPAIO ET AL. 7
FIGURE 5 The 3D reconstructions from crowns' cement film thickness views from all groups
both acrylic and bisacrylic materials suffer from polymerization PMMA restorations need to be decreased compared with what is
28
shrinkage, the later showing less than the first, it did not affect the actually desired. A previous study showed that when no die spacer
adaptation of the veneers made with these materials, possibly (0 mm) is selected, still 65 mm internal gap can be expected.29 Even
because of the preparation design. Veneers preparation showed a ten- so, there is no absolute consensus on the maximum marginal discrep-
dency for a flatter design, while crown preparations present a curved ancies that could be considered as clinically acceptable.31
design. Although the provisionals made with bisacrylic resin presented When cement film thickness was evaluated for crown cementa-
lower cement film thickness (meaning better adaptation), the cement tion, it was observed that acrylic, bisacrylic, and the PMMA
film thickness of such cementations showed a significant amount of CAD/CAM materials presented similar values, ranging from 0.24
voids (or spaces lacking cementation material), as observed in (PMMA CAM/CAM material) to 0.34 mm (acrylic resin). For the
Figure 4, which can be a problem on the long-term use of such pros- CAD/CAM material, such values presented an increased value of
thesis. Clinically, nonuniform internal gaps negatively affect the frac- about 2× the pre-determined die spacer thickness value (0.12 mm as
ture strength of prosthesis.29 pre-determined, against 0.24 as observed), agreeing with previous
The PMMA CAD/CAM material presented statistically similar studies.20,29 Regarding acrylic and bisacrylic resins, such values can be
marginal adaptation results to the acrylic and bisacrylic resins, and, explained by the volumetric shrinkage observed for these materials.
visually, it was observed a more homogeneous cement film thickness Shrinkage can cause distortion that may jeopardize the fit accuracy of
than the bisacrylic resin, although thicker. The CAD/CAM provisional the provisional prosthesis.28,32 It is interesting to mention that, for all
is performed by scanning the preparation, designing the restoration in materials, despite of the total film thickness, acquired by measure-
a software, choosing a die spacer thickness, and afterward, milling ment of different points of the cementation and averaging them, it
it. In the present study, the die spacer chosen was 0.12 mm, which is was observed that a thicker film was observed in the occlusal part of
within the acceptable range of fit of fixed prosthesis.30 However, it the cementation, agreeing with a previous study,33 while in the mar-
was observed an increase in about 50% of this value, in accordance to gins, the thickness was clearly reduced, as observed in Figure 5. This
previous studies, which showed increased film thicknesses compared fact is important since a thicker film in the margins could undergo
with the programmed die spacer thickness value.20,29 Such results more solubility than thinner ones.34
bring to a conclusion that the die spacer chosen for CAD/CAM
8 SAMPAIO ET AL.
Results obtained from both veneer and crown preparations method,35 which can affect directly the shrinkage of the material, and
showed the highest film thickness, for the 3D printed material, statis- indirectly the cement film thickness of the veneer or crown.
tically different than all other materials. Our results disagree with a Apart from the problems related to the 3D printing technology,
recent publication,20 that observed that 3D-printed restorations observed in the present study, regarding its increased film thickness, it
exhibited significantly lower marginal and internal gap values than is a technology constantly growing and improving, which presents a
their milled counterparts; the authors attributed such results to errors good potential to be used intraorally, as observed in this study. A
20
resulting from the tolerance of milling burs. However, a recent study recent study pointed out that a commercially available 3D printable
showed that the fit of crowns produced on 3D printed models was infe- restorative dental material allowed for sufficient mechanical proper-
rior to those produced in die stones,31 thus, controversies still exist ties for intraoral use of provisional restorations, despite the limited
when dealing with 3D printed materials, as it is a novel technology and 3D printing accuracy.19 The great potential of the use of 3D printing
lacks studies. Different post processing times and units could also affect in the context of restorative dentistry is not debatable, as, in a clinical
the final dimensions of the obtained restoration and the film thicknesses relevant situation a patient could have his/her tooth prepared,
of the cementation, as observed by the present research group, scanned, printed, and cemented, all in a single session and decreased
although the results are not yet published and is thus a limitation of the time and cost. Nevertheless, future studies are needed in order to fur-
present study. Furthermore, as the amount of 3D printing materials are ther investigate the mechanical properties of the different 3D printed
increasing, further studies should be performed to compare those mate- restorative materials, since different resins could produce also differ-
rials in their different aspects, specifically regarding their accuracy. Dif- ent accuracies due to the monomer and photoinitatior composition, as
ferent 3D printers have different wavelengths, the most common ones well as promoting an increased fitting accuracy according to the print-
are 385 and 405 nm, if a 3D printer of 385 nm is used and the resin is ing parameters of such materials. Moreover, manufacturers must pro-
supposed to be used with 405 nm, the final result would not be ideal vide more information regarding their materials, such as the exact
and different results could be obtained as well. postcuring times for each resin, and more researches need to be per-
The 3D printed materials accuracy is influenced by the build formed in the field, so clinicians could follow scientific based evidence
13,17,19 13,19 19
angle, support structures and even resin color. Studies instead of social media recommendations.
have demonstrated different deviations for different build angles. A
recent study showed that a build angle of 135 offers the lowest devi-
ation for 3D-printed casts,17 while other study showed that bar sam- 5 | CONC LU SIONS
19
ples printed in a 90 orientation were the most accurate.
Contradictory, a recent study showed that a build angle of 120 pro- Within the limitations of this in vitro study, the following conclusions
motes crowns with the highest dimensional accuracy.13 Another prob- were drawn:
lem related to 3D printing is the layer polymerization, as it was
previously observed that samples printed with this technology 1. The 3D printed provisional material showed the highest cement
appears to be slightly more polymerized at the “top” (near the printing film thickness for both veneers and crowns cementations.
platform) then at the “base,”19 which in the case of this study could 2. For veneers cementation, the materials performed with the direct
possibly influence on the mechanical property of the provisional res- technique, acrylic and bisacrylic resins, showed the smallest film
torations, a topic that can be further investigated in the future. A thickness, which can be translated in better internal fit, although
recent study observed that a percent error variation greater than several number of voids and lack of cementation material were
41.5% was observed in the sample thickness depending upon which observed for the bisacrylic resin cementation. The PMMA
resin color setting was selected for the printing process19; the authors CAD/CAM material showed a more homogeneous film thickness,
stated that these error values could be considered high for clinical res- although thicker than the bisacrylic resin.
torations, especially if accurate margins are desired. This observation 3. For crowns cementation, the PMMA CAD/CAM material, the
goes in accordance with the results of the present study, as the higher acrylic and bisacrylic resins showed similar film thicknesses.
cement film thickness was observed for provisionals made with this 4. Veneer cementation showed a smaller cement film thickness com-
material. Even though the veneers and crowns fitted in the prepara- pared with crown cementation for all provisional materials, with a
tion, the fit of the veneers (0.32 mm) was more than twice the accept- thicker cement film thickness in the occlusal area of the crowns
able range of fit of a fixed prosthesis (0.12 mm), while the fit of the than in the margins.
crowns was more than five times (0.62 mm) the acceptable range of
0.12 mm. This can be explained by the contraction of the materials ACKNOWLEDG MENTS
while constructing layers of minimum thickness, as well as further This study was partially financed by Fondo Nacional de Desarrollo
contraction and residual stress accumulation during the postcuring Científico y Tecnológico (Fondecyt Project 11170920).
process.12,21 Polymerization shrinkage plays a major role in the mar-
ginal adaptation of provisional restorations.2 Degree of conversion of CONFLIC T OF INT ER E ST
3D printed resins can be affected by the choice of the postcuring The authors declare no conflicts of interest.
SAMPAIO ET AL. 9