SR65 C10 Safety, Operation & Maintenance Manual

-2 5 -2 5 Quality Changes the World
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Rotary Drilling Rig 25 25
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SR65
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Safety, Operation & Maintenance Manual

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SR65 Rotary Drilling Rig
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SR65
2 - 0 1-25 Rotary Drilling
2- 0 1 -25 Rig 2 - 0 1- 25
7 202 02
7 2 Maintenance Manual 2 02
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WARNING
Read and follow the safety precautions and instruction in this manual and on the machine
decals. Failure to do can cause serious injury, death or property damage. Keep this manual with
25 reading and future reference.
the machine-for
1 -25
1 -25 1
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022 022 022
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zhang zhang zhang
Safety, Operation and Maintenance Manual-March 30, 2021 1

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Sany Group
Sany Heavy Industry Co., Ltd,
Beijing Sany Intelligent Technology Co., Ltd,
Sany Industry Park,
Liliu Road, Nankou,
-2 5Changping District, Beijing, China, Zip - 25 code:102202 25

-01 1 1-
02 2 2 2-0 0086 4006098318 2 - 0
202
Service hotline (complaint/enquiry):
0
72 r7
2 7
n gjr g j
Email: crd@sany.com.cn gjr
zha z han zha
n
http://www.sanygroup.com
1-25 1-25 1-25

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zha zha zha
© 2019 by Sany Group. All rights reserved. No part of this publication may be
reproduced, used,
0 1 -25distributed or disclosed except during 0 1 -25normal operation of the machine 01-25
- - -
as described
2 022 herein. All information included within 2 022 this publication was accurate at the 2 022
timegof
n jr7publication. Product improvements, n
r7
gjrevisions, etc., may result in differences
n gjr
7
h a
zbetween zh
your machine and what is presented a a
here. Sany Group assumes nozhliability. For
more information, contact Sany Group.
Safety, Operation and Maintenance Manual-March 30, 2021

-2 5 25 25
-01 Safety Information
Important - 0 1- - 0 1-
02 2 2 2
72 7 202 7 202
n gjr n gjr n gjr
zha Most accidents that involve product operation,
zha zha by failure to ob-
maintenance and repair are caused
serve basic safety rules or precautions. An accident can often be avoided by recognizing poten-
tially hazardous situation before an accident occurs. A person must be alert to potential hazards.
This person should also have the necessary traning, skills and tools to perform these functions
properly. Improper operation, lubrication, maintenance or repair of this product can be dangerous
and could result in injury or death.
Do not operate any lubrication, maintenance or repair on this product, until you have read and
understood the operation, lubrication, maintenance and repair information. Safety precautions and
warnings are provided in this manual and on the product. If these hazard warnings are not heeded,
-25death could occur to you or to other01persons.
bodily injury01or -25 1
The hazards are identified by0the-25
22- Symbol by a Signal Word such as DANGER,
20Alert
Safety 202
2- WARNING, CAUTION OR NOTICE.
202
2-
ngjr7 n gjr
7
ngjr7
z h a a
zh DANGER z h a
Indicates an imminent hazard which, if not avoided, will result in serious injury or death.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in injury or
possibly death.
CAUTION
-25
Indicates a1possible
0 potential hazardous situation
5
1-2which, if not avoided, could result 1in-2
5
2 - 2-0 2-0
2 2 major injury.
minor0or
7 7 202 7 202
r gjr gjr
ngj n n
zha zha zha
NOTICE
Indicates a situation which can cause damage to the machine, personal property and/or
the environment, or cause the equipment to operate improperly.
SANY cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this manual and on the product are, therefore, not all inclusive.
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2 Safety, Operation and Maintenance Manual-March 30, 2021

-2 5 25 25
-01 Clauses
Exemption - 0 1- - 0 1-
02 2 2 2
72 7 202 7 202
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zha Specific Declaration zha zha
Rotary drilling rig is a foundation machine used for drilling piles. Any other use or any operation be-
yond the specified working range is not authorized use. Sany expressly bears no liability for any
consequence due to any unauthorized use.
Information on this manual is used to guide qualified operators to operate and maintain rotary drill-
ing rigs correctly. Sany expressly bears no liability for any consequence due to any use not observ-
ing the information on this manual.
It is forbidden to
1 - 25convert the rotary drilling rig without authorization.
1 - 25 Sany expressly bears no liabil-25
1-
- 0 - 0 - 0
22 22 022 or
ity for any consequence. When crack or electrical malfunction on the rotary drilling rig occurs,
2 0contact 2 0welding 2
7
please the supplier, and don’t
jr7
conduct or make changes without
jr7
permission,
gjr for any consequence due to such contravention,
anelse, ang ang
Sany shall not bear any liability.
zh zh zh
Use genuine spare parts from Sany. Sany expressly bears no liability for any machine damage or
accident due to the use of untested or unauthorized spare parts or tools.
Operate and maintain parts (such as engine, a/c) on the rotary drilling rig, and observe related reg-
ulations on Users’ guide supplied from their manufacturer.
Sany expressly bears no liability for any machine failure or damage due to force majeure of natural
disasters (earthquake, typhoon) and wars.
Sany cannot predict

1 - 25 every circumstance that might involve 1 - 25 a potential hazard in operation or main-1 -25
2- 0
tenance. Operators and owners should highly
2-
attach0 importance to safety. Local specific - 0
safety
rules 2 02the
of countries may be stricter. If they 2 02from
differ the regulations on this manual, 2 022 the
observe
7 jr7 jr7
gjr one.
anstricter ang ang
zh zh zh
Duty of Sany
• Be responsible for providing qualified products and correct documents.

• Fulfill their promises on after-sales service, and document all maintenance and repair working
done by after-sales service personnel.
• Train the operation and maintenance personnel based on their needs.
Duty of Owners or Other Authorized Personnel

-25 -25 -25
• -01each person involved in the product’s-operation,
Only after
22
01
22 -01
maintenance and repair is trained
22
0 0 0
r 7 2 fully understands the Parts Book and Operation
and 72 7 2 operate
and Maintenance Manual, can they
a n gjand maintain the rotary drilling rig. a n gjr a ng jr
zh • Ensure the operation and maintenance zh z h
personnel are qualified and know their related
responsibilities.

25 25 25
01- related personnel’s safety consciousness
• Periodically2-check - 0 1- during working. - 0 1-
202 which will lead to unsafety occurs, stop
• If any7fault 2 22 rotary drilling rig immediately.
0the 2 022
7 7
gjr
•hIfannecessary Sany service personnel haveathen gjrright to check the rotary drilling rig forasafety.
n gjr
z• Besides check items regulated by Sany,zhobserve local laws and regulations to check zh the rotary
drilling rig.
• Ensure timely maintenance and repair on the rotary drilling rig.
• Carefully plan the use of the rotary drilling rig.
Duty of all working personnel
• If there is any abnormal symptom which may cause abnormal working of the rotary drilling rig or
potential hazard, report to your leader. If possible, correct fault in time.
5 5 25
• 1-2
All personnel working 1-2observe all warning signals and take
around the rotary drilling rig must 1-
2-0
02 own and others’ safety. 2-0 2 - 0
care of their
7 2 7 202 7 202
j r r gjr
• Allngpersonnel
h a h a ngj and procedures.
should know their working tasks
an
z• Watch something like high voltage wire, z unrelated personnel zh for potential
and poor ground
danger, and report to the operators and signalmen.
Duty of managers
• Ensure the operators are trained and fully understand the Operation and Maintenance Manual
supplied by Sany. Ensure they are in physical fitness and have the certification of operation.
Otherwise, it is forbidden to operate the rotary drilling rig.
• Ensure the operators have good judgment ability, teamwork consciousness and psychological
25it is forbidden to operate or repair the rotary
quality. Otherwise,
1 - 25 drilling rig.
1 - 1 -25
0 0 0
• Ensure the
2 0 22-signalmen have good vision and acoustic 2 0 22- judgment, master standard command 2 0 22-
n g jr7 At the same time, they should have
signals.
n g
7
jrenough experience in recognizing dangerr7factors
ngj
z h a
correctly, h a
and inform the operators of danger
z factors to avoid them in time.
z h a
• Ensure assistant workers can identify the model and working condition to choose a proper rotary
drilling rig.
• Publicize safety consciousness to working personnel, and make them aware of safety
precautions and their related responsibilities.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
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2 Safety, Operation and Maintenance Manual-March 30, 2021

SR65 Rotary Drilling Rig Table of Contents
1- 25 1-25 1- 25
72
02 2 - 0
Table of7 20Contents
2 2 - 0
7 202
2 - 0
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zha zha zha
1 INTRODUCTION ...............................................................................................................1-1
1.1 Overview.................................................................................................................................1-3
1.2 Your Documentation Package.............................................................................................1-3
1.3 Organization of This Manual................................................................................................1-4
1.4 Your Sany Machine...............................................................................................................1-5
1.4.1 Special Tips ...................................................................................................................1-5
1.4.2 Intended use..................................................................................................................1-6
1.4.3 Machine Directions.......................................................................................................1-6
1.4.4 Machine
0 1 -25 information.....................................................................................................1-6
0 1 -25 0 1 -25
-
1.4.522Product - -
2 0 2 022 2 022
nameplate .......................................................................................................1-7
n jr7Contact Information ..............................................................................................................1-8

1.5
g jr7
n g n g jr7
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2 Safety.....................................................................................................................................2-1
2.1 Foreword ................................................................................................................................2-5
2.2 Hazard Words........................................................................................................................2-5
2.2.1 Hazard word levels.......................................................................................................2-5
2.2.2 Other signal words .......................................................................................................2-6
2.3 Safety and Informational Machine Decals.........................................................................2-7
2.3.1 Locations .......................................................................................................................2-7
2.3.2 Safety decals...............................................................................................................2-11
1 -25 1 -25
2.4 Safety Equipment...............................................................................................................
0 0
2-22
0 1 -25
- - -
022Hydraulic lock lever ...................................................................................................
2.4.1
2 2 022 2 0222-22
7 7 7
a n gjr2.4.2 Fire extinguisher ........................................................................................................
a n gjr a n gjr 2-23
z h z h z h
2.4.3 Emergency exit .......................................................................................................... 2-23
2.4.4 Seat belt...................................................................................................................... 2-24
2.4.5 Emergency stop switch............................................................................................. 2-24
2.4.6 Limit switches............................................................................................................. 2-24
2.5 Safety Precautions............................................................................................................. 2-26
2.5.1 Be cautious of high pressure fluid ........................................................................... 2-26
2.5.2 Dust hazard .............................................................................................................. 2-27
2.5.3 Mechanical injury....................................................................................................... 2-27
2.5.4 Battery hazards.......................................................................................................... 2-29
25 25 25
- 01-prevention ...........................................................................................................
2.5.5 Fire
- 01- - 01-
2-30
2 022 Away from fire ....................................................................................................
2.5.5.1 2 022 2 0222-30
7 7 7
a n gjr 2.5.5.2 Daily checks........................................................................................................
zh zh zh
2.5.5.3 Fire treatment .................................................................................................... 2-32
2.5.6 Scald prevention ....................................................................................................... 2-32
Safety, Operation and Maintenance Manual-March 30, 2021 I

Table of Contents SR65 Rotary Drilling Rig
-25
2.5.7 Safety01information 1- 25 2-33 01-
25
- - 0
of hose .......................................................................................
-
022 leakage..............................................................................................................
2.5.8 2Fluid 2 022 2 022
2-34
7 7 7
a n gjr Crawler safety information ......................................................................................
2.5.9
zh 2.5.10 Lightening and strong wind precautions zh zh
............................................................. 2-35
2.5.11 Falling protection ..................................................................................................... 2-37
2.5.12 Noise protection ...................................................................................................... 2-37
2.5.13 Vibration.................................................................................................................... 2-37
2.5.14 Wire rope safety information.................................................................................. 2-38
2.5.15 Climbing on/off drilling rig....................................................................................... 2-38
2.5.16 Kelly bar and drilling tools ...................................................................................... 2-39
2.5.17 Working at areas with underground pipelines .................................................... 2-40
2.5.18 Working 5at areas with high voltage power lines..................................................
25 -25
2-40
1 - 2 1 - 1
0 0 0
22- Operation ....................................................................................................
- -
2.5.19 Electrical accident ................................................................................................... 2-41
2.6 Safety 2 0during 2 022 2 022
2-42
7 7 7
a n gjr Personnel requirements ...........................................................................................
2.6.1 a n gjr a n gjr 2-42
zh 2.6.2 Personal protective equipment................................................................................
zh zh 2-43
2.6.3 Keeping the drilling rig in good service condition.................................................. 2-45
2.6.4 Safety on construction site ....................................................................................... 2-46
2.6.5 Signals to control operation .................................................................................... 2-48
2.6.6 Danger areas ............................................................................................................. 2-52
2.6.7 Avoiding tipping ......................................................................................................... 2-53
2.6.8 Before entering the cab ............................................................................................ 2-55
2.6.9 Before starting the engine ....................................................................................... 2-55
0 1 -25
2.6.10 Before operating
0 1 -25
the drilling rig ............................................................................. 2-56 25
0 1-
22 - - -
022 022
2.6.11 Drilling rig operation ................................................................................................ 2-57
2 0Construction 2 2
7 7 7
gjr Drilling rig dismantling ...........................................................................................
gjr gjr 2-59
2.6.12 of drilling rig ...................................................................................... 2-58
a n a n a n
zh 2.6.13
zh zh
2.6.14 Parking safety ......................................................................................................... 2-60
2.6.15 Safety guidelines for transport............................................................................... 2-61
2.6.16 Drilling rig maintenance ......................................................................................... 2-63
2.6.17 Winch operation ...................................................................................................... 2-63
2.7 Maintenance Safety ........................................................................................................... 2-63
2.7.1 Maintenance personnel ............................................................................................ 2-63
2.7.2 Risks in maintenance ............................................................................................... 2-64
2.7.3 Maintenance precautions ......................................................................................... 2-67
0 1 -25
2.7.4 During maintenance
0 1 -25
................................................................................................. 2-67 -25
01
2 - 2 - 2 -
2.8 Environment
02
2Proper 202
Protection.....................................................................................................
02
2-68
22-68
r 7 r 7 r 7
ngj Mud pollution..............................................................................................................
ngj ngj 2-69
2.8.1 waste disposal .............................................................................................
z h a2.8.2 z h a z h a
2.8.3 Fuel discharge .......................................................................................................... 2-70
II Safety, Operation and Maintenance Manual-March 30, 2021

-2 5 -2 5 -2 5
-01Function .............................................................................................................3-1
3 System
2 -01 2 -01 2
202 Structure .................................................................................................................3-5
3.1 General
7 7 202 7 202
r r r
gj Machine Description .............................................................................................................3-7
h a n3.2 h a ngj h a ngj
z z z
3.2.1 Traveling mechanism...................................................................................................3-7
3.2.2 Upper carriage ..............................................................................................................3-7
3.2.3 Winch system................................................................................................................3-8
3.2.4 Boom mechanism.........................................................................................................3-8
3.2.5 Mast assembly ..............................................................................................................3-8
3.2.6 Counterweight...............................................................................................................3-9
3.2.7 Rotary drive ................................................................................................................ 3-10
3.2.8 Kelly bar .......................................................................................................................3-11
3.3 General View
1 - 25 of the Operator’s Cab ...............................................................................
1 - 25 3-12 5
1-2
3.4 Operation
2 - 0 - 0
Control Panel....................................................................................................
2 - 0
3-12
202 Ignition Switch and Engine Speed
3.57Engine 2 02Control 2 0223-14
Dial................................................
7 7
a n gjr Operation Instruction of Freefall Pedal
3.6 a n gjr ...........................................................................
a n gjr 3-15
zh 3.7 Traveling Lever/pedal ........................................................................................................
zh zh 3-16
3.8 Left and Right Operation Handle ..................................................................................... 3-16
3.8.1 Left operation handle ................................................................................................ 3-16
3.8.2 Right operation handle.............................................................................................. 3-17
3.8.3 Directional function of operation handle................................................................. 3-17
3.9 Mast Lever........................................................................................................................... 3-19
3.10 Display............................................................................................................................... 3-21
3.10.1 Start-up interface..................................................................................................... 3-21
3.10.2 Drilling
0 1 -25 operation interface .....................................................................................
0 1 -25 3-2225
0 1-
3.10.32-Menu interface .........................................................................................................
- -
022 0223-27
3-25
2 02 Common function - function...................................................................................
2 2
7 7 7
gjr gjr gjr
3.10.4
a n a n a n
zh 3.10.5 Common function -
zh zh
switch...................................................................................... 3-30
3.10.6 Common function - operation ................................................................................ 3-33
3.10.7 Common function - calibration............................................................................... 3-36
3.10.8 Common function - keyboard ................................................................................ 3-38
3.10.9 Parameter calibration interface ............................................................................. 3-40
3.10.10 Parameter calibration interface I......................................................................... 3-42
3.10.11 Parameter calibration interface II ........................................................................ 3-44
3.10.12 Locking device parameter calibration interface ................................................ 3-46
3.10.13 Construction method selection interface ........................................................... 3-48
3.10.14 Air 5
-2conditioning -25
interface...................................................................................... 3-51 -25
- 0 1 - 0 1 - 0 1
022 User settings interface..........................................................................................
3.10.15
2 2 022 2 0223-53
7 7 7
a n gjr3.10.16 Language selection interface a n gjr..............................................................................
a n gjr 3-54
zh h zh
3.10.17 Time settings interface z......................................................................................... 3-55
3.10.18 Time settings interface ......................................................................................... 3-56
3.10.19 Service assistant interface................................................................................... 3-57
Safety, Operation and Maintenance Manual-March 30, 2021 III

25
1- assistant - machine configuration-0interface 1- 25 ........................................ 3-58 01-
25
3.10.20 Service
2 - 0 -
3.10.21 2 02Service assistant - running information 2 022interface .............................................23-58 022
7 7 7
a n gjr Service assistant - GPS information
3.10.22
a n gjr interface ..................................................
a n gjr 3-59
zh 3.10.23 History query interface .........................................................................................
zh zh 3-60
3.10.24 Service assistant - maintenance interface ........................................................ 3-61
3.11 Level.................................................................................................................................. 3-64
3.12 Alarm Lamp....................................................................................................................... 3-65
3.13 Electric Cabinet ................................................................................................................ 3-66
4 Operation.............................................................................................................................4-1
4.1 Basic Operation.....................................................................................................................4-5
-25 ................................................................................................................4-5
-25 -25
4.1.1 Job preparations...........................................................................................................4-5
4.1.2 Visual - 0 1
checks - 0 1 - 0 1
4.1.3 2 022set-up ......................................................................................................................4-6
Job 2 022 2 022
7 jr7 7
a n gjr Checks before starting the engine
4.1.4 a n a n gjr
g.............................................................................4-8
zh 4.1.5 Starting the engine .......................................................................................................4-8
zh zh
4.1.5.1 Normal start-up......................................................................................................4-8
4.1.5.2 Starting the engine in cold weather ..................................................................4-11
4.1.6 After starting the engine ............................................................................................4-11
4.1.6.1 Breaking in a new machine................................................................................4-11
4.1.6.2 Warming-up operation....................................................................................... 4-12
4.1.7 Shutting down the engine......................................................................................... 4-13
4.1.8 Checks after each workday...................................................................................... 4-14
5 -25
-2..................................................................................................................... 25
4.1.9 Traveling
1 1 4-15
1-
4.1.9.1 2-0 2-0
02 Traveling operation ............................................................................................
02 02
4-15 2 - 0
7 2 7 2 7 2
j r r r
h a ng4.1.9.2 h a ngj h a ngj 4-18
Traveling on slopes............................................................................................
z 4.1.10 Upper carriage swing..............................................................................................
z z 4-21
4.1.11 Adjusting drilling center distance........................................................................... 4-22
4.1.12 Raising and lowering the mast .............................................................................. 4-23
4.1.13 Adjusting mast to verticality ................................................................................... 4-26
4.1.14 Crowding control ..................................................................................................... 4-27
4.1.15 Main winch operation.............................................................................................. 4-28
4.1.16 Auxiliary winch operation ....................................................................................... 4-32
4.1.17 Rotary drive control................................................................................................. 4-33
4.1.18 Crawler extending and retracting.......................................................................... 4-35
25 25 4-36 01-2
5
4.1.19 Parking 01- the drilling rig .............................................................................................
2- 01- 2- 2-
202 Regular parking................................................................................................
4.1.19.1
7 7 202 7
02
24-36
j r r r
h a ng4.1.19.2 h a ngj h a ngj 4-37
Checks during parking ....................................................................................
z z z
4.1.19.3 Lockable areas ................................................................................................. 4-38
4.1.19.4 Long-term storage ........................................................................................... 4-39
IV Safety, Operation and Maintenance Manual-March 30, 2021

1- 25 1- 25 1- 25
- 0
4.1.20 Operation 0
in cold weather ......................................................................................
- 0
4-41
-
2 022
4.1.20.1 2 022 2 0224-41
Checks in cold weather ...................................................................................
jr7 jr7 jr7
zh ang 4.1.20.2 Operation tips in cold weather........................................................................
ang zh ang zh
4-42
4.1.20.3 After daily operation......................................................................................... 4-43
4.1.20.4 After cold season ............................................................................................. 4-44
4.2 Drilling Rig Construction.................................................................................................... 4-44
4.2.1 Construction preparation.......................................................................................... 4-44
4.2.1.1 Drilling rig checks .............................................................................................. 4-44
4.2.1.2 Drilling tool selection.......................................................................................... 4-46
4.2.2 Drilling rig in place ..................................................................................................... 4-46
4.2.3 Drilling ......................................................................................................................... 4-47
1 25
4.2.3.1 -Drilling -25
in clay layer ............................................................................................
1 4-47
1 -25
- 0 - 0 - 0
022 Drilling in sand layer...........................................................................................
4.2.3.2 022 0224-47
jr 7 24.2.3.3 Drilling in pebble layer .......................................................................................
j r7
2
j r7
2
ang g g 4-48
a n a n
zh z h z h
4.2.3.4 Drilling in shale layer.......................................................................................... 4-48
4.3 Rigging & Derigging........................................................................................................... 4-49
4.3.1 Requirements for Rigging and Derigging............................................................... 4-49
4.3.1.1 Guidelines for assembly and disassembly ..................................................... 4-49
4.3.1.2 Notes on rigging and derigging ........................................................................ 4-50
4.3.1.3 Preparation for rigging and derigging.............................................................. 4-51
4.3.2 Rigging Drilling Rig.................................................................................................... 4-51
4.3.2.1 Removing locking bar ........................................................................................ 4-51
1 - 25
4.3.2.2 Extending
1 - 25
the crawlers ...................................................................................... 4-52 5
1-2
- 0 - 0 - 0
022 Connecting middle mast and lower 022 mast........................................................ 0224-53
4.3.2.3 Connecting upper mast and middle mast ....................................................... 4-52
2 2 2
gj r7 4.3.2.4 r7 gj r7 gj
n n n
zha zha zha
4.3.2.5 Installing wire ropes ........................................................................................... 4-55
4.3.2.6 Drilling rig test run .............................................................................................. 4-58
4.3.3 Installing Drilling Tool ................................................................................................ 4-59
4.3.3.1 Connecting rope swivel to Kelly bar ................................................................ 4-59
4.3.3.2 Connecting Kelly guide to Kelly bar................................................................. 4-60
4.3.3.3 Aligning drilling rig with Kelly bar upper end................................................... 4-60
4.3.3.4 Connecting wire rope and rope swivel ............................................................ 4-61
4.3.3.5 Installing Kelly bar .............................................................................................. 4-62
4.3.3.6 Installing drilling bucket ..................................................................................... 4-66
0 1 -25
4.3.4 Disassembling Drilling Tool 0 1 -25
...................................................................................... 0
4-661 -25
- - -
2 022 Disassembling drilling bucket...........................................................................
4.3.4.1 2 022 2 0224-66
7 7 7
a n gjr 4.3.4.2 Removing Kelly bar............................................................................................
zh zh zh
4.3.5 Disassembling Drilling Rig ....................................................................................... 4-69
4.3.5.1 Disconnecting upper and middle mast ........................................................... 4-69
Safety, Operation and Maintenance Manual-March 30, 2021 V

1- 25 25
1- ............................................. 4-71-01- 25
- 0
4.3.5.2 Disconnecting rotary drive and crowd cylinder
- 0
2 022Disconnecting middle mast and lower
4.3.5.3 2 022mast...................................................24-71 022
7 7 7
gjr Rope ...........................................................................................................................
4.4anWire a n gjr a n gjr 4-73
zh 4.4.1 Installing wire rope ....................................................................................................
zh zh 4-73
4.4.2 Unloading and storing wire rope.............................................................................. 4-79
4.4.3 Discarding wire rope ................................................................................................. 4-80
4.5 Drilling Rig Transport ......................................................................................................... 4-81
4.5.1 Transport Guidelines................................................................................................. 4-81
4.5.2 Safety guidelines for transport................................................................................. 4-82
4.5.3 Transport parameters ............................................................................................... 4-83
4.5.4 Loading and Unloading the Machine ...................................................................... 4-84
1 - 25
4.5.4.1 Requirement
1 - 25
for loading and unloading.......................................................... 4-84 25
1-
-0
4.5.4.22Loading 2 - 0
the machine ......................................................................................... 2
4-85- 0
02 02
2 Fastening method ..............................................................................................
2 02 2
g r7
4.5.4.3
j g j r7 g j r7 4-85
n n n
zha 4.5.4.4 Unloading the machine......................................................................................
zha zha 4-86
4.5.5 Requirements for Sea Transportation .................................................................... 4-86
4.6 Kelly Bar .............................................................................................................................. 4-88
4.6.1 Instructions ................................................................................................................. 4-88
4.6.2 Welding ....................................................................................................................... 4-89
4.6.3 Transport and storage............................................................................................... 4-95
4.7 Drilling Tool.......................................................................................................................... 4-97
4.7.1 Overview..................................................................................................................... 4-97
4.7.2 Kelly box ..................................................................................................................... 4-97
4.7.3 Drilling1Tool
0 -25 Categories.............................................................................................
0 1 -25 4-97 1-25
4.7.3.1 0 2 -
2Drilling 0 2 2-
bucket double cut.................................................................................. 0 2
4-97 2-0
2 72 72
jr7
g4.7.3.2
n gjr gjr 4-100
Cone auger .......................................................................................................
zha zh an zhan
4.7.3.3 Straight auger ................................................................................................... 4-102
4.7.3.4 Core barrel ........................................................................................................ 4-103
4.7.3.5 Double-layer core barrel.................................................................................. 4-105
4.7.3.6 Underreamer bit ............................................................................................... 4-106
4.7.3.7 Casing drive adapter........................................................................................ 4-106
4.7.3.8 Easily worn parts of drilling rig........................................................................ 4-107
4.7.4 Drilling Tool Operation ............................................................................................ 4-107
4.7.4.1 Drilling bucket ................................................................................................... 4-107
0 1 -25 0 1 -25
4.7.4.2 Auger.................................................................................................................. 4-108 -25
01
4.7.4.3 2 -
Core barrel 2 -
........................................................................................................ 2
4-109 -
202 Belling tool..........................................................................................................4-110
202 202
g rj 7
4.7.4.4
grj 7 g rj 7
n n n
zha zha zha
5 Maintenance.......................................................................................................................5-1
5.1 Maintenance Precautions ....................................................................................................5-5
VI Safety, Operation and Maintenance Manual-March 30, 2021

25 25
1- Information .....................................................................................................5-6
1- 1-25
0
5.2 Maintenance
- - 0 - 0
2 022Lubrication points .........................................................................................................5-6
5.2.1 2 022 2 022
7 7 7
a n gjr5.2.2 Drilling rig oil................................................................................................................5-11
a n gjr a n gjr
zh 5.3 Maintenance Schedule......................................................................................................
zh zh 5-13
5.4 Maintenance Procedures.................................................................................................. 5-27
5.4.1 Every 10 Service Hours............................................................................................ 5-27
5.4.1.1 Crawler tension - check and adjust ................................................................. 5-27
5.4.1.2 Hydraulic cylinders- check ................................................................................ 5-30
5.4.1.3 Gearbox gear oil level- check........................................................................... 5-32
5.4.1.4 Shock absorbing device of rotary drive - check and replace ....................... 5-33
5.4.1.5 Crawler track - inspect ...................................................................................... 5-35
25 rope - inspect ............................................................................................
5.4.1.6 -Wire -25 -25
5-37
- 01 - 01 - 01
022 Wire rope - maintain ..........................................................................................
5.4.1.7
2 2 022 2 0225-38
7 7 7
a n gjr 5.4.1.8 Rope swivel flexibility - check...........................................................................
zh zh lubricate ...................................................................
5.4.1.9 Rope swivel - check and zh 5-39
5.4.1.10 Engine oil level - check.................................................................................... 5-40
5.4.1.11 Water and sediment in fuel tank - drain ........................................................ 5-42
5.4.1.12 Water oil separator - check............................................................................. 5-42
5.4.1.13 Hydraulic oil level - check and refuel............................................................. 5-43
5.4.1.14 Coolant level - check ....................................................................................... 5-44
5.4.1.15 Fuel amount - check and refuel ..................................................................... 5-46
5.4.2 Initial 50 Service Hours............................................................................................. 5-47
25
5.4.2.1 Engine
1-
oil and filter - change and replace 25 ...................................................... 5-4725
1- 1-
0 2 2-0 Fuel filter - check and replace ..........................................................................
5.4.2.2
0 2 2-0 0 2
0
2-5-50
2 2 2 5-52
g j r7 5.4.2.3 Filter of water oil separatorgj-r7replace...............................................................
g j r7
n n n
zha zha zha
5.4.2.4 Fuel tank strainer - clean................................................................................... 5-54
5.4.3 Every 50 Service Hours............................................................................................ 5-54
5.4.3.1 Winch reducers oil level - check....................................................................... 5-54
5.4.3.2 Switches, buttons and operation handles - check......................................... 5-55
5.4.3.3 Rope hold-down rollers - check........................................................................ 5-55
5.4.3.4 Rotary drive bolts - check.................................................................................. 5-56
5.4.3.5 Rotary drive sliding strip - check and replace ............................................... 5-57
5.4.3.6 Crawler track mounting bolts - check .............................................................. 5-58
5.4.3.7 Air5 intake and exhaust system - check............................................................
5 5-59 5
- 2 - 2 2
-01 Window wiper - check........................................................................................
5.4.3.8 -01 01-
-5-59
2 022 Window washer - check ....................................................................................
5.4.3.9 2 022 2 0225-59
7 7 7
a n gjr 5.4.3.10 Kelly guide swing bearing
a n gj-r replace...............................................................
a n gjr 5-60
zh zh zh
5.4.3.11 Impact ring - check and replace ..................................................................... 5-61
5.4.3.12 Spring of Kelly bar- check and replace ......................................................... 5-62
Safety, Operation and Maintenance Manual-March 30, 2021 VII

25 25
1- absorber - check ..................................................................................
5.4.3.13 0Shock 1- 5-63 01-
25
- - 0 -
022 250 Service Hours...........................................................................................
5.4.4 2Initial 202
2 022
25-63
n jr7
g5.4.4.1 n gjr
7
n
7
gjr 5-63
Winch reducer oil- change ................................................................................
zh a zh a zh a
5.4.4.2 Bolts connecting swing bearing - check.......................................................... 5-64
5.4.4.3 Reducer gear oil - change................................................................................. 5-64
5.4.4.4 Return filter - replace ......................................................................................... 5-65
5.4.4.5 Aux. pump filter element - change ................................................................... 5-73
5.4.4.6 Pilot filter element - replace .............................................................................. 5-73
5.4.5 Every 250 Service Hours.......................................................................................... 5-75
5.4.5.1 Wire rope sheaves - check ............................................................................... 5-75
5.4.5.2 Rotary drive gear oil - check ............................................................................. 5-76
5.4.5.3 Hoses
0 1 -25 - check and replace ...............................................................................
0 1 -25 5-76 1-25
5.4.5.4 0 2 - guide sliding strip - check and replace
2Kelly 0 2 2- 0 2
.................................................. 5-76 2-0
2 2 2
g j
5.4.6 r7 Initial 500 Service Hours...........................................................................................
g j r7 g j r7 5-77
n an n
zha 5.4.6.1 Gearbox gear oil - changezh................................................................................
zha 5-77
5.4.6.2 Gear oil for swing reducer - change ................................................................ 5-77
5.4.6.3 Travel reducer oil - change ............................................................................... 5-79
5.4.7 Every 500 Service Hours.......................................................................................... 5-80
5.4.7.1 Engine crankcase breather - clean ................................................................. 5-80
5.4.7.2 Kelly bar baffle - check ...................................................................................... 5-81
5.4.7.3 Kelly bar drive gibs - check ............................................................................... 5-81
5.4.7.4 Kelly bar tube - check ........................................................................................ 5-82
5 locking recesses - check...................................................................
5.4.7.5 Kelly2bar
- - 25 5-82
-25
- 0 1 - 0 1 - 0 1
022 022 022
5.4.7.6 Other maintenance items.................................................................................. 5-83
7 2 7 2 7 2
a gjr Initial 1000 Service Hours ........................................................................................
5.4.8
n a n gjr a n gjr 5-83
zh 5.4.8.1 Hydraulic oil - change ........................................................................................
zh zh 5-83
5.4.8.2 Oil suction filter - clean ...................................................................................... 5-86
5.4.9 Every 1000 Service Hours ....................................................................................... 5-87
5.4.9.1 Hydraulic hose - check ...................................................................................... 5-87
5.4.9.2 Hydraulic hose - change ................................................................................... 5-88
5.4.9.3 Battery - clean and recycle ............................................................................... 5-88
5.4.9.4 Air recirculation filter - inspect and replace ................................................... 5-90
5.4.9.5 Other maintenance items.................................................................................. 5-90
5.4.10 Every 2000 5 service hours.......................................................................................
5 5-90
1 - 2
5.5 Storage of-0Drilling 0 1 - 2
Rig........................................................................................................ 5-91 0 1 -25
- -
022
5.5.1 2Preparations 2 022
before storage .................................................................................... 2 022
5-91
r7 jr7 jr7
ngj Machine Storage .......................................................................................................
a5.5.2 ang ang 5-91
zh zh zh
5.5.2.1 Maintenance during storage............................................................................. 5-91
5.5.2.2 Maintenance for long-term storage ................................................................. 5-92
VIII Safety, Operation and Maintenance Manual-March 30, 2021

-2 5 -2 5 -2 5
-01
6 Troubleshooting
2 -01 -01
..............................................................................................................6-1
2 2
202 System - Troubleshooting.........................................................................................6-3
6.1 Motor
7 7 202 7 202
r r r
gj Electrical System - Troubleshooting................................................................................
h a n6.2 h a ngj h a ngj 6-21
z 6.3 Hydraulic System - Troubleshootingz z
............................................................................... 6-23
6.4 Work Equipment - Troubleshooting ................................................................................. 6-29
6.5 Air Conditioning System - Troubleshooting.................................................................... 6-41
7 Specifications ...................................................................................................................7-1
7.1 Overall Dimensions...............................................................................................................7-3
7.2 Performance parameters .....................................................................................................7-4
7.3 Wire rope specifications .......................................................................................................7-6
5 5
7.4 Kelly Bar Configuration.........................................................................................................7-7
2 2 25
- 0 1- - 0 1- - 0 1-
0 22 0 2 2 202
72 72 72
8 Appendix..............................................................................................................................8-1
gjr gjr gjr
n8.1 Bolt Tightening Torque..........................................................................................................8-3
n n
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1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
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1-25 1-25 1- 25
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Safety, Operation and Maintenance Manual-March 30, 2021 IX

1-25 1-25 1-25

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X Safety, Operation and Maintenance Manual-March 30, 2021

SR65 Rotary Drilling Rig INTRODUCTION
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
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INTRODUCTION
2 5 2 5 2 5
01-
1 INTRODUCTION 01- 01-
...............................................................................................................1-1
- - -
022 022 022
1.1 Overview.................................................................................................................................1-3
2 2 2
7 7 7
a n gjr Your Documentation Package.............................................................................................1-3
1.2
a n gjr a n gjr
zh 1.3 Organization of This Manual................................................................................................1-4
zh zh
1.4 Your Sany Machine...............................................................................................................1-5
1.4.1 Special Tips..................................................................................................................1-5
1.4.2 Intended use ................................................................................................................1-6
1.4.3 Machine Directions .....................................................................................................1-6
1.4.4 Machine information ...................................................................................................1-6
1.4.5 Product nameplate......................................................................................................1-7
1.5 Contact Information ..............................................................................................................1-8
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
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Safety, Operation and Maintenance Manual-March 30, 2021 1-1

INTRODUCTION SR65 Rotary Drilling Rig
1-25 1-25 1-25

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1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
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WARNING
Read and understand all safety precautions and instructions in this manual before reading any
other manuals provided with this machine and before operation or maintaining it.Failure to do
this could result1-in25death or serious injury. 1-2
5
1-25
2-0 2-0 2 - 0
7 202 7 202 7 202
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1-2 Safety, Operation and Maintenance Manual-March 30, 2021

-2 5 25 25
-01
1.INTRODUCTION - 0 1- - 0 1-
022 2 2
72 7 202 7 202
a n gjr Overview
1.1 n gjr n gjr
zh zha zha
• Sany-built rotary drilling rigs offer high-quality performance and excellent after-sales service
support.
• Sany-built rotary drilling rigs are widely used throughout the industry for various types of
applications.
• Sany is a leading manufacturer of construction equipment worldwide.
This operator’s manual provides safety, operation, maintenance, troubleshooting and technical
specifications. In order to properly use your equipment, it is important to read this manual carefully
before beginning any operations.
- 25 1- 25 1- 25
-01 in this manual are designed to help-0you:
Items addressed
2 2 2 - 0
7 202
• Understand 02 drilling rig.
the structure and performance of2your
7 7 202
r r gjr
a n•gjReduce improper operation and pointhaout
ngjpossible hazardous situations. n
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z • Increase equipment efficiency during z operation. zha
• Prolong the service life of equipment.
• Reduce maintenance costs.
Always keep this manual nearby for ease of
reference and have all personnel involved
with any work operations read it periodically. If
a copy of the manual is not with the machine
at the time of use, do not use the equipment
5
until you have-2obtained 25 25
- 0 1 a replacement copy
- 0 1- - 0 1-
from your22Sany distributor.
20 202
2
202
2
r 7 jr7 7
Ifgjyou sell to givengthis gjr
han n
the machine, be sure
z zh a zha
manual to the new owner.
Continuing improvements in the design of this

machine can lead to changes in detail which Fig.1-1
may not be covered in this manual. Always
consult your Sany distributor for the latest
available information on your machine or if
you have questions regarding information in
this manual.
5 25 25
1-2
1.2 Your 0Documentation Package 0 1- 0 1-
2 0 22- 2 2 -
20following 202
2 -
Ther 7documentation for this machine includes r 7
the items: r 7
h a n•gjOperation and Maintenance Manualh— a nagjcopy of this Operation and Maintenance
h a ngjmanual must
z z z
always remain in the operator cab at all times.

25
1- this publication consists of parts lists -and 25 25
• -0—
Parts Manual 01- matching drawings for ordering spare-01-
20 22
parts as-needed.
22
If it was not already shipped20with your machine, the parts book for20your
22
jr7 jr7 jr7
ang
machine
z•hRepair
is available directly from Sany.
z h a ng
z h a ng
log — it lists regularly scheduled maintenance to be performed by the operator or
maintenance personnel. It should also record all maintenance performed upon the machine.
1.Recommendations on using the documentation
• This documentation applies only to this machine and should not be used with any other
machines.
• To ensure that the documentation is always complete and up to date.
• Keep all pages inside its binder (if shipped loose leaf).
• -25
Insert Sany replacement
01 -25
pages immediately into the appropriate book. Destroy old versions of
1 1-25
2 - 2-0 2 - 0
202 202 202
those pages.
r 7 7 7
a ngj n gjr n gjr
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2.Documentation storage
z
• The Operation and Maintenance Manual must always be kept within reach (in the tool
compartment or the specially provided container) at the place where the equipment is deployed.
• The Parts Manual is best left either shelved in the workshop area or office. It should always be
available to the maintenance and service personnel as required.
1.3 Organization of This Manual

The SOMM is designed for use and maintenance of this machine. Each section of this manual pro-
25 should be familiar with before operating
vides information -you
1 1 -25 or performing maintenance on this 01-25
0 0
machine. Keep
2 0 22- a copy of this manual inside the operator
2 0 22- cab for your reference at all times.20Re-
22-
r7 manual immediately if it is damaged orr7lost.
place this r7
a ngj n gj n gj
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zNOTE： zha zha
Due to improvement and updating of products, some information in this manual may differ
from your machine. If you have any questions, contact your Sany distributor before operat-
ing or working on the machine.
1.Table of Contents
This section provides a listing of topics that are contained in this manual along with the page num-
ber each starts on. There are also tables of contents at the start of each section in this manual.
2.Introduction
1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
This section
7 202provides an overview of what is covered
7 202in the rest of this manual, including machine
7 202
j r
labelginformation and Sany contact information.gj r gj r
n n n
zha zha zha

1-25 1-25 1- 25
3.Safety
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
a n gjr section covers basic safety information
This
a n gjr relating to this equipment. It also describes
a n gjr what the
zh hazard alerts mean that are used throughout
zh the manual. zh
4.System functions
This section provides an overview of all the controls and operating systems.
5.Operation
This section provides detailed operating procedures.
6.Maintenance 5
1-2 1-25 1- 25
2 - 0 2 - 0 2 - 0
202 provides all general maintenance and
This section
7 202 repair procedures.
7 7 202
n gjr n gjr n gjr
zha 7.Troubleshooting zha zha
This section includes common malfunctions and fault diagnostics procedures for the operating sys-
tems. Basic mechanical, hydraulic and electrical systems troubleshooting are included.
8.Specifications
This section provides dimensions and weights for the equipment, and systems/components per-
formance information.
9.Appendix
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
20 2
This section 0
provides bolt tightening torque and2common
2
misoperation. 202
7 7 7
n gjr n gjr n gjr
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1.4 Your Sany Machine
1.4.1 Special Tips
Read this manual carefully. For any consequence caused by violation of the following provisions,
Sany will assume no responsibility:
• Modify or repair rotary drilling rig without the permission of the company.
• Dismantle, weld, or add parts on rotary drilling rig without the permission of the company.
• Use drilling tools or other accessories which are not provided or recognized by the company
2 5
without the1-permission 25 25
of the company. 1- 1-
2-0
• Fail20to2install, operate, and park rotary drilling2rig 2 - 0
02 according to requirements in the manual. 2 - 0
7 7 7 202
r r r
n•gj Use fuel, lubricating oil, and grease which
ngj are not comply with requirements innthe gj manual, or
zha a
zhis insufficient.
the lubricating oil and grease dosage zha

- 25 1- 25 25
• -01 prompt and effective maintenance and-0service
Failure to have according to requirements in the-01-
manual.20
22 02 2 02 2
jr7 jr 72 jr 72
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1.4.2 Intended use z z
Rotary drilling rig is periodic cycling operation with Kelly bar driving the rotation of drill bucket to
break soil and rock which will be lifted out of the hole and dumped.
Sany rotary drilling rig is designed for the following operations:

• Filling pile construction
• Engaged pile construction
• Diaphragm wall grab pile construction
0 1 -25 0 1 -25 0 1-25

- Directions - -
022 022 2
1.4.3 Machine
7 2 7 2 7 202
All n
a gjr are taken from the Operator’s seat
views
a n gjr n gjr
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A
h and facing forward as indicated by thezhar-
z(1)
row in figure. In the manual, front side (A),
back side (C), left side (B), and right side (D)
means the traveling direction seen from the
1
cab when the cab faces forward and driving
wheels (2) are at the back of the machine.
B D
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
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Fig.1-2 Machine Directions
1. Operator’s seat 2. Driving wheels

A. Front side B. Left side
C. Back side D. Right side
1 -25 1 -25 1-25
22-0 2-0 2 - 0
72
0
1.4.4 Machine information 7 202 7 202
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hanserial numbers and model numbers on
zThe
n han your Sany
zhathe components are the only numberszthat
distributor will need when ordering replacement parts or requiring assistance for your equipment.

- 25
The product01nameplate 1- 25 1- 25
- - 0
contains main properties, transportation, and production code of the prod-
- 0
2
uct. When022 inquiring information about the machine,
2 022 provide the production code so that 2the
022agent
7 7 jr7 this in-
a n gjrservice personnel could rapidly provide
or
a n gjr and information about the machine.
parts
a n gRecord
zh formation in this manual for future use.zh zh
1.4.5 Product nameplate
Shown in Fig.1– 3 and Fig.1– 4 is the name-

plate and its locations.
The product nameplate is positioned on the

front of the machine, close to the operator
cab.
1-25 1-25 1- 25
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Fig.1-3 Location of Nameplate
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Fig.1-4 Product Nameplate
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1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202 Information
1.5 Contact
7 7 202 7 202
gjr gjr gjr
han you for choosing Sany. In case of any
zThank
n
zhaproblem, please contact by: zha
n
Address: Sany Industry Park, Nankou, Changping District, Beijing
Hotline: 0086 - 4006098318
Fax: 0086 - 10 - 60738831
Postal code: 102202
Email: crd@sany.com.cn
25 25 25
01-
Website: www.sanygroup.com
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20Cloud 202
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APP :
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Fig.1-5 APP for Android Fig.1-6 APP for iOS
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

SR65 Rotary Drilling Rig Safety
1- 25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Safety
1 -25 1 -25 1 -25

2-0 2-0 2-0
2 Safety.....................................................................................................................................2-1
2 2 2
20
2.17Foreword 7 20 7 20
................................................................................................................................2-5
r r r
gj Hazard Words........................................................................................................................2-5
z z z
2.2.1 Hazard word levels .....................................................................................................2-5
2.2.2 Other signal words ......................................................................................................2-6
2.3 Safety and Informational Machine Decals.........................................................................2-7
2.3.1 Locations ......................................................................................................................2-7
2.3.2 Safety decals .............................................................................................................2-11
2.4 Safety Equipment............................................................................................................... 2-22
2.4.1 Hydraulic lock lever.................................................................................................. 2-22
2.4.2 Fire extinguisher....................................................................................................... 2-23
0 1 -25
2.4.3 Emergency
0 1 -25
exit......................................................................................................... 2-23
0 1 -25
-Seat belt.....................................................................................................................
- -2-24
022 022 022
2.4.4
2 2 2
n g jr72.4.5 Emergency stop switch ...........................................................................................
n g jr7 n g jr7 2-24
zha zha zha
2.4.6 Limit switches ........................................................................................................... 2-24
2.5 Safety Precautions............................................................................................................. 2-26
2.5.1 Be cautious of high pressure fluid.......................................................................... 2-26
2.5.2 Dust hazard ............................................................................................................. 2-27
2.5.3 Mechanical injury ..................................................................................................... 2-27
2.5.4 Battery hazards ........................................................................................................ 2-29
2.5.5 Fire prevention.......................................................................................................... 2-30
2.5.5.1 Away from fire ................................................................................................... 2-30
2.5.5.2 Daily checks....................................................................................................... 2-31
5 treatment ...................................................................................................
2.5.5.3-2Fire -25 2-32 -25
- 0 1 - 0 1 - 0 1
022Scald prevention ......................................................................................................
2.5.6
2 2 022 2 0222-32
7 7 7
a n gjr 2.5.7 Safety information of hose ......................................................................................
zh zh zh
2.5.8 Fluid leakage............................................................................................................. 2-34
2.5.9 Crawler safety information ..................................................................................... 2-35
2.5.10 Lightening and strong wind precautions ............................................................ 2-35
Safety SR65 Rotary Drilling Rig
25 25
1- protection ....................................................................................................
1- 2-37 01-
25
2.5.11 Falling
- 0 - 0 -
2.5.122 22 protection ....................................................................................................
0Noise 2 022 2 022
2-37
7 7 7
a n gjr Vibration ..................................................................................................................
2.5.13
zh 2.5.14 Wire rope safety informationzh................................................................................ zh 2-38
2.5.15 Climbing on/off drilling rig ..................................................................................... 2-38
2.5.16 Kelly bar and drilling tools..................................................................................... 2-39
2.5.17 Working at areas with underground pipelines .................................................. 2-40
2.5.18 Working at areas with high voltage power lines ................................................ 2-40
2.5.19 Electrical accident.................................................................................................. 2-41
2.6 Safety during Operation .................................................................................................... 2-42
2.6.1 Personnel requirements.......................................................................................... 2-42
2.6.2 Personal5protective equipment ..............................................................................
25 -25
2-43
1 - 2 1 - 1
-
2.6.3 Keeping 0 the drilling rig in good service - 0
condition ................................................ 2-45 - 0
2.6.4 2 022 on construction site......................................................................................
Safety 2 022 2 022
2-46
7 7 7
a n gjr Signals to control operation ...................................................................................
2.6.5 a n gjr a n gjr 2-48
zh 2.6.6 Danger areas ............................................................................................................
zh zh 2-52
2.6.7 Avoiding tipping ........................................................................................................ 2-53
2.6.8 Before entering the cab ........................................................................................... 2-55
2.6.9 Before starting the engine ...................................................................................... 2-55
2.6.10 Before operating the drilling rig ............................................................................ 2-56
2.6.11 Drilling rig operation ............................................................................................... 2-57
2.6.12 Construction of drilling rig .................................................................................... 2-58
2.6.13 Drilling rig dismantling .......................................................................................... 2-59
2.6.14 Parking25safety ........................................................................................................
0 1 - 0 1 -25 2-60 25
0 1-
22 - - -
022 022
2.6.15 Safety guidelines for transport ............................................................................. 2-61
2 0Drilling 2 2
7 7 7
gjr Winch operation ....................................................................................................
gjr gjr 2-63
2.6.16 rig maintenance ....................................................................................... 2-63
a n a n a n
zh 2.6.17
zh zh
2.7 Maintenance Safety ........................................................................................................... 2-63
2.7.1 Maintenance personnel........................................................................................... 2-63
2.7.2 Risks in maintenance ............................................................................................. 2-64
2.7.3 Maintenance precautions........................................................................................ 2-67
2.7.4 During maintenance ................................................................................................ 2-67
2.8 Environment Protection..................................................................................................... 2-68
2.8.1 Proper waste disposal ............................................................................................ 2-68
2.8.2 Mud pollution............................................................................................................. 2-69
-25
2.8.3 Fuel discharge
1 -25
.........................................................................................................
1 2-70 -25
1
-0 -0 -0
022 022 022
jr 72 jr 72 jr 72
zh ang zh ang zh ang

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
WARNING
5
1-25
2-0 2-0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-2 5 25 25
-01
2.Safety - 0 1- - 0 1-
022 2 2
72 7 202 7 202
a n gjr Foreword
2.1 n gjr n gjr
zh zha zha
This Safety, Operation & Maintenance Manual is a guide for you to operate your machine properly.
It contains technical and safety information necessary for operation of your machine. Read and
understand each section of the manual.
Machines covered by this manual are used for various operations under normal conditions. Never
use the machine in flammable or explosive environment, or in areas containing asbestos dust.
Standard SANY rotary drilling rig application range: below 2000 meters above the sea level.
-20°C-40°C ambient temperature.
- 25
1experienced 25
1- (according to local laws) are allowed 1to- 25
Only eligible,
- 0 0
operators with an official license
2 machine. Always operate your machine - - 0
2
operate 02the 2 022 according to national, provincial, prefectural
2 022
7 r7 r7
gjr municipal laws and regulations.
nand ngj ngj
zha zha zha
Before starting operation and maintenance, operator shall observe the following items:
• Read and understand the whole manual.
• Read and understand the safety notices contained in this manual and the safety messages on
the machine.
• Never apply or operate your machine under any circumstances in a manner that is prohibited in
this manual.
• If the amount of fuel added, content of particulates or latitude is beyond the specification of this
type of machine, damage could occur and the warranty of your machine would become invalid.
-25
01 anticipate every possible circumstance -25
01that might involve a potential hazard during
01 -25
SANY cannot
2 - 2 - 2 -
202 and maintenance. The safety messages
operation
7 7 202 in this manual and on the product7are, 202 there-
r
gj not all inclusive. If a procedure, work r r
h a nfore, h a ngjmethod or operating technique thathisannot gj specifically
z recommended in this manual is used,z you must be sure that it is safe for you zand for others. You
should also ensure that the product will not be damaged or be made unsafe by the operation, lubri-
cation, maintenance or repair procedures that you choose.
The information, specifications, and illustrations in this publication are on the basis of information
that was available at the time that the publication was written. SANY reserves the right to change
these information at any time without prior notice. Consult SANY dealer to obtain the latest infor-
mation or if you have any question on the information provided in this manual.
5 25 25
1-2Words
2.2 Hazard 1- 1-
22-0 2 - 0 2 - 0
20 202 202
r7 Hazard word levels
2.2.1
gjr
7
gjr
7
ngj n n
z The following hazard words are used ztohainform you there may be potential dangers
h a zha that lead to per-
sonal injury or damage.

25
1- the messages on machine, the following 25
1- signs are used to indicate the degree-01- 25
In this manual and
- 0 - 0
22
20hazard.
of potential 202
2
202
2
ngjr7 ngjr7 ngjr7
z h a z h a z h a
DANGER
Indicates an imminent hazard which, if not avoided, will result in serious injury or death.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in injury or possibly
death.
CAUTION
Indicates a possible
0 1 -25 potential hazardous situation which,01if-2not
5 avoided, could result in minor or -25
01
2 - 2 - 2 -
202 202 202
major injury.
r 7 r 7 r 7
h a ngj h a ngj h a ngj
z z z
NOTICE
Indicates a situation which can cause damage to the machine, personal property and/or the envi-
ronment, or cause the equipment to operate improperly.
: This hazard alert symbol appears with most hazard alerts. It means attention, become
alert, your safety is involved! Please read and abide by the message that follows the hazard alert
symbol.
-25 1-25 1-25

-01 words
2.2.2 Other signal
2 2 - 0 2 - 0
02 202 202
r 72 r 7 r 7
h a ngj above-mentioned signal words, the
Besides
h a gj
nfollowing h a ngj to be
words indicate additional information
zfollowed to protect the machine, or providez you with very useful information. z
Note: It is followed by information on how to avoid reduction of machine service life.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
202
2.3 Safety
7 202 Decals
and Informational Machine
7 7 202
n gjr n gjr n gjr
zha 2.3.1 Locations zha zha
It is important that all safety and informational decals are in place, not damaged, covered up or re-
moved. It is also important for the operator and all personnel involved are aware of the decal con-
tent and locations on the machine.
• When replacing damaged or missing decals, be sure they are placed in the proper locations.
• Additional safety or informational decals may be added to your machine if necessary.
• The call-out numbers in the illustrations on this page and the next two pages match the
numbered decal descriptions on the following pages.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1- 25 1- 25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
警告
1-
WARNING
25 1- 25 1-25
10963202
WARNING
0 0 0
警告
2 - 1 2 - 2 -
02 202 202
72 7 7
gjr gjr gjr
10963202
n n n
zha zha 1.最大单绳拉力
主卷扬 Main Winch
承载能力
Load Capacity ●
zha
90 kN
Maximum Line Pulling Force
2.钢丝绳直径
20 mm
警告 WARNING Diameter of Rope
3.最大速度
80 m/min
Maximum Speed
在动力头旋转和升降过程中，请远离动力头装置。
动力头工作一段时间后，请不要用手摸动力头
箱，以免烫伤！
2 SSR005949766
14 13 12
Please keep away from the power unit
11
when it is rotating and rising.
Please don't touch to prevent from
burnning.
10003999 警告 WARNING
在动力头旋转和升降过程中，请远离动力头装置。
动力头工作一段时间后，请不要用手摸动力头箱，以免烫伤！
Please keep away from the power unit
when it is rotating and rising.
Please don't touch to prevent from
burnning.
10003999
副卷扬 Auxiliary Winch
承载能力
Load Capacity
3 10
1.最大单绳拉力
40 kN
2.钢丝绳直径
14 mm
Diameter of Rope
3.最大速度
75 m/min
Maximum Speed
SSR005949774
警告 Warning
9 10963199
卷扬机在工作时，严禁用钢棒辅助钢丝
绳排绳，严禁使用报废的钢丝绳排绳，防止
挤压。
When the winch is working,it is
prohibition against to help the armored rope
with steel bar.Strictly prohibit use obsolete
armored rope to protect from squeezing.
4 1.最大单绳拉力
副卷扬 Auxiliary Winch
承载能力
Load Capacity

2.钢丝绳直径
Diameter of Rope
3.最大速度
Maximum Speed
40 kN
14 mm
75 m/min
承载能力
Load Capacity

2.钢丝绳直径
Diameter of Rope
3.最大速度
Maximum Speed
90 kN
20 mm
80 m/min
●
8
SSR005949774 SSR005949766
警告 Warning
10003996 卷扬机在工作时，严禁用钢棒辅助钢丝
绳排绳，严禁使用报废的钢丝绳排绳，防止
挤压。
When the winch is working,it is
prohibition against to help the armored rope
with steel bar.Strictly prohibit use obsolete
armored rope to protect from squeezing.
10003996
10963199
10963200
1- 25 1- 25 10963200
1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
gjr gjr gjr
警告 WARNING
卸压时只允许拧松一圈。如果将阀拧得太松，阀内的高压脂会使阀喷出。
To release pressure,loosen only

one turn.If the valve is loosened
too much, grease under high
13-10
pressure may squirt out. 13-10
n n n
zha zha zha
5 6 7
警告 WARNING
卸压时只允许拧松一圈。如果
将阀拧得太松，阀内的高压脂
会使阀喷出。
13-10
pressure may squirt out.
Fig.2-1 Decals Location Diagram I
1- 25 1- 25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1- 25 1- 25
- 0 - 0 - 0
拆卸方式如图所示，反向操作即可装配。
clamp,on the contrary assembly it.
As the pics. showing disassembly the
10963202
WARNING
警告
可拆装式线夹 CLAMP
2
2
1
2 2 2
警告 WARNING
7 202 7
1202 7 202
n gjr n gjr n gjr
zha zha zha
10963202
10
10963199
5
8
25 25
变幅中请注意安全！
面，动臂下面不得有异物。平行四边形在
2
WARNING
10003995
在钻机变幅过程中，请不要站在动臂的下
elevates
could
hazard
or lower. derricking mechanism
警告
Crushing
death.
injury or
Stay back.
cause serious
-
During
- 01
10963199
- 0 1- - 0 1-
2 2 2
202 72
02 202
注意 CAUTION
10m 33ft
10003987
7 7
危险 DANGER
r gjr gjr
a ngj n n
z h zha 13-10
警告 WARNING
卸压时只允许拧松一圈。如果将阀拧得太松，阀内的高压脂会使阀喷出。

pressure may squirt out.
13-10
zha 警告 WARNING
18
在钻机变幅过程中，请不要站在动臂的下面，
动臂下面不得有异物。平行四边形在变幅中请注意安全！
During derricking mechanism elevates

or lower. Stay back. Crushing hazard could
cause serious injury or death.
10003995
15 5 7 16 17
危险 DANGER
注意 CAUTION
13-10
10m 33ft
10003987
5 25 25
1-2Location Diagram II
Fig.2-2 Decals 1- 1-
2-0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
STOP
19 20 21 22
STOP
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-3 Decals Location Diagram III
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1- 25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
02 202 202
72
安全操作说明 Safety Operation Instructions SR65 载荷表 ( Load Capacity)
7 7
11. 10. 警告：必须遵守下列条件以保证钻机 WARNING:Must obey the followings to ensure the
gjr gjr gjr

1.上车右回转 Uppercarriage Swing Right 29.前窗雨刮器开关 Windshield Wiper Switch
12. 9. 2.主（副）卷扬降 Main(Auxiliary) Winch Down 的稳定性，否则钻机有倾倒的危险！ machine's stability, or the turnover may happen!
30.备用按钮 Backup Buttonl
13. 3.上车左回转 Uppercarriage Swing Left 31.报警音开/关 Alarm ON/OFF
4.主（副）卷扬升 Main(Auxiliary) Winch Up 32.前窗洗涤 Windshield Washer 仅对以下装置有效：
49. Valid only for:
5.起拔/变幅升 Crowd/Boom Up 33.照明灯开/关 Lamp ON/OFF
48. 6.动力头反转 Rotary Drive Rotate Counter Clockwise - 钻杆：摩阻钻杆 Φ273-4×7.5 m 2.3 t - Kelly Φ273-4×7.5 m 2.3 t
34.空调 Air Conditioner
n n n
- 钻斗：土层双底捞砂斗 Φ1100 mm 1.2 t - Bucket Φ 1100 mm 1.2 t
7.加压/变幅降 Crowd/Boom Down 35.音乐静音开/关 Mute ON/OFF
14. 47.
2. 7. 8.动力头正转 Rotary Drive Rotate Clockwise 36.向下/接听 Down/Pick-up
zha zha zha

46.
15. 3. 1. 8. 6.
45. 9.右履带后行 Right Track Backward 37.多功能键盘 E-pad 工作条件： Conditions for operation:
16. 4. 5. 44. 10.右履带前行 Right Track Forward 38.点烟器 Cigarette Lighter - 设备必须停放在坚实平整的地面上， - Machine is on firm, horizontal and even ground,
43. 11.左履带前行 Left Track Forward 39.油门调档旋钮 Engine Speed Control Dial 且履带伸展。 and crawler is extended.
42. - Uppercarriage held stationary when working.
17. 12.左履带后行 Left Track Backward 40.调垂手柄 Mast Adjusting Lever - 钻进工作时上车不能回转。
41. - Slow swing of uppercarriage with load on auxiliary rope.
13.水平仪 Gradienter 41.引擎点火开/关 Engine Ignition Switch ON/OFF - 辅卷扬钢丝绳带负载时上车回转应缓慢。
18. 40. 14.喇叭 Horn 42.备用按钮 Backup Button - No diagonal pull.
- 不能斜拉负载。
- Do not exceed specified maximum values in the table.
19. L H
39. 15.主/副卷切换 Main/Auxiliary Winch Switchover 43.动力头甩土(下推) - 不能超过下表中的角度和载荷，其均为最大值。
座椅
16.行走高/低速切换 Travel High/Low Speed Switchover Rotary Drive Throwing off Debris(push downward)
Seat 38. 17.先导开/关 Hydraulic Lock Lever 44.加压/变幅切换 Crowd/Boom Switchover 最大钻孔中心距（Max drill distance）：550 mm 最大允许负载 [吨] Max allowable load [ t ]
37. 18.手动回转有效(上推) 45.浮动(上推) Freewheel(push upward)
Manual Swing Effective(push upward) 46.备用按钮 Backup Button
19.主卷扬抖土(下推) 47.脚踏浮动 Freefall Pedal 主钢丝绳
Main Winch Shaking off Debris(push downward) 48.USB接口 USB port
Main rope
9
20.调桅有效 Mast Incline Effective 49.显示器 Display
21.桅杆左倾 Mast Incline Leftward
22.桅杆后倾 Mast Incline Backward
20. 24. 25. 36. 23.桅杆右倾 Mast Incline Rightward
副钢丝绳
21.
23.
26. 35. 24.桅杆前倾 Mast Incline Forward
25.向上/挂断 Up/Hang-up Auxiliary rope 4
27. 34.
28. 33. 26.多媒体 Multimedia
润滑图表 LUBRICATING CHART 22.
27.主页 Home
29. 32. β γ
28.高低档切换 High/Low Gear Switchover
30. 31.
序号
NO.
润滑部位
LUBRICATING PARTS
处数
NUMBER
使用油料
USING OIL
α β
1 滑轮架滑轮轴
2 滑轮架铰接座
MASTHEAD PINS
MASTHEAD JOINTS
4
2
α＝5°
3 导轨 GUIDE RAIL 2
钻机变幅机构动作时注意以下几点：副钢丝绳 β＝3°
变幅操作 The operation of boom：
250h
（作业间隔）
1 2 4 桅杆油缸绞点
5 随动架回转支承
6 提引器轴承
MAST CYLINDER JOINTS
ROTARY BEARING
ROPE SWIVEL BEARINGS
4
2
1 P1:动臂最高位置 C
P1 1、变幅范围分为A、B、C三个区域。
2、当且仅当动臂位于B区域时，方可进行倒立桅。 δ
Auxiliary γ＝0° 4
（INTERVALS）
3 4 5 6 10h 78 主卷扬钢丝绳 MAIN WINCH ROPE 1
The highest location of boom 3、当且仅当动臂位于C区域时，方可进行钻进施工。 rope δ＝120°
辅卷扬钢丝绳
（作业间隔） 9 加压油缸铰点
AUXILIARY WINCH ROPE
CROWD CYLINDER JOINT
1
1
B
（INTERVALS） 10 动力头箱体油封 ROTARY DRIVE BOX SEAL 4 P2:动臂最低位置
11
主卷扬轴承
副卷扬轴承
MAIN WINCH BEARING
AUXILIARY WINCH BEARING
1
1
锂基黄油
LITHIUM BASE GREASE
The lowerest location of boom
P2
A O
The following points should be noted when operating: δ
（作业间隔） 12 上车回转支承 SWING BEARING 4 1.Boom mechanism is divided into A, B and C areas .
（INTERVALS） 13 回转支承内齿圈 SWING BEARING GEAR RING 1 O: 机架 Shelf 2.Only if boom is in B zone, mast erecting and lowering operation is enabled.
2000h 17
动臂销轴 BOOM PINS 4
3.Only if boom is in C zone, drilling operation is enabled. γ β
14 支撑臂销轴 SUPPORT ARMPINS 4
变幅油缸铰点 BOOM CYLINDER JOINTS 2 β α
1000h 18 19 7 8 50h 转盘 MAST PIVOT 2
15 P1 P2 P3
500h 16 17 17 18 18 20
转盘销轴
9 250h 16 发动机油底
MAST PIVOT PIN
ENGINE OIL PAN
2
1 发动机油 ENGINE OIL 15 L/个
倒立桅操作 The operation of mast：副钢丝绳 α＝2°
17 行走减速机 CRAWLER REDUCERS 2 3.9 L/个
A
250h 19 19 20 10 50h 18 回转减速机
主卷扬减速机
SWING REDUCERS
MAIN WINCH REDUCERS
1
1
齿轮油 GEAR OIL
5.3 L/个
7.5 L/个 B
Auxiliary β＝3° 3
50h 16 16 19 辅卷扬减速机 AUXILIARY WINCH REDUCER 1 1.8 L/个 A: 三角形铰点 Triangle connectionpivot rope γ＝0°
动力头减速箱 ROTARY DRIVEGEARBOX 1 25 L/个
10h 14 15 20 动力头减速机 ROTARY DRIVE REDUCERS 1 6.3 L/个 B: 桅杆支座 Mast pedestal
钻机进行倒桅和立桅操作前强烈建议注意以下几点： The following notes are strongly recommended during lowering or raising the mast:
1.带有数字的横线表明进行各项保养，补充及更换时的作业间隔. 1. In the process of lowering or raising the mast: Make Kelly guide near position A; place rotary
1、钻机进行倒桅或立桅前：请将变幅机构提升至高出驾驶室，即A点高出驾驶室，见P1。
2、钻机进行倒桅的过程中：首先请保证变幅机构不变的前提下将桅杆绕A点缓慢放平， drive near position B. Refer to P1.
The lines with numbers indicate the intervals of the maintenance and replacement.
11 12 10h 2. 保养；更换；新机首次例行保养时更换.
maintenance； replacement； The initial maintenance and replacement of the new 见P2；其次使桅杆随变幅机构进行缓慢下降以实现倒桅，特别是当桅杆即将落在桅
2. In the process of lowering mast: Firstly ensure that the mast lies slowly around position B with 行走条件： Conditions for onsite travelling:
13 50h machine. the boom mechanism unmovable. Refer to P2. Then lower the boom mechanism slowly to lower - 上车与履带保持平行。 - Uppercarriage in line with crawler.
杆支座上时要控制好手柄以保证好缓慢下降，见P3。变幅机构缓慢下降过程中，注意 the mast. Especially when the mast is close to the pedestal, you should control the joystick to
3. 润滑油（脂）的品牌及牌号有明确要求，具体请参考本机自带的操作保养手册. - Work attachments and movable loads kept
The lubricant brands and models have specific requirements. Please refer to Operation and 主、副卷扬钢丝绳切勿发生剐蹭与挤压。 - 工作装置与运动负载尽量接近地面。
lower the mast slowly. Refer to P3. as close to the ground as possible.
Maintenance Manual for details. 3、钻机进行立桅，过程与倒桅相逆。 3. The process of raising mast is a reverse of lowering it. - 导向轮在前。 - In front of the guide wheel.
4、桅杆进行倒桅和立桅的过程中请务必缓慢进行，以防止将机器损坏。 4. Make sure that raising or lowering mast slowly to avoid damage to the machine. - 不能剧烈动作。 - No abrupt movements.
SSR005949700 13728472 SSR005949734
24 25 26 27
1- 25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
安全操作说明 Safety Operation Instructions SR65 载荷表 ( Load Capacity)

11. 10.
1.上车右回转 Uppercarriage Swing Right 29.前窗雨刮器开关 Windshield Wiper Switch
警告：必须遵守下列条件以保证钻机 WARNING:Must obey the followings to ensure the
12. 9. 2.主（副）卷扬降 Main(Auxiliary) Winch Down 的稳定性，否则钻机有倾倒的危险！ machine's stability, or the turnover may happen!
30.备用按钮 Backup Buttonl
4.主（副）卷扬升 Main(Auxiliary) Winch Up 32.前窗洗涤 Windshield Washer 仅对以下装置有效：
49. Valid only for:
48. 6.动力头反转 Rotary Drive Rotate Counter Clockwise - 钻杆：摩阻钻杆 Φ273-4×7.5 m 2.3 t - Kelly Φ273-4×7.5 m 2.3 t
34.空调 Air Conditioner
14. 47.
46.
15. 3. 1. 8. 6.
45. 9.右履带后行 Right Track Backward 37.多功能键盘 E-pad 工作条件： Conditions for operation:
16. 4. 5. 44. 10.右履带前行 Right Track Forward 38.点烟器 Cigarette Lighter - 设备必须停放在坚实平整的地面上， - Machine is on firm, horizontal and even ground,
43. 11.左履带前行 Left Track Forward 39.油门调档旋钮 Engine Speed Control Dial 且履带伸展。 and crawler is extended.
42. - Uppercarriage held stationary when working.
17. 12.左履带后行 Left Track Backward 40.调垂手柄 Mast Adjusting Lever - 钻进工作时上车不能回转。
41. - Slow swing of uppercarriage with load on auxiliary rope.
13.水平仪 Gradienter 41.引擎点火开/关 Engine Ignition Switch ON/OFF - 辅卷扬钢丝绳带负载时上车回转应缓慢。
18. 40. 14.喇叭 Horn 42.备用按钮 Backup Button - No diagonal pull.
19. L H
39. 15.主/副卷切换 Main/Auxiliary Winch Switchover 43.动力头甩土(下推) - 不能超过下表中的角度和载荷，其均为最大值。
座椅
Seat 38. 17.先导开/关 Hydraulic Lock Lever 44.加压/变幅切换 Crowd/Boom Switchover 最大钻孔中心距（Max drill distance）：550 mm 最大允许负载 [吨] Max allowable load [ t ]
37. 18.手动回转有效(上推) 45.浮动(上推) Freewheel(push upward)
19.主卷扬抖土(下推) 47.脚踏浮动 Freefall Pedal 主钢丝绳
Main rope
9
副钢丝绳
21.
23.
25.向上/挂断 Up/Hang-up Auxiliary rope 4
27. 34.
润滑图表 LUBRICATING CHART 22.
27.主页 Home
29. 32. β γ
30. 31.
序号
NO.
润滑部位
LUBRICATING PARTS
处数
NUMBER
使用油料
USING OIL
α β
1 滑轮架滑轮轴
2 滑轮架铰接座
MASTHEAD PINS
MASTHEAD JOINTS
4
2
α＝5°
钻机变幅机构动作时注意以下几点：副钢丝绳 β＝3°
变幅操作 The operation of boom：
250h
（作业间隔）
1 2 4 桅杆油缸绞点
5 随动架回转支承
6 提引器轴承
ROTARY BEARING
ROPE SWIVEL BEARINGS
4
2
1 P1:动臂最高位置 C
P1 1、变幅范围分为A、B、C三个区域。
2、当且仅当动臂位于B区域时，方可进行倒立桅。 δ
（INTERVALS）
3 4 5 6 10h 78 主卷扬钢丝绳 MAIN WINCH ROPE 1
The highest location of boom 3、当且仅当动臂位于C区域时，方可进行钻进施工。 rope δ＝120°
辅卷扬钢丝绳
（作业间隔） 9 加压油缸铰点
AUXILIARY WINCH ROPE
CROWD CYLINDER JOINT
1
1
B
（INTERVALS） 10 动力头箱体油封 ROTARY DRIVE BOX SEAL 4 P2:动臂最低位置
警告 Warning
11
主卷扬轴承
副卷扬轴承
MAIN WINCH BEARING
AUXILIARY WINCH BEARING
1
1
锂基黄油
LITHIUM BASE GREASE
The lowerest location of boom
P2
A O
The following points should be noted when operating: δ
（作业间隔） 12 上车回转支承 SWING BEARING 4 1.Boom mechanism is divided into A, B and C areas .
（INTERVALS） 13 回转支承内齿圈 SWING BEARING GEAR RING 1 O: 机架 Shelf 2.Only if boom is in B zone, mast erecting and lowering operation is enabled.
2000h 17
3.Only if boom is in C zone, drilling operation is enabled. γ β
14 支撑臂销轴 SUPPORT ARMPINS 4
变幅油缸铰点 BOOM CYLINDER JOINTS 2 β α
1000h 18 19 7 8 50h 转盘 MAST PIVOT 2
15 P1 P2 P3
500h 16 17 17 18 18 20
转盘销轴
9 250h 16 发动机油底
MAST PIVOT PIN
ENGINE OIL PAN
2
1 发动机油 ENGINE OIL 15 L/个
倒立桅操作 The operation of mast：副钢丝绳 α＝2°
17 行走减速机 CRAWLER REDUCERS 2 3.9 L/个
A
250h 19 19 20 10 50h 18 回转减速机
主卷扬减速机
SWING REDUCERS
MAIN WINCH REDUCERS
1
1
齿轮油 GEAR OIL
5.3 L/个
7.5 L/个 B
50h 16 16 19 辅卷扬减速机 AUXILIARY WINCH REDUCER 1 1.8 L/个 A: 三角形铰点 Triangle connectionpivot rope γ＝0°
10h 14 15 20 动力头减速机 ROTARY DRIVE REDUCERS 1 6.3 L/个 B: 桅杆支座 Mast pedestal
1.带有数字的横线表明进行各项保养，补充及更换时的作业间隔. 1. In the process of lowering or raising the mast: Make Kelly guide near position A; place rotary
maintenance； replacement； The initial maintenance and replacement of the new 见P2；其次使桅杆随变幅机构进行缓慢下降以实现倒桅，特别是当桅杆即将落在桅
2. In the process of lowering mast: Firstly ensure that the mast lies slowly around position B with 行走条件： Conditions for onsite travelling:
13 50h machine. the boom mechanism unmovable. Refer to P2. Then lower the boom mechanism slowly to lower - 上车与履带保持平行。 - Uppercarriage in line with crawler.
3. 润滑油（脂）的品牌及牌号有明确要求，具体请参考本机自带的操作保养手册. - Work attachments and movable loads kept
The lubricant brands and models have specific requirements. Please refer to Operation and 主、副卷扬钢丝绳切勿发生剐蹭与挤压。 - 工作装置与运动负载尽量接近地面。
lower the mast slowly. Refer to P3. as close to the ground as possible.
Maintenance Manual for details. 3、钻机进行立桅，过程与倒桅相逆。 3. The process of raising mast is a reverse of lowering it. - 导向轮在前。 - In front of the guide wheel.
4、桅杆进行倒桅和立桅的过程中请务必缓慢进行，以防止将机器损坏。 4. Make sure that raising or lowering mast slowly to avoid damage to the machine. - 不能剧烈动作。 - No abrupt movements.
SSR005949700 13728472 SSR005949734
严格禁止未经许可操作钻机！
Strictly prohibit the
unauthorized from
operating the drill.
警告 Warning
严格禁止未经许可操作钻机！
贴标签人(Labelling)：
Strictly prohibit the
unauthorized from
operating the drill.
贴标签人(Labelling)：
日期(Date):
日期(Date):
1- 25 23 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
开启位置
ADJUST POSITION
闭锁位置
LOCK POSITION
zha zha zha

Fig.2-4 Decals Location Diagram IV
2.3.2 Safety decals
1. Tigthening the bolts. Keep away from mast

folding area. 警告 WARNING
1- 25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha Fig.2-5 zha

0 1 -25 0 1 -25 0 1-25

-from the rotary drive when it is - -
022 022 202
2
2. Keep away
7 2 7 2 7
gjr gjr gjr
rotating. 警告 WARNING
a n a n n
zh zh zha
在动力头旋转和升降过程中，请远离动力
头装置。
动力头工作一段时间后，请不要用手摸动
力头箱，以免烫伤！
Keep away from rotary drive when it is rotating,

lowering and raising.Never touch it to avoid
being scalded.
10003999
Fig.2-6
3. Auxiliary winch informational decal.
1-25 1-25 副卷扬 Auxiliary Winch 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr 承载能力 han gjr
zha zha z
Load Capacity
40 kN
2.钢丝绳直径
14 mm
Diameter of Rope
3.最大速度
75 m/min
Maximum Speed
SSR005949774
1-25 -25 1-25

2 - 0 -01
Fig.2-7
2 2 - 0
02 02 202
72 72 7
a n gjr clear of the winch
4. Stay system while the gjr
n an gjr
h is in operation.
zwinch zha z h
警告 WARNING
卷扬机在工作时，严禁人工排绳，严禁使用
报废的钢丝绳排绳，防止挤压。
When the winch is working,it is not allowed to help

the wire rope with steel bar. Strictly avoid using
discarded wire rope to protect from being
squeezed.
10003996
Fig.2-8
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1- 25
- - -
0 2 2 2
5. Lifting2point.
2 202 202
r7 gjr
7
gjr
7
ngj n n
zha zha zha
Fig.2-9
6. High pressure grease warning.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 Fig.2-10 7 202
n gjr gjr gjr
hankey.
zha 7. Before maintenance, first removingzthe zha
n
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-11

0 1 -25 0 1-25
0 1-25
of -getting - -
0 2 2 2
8. Danger 2
202 202
hit. Maintain adequate
7 2 7 7
gr gjr gjr
safetyjdistance!
a n n n
zh zha zha
Fig.2-12
9. Guard against falling.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
10963200
Fig.2-13
10.Smoking prohibited!
警告 WARNING
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
10963199
Fig.2-14
11.Fire extinguisher.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-15

0 1 -25 0 1 -25 0 1- 25
- read the manual before operating 22- -
022 202
2
12.Carefully
7 2 7 20 7
r r gjr
ngj ngj
the machine.
a a n
z h z h zha
Fig.2-16
13.Wear hard hat.

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
Fig.2-17
14.Functional parameters of main winch.

1 -25 1 -25 1- 25
2-0 2-0 2 - 0
7 202 7 202 承载能力
7 202
n gjr n gjr ang
Load Capacity j r
zha zha zh
90 kN
2.钢丝绳直径
20 mm
Diameter of Rope
3.最大速度
80 m/min
Maximum Speed
SSR005949766
Fig.2-18
25 25 25
2- 01- 2 - 0 1-
2 - 0 1-
02 202 202
72 7 7
n gjr n gjr ngjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- from the rotary drive when it is - -
022 022 202
2
15. Keep away
7 2 7 2 7
gjr gjr gjr
rotating. 警告 WARNING
a n a n n
zh zh zha
在动力头旋转和升降过程中，请远离动力
头装置。
动力头工作一段时间后，请不要用手摸动
力头箱，以免烫伤！
Keep away from rotary drive when it is rotating,

lowering and raising.Never touch it to avoid
being scalded.
10003999
Fig.2-19
16.Do not go near machine during operation.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-20
17.Safe clearance distance is at least 10 m

(33 ft).
注意 CAUTION
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
20m 66ft
10003987
Fig.2-21
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
18.Keep22 - of personnel and objects - -
022 202
2
clear
2 0 2
n g jr7
underneath the boom.
n gjr
7
gjr
7
警告 WARNING
n
zh a zh a zha
在钻机变幅过程中，请不要站在动臂的
下面，动臂下面不得有异物。平行四边形在
变幅中请注意安全！
When the rig is luffing, it is not allowed stand

beneath the boom. Nothing should be allowed
to be placed under the boom.
10003995
Fig.2-22
19.Emergency exit.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-23
20.Danger of getting cut! Rotating fan wheel

warning!
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-24
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- Serious injury may result if - -
0 2 022 2
21.Rotaring 2parts.
2 2 202
jr7 rotating parts.
you contact
n g n gjr
7
n gjr
7
zh a zh a zha
Fig.2-25
5
-2 temperature. Serious 25 25
22.High pressure1and
- 0 - 0 1- - 0 1-
2 if not handled properly.
injury could02result 2 2
7 2 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-26
23. Do not operate drilling rig without

permission.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-27
24.Lubrication decal.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1- 25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr r
gj LUBRICATING CHART
润滑图表 gjr
zha zhan zha
n
序号润滑部位处数使用油料
NO. LUBRICATING PARTS NUMBER USING OIL
1 滑轮架滑轮轴 MASTHEAD PINS 4
2 滑轮架铰接座 MASTHEAD JOINTS 2
250h 1 2 4 桅杆油缸绞点 MAST CYLINDER JOINTS 4
5 随动架回转支承 ROTARY BEARING 2
（作业间隔）
6 提引器轴承 ROPE SWIVEL BEARINGS 1
（INTERVALS） 7 主卷扬钢丝绳 MAIN WINCH ROPE 1
3 4 5 6 10h
8 辅卷扬钢丝绳 AUXILIARY WINCH ROPE 1
（作业间隔） 9 加压油缸铰点 CROWD CYLINDER JOINT 1
（INTERVALS） 10 动力头箱体油封 ROTARY DRIVE BOX SEAL 4
主卷扬轴承 MAIN WINCH BEARING 1
11 锂基黄油
副卷扬轴承 AUXILIARY WINCH BEARING 1 LITHIUM BASE GREASE
（作业间隔） 12 上车回转支承 SWING BEARING 4
（INTERVALS） 13 回转支承内齿圈 SWING BEARING GEAR RING 1
2000h 17 14 支撑臂销轴 SUPPORT ARMPINS 4
-2519 25 25
变幅油缸铰点 BOOM CYLINDER JOINTS 2
1000h
0 1
- 18
18 7 8 50h
15
-
转盘
0 1- MAST PIVOT 2
- 0 1-
500h 16217 2 2
转盘销轴 MAST PIVOT PIN 2
202 202 202

17 18 20 9 250h 16 发动机油底 ENGINE OIL PAN 1 发动机油 ENGINE OIL 15 L/个
17 行走减速机 CRAWLER REDUCERS
7 250h 7 7
2 3.9 L/个
gjr r gjr
10 50h
gj
19 19 20 18 回转减速机 SWING REDUCERS 1 5.3 L/个
n n 主卷扬减速机 MAIN WINCH REDUCERS

n
zha zha
1
zha
7.5 L/个
50h 16 19 辅卷扬减速机齿轮油 GEAR OIL
16 AUXILIARY WINCH REDUCER 1 1.8 L/个
10h 14 15 20 动力头减速机 ROTARY DRIVE REDUCERS 1 6.3 L/个
1.带有数字的横线表明进行各项保养，补充及更换时的作业间隔.
maintenance； replacement； The initial maintenance and replacement of the new
13 50h machine.
3. 润滑油（脂）的品牌及牌号有明确要求，具体请参考本机自带的操作保养手册.
The lubricant brands and models have specific requirements. Please refer to Operation and
Maintenance Manual for details.
SSR005949700
Fig.2-28
1- 25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
2
20 operation instruction decal.
25.Safety 202 202
7 7 7
n gjr n gjr n gjr
zha zha zha
1- 25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1- 25 1- 25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr 安全操作说明 Safety r
ngj Operation Instructions hangj
r
zha 11. 10. z h a
1.上车右回转 Uppercarriage Swing Right
z
29.前窗雨刮器开关 Windshield Wiper Switch
12. 9. 2.主（副）卷扬降 Main(Auxiliary) Winch Down 30.备用按钮 Backup Buttonl
4.主（副）卷扬升 Main(Auxiliary) Winch Up 32.前窗洗涤 Windshield Washer
49.
48. 6.动力头反转 Rotary Drive Rotate Counter Clockwise 34.空调 Air Conditioner
14. 47.
46.
15. 3. 1. 8. 6. 9.右履带后行 Right Track Backward 37.多功能键盘 E-pad
45.
16. 44. 10.右履带前行 Right Track Forward 38.点烟器 Cigarette Lighter
4. 5. 43. 11.左履带前行 Left Track Forward 39.油门调档旋钮 Engine Speed Control Dial
42.
17. 12.左履带后行 Left Track Backward 40.调垂手柄 Mast Adjusting Lever
41.
13.水平仪 Gradienter 41.引擎点火开/关 Engine Ignition Switch ON/OFF
18. 40. 14.喇叭 Horn 42.备用按钮 Backup Button
25 25 25
19. 39. 15.主/副卷切换 Main/Auxiliary Winch Switchover 43.动力头甩土(下推)
1- 1- 1-
L H
2 - 0 座椅
Seat 38.
2 -
17.先导开/关 Hydraulic Lock Lever0 44.加压/变幅切换 Crowd/Boom Switchover
2 - 0
7 202 37. 18.手动回转有效(上推)
7 202 45.浮动(上推) Freewheel(push upward)
7 202
gjr gjr gjr
n n
19.主卷扬抖土(下推)
n
zha zha zha
47.脚踏浮动 Freefall Pedal
21.
23. 27. 34. 25.向上/挂断 Up/Hang-up
22.
27.主页 Home
29. 32.
30. 31.
钻机变幅机构动作时注意以下几点：
变幅操作 The operation of boom： P1 1、变幅范围分为A、B、C三个区域。
P1:动臂最高位置 C 2、当且仅当动臂位于B区域时，方可进行倒立桅。
3、当且仅当动臂位于C区域时，方可进行钻进施工。
5 B
25 25
The highest location of boom
-2 -following 1-
-01 1
P2:动臂最低位置
2
The lowerest location of boom A 2- 0The points should be noted when operating:
2 - 0
02 02 202
P2 O 1.Boom mechanism is divided into A, B and C areas .
72O: 机架 Shelf
72 7
gjr gjr gjr
2.Only if boom is in B zone, mast erecting and lowering operation is enabled.
3.Only if boom is in C zone, drilling operation is enabled.
n n n
zha 倒立桅操作 The operation of mast： P1 zha P2 P3 zha
A
A: 三角形铰点 Triangle connectionpivot B
B: 桅杆支座 Mast pedestal
1. In the process of lowering or raising the mast: Make Kelly guide near position A; place rotary
2. In the process of lowering mast: Firstly ensure that the mast lies slowly around position B with
见P2；其次使桅杆随变幅机构进行缓慢下降以实现倒桅，特别是当桅杆即将落在桅
the boom mechanism unmovable. Refer to P2. Then lower the boom mechanism slowly to lower
主、副卷扬钢丝绳切勿发生剐蹭与挤压。 lower the mast slowly. Refer to P3.
3、钻机进行立桅，过程与倒桅相逆。 3. The process of raising mast is a reverse of lowering it.
4、桅杆进行倒桅和立桅的过程中请务必缓慢进行，以防止将机器损坏。 4. Make sure that raising or lowering mast slowly to avoid damage to the machine. 13728472
1- 25 1- 25 1-25
Fig.2-29 2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1- 25
0 1- 25
- - -
0 2 2 2
26.Load2capacity
202 202
decal.
2
r7 gjr
7 r 7
ngj n ngj )
SR65 载荷表 ( LoadaCapacity
zha zha 警告：必须遵守下列条件以保证钻机 z h WARNING:Must obey the followings to ensure the
的稳定性，否则钻机有倾倒的危险！ machine's stability, or the turnover may happen!
仅对以下装置有效： Valid only for:

- 钻杆：摩阻钻杆 Φ273-4×7.5 m 2.3 t - Kelly Φ273-4×7.5 m 2.3 t
工作条件： Conditions for operation:

- 设备必须停放在坚实平整的地面上， - Machine is on firm, horizontal and even ground,
且履带伸展。 and crawler is extended.
- 钻进工作时上车不能回转。 - Uppercarriage held stationary when working.
- 辅卷扬钢丝绳带负载时上车回转应缓慢。 - Slow swing of uppercarriage with load on auxiliary rope.
- No diagonal pull.
- 不能超过下表中的角度和载荷，其均为最大值。
最大钻孔中心距（Max drill distance）：550 mm 最大允许负载 [吨] Max allowable load [ t ]
-2 5 -2 5 主钢丝绳
9 25
-01 -01
Main rope
- 0 1-
02 2 02 2 2
72 72 7 202
gjr gjr r
gj 4
副钢丝绳
n n n
zha zha zha
Auxiliary rope
β γ
α β
α＝5°
副钢丝绳 β＝3°
δ
rope δ＝120°
δ
γ β
β α
副钢丝绳 α＝2°
rope γ＝0°
1-25 1 -25 1- 25
2 - 0 0
2- 行走条件： Conditions for onsite travelling: -0
02 02 022
72 72 2
- 上车与履带保持平行。 - Uppercarriage in line with crawler.
7
- Work attachments and movable loads kept
jr jr gjr
- 工作装置与运动负载尽量接近地面。
ng ng
as close to the ground as possible.
- 导向轮在前。
h a h a - 不能剧烈动作。
a n
- In front of the guide wheel.
zh
- No abrupt movements.
z z
SSR005949734
Fig.2-30
27.Safety exit.
28.Note:
The operation methods and parameters

shown here are indicative only. If there is in-
consistency, the contents of actual decal and
-25 shall govern.
following sections
1 1- 25 1- 25
2-0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-31

-2 5 25 25
-01
2.4 Safety Equipment - 0 1- - 0 1-
2 022 202
2
202
2
r7
2.4.1gjHydraulic lock lever gjr
7
gjr
7
a n n n
zh zha zha
The hydraulic lock lever switches the equi-
1
pment's hydraulic pilot control on or off.
CAUTION
Risk of accident!
The uncontrolled movements of the
equipment could cause accident.
Before leaving the cab, switch off the
2
equipment's hydraulic lock lever.
1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
Po-
7 202 7 202 7 202
si-gj r Process gj r Fig.2-32 Hydraulic Lock Lever
gjr
h an
z tion zha
n
z h an
1. Unlocked position 2. Locked sposition
Move the lever forwards:
• Lever is switched on.
1
• All hydraulic functions are
operational.
Move the lever backrwards:
• Lever is switched off.
2
• All hydraulic functions are
-25 starting work again, 25 25

deactivated.
0 1 0 1- 0 1-
2- - -
Note: Before
2 2
202 on the lever.
switch
7 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
-extinguisher - -
022 022 2
2.4.2 Fire
7 2 2 202
n gjr fire extinguisher is placed at the rearn jr7
gpart n gjr
7
a The
zh of the operator’s cab. Read the operating a
zh in- zha
structions on the fire extinguisher at regular
intervals, to ensure that you can operate it
correctly in case of fire.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha Fig.2-33 Fire extinguisher zha
2.4.3 Emergency exit
CAUTION
Risk of injury!
Risk of injury due to broken glass.
Protect body parts from broken glass
when using the emergency hammer.
0 1 -25 0 1 -25 0 1- 25
2 0 22-
The emergency hammer (1) is located in the
2 0 22- 202
2 -
n g jr7right part of the cab. If it is not possible

rear
n g jrto7 n gjr
7
zha leave the cab, strike the edge of the zhawidow zha
with the emergency hammer. Leave the cab
from the emergency exit (2).
1 2
Fig.2-34
1. Emergency 2. Emergency exit

hammer
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- - -
0 2 022 2
2.4.4 Seat 2belt
7 2 7 2 7 202
a n gjr is a rollover accident, operator may be
a n gjr n gjr
zha
If there
h
zinjured zh in
or thrown from the cab resulting
serious fatal accident.
• Be sure to fasten seat belt when operating
the machine.
• Before operating the machine, be sure to
check condition of the seat belt, buckle, and
connecting pieces.
• If any wear or cracks are discovered,
25 Fig.2-35 25 25
replace the seat belt, buckle, and
0 1 - 0 1- 0 1-
connecting pieces.- The seat
22 every three years.
belt should be - -
2 0for 2 022 202
2
replaced 7 7 7
a n gjr a n gjr n gjr
h
z2.4.5 Emergency stop switch
zh zha
NOTICE
Risk of causing damage to components!
Components of the equipment could be
damaged by heavy loads.
The emergency stop switch may only be
used in emergencies.
The emergency stop

0 1 -25 switch is located be- 0 1-25
0 1-25
- of operator’s seat.
neath the left 2side 2 - 2 -
7 202 7 202 7 202
r gjr gjr
a ngj of an emergency:
In case
n n
z h zha zha
Pull upward the cover. Pull upward the switch
and all of the equipment's functions are shut
down.
Unlock the switch before restarting the

Fig.2-36 Emergency stop switch
diesel engine:
Push downward the switch. All of the equi-

pment's functions are unlocked.
- 25 1-25 1-25
-01
2.4.6 Limit switches
2 2 - 0 2 - 0
02 202 202
72 7 7
a n gjr switch is used to limit the movement
The limit
a n gjrthe winch, mast, and boom. It is essential
of
a n gjrguaran-
h for safe operation.
ztee zh zh

1-25 25 25
2 - 0 01-
Table 2–1 Limit switches
2- 2 - 0 1-
7 202 72
02
7 202
r Functionjr
gjr
ngj
SN Name
ng n
zha Auxiliary zha winch
Stops the auxiliary zha
1 lifting any further before the
winch limit
load hits the limit switch.
Stops the main winch lifting
Main winch
2 any further before the Kelly
limit
guide hits the limit switch.
Limits mast
Limits mast inclination to
3 inclination to
right
right
5
Limits-2mast 5 25
0 1 Limits mast inclination to 0 1-2 0 1-
4 2-
inclination
02left
to
022
- 2 -
7 2 left
7 2 7 202
n gjr n gjr n gjr
zha zha zha
From the highest position to
the lowest position, the
Derricking derricking range can be
position divided into three areas:
5
monitoring working area, non working
device area (mast lowering and
erecting area) and the mast
lowest area
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202 Precautions
2.5 Safety
7 7 202 7 202
gjr gjr gjr
han Be cautious of high pressure fluid
z2.5.1 zha
n
zha
n
WARNING
Risk of Injury or possibly death!
High pressure fluid can result in injury or
casualty.
Never remove any hydraulic parts before
pressure is released.
• Compressed air or high pressure fluid can

5 25 25
1-2 result in personal injury.
splash, which may 1- 1-
02 2-0 2 - 0 2 - 0
• The maximum
2 pressure of air for cleaning
202
Fig.2-37 202
g j
cannot r7 be higher than 205 Kpa, and gjr
7
gjr
7
an
zhmaximum zh a n
zha
n
pressure cleaning water cannot
be higher than 275 Kpa.
• When checking for leakage, use thin slab or

carton board. High pressure fluid could
possibly penetrate human tissues.
• Attention should be taken to protect hands
and body against high pressure fluid. Wear
mask or safety glasses to protect eyes.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n
r
gj Fig.2-38 n gjr
zha zha zha
• If the fluid enters the skin, it must be
removed as soon as possible and go to a
doctor at once.
1-25 25 25
2 - 0 2- 01-
Fig.2-39
2 - 0 1-
02 02 202
72 72 7
n gjr gjr gjr
zha
• After han
the engine has stopped for a long
z zha
n
time, the pressure is still in hydraulic
system. When releasing the pressure, it

25 25 25
01-sudden move for the machine or
may cause
2- 2 - 0 1-
2 - 0 1-
202
accessories. 202 202
r7
•gjBe jr7
gthe gjr
7
a n cautious when disconnecting n n
zh hydraulic pipe or joints. High zha
pressure oil zha
will make the hose whip. The released high
pressure oil may cause hydraulic elements
(such as pipe plug) to sprout rapidly.
• When the fluid in tank is heated, the
pressure will go up. When opening the cap,
the fluid will sprout.
2.5.2 Dust hazard

5
1-2 1-25 1- 25
2 - 0 2 - 0 2 - 0
• 02 is possibly asbestos in the air, be
If there
2 202 202
r7
gjsure
to operate the machine at upwind gjr
7
gjr
7
a n a n n
zh location. Personnel should use dustzhmask. zha
• Inhaled unknown dust may cause damage
to respiratory system.
• Make sure the construction site is well
ventilated. Adopt necessary measures,
such as spraying water.
Fig.2-40
5 25 25
1-2 injury
2.5.3 Mechanical 1- 1-
2-0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr WARNING
ngjr n gjr
zha Risk of entanglement! zha zha
If machine’s rotating components are
moving, persons can be caught by these
parts and thus seriously or fatally injured.
Do not insert any body parts between
moving components.
• When working around rotating

components, be cautious of hands, feet, Fig.2-41
clothes, and hair to avoid being caught in or
2 5 25 25
crushed by1-rotating components. 1- 1-
22-0 22 - 0 2 - 0
20
• jAvoid 20 202
r7 objects like tools or parts falling into
g rotating area of swing components. ang rj 7 gjr
7
n n
zha zh zha

0 1 -25 0 1 -25 0 1-25

- - -
022 dropping objects above the
• Guard against
2 2 022 202
2
7 7 7
cab.
z•hDo not walk or stand in the space zh zha
underneath hanged load.
• Do not make any adjustment to the drilling
rig components when the drilling rig or
engine is running.
Fig.2-42
• Start the engine with the method of jumper

2
motor solenoid1-terminal,
5 25 25
and it may cause 1- 1-
2-0
02 move for the machine. 2 - 0 2 - 0
unexpected
7 2 7 202 7 202
ngjr n gjr n gjr
zha zha zha
Fig.2-43
• If some component must be supported,

25
- reliability of the crane, 1-25 1-25
01the
make sure of
2- 2 - 0 2 - 0
202 or other supporting objects. Do
sling, jack, 202 202
n
not jr7 slag brick, stand, or individual jack.ngjr7
guse n gjr
7
a
z•hThe dismantled protective device mustzhbe a zha
installed after maintenance.
Fig.2-44
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- - -
• When
2 022driving the pins, the pin may fly off 2022 202
2
r7 hurt personnel nearby and cause
gjand gjr
7
gjr
7
a n a n n
zh personal injury. zh zha
Fig.2-45
5 25 25
1-2hazards
2.5.4 Battery 1- 1-
2-0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr WARNING
ngjr n gjr
zha ha
Risk of personal injury or possiblyzdeath! zha
When battery gases contact open flame,
they can explode and cause death.
Never let battery gases contact open
flame.
• Avoid sparks, lighted match, cigarette, or

other open flames near battery top.
• Do not place metal object across the Fig.2-46
terminals. Use voltmeter or hydrometer.
5 25 25
• 1-2 a frozen battery. Heat the
Do not charge 1- 1-
2-0 2 - 0 2 - 0
202 first to 16°.
battery
7 7 202 7 202
n gjr gjr gjr
zha • han
The electrolyte of the battery is poisonous.
z zha
n
If the battery explodes, the electrolyte will
splash into eyes and possibly cause
blindness.
• When checking the electrolyte, wear
protective glasses. After touching battery or
connectors, wash hands.
Fig.2-47
25 25 25
2- 01- 2 - 0 1-
2 - 0 1-
02 202 202
72 7 7
n gjr ngjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- is splashed onto body, do as - -
0 2 022 2
If sulphuric 2
202
acid
7 2 7 2 7
gjr gjr gjr
follows:
a n a n n
z•hWash the skin with clean water first. zh zha
• Use soda or lime water to neutralize acidity.
• Flush with clean water again for 10 to 15
minutes, and go to a doctor at once.
Fig.2-48
5 25 25
1-2
2.5.5 Fire prevention 1- 1-
022-0 2 - 0 2 - 0
2 202 202
jr7Away from fire
2.5.5.1
n g gjr
7
gjr
7
zha z han zha
n
Fuel, lubricant, rags with oil are flammable substances.
WARNING
Risk of fire!
Welding, torch cutting, and grinding tasks on the equipment can cause fire or explosions.
This could result in serious or fatal injuries to persons.
Never let the flammable liquid contact fire or leak it on hot surface or electrical systems.
• Do not smoke when refuelling or

5 25 25
maintaining
- 1-2 machine.
0the Also do not
- 0 1- - 0 1-
022the area where there may be
smoke 2in 202
2
202
2
7 7 7
n gjr
coolant.
a an gjr n gjr
z•hStop the zh
engine when refueling. When zha
diesel oil or hydraulic contacts a hot
surface, it may cause fire.
• Do not operate or maintain the machine
close to a fire. Fig.2-49
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- - -
• Do not
2 022weld or cut on the pipe or tank body 2022 202
2
r7
gjcontaining gjr
flammable liquid. Avoid heating 7
gjr
7
a n a n n
zh or welding beside the hydraulic pipeline.zh zha
Fig.2-50
• -25 or weld-cutting the pipe or

Before welding
0 1 0 1- 25
0 1- 25
- - -
022 022 202
2
tank body, wash them with flame retardant
2 2
r7 flame retarding solution and solvent. gjr7
gjor gjr
7
a n n n
zha
zh • When heated paint will produce poisonous zha
gas. Remove before welding or heating.
2.5.5.2 Daily checks
• Clean up flammable substances from the machine, such as fuel, lubricating oil, rags, and
scraps.
• Damage or loss of thermal protection shield may cause a fire. If any unusual situation is
discovered, repair it or equip with new thermal protection shield before operating the machine.
• Check oil leakage, and check whether the pipeline is damaged, or whether the clamp and bolts
-25
are loose,01etc. 1-25 1- 25
- - 0 - 0
• Check 2 022all the cable and wiring daily for loose,2disconnected,
022
or damaged. 202
2
r 7 r 7 7
n g j
an g j n gjr
zha • Before starting electrical equipment,zhtighten zha
all the loose wire and repair damaged
wires. Clean and tighten all the electrical
connectors.
-25 5
Fig.2-51
2 25
-01 - 0 1- - 0 1-
02 2 2 2
72 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

-
2.5.5.3 Fire22treatment - -
2 0 2 022 202
2
r7 jr7 gjr
7
ngj
•hEvacuate
a from the machine immediately. ang n
zh
z• If time allows, stop the engine. A running zha
engine will make the fire more severe.
• If time allows, shift all the control devices
into neutral position.
• If time allows, use the fire extinguisher
behind the seat in the cab.
Fig.2-52
-25 1-25 1-25
-01
First aid for accidental
22
burns:
2 - 0 2 - 0
• 72
0 flush the burnt area with cold
Immediately 7 202 7 202
ngjr n gjr n gjr
zha zha zha
water.
• Wrap antibiotic bandage on the burnt area
and go for medical treatment.
Fig.2-53
2.5.6 Scald prevention

0 1 -25 0 1 -25 0 1 -25
- is started, the cooling system of the - -
022
• When operation
2 2 022engine is hot and has pressure. Hot 2water
022
or g
n jr7 from the engine, radiator will cause
steam
n jr7
gserious burns.
n gjr
7
a
z•hDuring operation, engine oil, gear oil, and a
zh hydraulic oil will become hot. The engine,a
zh hose, pipes,
and other parts will also become hot. Maintenance work shall be started only after the oil and
parts cool down.
• Temperature of all the working components of drilling rig such as rotary drive tank body and pin
axles will be higher because of friction. Direct skin contact may result in serious burns.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
• 02 agent in cooling system contains
Antirust
2 202 202
r7 7
alkaline substances, may resultgjrin
gjstrong gjr
7
a n a n n
zh personal injury. Avoid contact with
zh skin, zha
eyes, and mouth.
Fig.2-54
• Never open the radiator cap before the

- 25 1-25 1- 25
-01 down. When opening the cap,
engine cools
2 2 - 0 2 - 0
7 202 rotate the cap. When pressure is 202
slowly
7 7 202
n gjr completely released, remove the cap.an gjr n gjr
zha • zh
After drill rig operation, the hydraulic oil tank
zha
is pressurized. Make sure to release
pressure before removing the cap.
Fig.2-55
2.5.7 Safety information of hose

5
-2 hydraulic oil seepage and a sudden 5
2 of working devices, which may result 5
Damage will 1cause
- 0 - 0 1-move - 0 1-2
022 consequence.
in unexpected
2 022 2 022 2
r7 r7 7
gjrdistorted, or
n•gjDo not bend strike the pipes delivering
ngjhigh pressure fluid. Do not install bent,
n
zha damaged pipes. zha zha
• Repair or replace, loose, or damaged pipes. Leaking fuel and oil may cause a fire.
• Because of aging, fatigue, and wear, the hose containing flammable fluid may crack under
pressure.
• The aging hose should be periodically replaced.
• Make sure all the pipe clamps are correctly mounted to avoid vibration, and possible hose
damage during machine operation.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
• 02
When maintaining
2 or dismantling hydraulic
202 202
r 7 r 7 7
ngj
elements
a
such as hose and valve block, gj
n n gjr
h zha
z plug all connecting port to avoid foreign zha
matter entering hydraulic oil and causing
pollution.
For any of the following situation, it must be

replaced as soon as possible:
• End connector is damaged or leak
• Hose outer surface is scratched or cut. Fig.2-56
• Exterior protective layer is scratched or
1 25 or electrical wire.
pierced by steel wire
- 1 -25 1-25
2- 0 0 0
• Exterior 2protective
2 0
layer is partially
2 0 22- 202
2 -
jr7
expanded
gjr
7
gjr
7
ang hose has crack and distortion marks.
•zhThe zh a n
zha
n
• Interior frame damages the exterior
protective layer.
2.5.8 Fluid leakage
• Periodically check the hydraulic pipeline. Carefully check all the hoses, and do not check
leakage by hand. The leaked fluid should be cleaned promptly.
• Carefully check all the connecting and parts of the hose whether they are loose. Tighten all the
5 pieces with recommended torque.
joints and connecting
2 25 25
- 0 1- - 0 1- - 0 1-
02 2 2 2
• When 2installing
7
or dismantling hydraulic
7 202 7 202
n gjr
components,
a
or during oil changing and
a n gjr n gjr
zhmaintenance, use a container with sufficient
zh zha
capacity to hold the fluid. Never discharge
oil onto the ground.
Fig.2-57
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- safety information - -
022 022 2
2.5.9 Crawler
7 2 7 2 7 202
zh zh WARNING zha
Risk of getting burned!
Pins and bushings on track shoe are very hot after working for a long perod of time. Direct
contact with these hot components can lead to burning or scalding of body parts.
Never contact with these parts directly when they are hot.
WARNING
Risk of getting crush or hit!
The crawlers are extendable. Person in the danger area during extending the crawlers can
5 -25the crawlers. -25
1-2 area before extending or retracting
get hurt.
Leave the-0danger - 0 1 - 0 1
02 2 022 02 2
r72 72 72
n gjApply gjr ngjr
zh a • han to
high pressure lubricating grease
z z h a
crawler adjusting system to keep the
crawler tensioned.
• Grease in crawler tension cylinder has high
pressure. If the high pressure grease is
spewed onto body, it may cause serious or
fatal injury.
• Function of the buffer spring is to buffer the
impact force on the tension pulley. It Fig.2-58
25 pressure spring, incorrect
includes a -high
1 1- 25 1- 25
- 0 - 0 - 0
022 may cause sudden fly off of the 2022
dismantling
2 202
2
r7 and then result in personal injury. gjr7
gjspring gjr
7
a n n n
zh zha zha
2.5.10 Lightening and strong wind
precautions
WARNING
Danger of equipment tipping over!
The equipment can tilt and fall over during storms with high wind speeds. This could
result in serious or fatal injuries to persons in the vicinity of the equipment.
• Observe the maximum permissible wind speed for correct operation of the equipment.
• 5 permissible values are exceeded, shut-down
If the maximum 5 the equipment immediately
25
-2 1-2 1-
-01 it.
and secure
2 2 - 0 2 - 0
02 in the vicinity of the equipment must
202 leave the danger area immediately.
202
72
• rPersons r7 r7
ngj ngj n gj
zha zha zha

1-25 1- 25 1-25
2 - 0 WARNING - 0 - 0
2 2
0accident! 2 022 202
2
7 7 7
gjr strikes can result in serious injurygjror death. gjr
Danger of
a n a n n
zh zh zha
Lightning
• Do not leave the cab if there is an imminent risk of a lightning strike.
• Persons in the vicinity of the equipment must leave the danger area immediately.
• When there is lightening near the drilling

rig, do not climb up or down the drilling rig.
During lightening strike, if the operator is in
the cab, he should stay inside. If the
operator stands on the ground, keep a
0-25drilling rig.
distance from the
1 0 1 -25 0 1 -25
- - -
• If the wind
2 022force scale reaches force eight, 2 022 2 022
7 7 7
stop
a n gjrdrilling operation and lay the mast ainngjr a n gjr
zhhorizontal position. zh zh
Fig.2-59 Lightening and strong wind
Permissible wind speed:
Wind speed less than 17.2 m/s to 20.7 m/s,

62 km to 74 km per hour.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1- 25
- - -
022 2 2
2.5.11 Falling protection
2 202 202
r7 gjr
7
gjr
7
ngj WARNING zhan n
zha zha
Risk of injury or possibly death!
Rotation of drilling rig and crawler can
cause serious damage to person.
During traveling, construction and
drilling, never stand on the crawler or
upper carriage.
When performing maintenance, repair, or in-

stallation work, there is potential falling haz- Fig.2-60
ard. Protection25methods must be taken, for
0 1 - 0 1 -25 0 1- 25
2 - 22- -
example,2wear safety belt or use special fall- 2
2 0
ing 7protection devices. 7 2 0
7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-61
- 25 1-25 1- 25
-01 protection
2.5.12 Noise
2 2 - 0 2 - 0
02 02 202
r 72 rof7
2 7
n•g jBeing
n g
around loud noise for a long period j n gjr
zha time will cause hearing impairment zorhaloss. zha
• Wear proper hearing protector such as
earplug so as to avoid hazardous or
uncomfortable loud noise.
NOTE：
Noise for operator in the cab of the ma-
chine is ≤80 db.
Fig.2-62
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
2
20Vibration
2.5.13 202 202
7 7 7
n gjr gjr
n is less than 0.5 m/S^2. n gjr
zha When the equipment is in operation, vibration
zha zha

0 1 -25 0 1 -25 0 1 -25

2.5.14 Wire22rope - safety information - -
2 0 2 022 2 022
n jr7 is one of the crucial parts for rotaryndrilling
grope
7
gjr rig and also a quick-wear part. Correct n
7
gjr selec-
Wire
h
ztiona zh a h a
and reasonable utilization and maintenance could extend service life of thezwire rope and
avoid accidents.
• Connection between wire rope, hook, and wire rope connector, and inspection, maintenance,
and discarding of wire rope must strictly comply with relevant laws and regulations for crane
industry in the country.
• Newly replaced wire rope should usually share the same model and specifications with the
former installed wire rope. If adopting a different model, the user should make sure the new wire
rope is not inferior to the original wire rope.
5 5 25
• 1-2rope with potential safety hazard, such1-as
Do not use wire 2 kinking, broken wire, deformation, 1-
02 2-0 2-0 2 - 0
and so on.
7 2 7 202 7 202
r r gjr
ngj protective gloves when dealing withhawire
• Wear
a ngj ropes. n
h
zReplace as soon as possible, if any of thezfollowing situation happens: zha
• Broken wire appears at the rope end or nearby.
• Strand cracks
• Resilience decreases, rope diameter is undersized, and lay length extends.
• Exterior and interior side of the wire rope is severely corroded.
• Wire rope wear.
• Wire rope deformation
• Rope diameter undersized.
2 5 25 25
1-on/off
2.5.15 Climbing drilling rig 1- 1-
2-0 2 - 0 2 - 0
7 202 7 202 7 202
gjr ngj
CAUTION r gjr
han of accident!
zRisk z h a zha
n
Climb on or jump from the machine when it is traveling or running could cause damage to
person.
Only climb on or off the machine from areas with steps and/or handrails when the machine
is stable.
• Only climb on or off the machine from areas with steps and/or handrails. Check and clean the
steps and handrails before climbing on the machine.
• When climbing on or off the machine, face the machine and maintain three-point contact with
handrails and steps. Three-point contact could be both feet and one hand or one foot and both
1-25 1-25 1-25
hands.
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
25 25 25
01- on or off the Machine
Fig.2-63 Climbing
2- 2 - 0 1-
2 - 0 1-
02 202 202
r 72 7 7
ngj
• Never gjr
attempt to bring tools or articles
an n gjr
zha zh
when climbing on or off the drilling rig. zha
• Never use any lever as handrail when
entering or leaving the cab.
• Never walk or climb outside the area
specified for the drilling rig.
• Remove all mud, oil, and water from the
pedal, handrail, and shoes.
Fig.2-64
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
2
2.5.160Kelly
2 bar and drilling tools
202 202
7 7 7
n gjr n gjr n gjr
zha zha WARNING zha
Risk of equipment tipping over!
The toppling drilling tool and Kelly bar can result in injury or possibly death.
Take effective safety measures during transportation.
• Stored drilling tools or Kelly bar may topple

over resulting in serious fatal accidents.
• Choose proper location to store Kelly bar
and drilling tools.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
Fig.2-65

0 1 -25 0 1 -25 0 1-25

2.5.17 Working
2 0 22- at areas with under- 2 0 22- 202
2 -
ground
n g jr7 pipelines n gjr
7
gjr
7
a a
z•hBefore drilling, the contractor should zconfirm
h z han
whether there is underground utilities at the
working area.
• If there is underground utilities, develop a reasonable construction scheme to guarantee safety
of utilities and working personnel.
• Operator should be clear about specific

position of the pipeline, and use proper
measures, and proceed with caution.
• If pipeline or its protection is damaged
accidentally, 0 1 -25
the operator must stop 0 1-25
0 1-25
2- 2 - 2 -
202and report to responsible person.
operation
7 7 202 7 202
ngjr n gjr n gjr
zha zha zha
Fig.2-66
2.5.18 Working at areas with high volt-

age power lines
WARNING
Risk of electric shock!
If the equipment
0 1 -25comes into contact with overhead 0 1 -or25 underground electricity lines, a 01-25
- - 2-
022 to the equipment occurs. Persons
current transfer
2 2 022 in the immediate vicinity receive 2 02an
n jr7 shock as well as burns, which can cause
electric
g n jr7 serious or fatal injuries.
g n jr7 g
z•haBefore starting work, ask an authorized
zha person about the prescribed safety
zha distance.
Always observe the required safety distance.
• Before starting work, inform the company responsible for the power supply.
If you will be working near overhead power lines, it is important to be aware of the dangers in-
volved with these systems. The hazard exists even if you are not near or touching power lines.
High humidity may increase the hazard. Always use extra caution when working near power lines
and follow the precautions listed below.
• Operating a rotary drilling rig near high frequency towers may also pose an electrical hazard.
5 5 25
1-2 to shut this system down or even remove
Ask the company 1-2 the lines down until your work is 1-
finished.02 2-0 2-0 2 - 0
7 2 7 202 7 202
•
an gjr assume or trust the word of a coworker
Never gjr or job site personnel that power lines
an gjr are de- an
zhenergized. zh
Always contact a representative zh for proper
of the power company in your area
authorization and be sure power lines are de-energized.

- 25 - 25 - 25
• -01
If your machine
22 -01electrical lines, stop the machine, remain
comes in contact with overhead
22 -01 22
20 in the operator’s seat, do not touch20any controls and remain there until the
seated 20 power
r7
gjcompany jr7 jr7
a n togget off or move the equipment.
clears the lines and it is safean a ng
zh • zh z h
Always be aware of the dangers when working around overhead electrical lines. High humidity
may pose an electrical hazard even if your equipment seems to be safely clear of the overhead
power lines. See the table below for minimum machine-to-cable distances.
Minimum Distance
Power Line Voltage
Between Machine
(V)
and Cables (m)
0 - 50,000 Over 3.0
50,000 - 200,000 Over 4.5
200,000--01 -25 0 1-25
0 1- 25
350,000 Over 6.0 - -
2 022 - 500,000 202
2
202
2
jr7 7 7
350,000 Over 7.5
n g gjr gjr
zha 500,000 - 750,000 han
Over 10.0
z zha
n
750,000 - 1,000,000 Over 13.5
Fig.2-67
2 5 25 25
01- accident
2.5.19 Electrical
2- 2 - 0 1-
2 - 0 1-
02 202 202
72 7 7
n gjr angjr
WARNING
an gjr
zha Risk of electric shock! zh zh
Inappropriate work with or on the equipment's electrical systems can lead to a current
transfer and/or fire. Persons in the immediate vicinity can be seriously or fatally injured by
an electric shock and/or burns.
• Before starting up the equipment, ensure that all electrical connections and safety
equipmentare properly installed, connected, and earthed.
• Should an electrical fire occur, for example due to spark formation, short-circuit, over-
voltage etc., keep a fire extinguisher at hand.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
• 02
If the drilling
2 rig comes in contact with
202 202
r 7 r 7 7
ngj
electrical
a
lines, operator should disconnect gj
n ngjr
h zha
z the drilling rig from electrical lines, warn zha
workers nearby to keep clear of the drilling
rig, and ask technician to cut off the power.
Fig.2-68
• 25 the power immediately,

If accident, cut1-off 1-25 1-25
2-0
02 and do first aid under the 2 - 0 2 - 0
202 202
call a doctor,
2
7 of doctor or rush the injured to jr7 7
an gjr
guidance g n ngjr
zhhospital. zha zha
• All operators should know first aid about
electrical accidents.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
02 02
Fig.2-69
202
72 7 2 7
gjr
n drilling rig comes in contact with electric gjr gjr
zha
If the hanlines, operator should follow the procedures
z han below:
z
• Be sure the high voltage power line is cut off.
• The best manner is to jump down instead of climbing off.
• Jump away from the drilling rig with both feet together.
• Do not touch any parts of the drilling rig with body after hitting the ground.
• When hitting the ground, hop or jump with both feet together away from the drilling rig.
2.6 Safety during Operation
25
2.6.1 Personnel requirements
1- 1-25 1-25
2 - 0 2 - 0 2 - 0
• 02
Before 2starting 202 and relative safety information, and20fully
work, staff must read this manual 2
r7
j j r7 j r7
ang
understand ang personnel (such as assembly and maintenance
the safety instructions. Relevant
zhpersonnel) must also be familiar with thezhequipment and safety information. ang zh

25
- must understand the rig’s structure,
- 25 - 25
• -01
The operator
22 -01 -01
performance, operation methods,
22 22
20
maintenance 0
procedures, various command 2signals 0 other
and basic drilling knowledge. No 2one
r7
gjthan
7
gjr rigs. jr7
a n the operator is allowed to operateandrilling a ng
zh • zh z h
An operator must pay attention to his operation. Staff should understand how to use safety
equipment and the adequate measures to take if damages occur.
• Be familiar with such dimensions as height, width and swing scope in order to maintain a safe
distance between the equipment and nearby obstacles.
• Long hair, loose and sloppy clothes, necklaces, bracelets or rings could get caught on the
machine.
• Operating under fatigue, or the influence of alcohol or illness may lead to severe accidents.
• During operation, staff must wear safety

25 25 25
01- such as hard hat, protective
equipment,
2- 2 - 0 1-
2 - 0 1-
202 goggles, gloves, mask, work clothes 202
shoes, 202
r7 other required items.
gjand gjr
7
gjr
7
n n n
zha zha zha
Fig.2-70
• An operator should be responsible for operations under his control. He has the right to refuse
operations demanded by others, which can lead to dangerous accidents or infringe laws and
regulations.
- 25 - 25 - 25
• -01who have experienced operation training
Only those
22 -01can operate the equipment under the direct
22 -01 2
20 0
and guidance of an experienced 2operator. 02
r7
supervision
jr7 jr72
a n•gjOnly g hydraulic, electrical, welding andandebugging
professionals who are familiaranwith g are
zh zh
allowed to carry out relevant maintenance and service of the machine.
zh
• If he has any question about the safety of the machine, the operator must stop it at once and
report to person in charge.
• The owner or authorized person should check the safety awareness of operation and
maintenance during their operation.
2.6.2 Personal protective equipment
Wear adequate protective equipment according to the on-site situation to avoid unnecessary
effectively. 1-2
5 5 5
-0 1-2 -0 1-2 -0
2 2 2
202 202 202
ng jr7 ng jr7 ng jr7
z h a z h a z h a

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
• 02 wear hard hat to protect your
Hard hat:
2 202 202
7 7 7
head.
a n gjr n gjr n gjr
zh zha zha
Fig.2-71
• Goggles: wear goggles to protect eyes.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-72
• Earplug: earplugs are needed if the sound

volume is expected to surpass 90db (a).
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202
Fig.2-73
7 202
an gjr gjr gjr
z•hGas han
mask: protect staff from hazardous
z zha
n
gas, steam, fog or dust near the operation
site.
Fig.2-74
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- - -
022 gloves: wear gloves to avoid 2022
• Protective
2 202
2
r7
gjpossible damages during operation. gjr
7
gjr
7
a n a n n
zh zh zha
Fig.2-75
• Safety boots: wear safety boots to reduce

the possibility of foot injury.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-76
• Protective suit: wear protective suit to

prevent hazards of burning, corrosion,
sprain or scratch on the body.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 Fig.2-77 7 202
n gjr n gjr n gjr
zha zha zha
2.6.3 Keeping the drilling rig in good
service condition
Making sure the rig is in a good operation status can effectively reduce the occurrence of acci-
dents, and improve construction efficiency and equipment service life.
• The inside of cab should remain clean and neat. The operator’s personal items should be kept
where they will not affect his operation, tools, and other necessary items should be placed into
5 the storage areas.
the tool case or
-2 -25 -25
0 1 0 1 0 1
22- 22- 22-
• All signs on the drilling rig are designed for the purpose of safe and proper operation. All
2 0 2 0 2 0
g r7
jrelevant jr7
staff should get familiar with the location
g
and meaning of the signs, and keep
g jr7 the signs
n n n
zha zha zha
intact and clear, preventing them from being covered.
• Keep the machine clean. Remove all obstacles such as broken stones, grease, tools and other
items that do not belong to the machine.

- 25 25 25
• All decals, tags 01- danger should be installed and kept-01-
-01 and identification plates for caution -and
20 22 20 22 02 2
clear. Replace
j r7
at once if they are damaged or lost.
j r7 jr 72
z ang alarms and horns in good working hcondition.
•hKeep ang z z h a ng
• Without the written consent by the
manufacturer, the user shall not perform
any modification or accessory addition
which affects the safety of the machine,
including installation and modification of
safety devices or pressure regulating valve.
• Ensure that all the protective equipment for
the drilling rig, such as hood, cover plate
- 25 1- 25 1-25
01cover,
and protective
2-
are installed correctly
- 0 - 0
022 2
Fig.2-78
202
on the required location of the machine. 2 202
• Ben jr7
gcareful of protecting control units whenn gjr
7
n gjr
7
a
zhwashing or cleaning the drilling rig. zh a zha
2.6.4 Safety on construction site
• The construction site must be equipped

with distinctive decals preventing non-
relevant staff from entering. The site should
be blocked from around.
• The mud pit should enclosed, and warning
5 25 25
1-2 danger and warning”
decals of “caution, 1- 1-
2 2-0 2 - 0 2 - 0
must be 0erected.
7 2 7 202 7 202
r r gjr
a ngj holes shall be covered with a cover
• Bore
a ngj n
h
z plate of enough load-bearing capacity.z h zha
Warning decals should be erected near the
cover plate to indicate the whole location Fig.2-79
and the danger.
• The connection and disconnection of all
power supplies and electric circuits on the
construction site shall conform to the
current industry standards.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
22-
• The 0construction
2
site shall be equipped with 22-
20 202
2 -
r 7 r 7 7
a ngj
good surrounding illumination.
a ngj n gjr
z h • Thoroughly inspect the area h
z any
for zha
unusual conditions that could be dangerous
before starting any operations.
• Before starting any work operations, travel
or maintenance and repair procedures, be
sure all personnel are at a safe distance
away from any point on the machine. Never
allow anyone to stand near the machine
while it is in operation, under maintenance
5 25 25
1-2
or being repaired. 1- 1-
2-0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha Fig.2-80
zha
• If they must approach, signal them to stop where they are, lower all work equipment to the
ground, set the work equipment hydraulic lock lever in the LOCKED position and shut the
engine down. When it is safe for them to approach, signal them to approach.
• Make sure all controls are in neutral before starting the rig.
• Position the rig on level ground if possible. Install blocking under each track to insure a stable
lifting platform in case the ground is broken or soft.
• Before moving the rig, make sure there is nothing in the way of travel. Make sure the Kelly bar is
5 and secured before moving.
out of the ground
-2 -25 -25
• -01 the mast, make sure it is clear of tools
Before raising
22 -01 or objects that could fall. Check to see-0that
22
1
2
0 20 02
r 7 2hydraulic hoses become snagged during7 raising.
no 72
a n•gjKeep work area clear of cuttings, toolsan gjr other objects.
and a ngjr
zh • zh z h
When leaving the job site, always lower all work equipment to a safe position, neutralize work
equipment controls and lock and secure your equipment properly to avoid tampering by
unauthorized personnel.
• Never leave your equipment running and unattended. Always park the equipment in a stable,
level area, lower any work equipment to a safe position, lock the controls and turn the engine off
before exiting the operator cab.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
• 02 caution when working near
Use extra
2 202 202
r 7 r 7 7
ngj
overhanging banks or on grades that could gj
n n gjr
z cause the drilling rig to slide or roll over.zha
h a zha
Fig.2-81
25 25 25
-01- - 0 1- - 0 1-
2 022 202
2
202
2
r 7 r 7 7
2.6.5 jSignals
a ng
to control operation
a ngj n gjr
z h z h zha
• Only trained and qualified persons are allowed to give signal.
• Both operators and support personnel shall make clear the meaning of signals being used.
• An operator shall stop his operation when he is unclear about the meaning of any signal.
• An operator shall receive indication signals from a single person.
• The flagman shall stand in a safe location,

where he can view all the operation sites.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
Fig.2-82
Attention: One arm stretches upwards with

the palm open.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha Fig.2-83 zha

1- 25 1- 25 1- 25
2 - 0
Stop in emergency: Both arms stretch out
2 - 0 2 - 0
202 waving.
and keep
7 202 7 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-84
Begin moving: One arm stretches upwards

5
and keep waving.
2 25 25
- 0 1- - 0 1- - 0 1-
2 2 2
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-85
Indicate more room for moving: Place both

hands at level near the chest, indicating there
is still some horizontal distance before stop-
ping moving. 5
1-2 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-86
Stop moving: Arms stretch outwards

horizontally
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr

- 25
1slowly: 1-25 1-25
Move forwards
2 - 0 Keep arms at level
2 - 0 2 - 0
2
20backwards
with palms and wave slowly. 202 202
7 7 7
n gjr n gjr n gjr
zha zha zha
Fig.2-88
Retreat slowly:Keep arms at level with palm

centre forwards and 5wave slowly.
1-2 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-89
Indicate more room for moving: Place both

hands at level near the chest, indicating there
is still some horizontal distance before stop-
ping moving. 5 2 25 25
- 0 1- - 0 1- - 0 1-
2 2 2
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-90
Move in the right direction:Keep the back of

left hand upwards, with the thumb indicating
the direction for moving
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr

25
- direction: Keep the back of
1left 1- 25 1- 25
Move in the
- 0 - 0 - 0
2 022 upwards, with the thumb indicating 2022
right hand 202
2
7 r7 7
gjr direction for moving.
nthe ngj n gjr
zha zha zha
Fig.2-92
Rotate in the right direction:Right thumb in-

dicates rotating5 direction with left hand
-2 1-25 1- 25
circling. -01 - 0 - 0
02 2 2 2
72 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-93
Rotate in the left direction: Left thumb indi-

cates rotating direction with right hand
circling.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-94
Lift the load: Right palm upwards, left hand

moves up and down before the chest.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr

25
1-Right palm downwards, left 1-25 1-25
Lower the load:
2 - 0 2 - 0 2 - 0
202up and down before the chest.
hand moves
7 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-96
Crawler extends: Lift the arms, with fists
1 - 25 both thumbs pointing

clenched slightly and
1-25 1-25
outwards. -0 2 2 - 0 2 - 0
02 202 202
72 7 7
n gjr n gjr n gjr
zha zha zha
Fig.2-97
Crawler retracts: Lift the arms, with fists

clenched slightly and both thumbs pointing
inwards.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-98
2.6.6 Danger areas
The equipment's danger areas are defined as follows.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
Danger
2 02area within which the drilling rig 202 202
1m
n gjr7
moves. jr7 n g n gjr
7
zha zha zha
5m 5m
1m
Fig.2-99
Danger area within which the drilling rig

performs swing5 motion.
1-2 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha 5m zha 3m
Fig.2-100
-25 1-25 1- 25
-01 tipping
2.6.7 Avoiding
2 2 - 0 2 - 0
02 202 202
72 7 7
n gjr WARNING n gjr n gjr
zha Risk of equipment tipping over! zha zha
If there is insufficient stability, the
equipment can tilt and fall over. This can
result in serious or fatal injuries to
persons in the vicinity of the equipment.
Always ensure the stability of the
equipment. If there are any doubts as to
the stability of the equipment, stop work
immediately.
5
-2 in the following conditions: -25 25
1-
Tipping may 1occur Fig.2-101
1
2-0
The02drilling rig is traveling on unstable or 02 2-0 2 - 0
•
72 2 202
g j r
sloping grounds, including backfill, slope, g j r7 gjr
7
n n n
zha suspended land, ravines, drainage, zha zha
landslides, embankment.

0 1 -25 0 1-25
0 1-25
- - -
• The winch
2 022is overloaded. 202
2
202
2
7 7 7
a n gjr n gjr n gjr
zh zha zha
Fig.2-102
• Sudden acceleration or deceleration in

2 5 25 25
01- upper carriage swing and
moving, sudden
2- 2 - 0 1-
2 - 0 1-
202 rotation.
whole vehicle
7 7 202 7 202
gjr gjr gjr
han the drilling rig is at its normal traveling
zWhen zha
n
zha
n
position, the operator shall look towards the
uphill direction when traveling up a slope. He
shall look towards the downhill direction when
Fig.2-103
traveling down a slope. Such requirement is
aimed to keep the rig's centre of gravity as far
back as possible to ensure that sudden move-
ment of centre of gravity does not lead to the
rig's instability.
Before traveling up or down a slope, adjust the mast’s inclination angle. Avoid change of direction
-25 Do not stop the vehicle or perform
and motion on 0a1slope. 0 1
5
-2swing operation when traveling up or 01-
25
- 22- when traveling up a slope. Over inclina- -
2
down a slope.022 Pay attention to the mast’s inclination20angle 2 022
7 7 r7
gjr make the drilling rig tilt backwards. ngjr
tionnmay ngj
zha zha zha
Before driving the drilling rig, put work unit, Kelly bar, drilling tool to a lower location.
When the drilling rig is operating on a work site with slopes extend the crawler to its utmost width
(for rigs with this function). At this moment, the maximum grade of slope on the ground is 2°, only
suitable for solid and rigid ground.
Do not reduce the speed suddenly when traveling down a slope. Before passing dangerous
ground, be sure to check the grade of slope and whether the ground is solid enough. Make judg-
ment and selection on the routes and ground in advance, try your best to avoid dangerous ground.
2 5 5
-2 rig’s requirements for inclination 01-2 5
0
Level sloping and
- 1-sinkable ground in advance. Ensure the
- 0 1drilling
022and the ground is rigid enough to bear20the
22 drilling rig. 2-
angle are2met
7 7 202 7
gjr gjr gjr
han working or traveling on the frozenzground,
zWhen han pay attention to the effects of temperature
zha
n and
pressure on the ground.

0 1 -25 0 1-25
0 1- 25
- entering the cab - -
022 2 2
2.6.8 Before
7 2 7 202 7 202
a n gjr n gjr n gjr
zh zha CAUTION zha
Risk of accident!
If the cab door is in unlocked position, it could move automatically, leading to the
operator’s distraction or even causing injury.
Always keep the cab door in locked position.
• Before entering the cab, be sure to remove mud and grease from shoes. In order to avoid
falling.
• Wipe the dust off the glass surface to ensure good vision, and put the cab door to a locked
position of being either opened or closed.
0 1 -25 0 1 -25 0 1- 25
-
• The operator may adjust the seat back tilt. 22- -
2 022 20 202
2
r 7 r 7 7
ngjfull pedal travel and full lever travel. hangj gjr
Select the desired position in order to allow
a n
z h z zha
Fig.2-104
25
2.6.9 Before-starting
1
the engine
1-25 1- 25
2 2-0 22 - 0 2 - 0
• Check
7 20 the meters. Set all the control levers7 20 7 202
gj r gjr gjr
n an n
zha zha
in neutral position. Check the working
zh
conditions of the lights on the machine.
• Check the surrounding area of the
machine. Check for blockage, looseness,
leakage, and damaged or worn parts.
• Do not start the engine if the ignition switch
DANGER
or lever is attached with warning tags.
1- 25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 Fig.2-105 Warning Tag 7 202
n gjr ngjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
• 02 the engine, set all the levers
Before starting
2 202 202
g j
to the r7neutral position. gjr
7 1
gjr
7
han
z• zh
Set the hydraulic lock lever to locked
an zha
n
position (2).
Fig.2-106 Hydraulic Lock Lever

25 -25 25
2- 01- 2- 0 1
2 - 0 1-
02 202 202
1. Unlocked position 2. Locked position
r72 r 7 r 7
• Run
h a ngj the engine in the well-ventilated environment
h a ngj to avoid inhaling the exhaust gas.
h a ngj
z• Preheat the engine in cold weather. Ifzthe electrolyte is frozen, melt it before recharging
z and
starting the engine.
2.6.10 Before operating the drilling rig
• Clear all obstacles.

• Ensure that all persons not involved in drilling operation keep clear off the dangerous areas.
• Be familiar with dangerous terrains near the drilling rig, such as cable trench and backfill.
• Lock the door and window open or closed.
0 1 -25 mirror to enhance the visibility. 01-25
• Adjust the rear-view 0 1 -25
- - -
022horn and all alarms on the drilling rig 2are
• Ensure2that 022in good working condition. 2 022
7 7 7
a n gjr moving the drilling rig, examine theanrelative
• Before gjr positions of upper carriage. a n gjr
z•hFasten the seat belt. zh zh
• The right traveling direction: front idlers (1)
are in the front under the cab, while
traveling drives (2) are at the back.
1-25 1-25 1-25

2 - 0 1
2 - 0 2
2 - 0
02 02 202
72 72 7
n gjr n gjr Fig.2-107 gjr
zha zha z han
1. Front idler 2. Traveling drive

- 25 25 25
• 01- the drilling rig forwards by pushing-0the
-01cab is in its normal traveling position, -move
When the 1-
pedals
22
20 forwards and move it backwards by pushing
20 22
the pedals backwards. Push the 2 0 pedal,
left
22
r7
gjthe jr7 in the right direction. Push the nright
grotates
7
gjr pedal, the
a n a
left track moves and the drilling rign a
zh zh
right track moves and the drilling rig rotates in the left direction.
zh
• When the guide wheels are behind the cab, all pedal motions and corresponding drilling rig
motions reverse the motions at the normal traveling position.
2.6.11 Drilling rig operation
• The operator must sit on the cab seat to operate the drilling rig to avoid losing control.
• When the drilling rig is traveling, especially on uneven or rocky ground, the mast may sway
vertically or horizontally. Ensure that the mast’s swaying range does not exceed the specified
1-25 1-25 1-25
value.
2 - 0 2 - 0 2 - 0
• 202 that there is no one standing within the
Ensure 202rig operation radius before operating the
202drilling
r7
gjrig. jr7 jr7
a n a ng a ng
zh • z h
Never perform any operation before the job site is clear. z h
• Never drive the machine near objects, cliff or digging area edges. Keep a safe distance to areas
with risks of landslide.
• Never operate the machine in bad weather.
• Never stand on the tracks to operate the drilling rig.
• Never move the mast while moving the drilling rig.
•Never rotate the equipment rapidly.
Note:
0 -25 inclination: forward inclination should

The scope of mast
1 0 1 -2be5 within 15°, backward inclination should
0 1 -25
- Lateral inclination should be within 10°.
2230°.
be within 22- 22-
7 20 7 20 7 20
n•gjr gjr gjr
an whether there are obstacles within theanreach of drilling
zha
Before rotating the swing system, check
zh zh
tool and mast, whether they are high enough off the ground. Ensure that ropes and mast do not
hit other items.
• When the drilling rig is traveling and before rotating upper carriage rotary table, tilt the mast
backwards to a certain angle in order to increase stability.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr ngjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
• 02
Never change
2 the drilling rig’s motions
202 202
g j r7 or repeatedly.
suddenly gjr
7
gjr
7
an the minimum distance
z•hFor zh an
to obstacles, zha
n
adhere to national and local construction
safety laws and regulations.
• Pay extra attention when the drilling rig is
traveling on soft ground. Place wooden or
iron plates under the tracks if the ground is
soft or tends to sink.
• Provide enough illumination if the drilling rig
has to be operated at night.
1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha Fig.2-108
zha
2.6.12 Construction of drilling rig
Before construction, choose the adequate drilling rig, Kelly bars and drilling tools to meet the geo-
logical and construction requirements.
• Before construction, consolidate and level the job site in advance. If construction is required on
a slope, ensure that inclination angle is within the allowed range. Try best to operate the rig
5 avoid operation cross the slope.
along the slope and
-2 -25 -25
1 1 1
• 2-0 rig at the travel locking status when
Keep the drilling
2 2-0 drilling hole, which can prevent from
2-0
0
7 2the rig.
moving 7 202 7 202
gjr
• Inn case of soft ground, such as backfillhand gjr
an silt, consolidate and level the ground gjr
zha z hanin advance
z
before construction. When necessary, put thick steel plates. Thickness of steel plate should be
no less than 20mm, their length and width should be 1m longer than those of the track.
• Before lowering or erecting masts, ensure that the boom is higher than the cab to avoid the cab
being crushed.
• When the drilling rig is in operation, its upper carriage and undercarriage must be kept in
parallel.
• Never use the drill bucket to dump soil by pulling drilling tools upwards and downwards rapidly
or knocking it upon other objects.
• 25dumping soil, pay attention to the drill bucket
When rotating and
1 - 25 and boom height off the ground
1 - 1 -25
- 0 - 0 - 0
022 022 022
to avoid collision.
• Stop 2 2
7operation at once if the drilling rig bodyjrtilts
7 because of rotary drive being pressurized2
7 or
a n gjr a n g a n gjr
zhdrill bucket being raised by winch. zh zh
• When the drilling rig is shut down for maintenance, pull the drill bucket out the hole to avoid
being buried.

- 25 - 25 1- 25
• -01inclination angle of chassis does not exceed
When the
22 -01 2°, construction on uneven ground-0can
2 2
0
be 2performed 02 02
r7
by adjusting mast verticality.
r 72 72
a n•gjAlways a
check the wire ropes on the mainn gjwinch a
drum and rewind them if they get n gjr
twisted.
zh • zh zh
Always check Kelly bar working condition. If it can’t be pulled back or down, or other abnormal
conditions occur, report it at once and never handle at will.
• Always check the working condition of rope swivel. If wire ropes are twisted, check the rope
swivel, and replace it when necessary.
• When there is any sign of abnormalities, stop the machine for trouble shooting and resume work
after it is repaired.
• When the drilling rig is moving among different positions, keep a safe distance from the
complete holes and blind holes, and avoid the drilling rig’s overturn.
• 5 5 to avoid hole collapse and machine -25
Keep safety distance between the rig and the bore hole
0 1 -2 0 1 -2 0 1
22- 22- 22-
turnover.
2
• jNever 0 2 0 2 0
g r7 attempt to raise or lower mast, swing
g jr7 upper carriage or move the rig whennthe
g jr7Kelly bar is
n n
zha zha zha
still in the hole.
1-25 1 -25 1- 25
2 - 0 - 0
2Fig.2-109 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha 2.6.13 Drilling rig dismantling zha zha
• Use proper tools and allocate adequate staff and support accessories. Crane and sling shall
have enough load-bearing capacity.
• All the grounds should be even, solid and open. There should not be obstacles like high-voltage
lines overhead.
• Be sure to seal the hydraulic pipes well and avoid oil leakage. Pay attention to the oil pipe’s
minimum bending radius. Do not bend oil pipes.
• The dismantled components should not be placed on the ground. Put crosstie or plank on the
5
-2 first place. Dismantled small parts and 5 5
ground in 1the 1-2 pieces shall be placed in a designated
1-2
02 2-0 2-0 2-0
location.
7 2 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- safety - -
022 022 2
2.6.14 Parking
2 2 202
r7 gjr
7
gjr
7
ngj park the machine in a flat, stable
•hAlways
a a n n
zh
z level location away from moving equipment, zhNa
pedestrians or traffic.
• Place the left and right travel levers to
neutral position (N) before parking your
machine. N
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
Fig.2-110 Natural Position
N: Neutral position
• Move the hydraulic lock lever to locked

1
position (2).
• Stop the engine.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 2
7 202
ngjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1- 25
2- ignition key switch
• Turn02the 2 - 2 -
202 202
to the OFF
2
r7 gjr
7 1
gjr
7
ngj
position and remove the key.
n n
zha zha z2ha
1-25 -25 Ignition Switch

Fig.2-112
1 1- 25
2 - 0 2-0 2 - 0
7 202 7 202 1. OFF position 20
2. ON position
7
2
n gjr n gjr n gjr
zha zha zha
3. START position
• Turn the battery disconnect switch to the
OFF position.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.2-113 Battery Disconnect Switch
2.6.15 Safety guidelines for transport
WARNING
Risk of accident!
When loading 5the machine to the trailer or unloading 5it from the trailer, if the gravity center 5
-
of the drilling0 1-2rig strays, slipping or rollover can-occur.
0 1-2 - 0 1-2
2
02adjust 22
0traveling 022 the
Never
7 2 the rig’s direction or continue 2 after the drilling rig strays 2from
gjr In this case, drive the drilling arig
axle. r7 its original position, and load it togjor
gjto r7 unload it
a n n a n
zh from the trailer again after changing zh the direction. zh

1-25 1 -25 1 -25

- 0 0 0
2 0 22 WARNING
2 0 22- 2 0 22-
Risk of
n g jr7accident! n
7
gjraccident. This could result in serious
n
7
gjror fatal
h a
Improper
zinjuries
use of lifting slings can
zh
cause a an
zh a
to persons.
Attach lifting slings only to the provided lifting points.
• To transport the drilling rig, you must select a vehicle with adequate load-bearing capacity, which
must meet relevant transportation standards on special vehicles.
• Be sure to dismantle the machine on solid level ground.
• The platform must be wide enough and its

inclination angle from the ground shall not
-25ramp shall be clean, free
exceed 15°. The
1
0other 0 1- 25
0 1-25
2 - 2 - 2 -
of snow, oil
2 02 or item.
202 202
7 7 7
a n gjr n gjr n gjr
zha zha
15°
zh
Fig.2-114
• When loading the machine to the trailer or unloading it from the trailer, a signalman should
provide support.
• When loading the machine to the trailer or unloading it from the trailer, pay attention to the
height of unit and the location of mast to avoid collision. Ensure that the drilling rig and trailer are
5 5 25
1-2and tracks on both sides have the largest
in the same line, 1-2contact area. The front idlers shall be 1-
2-0
2 of the trailer, rotary drive at the sides
near the0end 2-0
02 of traveling drives. Travel slowly onto02the 2 - 0
7 2 72 72
gjr at a constant speed.
trailer
ang
jr
ang
jr
an drilling rig is specially equipped withzhanti-rotation lock pins to avoid accidentszhcaused by the
z•hThe
rotation of swing system during transportation. Lock pins shall be inserted into the correct notch.
• When passing through bridges and tunnels, ensure the maximum load of bridge and the size of
tunnel meet relevant requirements.
• When transporting the drilling rig on a highway, fasten it tightly and follow the requirements of
transportation laws and regulations. Avoid sudden stop or sharp turn.
• Only use hoisting equipment and lifting slings that have sufficient bearing capacity.
• If the machine required to be shipped by sea, anticorrosion treatment is necessary.
1-25 1- 25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- - -
022 022 2
2.6.16 Drilling rig maintenance
2 2 202
r7
gjBefore gjr
7
gjr
7
a n• a n n
zha
performing any maintenance,
zh service or repair on the drilling rig,zhbe sure
to remove the ignition key and hang
warning decals reading "DO NOT
OPERATE" signs on the drilling rig's key
switch, levers or control panel, in order to
avoid injury incurred by wrong operation.
• When performing maintenance and service,
choose the adequate device to ensure
25
good operation.
1- 1 -25 1- 25
2 - 0 - 0
2Fig.2-115 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha 2.6.17 Winch operation zha zha
WARNING
Improper loading/unloading can lead to tipping over of the machine. Persons in the
vicinity of the equipment could be hit and receive serious or fatal injuries.
When lifting the load, ensure that it is placed ahead of the mast and the angle between wire
rope and mast does not exceed 15°. When the load is placed at the offside front of the
mast, rotate the drilling rig to move the load to the extension line of vertical axle of the
drilling rig. 25 25 25
01- 01- 01-
2 2 - 2 2 - 2 2 -
• The20winch is equipped on the drilling rig to perform
20 20be used
hole-drilling operation and shall not
r7 than such purpose.
gjother jr7 jr7
a n a ng a ng
zh • z h z h
Winching operation shall comply with relevant laws and regulations where the drilling rig
operates.
• The maximum lifting capacity of the winch shall be made clear. Overloading must be prohibited.
• The lifted load shall be tied up firmly. Do not lift items slantwise. Do not lift items that are
extruded together or buried in the soil or has odd accessories.
• When the load is about to depart from the ground, make sure that the hoisting wire rope and
load are perpendicular to the ground. It can avoid vibration when lifting the load from the ground.
-25
2.7 Maintenance Safety
1 1- 25 1- 25
02 2-0 2 - 0 2 - 0
2.7.12Maintenance
7 personnel
7 202 7 202
n gjr n gjr n gjr
zha All maintenance to be performed on this
zha machine must be by trained and authorized
zha personnel. It
is important to follow all maintenance procedures and safety information.

25
- the hazards when performing maintenance 25 25
01of
Always be aware
2- 01- on this machine.
2- 2 - 0 1-
02 02 202
72
r 72 7
2.7.2
a n gjRisks in maintenance n gjr n gjr
z h zha zha
• Comply with the operation requirements listed in lubrication and maintenance parts.
• For some potentially hazardous location, use special caution when performing lubrication and
maintenance work.
• On the machine decals, different signal words are used to express the potential level of hazard,
including “notice, caution, warning, or danger”. Its level goes up successively, and caution
should be enhanced.
Swing injury
5
-2 swing radius range may 25 25
Standing within01the
- - 0 1- - 0 1-
022 or death.
result in injury
2 202
2
202
2
7 7 7
gjr
n parts: Counterweight, and upper car-
n gjr n gjr
zha zha zha
Related
riage components.
Related maintenance: Add grease to the

swing gear ring of upper carriage.
Measures: Sound the horn to alert before

starting the machine. Never allow personnel
to stand within the swing radius.
Fig.2-116
- 25 1- 25 1-25
-01dragging hazard
Hand injury and - 0 - 0
2 022 202
2
202
2
r 7 r 7 7
a ngj parts may cause hazards of handhin-
Be cautious of hand injury. All the rotating and
a ngj 危险 han gjr
z h
moving z DANGER z
jury, body being caught, or dragging.
Related parts: Wire rope, all the pulleys,

winches, undercarriage, swing mechanism,
and boom mechanism.
Related maintenance: Replace wire rope,

add grease to crawler tensioning cylinder,
check and change for driving gear oil, etc.
Measures: When-replacing
1 25 wire rope, adding
1 -25 1-25
0
- tensioning cylinder, check - 0
Fig.2-117 - 0
022
grease to crawler
2 2 022 202
2
7 for driving gear oil, arrange au- jr7 7
a n gjr
and change
a ng n gjr
z h
thorized person. z h zha

0 1 -25 0 1 -25 0 1- 25
- - -
0 2 022 2
Falling 2hazard
7 2 7 2 7 202
a n gjr
Climbing n gjr
on and off the machine in incorrect
a ngjr
zh way easily poses falling hazard. zh zha
Related parts: All the climbing position, and
walking position.
Related maintenance: All the maintenance

to the upper carriage.
Measures:
• Use the steps and handrails when climbing

5
2 machine. Check and clean
on and off1-the -25 25
1-
Fig.2-118
1
2-0
02 and handrails before climbing on 2-0 2 - 0
the steps
2 202 202
r7 machine.
gjthe gjr
7
gjr
7
n an n
zha • zh
When getting on and off the machine, zha
always face the machine and maintain a
three-point contact with the handrails and
steps.
• When it requires to walk on the mast, be
sure to lower the mast in place and take
effective measures to prevent slipping or
Fig.2-119 Three-point Contact
falling.
Burn hazard
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
202
High temperature
7
may cause burn to mainte- 02
72 7 202
r
gj personnel.
nance gjr gjr
n n n
zha zha zha
Relevant parts: Engine exhaust system,
water tank, engine, and working hydraulic
system.
Relevant maintenance: Engine mainte-

nance, change of coolant, and hydraulic sys-
tem maintenance.
Measures: After long time running for the en- Fig.2-120

gine, do not immediately do maintenance to
0 1
hydraulic system,-25 engine coolant, air intake, 0 1 -25 0 1- 25
- - -
2 022 and all that directly contacts the 2022
air exhaust, 202
2
7 7 7
a n gjr cylinder. Do this when the temperature
engine
a n gjr ngjr
zh of the maintained position drops to the zh extent zha
that you can touch with hand.

0 1 -25 0 1 -25 0 1-25

- fluid hazard - -
022 022 202
2
High pressure
2 2
jr7
Thengspurting out fluids under pressure such n gjr
7
n gjr
7
a a
zash diesel, hydraulic oil and grease can pene-
zh zha
trate skin or rip into eyes, and cause serious
injury, blindness, or death.
Related parts: Hydraulic pipeline compo-

nents, crawler tensioning cylinder.
Relevant maintenance: Maintenance of hy-

draulic system, and maintenance of crawler Fig.2-121
tensioning devices.
1-25 1-25 1-25

Measures:
2 - 0 2 - 0 2 - 0
• 2
Tighten20 all the connections before 202 202
7 7 7
an gjr gjr gjr
han zha
n
pressurizing.
z•hRelease z
pressure before disconnecting the
hydraulic pipeline.
• Use a card to check for leakage and protect
your hands and body against high pressure
fluids. Wear mask or glasses in order to
protect your eyes. Fig.2-122
Fire hazard
-25
Leakage of fuel, hydraulic
0 1
oil, and grease may
0 1-25
0 1-25
cause a fire.22- 2 - 2 -
7 20 7 202 7 202
r r gjr
ngj maintenance: Hydraulic oil pipeline,
Related
a a ngj n
h
zfuel system, and electrical system. z h zha
Measures:
• After maintenance, clean up the fuel,
Fig.2-123
hydraulic oil, grease, debris, and other
flammable material. Check and clean the
machine everyday in order to promptly
remove the accumulated flammable
materials.
• -25all the circuit connection.
Clean and tighten
1- 25 1-25
-01
Check for22looseness, - 0 - 0
022 202
2
twist, hardening, or
2 0 2
7 7 7
a n gjr of the cable and electrical wire. angjr
cracks
n gjr
z•hPut fire extinguishers on site. 2 zh zha
Fig.2-124

0 1 -25 0 1 -25 0 1 -25

- - -
022 022 022
2.7.3 Maintenance precautions
7 2 7 2 7 2
a n gjrmaintenance to be performed on thisanmachine
All gjr a
must be by trained and authorizedn gjrpersonnel. It
zh is important to follow all maintenance zprocedures
h zh in this manual.
and safety information as outlined
Always be aware of the hazards when performing maintenance on this machine.
For maintenance work, the equipment's danger area must be made safe by closing off a suffi-
ciently ample area. Any fittings, components, or tools which are left down must not impede the traf-
fic routes and must be secured by appropriate means against sliding, rolling, falling over, or falling
down.
Maintenance work must always be performed on horizontal and level ground with a sufficiently sta-
ble surface.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02
2.7.42During maintenance 202 202
7 7 7
n gjr ngjr n gjr
zha • zha are needed for maintenance.
Suitable space and auxiliary equipment zha
• Carefully blockade the maintenance area.
• When changing a single component or larger combined component, park it. Make sure there is
no damage.
• Only use auxiliary equipment with enough bearing capacity.
• Do not stand, walk, or work under hoisted load.
• Only assign experienced personnel to direct within the view of the operator. Send signals to the
operator.
• When performing maintenance work, connect loose bolts.
5 5 5
• 1-2 equipment needs to be removed during
If the safety 1-2 maintenance, it must be reinstalled
1-2
022-0 2-0 2-0
afterwards.
7 2 7 202 7 202
r r r
h a n•gjMake sure all the tools and equipment
h a
j meet the requirements of environment
ngparts h a ngj protection
z and safety. z z
• Be sure flammable materials are stored away from places with fire hazard.
• Regularly check the electrical equipment of the drilling rig. Immediately repair or change the
loose joints and burnt cable.
• Only qualified electrician or trained personnel under the supervision of qualified electrician can
perform maintenance to the electrical system according to electrical regulations.
• Only use original fuse with specified electric current intensity.
• Before performing maintenance to the hydraulic system, release pressure.
• Regularly check for leakage of all the hoses and joints of the hydraulic system. Check for
- 25 25 25
01appearance.
damage to
-2 01- or replace immediately.
If any damage is found, repair
- - 0 1-
• Only 2 02professional 2 022 can perform lubrication or maintenance
person with hydraulic knowledge 202 to
2
r 7 r 7 r 7
n gj gj gj
han han
hydraulic.
zha • z z
When handling lubricants, grease, or other chemical substances, abide by safety regulations for
corresponding products.

25
1- handling high temperature system -(scald 25 25
• Use caution-0
when 01- or burn hazard). - 0 1-
22
20 lubrication. 02 2
202
2
• Avoid over
7 72 7
gjr
–n over lubrication will cause grease or lubricant
n gjr n gjr
zh–a lubricant or grease dropped on passage
zha way will cause people to slip. zha
to leak, and result in operation fault.
– over filling oil level will cause oil foam, which could result in high oil temperature and result in
the oil overflowing.
– if too much grease is added, it will cause the bearing sleeve push-out.
• Be sure no tools are left in the machine after work.
• Be cautious of the protection for pipe opening, joint, and wire to avoid oil leakage.
• During maintenance, use caution to guard small parts, and take proper anti-pollution measures.
• Perform welding and grinding work only on explicit permission.
• 5 grinding, keep the drilling rig clear of dust
Before welding and
2 5 and flammable materials.
2 25
- 0 1- - 0 1- - 0 1-
02 2 2 2
• Never 2handle
7
wire rope with your bare
7 202 7 202
n gjr or cloth type gloves. When handling
hands
a a n gjr n gjr
zhwire rope, always wear thick leather gloves.
zh zha
Broken or damaged wire strands could
easily penetrate your skin or cause serious
lacerations.
-2 5 Fig.2-125
25 25
-01 - 0 1- - 0 1-
022 2 2
72 7 202 7 202
2.8a n gjr
Environment Protection n gjr n gjr
zh zha zha
2.8.1 Proper waste disposal
NOTICE
Risk of environmental pollution!
Improper handling of used oil can cause environmental pollution.
• Never spill any oil on the ground.
• Put your used oil in a clean plastic container with a tight lid. Never store used oil in a
container that once held chemicals, food, or beverages.
5 5 25
• 1-2oil with anything else, such as antifreeze,
Do not mix the 1-2 solvent, or paint. 1-
2-0
02 oil to a service station or other location 2-0
02 that collects used oil for recycling. 2 - 0
202
• Take used
2 2
For g rj 7 information, go to http://www. epa.gov/osw/conserve/materials/usedoil/
more gj r 7
gj r 7
n n n
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
• 02 waste disposal will do harm to the
Improper
2 202 202
r7
gjenvironment and the ecosystem. gjr
7
gjr
7
n an n
zha • Potentially hazardous substances zinh SANY zha
equipment include hydraulic oil, fuel,
coolant, brake fluid, filter, accumulator and
so on.
• Environment protection laws and
regulations may vary from region to region.
For proper waste disposal process, refer to
Fig.2-126
local environment protection or recycling
centre or your designated dealer.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02 pollution
2.8.22Mud 202 202
7 7 7
n gjr n gjr n gjr
zha If mud protection is used, pay attentionzhtoa the following aspects: zha
1. Determine the volume of mud pit according
to the construction situation.
2. Lay out the mud discharging system

reasonably.
3. Recycle, store and reuse drilling fluid

adequately.
4. Clean the job

0 1 -25site after construction is com- 0 1 -25 0 1- 25
22- mud shall not be abandoned at 2022-
pleted. Waste
2 0 202
2 -
r7
will.
gj r7 gj gjr
7
n n n
zha zha zha
Fig.2-127
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- - -
0 2 022 2
2.8.3 Fuel 2discharge
2 2 202
r7 r7 gjr
7
ngj down the engine or lower its powerhaatngj
•hShut
a n
z work intervals in order to reduce z the zha
discharge of waste gas or noise.
• The use of poor fuel not only does harm to
the machine, but also discharges large
amount of harmful gas and dust, causing
pollution to the environment.
Fig.2-128
1 -25 1-25 1-25
2-0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

SR65 Rotary Drilling Rig System Function
1- 25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
System Function
1 -25 1 -25 1 -25

2-0 Function .............................................................................................................3-1
3 System
2 2-0 2 2-0 2
20
3.17General 7 20 7 20
Structure .................................................................................................................3-5
r r r
gj Machine Description .............................................................................................................3-7
z z z
3.2.1 Traveling mechanism .................................................................................................3-7
3.2.2 Upper carriage.............................................................................................................3-7
3.2.3 Winch system ..............................................................................................................3-8
3.2.4 Boom mechanism .......................................................................................................3-8
3.2.5 Mast assembly.............................................................................................................3-8
3.2.6 Counterweight .............................................................................................................3-9
3.2.7 Rotary drive............................................................................................................... 3-10
3.2.8 Kelly bar......................................................................................................................3-11
3.3 General View
0 1 -25 of the Operator’s Cab ...............................................................................
0 1 -25 3-12
0 1 -25
- Control Panel....................................................................................................
- -3-12
022 022 022
3.4 Operation
2 2 2
n
3.5
g jr7Engine Ignition Switch and EnginenSpeed g jr7 Control Dial................................................
n g jr7 3-14
zha 3.6 Operation Instruction of FreefallzhPedal a zha
........................................................................... 3-15
3.7 Traveling Lever/pedal ........................................................................................................ 3-16
3.8 Left and Right Operation Handle ..................................................................................... 3-16
3.8.1 Left operation handle............................................................................................... 3-16
3.8.2 Right operation handle ............................................................................................ 3-17
3.8.3 Directional function of operation handle ............................................................... 3-17
3.9 Mast Lever........................................................................................................................... 3-19
3.10 Display............................................................................................................................... 3-21
3.10.1 Start-up interface ................................................................................................... 3-21
0 1 -25 operation interface....................................................................................

3.10.2 Drilling
0 1 -25 3-22
0 1 -25
- - -
022 Menu interface........................................................................................................
3.10.3
2 2 022 2 0223-25
7 jr7 7
a n gjr 3.10.4 Common function - function a n a n gjr
g................................................................................. 3-27
zh 3.10.5 Common function - switch zh ....................................................................................
zh 3-30
3.10.6 Common function - operation............................................................................... 3-33
3.10.7 Common function - calibration ............................................................................. 3-36
System Function SR65 Rotary Drilling Rig
25 25
1- function - keyboard ...............................................................................
1- 3-38 01-
25
3.10.8 Common
- 0 - 0 -
3.10.9 2 22
0Parameter 2 022
calibration interface............................................................................ 2 022
3-40
7 7 7
a n gjr
3.10.10 Parameter calibration interface
a n gIjr.......................................................................
a n gjr 3-42
zh 3.10.11 Parameter calibration interface zh II.......................................................................
zh 3-44
3.10.12 Locking device parameter calibration interface............................................... 3-46
3.10.13 Construction method selection interface.......................................................... 3-48
3.10.14 Air conditioning interface .................................................................................... 3-51
3.10.15 User settings interface ........................................................................................ 3-53
3.10.16 Language selection interface............................................................................. 3-54
3.10.17 Time settings interface........................................................................................ 3-55
3.10.18 Time settings interface........................................................................................ 3-56
3.10.19 Service5 assistant interface .................................................................................
25 -25
3-57
1 - 2 1 - 1
2-
3.10.20 Service0 assistant - machine configuration - 0 interface ....................................... 3-58 - 0
3.10.212 02Service assistant - running information 2 022interface............................................23-58 022
7 7 7
a n gjr
3.10.22 Service assistant - GPS information a n gjr interface................................................. a n gjr 3-59
zh 3.10.23 History query interface ........................................................................................
zh zh 3-60
3.10.24 Service assistant - maintenance interface ....................................................... 3-61
3.11 Level.................................................................................................................................. 3-64
3.12 Alarm Lamp....................................................................................................................... 3-65
3.13 Electric Cabinet ................................................................................................................ 3-66
1- 25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1- 25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
WARNING
5
1-25
2-0 2-0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-2 5 25 25
-01 Function
3.System - 0 1- - 0 1-
02 2 2 2
72 7 202 7 202
a n gjr General Structure
3.1 n gjr n gjr
zh zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
-25 1-25 1- 25
-01 Structure
Fig.3-1 General
2 2 - 0 2 - 0
02 202 202
72 7 7
n gjr n gjr n gjr
zha zha zha

1-25 25 25
2 - 0 01-
Table 3–1 Function descriptions
2- 2 - 0 1-
02 02 202
Sngjr 72 72 7
n
Name
an gjr Function
an gjr
zha Travelling zhhydraulic system, could achieve forwardzhtraveling,
Controlled by
1
Mechanism backward traveling, left steering, right steering.
2 Counterweight Enhance the stability of the drilling rig.
3 Upper carriage House the engine, hydraulic system, control system, and the cab.
Rotate synchronously with the boom to keep the triangle parallel
4 Support Rod
with the upper carriage.
A moveable link between the triangle and the upper carriage.
5 Boom
Adjust the distance between the mast and the upper carriage.
6 -25
Boom Cylinder
1 -25
Control the movement of boom.
1 1-25
2-0
02 Winch 2-0
02 Kelly bar. 2 - 0
202
7 Main Used for lifting and lowering
72 r7
2 7
a8n gjr Auxiliary Winch n g j
Auxiliary lifting appliance
a
used for load handling. n gjr
zh 9 Triangle z h
Used to place the auxiliary winch. zha
10 Mast Cylinder Adjust the angle of the mast.
11 Main Rope Used to lift and lower the Kelly bar.
12 Auxiliary Rope Used for rigging operations and load handling.
13 Middle mast Guide for Kelly bar and rotary drive.
14 Upper Mast Guide for Kelly bar.
15 Masthead Wire rope sheave, support and divert wire ropes.
16 -25
Rope Swivel
1
5 Kelly bar to prevent rope twist.
Connect main winch wire rope-2and
1 1-25
2-0
02 Guide 2-0
02 bearing. 2 - 0
17
7
Kelly
2 Guide Kelly bar and mount
7 2 7 202
n gjr It transmits torque
r
ngj and rotary movement from rotary drive
r
ntogj the drill
zha18 Kelly Bar h a z h a
bucket. It is ztelescopic tubular shape drilling bar. The maximum
hole depth depends on the whole length of Kelly bar.
Provide downward pushing and upward pulling force for the rotary
19 Crowd Cylinder
drive.
Provide rotary movement and torque for Kelly bar and drilling
20 Rotary Drive
bucket.
21 Mast Pivot A swivel link between mast and triangle.
22 Lower Mast Used to guide rotary drive
23 25
Drilling Bucket
1-
Erode and convey soil.
1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02
3.2 Machine
2
Description
202 202
7 7 7
gjr
n3.2.1 Traveling mechanism n gjr n gjr
zha zha zha
Traveling mechanism carries the upper car-
riage and moves it from one drilling spot to the
next. The traveling mechanism is mainly com-
posed of track roller bracket, hydraulic motor,
reducer, sprockets and tensioning device,
tracks, track wheel and idlers. Traveling
mechanism is controlled by hydraulic system.
It can achieve forward traveling, backward
-25
traveling, left steering
1 and right steering.
1-25 1- 25
2-0 2 - 0 2 - 0
7 202 7 202 Fig.3-2 Traveling Mechanism 7 202
n gjr n gjr n gjr
zha zha zha
3.2.2 Upper carriage
Upper carriage is mainly composed of swing

unit, hydraulic pump assembly, operator’s
cab, engine, counterweight, hydraulic oil tank,
and fuel tank.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha Fig.3-3 Upper carriage zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202 system
3.2.3 Winch
7 7 202 7 202
gjr gjr gjr
han is mainly composed of motor, reducer,
zWinch zha
n
zha
n
winch, winch frame, wire rope and rope hold-
down roller assembly.
Working principleHydraulic oil drives motor.

Motor drives reducer and winch. Winch ro-
tates to retract or release the wire rope which
can realize lifting and lowering the Kelly bar
and drilling bucket.
1-25 Fig.3-4
1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
gjr
n Boom mechanism n gjr n gjr
zha zha zha
3.2.4
Boom mechanism is mainly composed of

boom, triangle, support rod and boom C
D
c
cylinder.
1-25 1- 25 1-25
2 - 0 - 0 - 0
022 2
Fig.3-5
7 202 7 2 7 202
gjr gjr gjr
han Mast assembly
z3.2.5 zha
n
zha
n
Mast is used to guide the crowd sledge and the attached components of the process equipment. It
can fold into three sections to facilitate transport.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr ngjr
zha zha zha
1 2 3 4 5 6 7 8 9
Fig.3-6
2 5 2 5 25
01-
1.Masthead
2-
2. Upper mast
2- 01- mast
3. Middle 4. Crowd cylinder
2 - 0 1-
202cylinder
5. Mast
7 6. Mast pivot
7 2 027. Auxiliary winch 8. Lower mast202
gjr
n 9. Main winch n gjr ng jr7
zha zha z h a
3.2.6 Counterweight
Counterweight is used to enhance the stability

of the machine.
1-25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr ngjr
zha zha zha
Fig.3-7
1-25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr ngjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

-drive - -
022 022 2
3.2.7 Rotary
7 2 7 2 7 202
a n gjr drive mainly composed of hydraulic a n gjr n gjr
zha
Rotary
h
zmotor, zh
reducer, gearbox, buffer device, crowd
sledge and pressure plate.
1-25 -25 1-25

2 - 0 -01
Fig.3-8
2 2 - 0
02 02 202
72 72 7
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1- 25
- bar - -
022 2 2
3.2.8 Kelly
7 2 7 202 7 202
a n gjr kings of bars: n gjr n gjr
zha 1zha
Two
zh
• Friction bar
• Interlocking bar
2
The difference between the two types is that
the internal elements of the friction bars trans-
mit the thrust force each other by friction,
while those of the locking bars transmit this
force through special locking recesses.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha z3ha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
4
5
Fig.3-9 Kelly Bar

25 -25 25
2- 01- 0 1
2-1. Kelly eye - 0 1-
02 202 022
2. Kelly bar flange
72 7 r7
2
n gjr n gjr 3. Outer key 4. Springgjseat
n
zha zha 5. Kelly bar spring
a
zh stub
6. Drive

5 25 25
1-2 of the Operator’s Cab
3.3 General-0View - 0 1- - 0 1-
02 2 2 2
72 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
02 Structure of the Operator's Cab
Fig.3-10 Internal
2 202 202
7 7 7
1. n
gjr 2. Air conditionerhan
gjr gjr
zha
Display
z
3. USB han
4. Right handle
z
5. Mast lever 6. Engine speed 6. Operation control 8. 12V power supply
control dial panel
9. Engine button 10. Seat 11. Left handle 12.Hydraulic lock
lever
13.Level 14.Traveling lever and 15.Freefall pedal
pedal
3.4 Operation Control Panel

-25 -25 1-25
-01 panel is on the right side of cab’s seat.-01
Operation control
2 2 2 - 0
02 02 202
72 72 7
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02
Button
2 Function
202 202
7 7 7
n gjr anis gjr n gjr
zha zha
Hang up the phone (bluetooth
on) z h
Pick up the phone (bluetooth is

on)
Display enters into radio and

music interface
Mute the radio and music
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 Back to main interface
7 202 7 202
n gjr n gjr n gjr
zha Display enters into rair zha zha
conditioner interface
Backup
Lamp switch on/off

Note: With a delay function,
after pressing this button, the
lamp will not goes out
25
immediately.
1- 1-25 1- 25
- 0
2 Front windshield wiper on/off and 2 - 0 2 - 0
7 202 2 02 202
gjr speed control
g j r7 gjr
7
n n n
zha zha
Note: If the wiper is not moving
zha
after pressing this button.
Press it to deactivate this
funciton, or the wiper motor
will be damaged.
Front windshield washer on/off
• Make sure the front
windshield is closed before
Fig.3-11 Operation Control Panel
pressing this button.
• 2Before
5 using windshield
25 25
1- 1- 1-
2-0 wiper, first press this button 2 - 0 2 - 0
7 202 to spay out detergent. 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

Button
2 - 0 Function
2 - 0 2 - 0
7 202 7 202 7 202
n gjr Backup ngjr n gjr
zha zha zha
Backup
NOTE：
After construction, check and turn off all the lighting equipment.
3.5 Engine Ignition Switch and

Engine Speed Control Dial
0 1 -25 0 1 -25 0 1 -25
- 22-located on the right panel in the cab.2022-
Engine speed
2 022control dial and engine ignition switch20are
7 7 7
a n gjr a n gjr a n gjr
zh zhWARNING zh
During traveling, if change the engine speed suddenly, machine stability could be
adversely affected which could cause personal injury or possibly death.
Never change the travel speed during machine traveling.
Name Operation procedure

Decrease: Turn the dial counterclockwise to decrease the
engine speed.
-25 25 to increase the engine speed. 1-25

Increase: Turn the dial clockwise
0 1 1 -
2- Engine Gear selection: -022 -0 22
02 0 0
jr 72 speed control • 7 2 on rough surfaces or on soft surfaces
I (idle): Travel
jr 7 2 or
jr
h a ng ang or unloading the machine
during loading a ng
zh h
dial
z • E (Economic): Standard working conditions
z
• H (Heavy): Rock drilling working conditions
• P (Powerful): Complex working conditions
Press this button to energize or deenergize the machine.
When the machine is energized, and the display enters into
Engine main interface, press this button and hold for 3 seconds to start
button the engine. When the machine is on, press this button, the
engine is shut off and after 7 seconds, the whole machine is
deenergized.
1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

5 5 25
3.6 Operation
- 0 1-2 Instruction of Free- - 0 1-2 - 0 1-
2 2 2
202
fall Pedal
7 202 7 7 202
n gjr n gjr n gjr
zha The freefall pedal is located on the right
zha side zha
of the travelling pedal in the cab.
-25 5 Freefall Pedal

Fig.3-12
2 25
-01 - 0 1- - 0 1-
022 instructions:
Operation
2 202
2
202
2
7 7 7
n gjr n gjr n gjr
zha 1. Lower zha slack
main rope, until the “rope zha
prevention” function is activated.
2. When this function is activated, the main

winch rotates counterclockwise automatically
and stops until the pre-tensioning force is
reached. Fig.3-13 Freefall Pedal Operation
3. Step the pedal downward, main winch

5 25 25
1-2is activated (refer to ①).
freefall function 1- 1-
02 2-0 2 - 0 2 - 0
2 202 202
r7
4. Release
gj
the pedal, this function
gjr
7
is
gjr
7
a ndeactivated n n
z h (refer to ②). zha zha
NOTE：
• Check if the main winch line pull compensation value on parameter calibration interface
is normal; if not, reset and recalibrate, see “Parameter calibration interface I” on page 3-42.
• Check if the main rope load on parameter calibration interface set by the operator is
normal (the standard value is 4500 kg), see “Parameter calibration interface I” on page 3-42.
• When the “rope slack prevention” function fails, press “rope slack prevention”
deactivated switch only in very urgent circumstances. In this case, freefall function can
be only used5for temporary operation.
01 -2 -25 -25
• Before2-performing
2 -01 step down freefall pedal, start drilling
crowd drilling operation, 2first 2-0
1
0
7 2 when this function is activated.
only 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-2 5 25 25
-01 Lever/pedal
3.7 Traveling - 0 1- - 0 1-
2 022 202
2
202
2
r 7 r 7 7
a
j
The travel
ngPress
lever and pedal is an integrated de-
a ngj n gjr
z h
vice. the pedals and push or z
pull h
the zha
levers can achieve the traveling and steering
operation. For detailed operation, see: Chap-
ter 4 Operation,“Traveling” on page .
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.3-14 Traveling Lever/Pedal
3.8 Left and Right Operation Handle

3.8.1 Left operation handle
PWM button A: Push upward to activate

A
swing. Pull downward and hold to activate B D
main winch shaking
0 1 -25 off debris (suitable for C
1 -25 1-25
drilling bucket2-with diamater of smaller than 1
02 2-0 2 - 0
m) 72 7 202 7 202
gjr gjr gjr
han
zButton B: Main winch/auxiliary zhan
winch zha
n
switchover
Button C: Travel high speed/low speed

switchover Fig.3-15 Left Handle Diagram
Button D: Horn
A. Swing/main winch B. Main winch/auxili-
shaking off debris ary winch switchover
button button
C. Travel high speed/ D. Horn button
25 -25switchover 25
2- 01- 0 1
low speed
- - 0 1-
02 022
2button 202
2
72 7 7
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- operation handle - -
022 022 2
3.8.2 Right
7 2 7 2 7 202
a n gjr button E: Push upward to activateanfree-
gjr n gjr
zha
PWM
zh fall. Pull downward to activate rotary
zh drive F
E G
throwing off debris. H
Button F: Crowding/derricking switchover
Button G: Backup
Button H: Backup
1-25 25 Right Handle Diagram

Fig.3-16
1- 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 E. Freefall/rotary 202
F. Crowding /derrick-
7
n gjr n gjr drive throwing off ngj
r
ing switchover
zha zha debris zha
G. Backup H. Backup
3.8.3 Directional function of operation handle
Left operation handle Process
Main winch mode: unwind the rope on the

main winch
1-25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr r
Main winch mode: wind in the ropegjon the main
n
zha zha winch zha
Auxiliary winch mode: unwind the rope on the

auxiliary winch
Auxiliary winch mode: wind in the rope on the

auxiliary winch
1-25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 202 upward button A and push the handle
Push
7 7
2
20left
n gjr n gjr r
ngjleft
to make the upper carriage swing
zha zha zha
Push upward button A and push the handle

right to make the upper carriage swing right
Right operation handle Process
Crowd mode: move the crowd sledge
1-25 25
1-
downwards
1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha upwards
Crowd mode: move the crowd sledge
Derricking mode: lower boom mechanism
Derricking mode: raise boom mechanism
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr Turn rotary drive clockwise gjr
n
zha zha zh a
Turn rotary drive counter clockwise
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

5 25 25
1-2
3.9 Mast-0Lever - 0 1- - 0 1-
2 022 202
2
202
2
7 jr7 7
a n gjr lever
Mast is on the right side of operator’s
n g ngjr
zh seat. zha zha
Press the top button and move the lever to ac-
tivate mast movement.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
Fig.3-17 Mast Lever
Direction Process
Move the mast forward
Move the mast backward
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr an gjr
zha zha
Move the mast leftward
zh
Move the mast rightward
Move the mast to the left front
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 72
Move the mast to the right front 0 2
n gjr n gjr ngjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 Move the mast to the left back jr7 2
02
n gjr n gjr n g
zha zha zha
Move the mast to the right back
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02
3.10 Display
2 202 202
7 7 7
gjr
n3.10.1 Start-up interface n gjr n gjr
zha zha zha
Temperature conditions:
The display system can be guaranteed to operate at cab temperature ranging between -20 ℃ and
+65 ℃.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.3-18 Start-up Interface

0 1 -25 0 1 -25 0 1-25

- operation interface - -
022 022 2
3.10.2 Drilling
7 2 7 2 7 202
zh zh zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
Fig.3-19
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

25 25 25
01-
Function descriptions:
- - 0 1- - 0 1-
2 022 202
2
202
2
7 No. 7 7
gjr gj r gjr
Function description
n n n
zha 1 Main winch line pullzha zha
2 Main winch line speed
3 Backup
4 Rotary drive torque percentage
Depth reset: Press this icon to reset depth per bucket, depth in real time and
5
hole depth to zero.
Depth per bucket: display the hole depth difference between two consecutive
6
drills.
1- 25 25
Depth display in real time: display the-position
1 of the drilling bucket. The value -25
1
72-0 -
is positive when bucket is below 2the0 hole , and the value is negative when 2-0
202 bucket is above the hole. r7 2
02 202
ngjr7 gj gj r7
z h a 8 Hole depth: Display h ancurrent hole depth.
the
z zha
n
9 Click this icon to set hole depth.
10 Display warning information in real time. Press it to switch to Alarm Interface.
11 Click the main menu button to return to the main interface.
12 Display the current working state information in real time.
Camera: The default camera is main winch camera. Click to switch the
13
monitoring screen of each camera.
14 Display mast X axis, Y axis and swing angle
15 1-25 -25
Display coolant temperature in real time.
1 1- 25
2 - 0 2-0 2 - 0
7 202 202 When the amount is less than 30%, 7it 2shows
Display fuel amount in real time.
7
02
n gjr 16
n
r
yellow. Less than 10%, itgjshows red and the warning “fuel level low”
ngj
r
is on the
zha display. z h a z h a
P1 stands for main pump 1 pressure, P2 stands for main pump 2 pressure, P3
stands for auxiliary pump pressure, and P4 stands for pressurizing pressure.
17
The bar graph displays each pressure in real time, and the value is displayed
above the bar graph.
18 Set depth per bucket based on the bucket type.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 -25 1-25

No.
2 - 0 01
Function-description - 0
02 022 202
2
72 7 2 and gear. 7
gjr
Display working hours, enginerspeed
n n gj n gjr
zha zha zha
19
a: Working hours
b: Oil consumption
c: 5Engine gear
1-2 1-25 1-25
20 - 0
2 Horn 2 - 0 2 - 0
7 202 7 202 7 202
gj r21 Backup
gjr gjr
n an an
zha zhby default. Red stands for limit funciton zactivated.
Limit switch icon: It is red h
22
Press this icon, it turns to green and the limit function is deactivated.
Travelling state: The default state is travelling locked state and the icon is red.
23 Unlock the hydraulic lock lever, then press this icon, the color turns green. It is
switched to unlocked state.
Derricking/crowding switchover: The default state is derricking . Press to

24
swtich to crowding state .

25 winch/auxiliary winch switchover: the
1-
Main 5
1-2default state is winch deactivated 1-25
2 - 0 2-0 2 - 0
7 202 7 202 202
gjr gjr wicnh activated state. When auxiliary
. Press to switch to main r7
gjwinch
n n n
zha a a
25
zh this icon to switch between main winchzhstate
is in unlocked state, press
and auxiliary winch state .

GPS signal: The default state is gray. When the electricity index reaches 1023,
26
it will turn green.
27 Display date and time.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
2
20Menu
3.10.3 interface 202 202
7 7 7
n gjr n gjr n gjr
zha Press to enter menu interface. zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha Fig.3-20 zha zha

25 25 25
01-
Function description:
- - 0 1- - 0 1-
2 022 202
2
202
2
7 Icon 7 7
gjr gjr gjr
Name Function description
n han the icon to go into the common functionn
zha Common
zClick zha interface.
It contains four sub-interfaces: function, switch,
Function
operation, and calibration.
Parameter Click the icon to go into the parameter calibration

calibration interface.
Constructon Click the icon to go into the constructon method

method selection interface, this interface currently only has one
selection system: roller bit.
-2 5 25 centralized lubrication
Click the icon to go into
- 25
-01
Central
interface, which 1
-0contains two sub-interfaces of - 0 1-
02 2 2 2 2
202
lubrication
0
72
operation2information and parameter settings.
7 7
ngjr an gjr an gjr
zha h the icon to go into conditioning interface.
Air conditioning zClick zh
Bluetooth Click the icon to go into bluetooth interface.
Phone Click the icon to go into phone interface.
Audio Click the icon to go into audio interface.

1 -25 1 -25 1 -25
2-0 - 0
022to go into the user setting interface, this 022
- 0
202
Click the icon
7 2
7 contains language selection, time setting, 7 2
gjr gjr and handle setting. gjr
User setting interface
zhan zh a n
brightness
zh a n
Click the icon to go into service assistant interface,
Service
which contains two sub-interfaces: component
assistant
registration and rig configuration.
Software Click the icon to go into software upgrade interface.
Machine info Click this icon to go into machine info interface.
1-25 25
- to the main working interface of 01-
1return 25
2 - 0 -
Click the icon to
2 0 2-
02 Back icon
the rig. 202 202
jr72 jr7 jr7
z z z

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
2
20Common
3.10.4 function - function 202 202
7 7 7
n gjr n gjr n gjr
zha Click the common function icon zhaon the menu interface to jump to the common
zha function in-
terface, and click function to enter the function interface.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.3-21

25 25 25
01-
- - 0 1- - 0 1-
2 022 2
202Function description 202
2
7 7 7
a n gjr
Icon Name
n gjr
a (S): The default mode is standard zgear. n gjr
zh Standardzhgear ha In this
mode, the output current is adjusted according to the torque
pressure of the rotary drive.
Rotary drive gear
Rock-drilling gear (R): Click the icon to switch to rock-drilling
switchover
gear. Rotary drive works at low speed and high torque mode.
Return to standard gear: Click the icon again in roller bit mode
to return to standard mode.
Derricking/
The default state is derricking state. Click the icon to switch to
crowding
crowding state.
switchover
1-25 - 25
1auxiliary 1- 25
2 - 0 By default, the main and
- 0 winches are invalid. At this
- 0
202 Main winch/ 022Click the icon to switch to main winch2022
time, the icon is gray.
2
7 jr7 the icon turns blue. When auxiliarynwinch 7
n gjr auxiliary winch state. At thisgtime,
n gjr
zha switchover a
zhin activated state, press this icon to switch
unlock is a
zh to auxiliary
winch state.
Construction ——
By default, it is in lock state and the icon is blue. Set the

Travelling lock/ hydraulic lock lever to horizontal state (unlock), click the icon to
unlock switchover switch to travelling unlock state, at this time, the color turns
green.
Swing
0 1 -25lock/ By default, it is in lock state.
0 1 -25Click this icon to switch to unlock 0 1-25
-
unlock switchover state. - -
2 022 02 2
202
2
7 72 7
ngjr Supportig trestle
n gjr n gjr
zha zha zha
hoke alignment ——
OFF
The default is activated state. At this time, the main rope
Rope slack lowering movement is stopped after the main rope pull force is
prevention less than the set value. Click this icon, this function is switched
function activate to invalid state and the restriction of main rope lowering
movement is deactivated.
The default state is activated state. In this state, main winch
upper limit, crowd upper limit and auxiliary winch upper limit are
Limit activate/
all in activated state.
-25 -25 to deactivated state. In this state, 01-25
deactivate
- 0 1
switchover - 0 1
Press this icon, it is switched
-
02 2 022 crowd upper limit and auxiliary winch
main winch upper limit,
022
jr72 2
7 in deactivated state.
upper limit arejrall jr7
2
a ng n g n g
z h zha zha
Standard mode ——

1 25
-Name 1 -25 1- 25
Icon
2- 0 2- 0 Function description
2 - 0
7 202 2 02
72
02
gjr Main/auxiliary
The default
g j r7state is invalid. In this state, it cannot beg j rswitched
n han winch state. Click the icon to switch anvalid state
zha
to auxiliary
winch lock z z hto
and the color turns blue. In this state, press this icon to switch
deactivate
the state between main/auxiliary winch.
Main winch low

——
speed
The default state is idle state. In this state, the engine speed
will automatically decrease to 1400 rpm when the machine is
Idle/speed-up motionless for 5 seconds. When the machine is in motion, it will
switchover speed up to the current gear.
1-25 - 5 speed-up state. In this state, it will 01-25

Click the icon to switch2to
1
2 - 0 0
- speed.
keep the current gear
2 - 2
02 02 02
jr 72 Manual/auto jr72 jr 72
h a ng — — ang a ng
zh h
freefall
z switchover
z
The default state is activate state. To ensure the verticality of
hole, when the drilling depth is larger than 0.5 m, the
Rewind effective
movements of mast, travelling, swing and boom mechanism
are locked. Press this button to unlock the movements.
Fan high speed/
low speed ——
switchover
25
1-
Back Press this icon to return5
1-2 to main interface. 1- 25
2 - 0 2-0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202
3.10.5 Common
7
function - switch
7 202 7 202
gjr gjr gjr
han the switch icon on the common function
zClick
n
zha interface to jump to the switch interface.
zha
n
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
0 2
Function2description: 202 202
7 7 7
n gjr n gjr n gjr
zha zha zha

Icon-01
-25 0 1 -25 0 1- 25
02 2 Name
2- Function description
2 -
72 7 202 7 202
gjr gjr gjr
Auto mast
n hn han to activate
zha
adjusting It is inadeactivated state by default. Press this icon
activated/
z z
mast asjusting function. After mast adjusting movement is
deactivated finished, it will automatically switch to deactivated state.
switchover
Auto lowering
It is in deactivated state by default. Press this icon to activate
activated/
auto lowering function. After auto lowering movement is
deactivated
finished, it will automatically switch to deactivated state.
switchover
Auto raising
It is in deactivated state by default. Press this icon to activate
activated/
auto raising function. After auto raising movement is finished, it
5
-2 deactivated 25 25
2- 0 1 switchover 01- to deactivated state.
will automatically switch
2- 01-2-
02 02 02
r 72 72 72
gj gjr gjr
Anti collision
zhan activated/
z hn
It is inaactivated
han press this
state by default and the icon is blue,
z
deactivated icon, the color turns gray and switch to deactivated state.
switchover
Manual/auto
swing ——
switchover
Automatic
——
start and stop
The default state is off and the icon is blue. Hold it down, the
1 -25 Washer color turns yellow and 1
5 detergent is sprayed on the front -25
-2the 01
-0 - 0 -
2022 window. Release 2
20
2it to deactivate this function. 2
20
2
7 7 7
n gjr The default r
ngj state is off, hold it down to actuatehthe j r
nghorn.
zha Horn
z h a
Release it to deactivate this function. z a
Camera light
The default state is off. Click this icon, the light is on.
off
Other lights
The default state is off. Click this icon, the light is on.
off
The default state is off. Click this icon, the light is on. Click it
Cab top lamp
again, the light turns off.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 Fuel pump The default state
7
2
20 is off. 7 202
n gjr n gjr n gjr
zha Rotary drive zha zha
shaking off
debris
1-25 -25 1-25

Icon
2 - 0 Name -01
Function
2 description
2 - 0
02 02 202
72 72 7
n gjr Auto shaking
n gjr n gjr
zha off debris zha zha
Lamp
Back Press this icon to go to menu interface.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
2
20Common
3.10.6 function - operation 202 202
7 7 7
n gjr n gjr n gjr
zha Click operation icon on common function
zha interface to jump to the operation interface.
zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr

25 25 25
01-
2- 2 - 0 1-
2 - 0 1-
7 202 7 202 7 202
gj r
Icon Name
gjr
Function description
gjr
n n n
zha zhina deactivated state by default. At this time,
It is zhathe icon is
blue. Hold it down, this icon turns yellow and cylinder
Mast left cylinder extension movement is actuated. Release it to deactivate
extend this function.
Note: It cannot be operated simultaneously with other
icons.
It is in deactivated state by default. At this time, the icon is
blue. Press this icon and hold, the cylinder is extended
Mast right and the icon color turns yellow. Release the icon, the
cylinder extend movement stops.
1-25 1 -25 simultaneously with other
Note: It cannot be operated 1 -25
- 0 0 0
202
2 icons. 22-
20 22-
20
7 7 7
n gjr r
It is in deactivated
ngj
state by default. At this time, the r
ngj this icon and hold, the cylinder is hretracted
icon is
zha z
blue. h aPress z a
Mast left cylinder and the color turns yellow. Release the icon, the
retract movement stops.
icons.
blue. Press this icon and hold, the cylinder is retracted
Mast right and the icon color turns yellow. Release the icon, the
cylinder retract movement stops.
1-25 icons. 1-2
5
1-25
2 - 0 2-0 2 - 0
7 202 202 state by default. At this time, the icon
7 7 202is
n gjr blue. Press
n gj r this icon and hold, the crawler is extended
n
r
gj and
zha a a
Crawler extend
thezhicon color turns yellow. When you release zhthe icon, the
movement stops.
blue. Press this icon and hold, the crawler is retracted and
Crawler retract
the icon color turns yellow. Release the icon, the
movement stops.
Outrigger extend –—
5
-2Outrigger 25 25
0 1 retract –— 0 1- 0 1-
2- 2 - 2 -
7 202 7 202 7 202
n gjr ngjr ngjr
zha zha zha
Tensioning
–—
cylinder extend

-25 5
-2Function 1- 25
-01
Icon
2 Name
2- 0 1 description
2 - 0
02 202 202
72 r7 7
n gjr Tensioning
–n —gj ngjr
zha cylinder retract zh a zha
Back Press this icon to go back to menu interface.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202
3.10.7 Common
7
function - calibration
7 202 7 202
gjr gjr gjr
han the calibration on common functionzinterface
zClick han zha
to jump to the calibration interface.
n
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
Fig.3-23
7 202 7 202 7 202
gjr gjr gjr
han
zFunction description: zha
n
zha
n

Icon -01
-25 0 1 25
-Function 0 1- 25
02 2 Name
022- description
022 -
72 r7
2 2
r7 icon is
gjr
It is in deactivated state by default. At this time, the
n g j g j
zha Depth reset han Click the icon, the icon color turns yellow,
blue.
zvalue z han and the
of single bucket depth, real-time bucket depth and
hole depth on the main interface are all reset to zero.
Swing reset blue. Click the icon, the color turns yellow, and the value of
swing angle on the main interface will be reset to zero.
blue. Click the icon, the icon color will turn yellow, and the
Main pull reset
value of main winch pull on the main interface will be reset
to zero.
1-25 25
1-state by default. At this time, the icon -is01- 25
2 - 0 - 0
202 Rotary drive 22 icon, the icon color will turn yellow, and
blue. Click 0the
2 2
2
02the
7 r7rotary drive position on the main interface 7
n gjr position valuegjof
n n gjr will be
zha a
h to zero.
zreset zh a
blue.
Locking recess
Calibration method: lock the inner key and locking recess.
calibration
Click this icon, the color turns yellow and the value -0.2 is
on main interface.
It is in deactivated state by default and the icon is blue.
Locking recess Press this icon, it turns yellow and the value in locking
calibration reset recess area in drilling ioeration interface is reset to original
value.
1-25 1-25 1- 25
2 - 0 Luffing angle 2 - 0 2 - 0
02 202 202
72 7 7
gjr gjr gjr
calibration
n n n
zha zha zha
Back Press this icon to go back to menu interface.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202
3.10.8 Common
7
function - keyboard
7 202 7 202
gjr gjr gjr
han the keyboard on common function interface
zClick zha
n
zha
to jump to the calibration interface.
n
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
gjr gjr gjr
han
zFig.3-24 zha
n
zha
n

-25 -25 1- 25
-01
Icon
2 -01 description
Function
2 2 - 0
02 02 202
72 72 7
n gjr n gjr n gjr
zha zha zha
–—
Lamp switch for the whole machine

Note: With the lamp on, press this swtich, it will not turn off immediately
because of the delay function.
Windshield wiper switch and speed control
1-25 Windshield washer switch 1-25 1- 25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha ha back to menu interface.
Press this icon tozgo zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202
3.10.9 Parameter
7
calibration interface
7 202 7 202
gjr gjr gjr
han
zClick zh
on menu interface to jump to parameter
an zh
calibration interface, as shown below:
an
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
gjr gjr gjr
han
zFig.3-25 zha
n
zha
n

-25 -25 1- 25
-01
Icon
2 -01 description
Function
2 2 - 0
02 02 202
72 72 7
n gjr an gjr n gjr
zha zha
Press to go into parameter calibration I interface.
zh
Press to go into parameter calibration II interface.
Press to go into locking device calibration interface.
Press to go back to previous interface.

25 25 25
2- 01- 2 - 0 1-
2 - 0 1-
02 202 202
72 7 7
n gjr ngjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202
3.10.10 Parameter
7
calibration interface I
7 202 7 202
gjr gjr gjr
han parameter calibration icon on menu
zClick
n
zhainterface to jump to parameter calibration
n
zhainterface, as
shown below:
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
2 202 202
Fig.3-267 20 7 7
n gjr n gjr n gjr
zha zha zha

25 25 25
01-
2- 2 - 0 1-
2 - 0 1-
02 2
20Function 202
72 7 7
gjr gjr gjr
description
n n n
zha Main winch pull/ zha winch to lift a heavy object with the weight
Operate the main zha of X and
main winch pull observe whether the value displayed is X. If not, click this icon to enter the
compensation compensation value until the value is X.
Swing angle / swing Operate the rig for one turn and observe whether the value displayed is 0.
angle If not, click this icon to enter the compensation value of the swivel angle
compensation until the value is 0.
Operate the crowd winch to lift heavy object with the weight of Y and
Crowd force/crowd
observe whether the value displayed is Y. If not, click this icon to enter the
force compensation
compensation value until the value is Y.
-25
Current depth
1 Display current depth.
1-25 1- 25
2-0
02 rope 2 - 0 2 - 0
7 2Slack The standard value is 4500
202 kg. This parameter is divided by 1000 02the
2as
gjr rj 7
pull force judgmentgcondition for the main winch lowering actiongj r 7
when the
a n protection pull force a n a n
zh ground contactzhprotection is effective. zh
Lift Kelly bar upwards for 10 m and observe if the value on the display is
Main winch depth
10 m. If not, press this icon to enter the compensation value until the value
compensation
is 10 m.
Mast angle/mast Mast X angle calibration: Click the icon, the value will become 0.
angle calibration Mast Y angle calibration: Click the icon, the value will become 0.
The crowd force can be set between 0% and 100%, and the default is
100%.
Crowd setting
Note: The larger the coefficient, the greater the force. If the value is 0%,
1-25 25 the value to 0%.

there will be no pressure. Do not set
1- 1- 25
2 - 0 2 - 0 2 - 0
2
Mast20current setting 2 02
Click this icon, a numeric keyboard
202
will pop up. Set the extension and
ngjr7 n
rj 7 of the left and right masts in this keyboard.
retraction current values
g n grj 7
z h a zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202
3.10.11 Parameter
7
calibration interface II
7 202 7 202
gjr gjr gjr
han
zClick an
zh to jump to parameter calibration interface
on parameter calibration interface
an
zh II, as shown
below:
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
2 02 202 202
jr7
Fig.3-27
n g n gjr
7
n gjr
7
zha zha zha

25 25 25
01-
2- 2 - 0 1-
2 - 0 1-
02 2
20Function 202
72 7 7
gjr gjr gjr
description
n n n
zha Rotary drive zha zha
Compensation method: Lift rotary drive upwards for 10 m and observe if
position/rotary drive
the value on the display is 10 m. If not, press this icon to enter the
position
compensation value until the value is 10 m.
compensation
Rotary drive stroke Display rotary drive stroke in real time.
Rotary drive speed When rotary drive mode is in E gear, the speed is adjustable within range.
Compensation method: Set rotary drive speed as 18 r/min and observe if
Rotary drive speed
the value on the display is 18 r/min. If not, press this icon to enter the
compensation
compensation value until the value is 18 r/min.
2 5 -25 25
0
Rotary drive
- 1-motor 0 1
- type. - 0 1-
22 022 2
Press the icon to select motor
72
0selection
7 2 7 202
n gjr Hole diameter n gjr the diameter value.
Click this icon to input n gjr
zha Depth per bucket zh a
Click this icon to input the preset depth value. zha
Mast current setting Adjust the current compensation value based on the mast folding speed.
Swing positioning Input the compensation value based on the real angle and displayed
coefficient angle.
Click this icon to refresh the interface.
Back to menu interface.

25 25 25
2- 01- 2 - 0 1-
2 - 0 1-
02 202 202
72 7 7
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202
3.10.12 Locking
7
device parameter calibration 2
20interface 7 7 202
n gjr n gjr n gjr
zha zha zha
Click on the parameter calibration interface to enter locking device parameter calibration
interface.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
Fig.3-28
7 202 7 202 7 202
gjr gjr gjr
han
zClick a
to enter next interface of lockingzhrecess
n ha
parameter calibration interface . zClick
n to re-
turn to the menu interface.

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.3-29
Calibration method:
1. Select the Kelly bar model by clicking pull-down icon, the distance between locking recesses
5 25 25
1-2of each Kelly bar will be displayed.
and the weight 1- 1-
0 22-0 22 - 0
22 - 0
20 manually enter the corresponding locking
7 2 custom icon in pull-down icon, you 7can
2. Select 0
7 2 deivce
gjr
ndistance and Kelly bar weight information.
n gjr n gjr
zha zha zha
3. Click OK to save.

0 1 -25 0 1 -25 0 1-25

- - -
022 022 2
3.10.13 Construction method selection interface
7 2 7 2 7 202
a n gjr on menu interface to access to construction
a n gjr method interface. n gjr
zha
Click
zh zh
Click to go back to previous interface.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
a n gjr
Fig.3-30
n gjr n gjr
zh zha zha

0 1 -25 0 1 -25 0 1- 25
- access to the next interface of construction
- method interface. -
022 022 2
Click to
7 2 2 202
gjr to go back to previous interface.ngj
r7 gjr
7
a nClick
a n
zh zh zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.3-31 1-25 1-25 1- 25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

25 25 25
01-
2- 2 - 0 1-
2 - 0 1-
02 202 description 202
72 7 7
gjr gj r gjr
Function
n n n
zha Old and new zha zha
selection Click to select between old roller bit and new roller bit.
Machine model Click to select machine model.

Rotary drive weight Click to input rotary drive weight.
Kelly bar model Click to select the corresponding Kelly bar model.
Interlocking bar
Display the corresponding interlocking bar model.
model
Kelly bar weight
-2 5 5
Display the corresponding Kelly bar weight.
2 25
-01 - 0 1- - 0 1-
22
Bucket0model
2 Press 202
2
to select the corresponding bucket model. 202
2
7 7 7
n gjr n gjr n gjr
zha zha bucket specification. zha
Bucket
Display the corresponding
specification
Diameter Display the corresponding bucket diameter.
Weight Display the corresponding bucket weight.
Roller bit number Display the corresponding roller bit number.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
202Air conditioning interface
3.10.14
7 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Press on menu interface to go into air conditioning interface.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.3-32 Air Conditioning Interface
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

25 25 25
01-
2- 2 - 0 1-
2 - 0 1-
7 202 02
2 description 202
ngj
No.r
n jr7
Function
g n gjr
7
zha 1 Air outlet mode zha zha
2 Display the set temperature.
Press to increase or decrease the temperature (temperature range: 18.0 °C–32.0
3
°C).
4 Press to turn on or turn off the air compressor.
5 Back to main interface.
6 Air outlet mode switch.
7 Auto mode.
8 -25to previous interface.
Back
1 1-25 1-25
02 2-0 2 2 - 0 2 - 0
202
9 Press to switch between fresh air and0recirculation air.
jr72 r 7 2
r 7
n g10 Press to increase or decrease the
ngj fan speed (speed gear range: 1–6).hangj
zha 11
h a
Press to turn on or turn offzthe air conditioning and fan. z
12 Display fan speed.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
202User settings interface
3.10.15
7 7 202 7 202
n gjr an gjr an gjr
zha On the menu interface, click z h z h
to enter the user settings interface, as shown in the figure below.
Click to return to the menu interface.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
gj r
Fig.3-33 gjr gjr
zhan zha
n
zha
n
This interface contains language selection, interval, display brightness, handle setting, and SIM
card setting.

0 1 -25 0 1 -25 0 1 -25

- - -
022 022 022
3.10.16 Language selection interface
2 2 2
n jr7
glanguage n
7
gtojrenter the language selection interface,n jr7shown
gas
zh a
Click a
on the user settings interface
zh zh a
in the figure below. Click to return to the menu interface.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.3-34
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1- 25 1-25 1- 25
2 - 0 2 - 0 2 - 0
202Time settings interface
3.10.17
7 7 202 7 202
n gjr angjr gjr
an
zha Click z h z h
on the user setting interface to enter the time setting interface, as shown in the figure be-
low. Click to return to the menu interface.
1- 25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr ngjr
zha zha zha
1- 25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr ngjr
zha zha zha
Fig.3-35
On this interface, RED stands for cancellation and GREEN stands for selection. When setting the
time zone, click the pull-down icon to select the time zone. The time selection area below shows
the year, month, day, hour, minute, and second from left to right. You can slide to select a value,
25 icon to confirm.
and then click-the
1 -25 1 -25 1
-0 -0 -0
022 022 022
jr 72 jr72 jr72
zhang zh ang zh ang

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202 settings interface
3.10.18 Time
7 7 202 7 202
gjr gjr gjr
han
zClick z h an z h an
on the user setting interface to enter the time setting interface, as shown in the figure be-
low. Click to return to the menu interface.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.3-36
On this interface, drag the button left and right to adjust the screen brightness.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
202Service assistant interface
3.10.19
7 7 202 7 202
n gjr gjr gjr
han
zha Press service assistant icon on menuzinterface zha
n
to go into service assistant interface.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.3-37 Service Assistant Interface
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202
3.10.20 Service
7 202 interface
assistant - machine configuration
7 7 202
gjr gjr gjr
han
zPress a
machine configuration on servicezhassistant
n a
zhconfiguration
interface to go into machine
n
interface.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.3-38 Machine Configuration Interface
Press to go back to main interface. Press to go back to service assistant interface.
3.10.21 Service assistant - running information interface
0 1 -25 0 1 -25 0 1-25

- - -
Press
2 022service assistant interface to go into running
on
2 022 information interface. 202
2
7 7 7
zh zh zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.3-39 Running Information Interface
3.10.22 Service assistant - GPS information interface
Click on service assistant interface to enter GPS information interface.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
gjr gjr gjr
han
zFig.3-40 zha
n
zha
n
This interface displays the GPS status information, including longitude, latitude, altitude, speed,
number of satellites, communication instructions, signal-to-noise ratio, and remaining time of ma-
chine lock. The communication index increases from 0, and it is normal for any value to jump to 0
and restart the increase before reaching 1023. When the communication index is not equal to
1023, the longitude, latitude, altitude, speed, and signal-to-noise ratio are 0, and the remaining
lock-up time represents the time when there is no signal in the surroundings that can operate
normally.
1 -25 1-25 1-25

2-0 query interface
3.10.23 History 2 - 0 2 - 0
7 202 7 202 7 202
n gjr gjr
an history query interface. n gjr
zha zha
Click on service assistant interface to enter
zh

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
gj r
Fig.3-41 gjr gjr
zhan zha
n
zha
n
Icon Name Function description

Click this icon to enter historical fault interface.
Historical fault Information such as accurence time, fault code, fault
name and total working hours are on the display.
Click this icon to enter overload record interface.
Information such as overload percentage, value,
Overload record
occurrence time and total working hours are on the
1-25 display. 1-2
5
1- 25
2 - 0 2-0 2 - 0
7 202 7 202 7 202
gjr
n3.10.24 Service assistant - maintenance
n gjr ngjr
zha zha zha
interface
Click on service assistant interface to enter maintenance interface.

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202 202 202
Fig.3-42
7 7 7
n gjr n gjr n gjr
zha zha zha
Maintenance procedures:
On maintenance interface, if the number icon turns red, which means that the corresponding item
should be maintained.
1. Press the number icon, a keypad will pop up. Enter the password 12318 to check the corre-
sponding maintenance information.
2. Perform maintenance procedures according to the maintenance information displayed on the

screen.
-25 press
3. After maintenance,
1 1
5
, a keypad will pop up. Enter-212318 to confirm.
1-25
2-0 2-0 2 - 0
Note:
7 202 7 202 7 202
gjr gjr gjr
han
zPress an
zh information, as shown in the figure below.
to check the details of maintenance zh an

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202
3.11 Level
7 7 202 7 202
gjr gjr gjr
hanlevel is located at the upper left of travel-
zThe zha
n
zha
n
ing pedal.
If the air bubble is in the central position, it in-

dicates that the undercarriage is in level
position.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n
r
gj Fig.3-44 Level n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-2 5 25 25
-01 Lamp
3.12 Alarm - 0 1- - 0 1-
2 022 202
2
202
2
r 7 r 7 7
a gj
The
nthe
alarm lamp is located on the rear
ngj
part
a
of
n gjr
z h upper carriage. z h zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.3-45
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-2 5 25 25
-01Cabinet
3.13 Electric - 0 1- - 0 1-
02 2 2 2
72 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.3-46 Electric Cabinet
1. ECM fixed plate 2. Intermediate relay 3. Controller 4. Power supply

module
5. 80A breaker 6. 60A breaker 7. 30A breaker 8. Controller reset
swtich
9. Harness 10. Preheat relay 11. Barometric 12. Start relay
pressure sensor
1-25 1-25 1-25
Note:
2 - 0 2 - 0 2 - 0
7 202 202 202
gjr reset swtich can only be operated
Controller
n n jr7 professionals. Misoperation will cause
gby n
7
gjrstart-up
h a
zfailure. zh a zh a
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

SR65 Rotary Drilling Rig Operation
1- 25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Operation
1 -25 1 -25 1 -25

2-0 2-0 2-0
4 Operation.............................................................................................................................4-1
2 2 2
20 Operation.....................................................................................................................4-5
4.17Basic 7 20 7 20
r r r
h a ngj 4.1.1 Job preparations..........................................................................................................4-5
h a ngj h a ngj
z z z
4.1.2 Visual checks ...............................................................................................................4-5
4.1.3 Job set-up.....................................................................................................................4-6
4.1.4 Checks before starting the engine............................................................................4-8
4.1.5 Starting the engine......................................................................................................4-8
4.1.5.1 Normal start-up ....................................................................................................4-8
4.1.5.2 Starting the engine in cold weather.................................................................4-11
4.1.6 After starting the engine ...........................................................................................4-11
4.1.6.1 Breaking in a new machine ..............................................................................4-11
0 1 - 5
4.1.6.2 2Warming-up
0 1 -25
operation...................................................................................... 4-1225
0 1-
4.1.72-Shutting down the engine .......................................................................................
- -
022 0224-14
4-13
2 02 Checks after each workday ....................................................................................
2 2
7 7 7
gjr gjr gjr
4.1.8
a n a n a n
zh zh zh
4.1.9 Traveling.................................................................................................................... 4-15
4.1.9.1 Traveling operation........................................................................................... 4-15
4.1.9.2 Traveling on slopes........................................................................................... 4-18
4.1.10 Upper carriage swing ............................................................................................ 4-21
4.1.11 Adjusting drilling center distance ......................................................................... 4-22
4.1.12 Raising and lowering the mast............................................................................. 4-23
4.1.13 Adjusting mast to verticality.................................................................................. 4-26
4.1.14 Crowding control .................................................................................................... 4-27
4.1.15 Main winch operation ............................................................................................ 4-28
0 1 -25 winch operation ......................................................................................

4.1.16 Auxiliary
0 1 -25 4-32
0 1 -25
- - -
022 Rotary drive control................................................................................................
4.1.17
2 2 022 2 0224-33
7 7 7
a n gjr 4.1.18 Crawler extending and retracting.........................................................................
zh zh zh
4.1.19 Parking the drilling rig............................................................................................ 4-36
4.1.19.1 Regular parking............................................................................................... 4-36
4.1.19.2 Checks during parking ................................................................................... 4-37
Operation SR65 Rotary Drilling Rig
1-
4.1.19.30Lockable
25 1-25 4-38 01-
25
- - 0
areas................................................................................................
-
2 022 Long-term storage ..........................................................................................
4.1.19.4 2 022 2 022
4-39
7 7 7
a n gjr Operation in cold weather.....................................................................................
4.1.20
zh 4.1.20.1 Checks in cold weather..................................................................................
zh zh 4-41
4.1.20.2 Operation tips in cold weather ...................................................................... 4-42
4.1.20.3 After daily operation ....................................................................................... 4-43
4.1.20.4 After cold season ............................................................................................ 4-44
4.2 Drilling Rig Construction.................................................................................................... 4-44
4.2.1 Construction preparation......................................................................................... 4-44
4.2.1.1 Drilling rig checks ............................................................................................. 4-44
4.2.1.2 Drilling tool selection ........................................................................................ 4-46
4.2.2 Drilling rig5 in place....................................................................................................
25 -25
4-46
1 - 2 1 - 1
-
4.2.3 Drilling 0 - 0
........................................................................................................................ 4-47 - 0
2 022 Drilling in clay layer...........................................................................................
4.2.3.1 2 022 2 022
4-47
r7
gj4.2.3.2 gjr
7 7
gjr 4-47
a n a n
Drilling in sand layer ......................................................................................... a n
zh 4.2.3.3 Drilling in pebble layer......................................................................................
zh zh 4-48
4.2.3.4 Drilling in shale layer ........................................................................................ 4-48
4.3 Rigging & Derigging........................................................................................................... 4-49
4.3.1 Requirements for Rigging and Derigging ............................................................. 4-49
4.3.1.1 Guidelines for assembly and disassembly.................................................... 4-49
4.3.1.2 Notes on rigging and derigging....................................................................... 4-50
4.3.1.3 Preparation for rigging and derigging ............................................................ 4-51
4.3.2 Rigging Drilling Rig .................................................................................................. 4-51
4.3.2.1 Removing
0 1 -25 0 1 -25
locking bar....................................................................................... 4-51 25
0 1-
4.3.2.22-Extending the crawlers.....................................................................................
2 - -
022
4-52
2 02 Connecting upper mast and middle 2 02mast...................................................... 2
r7
4.3.2.3
gj4.3.2.4 jr7
glower
7
gjr 4-53
4-52
a n a n a n
zh Connecting middle mast
zh
and mast
zh
......................................................
4.3.2.5 Installing wire ropes.......................................................................................... 4-55
4.3.2.6 Drilling rig test run ............................................................................................. 4-58
4.3.3 Installing Drilling Tool............................................................................................... 4-59
4.3.3.1 Connecting rope swivel to Kelly bar ............................................................... 4-59
4.3.3.2 Connecting Kelly guide to Kelly bar ............................................................... 4-60
4.3.3.3 Aligning drilling rig with Kelly bar upper end ................................................. 4-60
4.3.3.4 Connecting wire rope and rope swivel........................................................... 4-61
4.3.3.5 Installing Kelly bar............................................................................................. 4-62
0 1 -25 drilling bucket....................................................................................

4.3.3.6 Installing
0 1 -25 4-66 -25
01
2 - 2 - 2 -
202 Disassembling drilling bucket..........................................................................
202 02
4.3.4 Disassembling Drilling Tool..................................................................................... 4-66
7 7 7 24-66
r r r
ngj4.3.4.2 Removing Kelly bar ..........................................................................................
ngj ngj 4-67
4.3.4.1
z h a z h a z h a
4.3.5 Disassembling Drilling Rig ...................................................................................... 4-69
4.3.5.1 Disconnecting upper and middle mast ......................................................... 4-69
25
1-Disconnecting rotary drive and crowd 25
1-cylinder ............................................ -4-71 1-25
0
4.3.5.2
- - 0 0
2 22 Disconnecting middle mast and
04.3.5.3 2
2 mast .................................................
02lower 2 0224-71
7 7 7
a n gjr Wire Rope ...........................................................................................................................
4.4
zh z h z h
4.4.1 Installing wire rope ................................................................................................... 4-73
4.4.2 Unloading and storing wire rope ............................................................................ 4-79
4.4.3 Discarding wire rope ................................................................................................ 4-80
4.5 Drilling Rig Transport ......................................................................................................... 4-81
4.5.1 Transport Guidelines ............................................................................................... 4-81
4.5.2 Safety guidelines for transport ............................................................................... 4-82
4.5.3 Transport parameters .............................................................................................. 4-83
4.5.4 Loading and Unloading the Machine..................................................................... 4-84
25
4.5.4.1 Requirement for loading and unloading 5........................................................ 4-84 5
- 0
4.5.4.2 1 -
- 0 1-2
Loading the machine ........................................................................................ - 0
4-851-2
2 22 Fastening method .............................................................................................
04.5.4.3 2 022 2 0224-85
7 7 7
a n gjr 4.5.4.4 Unloading the machinea....................................................................................
n gjr a n gjr 4-86
zh z h
4.5.5 Requirements for Sea Transportation................................................................... 4-86
z h
4.6 Kelly Bar .............................................................................................................................. 4-88
4.6.1 Instructions................................................................................................................ 4-88
4.6.2 Welding...................................................................................................................... 4-89
4.6.3 Transport and storage ............................................................................................. 4-95
4.7 Drilling Tool.......................................................................................................................... 4-97
4.7.1 Overview.................................................................................................................... 4-97
4.7.2 Kelly box .................................................................................................................... 4-97
4.7.3 Drilling
0 1 -25 Tool Categories ...........................................................................................
0 1 -25 4-9725
0 1-
22 - - -
022 2
4.7.3.1 Drilling bucket double cut................................................................................. 4-97
2 04.7.3.2 2 2 024-100
7 7 7
gjr 4.7.3.3 Straight auger..................................................................................................
gjr gjr
Cone auger ......................................................................................................
a n a n a n
zh zh zh 4-102
4.7.3.4 Core barrel ....................................................................................................... 4-103
4.7.3.5 Double-layer core barrel ................................................................................ 4-105
4.7.3.6 Underreamer bit .............................................................................................. 4-106
4.7.3.7 Casing drive adapter ...................................................................................... 4-106
4.7.3.8 Easily worn parts of drilling rig ...................................................................... 4-107
4.7.4 Drilling Tool Operation ........................................................................................... 4-107
4.7.4.1 Drilling bucket.................................................................................................. 4-107
4.7.4.2 Auger ................................................................................................................ 4-108
4.7.4.3-2Core5 barrel .......................................................................................................
-25 4-109 -25
0 1 0 1 0 1
22- Belling tool ........................................................................................................4-110
4.7.4.4
20 22-
20 20 22-
7 7 7
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
WARNING
5
1-25
2-0 2-0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-2 5 25 25
-01
4.Operation - 0 1- - 0 1-
02 2 2 2
72 7 202 7 202
n gjr n gjr n gjr
zha 4.1 Basic Operation zha zha
4.1.1 Job preparations
When preparing to operate the drilling rig, it is important to be aware of your working conditions
and hazards involved. Always study the job site carefully before starting any operations. Be sure
you and others involved understand all of the rules. If you do not understand the rules, do not begin
operations. Operate the machine within the operating parameters specified in this manual. Use the
work equipment only for its intended purpose, otherwise equipment damage, personal injury or
even death may result. Keep in mind you are responsible for the safe operation of your equipment
at all times. 25 25 25
01 - 01 - 01 -
2 2 - 2 2 - 2 2 -
2 0 20 20
n jr7 Visual checks
4.1.2
g gjr
7
gjr
7
zha z han zha
n
Before starting your machine or preceding
with any work operations, it is important to be
sure your equipment is safe to operate. Below
is a list of basic items to check before any
work is to begin. If any problems are found
during your pre-operational checks, have
them repaired immediately.
• Inspect the entire equipment for loose

5 missing pins or bolts.
connections 2and
- -25 -25
0 1
• Look 2for2-any obviously damaged items and 22- 0 1 0 1
2 0 2 0 2 0 22-
g r7
jimmediately replace or repair them.
gjr
7
gjr
7
a n• a n a n
zh Check all components for wear.
zh zh
Fig.4-1 Pre-operational Checks
• Check all electric lines for damage.
• Look for leaks and fluid spills.
• Be sure all safety decals are in place and are not damaged. Be sure they are clean and visible
to all personnel.
• Remove the dirt and debris around the engine, battery and radiator.
• Check the hydraulic unit, hydraulic tank, hoses and joints for any leaks of oil.
• Check the undercarriage (track, front idlers, traveling drives and guards) for damage, wear,
loose bolts or roller leakage.
• -25
Check the handrail
01 -25bolts. Be sure the steps, walkways and-25
and step for any problem like loose
01 1
2- are clean and not covered with mud,22concrete
- -0
other 2areas
0 0 or debris.
2 the gauges and monitor in operator7 2compartment. Change the parts or components 022
r7 72
n
•gjCheck gjr n gjr in
n
zha zha
case of any problem. Clean their surfaces. zha

- 25 - 25 - 25
• -01 the rear mirrors for any damage. Repair
Clean and check
22 -01 it in case of any damage. Clean the-01
22 22
0 adjust their positions so that the area2behind
mirrors2and 0 the machine could be seen clearly20
from
jr7 jr7 jr7
ang
operator’s seat. a ng
z•hCheck the safety belt and holds for damage or wear. Replace it with a new one in case of any
z h z h a ng
damage.
4.1.3 Job set-up
• Be aware of all overhead dangers, working clearances and underground hazards before starting
operations. These three basic items are critical to safe operation when performing drilling
procedures.
• Take time and study the area thoroughly to be sure it will accommodate your equipment and
25 25 25
01- Review all safety rules with the crew before
work operations.
2- 01- starting any work operations.
2- 2 - 0 1-
02 02 202
72 72 7
n gjr 1
n gjr 2
ngjr
zha zha zha
3
1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
Fig.4-2 Job Set-up
1. Overhead dangers 2. Working clearances 3. Underground hazards
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02
Underground
2
Hazards
202 202
7 7 7
gjr
nAlways check in with the contractor. Talknwith gjr n gjr
zha the superintendant or person in charge
zhawhere zha
the underground systems are located in rela-
tion to where you will be doing your drilling op-
erations. If necessary, contact the utility
companies and have them mark the areas
where the underground utilities are. Always
be aware of hidden dangers like holes, ex-
posed pipes, electrical stations or any under-
ground conditions that you could hit or which Fig.4-3 Checking Underground Hazards
25
1-injury.
could result in 1-25 1- 25
22-0 2 - 0 2 - 0
20 Clearances
Working
7 7 202 7 202
n gjr n gjr n gjr
zha It is essential to maintain a safe distance
zha from zha
obstructions such as cranes, scaffolding,
buildings, walls or any objects. Before starting
any operations, always study the area thor-
oughly. Never allow yourself to get into a sit-
uation where equipment or property could be
damaged or personnel could be injured. If
necessary, secure your work area with safety
fencing, security markings or designated
safety personnel.5 2 -25Working Clearances 25
0 1- Fig.4-4
1 1-
22 - 2-0 2 - 0
0
7 2 Dangers
Overhead 7 202 7 202
n gjr n gjr n gjr
zha Always a no
assume that a power line iszhlive zha
matter how large or how small. Never take the
word of someone on the job site that it has
been de-energized. Only a qualified represen-
tative of the responsible power company can
verify that all electrical systems have been
deenergized.
-2 5 Fig.4-55Checking Overhead Dangers

2 25
-01 - 0 1- - 0 1-
02 2 2 2
72 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202 before starting the engine
4.1.4 Checks
7 7 202 7 202
gjr gjr gjr
han starting the engine, perform the checks
zBefore
n
zha listed below. zha
n
N-
Item Method
o.
1 Check coolant level “Coolant level - check” on page 5-44
2 Check engine oil level “Engine oil level - check” on page 5-40
Drain water and sediment
3 “Water and sediment in fuel tank - drain” on page 5-42
in fuel tank
Check fuel amount and
4 “Fuel amount - check and refuel” on page 5-46
refuel -25
01 0 1 -25 0 1 -25
2 - -
“Hydraulic oil level2-2check -
5 Check
2 02 hydraulic oil level
2 0 and refuel” on page 5-43
2 022
n gjr7 • Checkathe
n
7
gjrfuse and replace defective fuses withanewn
7
gjrones.
zha zh the electrical circuit of battery, starter
• Check zh motor, and
alternator.
6 Check electric circuit • Upper surface of the battery should be kept clean. Check
the vent hole on the battery cover. If the vent hole is
plugged by dirt or dust, flush the battery cover and clear up
the vent hole.
Press horn switch and make sure it sounds immediately. If the
7 Check horn function
horn fails to sound, contact service department to repair.
0 1 -25 0 1-25
0 1-25
- the engine - -
022 202
2
202
2
4.1.5 Starting
7 2 7 7
a n gjr Normal start-up n gjr n gjr
zha zha
4.1.5.1
zh
WARNING
Risk of personal injury!
Exhaust gas contains carbon monoxide, which by itself has no color or odor. Carbon
monoxide is a dangerous gas. It can cause uncounsciousness and can be lethal.
Do not run the engine in confined areas. If at any time you think exhaust fumes are
entering the cab, have the cause determined and corrected as soon as possible. If you
must drive under these conditions, drive only with all windows fully open.
1-25 25 25
- 0 NOTICE -01- - 0 1-
22 22 22
7 20
Risk of causing damage to the electrical system!
7 20 7 20
r r r
h a ngj running the engine, turning thehabattery
During ngj ngj could
disconnect switch to OFF position
h a
zcause severe damage to electrical system.
z z
Never turn battery disconnect switch while the engine is running.

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02 hydraulic lock lever in unlocked po- 202
1. Set the
2 202
n g jr7 (1).
sition jr7
n g n gjr
7
zha zha zha
1

25 -25 25
2- 01- 0 1
2-1. Unlocked position - 0 1-
02 02 022
2. Locked position
r72 r7
2 7 2
n g
2. jOpen g j
the rear access door. Turn the battery
n n gjr
zha disconnect switch to ON position. zha 2
zh a
1
1-25 5
1-2 Battery Disconnect Switch
Fig.4-7 1- 25
2 - 0 2-0 2 - 0
7 202 7 202 1. ON 2. OFF 7 202
n gjr n gjr n gjr
zha 3. zha the
Press the engine button to energize
zha
machine. The display system is on.
4. Sound the horn to alert personnel nearby.
5. Press the engine button again and hold for

3 seconds to start the engine.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 Fig.4-8 Engine Button 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

NOTE：
2 - 0 2 - 0 2 - 0
• 202 level is low, the warning information
If the fluid 202 will be on the display. Add fluid before
202
r7 jr7 jr7
ngj the engine.
starting ng ng
zha
• z h a
To avoid starter damage, do not operate starter motor for more than 10 seconds. z h a
• If engine cannot be started, press the engine button to deenergize the machine. Then
press the button again after 30 seconds.
• If the fluid level is low, the warning information will be on the display. Add fluid before
starting the engine.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
4.1.5.202Starting the engine in cold
72 7 202 7 202
n gjr
weather
ngjr n gjr
zha zha zha
NOTICE
Risk of causing damage to diesel engine!
A cold diesel engine can be damaged when operated at full load.
Cold diesel engines should first be brought to the operating temperature at idling speed.
1. Press the engine button to energize the

machine.
2. Preheat for 10 seconds. Press the button to

5 25 25
1-2
start the engine. 1- 1-
22-0 22 - 0 2 - 0
7 20starting the engine, check if the control7 20
3. After 7 202
r
gj and indicators are normal. jr gjr
zhanpepal ang
zh zha
n
Fig.4-9 Engine Button
4.1.6 After starting the engine
4.1.6.1 Breaking in a new machine

0 1 -25 0 1 -25 0 1 -25
2 0 22- has been thoroughly adjusted and
Your machine
2 0 2- before shipment. However, operating
2tested 2 0 22- the
n jr7 under severe conditions at the beginning
machine
g n g jr7 can adversely affect the performance
n g jr7 of the ma-
zha chine or shorten the machine life. zha zha
During the break-in period:
• After starting the engine, run the machine at idle speed for five minutes.
• Avoid sudden starts or fast movements or stops.
• Avoid operating with severe loads or at high speeds.
• Always let the system cool down at the end of the working day.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
02
4.1.6.2 Warming-up
2
operation
202 202
7 7 7
ngjr gjr gjr
zha han
zCAUTION zha
n
Risk of accident!
Under low ambient temperature, if operate the machine without warm-up, there could be
no reaction or sudden fast movements phenomenon during operation which could result
in accident.
Never operate the machine without warm-up under low temperature.
Do not immediately start operation after the engine is started. First conduct the following opera-
tions and checks:
5
1. After starting the engine,
-2 5 the engine without load at low
adjust the engine speed dial and run
2 25
-01 rpm) for about 5 minutes.
speed (about 1,100 - 0 1- - 0 1-
2 022 2
202 at medium speed (1,400 rpm) for75202
2
r 7 r 7
a n gj
2. Adjust the engine speed control dial and run
a n gj
the engine
a n gjr
h
zminutes. zh zh
3. Adjust the engine speed control dial and run the engine at high speed for 5 to 10 minutes.
4. After pre-heating, check whether various displays of the instrument are normal.
5. Check whether there is abnormality for exhaust color, noise, or vibration. If any abnormality is
found, immediately have it repaired.
NOTE：
• Use antifreeze recommended by SANY. Do not add tap water or coolant of other brands.
5 5 25
1-2
The highest applicable -2
hydraulic oil temperature for 1chassis is above 50℃. 1-
• 2 2-0
In cold 0weather, 2-0
the hydraulic oil temperature02is very low, and there may be transient
02 2 - 0
7 2 7 2 7 2
an gjr phenomenon when it is started,gjrwhich is normal. After warming-up,
pause
n gjr the oil
an
zhtemperature zha
will go up, and this phenomenon will disappear automatically. zh
• When the hydraulic oil temperature is low, never operate or suddenly move the lever.
Before warming-up operation is finished, never suddenly accelerate the engine. Never
run the engine at low speed or high speed continuously for over 20 minutes, which will
cause oil leakage at oil supply pipeline of the turbocharger.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02
4.1.7 Shutting
2
down the engine
202 202
7 7 7
n gjr n gjr n gjr
zha zha NOTICE zha
Risk of damaging the engine!
If the engine is stopped before cooling down, it could shorten the engine life.
Run the engine at medium speed to make it cool down gradually, and then shut down the
engine. Never stop it suddenly especially when the engine is over-heated.
1. Drive the machine on solid and level

ground.
2. Turn the engine speed dial to low idle posi-

tion. Run the 1 25 for 5 minutes to cool the
-engine 1-25 1- 25
0 0 0
22-
engine0down.
2 202
2 -
202
2 -
7 7 7
gjr
n3. Press engine button to stop the engine.
n Set gjr n gjr
zha zha zha
the hydraulic lock lever to locked position (2).
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 Fig.4-10 Engine Button 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1 -25 1- 25
2 - 0 - 0
2Fig.4-11 Hydraulic Lock Lever 2 - 0
02 02 202
72 72 7
n gjr n gjr 1. Unlocked position 2. Locked r
ngj position
zha zha z h a

0 1 -25 0 1-25
0 1-25
- - -
022 202
2
202
2
In case of an emergency:
7 2 7 7
a gjr
Pullnupward the switch. Diesel
engine shuts
a n gjr n gjr
down and all of the equipment's functionszhare
z h zha
shut down.
Unlock the switch before restarting the

diesel engine:
Push downward the switch. All of the equi-

pment's functions are unlocked.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-12 Emergency stop switch
If the engine still cannot stop, turn the fuel shutoff valve (located under the fuel tank) clockwise to
cut off fuel supply. When the residual fuel in the fuel pipe is used up, the engine will stop running.
5 25 25
1-2 each workday
4.1.8 Checks after 1- 1-
2-0 2 - 0 2 - 0
202 202 202
jr7 the working components, rotation devices,
1. Check
ng jr7 machine exterior and undercarriage, check
ng jr7 for ng
zoilhaleakage or water leakage. If any abnormality
zha is found, have it repaired immediately.
zha
2. Check whether there is paper and scraps in the engine compartment, and remove the paper
and scraps to avoid fire hazard.
3. After operation in water or mud, remove the water on the undercarriage.
4. Park your machine on a hard and level ground.
5. If the ambient temperature is below -35°C, make sure to drain the cooling water of radiator and
engine (SANY uses the type of antifreeze liquid that freezes at -35°C).
- 25 25
- fuel system so as to prevent it from 1-25
01valve
6. Open the drain
2- 01the
to discharge accumulated water of
2- 2 - 0
freezing. 202 02 202
7 72 7
gjr
an the tank to maximum level. In thiszhway gjr
an when ambient temperature drops, the n gjr
z7.hRefuel zhacondensate
in the tank could be minimized.

0 1 -25 0 1-25
0 1- 25
- - -
022 2 2
4.1.9 Traveling
7 2 7 202 7 202
a n gjr n gjr n gjr
zha zha
4.1.9.1 Traveling operation
zh
Basic principles during traveling:
• When traveling with machine, make sure it is safe around the machine, and sound the horn
before moving.
• Designate a person who gives signals during traveling. See: Chapter 2 Safety, “Signals to
control operation ” on page 2-48.
• Adjust the upper carriage in line with the undercarriage.
• Lower the working attachments and movable loads as close to the ground as possible.
0 1 -25 confirm the bearing capacity of the01bridge
• Before traveling, -25 and road. Choose route as required.0 1 -25
- the machine to contact with electric22wire
- and bridge edge. -
022 022
• Do not allow
0
2 2 2
r7
•gjChoose 7 7
g r remove all the obstacles from the traveling
level ground as far as possible, jand
gjr route.
n n n
zha zha as far as possible, and change directions
Drive the machine in a straight line zha slightly and
gradually.
• When traveling on uneven ground, reduce the engine speed, and choose low traveling speed.
Low speed will reduce possibilities to damage the machine.
• When traveling in working state, allow the mast to tilt backward 20° and then travel.
• Avoid making abrupt movements during traveling.
NOTICE
Risk of causing damage to the crawlers!
The machine’s
0 1 -25 installed crawlers are 0 1 -25 0 1- 25
designed
2 0 22- for standard operations. 2022- 202
2 -
n g jr7
Traveling for long distances could7
crawler components. ang
jr n gjr
7
a damage the
zh Do not travel long distances. To move zh the zha
Fig.4-13 Crawler
equipment over longer distances, use a
suitable transporting vehicle. 1. Traveling drive 2. Front idler
Standard traveling position:
The front idler (1) is at the front part of the ma-

chine, while the traveling drive (2) is at the
rear part.
25 description:
Traveling control
1- 1-25 1- 25
2 - 0 2 - 0 2 - 0
2
Unlock0traveling
2 mode before traveling opera-
202 202
7 7 7
n gjr n gjr n gjr
zha tion: Press zha
on common function-function
zha
interface to unlock travelling mode..

0 1 -25 0 1 -25 0 1-25

- - -
022 022 202
2
1. Forward travel
2 2
• Method
n g jr7 1: Step downward the front side ofngjr7 4 n gjr
7
a traveling pedals (3).
zhtwo zha zha
• Method 2: Push forward the two traveling
levers (4).
Fig.4-14 Forward Travel
3. Traveling pedal 4. Traveling lever

2. Reverse travel -25 25 25
- 0 1 - 0 1- - 0 1-
• Method 01:22Step downward the rear side of 0242 2
2 2 202
r7
twogjpedals (3). gjr
7
gjr
7
a n a n n
z•hMethod 2: Push backward the two traveling
zh zha
levers (4).
Fig.4-15 Reverse Travel
3. Traveling pedal 4. Traveling lever

3. Pivot left turn (forward)
2
Method: Push1-forward
5 25 25
• the right traveling 1- 1-
2-0
lever, or02step downward the front side of 2 - 0 2 - 0
72 7 202 7 202
g
right j rpedal. gjr gjr
n n n
zha zha zha
Fig.4-16 Pivot Left Turn (Forward)
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- turn (reverse) - -
0 2 022 2
4. Pivot2left
2 2 202
r7
•gjMethod: gjr
Push backward the left traveling 7
gjr
7
a n a n n
zh lever, or step downward the rear side zh of left zha
pedal.
Fig.4-17 Pivot Left Turn (Reverse)
5. Counter rotate turn (left)

5
-2 downward the front side of 25 25
• Method 1:1Step 1- 1-
2 2-0 2 - 0 2 - 0
right0pedal
2 and the rear side of left pedal at
202 202
r7 meantime.
gjthe gjr
7
gjr
7
n an n
zha • zh lever
Method 2: Push forward right traveling zha
and push backward left traveling lever at
the meantime.
Fig.4-18 Counter Rotate Turn (Left)
6. Pivot right turn (forward)

• Method: Push forward left traveling lever or
25 the front side of left pedal.

step downward
1- 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-19 Pivot Right Turn (Forward)
7. Pivot right turn (reverse)

• Method: Push backward right traveling
lever or step downward the rear side of right
pedal.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-20 Pivot Right Turn (Reverse)

0 1 -25 0 1 -25 0 1-25

- turn (right) - -
022 022 202
2
8. Counter rotate
• Method 7 2 7 2 7
a n gjr 1: Step downward the front side aofngjr n gjr
zhleft pedal and the rear side of right pedal
zh at zha
the meantime.
• Method 2: Push forward left traveling lever
and push backward right traveling lever at
the meantime.
Fig.4-21 Counter Rotate Turn (Right)
NOTE：
-25 the traveling pedal -25 25
4
0 1
• For stable2operation, 0 1 0 1-
2 -
(3) and20traveling lever (4) are equipped 2 022
-
202
2 -
7 7 7
a n gjr damper. During cold weather, a n gjr n gjr
zha
with
zhoperating force of traveling lever/pedal
zh A
will increase. To facilitate operation, first B
set the hydraulic lock lever in locked
position, then operate the traveling lever C
(4) back and forth for several times.
3
• When the traveling lever/pedal is
released from forward position (A) or
reverse position (C), it will automatically
25 position (B), and the
return to the neutral
1- -25 1-25
2 - 0 -01 Lever Sudden Shifting
Fig.4-22 - 0
022 2
machine will be in braking mode
7 202 2
7 3. Traveling pedal 202
r
automatically.
ngj n gjr jr7
4. Traveling glever
z h a zha an
zh position
A. Foward position B. Neutral
C. Reverse position
4.1.9.2 Traveling on slopes
WARNING
Risk of tipping over!
If there is insufficient stability, the equipment can tilt and fall over. This could result in
serious or fatal injuries to persons in the vicinity of the equipment.
5
-2slopes -25 and never exceed the maximum 01-25
When driving on
0 1
- angle (15°). 1
or inclines, reduce engine speed
0
permissible 22tilt
20 22- 20 22- 20
7 7 7
ngjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
2
When 0driving
2
on slopes or inclines:
202 202
r7
•gjTurning 7
and swinging will cause lossgjrof gjr
7
n n n
zha zha the
balance. If you have to perform zha
operation, pile up a solid platform with soil
on the slope so as to keep balance of the
machine during operation.
• When travel movements or rotating/pivoting
movements are executed by the
equipment, keep the equipment's overall
Fig.4-23 Traveling on Slope I
center of gravity as low as possible.
• Driving the equipment crosswise or
5
-2slopes/inclines -25 25
diagonally1to
0 is prohibited.
0 1 0 1-
2- bar equipped, first raise boom 022-
• With202Kelly 2 -
2 202
g j r7
mechanism to mast lowering and g j
risingr7 gjr
7
n n n
zha area. At this time, MAST NOT IN THE zha zha
WORKSPACE is indicated on the display.
Then raise the mast until the angle between
the mast and the ground is larger than 10°. Fig.4-24 Traveling on Slope II
In this condition, travelling on slope is
allowed.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr ngjr
zha zha zha
Fig.4-25 Travelling on Slopes with Kelly Bar
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr ngjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
gjr gjr gjr
han Travelling on Slopes in This StatezhProhibited
zFig.4-26 an zha
n
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
2
4.1.100Upper
2
carriage swing
202 202
7 7 7
n gjr n gjr n gjr
zha zha WARNING zha
Risk of getting crushed or hit!
During swing operation, personnel within the swinging area could get crushed or hit.
Before swinging the upper carriage, check whether the danger area is free. The rearview
mirror must be clean at all times.
Upper carriage swing to left:

A
Push button A of left operation handle upward
to activate upper carriage swing. Simultane-
5
ously push the-2handle 25 25
- 0 1 in left direction to make
- 0 1- - 0 1-
22carriage swing to left.
the upper
20 202
2
202
2
7 7 7
n gjr n gjr n gjr
zha zha zha
Fig.4-27 Upper Carriage Swing to Left
A. Swing/backup button
Upper carriage swing to right:
A
Push button A of left operation handle upward
to activate upper carriage swing. Simultane-
ously push the
0 1 -25 handle in right direction to 0 1-25
0 1- 25
-
22upper 2 - 2 -
202 202
make the carriage swing to right.
7 20 7 7
gjr
nNOTE： n gjr n gjr
zha • Release button A, and the machine
zha will zha
be in rotation braking state
automatically.
• Released at any position, the handle will Fig.4-28 Upper Carriage Swing to Right
return to neutral position automatically,
A. Swing/backup button
and the machine stops rotation.
• The speed changes with the amount of
handle movement. Avoid violent
25 sudden shifting for the
operation. Avoid
-
1handle 1-25 1- 25
- 0 - 0 - 0
022 2 2
operation direction.
2 202 202
n g jr7 n gjr
7
n gjr
7
zha zha zha

0 1 -25 0 1-25
0 1-25
4.1.11 Adjusting
2 0 22- drilling center 202
2 -
202
2 -
7 7 7
gjr gjr gjr
distance
a n n n
h
zSelect derricking mode: zha F
zha
• Press button F on right handle to switch to

derricking mode.
• Press derricking/crowding switchover icon
on common function-function interface to
select derricking mode .
1-25 1 -25 1 -25

2 - 0 - 0 - 0
202 022 Crowding/Derricking Switchover 2022
Fig.4-29
2
7 7 7
ngjr n gjr F. Crowding/derricking button angjr
zha zh a zh
Increasing the machine's distance to the
bore:
Push forward the right operation handle
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr r r
ngj Fig.4-30 Increasing the machine'shdistance
ngj to
zha z h a the bore z a
Reducing the machine's distance to the

bore:
Push backward the right operation handle
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr r r
ngj Fig.4-31 Reducing the machine'shdistance
ngj to
zha z h a
the bore z a

1-25 1-25 1- 25
NOTE：
2 - 0 2 - 0 2 - 0
• 02 there is no obstruction within the20moving
Be2sure 2 202before
range of the boom mechanism
r7
gjderricking jr7 jr7
a n operation.
a ng a ng
zh • z h z h
Released at any position, the handle will return to neutral position automatically, and the
derricking operation stops.
• The speed changes with the amount of handle movement. Avoid violent operation.
• During boom operation, the sensor will detect the position of boom. For detail operation.
• During boom operation with Kelly bar equipped, operate main winch to release main rope
until the rope is slack. Or the tensioned wire rope will squeeze rope guard pins,
counterweight, engine cover and will cause damage and deformation to the relevant
parts.
- 25 1-25 1- 25
-01 and lowering the mast
4.1.12 Raising
2 2 - 0 2 - 0
02 202 202
72 7 7
ngjr gj r
WARNING gjr
zha Risk of accident! zhan zha
n
Violent or sudden operation in manual mode could cause severe acciden, personal injury
or possibly death.
Avoid violent and sudden operation in manual mode. Before operating the mast, make
sure that the maximum height of the machine and the length space are free of any
obstacles.
Two ways to achieve raising and lowering

mast:
25 25 25
• 01- by mast lever
Manual mode
2- 2 - 0 1-
2 - 0 1-
• 2
20mode
Auto by display 202 202
7 7 7
ngjr ngjr ngjr
zha zha P1 zha
A
25 -25 -25
2- 01- - 0 1 P2
- 0 1
02 022 O 022
jr 72 jr 72 jr 72
zhang zh ang Fig.4-32 B area zh ang

1-25 -25 -25

NOTE：
2 - 0 -01
O:Shelf
2 P1:The highest
2 - 01
• 202 left/right limit is in activated
When mast
72
02 position of boom 202
r7 r jr7
ngj mast adjusting movement is notngj
state,
ang area
zha zha
P2. The lowest A. Mast lower
allowed. When main winch upper limit is position of boom
zh
in activated state, mast rising movement B. Mast lowering and C. Mast high area
is not allowed. erecting erea
• When the boom is in mast rising/
lowering area (B area), the mast rising or
lowering movement is allowed.
1. Manual mode:
In drilling operation interface, press the top

1 -25 the display switches to
button on mast0lever, 0 1-25
0 1-25
2- 2 - 2 -
202 interface.
mast adjusting
7 7 202 7 202
ngjr n gjr ngjr
z1)haRaising the mast manually: zha zha
①Press the top button and hold.
②Move the lever forward.
NOTE：
Observe the mast movement track area
and mast inclination value on mast adjust-
ing interface, and keep the mast from tilt-
5 the mast is vertical,
ing left and right-2until -25 25
0 1
- to the origin in the mast - 0 1 - 0 1-
022 022 202
2
that is, close
2
7 trajectory area, at this time, “X” jr7 2 7
gjr gjr
movement
a n a ng n
z h
and “Y” values are close to zero.
z h
Fig.4-33 Mast Lever
zha
2) Lowering the mast manually:
①Press the top button and hold.
②Move the lever backward.
NOTE：
• Observe the mast movement track area and mast inclination value on mast adjusting
25 the mast from tilting left and right until
interface, and keep
1 - 125 the mast is level.
- 1 -25
• In manual 2mode, 0 0
- first adjust mast on X axis, then2adjust
- mast on Y axis. - 0
2 0 2 2 0 2 2 022
• Release
n g jr7 the top button on mast lever, thengmast
jr7 cylinder will be deactivated automatically.
n gjr
7
a a
zhIn this state, the function of mast adjusting
zh lever cannot be used. zh a
• Release the lever at any position, the lever will be back to the neutral position
automatically and the movement of mast will stop.

0 1 -25 0 1-25
0 1- 25
- - -
0 2 2 2
2. Auto 2mode:
7 2 7 202 7 202
gjr common function-switch
nOn n gjr
interface, press n gjr
zha zh a zha
or , the display switches to mast ad-
justing interface automatically and the rig per-
forms mast lowering or raising operation.
When mast Y angle is within the range of -58°

0°
to -90°, only when derricking is in lowering
and erecting area (B area), mast lowering and
-58°
erecting operation is allowed. or deactivate
cab anti-collision function, mast lowering can
be performed-and
1 25 stop when mast Y angle is 1 -25 1- 25
0 0 0
-85°. When
2 0 22- cab anti-collision function is in ac- 2022- 202
2 -
n g jr7 state, and mast is in workspace,

tivated
n g r7
jdo n gjr
7
zh a not lower the mast when mast angle
zh a
is less
zha
than -58°.
NOTICE
Risk of damaging the components!
If the rotary drive postion is higher than
the mast pivot, during lowering the mast,
it could cause damage to the cab and
mast. If the Kelly guide is not above the
crowd cylinder, during lowering the mast Fig.4-34
with Kelly bar,
0 1 -25 it could cause damage to 0 1-25
0 1- 25
the mast2-and chassis. 2 - 2 -
20 2 2 02 202
• jr7Before jr7 7
gjr
lowering the mast, make sure
n g g
zha han the
the rotary drive position (2) is near
z zha
n
mast pivot.
• Before lowering the mast with Kelly bar,
make sure the Kelly guide position (1) is
above the crowd cylinder.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-35

01 -25 -25 1-25

1. Kelly guide-position
2 -01 drive position
2. Rotary
2 2 - 0
02 02 202
72 72 7
gjr gjr gjr
han Adjusting mast to verticality zhan
z4.1.13 zha
n
Two ways for mast verticality adjusting:
Inching mode and auto mode.
1. Inching mode:
On drilling operation interface, press the top

button on mast lever, it will switch to mast ad-
justing interface.
1 -25 1-25 1-25
2-0
Operation procedure: 2 - 0 2 - 0
7 202 7 202 7 202
r gjr gjr
Pres
a ngj , , , to peform inching
a n n
h
zadjustment. zh zha
: X- direction, mast moves leftward.
: X+ direction, mast moves rightward.
: Y+ direction, mast moves forward.
: Y- direction, mast moves backward.

Fig.4-36
NOTE：
25
1- can be only used as the 1- 25 1-25
The inching mode
- 0 - 0 - 0
2 022
slight verticality adjusting function. Pro- 2 022 202
2
hibitn jr7use it directly for raising or lower-ngjr7
gto n gjr
7
a
h the mast.
zing zha zha
2. Auto mode:
On common function-switch interface, press

auto adjusting icon, it will switch to mast ad-
justing interface and the rig will start auto
adjusting.
NOTE：
Only when mast X25angle absolute value ≤3°, Y angle absolute 25 value＜5° and left/right/front 1-25
1 - 1 -
2-0
limiter is deactivated, -0 performed.
auto adjusting operation can 2be 2-0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1- 25
- - -
022 2 2
4.1.14 Crowding control
7 2 7 202 7 202
gjr to crowding mode:
nSwitch ngjr n gjr
zha zha zFha
• Press button F of right operation handle to
switch between crowding and derricking
until is on the top of the display.

• On common function-function interface,
press derricking/crowding switchover icon
to switch to crowding mode until is on

the top of the display.
1-25 5
1-2 Crowding/Derricking Switchover
Fig.4-37 1- 25
2 - 0 2-0 2 - 0
7 202 7 202 F: Crowding/derricking switchover 7 20
button
2
n gjr n gjr n gjr
zha Moving the crowd sledge down: zha zha
Push forward the right operation handle.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
Fig.4-38
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- sledge up: - -
0 2 022 2
Moving the2crowd
7 2 7 2 7 202
a gjr
Pullnbackward the right operation handle.
a n gjr n gjr
zh zh zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
NOTE：
The speed changes with the amount of handle movement. Avoid violent operation. Re-
leased at any position, the handle will return to neutral position automatically, and the
movement stops.
4.1.15 Main winch operation
0 1 -25 WARNING1-25
0 0 1 -25
- cutting and entanglement! - -
022
Risk of crushing,
2 2 022 2 022
7 7 jr7 rope
a n gjr is being moved by a rope drum
If a rope
a n gorjr rope pulley, persons in the area aof
n gthe
zh
drum/rope pulley can be seriously or
zh
fatally injured, caught or entangled.
zh
• Never put a hand in the winch moving area.
• Never reach between winch and rope.
• Never seize a rope in motion.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
Switch02to main winch mode:
7 2 7 202 7 202
n• gjr anuntil gjr n gjr
zha zha
Press button B of left operation handle B
zh
is on the top of display.
• Press main winch/auxiliary winch
switchover icon on common function-
function interface until is on the top of

display.
Fig.4-40 Main Winch/Auxiliary Winch

Switchover
1-25 -25 -25
2 - 0 2 -
B.01Main winch/auxiliary winch switchover2-01
7 202 202 button 202
n gjr ng jr7 ngjr7
zha z h a z h a
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202 202 202
Freefall:
r 7 r 7 7
ngj drilling operation, push upward the but-
During
a a ngj E
n gjr
h h
zton E of right handle, the main winch will auto-
z zha
matically extend wire rope with the increase of
drilling depth.
Fig.4-41 Main Winch Freefall
E. Freefall/high crowd speed switchover

button
0 1 -25 0 1-25
0 1-25
2022- WARNING
2 022 -
202
2 -
Risk of
g j r7serious injury! g j r7 gjr
7
h n is too little rope on the rope drum,
If athere
zthe z han zha
n
rope could become detached from the
rope drum. Persons could be hit by falling
loads and thus seriously or fatally injured.
The rope drum of a rope winch must
always contain at least three windings of
rope.
Lowering:
Push forward the left operation handle to ex-

-25 and lower the Kelly bar.
tend main winch rope
1 1-25 1-25
2-0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 2 5 25
2 - 0 2- 01-Lowering Main Winch Rope
Fig.4-42
2 - 0 1-
02 02 202
72 72 7
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- - -
022 022 202
2
1. Lifting:
7 2 2
n gjr backward the left operation handleato
Pull n jr7
gre- ngjr
7
a
zh tract main winch rope and lift the Kellyzhbar. zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr angjr
zha zha
Fig.4-43 Lifting Main Winch Rope
zh
Slack rope switch-off:
When this function is activated, lower main winch. When the drilling tools touches the ground or
the borehole bottom, main winch rope will be in slack condition. If the rope pulling force is smaller
than set value (standard value: 2t), the main winch lowering stops so as to avoid main winch rope
twisting.
Note:
25 function does not work in freefall state.

slack rope switch-off
1- 25 1- 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha

0 1 -25 0 1-25
0 1-25
- winch operation - -
022 2 2
4.1.16 Auxiliary
7 2 7 202 7 202
n gjr gjr gjr
zh a han
zWARNING zha
n
Risk of crushing, cutting and entanglement!
If a rope is being moved by a rope drum or rope pulley, persons in the area of the rope
drum/rope pulley can be seriously or fatally injured, caught or entangled.
• Never put a hand in the winch moving area.
• Never reach between winch and rope.
• Never seize a rope in motion.
Switch to auxiliary winch mode:

5 25 25
1-2button B of left operation 1- 1-
B
• Push downward
02 2-0 2 - 0 2 - 0
2 202 202
r7 until
handle
j is on the top of display.
gjr
7
gjr
7
ang
•zhPress main winch/auxiliary han
winch
z zha
n
switchover icon on common function-
function interface until is on the top

of display.
Fig.4-44 Main Winch/Auxiliary Winch
WARNING Switchover
Risk of serious injury hazard!
If there is too little rope on the rope drum, B. Main winch/auxiliary winch switchover
the rope can become detached from the
rope drum. Persons
0 1 -25 can be hit by falling 0 1 -25 0 1 -25
loads and thus 2- seriously or fatally injured.
02drum 022
-
022
-
The rope 7 2 of a rope winch must 7 2 7 2
a n
alwaysgjr contain at least three windings of a n gjr a n gjr
h
zrope. zh zh
Lowering:
Push forward the left operation handle to ex-

tend auxiliary winch wire rope and lower the
load.
1-25 25 25
2 - 0 2- 01-Lowering Auxiliary Winch Rope
Fig.4-45
2 - 0 1-
02 02 202
72 72 7
ngjr ngjr n gjr
zha zha zha

1-25 1-25 1- 25
Lifting:2 2 - 0 2 - 0 2 - 0
7 20 7 202 7 202
r
gj back gjr gjr
han n n
Pull the left operation handle to retract
z zh a zha
auxiliary winch wire rope and lift the load.
Fig.4-46 Lifting Auxiliary Winch Rope
4.1.17 Rotary drive control

0 1 -25 0 1-25
0 1- 25
-
Positive 2rotation: 2 - 2 -
2 02 202 202
7 7 7
a n gjr the right operation
Push handle n gjr
left to make
a n gjr
zh zh
rotary drive rotate in a positive direction zha
(viewed from the cab, the rotary drive rotates
clockwise).
Reverse rotation:
-25
01 operation handle right to make 2-01 -25 0 1- 25
Push the right
2 2 - 2 -
rotary7 20drive rotate in a reverse direction 7 202 7 202
gj r r gjr
a n(viewed a ngj n
zha
from the cab, the rotary drive rotates
h
z counterclockwise). z h
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- - -
022 022 202
2
Rotary drive throwing off debris
2 2
r7 depth measurement is below 0, pull gjr7
gjthe gjr
7
When
a n n n
h
zdownward zha
E to activate rotary drive throwing zha
E
off debris.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-47 E-pad
E. Freefall/rotary drive throwing off debris
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
2
20Crawler
4.1.18 extending and retracting 202 202
7 7 7
n gjr n gjr n gjr
zha 1. Ensure a re-
the four crawler pins (1)zhare zha
moved before retracting the crawler.
1-25 1-25 1
1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 Fig.4-48 Crawler Retracted State 7 202
n gjr n gjr n gjr
zha zha 1. Pin
zh a
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 1
7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-49 Crawler Extended State
1. Pin
2. On common function-operating interface,
press or to extend or retract the

crawlers.
3. When the extending and retracting action is

finished, install the 4 pins.
1-25 1 -25 1- 25
2 - 0 - 0
2Fig.4-50 E-pad 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1-25
- the drilling rig - -
022 2 2
4.1.19 Parking
7 2 7 202 7 202
a n gjr Regular parking n gjr n gjr
zha zha
4.1.19.1
zh
It is important to understand the safety precautions in Parking safety in Safety chapter before
parking the rig.
WARNING
Risk of tipping over!
Parking the machine on the sloped area
could cause the machine tipping over and
result in personal injury and machine
damage. 5 -25 -25
Always park-0the1-2 machine on level and - 0 1 - 0 1
2 022 If parking on the sloped
solid ground. 2 022 2 022
7
areagjrcannot be avoided, chock the gjr
7 7
a n a n a n gjr
h
zcrawlers on both sides. zh zh
Fig.4-51 Parking the Drilling Rig on Sloped
1. Drive the machine on solid and even Area
ground.
2. Lower mast until the inclination is about

20°.
3. Lower the drilling tool until it rests on the

ground.
5 5 25
4. Turn the engine
- 0 1-2 speed dial counterclock- - 0 1-2 - 0 1-
2
wise to low02speed 022 2
2 idle position. Run the en-
2 202
gine g
n jr7about 5 minutes to cool it down.
for gjr
7
n n gjr
7
zha zha zha
Fig.4-52 Engine Speed Dial
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
-hydraulic lock lever to locked posi- 22- -
022 202
2
5. Pull the
7 2 7 20 7
r r gjr
ngj ngj
tion (2). 1
a a n
z h z h zha

1 -25 1 -25 1- 25
2-0 0
2-1. Unlocked position 2. Locked position
022
- 0
7 202 202 2
n g r the ignition switch to OFF position
6.jTurn
n jr7
g(3), n gjr
7
a
zh and remove the key from the switch. zh a 3
zh a
4
7. Close the window and cab door.
1-25 1 -25 1- 25
2 - 0 - 0
2Fig.4-54 2 - 0
202 202 202
Ignition Switch
7 7 7
n gjr n gjr 3. OFF position ngj
r
4. ON position
zha zha 5. START position
z h a
4.1.19.2 Checks during parking
Check the engine water temperature, oil pressure, fuel level and refill fuel.
If the ambient temperature is lower than -35°C, be sure to drain coolant from the radiator and en-
gine jacket (freezing point of the antifreeze applied by SANY is -35°C).
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202 202 202
NOTE：
7
If the jrcoolant is drained, be sure to mark jr7 7
a n g a ng n gjr
z h
“NO WATER IN RADIATOR” tag at z h
obvious zha
location.
Fig.4-55 No Water in Radiator
4.1.19.3 Lockable areas
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 2 5
Fig.4-561-Lockable Areas I 1-25
2 - 0 2-0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1- 25 - 25 -25
• Cab door - 0(1) 1.01Cab door
- 2. Pump chamber-01
22
The20operator cab door is equipped with a 202
2
door 202
2
r7 lock to prevent unauthorized access.
gjdoor gjr
7 jr7
a n a n 3. Engine hood a ng chamber
4. Radiator
zh Always lock the operator cab whenzhthe ma- z
door
h
chine is not in use. 5. Fuel tank filler port
• Fuel tank filler port (5) (The fuel tank filler
port and strainer is located on the right front
side of the machine. The cap has a lock)
• Engine hood (3)
• Pump chamber door (2)
• Radiator chamber door (4)
• Tool cabinet door 5 (6)
- 2 1-25 1- 25
• Main valve
2 - 01chamber door (7) 2 - 0 2 - 0
7 202 the upper carriage
• Locking to the 202
7 7 202
gj r gjr gjr
n n n
zha zha zha
undercarriage
Fig.4-57 Lockable Areas II
6. Tool cabinet door 7. Main valve cham-

ber door
4.1.19.4 Long-term storage
Before storage:
• 25 all the parts, and then place the machine
Clean and flush
1- 25 indoor. If you have to store the25
1- -
2-0outdoor, choose level ground and cover2the
machine -0 machine. 2 - 01
2
20 storage, refill the fuel tank (See: Chapter
20 2 20 and 2
r7
• jBefore
g rj 7 g
5 Maintenance,“Fuel amount jr-7check
g
n an n
zha zhlubrication
refuel” on page 5-46). Lubricate the zha(See: Chapter 5
points, and change engine oil
Maintenance,“” on page ).
• Apply a coat of grease on the metal surface of piston rod.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
• 02 the negative terminal (-), and
Disconnect
2 202 202
r 7 r 7 7
ngj the battery, or disconnect the battery
cover
a a ngj ngjr
h
z from the machine and have it stored z h zha
separately.
• If the ambient temperature is expected to
drop below 0° C (32° F), add antifreeze to
the coolant.
1-25 25
Fig.4-58 -Disconnecting
1
the Battery
1-25
2 - 0 2-0 2 - 0
202
During storage:
7 7 202 7 202
r r r
• Run
h a ngj the machine once a month to makehthea
j
ngsurface ngj of new
of moving parts applied with aalayer
h
z oil film. Meanwhile, charge the battery. z z
• For machines equipped with air-conditioner, run the air-conditioner.
• Run the crawler.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr ngjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr ngjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- - -
022 022 2
4.1.20 Operation in cold weather
7 2 2 202
n gjr Checks in cold weather ang
jr7 n gjr
7
zh a 4.1.20.1
zh zha
1. Checks during downtime:
• Keep the machine clean.
• Engine: Check for antifreeze level, oil quality, and fluid and oil leakage. Replace the fuel, oil and
gear oil with oils applicable for local temperature.
• Hydraulic system: Check for leakage of the motor, oil cylinder, main pump, pipeline and joints.
Check for scratch and corrosion to cylinder piston rod. Exposed part of the piston rod shall be
applied with grease for protection.
• Electrical system: Disconnect the battery, and place it indoor after charging.
1- 25 - 25 - 25
• Conduct-0antirust
2 -01 system once a month, keep compressor
running, and run air-conditioning
2 -01 2
202 and certain thickness of oil slick at2the
lubricated 02 O-rings of air-conditioning system, and 2
20prevent
r7
gjrefrigerant jr7 jr7
a n leaking. a ng a ng
zh z h z
Note: The antifreeze proportion is 45% when delivered, which is applicable for lowest
h
temperature of -40°C (carry out according to local temperature and attached table).
Table 4–1 Table for oil fluid selection in low temperature condition
Tempera- Hydraulic Battery

Fuel Engine Oil Gear Oil Antifreeze
ture Oil Acid%
-5℃ -10# 15W-40 HDZ46- Ⅱ 90W-140 TEEC-L35 1.29
-15℃ -20# 15W-40 HDZ46- Ⅱ 90W-140 TEEC-L35 1.3
-20℃ -35# 15W-30 HDZ46- Ⅱ 85W-140 TEEC-L35 1.31
0 1 -25 25
T32#-01- 85W-140 1.33-01-
25
2-
-30℃ -35# 5W-30 TEEC-L35
2 2
202 202 72
02
r7 Engine oil must be above API CF-4
Note: r7 grade. jr
h a ngj h a ngj
h a ng
z 2. Regular checks: z z
Wash and clear the oxides from the battery terminal with hot water, and apply a layer of grease
after wiping to protect the terminal. For wet battery, check proportion of the battery acid, and add
distilled water or electrolyte if necessary.
3. Checks before starting the engine

• Before starting the engine, check oil and fluid level. Drain water or contaminants from the fuel
tank at least once a week.
• When the ambient temperature is lower than 3°C, turn on the preheating switch before starting
the engine so 5as to preheat the intake air.
1-2 1 -25 -25
• Start the-0engine
22
and idle the engine for five to ten-0minutes.
22 -01to
Operate the cylinder without load
2
0 20 then start construction. 02
r7 2 hydraulic oil temperature reach 40°C,7 and
make
jr jr72
a n•gjFor ng
construction in frozen weather, arecommend ng around the
operator to clear the mud afrom
zh zh
carrier rollers and idler with a shovel to prevent freeze on the next day.
zh

1- 25 1-25 1-25
2 - 0 2 - 0 2 - 0
• 02 from water oil separator after
Drain water
2 202 202
workg j r7every day. gjr
7
gjr
7
n n n
zha zha zha
Fig.4-59 Water Oil Separator Location

1 -25 1-25 1-25
02 2-0 2 - 0 2 - 0
4.1.20.2 2Operation
7
tips in cold weather
7 202 7 202
ngjr gjr gjr
zha han
zWARNING zha
n
Risk of poison and fire!
The antifreeze is toxic and flammable. Improper operation can cause severe accident.
Keep it clear of any fire. Do not smoke when handling antifreeze. If it splashes into eyes or
onto the skin, flush with much clean water and seek medical attention immediately.
1. Fuel and lubrication oil

All the components shall use low-viscosity fuel and lubrication oil.
1 - 25 system
2. Coolant of the cooling
1 -25 1 -25
0 0 0
22- - -
For areas where permanent antifreeze is not available, use ethylene glycol antifreeze without pres-
022 system should be cleaned twice a year
ervatives 2in0 cold season. In this circumstance, the cooling
2 2 022
7 7 7
a n
(springgjrand autumn). When adding to coolingansystem,
gjr add antifreeze in autumn instead a n gjrin
of
h
zspring. zh zh
NOTICE
Improper handling of coolant can cause environmental pollution.
When replacing the coolant containing antifreeze, or handling the antifreeze for radiator re-
pair, contact authorized agent of SANY or inquire local antifreeze distributor. Be cautious
do not allow the fluid flow to the sewer or splash to the ground.
NOTE：
0 1 -25 0 1 -25 0 1-25
- - -
• Do not use
2 022 methanol, ethanol, or propane antifreeze.
2 022 202
2
7 jr7 7
a n gjr using any leak preventives, no
• Avoid
a n gmatter it is used gjr with
individually or mixed
n
zhantifreeze. zh zha
• Do not mix the antifreeze of different brands for application.

1-25 1-25 1- 25
3. Battery
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr gj r
WARNING gjr
zha z
Risk of poison, fire or explosion caused han
by battery! zh an
Improper jumper cable connections can cause explosion. Electrolyte is an acid and can
cause personal injury if it contacts the skin or eyes.
• The battery produces flammable gas, keep fire or sparks away from the battery.
• If the battery acid gets on your skin or in your eyes, flush the area immediately with
fresh water and seek medical attention.
• The battery acid could dissolve paint. If the battery acid splash on the machine, flush
with water immediately.
• If the battery acid is frozen, never charge the battery or start the engine with different
5 5 25
1-2 may cause the battery to explode.1-2
power, which 1-
02 2-0 02 2-0 022 - 0
2 2 2
When
g j r7 the ambient temperature lowers, thegbattery
j r7 capacity decreases. If the chargegratio
j r7 is lower,
nthe battery acid will be frozen. Make sure nthe battery charging is close to 100% as n as possi-
zha zha zha
much
ble. Make the battery insulated from low temperature so as to start the machine easily on the next
morning.
Battery Acid Temperature

Proportion
20℃ 0℃ -10℃ -20℃
Charging Ratio
100 1.28 1.29 1.30 1.31
90 1.26 1.27 1.28 1.29
80
1-25 1.24 1.25
1-25 1.26 1.27
1- 25
2 - 0 - 0 - 0
202 022 2
75 1.23 1.24 1.25 1.26 2
7 7 2 7 20
r r
gj Measure the specified proportion aofngthe r
j battery acid, and acquire the chargingngratio
j from the
h a nNote: h h a
z charging ratio conversion table above.z z
NOTE：
• The battery capacity obviously decreases in cold temperature, so the battery shall be
wrapped or removed and located in warmer place.
• If the battery acid level is low, add distilled water before starting work in the morning. Do
not add water after daily operation to prevent liquid in the battery freezing in the evening.
4.1.20.3 After daily operation

25
1-or water on the undercarriage from being 25
1-frozen which makes the machine unable 1to- 25
To avoid mud
- 0 - 0 - 0
022the next morning, follow the precautions
move2on
2
202below. 202
2
r7
•gjThoroughly 7
gjrthe machine to avoid mud and dirt entering
7
gjr the inner
a n n
remove mud and water from
a a n
zh zh
side of the sealing with water drops to damage the seal. zh
• Park the machine on solid and dry ground.

- 25 - 25 - 25
• -01 the machine on plank, which can prevent
If possible, park
22 -01 the crawler from being frozen with the-01
2 2
soil, so 2it0can move on the next morning. 02 02
j r7 jr72 jr72
ang
•hAfter
z
operation, refill the fuel tank so asantog prevent condensed water when the atemperature
zh
ng
zh
drops.
4.1.20.4 After cold season
After the cold season, do the following steps:

• Replace the fuel and oil of all the components with specified viscosity oils.
• If permanent antifreeze cannot be applied because of some reason, use ethylene glycol
antifreeze (winter season, one season type) as substitute. Or if antifreeze is not available,
completely drain the cooling system, and thoroughly wash the inside of the cooling system, and
-25 water.
then add fresh soft
1 1-25 1-25
2-0 2 - 0 2 - 0
7 202 7 202 7 202
gj r r gjr
4.2nDrilling
a
Rig Construction
a ngj n
z h z h zha
4.2.1 Construction preparation
4.2.1.1 Drilling rig checks
1. Check oil level of winch reducer through the

level gauge (it should be between the high
level and low level).
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr n gjr
zha zha zha
Fig.4-60 Gauge on Winch System
2. Check rotary drive oil level through the sight

glass (it should reach 1/2 to 2/3 of the sight
glass).
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr n gjr
zha zha zha
Fig.4-61 Sight Glass on Rotary Drive

0 1 -25 0 1 -25 0 1- 25
3. Check22oil - level of swing reducer through the 22- 2 -
7 2 0
7 20 7 202
gj r r gjr
ngj
dipstick (oil level should be between the FULL
a nmark a n
z h and the ADD mark).
z h zha
Fig.4-62 Oil Dipstick of Swing Reducer
4. Check engine oil level through the dipstick

-25 be between the FULL mark
(oil level should
0 1 0 1-25
0 1- 25
2- mark).
and the 2ADD 2 - 2 -
7 20 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-63 Engine Oil Dipstick
5. Replace fuel filter according to the mainte-
25 -25 25
nance schedule set in this manual
0 1 - 0 1 0 1-
2- 2- -
(“Maintenance Schedule” on page 5-13). See
2
202 for detailed procedures.
“” on page
7 202 7 7 202
n gjr n gjr n gjr
zha zha zha
1-25 -25 1- 25
2 - 0 2 -01 Fuel Filter
Fig.4-64
2 - 0
02 02 202
72 72 7
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- bottom gate of drilling bucket - -
022 022 202
2
6. Check if the
2 2
r7
works jnormally.
g
Check the wearing conditions jr7
gjr
7
n
ofhadrilling teeth. The serious wearing parts a ng n
z z h zha
should be replaced.
Fig.4-65 Drilling Bucket
- 25 1-25 1-25
-01tool selection
4.2.1.2 Drilling
2 2 - 0 2 - 0
02 202 202
r72 r 7 r 7
h a ngj the geological survey materials. Determine
• Verify
h a ngj the bit diameter according to requirements
h a ngj of
z the construction drawing. Usually the zbit diameter is 1 cm to 2 cm smaller thanz the specified
borehole diameter. Be sure there is no overlarge fullness coefficient.
• During construction, according to layer in the geological report, select proper drilling tools in
order to improve construction efficiency and reduce cost.
• For the structure features of main drilling tools and their applicable layer, see: Chapter 4
Operation, Drilling Tool.
4.2.2 Drilling rig in place
1. Drive the drilling 5rig to the position around

25
1-2 the working surface of the drilling rig-0is1-solid -25
the pile. Make-0sure and level. The machine should -01
2
keep level. 02If2the ground surface is too soft, lay steel
2 22 under the crawlers of the drilling rig20to22
0plate
r7 stable operation for the drilling rig. gjr7 r7
ngj
guarantee n ngj
zh2.aClearance between the drilling rig swing
zhacenter and borehole should be 3.8 to 4.5zhmeters.
a
In
allowable circumstance, the boom cylinder lifts the boom and mast to high position as far as
possible. In this way, it could mitigate the impact to the borehole by drilling rig weight and
alternate tension during lifting and lowering.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

-25
01drilling rig clear of obstacles within 2-01 -25 0 1-25
-
3. Keep the
2 2 -
202 radius.
the swing
7 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1- 25 1-25 1-25
2 - 0 2 - 0 2 - 0
02 02 Fig.4-66 Swing Radius
202
72
r r 72 r 7
h a ng4.j Rotate the upper carriage, extend and
h a gj
nretract the boom cylinder, and adjust the nmast
h a gj to
z vertical in order to make accurate alignment
z and make the tip of the drilling toolz align with pile
marking position.
5. After accurate alignment, reset the swing. Lower the drilling tool tip to the same plane as the
casing. Reset the borehole depth.
4.2.3 Drilling
4.2.3.1 Drilling in clay layer
-25 with large viscosity and small drilling

Clay layer is featured
1 -25resistance.
1 1-25
22-0 2-0 2 - 0
20 in clay layer
Drilling
7 7 202 7 202
n gjr n gjr n gjr
zha 1. In drilling operation, the output torque
zhaof rotary drive cannot be too large. Control
zha the operation
handle, and appropriately increase the rotary drive rotating speed, which is usually between 8 – 20
r/min.
2. Keep crowding in order to make the drilling teeth cut into the clay layer
Note:
Drilling depth is subject to the diameter and height of the drilling bucket. If the pile diameter is
above 800 mm, the drilling depth is 50% to 70% of the bucket capacity. If the pile diameter is less
than 800 mm, the25 drilling depth cannot exceed 50% of the25drilling bucket capacity.
- - 25 -
2 - 01 2 - 01 2 - 01
2
20 Drilling in sand layer
4.2.3.2 202 202
7 7 7
n gjr an gjr an gjr
zha Sand layer is featured with strongzhwater permeability, low compressibility,
zh and big drilling
resistance.

-
Drilling in sand01layer
25 1-25 1-25
2- 2 - 0 2 - 0
02 202 202
72
r 7 7
1. Setgjrotary
an gjr mode.
drive gear to high-torque and low-speed gjr
z2.hLift z han z han
drilling bucket up and down slowly and evenly. Pay special attention to avoid bucket burying
into the sand.
Note:
Bailing bucket with double bottom is preferable.
4.2.3.3 Drilling in pebble layer
Pebble layer is featured with large pores, strong water permeability, low compressibility, and strong
shear strength. -25 -25 25
1 1 1-
2-0
2 layer 2-0 2 - 0
Drilling in20clay
7 7 202 7 202
gjr
an rotary drive gear to high-torque andzlow-speedgjr gjr
z1.hSet han mode. zha
n
2. Strictly control each bucket drilling depth.
3. Lift and lower the drilling bit as slowly and evenly as possible.
• For layers with larger content of gravel, use double layer core barrel. For boulder layer, use
short auger to loosen the boulder, and then convey the spoil with core barrel.
• In dense pebble layer, drill with low rotating speed. Hoist the Kelly bar with main winch rope, and
stir the pebbles with teeth clockwise and counterclockwise. When running into large resistance,
5
reversely rotate 2promptly
-
and then convert to positive25swing. Perform this circularly and
- -25
0 1 0 1 0 1
2 - 2 - 22-
repeatedly.2When the pebble is loose, float and lower2the Kelly bar.
2 0
• If it jrdrills 2 0 2 0
7 fast, keeps heavy-load drilling state jr7 via point crowding. Avoid back pressure
jr7 and
a n g n g n g
zhcontinuous zha for long period, raise the auger bitzfor
crowding. If no drilling is performed ha a little bit to
prevent bore hole collapse. Lower again in order to create free surface for further drilling.
• During bucket opening or closing, the bucket bottom hook is apt to be stuck by pebble and fails
to work. There is also possibility for hook falling at the bore hole bottom. It is better to seal the
hook position with steel plate.
• If it is not sealed, you will have to thoroughly close the bucket every time. Make sure the hook is
completely hitched so as to avoid the bucket bottom opening in the hole.
• Check set pins for teeth and the Kelly bar whenever dumping slag. Promptly replace the worn
and broken teeth.
- 25 1-25 1-25
-01in shale layer
4.2.3.4 Drilling
2 2 - 0 2 - 0
02 202 202
r72
Shalegjis a kind of sedimentary rock formed bygmud r 7 r 7
h a n h a n j and clay. It’s mainly composed ofh a ngj
fine-grained
zsediments without stratification and it appears
z blocky. It has strong cohesive force, lower
z compres-
sive strength (usually between 0.17 Mpa and 10 Mpa), and cementing properties. It is very
absorbent.

25 25 25
01- layer
Drilling in shale
- - 0 1- - 0 1-
2 022 02
2of
2 2
202
r7 the drilling teeth staggered with the angle
•gjSet j r 7 about 53°. j r 7
h a n• When adopting friction Kelly bar, crowdh a ngcontinuously. h a nggoes
z z When the layer z
resistance up, keep
on drilling. Adjust the crowding amplitude based on the resistance in order to force the drilling
teeth into primitive rock and maintain cutting state.
• When using interlocking Kelly bar, control crowding manner. When the fore part of the crawler is
nearly propped up, it means sharp crowding or no drilling. Now stop crowding and verify the
cause.
• If the layer changes little, the drilling time and depth for each bucket should be within a certain
range. Drilling depth for each bucket in shale layer should be 40 cm.
• When there is still drilling load, reverse and shut the bucket bottom. Now the bucket has certain
5
2 can avoid the bucket bottom reversing 5 5
resistance,1-and 1-2 with the core barrel. The reverse should
1-2
2-0
02 more than two turns. Too much reverse
be no 2-0
02 will flatten bore hole steps, which increases
02 2-0
2 2 72
g j r7 j r7
for the drilling teeth to cut the grock. jr
ang
difficulties
n n
zha zha zh
4.3 Rigging & Derigging
4.3.1 Requirements for Rigging and Derigging
4.3.1.1 Guidelines for assembly and

disassembly
WARNING
Risk of equipment
1 - 25 tipping over! 1 -25 assembly work can cause 0the 1 -25
Rotational- 0 movements of the upper carriage- 0 during -
2 022 to tip over. This could result in serious
equipment 2 022 or fatal injuries to persons. 2 022
7 r7 r7
gjr unlock the upper carriage and undercarriage
nOnly ngj ngj
when assembly work is complete.
zha zha zha
WARNING
Risk of getting crushed or getting cut!
Crushing surfaces and cutting edges are produced, primarily when slewing and tilting the
tool, raising and lowering the crowd sledge, raising or lowering the mast, folding the
masthead. If persons get between these edges, they can receive serious or fatal injuries.
• Maintain adequate safety distance.
• Do not insert any body parts between moving components.
5
-2 and others, follow the requirements1in
-2this section. 5 25
For safety of1yours 1-
2 2-0 22-0 22 - 0
7 20 of accessories or optional parts 7that
Installation 20 are not approved by SANY will impair7 20the ma-
gj r j r j r
zh anchine’s ang
service life, and lead to accidents.
zh ang zh

25
1- are not listed in Parts Manual, contact 25
1-SANY authorized sales representative-01- 25
When accessories
2 - 0 2 - 0 2
202
immediately.
7 7 202 7 202
z•hRead Safety, Operation & MaintenancezhManual thoroughly, and do not perform zany
h installation
or dismantling operation until you’ve understand the manual.
• If Safety, Operation & Maintenance Manual gets lost, ask the manufacturer or accessory sales
company for a new copy.
• Before operation, make clear the operation signals, see: Chapter 2 Safety, “Signals to control
operation ” on page 2-48. When the drilling rig has been installed, its swing scope and gravity
center are different.
• Before starting operation, establish a guard

25 staff.
line to shield irrelevant
1- 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
Fig.4-67 Guard Line
• In order to avoid serious accidents incurred by wrong operation, do not put your feet on the
pedals other than 5operating the pedals.
1-2 1-25 1-25
2 - 0 2 - 0 2 - 0
202 on rigging and derigging
4.3.1.2 Notes
7 7 202 7 202
an gjr n gjr n gjr
z•hProvide zha derigging.
solid and level area for rigging and zha
• Before rigging, check all parts for possible damage resulting from transport.
• When more than 2 persons are operating the machine, clear signals should be followed. See:
Chapter 2 Safety, “Signals to control operation ” on page 2-48 .
• Use a crane when lifting or carrying heavy objects (more than 25 kg).
• When using a crane to lift a load, pay extra attention to its gravity center.
• When removing heavy parts, support them before dismounting in order to prevent them from
swaying or falling after being separated from the machine.
• When removing and installing parts, ensure that they are in a stable area, with no risk of falling
down. 1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
02 under the load lifted by a crane.
• Do not 2walk 202 202
r 7 r 7 r 7
gj
• Personnel working on the mast or on the uppergj carriage must wear the prescribed fall j
gprotection
zhan equipment. han z han z

- 25 25
1- in line with the crawler and be interlocked- 25
• -01 operations, the upper carriage must-0be
During rigging
22 22 -01 2
with20it. The crawler should be extended and locked.
20 02
7 7 72
a n gjr a n gjr a ng jr
zh 4.3.1.3 Preparation for rigging and
zh z h
derigging
Ground: flat, solid, open, no barriers such as

high-voltage lines overhead.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
Fig.4-68 High-voltage
Tools: tools attachment
Equipment: one crane weighing over 20 ton.
Staff: 1 crane operator, 1 drilling rig operator, 3-5 workers.
4.3.2 Rigging Drilling Rig
25 locking bar
4.3.2.1 Removing
1- 1-25 1- 25
2 - 0 2 - 0 2 - 0
202 bar:
Locking
7 7 202 1 2 7 202
n gjr n gjr ngjr
zha It is located in front of chassis swing bearing.
zha zha
During transportation, it is used to link the
upper carriage and H beam of the traveling
mechanism, to prevent the upper carriage
from rotating.
Operation procedures:
1. Move the rig to the designated location.
1 - 25 (1) that links the locking bar

2. Remove the pin
-2 5 3
1- 25
-0 carriage.
(2) and upper -01 - 0
2 022 2 022Fig.4-69 Locking Bar 202
2
7 the bar rest on the H beam (3). jr7 7
a n gr
3.jMake
a ng 1. Pin gjr
an bar
2. Locking
h h
z 4. Reinstall the pin (1) to the original position.
z zh
3. H beam

1-25 1-25 1-25

NOTE：
2 - 0 2 - 0 2 - 0
• 202cannot be pulled out, operate the left
If the pin 202operation handle repeatedly to make 2
20the
r7 r7 jr7
ngj carriage rotate slightly. Then the pin
upper ngj can be removed. ng
zha
• zha
In order to avoid small parts loss, install connecting parts, such as pin and lock pin, to z h a
their original positions.
4.3.2.2 Extending the crawlers
Extend crawlers before assembling other parts.
For detailed operation procedures, see: Chapter 4 Operation, “Crawler extending and retracting”
on page 4-35.
4.3.2.3 Connecting
0 1 -25 upper mast and 0 1-25
0 1-25
22-
middle mast
20 202
2 -
202
2 -
7 7 7
gjr gjr gjr
han
zRisk
n
WARNING
zha zha
n
of crushing hazard!
Even slight actuation of the mast cylinders leads to large movements of the mast. This
could result in serious or fatal injuries to persons.
Ensure constant visual contact with the person giving directions.
1. Lower mast and rest it on the mast support.
2. Pull out the pin (1) connecting the upper

mast and the middle mast.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr gjr
han
1
zha zha z
Fig.4-70 Connecting Upper Mast and Middle
Mast I
1. Pin
3. Pivot the upper mast until the contact surfa-
ces of the mast ends are resting flat against
each other.
1-25 Mast II -25

1 1-25
2 - 0 2-0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- method: Insert a bolt (2) 22- -
0 2 2
4. Bolts2mounting
7 2 7 20 7 202
gj r r gjr
ngitj in
that is sleeved with a spacer (3) into the mast
a nflange a n
z h mounting hole. Be sure to insert
z h zha
the direction from upper mast to middle mast.
Then put a washer (4) onto the bolt, screw on
a nut (5) and fasten it, screw on the locknut
(6).
6
5
1-25 1-25 4
1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 3
7 202
n gjr n gjr 2 ngjr
zha zha zha
Fig.4-72 Installing Bolts
2. Bolt 3. Spacer
4. Washer 5. Nut
6. Locknut
NOTE：
5 5 5
• Do not press
- 0 1-2 electric wires when rotating upper-0mast.
1-2 - 0 1-2
022 them gradually, following the sequence
• Tighten
2 2 022 from middle to sides. 2 022
jr7 jr7 gjr
7
zh an•g Tighten the bolts according to the ang required tightening torque. (See:anAppendix,“Bolt
zh zh
Tightening Torque” on page 8-3)
4.3.2.4 Connecting middle mast and

lower mast
WARNING
Risk of getting crushed!
Inappropriate work during pivoting the masthead can lead to crushing of body parts!
During the assembly, do not insert any body parts between the two edges of middle mast
and lower mast.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr ngjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
1. Raise the
2 02 mast. Stop once lower flange 202 202
r 7 r 7 7
a ngj face of lower mast. Connect them with
face of middle mast joints with the upper
a ngj n gjr
z h
flange z h zha
bolts securely.
Fig.4-73 Connecting with Bolts
2. Remove the connecting rod (1) between

25
lower mast and triangle.
1- 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-74 Dismantling Connecting Rod
-2 5 5 rod
1. Connecting
2 25
-01 - 0 1- - 0 1-
2
3. Connect 2rotary 2 2
202 202
drive and crowd cylinder
2 0
jr7(2) and secure.
with pin
n g n gjr
7
n gjr
7
zha zha zha
-2 5 25
Fig.4-75 Connecting
-
Rotary Drive and Crowd
25
-01 -0
Cylinder1 - 0 1-
02 2 022 2
72 2
7 2. Pin 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
NOTE：
2 - 0 2 - 0 2 - 0
• 202 there is trouble in removing connecting
When 202 02 mast
rod, adjust the mast angle 2by
r7
gjadjusting
7
gjrof mast connecting rod. jr7
a n lever to facilitate the removal
a n a ng
zh • zh z
Store the dismounted connecting rod and pins properly, and guard against parts loss.
h
• When installing bolts, tighten them gradually, following the sequence from middle to
sides.
• Tighten the bolts according to the required tightening torque. (See: Appendix,“Bolt
Tightening Torque” on page 8-3)
4.3.2.5 Installing wire ropes
WARNING
Risk of personal
0 1 -25 injury! 0 1 -25 0 1 -25
If there22is- too little rope on the rope drum, the 22-rope can become detached from 2the -
22rope
2 0 2 0 0
n jr7 Persons could be hit by falling loads
drum.
g n g jr7 and thus seriously or fatally injured.n jr7
grope.
zh a The rope drum of a rope winch
zh
must a
always contain at least three
zh
windings a
of
Installing main winch wire rope:
1. Operate crowd cylinder until rotary drive rises to the mast pivot area.
2. Operate left control handle to extend wire rope. For detailed operation, see: Chapter 4
Operation,“Main winch operation” on page 4-28.
3. Remove the rope guard pins on pulleys. Pass wire rope through the major pulleys on masthead.
Unwind until rope end reaches the area under rotary drive. As shown in the figure below.
0 1 -25 0 1 -25 0 1- 25
- guard pins and secure.
4. Install 2rope - -
2 02 2 022 202
2
7 7 7
zh zh zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02Installing Main Winch Wire Rope
Fig.4-76
2 202 202
7 7 7
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
5. Use rope
2 02 clip (3) and rope thimble (4) to 202 202
7 end.
tightenjrrope 7 7
n g n gjr ngjr
zha zha zha
3
Fig.4-77 Tightening Wire Rope End

25 -25 25
2- 01- 0 1
2- clip 2 - 0 1-
02 202 202
3. Rope 4. Rope thimble
72 7 7
gjr gjr 5. Rope swivel gjr
han
zInstalling auxiliary winch wire rope zha
n
zha
n
1. Unwind wire rope. For detailed operation,

see: Chapter 4 Operation,“Auxiliary winch
operation” on page 4-32.
1
2. Remove the rope retainers on guide pulley
2
and small pulleys of pulley frame. Install
3
auxiliary winch limit counterweight. Thread
1 - 25 4
1 -25 1 -25
0 0 0
22- 22- Installing Auxiliary Wire Rope 2022-
the rope through guide pulley, pulley frame
2 0 2 0
Fig.4-78
jr7 7 7
small pulley and limit counterweight.
a n g a n gjr a n gjr
z3.hUnwind until rope end reaches the zarea h 1. Bolt zh
2. U shackle
3. Wire rope 4. Limit block
under rotary drive.
4. Install rope guard pins and secure.
5. Use wire rope clip and rope thimble to

tighten rope end.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
6. Install22 - - -
022 202
2
counterweight (5) and hook (6).
2 0 2
7 7 7
a n gjr a n gjr ngjr
zh zh zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 Fig.4-79 7 202
ngjr ngjr ngjr
zha zha 5. Counterweight zha
6. Hook
NOTE：
• When extending wire rope, perform
guiding operation. Provide wire rope √
with a load and avoid getting twisted.
• When installing rope clip, press the clip
holder onto the wire rope working ×
section, press U-bolt onto wire rope end.
Never lay out rope clip reversely or
25 25 25
01- as shown in the right figure. 1- 1-
×
alternatively
2- 2 - 0 2 - 0
02 202 Fig.4-80 Fastening Method of Wire Rope 202 End
72 7 7
n gjr ngjr ngj
r
zha Installation precautions zha z h a
1. Determination of rope clip number
The number of rope clip is related to wire rope diameter. Choose rope clips suitable for wire ropes.
The recommendation list of minimum number of rope clip for all types of wire ropes is as follows:
Table 4–2 Recommendation list of minimum number of rope clip
Wire rope nominal

≤18 >18–26 >26–38 >38–44 >44–60
diameter(mm)
Minimum rope clip
3 sets 4 sets 5 sets 6 sets 7 sets
number 25 25 25
01- 01- 0 1-
20 22-
2. Determination of distance between rope clips20
22- 20 22 -
r 7 r 7 r 7
gj distance between rope clips shall bean5gto
anThe
j 6 times longer than the wire rope diameter.
ang
j
zh zh zh

25
1- for rope clip 1- 25 1- 25
0
3. Fastening method
- - 0 - 0
2 022 rope clips, press clip holder onto the20wire
When installing 22 rope working section. Press U bolt onto 2 022
7 7 7
a gjr end. Never lay out rope clip alternatively.
wirenrope
a n gjr a n gjr
h installing, rope clamp’s fastening strength
zWhen zh shall not be below 85% of wire rope zhbreaking
force.
When fastening rope clip, pay attention to each clip’s load-carrying capacity. The clip farthest from
the thimble should not be fastened at first. The clip nearest to the thimble (the first clip) shall be
placed as close as possible to the thimble. Ensure that clips are screwed tightly and the outer steel
wires should not be damaged.
Check rope clip after carrying load once or twice and screw the nuts tightly.
4.3.2.6 Drilling rig test run
1-25 1- 25 1-25
2 - 0 CAUTION
2 - 0 2 - 0
2
20
Risk of personnal injury! 20 2 20 2
r 7 r 7 r 7
h a ngj test run can cause damage tohpersonnel
Improper
a ngj injury.
h a ngj
zTo test run the drilling rig, operate it atza very low speed. Pay careful attentionz in test run.
After mounting the drilling rig, main mechanism of drilling rig should be tested and oil leakage
should be checked.
1. Boom mechanism test run

Operate the handle to extend and retract boom cylinder. Operate derricking mechanism to check
whether its motions are normal. see: Chapter 4 Operation,“Adjusting drilling center distance” on
page 4-22.
5
2. Rotary drive test-2run -25 -25
0 1 0 1 0 1
2 22- to make rotary drive rotate positively,
Operate the handle
0 2 0 22- rotate reversely or dump soil.see: Chap-
2 0 22-
r7
ter 4 Operation,“Rotary r7
drive control” on page 4-33. r7
a ngj n gj n gj
h
z3. Mast mechanism test run zha zha
Operate mast adjusting lever to raise and lower mast; when mast is verti cal, operate the lever to
adjust mast tilting state. Its sideward angle shall be ±4° and forward inclination shall be +4°. Check
if all these motions are normal.see: Chapter 4 Operation, “Raising and lowering the mast” on
page 4-23 and “Adjusting mast to verticality” on page 4-26.
4. Main winch test run

Operate the handle to make main winch lift or lower the load; when the handle is released, the load
shall be stopped at its current position. see: Chapter 4 Operation,“Main winch operation” on page
4-28.
0 1 -25 0 1 -25 0 1 -25
2 22- test run
5. Auxiliary winch
0 2 0 22- 2 0 22-
Operate7the handle to make auxiliary winch lift or 7lower the load; when the handle is released,
n g jr n g jr n g jr7 the
ha shall be stopped at its current position.
load
zon z hasee: Chapter 4 Operation,“Auxiliary winch
z ha operation”
page 4-32.

1- 25 1- 25 1- 25
2 - 0
6. Test effectiveness of all limit switches
- 0 - 0
022 indicate normal working condition.2022
202effective ness of all limit switches, and 2alarms
Test the
7 jr7 jr7
a n gjr a ng a ng
zh 4.3.3 Installing Drilling Tool z h z h
4.3.3.1 Connecting rope swivel to Kelly
bar
Use pins (1), screws (2) and washers (3) to 5

connect rope swivel (4) to Kelly bar (5) firmly.
1-25 4
1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr 2 ngjr
zha zha zha
3
Fig.4-81 Connecting Rope Swivel to Kelly Bar
1. Pin 2. Screw
3. Washer 4. Rope swivel
5. Kelly bar
NOTE： D
• Upper part and middle part are jointed
-25Connect the upper part to
as a whole.
1 1- 25 1- 25
2-0
main02rope and connect the lower part to 2 - 0 2 - 0
2 202 2B02
r7 bar.
gjKelly gjr
7 A
gjr
7
n n n
zha • a re-
Tighten the bolts according tozhthe zha
quired tightening torque. (See: Appen-
dix, “Bolt Tightening Torque” on page 8-3) E
C
Fig.4-82 Rope Swivel
A. Upper part B. Middle part

1 -25 -25
01Lower part D. Connect to main01-2
5
2-0
C.
02 02 2- rope 022
-
jr 72 jr 72 jr 72
zhang zh ang E. Connect to Kelly
zh ang
bar

0 1 -25 0 1 -25 0 1-25

2 0 22-
4.3.3.2 Connecting Kelly guide to Kelly
2 0 22- 202
2 -
bar jr7 7 7
a n g a n gjr ngjr
z1.hConnect Kelly guide (1) to Kelly bar (5)
zhby zha
4 3 2
bolt (2), washers (3) and nut (4), as illustrated
in the right figure. Tighten the bolts according
to the required tightening torque and fasten
with the cotter pin (6).
1
2. Remove the two pins near the crowd
sledge guides and rotate the two crowd
sledge guides outwards. Install pins to their 6
1 - 25
original position to prevent the crowd sledge
1-25 5
1-25
-0
guides from rotating.
2 2 - 0 2 - 0
02 202 202
72 7 7
NOTE：
a n gjr n gjr Fig.4-83 Connecting Kelly Guide toan gjr
zha
Kelly Bar
z•hTighten the bolts gradually. zh
• Tighten the bolts according to the 1. Kelly guide 2. Bolt
required tightening torque (See: 3. Washer 4. Nut
Appendix, “Bolt Tightening Torque” on 5. Kelly bar 6. Cotter pin
page 8-3).
4.3.3.3 Aligning drilling rig with Kelly

bar upper end
5 are listed below:

Operation procedures
2 25 25
- 0 1- - 0 1- - 0 1-
2 2 2
202 guide. Ensure that rope swivel 7 202
1. Rotate Kelly
7 7 202
lowergjpart opening and Kelly guide opening gjr
r gjr
hanin the same direction. It is convenientzhfor
zare an zha
n
main winch to hoist Kelly bar.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr ngjr
zha zha zha

0 1 -25 0 1-25
0 1-25
2. Place2 - guide
2Kelly opening downwards to 2 2 - 2 -
7 2 0
7 20 7 202
gj r
support the Kelly bar. Lay the Kelly bar
gj
down r gjr
a nlengthwise a ncen- n
z h h
at front of the machine, in the
z zha
terline of the machine.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 Fig.4-84 Aligning Drilling Rig with Kelly7
2
20Bar
n gjr an gjr ngj
r
zha 4.3.3.4 Connecting wire rope andzhrope z h a
swivel
Operate mast adjusting lever slowly, tilt the

mast forward by 3° to 4° (see: Chapter 4 Op-
eration, “” on page ). Connect wire rope (1)
and rope swivel by pins (2), washers (3) and
1
screws (4).
4
1-25 1-25 2
1-25
2 - 0 2 - 0 3
2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-85 Connecting Wire Rope and Rope

Swivel
1. Wire rope 2. Pin

3. Washer 4. Screw
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
02
4.3.3.5 Installing
2
Kelly bar
202 202
7 7 7
n gjr gjr gjr
zha han
zWARNING zha
n
If the drilling tool is not mounted properly on the fitting, it could fall down or tip over
during operation. Persons could be hit and receive serious or fatal injuries.
• During the rigging process, never raise the drilling tool higher than necessary.
• To avoid accident, no person should be allowed to be near the machine during lifting the
Kelly bar.
5 NOTICE
Risk of causing 0 1 - 2
damage to components! 0 1 -25 0 1 -25
22-
Careless20handling
- 22-
022collisions with the rotary drive and20the
of the Kelly bar could lead2to
7 components. These componentsjrcould 7 7
a n gjr
equipment
a n g be damaged as a result.
a n gjr
h
zAvoid collisions between the Kelly bar,zhrotary drive, and components. zh
NOTICE
Incorrect alignment of the rope swivel
could cause the rope swivel to be
damaged when the Kelly bar is raised.
Always align the main rope and rope
swivel vertically to the direction of
tension. 25 1- 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-86
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02 main winch slowly to raise Kelly 202
1. Operate
2 202
7 jr7 7
a n gjr and at the same time travel with the
bar
a n gma- n gjr
zh chine towards the Kelly bar. Keep anglezh as zha
small as possible between wire rope and
mast.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr an gjr
zha zha zhKelly Bar
Fig.4-87 Diagram I of Raising
2. Lift Kelly bar off the ground slowly.
Note:
Before lifting Kelly bar off the ground,

make sure the distance between the bot-
tom surface of mast and the ground is
more than 1.5 m. Otherwise, the rear part
of crawlers may
1 - 25 tilt. If this occurs, operate 1-25 1- 25
-0
boom mechanism
2 to adjust this distance.
2 - 0 2 - 0
02 202 202
72 7 7
n gjr n gjr n gjr
zha zha zha
Fig.4-88 Diagram II of Raising Kelly Bar
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- the mast until it is vertical. - -
022 022 202
2
3. Slowly adjust
7 2
Slowlyjrretract main rope to lift Kelly bar. Stop jr7 2 7
a n g a ng n gjr
h
until
z its square stub is above the rotary drive.
z h zha
Slightly rotate Kelly bar to make sure the Kelly
guide opening aligns with the mast. Release
main rope to slowly lower Kelly bar and insert
the mast guide rail into Kelly guide bracket.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-89 Diagram I of Inserting Kelly Bar into
Rotary Drive
4. Lower boom mechanism. Rotate rotary

drive to align Kelly bar outer key with corre-
sponding key slot in rotary drive. Lower Kelly
bar slowly into the key sleeve of rotary drive.
Note:
-25
01 sleeve is equipped with
Rotary drive -key 01 -25 0 1-25
2
2 two types of Kelly bars: fric- 2 - 2 -
key slots20for
7 7 202 7 202
j r r gjr
tionngKelly
a bar and interlocking Kelly bar.
a ngj n
h h
zWhen installing Kelly bars, insert themzinto zha
the right key slots.
Fig.4-90 Diagram II of Inserting Kelly Bar into

Rotary Drive
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- drive to the position of mast pivot. 22- -
022 202
2
5. Lift rotary
2
Atjr7the same time raise boom mechanism 7 20 7
g gj r gjr
a nslowly. a nKelly n
z h Lower Kelly bar and do not let
z h zha
bar touch the ground.
Note:
• Lower mast at low speed, and prevent
Kelly guide crowd sledge guide from
separating mast front face.
• Try to lower Kelly bar gravity center to
ensure the mast can be raised after
being lowered.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-91 Diagram III of Inserting Kelly Bar into
Rotary Drive
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
02
4.3.3.6 Installing
2
drilling bucket
202 202
7 7 7
gjr
n drilling bucket on the ground, withhthe
n gjr n gjr
zha z a zha
1. Place
Kelly box upwards.
2. Align Kelly bar square stub with Kelly box.
3. Lower Kelly bar slowly, rotate rotary drive to

align Kelly bar square stub with Kelly box. In-
sert Kelly bar square stub into Kelly box and
fasten them with pin and lock pin.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202
Fig.4-92
7 202
gjr gjr gjr
han
z4.3.4 z han zha
n
Disassembling Drilling Tool
4.3.4.1 Disassembling drilling bucket
Before operation, ensure that drilling rig is in extension status.
1. Set the mast upright.
2. Lay drilling bucket on ground.
3. Remove pin and lock

5 pin, disassemble drill-
ing bucket. -0 1 - 2 1-25 1-25
- 0 - 0
2 022 202
2
202
2
7 7 7
a n gjr Kelly bar slowly
4. Raise until it is seperated
n gjr n gjr
h drilling bucket.
zfrom zha zha
Fig.4-93
NOTE：
• When the pin connecting Kelly bar and drilling bucket cannot be removed, operate main
winch repeatedly and slowly to loosen the connecting pin.
5
-2 pin properly and guard against parts 5 25
• Store pin and1lock 1-2 loss. 1-
2-0 2-0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1- 25
- - -
0 2 2 2
4.3.4.2 2Removing Kelly bar
2 202 202
r7 gjr
7
gjr
7
ngj n n
zha zha WARNING zha
Risk of injury!
If the drilling tool is not mounted properly on the fitting, it could fall down or tip over
during operation. Persons could be hit and receive serious or fatal injuries.
To avoid accident, no person should be allowed to be near the machine during lifting the
Kelly bar.
NOTICE
0 1 -25 of the Kelly bar could lead to01collisions

Careless handling
-25 with the raotary drive and the25
0 1-
22 - 2 - -
022
equipment components. These components can be damaged as a result.
2 0collisions 2 02drive, 2
7
Avoid
jr
between the Kelly bar, 7
rotary
jr
and components. 7 jr
z z z
1. Set the mast to upright and move the rotary
drive to the lowest position. Deactivate main
winch upper limit. Raise Kelly bar until it is
separated from the rotary drive.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-94 Diagram I of Raising Kelly Bar
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

-lever forward slowly until mast - -
022 022 202
2
2. Push mast
2 2
r7
leans jforwards
g
by 3° to 4°. At this time, Kelly jr7
gjr
7
a n a ng n
h
bar
z and Kelly guide are away from mast front
z h zha
surface.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-95 Diagram I of Lowering Kelly bar
3. Lower Kelly bar slowly (lengthwise and cen-

trally in front of the equipment), until square
stub reachedes the ground. Go on lowering
the Kelly bar and at the same time travel in re-
verse with the machine.
1 - 25 Do not stop until Kelly 1-25 1-25
-0 ground entirely.
bar is laid on the
2 2 - 0 2 - 0
02 202 202
72 7 7
n gjr n gjr n gjr
zha zha zha
Fig.4-96 Diagram II of Lowering Kelly bar
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- the rope swivel from the wire rope 22- -
022 202
2
4. Remove
(1)jr7 2 7 20 7
r gjr
ngj
by removing pin (2), washer (3) and screw
a g
n(4). a n
z h z h zha
5. Retract main rope to the suitable length and
1
fasten the rope end.
4
6. Retract auxiliary rope to the suitable length 2
3
and fasten the rope end.
NOTE：
Install the pin and bolts to their original po-
sition, in case of parts loss.
1-25 25
1- Connecting Wire Rope and Rope -01- 25
2 - 0 2 - 0
Fig.4-97
2
7 202 202 Swivel 202
n gjr ngjr7 gjr
7
zha z h a 1. Wire rope han
2. Pin
z
3. Washer 4. Screw
4.3.5 Disassembling Drilling Rig
4.3.5.1 Disconnecting upper and mid-

dle mast
WARNING
Crushing hazard!
25
Even slight1-actuation of the mast cylinders leads 1 25 large movements of the mast. This
-to 1 -25
- 0 - 0 - 0
022 in serious or fatal injuries to persons.
could result
2 2 022 2 022
n gjr7 constant visual contact with the jperson
Ensure r7
n g giving directions. jr7 n g
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1- 25 1-25
2 - 0 2 - 0 2 - 0
1. Lower the
2 02mast to horizontal state. Remove 202 202
r 7 r 7 7
the bolts
a
j
nglocknut
(2), spacer (3), washer (4), nut (5)
a ngj n gjr
z h
and (6) connecting upper mast z h
and zha
middle mast.
6
5
1-25 1- 254 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 3
7 202
n gjr n gjr n gjr
zha zha zha
2
Fig.4-98 Removing Bolts
2. Bolt 3. Spacer
4. Washer 5. Nut
6. Locknut
2. Rotate upper mast around the hinged shaft.
Stop until the upper
0 1 -25mast is totally folded and 0 1- 25
0 1-25
2- middle mast.
parallel with the 2 - 2 -
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1
Mast I
1. Pin
3. Install pin (1) and secure.
1-25 1- 25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
Fig.4-100
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr
NOTE：
ngjr n gjr
zha • zha
Store dismantled bolts and washers zha
properly and guard against parts loss.
• Do not press electric wires when
rotating masthead.
4.3.5.2 Disconnecting rotary drive and

crowd cylinder
1. Raise mast slowly to vertical state.
-25 drive to the lowest end of the mast.

2. Lower the rotary
1 1-25 1- 25
22-0 22 - 0 2 - 0
20 the pin (1) connecting rotary drive7 20
3. Remove
7 7 202
r
gj crowd cylinder. jr gjr
zhanand ang zh zha
n
4. Retract crowd cylinder.
NOTE： 1
Store dismantled bolts and washers prop-
erly and guard against parts loss.
Fig.4-101 Removing the Pin
1-25 -2
1. 1Pin
5
1- 25
2 - 0 2-0 2 - 0
7 202 7 202 7 202
gj r r gjr
a n4.3.5.3 a ngj
Disconnecting middle mast and
n
h
z lower mast z h zha
1. Install connecting rod and secure with pin.
2. Remove bolts connecting middle mast and

lower mast. The removing method is in re-
verse order of installing method, see: Chap-
ter 4 Operation,“Connecting upper mast and
middle mast” on page 4-52.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr Fig.4-102 n gjr
zha zha zha
3. Lower mast and rest it horizontally on the mast bracket.

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
Fig.4-103 Mast in Horizontal State
NOTE：
• Store dismantled bolts and washers properly.
• Do not damage electric wires during operation.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02 Rope
4.4 Wire
2 202 202
7 7 7
gjr
n4.4.1 Installing wire rope ngjr ngjr
zha zha zha
WARNING
Risk of crushing, cutting and entanglement!
If a rope is being moved by a rope drum or rope pulley, persons in the area of the rope
drum or rope pulley could be seriously or fatally injured, caught or entangled.
• Do not reach between the rope and the rope drum or rope pulley.
• Always wear personal protective equipment when handling ropes.
• Do not touch moving ropes.
-25 1-25 1- 25
-01
1. Before installation:
2 2 - 0 2 - 0
202 wire rope should have the same7type
• Replaced
7 202 and specifications with the original wire
7 202rope. If
gj r gj r gj r
n an be sure the performance of the new awire
n rope is not
zha
adopting a different type of wire rope,
inferior to the original one.
zh zh
• When a long wire rope is cut off, the both sides of the point where the cut is made should be
seized.
• Inspect the grooves on drum and pulley to see if they meet requirements of replaced rope,
before the wire rope is installed on the machine.
• Before the wire rope is put into service, make sure all the devices related with wire rope
operation are in readiness and runs normally.
• Before the wire rope is installed, lay of direction should be known.
-2 rope: 5 25 25
01wire
2. Unwinding 0 1- 0 1-
2-
2 shipped in coils can be unwound 202 2 - 2 -
• 20rope
Wire 202
r7
gjeither r7
gjby gjr
7
n with the aid of a rotary plate orn n
zha zh a
rolling off the rope on the ground. If rolling zha
off the rope on the ground, the ground
should be clean to prevent sand sticking to
the rope’s lubricant. Sand and dirt may
cause damage to the rope during operation.
-2 5 25 Unwinding Way
Fig.4-104 25
-01 - 0 1- - 0 1-
02 2 2 2
72 7 202 7 202
n gjr ngjr ngjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- - -
022 a wire rope from a reel or coil
• Never unwind
2 2 022 202
2
r7
in agjsideways direction to the winding of the gjr7 gjr
7
a n han n
zhrope. Sideways unwinding of wire zrope zha
causes the rope to twist and will eventually
form loops.
NOTE：
• Be cautious of knotting of the wire rope
when extending the wire rope.
• Wire rope with knot is caused by load
and unable to return to normal. It must Fig.4-105 Wire Rope with Knot
be replaced.
1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
02 seizing wire rope:
3. Cutting and
2 202 202
7 7 7
gjr
an rope scissors can be used to cut wire n gjr an of larger gjr
z•hWire zha ropes up to 8 mm in diameter. For wirezhrope
diameters mechanical or hydraulic cutters are available.
• It is highly recommended to use high-speed disk cutter to cut wire rope. Electric welding and air
cutting is only used on the condition that the wire rope is to be discarded.
• It is imperative to seize wire rope ends with

iron wire to avoid strands slacken.
Procedures are listed below:
1) Mark the point of the cut. Span the seizing
0 1
wire horizontally-25 along the rope at an 0 1-25
0 1-25
22-
enough length.
20 202
2 -
202
2 -
7 7 7
gjr
an the seizing wire around the wire zrope gjr gjr
2) Wind
zhfrom han zha
n
the point of the cut.
Fig.4-106 Winding Iron Wire I
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

25
1- the seizing wire around the 1- 25 1- 25
0
3) Tightly wind
- - 0 - 0
2
wire 22 until the seizing is 3 times the 2022
0rope 202
2
r7 r7 gjr
7
ngjlength of the wire rope’s diameter. ngj n
zha zha zha
Fig.4-107 Winding Iron Wire II
4) Twist the two ends of seizing wire together

with pliers.1-25 1-25 1- 25
2-0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
Fig.4-108 Winding Iron Wire III
5) Cut the twisted seizing wire with pliers to

the length of the wire rope’s diameter.
Lightly stamp the end of the twisted seizing
wire into a valley between two outer
strands. Cut the wire rope with an abrasive
5 25 25
wheel. 01-2 0 1- 0 1-
02 2- 2 - 2 -
72 7 202 Fig.4-109 Winding Iron Wire IV 7 202
n gjr n gjr ngj
r
zha 4. Wire rope installation: zha z h a
• When installing wire rope, be careful to remove wire rope from reel or drum without twisting
force. Ensure that there is no damage to outer surface.
• Protect the abrasion part between wire rope and the machine.
• Discard the used wire rope before installing new wire rope. Do not weld the old and new wire
rope or bind them together directly.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
2 rope from reel onto winch:
5. Winding0wire
2 202 202
7 7 7
•
an gjr wire rope is manufactured with a gjr
Each
n n gjr
zhbending zha
line. Make sure that the correct √ zha
bending line is maintained when the wire
rope is wound directly from the shipping
reel onto winch.
• If the wire rope is wound from the bottom of
winch, the wire rope should be released ×
from the bottom of winch, vice versa.
Fig.4-110 Winding Wire Rope from Reel onto
-25 5 25
Winch
- 0 1 - 0 1-2 - 0 1-
022 rope under load:
6. Winding wire
2 2 022 202
2
7 7 7
a n gjr case of multiple layers winding on the
• In the
a n gjr n gjr
zhrope drum it may be necessary to tension zh zha
the wire rope.
• If the initial tension is not enough, the drum
may be too loose, which could damage wire
rope.
• The initial tension should be approximately
1% to 2 % of the wire rope’s breaking load. Fig.4-111 Winding Wire Rope under Load
• Initial tension is produced by braking or by
operating a brake sheave mounted to the
5 25 25
1-2
outside of the reel. 1- 1-
22-0 2 - 0 2 - 0
72
NOTE： 0
7 202 7 202
gjr gjr gjr
han generate initial tension by clamping
Never
zthe z han zha
n
rope. For example, by passing the rope
between wooden clamps may lead to irrep-
arable deformations.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202
Fig.4-112 Wrong Tensioning Way
7 202
gjr
n n gjr n gjr
z7.haConnecting and securing wire rope: zha zha

0 1 -25 0 1 -25 0 1- 25
In order22to- extend the wire rope service life 22- 2 -
7 20 7 20 7 202
gj
and r guarantee safe and reliable j
application, r gjr
a nproperly a ngthe n
z h install the wire rope according
z h to
zha
following requirements.
1) Fixing the rope ends

• When fixing with rope clamp, abide by
regulations in GB/T5976 wire rope
clamps. In correct mounting, its strength
should be no less than 85% of the rope
breaking force. √ √
• When fixing with wedge and sleeve, ×
5 25 25
1-2regulations in GB/T5973 wire
abide by 1- 1-
2-0
02 wedge joints, its strength should be
rope 02 2 - 0
02 2 - 0
72 72 72
Right R
ngjr gjr
no less than that of the rope breaking
n ngjr
z h a zha z h a
force.
√ ×
Fig.4-113 Wedge Joints
2) Rope clamp layout
Mounting of rope clamp is illustrated in the fig- √

ure on right. Buckle the clamp holder onto the
0 1 -25
rope working section. Buckle U helix onto the
0 1 -25 0 1- 25
2 0 22- of the wire rope. Do not lay the 2022-
tail section ×
202
2 -
rope7 clamps alternately on the wire rope in re-
gjr direction. jr7 gjr
7
zh
n
a verse ang zh zha
n
×
Fig.4-114 Layout of Wire Rope Clamp
Installation precautions
1. Determination of rope clamp number

The number of rope clamp is related to wire rope diameter. Choose rope clamps suitable for wire
ropes. The recommendation list of minimum number of rope clamp for all types of wire ropes is as
follows:
25Table 4–3 Recommendation list of minimum
- 25 number of rope clamp
- 25 -
2 - 01 2 - 01 2 - 01
2
0 nominal
Wire2rope
2
20 – 26 2
20 – 60
j r 7 r 7 r 7
ngdiameter(mm)
≤18
ngj ＞18 ＞26 – 38 ＞38 – 44
n gj ＞44
zha Minimum rope clamp
zha zha
3 sets 4 sets 5 sets 6 sets 7 sets
number

25
2. Determination01of- distance between rope clamps 1- 25 1- 25
2 - 2 - 0 2 - 0
202 between rope clamps shall be 5 times2to026 times longer than the wire rope diameter.
The distance
7 202
gjr ngjr7 ngjr7
z an
3.hFastening method for rope clamp
z h a z h a
• Press clamp bracket onto the wire rope working section. Press U bolt onto wire rope tail end.
Never lay out rope clamp alternatively.
• The fastening strengthof rope clamp shall not be below 85% of wire rope breaking force.
• When fastening rope clamp, pay attention to the load-carrying capacity of each clamp. The
clamp farthest from the thimble shall be fastened alone at first while the clamp nearest from the
thimble (the first clamp) shall abut against the thimble as close as possible. Ensure that clamps
are screwed tightly and do not break out layer steel wires of wire rope.
• Rope clamp shall be checked after carrying load once or twice. Nuts shall be further screwed
-25
tightly in most cases.
1 1-25 1-25
2-0 2 - 0 2 - 0
202
4. Test run:
7 7 202 7 202
r r r
h a ngj the wire rope is mounted, formal test
• After
h a ngj should be performed with low load.hangj
runs
z• After the wire rope is installed accordingz to requirements, if the wire rope rubs against
z some part
of the machine, provide proper clamp to the part that it may contact.
• In order to stabilize and position the wire rope, test run the moving parts of the machine with
about 10% of the load for several times.
• Avoid wire ropes twisting, knotting, distorting, bending and rubbing.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- - -
022 022 2
4.4.2 Unloading and storing wire rope
2 2 202
r7
gjWhen jr7 gjr
7
a n• agrod
unloading the wire rope, threadan n
zh zh
into the hole of rope winder and lift the rope
zha
with a forklift for loading and unloading. Do
not push the wire rope down from high
place directly.
• When rolling wire rope, crowbar can only be
used on flange of reel. Do not contact the
wire rope directly. The ground should be
level.
1-25 1 -25 1- 25
2 - 0 - 0
2Fig.4-115 2 - 0
202 202 202
Right Operation I
7 7 7
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 Fig.4-116 Right Operation II 7 202
n gjr n gjr n gjr
zha • zhaStore
During storage, put wire rope evenly. zha
the wire rope on pallets and cover them for
protection against rain.
Fig.4-117 Wire Rope Storage
• -25rope in a clean and dry place. Provide the

Store the wire
01 -25 specifications of wire rope for recording-25
1 1
22- -0 -0
and 0checking.
2 2022 2022
r7
•gjDuring jr7 rope frequently. Clear sand and mud
storage, check the conditions ofgwire 7
gjroff the rope
n n n
zha and add grease. zha zha

0 1 -25 0 1 -25 0 1 -25

- wire rope - -
022 022 022
4.4.3 Discarding
7 2 7 2 7 2
a n gjr of wire rope is subject to broken wire,
Discarding a n gjrwear, or corrosion condition. Immediately
a n gjr replace
h
zfor zh for continuous service. zh
any of the following condition. Never use
• Broken wire occurs at the rope end or nearby.
• The broken wire gathers within the range of 6d rope length.
• If broken wire appears after a period and

increases gradually, discard according to
standard.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
Fig.4-118 Wire Rope Broken Wire
• The whole strand ruptured.

• Damage of rope core causes the rope diameter to reduce.
• For different situations of decreasing flexibility, discard according to standard.
• If outer wire wear reaches 40% of its diameter, the wire rope diameter decreases 7% or even
more.
1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
• 02 deformations appears on the
Various visible
202 202
72
rrope. 7 7
wire
n g j n gjr n gjr
zha zha zha
Fig.4-119 Wire Rope Deformation
1 -25 -25 1-25

• Deep pits appears -01
2-0 because of corrosion of outer wire2rope. 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
• 02diameter reduces.
Rope
2 202 202
7 7 7
n gjr n gjr n gjr
zha zha zha
Fig.4-120 Wire Rope Diameter Reduces
• Broken wire, decrease of strand clearance,

and increase of rope diameter appear
because of inner corrosion.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zhaBending
Fig.4-121 Wire Rope Diameter
NOTE：
• In some application, fatigue is the main cause of wire rope damage. Even no defects are
visible from the outer appearance, there may be broken wire inside. Therefore, if the wire
rope is qualified but out of service life, replace with new wire rope in time.
• When discarding wire rope, check whether the wire rope damage is caused by
mechanism defects. Clear of these defects before replacing with new wire rope.
25
1- Rig Transport 1-25 1- 25
- 0
4.5 Drilling
2 2 - 0 2 - 0
7 202 7 202 7 202
r
gj Transport Guidelines
4.5.1 gjr gjr
zhan zha
n
zha
n
Before transport, be sure you have and read and fully understand the precautions and information
in Safety guidelines for transport in the Safety section of this manual.
1. When transporting drilling rig, follow all relevant local laws and regulations.
2. When transporting with a trailer, check transport dimensions before loading drilling rig. The
height of the rear of trailer should be under 1300 mm, the height of the middle part of trailer should
be under 900 mm.
5
3. Examine the transport
2 5
route situation and transport regulation in advance.
2 25
- 0 1- - 0 1- - 0 1-
2 2 2
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- - -
022 022 2
4.5.2 Safety guidelines for transport
7 2 7 2 7 202
zh zhWARNING zha
Risk of accident!
Improper use of lifting slings can cause an accident. This could result in serious or fatal
injuries to persons.
Attach lifting slings only to the provided lifting points. Failure to do so may result in injury
or possibly death.
• Only use hoisting equipment and lifting slings that have sufficient bearing capacity.
• Attach and secure movable parts of the equipment.
• Cover up sharp edges, projecting points and cutting blades.
• 5
The driver of the-2transporting -25 all the equipment, the machine 25
1 vehicle is responsible for checking
1 1-
02 2-0 2-0 2 - 0
202 202
and accessories each time before driving.
7 2 7 7
•
an gjrhauler in charge is responsible for the
The gjr transport of the equipment, the machine
n gjr and n
zhaccessories. zha zha
• The hauler should be informed of the transport dimensions, the weights and the route.
• Be familiar with transport dimension and weight which are regulated by local laws.
• A road permit must be obtained.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
02
4.5.32Transport parameters 202 202
7 7 7
n gjr n gjr n gjr
zha 1. Transport Status A zha zha
3416
3224
1-25 1-25 1-25

2 - 0 11555
2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
3153
2700
5 25 25
1-2 Status A
Fig.4-122 Transport 1- 1-
2-0 2 - 0 2 - 0
7 202 202 202
n gjr jr7 status A parameters
Table 4–4 Transport
n g gjr
7
zha zha han
zDATA
ITEM UNIT
Transport Length mm 11555
Transport Height mm 3416
Transport Width mm 3153(remove cab pedal 2700)
Crawler Length mm 4512
Track Width mm 600
Transport Weight t 23
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202 and Unloading the Machine
4.5.4 Loading
7 7 202 7 202
gjr gjr gjr
han Requirement for loading andzhunloading
z4.5.4.1 an zha
n
Precautions are listed as follows:

• Set traveling speed switch to low gear and do not operate the switch to avoid danger caused by
high-speed movement.
• Turn engine speed dial to low speed.
• When loading or unloading the machine, choose solid and level ground and keep a safe
distance from road edge.
• Use a slope with sufficient width, length, thickness and strength, its maximum slope angle being
15°. When using-2a5 soil slope, compact the soil. When using
-25the trailer’s ramp, its angle from the 5
- 0 1 - 0 1 - 0 1-2
022 022 022
ground shall not exceed 15°.
• When 2 2
7 using ramp or a platform, place spacerjr7blocks under trail wheels to prevent trailer 2
7 from
a n gjr a n g a n gjr
zhmoving. zh zh
• It is extremely dangerous to change direction when driving up or down a ramp. Drive back to
ground or trailer plate to change traveling direction.
• Because tracks are flat and straight, drilling rig may suddenly lean forwards or backwards when
passing the jointing point between ramp top and trailer plate. Drive through this point cautiously.
• When loading or unloading the machine, never swing the drilling rig to avoid possible rollover.
• When the machine is traveling on a slope, never operate any control lever other than traveling
lever.
• Before loading or unloading, clean ramp or platform and trailer thoroughly.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1- 25
- - -
0 2 2 2
4.5.4.2 2Loading the machine
2 202 202
r7 gjr
7
gjr
7
ngj anor slope, and drive drilling rig in reverseaonto
n the trailer.
zha
1. Start the engine. Align tracks with ramp
zh zh
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr ngjr
zha zha zha
Fig.4-123 Loading the Machine
2. Raise mast to prevent working tools hitting the ground when the drilling rig is driving up a slope.
3. With the help of a guide person, drive drilling rig slowly onto ramp or slope. When traveling to
the jointing point5between ramp top and trailer plate, the drilling
5 rig will sway forwards or
0 1 -2 0 1 -2 0 1 -25
- At this moment, adjust the drilling rig slowly
- and cautiously. Drive it onto trailer plate- at
022 022 022
backwards.
7 2
itsjrminimum 7 2 7 2
gjr gjr
speed.
a n g a n a n
zh 4. Stop drilling rig at a suitable positionzhon the trailer plate. Ensure that the trackszhof both sides
have an equal clearance from trail sides.
5. Stop the engine and remove the key. Operate control lever several times until pressure in
hydraulic cylinder is released completely.
6. Pull hydraulic lock lever to locked position.
7. Shut cab window, ventilator and door, and cover air vent to shield wind or rain.
8. Install swing locking connecting rod.
0 1 -25 0 1 -25 0 1 -25

- - -
022 022 022
4.5.4.3 Fastening method
7 2 7 2 7 2
a n gjr the machine by chains or wire rope
Fasten
a n gtojr prevent it from sliding during transportation.
a n gjr
zh zh zh

1-25 1-25 1-25

NOTE：
2 - 0 2 - 0 2 - 0
Bind chains
7 202 or wire ropes on the H beam, and 7
02 let them rest on or across hydraulic
2never 7 202
r
j hoses. r r
ngor
lines ngj ngj
zha zha zha
4.5.4.4 Unloading the machine
The process of unloading the machine reverses that of loading it. See: Chapter 4 Operation,
“Loading the machine” on page 4-85 for detailed operation.
NOTE：
Raise mast height to prevent working tools hitting the ground.
4.5.5 Requirements for Sea

Transportation 25 25 25
- 0 1- - 0 1- - 0 1-
22 22 2 2
20 of non-paint finishing work piece (plated
1. Protection
7 7 20piece, phosphoresced piece) 7 20
r r r
a
Brush
h ngjrust preventing oil 377-HF evenly twice.
h a ngj h a ngj
zUse polyethylene film (bags) or wrapping zfilm for packaging. Use polyethylene tapezfor sealing
bandage.
2. Coating surface protection

To protect exposed painting surface, choose air bubble film to wrap, then use dust preventing
wrapping film to seal. Ensure that the wrapping overlap shall be not less than 150 mm. Relevant
parts are wrapped tightly and fixed after being wrapped 3 rounds. Cover surface shall be sealed by
TESA (50530) paint protection film.
Cab interior surface, painting surface, seat, floor, operating handle, and control panel shall be
packed by TESA51136 5 inner protective film.
-2 5 -2 -25
- 0 1 0 1 0 1
0 2 reducer, exposed pipe joint, bolts and
3. Protection2of 2- end
02pins 022
-
7 2 7 2 7 2
g r preventing oil 377-hf evenly twice.anUse
Brush jrust
a n gjr dust preventing wrapping film to sealanafter
gjr wrap-
h 3 rounds (if part assembly is completed,
zping zh use dust preventing wrapping film to seal
zh by wrap-
ping the part assembly).
4. Glass window protection

Use TESA (51136) transparent glass protection film to perform sealing operation. Start applying
protection film from one end of outside glass surface while scrapping in the same direction by rub-
ber scrapper. Ensure that protection film and glass surface are jointed firmly, leaving no breakage
or obvious air bubble.
5. Protection of electrical appliance system and hoses
25
box, use silicon protection coating5 494-714 to spray on exposed plug
-25
To protect power distribution
1 - 1 2
-or 1
0 0 0
22- distribution box and fasten it. Use2wrapping - -
(socket) and contact point. Then use water proof plastic bag wrapping film to seal it. Place des-
iccant into20power 022 film to seal and fasten exposed 2ho- 022
7 7 7
a gjr
ses,nelectric appliance line and plug-in.
a n gjr a n gjr
h desiccant, choose silica gel or surface,zhand pack with cotton cloth (bag), and it iszheasy to place
zFor
and fix.

- 25 1-25 1- 25
01machine
Hoisting the
2- 2 - 0 2 - 0
02 202 202
72
r guide control lever to lock position. 7 7
n gjPull
1.
n gjr ngjr
zha 2. Shut down the engine. Remove key.zha zha
3. Use steel chain (1) and support rod (2) with enough length and ensure that they will not collide
with the machine during hoisting.
4. Wrap some protection material around steel chain and support rod to prevent them from
damaging the machine as required.
5. Drive crane to an adequate hoisting position.
6. Thread steel 5chain through under carriage

1-2 sides, and use support rod to -25 25
2
brackets of-0two 0 1 0 1-
2
02firmly. 2- 2 -
support2 Make sure the steel chains are 202 1
202
7 r7 7
gjr
ninstalled onto the crane. ngj ngjr
zha zha zha
Fig.4-124 Hoisting
1. Steel chain 2. Support rod
Precautions are listed as follows:

5 5 5
0 1-2the machine with person in the cab. -01-2
– Do not -hoist - 0 1-2
2 022 anyone from being near or under the
– Prevent 2 22
0hoisting machine. 2 022
7 7 jr7 or
gjrEnsure that wire ropes for hoisting the
an– gjr
anmachine ang
are strong enough. Do not use damaged
zh aged steel chain or hoisting tool. zh zh
– If you have any question about hoisting method, types of hoisting steel chain and hoisting tool,
contact approved sales representatives or SANY.
– Pull control lever to locked position to prevent the machine from moving unexpectedly when
being hoisted.
– Do not hoist the machine at a high speed. Otherwise, hoisting steel chain and hoisting tool will
be overloaded to break.
– Do not hoist the machine when the upper carriage is turning to one side. Prior to hoisting the
5 that the upper carriage is in line with tracks.
machine, ensure
2 5 2 25
- 01- the machine, keep it in horizontal 2status.
– When2raising - 01- - 0 1-
– Do2 2 use single steel chain to hoist. Otherwise,
0not 2 02 it may be rotated, loosened or slip from
2 022its
7
jrposition during hoisting, which may lead 7r 7 jr
a ng a n gjto dangerous accidents. a ng
z h zh z h

-2 5 25 25
-01
4.6 Kelly Bar - 0 1- - 0 1-
2 022 202
2
202
2
r7
4.6.1gjInstructions gjr
7
gjr
7
a n n n
zh zha zha
During construction process, Kelly bar transfers torque and pressure onto drilling tool. To
avoid damages to Kelly bar and misoperation, observe the followings:
• Not all types of Kelly bars are designed for the max. torque of rotary drive. Be aware of the max.
permissible torque of Kelly bar and do not exceed this value.
• Kelly bars and drilling tools are allowed to be used only for drilling holes, other applications such
as earth moving, conveying and levelling are not permissible.
• If the Kelly bar is inserted into a borehole, do not perform swing or mast operation.
• If the mast is displaced from its initial position by working forces, it must be readjusted.
• 5 into the concrete.
Do not insert the 2bar
- -25 -25
0 1 0 1 0 1
•
2 0 22- operation only when the Kelly bar
Start the drilling
2 0 2- been fully inserted in the borehole0and
2has 2 22-
jr7 bit hits the bottom of the borehole.ngjr7
the auger
n g n gjr
7
a drilling in hard formations, the Kellyzbar
•zhFor h a must be interlocked firmly. Or it will
zh a
cause excessive
wear or damage to the Kelly bar.
• In extremely tough weather, ensure that there is no additional force applied on Kelly bar: adjust
the drilling pressure to suitable value.
• In conditions where the borehole is extremely deep and the diameter extremely large, special
attention must be paid that the drilling teeth are in good working conditions. If wear or damage
appears, replace them in time. Do not attempt to make up for worn teeth by increasing crowd
force on Kelly bar.
• When extending Kelly bar, adjust torque and pressure to adapt to the condition.
When retracting-2a5Kelly bar from borehole, pay special attention
-25 to the outermost section: if the 5
•
- 0 1 - 0 1 - 0 1-2
outermost22
2 022 one of the inter sections is not properly
0 section lifts from its rest on the rotary2drive, 2 022
7 stop lifting by main winch. To avoidjlocking
7 7
a n gjr
unlocked,
a n gr a n gjr would
mechanism will open, or the section
zhslip through and get damage, reinsert Kelly zh to the bottom of the borehole, and then
zh rotate rotary
drive counterclockwise and pull by the main winch to completely unlock and properly retract all
sections.
NOTE：
• Kelly bar and mast must be parallel at all times during operation.
• After one section is retracted, the winch load is increased, it will cause the base machine
to tilt forward slightly.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1- 25
- - -
022 2 2
4.6.2 Welding
7 2 7 202 7 202
a n gjr n gjr ngjr
zh zha WARNING zha
Risk of explosion or fire!
Welding, torch cutting, and grinding tasks on the equipment can cause fire or explosions.
This could result in serious or fatal injuries to persons.
• Before starting work, clean flammable or explosive substances away from tools and the
environment.
• Protect or shield all heat-sensitive components, such as hydraulic hoses, from the area
being thermally processed.
• Protect persons and the work environment from flying sparks.
• 5
Before performing 5 protect sensitive electronic parts
welding work on the equipment,
25
1 -2 1-2 1-
2-0
from current. 2 - 0 2 - 0
7 202 7 202 7 202
r
gj repair welding work can be only carried r r
h a nThe h a ngjout by trained and qualified welding hpersonnel.
a ngj
z z z
After welding, retract each section completely one by one, and check if it is normal.
Steps for repairing:
1. Grind the jointed face (1).
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
A
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
Fig.4-125

1-
If the break is 0ragged,
25 1- face 25 1-25
- it is necessary to re-
- 0
1. Jointed A. Dimension - 0
22
place the20section with a new tubing. Make 2 022 202
2
jr7 dimension (A) is the same with thengjr7
surengthe ngjr
7
h a
zoriginal zha zha
one.
2. Remove burrs and clean weld zone free of grease.
NOTE：
The square stub and steel pipe with diameter of 377 mm or below are made from alloy steel
and require preheating.
• Use a sheltered location with enough space (workshop).
• Preheat the weld zone (approximately 200 mm outwards on both sides of weld joint) to
-25C° – 250 C°).
approximately 200
01 0 1-25
0 1-25
2
• Perform 0welding.- 2 - 2 -
7 2 2 7 202 7 202
r gjr gjr
a ngj an n
zha
Precautions for welding several parts
h
ztogether: zh
• Keep dimension (A) of inner bar.

• Keep alignment.
• After welding, grind the welds.
Welding:
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr ngjr
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr ngjr
zha zha zha

25 -25 25
01-
1. Butt welding
- -1.01Jointed face - 0 1-
2 022 2 022 202
2
7 7 7
a n g r a fix-up equipment to hold parts. angjr
1)jUse
n gjr
zh 2) Weld. zh zha
2. Weld key bars.

100 mm
1-25 1-25 4 mm
1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
40°
Fig.4-127
Max. 30%
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha Fig.4-128
zha
Note:
• Uniform wear on key bars and locking

recesses must not exceed 10 mm.
• One-side wear on material requires repair,
to prevent functional failure.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- onto the Kelly bar: - -
022 022X 202
2
Weld key bars
• Fit-up 7 2 7 2 X
7
a n gjr key bars and spotweld. a n gjr n gjr
z•hSpotweld on both sides at the same time.
zh zha
• Avoid pitting surfaces. 45°
• Produce flush welds.
NOTE：
• In this status, do not preheat the key
Fig.4-129
bars.
• To weld key bars, weld from the middle
of Kelly bar.
• 5
Avoid irregular distribution
2 of heat over
25 25
the bar, 2-keep01- the differences in 2 - 0 1-
2 - 0 1-
7
temperature202 at a minimum to prevent 7 202 7 202
r gjr gjr
a ngj n n
h zha zha
distortion.
z
To keep the temperature in balance during
welding, interactive manner is recommended:
after welding key bar (300 mm), rotate Kelly
bar for 120°, then weld another key bar and
repeat.
Note:
Do not weld at recesses in zones between Fig.4-130

arrows. -25 1 1-25 1-25
2-0
2 bar square stub. 2 - 0 2 - 0
20Kelly
3) Replace
7 7 202 7 202
angjr n gjr n gjr
zIfhsupport zha
board or guiding ring tips off slightly,
zha
repair welding.
Fig.4-131
If square stub or the connection part of square

stub and steel pipe breaks, send back to fac-
tory and repair. If on-site repair is needed
under special circumstances, perform repair-
0 1 -25 of Kelly bar Institute of
ing under the guidance
0 1-25
0 1-25
- - -
R&D. 0222 202
2
202
2
7 7 7
ngjr n gjr n gjr

25 25 25
01- for repairing technique
Requirements
2- 2 - 0 1-
2 - 0 1-
02 202 202Cur-
72 7 7
n gjr ngj
Welding
r Keep n gjr
zha SN Types of weld seams h a
z rod Preheat (C°)
zh a
warming
rent
(A)
Do not need preheat
Butt seams of key bar J506/
1 when ambient —— 160±20
and key bar J507
temperature ≥ 10C°
Butt seams of small
Insulation
2 diameter steel pipe ( ≤ φ 70 kg 200℃ – 250℃ 160±20
cotton
377 mm)
Butt seams of large Do not need preheat
-25 steel pipe( ＞φ 5 160±20-25
J506/
3 diameter when-2ambient ——
0 1 J507 0 1 -0 1
2- 377 mm) -
2temperature ≥ 3C°
022
7 202 7 202 Do not need preheat 72
n gjr Seams of key bar and
n gjr ang
jr
zha a
J506/
4 large diameter steel pipe( zh when ambient ——h
z 200±20
J507
＞ φ377 mm) temperature ≥3C°
Seams of key bar and Do not need preheat
5 small diameter steel pipe 70 kg when ambient —— 200±20
(≤ φ377 mm) temperature ≥ 10C°
Adjust
the
current
Besides item 2, preheat the others accord
Remove rust, scale and
—— to the temperature above the
25 before welding 25 temperature required 25
Remark ing to
0 1 -
water
0 1
minimum - the 01-
- - -
2 022 2 022 2 022
welding
7 7 7
a n gjr a n gjr a n gjr ma
zh zh zh chine
List of repair equipment
SN Name Quantity Purpose

1 Level bar 1 Level
2 Arc welder YD-400SS (DC) 1 /
3 Cutting torch G01-100 2 Cut
4 Angle grinder GWS14-150 3 Grind
5 25 clamp
1-
Welding 5
1-25 /
1- 25
2 - 0 2 - 0 2 - 0
02
6 Torque wrench
202 3 Secure locknut
202
72 7 7
n gjr 7 Inner hexagon spanner M16 n gjr 2 Remove guiding ring ngjr
zha 8 Adjustable spanner
zha 2 /
zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

25 25 25
01-
List of consumables
2- 2 - 0 1-
2 - 0 1-
02 202 202
7SN2 7 jr7
n gjr Name
n gjr Quantity Purpose
n g
zha 1 J506/J507/A302 (φ4) zha 100 KG Weld zha
2 J706/J707 (φ4) 60 KG Weld
10 – 12 safety goggles against
3 20 Pieces Cut
radiation
4 Protective glove 20 /
5 Cutting nozzle 10 /
Protective goggles against flying chips
6 5 /
of grinding wheel
5
Dry2powder 25 25
7
- 0 1- fire extinguisher
-
2
0 1- /
- 0 1-
2
8202 Alkyd paint diluent
2 2
7 7 202 2 /
7 202
n gjr n gjr n gjr
zha zha zha
4.6.3 Transport and storage
Transport
WARNING
Risk of accident!
Unsuitable lifting gear or improper loading/unloading can lead to tipping over of the lifting
gear, the equipment, or the transport vehicle, or to the falling of loads. Persons in the
vicinity of the equipment could be hit and receive serious or fatal injuries.
Lifting equipment
0 1 -25 and slings used for loading and01unloading
-25 must be safe and of sufficient25
0 1-
2 - - -
022 022
capacity. Avoid abrupt and quick movements when lifting, to prevent the load shifting and
2
sliding02away. 2 2
7
jr 7 jr 7 jr
z z z
NOTICE
Risk of damaging components!
The deformation of Kelly bar may occur during a long period of storage. The deformation
may cause potential damage.
Before using Kelly bar after a longer period of storage, visually inspect the Kelly bar. If
there is deformation, consult SANY after-sales service department in prevention method.
Preparation before transport
1-25 1- 25 1- 25
2 - 0 2 - 0 A
2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.4-133

25
1-underpinned with 2 timbers -25 1-25
“A” ≤ 13000 mm,
2 - 0 -01
A. Length
2 2 - 0
preferably202 02 202
7 72 7
gjr gjr gjr
han＞ 13000 mm, underpinned with 3 timbers
z“A” zha
n
zha
n
preferably
Storage
Kelly bars must be underpinned when put into storage:
“A” ≤ 13000mm, underpinned with 4 timbers

A
preferably
“A” ＞ 13000mm, underpinned with 5 to 6 tim-

bers preferably
1-25 Fig.4-13425
1- 1-25
2 - 0 2 - 0 2 - 0
7 202 7
02Length
2A. 7 202
gjr gjr gjr
han
zNOTE： zha
n
zha
n
Do not put Kelly bar on the ground directly.
Do not put Kelly bar on gravel heap directly to avoid gravel falling into Kelly bar.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
202
4.7 Drilling
7
Tool
7 202 7 202
n gjr n gjr n gjr
zha 4.7.1 Overview zha zha
There are many categories of drilling tools: drilling bucket double edge, cone auger, straight auger,
and core barrel.
4.7.2 Kelly box
There are three specifications of Kelly box:

200, 250 and 300 (unit: mm).
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
200 250 300
Fig.4-135
4.7.3 Drilling Tool

5 Categories
1-2 1-25 1- 25
2 - 0 2 - 0 2 - 0
4.7.3.102Drilling bucket double cut
7 2 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 D
7 202
n gjr an gjr n gjr
zha Fig.4-136 Drilling Bucket Double Cutzh Fig.4-137 Parameters zha

1-25 25 25
2 - 0 01-
Table 4–5 Parameters
2- 2 - 0 1-
02 02 202
7 2Drilling bucket for soil layer 72 Drilling bucket for rock layer jr7
n gjr n gjr ng
zha D (mm) H (mm) zha
Flat teeth D (mm) H (mm) z h
Round
a
chisels
1000 1500 6 1000 1200 11
1200 1500 7 1200 1200 13
1500 1500 9 1500 1200 17
1800 1000 10 1800 1000 25
2000 1000 12 2000 1000 26
2200 1000 12 2200 1000 29
—— —— —— 2500 1000 32
——
1-25 —— —— 3000-25 1000 37
1-25
2 - 0 2 - 01 2 - 0
02 202 202
—— —— —— 3500 800 41
72 7 7
Note:
a n gjr n gjr n gjr
zh zha zha
The bucket parameters can be customized according to special needs.
Teeht arrangement methods:
1-25 1- 25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1- 25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-25 -25 -25

2-01
Teeth arrangement Illustration
2 -01
Structure -01
characteristics and applications
2
02 02Characteristics: 02
jr 72 jr7 2
jr 72
z z 1. Cross type alignment knife. z
2. Equipped with V20, FZ80 flat teeth.
Flat teeth
Main applications:
1. Silt and all type of soft soil.
2. Sand and gravel.

Characteristics:
1. Cross type alignment knife.

1 -25 1 -25 1 -25
2-0 0
2.-Equipped with V20, FZ80 flat teeth.
022 022
- 0
7 202 2 2
7 3. Add skirting and weld B47K rouldjrchisels
7
r
gj Combination teeth gjr g on
n n n
zha z h a
skirting. z h a
Main applications:
1. All types of dense soil.
2. Cemented rock formation.

Characteristics:
2. Add skirting and weld B47K rould chisels on

-2 5 25 25
Round 1
chisels 1- 1-
2-0 0 0
skirting.
2 - 2 -
7 202 7 202Main applications: 7 202
n gjr n gjr n gjr
zha zha zha
1. Pebble and gravel.
2. Hard and medium hard weathered rock.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1-25
-auger - -
022 2 2
4.7.3.2 Cone
7 2 7 202 7 202
a n gjr ngjr n gjr
zh zha zha
L
H
D
-25 -25 1-25
-01 Auger
Fig.4-138 3 Cone
2 -01 Parameters
Fig.4-139 - 0
02 022 202
2
72 7 2 Parameter 7
gjr
Table 4–6 Cone rAuger
n n gj gjr
zha zha z han
Size Tooth type and number
Single start Single start Double start
D (mm) L (mm) H (mm) single auger double auger double auger
(B47K) (B47K) (B47K)
600 600 1500 10 14 14
800 600 1500 14 20 20
900 600 1500 14 21 21
1000 600 1500 15 23 23
25 -25 25
1200 01- 600 1500 160 1 28 28 0 1-
20
1300
22- 600 1500 2022- 18 30 30 202
2 -
7 7 7
gjr
n 1400 1500 an gjr gjr
n 32
zha zha
600 20 32
zh
1500 600 1500 22 36 36
Note:
• Cone auger is generally 2.5 times the height of pitch. Increasing auger flights can
increase slag carrying capacity and enhance guidance ability. Reducing auger flights can
increase rotation speed and reduce resistance. Number of teeth in the table refers to 360°
cone screw teeth arrangement number.
• The parameters in the table above are just for reference and can be customized
5
according to customers’
2 needs.
25 25
- 0 1- - 0 1- - 0 1-
2 2 2
Cone auger
7 202can be divided into three types in terms 7
2 structure: single-start single-flight, double-
20of 7 202
r r r
nj ngj ngj
start gsingle-flight and double-start double-flight. Teeth are arranged on cone spiral flights to form
h a h a
zspiral cone corner. It is suitable for drillingzpebble, gravel, hard and medium hard weathered
z h a rock.

-25 -25 -25

-01
Teeth
22 - 0 1
Structure characteristics and applying
22-
0 1
20 Illustration
2 022 2 0
jr 7arrangement jr7
layers 7
a ng a n g a n gjr
z h zh Characteristics:
zh
1. Three round chisels form the central guide
teeth, with a good positioning effect.
2. Arrange teeth upwards along the spiral

flights of one side.
Single side 3. Small drilling resistance and easy to dump

slag.
1-25 5
Main2applications:
1- 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 02
1. Highly cemented gravel and permafrost
72
n gjr n gjr layer.
ang
jr
zha zha zh
2. Cemented rock formation.
3. Highly or moderately weathered hard rock.

Characteristics:
1. Three round chisels form the central guide

teeth, with a good positioning effect .
2. Arrange teeth upwards along the spiral
-2 5 flights 5of two sides.

2 25
Double01side 0 1- 0 1-
02 2- 2 - 2 -
72 7 202 3. Good guidance ability, great drilling 02
72
n gjr n gjr n
resistance and high slag carrying r
gjcapacity.
zha zha Main applications: zh a
1. Gravel formation or clay layer.
2. Highly weathered hard rock.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1-25
- auger - -
022 2 2
4.7.3.3 Straight
7 2 7 202 7 202
a n gjr n gjr n gjr
zh zha zha
L
H
-25 -25 1-25

-01 auger
Fig.4-140 Straight
2 -01 Parameters
Fig.4-141 - 0
02 022 202
2
72 2 parameter
Table 4–7 Straightr7auger 7
n gjr n gj gjr
zha zha z han
Size Tooth type and number
Single side Double side
D (mm) L (mm) H (mm)
(FZ80) (FZ80)
800 600 1500 2 4
1000 600 1500 3 4
1200 600 1500 3 /
Note:
L, H and teeth parameters in the table above are just for reference and can be customized
-25
according to customers’
1 needs. -25 1 1-25
2-0 2-0 2 - 0
202 can be divided into three types: 7single-start
Straight auger
7 202 202
single-flight, double-start singleflight
7
gj r r r
andndouble-start
h a h a ngj in a straight line. Wear resistant alloy
double-flight. Teeth are welded
h a ngjflat teeth
zcan be used alone, or with round chisels. z z
Straight auger is mainly used for drilling soil above underground water level, sand, and dense sand
layers with small amount of clay and gravel with small particle diameters.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-25 -25 -25

-01
Teeth
22 - 0 1Structure characteristics and
22-
applying 0 1
20 Illustration
2 022 2 0
jr 7arrangement jr7
layers 7
a ng a n g a n gjr
z h zh Characteristics:
zh
2. V20, FZ80 flat teeth and B47K round

Single side
chisels can be equipped.
3. Weld round chisels on skirting.

Main applications:
Clay, sand and gravel
-2 5 5
Characteristics:
-2 25
-01 -01 - 0 1-
02 2 02 2 2
202
72 72 7
n gjr n gjr gjr
an round
zha zha
2. V20, FZ80 flat teeth and B47K
Double side zh
chisels can be equipped.
3. Weld Round chisels on skirting.

Main applications:
Clay, sand and soft-hard interceded layer.
4.7.3.4 Core barrel
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
5 5 D
-2 -2 1-25
-01 -01 - 0
022Core Barrel
Fig.4-142 02 2
202
2
72 72 7
n gjr n gjr n gjr
zha zha zha

1-25 25 25
2 - 0 01-
Table 4–8 Core barrel parameter
2- 2 - 0 1-
02 02 202
72 72 7
n gjr Size
an gjr Tooth type and number
an gjr
zha D (mm) H (mm) zh Round chisels z h
Roller bits
800 1500 10 6
1000 1500 12 8
1200 1500 16 10
1500 1200 20 12
1800 1200 24 16
2000 1000 24 16
2200 1000 28 18
2500
1-25 1000 25
1-
32 20
1-25
2 - 0 2 - 0 2 - 0
202 202 202
Note:
r 7 r 7 r 7
ngj ngj ngj
The parameters in the table above are just for reference and can be customized
z h a
according to customers’ needs. z h a z h a
For hard bedrock, large boulder and hard permafrost layer, it is very hard for rotary drilling bucket
to drill in. But core barrel has more advantages in this case. Core barrel has wide applications and
various structures. Common structures include annular Round chisels core barrel, annular gear
core barrel. Core barrel can change different drilling teeth according to stratum characteristics.
Teeth Structure characteristics and

Illustration
arrangement applications
Main applications:
1-25 1 25
-Medium 1-25
2 - 0 2- 01. weathered hard rock.
2 - 0
2
Round 0chisels
2 202 202
7 7 7
n gjr n gjr 2. Pebble and boudler.
n gjr
zha zha 3. Backfill. zha
Main applications:
Roller bits Slightly weathered hard rock and
bedrock.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1-25
- - -
0 2 2 2
4.7.3.5 2Double-layer core barrel
2 202 202
r7 gjr
7
gjr
7
ngj n n
zha zha zha
H2
H1
D2
D1
01 -25 -25 -25

Fig.4-143-Double-layer
2 core barrel -01
Fig.4-144 -01
Double-layer core barrel parameter
02 022 02 2
jr 72 2
r7 core barrel parameter
Table 4–9 Double-layer
j jr72
z Size
z z
Tooth type and number
D1 (mm) D2 (mm) H1 (mm) H2 (mm) B47K Rollers
1000 N/A 1700 1500 11 9
1200 N/A 1700 1500 12 10
1250 N/A 1700 1500 13 10
1500 N/A 1700 1500 16 N/A
Note:
The parameters in the table above are just for reference and can be customized
5 5 25
1-2customers’ needs.
according to 1-2 1-
2-0 2-0 2 - 0
7 202
Double-layer 202designed and produced by SANY. Compared
core barrel is a special drilling tool
7 7 202 to
r
gj types of rotary drilling tools, double-layerr r
h a nother h a ngj core barrel has the advantages ofhahigh
ngj efficiency in
z drilling in gravel, strong spoil carryingz capacity and low drilling tooth. This barrel
z has won the Na-
tional Invention Patent.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- - -
022 022 2
4.7.3.6 Underreamer bit
7 2 7 2 7 202
a n gjr 4–10 Underreamer bit parameter angjr
Table n gjr
zh zh zha
D1
Size
D1 (mm) D2 (mm)
800 1600
1000 2000
1200 2000
1800 3000
In the same layer, enlarging pile tip base area

0
can greatly increase 1 -25 pile load-bearing ca- 0 1 -25 0 1-25
- - -
2
pacity without022 increasing the hole diameter. In 2 022 202
2
7 7 7
n gjr underreamer bit accompanied with
general,
a a n gjr n gjr
h drilling rig includes soil underreamerzhbit,
zrotary D2
zha
which is suitable for drilling common soil and
Fig.4-145 Underreamer bit
equipped with round chisels made of alloy
block or alloy drill head, and rock under-
reamer bit, which is suitable for drilling hard
bed rock and hard frost soil and equipped with
cutting tool made of round chisels.
4.7.3.7 Casing drive adapter

5 5 25
0
Casing drive adapter
- 1-2 connects rotary drive - 0 1-2 - 0 1-
and casing.
2 022During operation, rotary drive 2 022 202
2
7 7 7
a n gjr torque to casing to make it rotate. aAtngjr
transfers
n gjr
h same time, rotary drilling rig crowdingzhde-
zthe zha
vice presses rotary drive down and transfers
force through rotary drive to casing to push it
down into ground.
Fig.4-146 Casing Driver
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- - -
0 2 022 2
4.7.3.8 2Easily worn parts of drilling rig
7 2 7 2 7 202
zh zh zha
Bauer teeth B47K teeth V20 teeth
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Bauer teethholder B47K teethholder V20 teethholder
4.7.4 Drilling Tool Operation
- 25 1-25 1-25
-01 bucket
4.7.4.1 Drilling
2 2 - 0 2 - 0
02 202 202
r 72
•gjBefore r 7
placing a new bucket into hole,gjcheck whether r 7
a n n drilling teeth are
ngj
all complete. Check
zh zhawell.
whether unlocking mechanism works z h a
• For single-edge bucket, raise it when spoil reaches 5/6 of bucket load capacity. For double-edge
bucket, raise it when spoil reaches 2/3 to 4/5 of bucket load capacity. Before raising drilling
bucket, rotate bucket counterclockwise 1 to 2 rounds under crowding. Raise bucket when
bottom gate is closed.
• If bucket is jammed when being raised, move bucket upwards and downwards while rotating it
at a low speed. Raise bucket when it is released from jamming. Never raise it by force.
• If spoil cannot be automatically dumped or dumped entirely when bucket bottom gate is opened,
repeatedly rotate drilling tool to dump soil thoroughly. Never use up and down lifting or left and
2 5 2 5 25
01- to strike other fixed objects to dump soil.
right swaying
- 01- - - 0 1-
022 or repair drilling teeth if they are seriously
• Replace
2 2 022 worn out or drop off. 202
2
r7 run in hole if there are any foreigngmatters
•gjNever jr7 gjr
7
a n a n in hole. n
h h
z • Never use drilling tools to deal with zaccident. zha

0 1 -25 0 1 -25 0 1 -25

- - -
022 022 022
4.7.4.2 Auger
2 2 2
r7 jr7 jr7
ngj placing a new bucket into hole, check
•hBefore
a a n gwhether drilling teeth are all complete.ang
zh never rotate at a high speed. When it iszhdifficult to drill
z• When using cone auger to drill hard rock,
into boulders, lift auger for a while and drill again. Repeat several times until boulder is
loosened, then take it out.
• In general, raise auger slowly when drilling

to 2 to 3 times of pitch to prevent it from
colliding with hole wall, which leads to spoil
leakage or auger jamming. When raising
auger under mud, rotate slowly to prevent
25 25 25
01-from locking Kelly bar.
interlocking rod
2- 2 - 0 1-
2 - 0 1-
• 202is jammed when being raised,
If bucket
7 7 202 7 202
n
move
a gjr bucket upwards and downwards a n gjr n gjr
zh while rotating zh
it at a low speed. Raise zha
bucket when it is released from jamming.
Never raise it by force.
Fig.4-147 Auger
• If spoil cannot be automatically dumped or dumped entirely, repeatedly rotate drilling tool to
dump soil. Never use up and down lifting or left and right swaying to strike other fixed objects to
dump soil.
• Replace or repair drilling teeth if they are seriously worn out or drop off.
• Never run in hole2if5 there are any foreign matters in hole. 25 25
- 0 1- - 0 1- - 0 1-
2 2 2
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1-25
- barrel - -
0 2 2 2
4.7.4.3 2Core
2 202 202
r7 gjr
7
gjr
7
n•gjBefore placing a new bucket intoanhole, n
zha check whether drilling teeth
h
zare all
zha
complete and connection is good.
• Raise auger when barrel is full. Raise auger
at a low speed. Because auger is equipped
with inner knife, it can remove core or large
boulder. It can forms a cutting free surface,
and is able to break rocks, facilitating
bailing bucket or short auger to drill.
• 25 teeth of same specification
Replace drilling
1 - 1 -25 1-25
0 0 0
2 0 22- worn out or damaged.
if they are
2 0 22- 202
2 -
• jNever
r7 7 7
gjrto gjr
run in hole if there are any foreign
a n g a n n
zh matters in hole. Never use drilling
zh
tools
zha
deal with accident.
Fig.4-148 Core barrel
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1-25
- tool - -
022 2 2
4.7.4.4 Belling
2 202 202
r7 gjr
7
gjr
7
ngj running in hole,
•hBefore
a an n
zha
check whether bit
z can retract and extend freely. Lift
zh
bit and
lower reamer wing slowly to retract or
extend. Repeat several times until bit can
move freely.
• Determine bit’s stroke according maximum
reaming diameter required by construction.
Lift bit to its retraction status, and then
lower it slowly to under reaming diameter.
25
Write down the position
1 - difference of upper
1 -25 1-25
0 0 0
tube and lower
2 0 22- tube in the two cases (for 2 0 22- 202
2 -
jr7
pushdown
n g
belling tool, write down r7
ngj n gjr
7
z h a
connecting h
central pin position difference
z a zha
between upper and lower positions against
outer tube in the two cases). The difference
is under reaming travel.
• Belling tool is not equipped with spoil
removing mechanism. When under reaming
depth reaches 1/3 of total stroke, raise bit,
Fig.4-149 Belling tool
use bit lower tray to bring out rock dust, or
take out hole bottom drilling spoil by
-25 or auger or through
lowering bucket
01 circulation. 0 1-25
0 1-25
2 - 2 - 2 -
202 202 202
positive/reverse In general,
r 7 7 7
a n gj
under reaming is completed after 3 to 4
n gjr n gjr
zhreturns of drilling. zha zha
• If belling tool meet with resistance or retracting mechanism cannot move freely when the bit is
being raised, do not raise bit by force. Do not feed on hole bottom, rotate bit several times to
complete bit raising.
• If retracting mechanism cannot retract because it is covered by clay, it is not recommended to
ream in the soil layer. If reaming is required, add adequate amount of medium. Idle run drilling
tool for several rounds at hole bottom to get rid of resistance before raising bit.
• Whenever bit is pulled out, check to see if switching mechanism works freely and whether
Round chisels are5damaged. If there are questions, repair them
5 before lowering bit into hole.
1-2 1-2 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

SR65 Rotary Drilling Rig Maintenance
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Maintenance
2 5 2 5 2 5
01- 01- 01-
5 Maintenance.......................................................................................................................5-1
- - -
2 022
5.1 Maintenance 022 022
Precautions ....................................................................................................5-5
2 2
7 7 7
a n gjr Maintenance Information .....................................................................................................5-6
5.2
a n gjr a n gjr
zh zh zh
5.2.1 Lubrication points ........................................................................................................5-6
5.2.2 Drilling rig oil...............................................................................................................5-11
5.3 Maintenance Schedule...................................................................................................... 5-13
5.4 Maintenance Procedures.................................................................................................. 5-27
5.4.1 Every 10 Service Hours........................................................................................... 5-27
5.4.1.1 Crawler tension - check and adjust ................................................................ 5-27
5.4.1.2 Hydraulic cylinders- check............................................................................... 5-30
5.4.1.3 Gearbox gear oil level- check.......................................................................... 5-32
5.4.1.4 Shock absorbing device of rotary drive - check and replace...................... 5-33
5
-2Crawler -25 -25
0
5.4.1.5 1 track - inspect 0 1
.................................................................................... 0
5-351
2 22- Wire rope - inspect ...........................................................................................
05.4.1.6 2 022
-
2
-
0225-37
7 7 7
a n gjr 5.4.1.7 Wire rope - maintain ........................................................................................
zh z h z h
5.4.1.8 Rope swivel flexibility - check.......................................................................... 5-39
5.4.1.9 Rope swivel - check and lubricate.................................................................. 5-39
5.4.1.10 Engine oil level - check .................................................................................. 5-40
5.4.1.11 Water and sediment in fuel tank - drain ....................................................... 5-42
5.4.1.12 Water oil separator - check ........................................................................... 5-42
5.4.1.13 Hydraulic oil level - check and refuel ........................................................... 5-43
5.4.1.14 Coolant level - check...................................................................................... 5-44
5.4.1.15 Fuel amount - check and refuel .................................................................... 5-46
5.4.2 Initial550 Service Hours ...........................................................................................
1 - 2 1 - 25 5-47 5
1-2
- 0
5.4.2.1 Engine oil and filter - change and - 0
replace ..................................................... - 0
5-47
2 22
05.4.2.2 2 022 2 0225-50
7 Fuel filter - check and replace 7 7
.........................................................................
a n gjr 5.4.2.3 Filter of water oil separator a n gjr- replace..............................................................
a n gjr 5-52
zh zh zh
5.4.2.4 Fuel tank strainer - clean ................................................................................. 5-54
5.4.3 Every 50 Service Hours........................................................................................... 5-54

Maintenance SR65 Rotary Drilling Rig
25 25
1- reducers oil level - check .....................................................................
1- 5-54 01-
25
- 0
5.4.3.1 Winch
- 0 -
2 022 Switches, buttons and operation handles
5.4.3.2 2 022 - check .......................................25-55 022
r7
gj5.4.3.3
7 7
gjr ......................................................................
gjr 5-55
a n Rope hold-down rollers - check
a n a n
zh 5.4.3.4 Rotary drive bolts - checkzh................................................................................
zh 5-56
5.4.3.5 Rotary drive sliding strip - check and replace .............................................. 5-57
5.4.3.6 Crawler track mounting bolts - check............................................................. 5-58
5.4.3.7 Air intake and exhaust system - check .......................................................... 5-59
5.4.3.8 Window wiper - check ...................................................................................... 5-59
5.4.3.9 Window washer - check ................................................................................... 5-59
5.4.3.10 Kelly guide swing bearing - replace ............................................................. 5-60
5.4.3.11 Impact ring - check and replace.................................................................... 5-61
25 25 -25
5.4.3.12 Spring of Kelly bar- check and replace........................................................ 5-62
1 - 1 -
5.4.3.13-0Shock absorber - check .................................................................................
0 0 1
- 5-63 -
5.4.4 2 022 250 Service Hours .........................................................................................
Initial 2 022 2 022
5-63
r7
gj5.4.4.1 gjr
7 7
gjr 5-63
a n a n a n
Winch reducer oil- change...............................................................................
zh 5.4.4.2 Bolts connecting swing bearing zh zh
- check ........................................................ 5-64
5.4.4.3 Reducer gear oil - change ............................................................................... 5-64
5.4.4.4 Return filter - replace........................................................................................ 5-65
5.4.4.5 Aux. pump filter element - change.................................................................. 5-73
5.4.4.6 Pilot filter element - replace............................................................................. 5-73
5.4.5 Every 250 Service Hours ........................................................................................ 5-75
5.4.5.1 Wire rope sheaves - check .............................................................................. 5-75
5.4.5.2 Rotary drive gear oil - check............................................................................ 5-76
5.4.5.3 Hoses
0 1 -25 - check and replace ..............................................................................
0 1 -25 5-76 25
0 1-
5.4.5.42-Kelly guide sliding strip - check and replace - -
022 022
................................................. 5-76
2 02 500 Service Hours .........................................................................................
2 2
r7
5.4.6 Initial
gj5.4.6.1 gjr
7 7
gjr 5-77
5-77
a n a n a n
zh Gearbox gear oil - change
zh zh
...............................................................................
5.4.6.2 Gear oil for swing reducer - change ............................................................... 5-77
5.4.6.3 Travel reducer oil - change.............................................................................. 5-79
5.4.7 Every 500 Service Hours ........................................................................................ 5-80
5.4.7.1 Engine crankcase breather - clean ............................................................... 5-80
5.4.7.2 Kelly bar baffle - check..................................................................................... 5-81
5.4.7.3 Kelly bar drive gibs - check.............................................................................. 5-81
5.4.7.4 Kelly bar tube - check....................................................................................... 5-82
5.4.7.5 Kelly bar locking recesses - check ................................................................. 5-82
5.4.7.6 Other
0 1 -25 maintenance items ................................................................................
0 1 -25 5-83 -25
01
2 - 2 - 2 -
202 Hydraulic oil - change.......................................................................................
202 02
5.4.8 Initial 1000 Service Hours ....................................................................................... 5-83
7 7 7 25-83
r r r
ngj5.4.8.2 Oil suction filter - clean.....................................................................................
ngj ngj 5-86
5.4.8.1
z h a z h a z h a
5.4.9 Every 1000 Service Hours ...................................................................................... 5-87
5.4.9.1 Hydraulic hose - check..................................................................................... 5-87
25 25
1-Hydraulic hose - change ..................................................................................
1- 1-25
- 0
5.4.9.2
- 0 0
5-88
-
2 22 Battery - clean and recycle ..............................................................................
05.4.9.3 2 022 2 0225-88
7 7 7
a n gjr 5.4.9.4 Air recirculation filter - inspect
a n gjr and replace ..................................................
a n gjr 5-90
zh z h z h
5.4.9.5 Other maintenance items ................................................................................ 5-90
5.4.10 Every 2000 service hours ..................................................................................... 5-90
5.5 Storage of Drilling Rig........................................................................................................ 5-91
5.5.1 Preparations before storage................................................................................... 5-91
5.5.2 Machine Storage ...................................................................................................... 5-91
5.5.2.1 Maintenance during storage............................................................................ 5-91
5.5.2.2 Maintenance for long-term storage ................................................................ 5-92
1-25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
WARNING
5
1-25
2-0 2-0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-2 5 25 25
-01
5.Maintenance - 0 1- - 0 1-
02 2 2 2
72 7 202 7 202
a n gjr Maintenance Precautions angjr
5.1 n gjr
zh zh zha
• Perform checks and maintenance work as required. Be sure to replace components according
to requirements.
• Keep all the handles, pedals, walking platform above the machine cover, and steps clear of
dust, snow, ice, and oil.
• During lubrication and maintenance, never allow unauthorized personnel near the drilling rig.
• Wear protective equipment required by maintenance operation, such as safety clothes, safety
glasses, and mask.
• When washing the machine, do not spray water on electrical components.
• 25
Keep the 1-machine 5
1-2 loose connecting parts and other
clean to find oil leakage, crack, 1-2
5
-0 -0 -0
022
abnormalities.
2
Keep grease nipple, vent hole, 0 22 dipstick in order to prevent dust entering.
and
2 022 2
r7 use genuine SANY spare parts. gjr7
•gjOnly gjr
7
a n a n a n
zh • Do not make any modification, addition,
zh or revision to the drilling rig withoutzhthe permission of
manufacturer.
• For any problem during lubrication and maintenance process, contact SANY after sales service
department.
If the machine must be running during maintenance checks, it is important to follow some basic
safety rules.
• Place the alert tag beside the cab to alert the machine is down for maintenance and not to start
or shut down the engine.
• Only when all25the maintenance tags are removed, the engine
25 can be started. 25
- 0 1- - 0 1- - 0 1-
2 2 2
202
NOTE：
7 7 202 7 202
r r r
h a n•gjBefore performing maintenance tohathe
ngj rotary drilling rig, carefully read Chapter
h a ngj 2. Safety.
z z
All the maintenance must be performed under safe surroundings. z
• When performing any maintenance and repair work, follow all the listed safety
procedures of lubrication, maintenance, and checks work.
• Pay attention to the warning message on the machine components. Perform the
maintenance according to requirements.
• Perform maintenance according to required intervals.
• Comply with the service provisions for the third party parts’ manufacturer of the
machine.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

5
-2 Information 25 25
-01
5.2 Maintenance - 0 1- - 0 1-
2 022 202
2
202
2
r7
5.2.1gjLubrication points gjr
7
gjr
7
a n n n
zh zha zha
Do not perform any maintenance and/or repairs not authorized in Safety, operation & maintenance
manual for these machines. Always observe and follow all safety precautions and use the proper
tools when performing any maintenance procedures.
Hour Meter Reading
Always keep track of the hour meter reading on a daily basis. Confirm meter readings with the re-
quired maintenance schedule listed in this manual.
Genuine SANY replacement parts
0 1 -25 0 1 -25 0 1-25

- - parts manual. -
022 022 2
Always use genuine SANY replacement parts listed in the
7 2 7 2 7 202
n
Genuine
a gjr SANY lubricants a n gjr n gjr
zh zh zha
Always use genuine SANY machine oil and grease. Select machine oil and grease of suitable vis-
cosity according to ambient temperature.
Window washer fluid
Use automotive windshield washer fluid only, which shall not be contaminated by foreign
substances.
Oil and lubricants
Always use clean -oils

1 25 and greases. Keep the oil reservoir 1and -25 grease reservoir clean, which shall 01-25
- 0 2- 0 -
2 0 2 impurities. Drained oil and used filter
be free from2any
2 02element 022
after changing the oil and replacing
2
7 7 for signs metal particles and foreignjr7materi-
a n gjr element. Check the used oil and filter
the filter
a n gjr
element
a ng element,
z h
al. If large amount of metal particles z
and/orh impurities are found in the used oil z
and h
filter
report to the personnel in charge and take proper measures.
Hydraulic hoses, lines or components
If any hydraulic components have been replaced or removed, always bleed the air from the system
before resuming operation. Be sure there are no leaks and the hoses or lines do not rub on any
other components.
Welding on the machine

• Turn off the ignition key switch and wait for 1 minute before disconnecting the negative (-)
25
- 1-25 1-25
-01battery.
terminal of the
2
2 ground cable of the welder at least 12m 2 - 0 2 - 0
• Connect 20the 02(3.3 ft.) Away from the place being welded.
202
r 7 r 7 r 7
gj ground cable is connected to any electrical
• Ifanthe gj components (instrument, connector, j The
getc.),
zh han han
z are any seals or bearings between the zwelder and the
instrument will be out of function. If there
grounding point, choose another grounding point away from these parts.

25
1a- grounding point in the vicinity of the work 25
1-equipment pin or hydraulic cylinder. -01- 25
• Never use2 - 0 - 0
• Never2 02apply more than 200V continuously. 20
22 2 022
7 7 7
n gjr n gjr n gjr
zha Dusty work site zha zha
Observe the following items before working in a dusty place.
• When inspecting your machine or changing the oil, park your machine in a dust-free place in
order to prevent dust from getting into the oil.
• Clean the air filter element immediately if the filter’s alarm indicates clogging.
• Clean the fins and other heat exchanger parts frequently to avoid them being clogged.
• Clean and replace the fuel filter frequently.
• Clean the electrical components, especially the start motor and the alternator, to prevent dust
5 on them.
from building2up 25 25
- 0 1- - 0 1- - 0 1-
2 2 2
202 of different brands
Lubricants
7 7 202 7 202
n gjr n gjr gjr
zha Never mix lubricants of different brands hanthe lubricant of
zhaand/ or grades together. If you need to zuse
another brand or grade, drain the old lubricant completely and replace it with the new brand.
Inventory your tools and parts
After performing maintenance or repairs to the machine, always take time to inventory your tools,
parts used and nuts and bolts to be sure none of these items were left on or inside the machine.
Failure to do so could result in unexpected failure or damage to the machine.
Securing access cover
When servicing
0 1 -25the machine with the access covers 0open,
1 -25 use a locking lever to secure the cover
0 1 -25
-
22position.
to certain 22- close by wind and cause bodily injury.22-
Otherwise, the cover can be swung
7 20 7 20 7 20
gj r after maintenance or repairs ngj
r gjr
a nChecks n
z h zha zha
Always do the following after performing any maintenance or repairs to the machine.
With the engine OFF.

• Be sure you have completed all the steps in the maintenance or repair of the machine you have
worked on.
• If necessary, have a co-worker inspect your work for correct and proper completion.
• Be sure to inventory your tools and parts after completion.
With the machine running.

5
-2 leakage or overheating in the system 1you 5
-2 have completed repairs or maintenance 5
• Check for 1
any 1-2
2-0 2-0 2-0
on.
7 202 7 202 7 202
r r r
h a n•gjBe sure there are no abnormal sounds
h a gj
ncoming from the engine or hydraulic system
h a ngj and nothing
z is loose. z z

-
Lubricating the01lubrication
25 1- 25 1-25
- points
- 0 - 0
2 022 2
202For details, refer to below Table. 202
2
r 7 r 7 r 7
ngj ngj ngj
Main lubrication points are illustrated in below Figure.
z h a z h a z h a
润滑图表 LUBRICATING CHART
序号润滑部位处数使用油料
NO. LUBRICATING PARTS NUMBER USING OIL
1 滑轮架滑轮轴 PULLEY YOKE SHEAVES 4
2 滑轮架铰接座 PULLEY YOKE HINGED SEAT 2
3 桅杆导轨 MAST GUIDE RAIL RAIL 2
250h 2 4 桅杆油缸铰点 MAST CYLINDER JOINTS 4
（作业间隔） 5 随动架回转支承 SWING BEARING 2
6 提引器 ROPE SWIVEL BEARING 1
（INTERVALS） 7 主卷扬钢丝绳 MAIN WINCH WIRE ROPE 1
1 3 4 5 6 10h
8 副卷扬钢丝绳 AUXILIARY WINCH WIRE ROPE 1
（作业间隔） 9 加压油缸铰点 CROWD CYLINDER HINGE POINT 1
（INTERVALS） 10 动力头箱体油封 ROTARY DRIVE GEARBOX OIL SEAL 4
25 25 25
主卷扬末端支承 MAIN WINCH END BEARING 1
1- 1- 1-
11 锂基黄油
副卷扬末端支承 AUXILIARY WINCH END BEARING 1
（作业间隔）
2 - 0 - 0
12 底盘回转支承滚珠滑道 CHASSIS SWING BEARING BALL GROOVE
2
4
LITHIUM BASE GREASE
2 - 0
202 202 202
（INTERVALS） 13 底盘回转支承齿圈 CHASSIS SWING BEARING GEAR RING 1
动臂销轴 BOOM SHAFT 4
7 7 7
gjr gjr gjr
2000h 17 14 支撑臂销轴 SUPPORT ARM SHAFT 4
n1000h n 变幅油缸铰点 BOOM CYLINDER HINGE POINT 2

n
zha 500h 16 17 zha 250h zha
18 19 桅杆转盘 MAST PIVOT 2
15
桅杆转盘轴 MAST PIVOT SHAFT 2
17 18 18 8 16 发动机油底 ENGINE OIL PAN 1 发动机油 ENGINE OIL 15 L/个
17 行走减速机 CRAWLER REDUCER 2 3.9 L/个
250h 19 19 9 10 50h 18 回转减速机 SWING REDUCER 1 5.3 L/个
辅卷扬减速机 AUXILIARY WINCH REDUCER 1 7.5 L/个
50h 16 12 19 齿轮油 GEAR OIL
16 动力头减速箱 ROTARY DRIVEGEARBOX 1 1.8 L/个
主卷扬减速机 MAIN WINCH REDUCER 1 25 L/个
10h 14 15 20 1 6.3 L/个
动力头减速机 ROTARY DRIVE REDUCER
1.带有数字的横线表明进行各项保养，补充及更换时的作业间隔.
7 10h 2. 保养；更换；新机首次例行保养时更换.
maintenance； replacement； The initial maintenance and replacement of the new
11 20 250h machine.
3. 润滑油（脂）的品牌及牌号有明确要求，具体请参考本机自带的操作保养手册.
13 20 500h The lubricant brands and models have specific requirements. Please refer to Operation and
-25 25 25
Maintenance Manual for details.
1 1- 1-
2-0 2 - 0 2 - 0
202 202 202
SSR004813766
7 7 7
gjr
n Schematic Diagram of Lubrication Points
an of Rotary Drilling Rig gjr n gjr
zha zha
Fig.5-1
zh
Table 5–1 Zoom Table of Grease Lubrication points
No. of
No Lubrication Parts Interval
Points
1 PULLEY YOKE SHEAVES 4 Every 10 hours
2 PULLEY YOKE HINGED SEAT 2 Every 250 hours
3 MAST GUIDE RAIL 2 Every 10 hours
4
-2 5
-2 54 Every 10 hours 25
-01 -01 - 0 1-
02 2 02 2 2
202
5 SWING BEARING 2 Every 10 hours
6gjr 72 ROPE SWIVEL BEARING gjr 72 7
a n an
1 gjr
Every 10 hours
an
zh 7 z h
MAIN WINCH WIRE ROPE 1 zh hours
Every 10
8 AUXILIARY WINCH WIRE ROPE 1 Every 250 hours

1-25 25 25
2 - 0 Table 5–1 01-
Zoom Table of Grease Lubrication
2-
points (continue)
2 - 0 1-
02 02 202
72 72 7
gjrNo gjr gjr
No. of
n Lubrication Partsn n
Interval
zha zh a Points
zh a
9 CROWD CYLINDER HINGED POINT 1 Every 50 hours
10 ROTARY DRIVE GEARBOX OIL SEAL 4 Every 50 hours
MAIN WINCH END BEARING 1 Every 250 hours
11
AUXILIARY WINCH END BEARING 1 Every 250 hours
CHASSIS SWING BEARING RAIL
12 4 Every 50 hours
GROOVE
13 CHASSIS SWING BEARING GEAR RING 1 Every 500 hours
1-25 BOOM SHAFT

1-25 4 Every 10 hours
1- 25
2 - 0 2 - 0 2 - 0
14 02 SUPPORT ARM SHAFT 02 4 02
Every 10 hours
jr 72 r 72 72
ang BOOM CYLINDER HINGED
a n gjPOINT 2 gjrhours
Every n10
zh zh z ha
MAST PIVOT 2 Every 10 hours
15
MAST PIVOT SHAFT 2 Every 10 hours
16 ENGINE OIL PAN 1 Every 50 hours
17 TRAVEL REDUCER 2 Every 500 hours
18 SWING REDUCER 1 Every 500 hours
AUXILIARY WINCH REDUCER 1 Every 1000 hours
19
ROTARY DRIVE GEARBOX 1 Every 250 hours
1-25 MAIN WINCH REDUCER 1-25 1 Every 500 hours

1- 25
20 2 - 0 2 - 0 2 - 0
7 202 ROTARY DRIVE REDUCER202
7
2 02
Every 250 hours
72
gjr
n18 n gjr ang
jr
zha zha zh
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr ngjr
zha zha zha

1-25 1-25 1-25

Remark:
2 - 0 2 - 0 2 - 0
2 02 02
2 to the extent that the fresh grease7 2is 02
gjr7
1. All lubrication r7
points will be filled with the grease
gj r gj
han
zoverflowing.
n
zha to 110°C. The grease model is KP2K,
The application range is -20°C n
zhaand the
product name is Shell Albania EP2. Brush-on lubrication could be applied for the
environment at -30°C to 110°C.
2. As for Russian area, if customer agrees, they can select Shell Albia SLC 460, which could
be applied for working condition -40°C. Maintenance
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02
5.2.22Drilling rig oil 202 202
7 7 7
n gjr n gjr an below Table . gjr
zha The filler inlets are shown in below Figure.
zha For details of oil consumption, refer to
zhthe
12
3 4
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02 02 02 11
jr 72 jr 72 jr72
z 5 z z
10
1 2
13-10
9
6 7 8
Fig.5-2 Filler Inlets
Table 5–2 Recommended fluids
- 25 - 25 1- 25
2-01
Compartment Refill Vol- -01
Recommended
22 2 - 0
SN 02 20
Remark
202
72 or System ume (L)
7 Type
7
n gjr n gjr gjr
zha zha han mast,
When the cylinders (boom,
z
crowd and crawler and etc) totally
retract, that is when the rig is in
Wide
Hydraulic oil transportation status, add oil until it
1 200 temperature
tank reaches maximum scale of tank
range No.46
liquidometer. When the cylinders
totally extend, add oil until it reaches
minimum scale of tank liquidometer.
Heavy duty gear oil for automobile
2 Swing reducer 5.5 85W-140
GL-5
5 5 25
3 - 1-2 system
Coolant
0 45±0.5
Long life coolant
- 0 1-2 - 0 1-
2 tank
02water 22 2
202
(ELC)+cooling
7 2 7 20 7
n gjr r
n j 2,
JIS gNo.
n gjr
zha 4 Fuel tank 240
h a
z premium No. 3 zha
fuel or GB fuel
S≤350ppm

1-25 25 25
- 0 01-(continue)
Table 5–2 Recommended fluids 0 1-
202
2
2 0 22- 202
2 -
7 Compartment 7 7
gjr gjr gjr
Refill Vol- Recommended
SN
a n a n Remark n
zh or System ume (L)
zh Type zha
1. Preferred grade: 15W-40
APICH-4 or
5 Engine oil tank 15
higher level 2. Choose the viscosity grade
according to the ambient temperature
Heavy duty gear oil for automobile
6 Travel reducer 2×3.9 85W-140
GL-5
As Heavy duty gear oil for automobile
7 Swing gear ring NLG12
required GL-5
Crawler 1-2
5 25 25
1- 1-
2 2-0 As
2 - 0 2 - 0
202 202
8 tensioning
0 NLG12
2 required
n jr7cylinder
g gjr
7
gjr
7
zha Main winch z han zha
n
9 9 Gear oil 220
reducer
Auxiliary winch
10 1.5 Gear oil 220
reducer
Rotary drive Heavy duty gear oil for automobile
11 31 HD 80W-90
box GL-5
Rotary drive
12 6.3 Gear oil 220
reducer
Note:
0 1 -25 0 1 -25 0 1 -25

- listed in the chart are only for reference,
- -
022 022 022
The refill volumes take filler inlet as standard.
7 2 7 2 7 2
n
NOTE：
a gjr a n gjr a n gjr
z•hIf there is any change to the abovezhnumber of oil adding locations or zadding h times,
consult SANY after sales service department.
• When operating the drilling rig with the ambient temperature lower than 0℃, perform the
following warm-up operation in order to guarantee the safety of the hydraulic system.
• After running the engine at idle speed for 7 to 10 minutes, increase the speed to 1000 -
1200 r/min. Perform no action to the drilling rig. Run the machine without load for 30 - 40
minutes or even longer time in order to increase hydraulic oil temperature and make the
hydraulic oil temperature reach 20℃.
• After the above 5operation, conduct normal operation.5 Meanwhile, properly adjust the
25
-2 1-2 1-
-01according to ambient temperature.
warm-up time
22 22 - 0
22 - 0
• 20
When7 starting 20 and pay close attention to the running
normal construction, operate7slowly 72
0
n gjr n gjr ngjr
zha zha zha
situation of the system.

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
202
5.3 Maintenance
7
Schedule
7 202 7 202
n gjr n gjr n gjr
zha Purpose: zha zha
• Prepare for running.
• Keep good performance level.
• Shorten downtime.
• Keep operational performance for the rotary drilling rig.
• Lower repair cost.
Precautions:
• When checking or maintaining the hydraulic system, choose clean location.
25 25 25
• 01- to perform inspection and
It is dangerous
2- 2 - 0 1-
2 - 0 1-
202
maintenance with load. Shut down the 202 202
r7
gjengine
7
gjra gjr
7
n and perform n
without load. Install n
zha tag reading “under
h a
inspection” orz “under zha
maintenance” at the cab door.
Fig.5-3
-25 -25 -25
• -01
Do not disassemble
22
1 hydraulic system, such as pump, valve,
or adjust the components of-0the
2 -01 2
0 02 02
r 7 2 motor.
and
jr 72 jr 72
a n•gjOnly use genuine SANY spare parts. ang a ng
zh • zh z h
Also observe the other manufacturers’ service instructions for components of the equipment.
• Strictly comply with maintenance safety, See: Chapter 2 Safety, “Maintenance Safety” on page
2-63.
NOTICE
Carry out maintenance at the prescribed intervals.
NOTE：
• The specified intervals are based on the operating hours meter of the base machine.
5
-2 intervals are cumulative, meaning that 5 5
• Normally 1the 1-2 when the 1,000 hours maintenance1is-2
2-0
2 10, 50, 250 and 500 hours services0will 2-0
2 also have to be carried out again. 2-0
due,0the
7 2 7 2 7 202
r r r
h a n•gjIf the equipment is used under extremely
h a ngj wet and dusty conditions, it may
h a ngbej necessary
z to service more often. z z

1-25 1 -25 1-25

2 - 0 - 0 - 0
022 2
NOTICE
202
7 7 2 7 202
a g r the equipment warranty!
Loss jof
n a n gjr a n gjr
h
zMaintenance carried out on the
zh
equipment must be entered
zh
into the maintenance and
repair log supplied.
In case of a warranty claim, SANY shall have the right to consult the log.
Symbol explanation for the following tables:
● Every (...hours)
■ First maintenance job (after...hours)
Entire Equipment
- 25 -25 1-25
-01
Components
2 -01 Interval
Maintenance
22 2 - 0
02 2507H20 0 2
72
r 10 H 50 H 1000 H 2000 H 72 H
3000
gjr gjr
500H
n gjOperation n
zha Daily Weekly
zhaMonthly 3months Yearly han 2 years
Yearly
z
Entire Equipment
Visual inspection:
-Missing or damaged
●
parts
-Load-bearing steel
components should
undergo visual
inspection prior to ●
mounting to check
0 1 -25 0 1-25
0 1-25
2-
for fissures2and 2 - 2 -
7 2 0
other rdamage 7 202 7 202
a ngj or loose n gjr n gjr
z h
-Missing zha zha
bolts/bolted ●
connections
-Missing or damaged
safety devices, such
as fire extinguisher, ●
first- aid kits,
warning signs
-Leaks ●
-25 25 25
-Intake and exhaust
air system -01
●
- 0 1- - 0 1-
2 022 202
2
202
2
r7 wiper
-Window ●
gjr
7
gjr
7
a ngj washer n n
z h
-Window ● zha zha
Check for proper
function of :

-25 -25 1- 25
-01
Components
2 -01
Maintenance Interval - 0
02 022 022
72 2
r7250 H 2000 Hr7 23000 H
gjr
10 H 50 H 500H 1000 H
n gj gj
han Monthly han
Operation
zha Daily Weekly
z 3months Yearly Yearly
z 2 years
-Controls and indica-
●
tors
-Safety devices such
as Emergency
●
STOP, hydraulic lock
lever, limit switches
Wok platforms:
-Missing or loose
pin/screw -25 25 25
1- 1-
●
1
2-0
connections
02 2 - 0 2 - 0
2 202 202
j r7 the locks can
-Check
g gjr
7
gjr
7
n ●han n
zha move easily and are z zha
working properly
-Check and replace
●
hoses
Overhaul ●
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
02
Components
2 202 202
7 7 7
n gjr n gjr n gjr
zha Components zhaMaintenance Interval zha
10 H 50 H 250 H 500H
1000 H 2000 H 3000 H
Operation Dai- Week- Month- 3mont- Note
Yearly Yearly 2 years
ly ly ly hs
Pulley yoke
-Check that the
connecting bolts
and screws for the
■
mast, if provided,
are firmly screwed
0 1 -25 0 1-25
0 1-25
22-
in; tighten screws
20 202
2 -
202
2 -
7 7 7
angjr n gjr n
r
gj Ev
zha zha
-Replace
zhconnecting bolts for
er
y1000
the mast, if provided
0h
Kelly guide
-Swing bearing ●
-Check and replace
●
sliding strip
Mast
-25 25 25
Mast
1 1- 1-
2-0 rails
-Lubricate mast
02
●
2 - 0 2 - 0
2 202 202
-Check
g j r7that the con- gjr
7
gjr
7
an bolts and
necting
zhscrews zha
n
zha
n
betweenthe
■
mast sections, if
provided, are firmly
screwed in
-Replace connect- Ev
ing bolts between er
the mast sections, if y5000
provided h
Mast prop(if pro-
vided) -251 1-25 1-25
2-0 2 - 0 2 - 0
202 bolt
-Ensure that
7 7 202 7 202
r
j mechanism gjr gjr
ngbolts
safety
a ●n n
z h
and are zha zha
screwed in tightly

-25 -25 1- 25
-01
Components
2 -01 Interval
Maintenance - 0
02 022 500H 202
2
72 2
r7H 7
gjr r
10 H 50 H 250
n gj ngj H Note
Week-han
1000 H 2000 H 3000
zha Operation Dai- Month-
z 3mont-
Yearly
h a
Yearly z 2 years
ly ly ly hs
-Lubricate piston
●
rod
Mast ladder (if
equipped)
-Check that the
mounting bolts are ●
firm
-Check transition
0 1 -25 0 1- 25
0 1- 25
- parts
22the 2 - 2 -
202 202
between ●
ofjr7 2 0
7 7
gjr gjr
the mast ladder
a ng-Check fall protec- n n
z h zha zha
tion equipment for ●
function
Mast pivot
-Lubricate mast
●
pivot
-Lubricate mounting
●
bolts
-Check flange bolts
-25
are firmly screwed
0 1
●
0 1- 25
0 1- 25
in 2- 2 - 2 -
7 202 7 202 7 202 Ev
n gjr n gjr n gjr
zha -Replace flange zha zha er
y1000
0h
Winch
-Check oil level
Main winch ●
Aux. winch ●
Crowd winch ●
-Change oil
Main winch 1-2
5 25 25
■ 1●- 1-
02 2-0 2 - 0 2 - 0
Aux.2winch ■
202 ●
202
n jr7 winch
gCrowd n gjr■
7 ● n gjr
7
zha -Lubricate counter zha zha
bearings

-25 -25 1-25

-01
Components
2 -01Interval
Maintenance - 0
02 022 202
2
72 250 H r7 2500H 7
gjr r
10 H 50 H
n gj 3000 nHgj
han
1000 H 2000 H
zha Operation Dai- Week- Month-
z 3mont-
Yearly Yearly zha Note
2 years
ly ly ly hs
Main winch ●
Aux. winch ●
Crowd winch ●
-Check that the
mounting bolts for ■
the winch are tight
Ev
-Replace mounting
0 1 -25 01-
25 er
0 1 -25
bolts of the 2-
02winch 02 2- 022
y1000
-
7 2 72 7 2
a n gjr a ng jr n gjr 0 h
zhReducer z h zha
Change travel re-
■ ●
ducer oil
Change swing re-
■ ●
ducer oil
Cylinders
-Clean piston rods ●
-Check tightness of
●
cylinder
1 -25 1-25 1-25
2-0
-Lubricate joints
02
● 2 - 0 2 - 0
2 202 202
jr7 and bearing pins
Bearing
ng n gjr
7
n gjr
7
z h a
-Lubricate all zha zha
bearings and
bearing pins that ●
are equipped with
lube nipples
Wire rope and accessories
Ropes,rope
fasteners, thimbles
and sleeves
-Inspect for wear-25 25 25
and damage2-0
1 ●
- 0 1- - 0 1-
2 2
7 202 7 202 7 202
-Rope
a n gjr tensioning n gjr n gjr
zhde- vices, ● zha zha
connecting plates
and terminations

-25 -25 1- 25
-01
Components
2 -01 Interval
Maintenance - 0
02 022 500H 202
2
72 2
r7H 7
gjr r
10 H 50 H 250
n gj ngj H Note
Week-han
1000 H 2000 H 3000
z 3mont-
Yearly
h a
Yearly z 2 years
ly ly ly hs
-Discard wire ropes ●
-Maintain wire ropes ●
Rope swivel
-Lubricate ●
-Check if bolts are
●
secure
-25
-Check rotation
1- 25 1- 25
function2-01
●
2 - 0 2 - 0
2 02 202 202
r7 hold-down rollers
Rope
j gjr
7
gjr
7
a ng-Check n n
z h parallel zha zha
position to cable ●
drum
-Inspect for wear
●
and damage
Rope sheaves
-Inspect for wear,
damage, and if
●
bearing gap is
exceeded 25
1- 1- 25 1- 25
2 -
-Check2sheaves0 2 - 0 2 - 0
202 202
are
2 0 ●
r7 to rotate
free
gjr
7
gjr
7
ngj n n
zha -Check if bolts are
zha ● zha
secure
-Check groove radii
for deviation and ●
edge formation
-Put grease in lube
● ●
nipples
Rope roller brackets
-Ensure that
mounting bolts
0 1 -25are ■
0 1- 25
0 1- 25
22- bolts
firm, tighten
20 202
2 -
202
2 -
7 7 7
n gjr n gjr n gjr Ev
zha -Replace mounting zha zha er
bolts y1000
0h

25 25 25
01-
Work Equipment
- - 0 1- - 0 1-
2 022 202
2
202
2
7 7 7
n gjr
Components
gjr
Maintenance Interval gjr
zh a 10 H 50 H hanH
z250 500H zha
n
1000 H 2000 H 3000 H
ly ly ly hs
Rotary drive
Rotary drive
-Clean ●
-Inspect for wear
●
and damage
5 25 25
1-2
-Check for leakage ● 1- 1-
2-0 2 - 0 2 - 0
202
-Check magnetic
7 7 202 7 202
r
barsgjfor adhesion of gjr gjr
h an parts (if
z metal zha
●n
zha
n
equipped)
-Check shock ab-
●
sorbers
-Check and replace
●
sliding strip
-Check and replace
●
driver strips
-Check oil level
1- 25 1-25 1-25
- 0
Reduction gearbox
2 2 - 0 2 - 0
202 202 202
●
gear
7 7 7
gjr
Oilncan n gjr n gjr
zha zha zha
●
-Change oil
Reduction gearbox
■ ●
gear
Reducer ■ ●
-Take oil sample
●
and check it
-Check if mounting
bolts of casing are ■ ●
securely fastened25 25 25
- 0 1- - 0 1- - 0 1-
022pres-
-Check filter
2 202
2
202
2
7 (if 7 7
gr
sure jgauge
gjr gjr
●
a n n n
zh
equipped)
zha zha
-Change filter ■ ●
-Lubricate oil seal ●
-25 -25 1- 25
-01
Components
2 -01 Interval
Maintenance - 0
02 022 500H 202
2
72 2
r7H 7
gjr r
10 H 50 H 250
n gj ngj H Note
Week-han
1000 H 2000 H 3000
z 3mont-
Yearly
h a
Yearly z 2 years
ly ly ly hs
Kelly driver/ guide flange/ shock absorber
-Check springs,
shock absorbers
●
and buffer rings for
damage
-Check that the
mounting bolts are ●
firm -25
1 1- 25 1- 25
2-0
02joint (if equipped) 2 - 0 2 - 0
202 202
Cardan
2
n jr7 rubber buf-
g-Check n gjr
7
n gjr
7
zha zha zha
●
fers for damage
-Check if bolts are
●
secure
Crowd sledge
-Check sliding strips
●
for wear
Kelly bar
-Check impact ring ●
-25
-Check spring
1 ●
1- 25 1- 25
2-0 2 - 0 2 - 0
-Check
7 202shock ab- ● 7 202 7 202
gj r
sorber gjr gjr
n n n
zha -Check tube zha ● zha
-Check locking re-
●
cesses
-Check baffle ●
-Check drive gibs ●
Drilling tool
-Clean and check
for wear and dam- ●
age 5 2 25 25
- 0 1- - 0 1- - 0 1-
2 2 2
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
02
Uppercarriage
2 202 202
7 7 7
n gjr n gjr ngjr
zha Components zhaMaintenance Interval zha
10 H 50 H 250 H 500H
1000 H 2000 H 3000 H
ly ly ly hs
Engine Observe separate manual for the engine!
Check engine oil
●
level
Change engine oil ■ ●
Clean crankcase 25 25 25
- 0 1- ●
- 0 1- - 0 1-
breather 2 02 2 2
7 2 oil tank
Drain rout 7 202 7 202
g j
an and sedi- n gjr ngjr
zha zha
water ●
zhments
Cooling system Observe separate manual for the engine!
Hydraulic system
Hydraulic tank
-Check oil level ●
-Change oil ■ ●
-Take oil sample
●
and check it
-25 1-25 1-25
-01
Hose assemblies
22 2 - 0 2 - 0
20
-Have 7them 7 202 7 202
r gjr gjr
a ngj for dam- n n
zha zha
checked
h
z age by a skilled ●
person
Filter replacement
-Pilot filter element ●
-Return filter
●
element
Re
place
■ ● when
25 25 25
-Oil suction filter
2- 01- 2- 01- dam 01-

-
02 02 022
aged
72 72 72
a n gjr filter
-Leak-oil ang
jr
ang
jr
zhelement zh ●
zh

-25 -25 1- 25
-01
Components
2 -01 Interval
Maintenance - 0
02 022 500H 202
2
72 2
r7H 7
gjr r
10 H 50 H 250
n gj ngj H Note
Week-han
1000 H 2000 H 3000
z 3mont-
Yearly
h a
Yearly z 2 years
ly ly ly hs
-Aux. pump filter
●
element
-Water separator
●
filter element
Accumulators
-Charge nitrogen ●
Hydraulic oil ra
5 25 25
diator 1-2 1- 1-
2-0 2 - 0 2 - 0
202
-Clean ●
202 202
n jr7 coolant
gCheck ● n gjr
7
n gjr
7
zha zha zha Every
-Add coolant ex-
3
tender
years
Every
-Replace coolant
6
extender
years
-Check for dam-
●
age
5
Swing mechanisms
2 25 25
-
-Grease2exter-01- nal 2 - 0 1-
2 - 0 1-
02 on swing
2teeth 202 202
gear
r 7 7 ● 7
j
angring n gjr n gjr
zh zha zha
-Grease swing
●
bearing
-Check mounting
■ ●
bolts
Counterweight
-Check they are
properly in place
and firm and all the ●
-25 25 25
fixating elements
-
are applied 0 1 - 0 1- - 0 1-
2022 202
2
202
2
r7 system
Electric
j gjr
7
gjr
7
a ngBatteries n n
z h zha zha
-Check electrolyte
●
level

-25 -25 1-25

-01
Components
2 -01Interval
Maintenance - 0
02 022 202
2
72 250 H r7 2500H 7
gjr r
10 H 50 H
n gj 3000 nHgj
han
1000 H 2000 H
zha Operation Dai- Week- Month-
z 3mont-
Yearly Yearly zha Note
2 years
ly ly ly hs
-Check cable con-
●
nections
Check switches,
buttons and con- ●
trol levers
Fuses
-Check the fuses
●
Filter -25 01 0 1- 25
0 1-25
2 - 2 - 2 -
02
-Clean oil suction
202 202
filter jr7 2
●
7 7
a ng n gjr n gjr
z h
-Replace engine
■ zha ● zha
filter
-Replace fuel filter ■ ●
-Replace water
■ ●
separator filter
-Replace returnfilter ●
Re
-Check and replace
place air circula- ● when
5 -25 dam 1-25
tion filter 1-2
-0 -0 1 0
2 022 2022 22-
aged
20
r7
Fuelgjtank gjr
7
gjr
7
an
zh-Check zha
n
zha
n
fuel level
●
and add fuel
-Clean fuel strainer ■ ●
1- 25 1- 25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02
Undercarriage
2 202 202
7 7 7
n gjr ngjr n gjr
zha Components
zha Maintenance Interval zha
10 H 50 H 250 H 500H 1000 H 2000 H 3000 H
Operation
Daily Weekly Monthly 3months Yearly Yearly 2 years
Crawler track assemblies
Visual inspection
-Missing or damaged
●
parts
-Carry out a visual
inspection of load-
1 25
-compo- 1-25 1- 25
bearing steel- 0 - 0 - 0
0to22check for 202
2
202
2
●
nents2
n jr7
gfissures and other
ngjr
7
n gjr
7
h a
z damage zha zha
-Perform a visual
check of the crawler
drive wheels, tread
rollers and travel ●
gear to ensure they
are firmly attached;
tighten if necessary
Travel gear
5 25 25
1-2
-Check oil level ●
1- 1-
02 oil2-0 2 - 0 2 - 0
-Change
2 2■02 ●
202
n jr7
gCrawler tracks ngjr
7
n gjr
7
zha -Check the track zha zha
●
tension
-Check that the
mounting bolts for
●
the crawler track
shoes are firm
Telescopic guide
-Clean and grease ●
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
02
Optional Equipment
2 202 202
7 7 7
gjr
nComponents n gjr ngjr
zha zha Maintenance Interval zha
10 H 50 H 250 H 500H 1000 H 2000 H 3000 H
Operation
Daily Weekly Monthly 3months Yearly Yearly 2 years
Air conditioner
-Put air conditioner
●
into operation
-Clean air filter
(optional)
-Clean condenser 5 ●
25 25
- 0 1-2 - 0 1- - 0 1-
022 2 2
Check compressor
202 202
●
belt
7 2 7 7
a n gjr n gjr ngjr
zh zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
202
5.4 Maintenance
7
Procedures
7 202 7 202
n gjr n gjr n gjr
zha 5.4.1 Every 10 Service Hours zha zha
5.4.1.1 Crawler tension - check and
adjust
WARNING
Risk of personal injury or possibly death!
Grease coming out of the relief valve under pressure can penetrate the body causing
injury or possibly death.
• Watch the crawler or crawler adjustment cylinder to see if the crawler is being loosened
2 5
instead of1-watching 25 25
the relief valve. 1- 1-
2-0 2 - 0 2 - 0
• 202 the relief valve one turn only.7If20crawler
Loosen
7
2 does not loosen, contact your
7 202SANY
r r r
h a ngj after-sales service department. hangj h a ngj
z • Wear suitable personal protective z equipment in the form of protectivez clothing, gloves,
safety glassed and head protection to protect against the sudden release of pressurized
grease.
1. Operate the machine in the direction of the 1

idlers. Stop with one crawler pin (1) directly
over the front carrier roller (2). Shut down the
engine.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha 2
zha
Fig.5-4 Crawler
1. Crawler pin 2. Carrier roller
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1- 25
0 1-25
a 2 2- 2 - 2 -
202 202
2. Place straight edge
(5) on top of the
720 7
5
7
r r gjr
ngj to reach from the idler (3) to the car- ngj
crawler. The straight edge should be long
a a n
h
enough
z z h a zha
rier roller (4).
3. Measure the maximum amount of sag in

the crawler. The sag is measured from the
highest point of the crawler grouser to the bot-
tom of the straight edge. A crawler that is
properly adjusted will have sag amount of the 3
4
crawler (a) of 10.0 mm to 30.0 mm.
Fig.5-5 Measuring Sag Amount of the Crawler
1 -25 -25 1-25

2-0 -01
3. Idler
2 4. Carrier roller
2 - 0
02 02Straight 20 2
72 7 25. edge a. Sag amount of the 7
n gjr n gjr ang
j r
zha zha
crawler
zh
If the crawler is too tight or too loose, adjust the crawler tension according to the procedures
below:
Tightening the track
1. Wipe grease fitting (6) before adding

grease.
2. Add grease through grease fitting (6) until

5 25 25
1-2is reached.
the correct tension 1- 1-
022-0 2 - 0 2 - 0
2 202 202
r7 the machine back and forth to
3. Operate
gj gjr
7
gjr
7
han the pressure.
zequalize zha
n
zha
n
Fig.5-6 Crawler Adjuster Position
4. Check the amount of sag. Tighten the
crawler as needed. 6 7
Loosening the track
1. Loosen relief valve (7) carefully until the

crawler begins to loosen. One turn should be
the maximum.
-25
01 valve (7) to 34 ±5 N·m
2. Tighten the -relief 0 1- 25
0 1-25
22 2 - 2 -
0
7 2desired crawler tension is reached.
when the 7 202 7 202
angjr an gjr ngjr
z3.hOperate zh in
the machine back and force Fig.5-7 Crawler Adjuster
zha
order to equalize the pressure.
6. Grease fitting 7. Relief valve

25 25 25
01- amount of sag. Adjust the
4. Check the
2- 2 - 0 1-
2 - 0 1-
202as needed.
crawler
7 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
02
5.4.1.2 Hydraulic
2
cylinders- check
202 202
7 7 7
gjr
n 10 operating hours or daily, and every gjr
n time before starting up again after longer
n period of gjr
zha zha zha
Every
rest, clean all cylinders and check them for tightness.
Table 5–3 Table for cylinder inspection
Cylin-
Inspection
No. der Qty. Function
Method
Name
Used to support
the parallelogram
When operate the
-25 25 25
in the boom
- 01 devices; achieve
boom cylinder, the
- 0 1- - 0 1-
2 2
two cylinders should
2
202 202 202
Boom raising and
1 2 slowly retract/extend
grj 7cylinder lowering of the
gjr
7
simultaneously. The gjr
7
n n n
zha zha zha
boom by
two cylinders must be
extension and
synchronous.
retraction of boom
cylinder.
When operate the

mast cylinder, the two
cylinders should
extend/retract slowly
Used to support and simultaneously.
the mast devices; When the mast
adjust forward or leveling button is
Mast backward depressed, the mast
2 2
cylinder
25 inclination of shall perform
25 25
2- 01- mast; adjust left or forward, backward,
2 - 0 1-
2 - 0 1-
02 right inclination of
202
left, or right action.
202
72 7 7
gjr gjr gjr
the mast. During forward and
n n n
zha zha zha
backward inclination,
the two cylinders
must be
synchronous.
Used to control When rotary drive

the movement of moves along the
Crowd rotary drive and mast guide rail, the
3 1
cylinder provide crowd cylinder should
force during rock extend/retract
drilling simultaneously.
Daily maintenance for hydraulic cylinder

1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
02 lubrication on joint bearings on
1. Check the
2 202 202
r 7 r 7 7
a
j
bothngends of hydraulic cylinder daily. Add
a ngj n gjr
h
zgrease every week (or every 110 hours). z h zha

2. Visually 0 1 -25
check for cracks of various 0 1-25
0 1- 25
2 2- 22 - 2 -
720 elements for hydraulic cylinder. 20
structural
7 7 202
gjr
nImmediately n gjr n gjr
zha zha zha
repair or replace when
necessary.
NOTICE
Risk of damage to piston rods!
Steam jet devices, tools with sharp edges,
caustic fluids or cleaning agents can
damage the piston rods.
Do not clean the piston rods with the
above mentioned devices and cleaners.
0 1 -25 0 1-25
0 1- 25
3. Apply2 -
2hydraulic 2 - 2 -
202 202
oil to the piston rod or
0
72 7 7
a n gjr
retract/extend the piston rod gjr
several times
a n n gjr
zh once or twice a week. zh zha
4. Before a longer standstill, preserve piston

rods with an acid-free grease.
NOTICE
Risk of causing damage to the piston
rods!
Corrosive environments can cause
0 1 -25
corrosive damage to extended piston
0 1-25
0 1- 25
rods. 2- 2 - 2 -
0 2 20 2 202
7 2 extended piston rods in and out
• jrMove rj 7 7
n g accordinghan to
g n gjr
zha multiple times
z zha
environmental factors or treat with
hydraulic oil.
• Preserve extended piston rods with
acid-free grease for longer downtimes.
Checking hydraulic cylinder for tightness
1. Check for looseness of hydraulic joints

connecting the cylinder before and after each
5
working shift.1-If2loose, tighten immediately. 25 25
1- 1-
02 2-0 022 - 0 2 - 0
2 for oil leakage of hydraulic cylinder7 2 202
r7
2. Check
gj r gjr
7
a nbefore a ngj n
z h and after each shift. Replace z h
damaged zha
elements when necessary.

1-
3. If barrel is 0damaged,
25 1-25 1-25
2-
replace hydraulic
2 - 0 2 - 0
02 necessary (if the hydraulic
cylinder 2when 202 202
7 7 7
gjr gjr gjr
han han zha
n
cylinders are used in pair, the matched
zcylinder z
should be replaced at the same time).
Precautions for cylinder maintenance
1. Check the hydraulic cylinder during construction. If the hydraulic cylinder acts slowly, or no
action, immediately shut down the engine for inspection.
2. The cylinder on the rotary drilling rig bears load. Use caution during repair or replacement.
3. When repairing or replacing the balance valve on the cylinder, retract the cylinder piston rod to
minimal extent, then dismantle and replace it.
- 25 - 25 1-25
-01 questions, contact SANY after sales service
4. If you have any
2 -01 department.
2 2 - 0
02 02 202
72 72 7
gjr Gearbox gear oil level- check
5.4.1.3
n n gjr n gjr
zha zha zha
NOTICE
Risk of damaging the rotary drive!
An incorrect oil level can damage the gear during subsequent operation.
The oil level must be in the 1/2–2/3 position of the sight glass.
NOTICE
Risk of damaging the rotary drive!
Clouding of the oil indicates the entry of water. The rotary drive could be damaged during
0 1
subsequent operation.-25 0 1 -25 0 1 -25
Take an oil 2-
02sample, have the oil analyzed, and change
-
022 the oil if there is a negative result 2-
02to
7 2 7 2 7 2
gjr analysis.
the oil
n gjr n gjr n
zha zha zha
Before any operation, make sure the rotary
drive has been at standstill for at least 15 mi-
nutes and the oil is at operating temperature.
Check gear oil level of gearbox:
1. Set the rotary drive to the upright position.
2. Check the sight glass and make sure the oil
-25 of the sight glass.

level is betewwn 1/2-2/3
1 1-25 1-25
2-0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha Fig.5-8 Sight glass
zha

0 1 -25 0 1 -25 0 1- 25
2-
5.4.1.4 2Shock absorbing device of ro- 22- 2 -
2 0 2 0 202
n jr7 drive - check and replace
tary
g n gjr
7
n gjr
7
a
zh Check the shock absorbing device forzwear
h a zha
and loosening on daily basis.
WARNING
Risk of entanglement!
Inappropriate work on the rotary drive can lead to entanglement of bodyparts.
During the inspection tasks, do not insert any body parts between the rotary drive. Do not
insert your fingers into openings of the rotary drive.
Checking
-25
01 that the springs, buffer plates, 2-01 -25 0 1- 25
Visually check
2 -
2 nut, and washers are in proper 202 2 -
cotter7 20pins, 202
n gj r
n jr7
gap- n gjr
7
a working order. If any wear or loosening
zh pears, replace as the following procedures.zh a zha
Replacing shock absorbing spring
1. Remove cotter pin (3). Turn the nut (1)

counterclockwise with open-ended wrench in 1
order to loosen it for about one turn.
2
2. Remove all the nuts (1) and washers (2).
Store them properly.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202 3
n gjr n gjr n gjr
zha zha zha
Fig.5-9 Replacing Shock Absorbing Spring Dia-

gram I
1. Nut 2. Washer
3. Cotter pin
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1-25
-buffer plate (4). - -
022 202
2
202
2
3. Remove the
7 2 7 7
a n gjr n gjr n gjr
zh zha zha
4
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202Di-
gjr r r
Fig.5-10 Replacing Shock Absorbing Spring
n ngj agram II ngj
zha z h a z h a
4. Buffer plate
4. Check the removed shock absorbing
springs (5) successively. Replace them if
crack or deformation appears. 5
5. Install the removed buffer plate (4).
6. Install washers (2) and nuts (1), and tighten

with torque wrench. Install the cotter pin (3).
1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.5-11 Replacing Shock Absorbing Spring Di-

agram III
5. Shock absorbing spring
Replacing hydraulic buffer
1. Remove the buffer plate (4) according to

5 25 25
1-2
the procedures 0above. 0 1- 0 1-
02 2- 2 - 2 -
72 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- the fixing bolt (6). Take out the hy- 22- -
022 202
2
2. Remove
7 2 7 20 7
r r gjr
ngj ngj
draulic buffer (7) and replace with a new one.
a a n
z h z h zha
1-25 -25 Replacing Hydraulic Buffer

Fig.5-12
1 1- 25
2 - 0 2-0 2 - 0
7 202 7 202 6. Fixing bolt 20
7. Hydraulic buffer
7
2
n gjr n gjr ngjr
zha 5.4.1.5 Crawler track - inspect zha zha
WARNING
Risk of crushing and entanglement!
Rotating parts can cause crushing, entanglement, or shearing of body parts. This could
result in serious or fatal injuries to persons.
The machine must be stationary during work on the undercarriage. A reliable
communication between the person working at the undercarriage and the operator in the
cab must be provided at all times.
-25
1 carriage positioned crosswise, thoroughly -25 -25
• With the-0upper
22 -01 -01of
clean crawlers until they are free
2 2
0 02 02
r 7 2 and dirt.
mud
jr72 jr72
a n•gjWalk g
around and inspect for wear,andamage ang on following
and leakage of oil, especially
zh zh zh
components:
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr ngjr
zha zha zha

1- 25 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 202 202
n gjr n g j1r7 2 3 4
n gjr
7
zha zha zha
8 7 6 5
-25 1-25 1-25

-01Track Assemblies
Fig.5-13 Crawler
2 2 - 0 2 - 0
02 202 202
72 2.Track linksgjr7 7
gjr shoes
1.Track
an idlers an
3.Carrier rollers
n gjr
zh4.Front h
5.Trackzguide 6.Tread rollers zha
7.Crawler drive wheels 8.Travel gear
1- 25 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1- 25 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
5.4.1.602Wire rope - inspect
7 2 7 202 7 202
gjr
nBefore inspection, read and follow thehasafety
n gjr ngjr
zha z zha
instructions in Chapter 2 Safety Wire rope
safety information.
• For regular inspection intervals, consider

the following items:
– laws and regulations of the country.
– equipment variety and working
environment.
– working grade of the machine.
2 5 25 25
01- inspection
– previous
-
results and -
-01 Inspecting Wire Rope
Fig.5-14 - 0 1-
2 022 02 2
202
2
72
defective conditions.
7 7
n gj–r serviced time of the wire rope.
an gjr ngjr
zha • z h
Pay special attention to the following parts: zha
– moving parts and fixed end of the wire rope.
– the rope section wound over the pulley.
– rope section may be worn because of external factor.
• Observe any visible section for the rope full length every day, in order to discover wear and
deformation. When broken wire, wear, corrosion, or deformation is found, judge for discard
according to the regulations in code of practice for examination and discard of GB/T5972 crane
wire rope.
• Inspect the wire rope section extracted from the fixing end. Check deformation or wear for the
- 25 - 25 25
-01 Inspect the broken wire and corrosion
fixing device.
2 2 01-
-01 condition in the fixing device and the -rope 2
2
20Guarantee
end. 202 and rope guard (detachable devices:
the tightness of wedge connector 202wedge
r7
gjconnector, r7
gjetc.). jr7
a n a n
rope guard, and holding plate, a ng
zh • zh z h
Check the rope end device whether it complies with requirements of corresponding standard.
The remaining section of the wedge connector should be checked visually for broken wire. If
broken wire occurs near the rope end device or inside the rope end device, cut the rope short
and reinstall it onto the fixing device for service. But the rope length must meet the requirements
of minimum loops on the drum. Usually safe loops are 1.5 to 2 turns. Normally we take 3 loops.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr ngjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
02 rope - maintain
5.4.1.7 Wire
2 202 202
7 7 7
an gjr gjr
n work so as to avoid corrosion.
remove the dirt off the wire ropehaafter n gjr
z•hPromptly z zha
• The wire rope must be regularly lubricated during application. Specially lubricate the bending
part of the wire rope.
• When using wire rope in highly corrosive environment, shorten the lubrication interval for wire
rope.
• The applied rope grease variety should accord with the grease recommended by wire rope
manufacturer.
• The lubricants used must be accord with the lubricant recommended by wire rope manufacturer.
• If ends of broken wires, which may damage adjacent wires, are detected during inspection,
remove them.
1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
2
20 wire end repeatedly to and from 202 202
• Bend7the 7 7
gjr
n your fingers or a tool until the wire
an gjr n gjr
zha zha
with
zh
breaks at the point where it is bonded in the
structure of the rope.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
02 02
Fig.5-15 Broken Wire Rope
202
72 7 2 7
ngjr ngjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
5.4.1.802Rope swivel flexibility - check
7 2 7 202 7 202
gjr
nCheck the flexibility of rope swivel before gjr
nand after work every day. Rotate it by hand gjr
n to see if it ro-
zha zha zha
tates flexibly.
1. Lower mast to horizontal position. At this time, pay attention to the position of rotary drive and
Kelly bar.
2. Rotate the main winch in order to loosen the wire rope connecting the rope swivel. Keep proper
slack for the wire rope during rotating process so as to avoid rope disorder for main winch.
3. Fix one end, and rotate the other end. If it rotates freely, it means the rope swivel is in good
condition. If the rope
5 swivel still cannot rotate after being greased,
5 repair or replace immediately.
1-2 1-2 1- 25
2 - 0 2 - 0 2 - 0
202 202 202
Note:
7 7 7
gjr
nDuring drilling operation, when the rope gjr gjr
hanswivel is pulled out from the drilled hole,
zha will rotate at a high speed. If the rope zswivel z hanthe rope swivel
fails to rotate, shut down the engine and inspect.
5.4.1.9 Rope swivel - check and lubricate
NOTICE
Risk of damaging the components!
When injecting grease to filler hole, if the screw plug on release hole is not removed, the
oil pressure will cause damage to the oil seal.
Before injection, make sure the plug on release hole is removed.
25
1- lock bolts on rope swivel and add-grease 25 25
Check lock-0screw,
2 01- on daily basis.
2 2 - 0 1-
02 02 202
72 72 7
n gjr A ngjr nAgjr
zha zha z h a
1
2 4
2
-25 -25 25
3
1 1 1-
2-0 2-0 - 0
4
02 02
5 2
72 72 7 202
n gjr
Fig.5-16 Rope Swivel gjr gjr
zha z han n
zha4. Lock bolt
1. Filler hole 2. Lock screw 3. Contact face
5. Release hole A. Back side

1-25 1-25 1-25

Check:
2 - 0 2 - 0 2 - 0
2 02 2 02 2 02
r7 the lock screw (2). Tighten the loose ones
1. Check
gj r7 if necessary. (2 lock screws on front and
gj r7 backgj
han
zsides). zha
n
zha
n
2. Check the lock bolt (4). Tighten the loose ones if necessary. (2 lock bolts on upper and lower
parts).
Lubricate:
1. Set the mast to horizontal position.
2. Release main rope slowly. Stop until the rope swivel can rotate freely.
3. Remove the screw on filler hole (1) and the screw plug on release hole (5). Inject grease to the
5
-2 gease escapes from the release hole01(5).
-2 5 25
01the
filler hole (1) until 0 1-
2 0 22- 2 0 22- 202
2 -
4. Clean
n g jr7the escaped grease and reinstall thenscrew
g jr7 plug. n gjr
7
zha
NOTE： zha zha
• Add grease once a day. (2# lithium base grease for summer and 1# lithium base grease
for winter).
• If the ambient temperature is below 0°, clean the rope swivel after each work shift and dry
it up with cotton. It is necessary to grease the contacting face (3) to avoid the face getting
frozen.
5.4.1.10 Engine oil level - check
0 1 -25 CAUTION 1-25 1-25

2 2- 2 2-0 2 - 0
202
Risk of scald!
2 0 0
72
r7and components can cause personalgjrinjury. 7
j gjr
Hot oil
g
han take out the dipstick or filler plug
zNever an the engine oil is hot.
zhwhen zha
n
When the engine is stopped, check engine oil level. Never check oil level while the engine is
running.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02the engine hood.
1. Open
2 202 202
7 7 7
n gjr n gjr n gjr
zha zha zha
Fig.5-17 Position of Engine Hood

25 25 25
- 01- - 0 1- - 0 1-
0 2 the dipstick. Wipe off oil from the 202
2. Take 2out
2
2
202
2
jr7 and re-insert the dipstick.
dipstick,
ng ng jr7 n gjr
7
h a
z 3. h a
z The oil zha
Take out and examine the dipstick.
level should be between FULL and ADD
marks.
4. If necessary, remove the filler plug in order

to add lubricant.
5. Clean and install the filler plug.
6. Close the engine hood. Fig.5-18 Engine Oil Dipstick
NOTE： 1-25 1-25 1- 25

2 - 0 2 - 0 2 - 0
2
When20checking oil level, park the drilling 202 202
r 7 r7 7
a n gj on level ground. Oil level could
rig
a n gjbe n gjr
zh checked accurately after the machinezh has zha
been shut down for about three hours.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

5.4.1.11 Water
2 0 22- and sediment in fuel 2 0 22- 202
2 -
7
tank -jrdrain 7 7
a n g a n gjr n gjr
zh zh zha
1. Place a suitable container for catching the
waste oil beneath the drain valve.
2. Loosen the drain valve by turning

counterclockwise.
3. Securely tighten the drain valve by turning

the valve clockwise.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gj r Fig.5-19 Drain Valve
n gjr
zha zha zha
NOTICE
• Do not mix the oil with anything else, such as antifreeze, solvent, or paint.
• Take used oil to 5a service station or other location that 5
2 2collects used oil for recycling. 25
1 - 1 - 1-
-0
For more information,
2 -0
go to http://www. epa.gov/osw/conserve/materials/usedoil/
2 2 - 0
02 02 202
72 72 7
n gjr n gjr n gjr
zha zha zha
5.4.1.12 Water oil separator - check
1-25 1-25 1 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr 2
n gjr
zha zha Fig.5-20 Water Oil Separator zha

25
1-oil seperator every day. If there - 25 1- 25
Check water
- 0 1.01Water oil separator 2. Knob
- - 0
2 022 in water cup (1), do as follows to 2022
is sediment 2 022
7 r7 r7
gjr the water oil separator.
ndrain ngj ngj
zha zha zha
1. Loosen the bottom drain knob (2) of water
oil separator by hand to drain water.
2. Tighten the drain knob by hand, and make

sure it doesn’t leak.
5.4.1.13 Hydraulic oil level - check and

refuel
0 1 -25 CAUTION
0 1 -25 0 1- 25
- - -
0 2
Risk of2scald!
2 2 022 202
2
7 and components can cause personal r7 injury. 7
a n gjr oiltake
Hot
a n gjwhen n gjr
zh Never out the dipstick or filler
zh
plug the engine oil is hot.
zha
1. Park the machine on level ground. Set the
hydraulic lock lever to unlocked position (1).
Operate the handle and adjust the mast,
boom, crowd cylinder in order to retract all the 1
cylinder piston rods. Then shut down the
engine.
-2 5 -2 5 2
25
-01 -01 - 0 1-
02 2 02 2 2
72 72 7 202
n gjr n gjr n gjr
zha zha zha

2. Open the access door on the right side.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.5-22

0 1 -25 0 1 -25 0 1-25

-
3. Check the22hydraulic - -
022 202
2
oil level. It should be in
2 0 2
jr7 position of oil gauge..
the middle
n g n gjr
7
n gjr
7
zh a zh a zha
4. Close the access door.
1-25 -25 1-25

2 - 0 -01 Hydraulic Oil Level
Fig.5-23
2 2 - 0
02 02 202
72
r level is low, perform the following gjr 72 7
If thegjoil
a n n n gjr
h
zprocedures to add oil: zha zha
1. Remove the valve cover.
2. Loosen the breather valve slowly to fully

release the pressure.
3. Add hydraulic oil.
4. Check the filter of the breather valve. If the

-2 5 25 25
filter is damaged,1replace with new one. 1- 1-
022-0 2 - 0 2 - 0
2 202 202
jr7 and install the valve cover and
5. Clean
ng n gjr
7
n gjr
7
ha
zbreather valve. zha zha
Fig.5-24 Breather valve
5.4.1.14 Coolant level - check
CAUTION
Risk of scalding and other injuries!
Engine coolant is hot and under pressure during operation. The radiator and all lines of
heaters and engine contain hot coolant or steam. Any contact can cause severe burns.
Remove cooling system pressure cap slowly to release pressure only when engine is
5 5 25
1-2 system pressure cap is cool enough
stopped and cooling 1-2 to touch with your bare hand. 1-
2-0 2-0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02the rear access door on the left side.
1. Open
2 202 202
7 7 7
n gjr n gjr n gjr
zha zha zha
-2 5 5 Left Rear Access Door

Fig.5-25
2 25
-01 - 0 1- - 0 1-
2. Check22the coolant level in coolant tank. 2 2 2
7
0
2sure 7 20 7 202
gj r r gjr
ngj is
Make the coolant level is between FULL
a nmark a n
z h and LOW mark. If the z
coolant htank zha
empty, carry out the following procedures:
1
1) Unlatch and raise the engine hood.
2
Fig.5-26 Coolant Tank
1-25 5
1-2 Level
1.FULL 2.LOW Leve 1- 25
2 - 0 2-0 2 - 0
202 loosen the pressure cap of cooling7 202
2) Slowly
7 7 202
r gjr
gjsystem in order to relieve all the pressure. gjr
a n a n n
zh Remove the pressure cap. zh zha
3) Add appropriate coolant to the cooling sys-
tem. See Table recommended fluids on
topic “Drilling rig oil”.
4) Start the engine. Operate the engine with-

out the pressure cap until the coolant level
stabilizes.
Fig.5-27 Pressure Cap
5
5) Maintain the-2coolant 25 25
1- 1-
level within 13 mm (0.5
0 1 0 0
of2-the bottom of the filler pipe.
inch) 2 2 - 2 -
7 20 7 202 7 202
r
gjInspect gjrIf gjr
han a n
zha
n
6) the gasket on the pressure cap.
z the zh pres-
gasket is damaged, replace the
sure cap.

25 25 25
01- cap of cooling system.
7) Install the pressure
- - 0 1- - 0 1-
2 022 202
2
202
2
7
8) Shutjrdown 7 7
a n g the engine.
n gjr n gjr
zh zha zha
9) Close and latch the engine hood.
3. If additional coolant is necessary, remove

the reservoir and add appropriate coolant
solution.
4. Install the reservoir cap.
5. Close the rear access door on the left side.
5 - check and refuel

5.4.1.15 Fuel amount
2 25 25
- 0 1- - 0 1- - 0 1-
2 2 2
7 202 WARNING
7 202 7 202
r
j explosion! r r
Risk
h a ngof h a ngj h a ngj
zExplosive gases can be generated andz fuel can leak when refueling the equipment.
z Should
these gases or the fuel ignite, persons can suffer burns.
• Switch off the drive motor before fueling.
• Smoking and the handling of open fire are forbidden while fueling and in the vicinity of
the batteries. Avoid spark formation
• Before adding fuel, make sure the fuel tank

has been at standstill for at lease 48 hours.
• Fill the fuel after daily work to reduce
25 25 25
01-fuel type and volume, see
sediments. For
2- 2 - 0 1-
2 - 0 1-
Drilling20 2 oil on page 5–11.
rig 202 202
7 7 7
gjr gjr gjr
han
zChecking zha
n
zha
n
Observe fuel level from the drilling operation
interface. Add fuel if the fuel level is low.
Fig.5-28 Fuel Level
Adding fuel
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- fuel tank cap. - -
0 2 022 2
1. Open2the
2 2 202
r7 fuel. Be cautious not to splash fuel onto
gjAdd gjr
7
gjr
7
a n2.
a n n
zh the machine when refueling. zh zha
3. When the warning mark of the float at fuel
tank filler port is higher than the filler port, stop
adding fuel.
4. Reinstall the fuel tank cap onto the filler

port. Lock the cap.
1-25 1 -25 1- 25
2 - 0 - 0
2Fig.5-29 2 - 0
202 202 202
Fuel Tank Cap
7 7 7
n gjr n gjr n gjr
zha 5.4.2 Initial 50 Service Hours zha zha
5.4.2.1 Engine oil and filter - change
and replace
CAUTION
Risk of burning and scalding!
Direct contact with hot hydraulic oil or components could lead to burning or scalding of
body parts.
Always wear the appropriate personal protective equipment and never allow hot hydraulic
5 5 5
1-2
oil or components
-0
to come in contact with skin. 1-2
-0 1-2 -0
2 2 2
202 202 202
ng jr7 n jr7
gNOTICE ngjr7
z h a zh a z h a
• Take used oil to a service station or other location that collects used oil for recycling.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

NOTE：
2 - 0 2 - 0 2 - 0
• 202 content in the fuel is greater than
If the sulphur 2021.5% by weight, use an oil that has a2TBN
02
r7 r7
j and reduce the oil change interval nbygj one-half.
ofng30 jr7
ng
zha
• zha
If lubricant is deteriorated or badly contaminated, change lubricant no matter how long z h a
the service interval is.
• Drain the crankcase while the oil is warm. This allows waste particles that are suspended
in the engine oil to drain.
1. Park the machine on level ground. Start the

engine until the engine temperature reaches
80°C.
2. Place a container5under the drain valve for

1-2drain valve. 1-25 1-25
-0the
waste oil. Open - 0 - 0
2 022 202
2
202
2
r 7 r 7 7
a gj
3. Reinstall
nwaste
and tighten the drain valve until
a ngj n gjr
z h
the oil totally flows into the h
prepared
z zha
container.
4. Open the access door on the right side of Fig.5-30 Drain Valve
the machine.
5. Remove the oil filter (1) with strap type

wrench.
6. Clean the base (2). Remove the seals.
1-25 1-25 2 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr n gjr 1
zha zha zha
Fig.5-31 Oil Filter
1. Oil filter 2. Base
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
7. Apply2a2-thin coat of lubricating oil to the new 22- 2 -
7 20 7 20 7 202
r r gjr
ngj ngj
filter seal.
a a n
h
z 8. Install the new oil filter by hand. When z h the zha
gasket comes in contact with filter base, turn
the filter for additional 3/4 of a turn to tighten
the filter.
Note:
Every filter has an index mark. The clear-

ance between mark is 1/4 of a turn. Use in-
dex mark to facilitate this procedure.
1- 25 1-25 1- 25
-0access
9. Close the door. - 0 - 0
2 022 202
2
202
2
r 7 r 7 7
a ngj
10.Unlatch and raise the engine hood.
a ngj n gjr
zha
Fig.5-32 Filter Seal
z h z h
11.Remove the oil filler plug. Add new oil to
the crankcase.
12.Start the engine to heat the lubricating oil.

Check the engine for leaks. Shut down the
engine.
1-25 1-25 B
1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
-2 5 5 Oil Filler Plug

Fig.5-33
2 25
-01 - 0 1- - 0 1-
02 2 02 2 2
202
A. Oil dipstick B. Plug
72 72 7
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

-minutes to allow the oil to drain - -
022 022 202
2
13.Wait for 30
2 2
jr7 the crankcase. Check the oil levelngjr7
back into
n g n gjr
7
ha the dipstick. Keep oil level between FULL
zwith zha zha
and ADD mark on the dipstick.
14.Close and latch the engine hood.
Fig.5-34 Dipstick
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
02 filter - check and replace
5.4.2.2 Fuel
2 202 202
7 7 7
n gjr gjr gjr
zha han
zWARNING zha
n
Risk of fire or explosion!
Should the fuel ignite, persons can suffer burns.
• Remove all spilled fuel. Never smoke when working on the fuel system.
• When replacing the fuel filter, turn the circuit breaker off or disconnect the battery.
NOTICE
25 25 25
• 01- oil on the ground.
Never spill-any
2 2 - 0 1-
2 - 0 1-
• 202 used oil in a clean plastic container
Put your
7 202with a tight lid. Never store used oil20in2 a
gjr r7
gjor jr7
a n
container a n
that once held chemicals, food, beverages. a ng
zh
• zh
Do not mix the oil with anything else, such as antifreeze, solvent, or paint.
z h
• Take used oil to a service station or other location that collects used oil for recycling.
Prepare a container. Drain the used oil in

fuel filter before checking.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- access door on the left side of the 22- -
0 2 2
1. Open2the
7 2 7 20 7 202
r r gjr
ngj ngj
machine.
a a n
h
z 2. Remove the fuel filter (2). z h zha
3. Clean the mounting base of the fuel filter.
2
4. Relace the fuel filter with a new one.
1-25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
gjr gjr gjr
1
n n n
zha zha Fig.5-35 Fuel Filter zha
1. Water oil separator 2. Fuel Filter
5. Apply a thin coat of clean diesel fuel onto

the sealing surface of the new fuel filter.
6. Install the new fuel filter onto the base.

When the gasket comes in contact with filter
base, turn the filter by additional 3/4 of a turn.
Note: 1-25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
2
Every20filter has a index mark. The clear- 20
2 202
7 jr7 7
a n gjr between mark is 1/4 of a turn. Use
a n gin- n gjr
zha
ance
zh dex mark to facilitate this procedure.
zh
7. Add fuel to the fuel tank.
Fig.5-36 Apply Clean Diesel Fuel
1-25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- pump switch. At the same \ 22- -
022 202
2
8. Open electrical
7 2 7 20 7
r r gjr
ngj the exhaust plug until there is nohair ngj
time unscrew the exhaust plug on fine filter.
a a n
h
Screw
z z zha
bubbled up through the hose. Release the
pump switch to release it to the original
position.
9. Close the access door on the left side of the

machine.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
5.4.2.3 Filter of water oil separator -

replace
1-25 1 -25 1 -25

2 - 0 NOTICE - 0 - 0
2 02 2 022 2 022
Risk of
n g jr7damaging the components! n
7 7
gjr the fuel could be contaminatedanduring
gjr the
Ifhaadd fuel to the new filter before it is installed,
a
z zh zh
maintenance procedure. The contaminated fuel could cause abnormal wear to fuel system.
Never add fuel to the filter before installation.
1. Open the access door on the left side of the

machine.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
- drain valve (1) by turning counter- 22- -
0 2 2
2. Open2the
7 2 7 20 7 202
gj r r gjr
ngj
clockwise. The drain valve is located at the
a nbottom a n
z h of the water oil separator.
z h zha
3. Place a container under the drain valve (1).
Drain sedimented water to the container.
4. Securely tighten the drain valve (1) after

sedimented water totally flows into the
container.
5. Remove filter (4) from the filter base (3).

Loosen the filter with wrench. Fig.5-37 Location of Water Oil Separator
6. Remove-0 -25
1 filter (4) from the bowl (2). 0 1-25
0 1- 25
the - -
022 2 2
3
2
7 the internal surface of the filter base 7 202 7 202
r
7.jClean r gjr
a g
n(3) a ngj n
z h and bowl (2). z h zha
8. Remove the cap from the bottom of new fil- 4
ter (4). Remove seals from the cap.
9. Install the seal into groove of the bowl (2).
10.Install the bowl (2) onto new filter (4) and 2

lock it.
1
11.Install filter (4) onto the filter base (3), and
lock it. 5
2 -25 Water Oil Separator 25
1- 1-
Fig.5-38
0 1
2 -
02 the access door. 2-0 2 - 0
202 202
12.Close
7 2 7
1.Drain Valve 2.Bowl
7
n gjr n gjr an gjr
zha zha
3.Filter base 4.Filter
zh
NOTE：
This kind of filter is cartridge type paper filter and cannot be used repeatedly.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1-25
- strainer - clean - -
022 2 2
5.4.2.4 Fuel tank
7 2 7 202 7 202
a n gjr the fuel tank cap. ngjr ngjr
zha zha
1. Remove
zh
2. Inspect seal for damage. Replace the seal,
if necessary.
3. Remove screws, filter assembly, drain

valve, and gaskets.
4. Remove the strainer that is located in the

filler port.
5. Wash the strainer and the fuel tank cap in a

5 25 25
1-2 solvent.
clean, nonflammable 1- 1-
2 2-0 22 - 0
22 - 0
6. Install7 a20new cap filter kit. Install the gas- 7 Fig.5-39
20 7 20
j r j r Removing Cap and Strainer j r
zh angdrain valve, filter assembly, and screws.ang
kets,
zh ang zh
7. Install the strainer into the filler port.
8. Install the fuel tank cap.
5.4.3 Every 50 Service Hours
5.4.3.1 Winch reducers oil level - check
NOTICE
Risk of damaging2the
0 1 - 5 winch! 0 1 -25 0 1 -25
2- the load. Maintain or repairing02the
The winch bears
02the 2- winch with load could cause severe
022
-
damage 2
to components. 2 2
jr7 7
gjr such as Kelly bar. jr7
ang any maintenance, first remove theanload
Before
zh zh ang zh
1. Park the machine on level and flat ground.
2
Adjust the winch position until the oil level
gauge (1) is vertical. 1
2. Unscrew the plug (2) and remove the oil

dipstick.
3. Check the oil level (it should be between

2 5 25 25
01-low level). If necessary, add
the high level and
2- 2 - 0 1-
2 - 0 1-
02 02
Fig.5-40 Winch Reducer
202
oil.
72 7 2 7
an gjr an gjr ngjr
z4.hDry zh zha
1. Oil level gauge 2. Plug
the dipstick with a clean and lint-free
cloth.

1-
5. Cleaning0sealing
25 1-25 1- 25
surfaces, check seal for 0 0
22-
0 damage, replace as required.
wear 2and 202
2 -
202
2 -
7 7 7
n gjr an (2) gjr ngjr
zha 6. Reinsert the dipstick and screw thezhplug zha
down tight.
5.4.3.2 Switches, buttons and opera-

tion handles - check
1. Start the engine. Set hydraulic lock lever to

unlocked position (1). 1
2. Operate the switches, buttons and handles

in the operator’s
0 1 -25cab. Check whether the func- 0 1 -25 0 1- 25
tions of 2 2- are normal. If it is not, then main- 022- 2 -
2 0them 2 202
n g jr7and service them.
tain jr7ng ngjr
7
zha zha zha
2
5.4.3.3 Rope hold-down rollers - check
• 5
Check rope-2hold-down 25 25
-01
rollers for wear and
- 0 1- - 0 1-
proper22function. 2 2
20 the roller 202 202
r7
•gjCheck 7
is parallel to the drum jrof
g gjr
7
zhan the winch. zha
n
zha
n
• Check the roller mounting bolts are properly
in place and firm.
• Adjust the tension screws until all springs
are equal. Do not tension worn-out springs
too much but replace them with new ones.
• Re-align protecting bars that are bent, or
replace them with new ones.
• If there is excessive play, replace the roller
1 -25 -25 1- 25
-01 Rope Hold-down Roller
center pin, bushings and spacers
2- 0 2 Fig.5-42
2 - 0
02
respectively with new ones. 02 202
•gjIfr72 72 7
a n groove have been created
a n gjr
in a roller,
ngjr
zh reface the roller, or replace it zha new
with zha
one. Mind that a refaced roller will have a

25 25 25
01-
diminished diameter
2-
so that the respective
2 - 0 1-
2 - 0 1-
2 have to be pre-tensioned
tension20will 202 202
7 7 7
n gjr
correspondingly.
a n gjr ngjr
zh zha zha
5.4.3.4 Rotary drive bolts - check
Check the bolts on crowd sledge (1), the bolts

on reducer (2), the bolts on buffer and the
gearbox (3), and the bolts on lower cover (4).
Check them at the initial 10 hours, then check
them every 50 hours.
1. Visually check if the bolts are firm.
0 1 -25 0 1 -25 0 1-25

2. Unscrew the
2 0 22- loose bolts. Clean them and 2 0 22- 202
2 -
r7 to threads. Reinstall and tension gjr7
apply jloctite
g gjr
7
n
ha bolts with the specified torque. n n
zthe zha zha
3. When changing oil, check the bolts on
gearbox for damage.
1 2 3 4
Fig.5-43 Mounting Bolts
1. Bolts on crowd 2. Bolts on reducer

25 25 25
2- 01- 01-
sledge
2- 2 - 0 1-
02 02Bolts 20 2
72 7 23. on buffer and 4. Bolts on lower 7
n gjr n gjr ang
j r
zha zha
gearbox cover
zh
Service requirements for bolts on crowd sledge:
1. Tighten the bolts on crowd sledge guide ac-

cording to the table below:
Specification Performance Rating Specified Torque Interval

M24 10.9 1030±50 Every month
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
2. Check22the- bolt on the crowd sledge and 22- 2 -
7 2 0
7 20 7 202
r r gjr
ngj ngj
tighten them with the specific torque.
a a n
z h z h zha
1-25 -25 1- 25
2 - 0 2 -01 Bolts
Fig.5-44
2 - 0
02 02 202
72 72 7
n gjr n gjr ngjr
zha 5.4.3.5 Rotary drive sliding stripz-ha zha
check and replace
Check the sliding strip on rotary drive crowd sledge, and change the slide strip if any of the follow-
ing appears:
• Cracks or deformation appears.
• The distance between wear surface and fastening screw is less than 2 mm.
Replacing narrow sliding strip (a)
25
1. Loosen and remove
1-
screw (1).
1-25 1- 25
2 - 0 2 - 0 2 - 0
7202 the pressure plate (2) from the 202
2. Remove
7 7 202
gjr
nnarrow sliding strip (a). ngjr ngjr
zha zha zha
3. Replace with a narrow sliding strip and bolt.
2
4. Press the narrow sliding strip with the 1
pressure plate (2), and tighten with screw (1).
a b c
Replacing wide sliding strip (b)
1. Remove the screws (1) and put together. Fig.5-45 Sliding Strip I
5 wide sliding strip (b, c).

-2new -25 25
1-
2. Replace with 1. Screw 2. Pressure plate
1 1
0 22-0 0 2 2-0 a. Narrow sliding b. Wide sliding02 2
strip - 0
jr 7 2the new sliding strip on crowd sledge7 2
3. Fix
jr strip jr 72
zhang with screws (1).
zh ang c. Wide sliding strip zh ang

0 1 -25 0 1 -25 0 1-25

2 0 22- track mounting bolts -
5.4.3.6 Crawler
2 0 22- 202
2 -
checkjr7 7 7
a n g a n gjr ngjr
z•hVisually check if the mounting bolts are zfirmly
h
in place.
zha
• Retighten the loose bolts.
1 2 3 4 5
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7
7 202 6
7 202
gjr
n Crawler Track Mounting Bolts n gjr ngjr
zha zha zha
Fig.5-46
1. Track shoe 2. Slewing ring 3. Crossbeam 4. Carrier rollers

5. Crawler drive 6. Tread rollers 7. Track guide
wheels
Table 5–4
Bolted Connection Torque Value (Nm) Interval In Operating Hours

Track shoe (1) 864~1152（M22） 50
Carrier rollers (4)
-25 5 25
540~650（M20） 250
0 1 0 1-2 0 1-
Track
2 2-guide (7) 1700~2000（M30）
022
- 250 2 -
0
2 rollers (6)
7Tread 7 2 7 202
ngjr n gjr
540~650（M20） 250
an gjr
zha Crossbeam (3) a
zh —— 250zh
Crawler drive wheels (5) 380~450（M18） 250
Travel reducer 940~1120（M24） 250
Telescopic cylinder 110~130（M12） 250
After the first 50 and then
Slewing ring (2) 1400~1650（M27）
every 2000
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr ngjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
5.4.3.7 2Air2- intake and exhaust system - 022- 2 -
2 0 2 202
check
g j r7 g j r7 gjr
7
n han n
zha 1. Open the two access doors on thezleft side zha
of chassis.
2. Check for black smoke or any abnormality.

If occurs, maintain and service air intake and
exhaust system.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02 02 Fig.5-47 Access Door
202
72 72 7
n gjr n gjr n gjr
zha 5.4.3.8 Window wiper - check zha zha
1. Check whether the window wiper works

properly every week.
2. Check the condition of the wiper blades. Im-

mediately replace the wiper blades if the wiper
blades are worn or damaged.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.5-48 Window Wiper
5.4.3.9 Window washer - check
1. Check the fluid volume in the washer tank. If the level is low, open the cap and add washer fluid.
2. In winter season, use all-season antifreeze windshield washer fluid.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

5.4.3.10 Kelly
2 0 22- guide swing bearing - 2 0 22- 202
2 -
7 7 7
gjr gjr gjr
replace
a n a n n
zh zh zha
1. Remove the Kelly bar from the drilling rig.
Dismount the Kelly guide from the Kelly bar.
1
2. Locate the Kelly guide with crane at the
position illustrated in the right figure. 2
3. Turn thin nut (1) and nut (2)

counterclockwise with open-ended wrench
25
and pneumatic wrench. Loosen them for
1- 1-25 1-25
- 0 - 0 - 0
022 32
202 202
2
about one turn.
7 2 7 7
a n gjr thin nut an gjr n gjr
zha
4. Remove (1), nut (2), and bolt (3).
zh zh
Properly keep them together.
5. Successively remove the remaining

fasteners.
4
5
6. Remove the swing bearing (4). Use caution
Fig.5-49 Kelly Guide
to fix the Kelly guide body.
1. Thin nut 2. Nut
7. Erect the Kelly guide without swing bearing 3. Bolt 4. Swing bearing
25 25 25
and fix it.
- 01- 2-
5. Kelly0 1 -guide body - 0 1-
2 022 2 0 2 202
2
7 7 7
a n gjr the new swing bearing horizontally
8. Align
a n gjr n gjr
h Kelly guide body (6) in accordance zwith
zwith h zha
mounting position.
9. Use thin nut (1), nut (2), and bolt (3) to fix
swing bearing (4) and Kelly guide body (5) at
three locations with 120° clearance.
10.Install thin nut (1), nut (2), and bolt (3) on

the remaining installation holes.
0 1 -25 0 1 -25 0 1-25

- bearing (4) for two turns - -
022 022 2
11.Turn the swing
7 2 7 2 7 202
a n gjr Check for abnormality. If it is not
with hand.
a n gjr n gjr
h
zsmooth, add grease from the swing bearingzh fill zha
port.

- 25 1-25 1- 25
01replaced
12.Place the Kelly guide at specified 0 0
22-
20 or mount to the machine for use.
location, 202
2 -
202
2 -
7 7 7
n gjr n gjr n gjr
zha 5.4.3.11 Impact ring - check and zha zha
replace
Check impact ring every week. If the wear

range is above 20 mm, replace it according to
the following procedures:
1. Unscrew the nut (1).
2. Remove the retainer (2).
0 1 -25 0 1 -25 0 1- 25
-inner Kelly bar from drive stub by 22- -
022 2
3. Pull out
7 2 7 20 7 202
r r gjr
ngj ngj
using auxiliary equipment, such as excavator.
a a n
h
z 4. Replace impact ring. z h zha
Fig.5-50 Location of Impact Ring
5. Install inner bar into outer Kelly bar.
6. Install retainer. Tighten the nut with torque

wrench. Tightening torque is 500 N.m.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 2 1
7 202
n gjr n gjr gjr
zha zha han
Fig.5-51 Replacing Impact Ring
z
1. Nut 2. Retainer
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

5.4.3.12 Spring
2 0 22- of Kelly bar- check and 2 0 22- 202
2 -
7 7 7
gjr gjr gjr
replace
a n a n n
zh zh
Check Kelly bar spring for damage every day. zha
Replace it immediately if damage occurs. The
replacement procedures are as followings:
1. Unscrew the nut (1).
2. Remove the retainer (2).
3. Pull out inner Kelly bar from drive stub by

2 1
5
using auxiliary equipment,
2 such as excavator.
2 5 25
0 1- Fig.5-521-Replacing Impact Ring 1-
2 2 - 2-0
02Nut 2 - 0
20impact
4. Remove
7
ring.
7 21. 7 202
gjr gjr gjr
2. Retainer
an
z5.hReplace spring (3). zha
n
zha
n
6. Install inner bar into outer Kelly bar.
7. Install retainer. Tighten the nut with torque

wrench. Tightening torque is 500 N.m. 3
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
gjr r gjr
Fig.5-53 Spring of Kelly Bar
n n gj n
zha zha 3. Spring zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1- 25
-
5.4.3.1322Shock - -
022 2
absorber - check
7 2 0 2 202
n jr7
gjr shock absorbers every week. Ifaitngde- n gjr
7
a Check
zh forms greatly and fails to work, replace
zh them zha
immediately.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 Fig.5-54 Shock Absorber 7 202
n gjr n gjr n gjr
zha 5.4.4 Initial 250 Service Hours zha zha
5.4.4.1 Winch reducer oil- change
CAUTION
Hot lubricating oil and components could cause personal injury. Gear oil could spurt out
and pose hazard.
Never allow hot oil or components to contact skin. Change gear oil only when the winch is
off. 25 - 25 - 25 -
2 - 01 2 - 01 2 - 01
202 202 202
r7 the machine on level and flat ground.
1.jPark jr7 gjr
7
a ng a ng n 2
h
z Adjust the winch position until h
the zoil level zha
1
gauge (1) is vertical.
2. Unscrew the plug (2) and remove the oil

dipstick. 3
3. Remove the drain plug (3) and drain the

Fig.5-55 Main Winch Reducer
gearbox.
1. Oil level gauge 2. Plug
4. Clean sealing5surfaces, check seal for wear
0
2
1-replace -25 plug
3. Drain
1 1- 25
022
and damage, - if necessary. 2-0 2 - 0
2 202 202
r7
gjReinstall gjr
7
gjr
7
a n n n
zha zha
5. the drain plug (3).
zh
6. Refill with new oil through the plug (2).

1-
7. Check the oil0level.
25 1-25 1-25
2- 2 - 0 2 - 0
02 202 202
72 7 7
gjr the dipstick and screw it down gjr
8. Reinsert gjr
han
ztight. zha
n
zha
n
5.4.4.2 Bolts connecting swing bearing

- check
1. Check bolts visually.
2. Replace loose, cracked, or defective bolts.
3. When replacing with new bolts, apply

2 5 25 25
1-thread
thread glue on the under the bolt head. 1- 1-
2-0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
-2 5 5 Connecting Swing Bearing

Fig.5-56 Bolts
2 25
-01 - 0 1- - 0 1-
2 022 202
2
202
2
jr7Reducer gear oil - change
5.4.4.3
n g n gjr
7
n gjr
7
zha zha zha
CAUTION
Risk of injury!
Escaping pressurized fluids can cause injury to body parts.
Before assembling or dismantling media-conducting components such as hydraulic
hoses or plugs, make sure that they are pressure-free.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1- 25 1-25 1- 25
2 - 0 2 - 0 2 - 0
2 operation, make sure the oil is at 202
Before0any
2 202 1
7 7 7
a n gjr
operating
a n gjr
temperature and prepare a suitable
n gjr
zh container for waste oil. zh zha 2
Changing oil procedure:
1. Place the container beneath the drain plug

(3).
2. Prepare a plastic tube or hose to connect

drain port and container. 3
3. Remove the drain plug (3). Installl the tube Fig.5-57 Rotary Drive Reducer
- 2 5 -25 -25
- 0 1 - 0 1 0 1
2. Sight glass 22-
or hose onto the plug.
2 022 2 022 1. Air plug 20
r 7 r 7 r 7
ngj ngj ngj
4. Tilt the rotary drive by raising the mast. 3. Drain plug
z h a z h a z h a
5. Drain out used oil. If the outside
temperature is low, heat new oil to
approximately 50° C. Then use the new oil to
rinse the reducer housing.
6. Tighten the drain plug (3).
NOTE：
Benzol or flushing oils may also be used here for rinsing.
1- 25 1 -25 1- 25
2 - 0 - 0 - 0
202
NOTICE
2 022 202
2
7 jr7 7
a n gjr of damaging the component!
Risk
ang a n gjr
zh Petrol or diesel oil can cause damagezh to the reducer. zh
Never use petrol or diesel oil to rinse the reducer housing and allow the rinsing fluid to
drain off completely.
7. Unscrew the air plug (1). Fill the oil until it

reaches the middle of sight glass (2).
8. Check the oil level.
9. Screw the air plug (1) and tighten.
- 25 1-25 1- 25
-01 filter - replace
5.4.4.4 Return
2 2 - 0 2 - 0
02 202 202
72 7 7
a n gjr Chapter 2 Safety, “environmentanprotection”
See: gjr gjr with this
on page 2-68,. before proceeding
a n
zh procedure. zh zh

1-25 1 -25 1 -25

- 0 0 0
2 0 2 2 CAUTION
2 0 22- 2 0 22-
n g jr7 fluid is hot and under pressure.
Hydraulic
n g r7
jAlways n g r7 to
wait for the machine to cool jdown
ha 160° (71°C) before attempting to
below
zcould z haopen the hydraulic fluid system. Failure
z ha to do so
result in minor or moderate injury.
1. Loosen the fill plug/vent plug (A) in order to

release all the pressure. Tighten the fill plug/
vent plug after the hydraulic tank pressure is
relieved.
NOTE：
Fill plug/vent plug is located on the top of
5 25 25
1-2
the upper carriage. 1- 1-
22-0 22 - 0 2 - 0
2. Remove 7 20filter cartridge (B). Procedures are 7 20 7 202
r jr gjr
ngj
asafollows: ang n
zh zh zha
NOTE：
The return filter cartridge (B) is located on
the top of the upper carriage.
1-25 5
2 Plug/Vent Plug
Fig.5-581-Fill 1-25
2 - 0 2-0 2 - 0
7 202 7 202 7 202
ngjr ngjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr n gjr
zha zha zha

25
1- (1), washers (2) and cover
1) Remove 0bolts 1- 25 1 -25
2 - 2 - 0 0
2-1、2
(3).202 202 202
7 7 7
n gjr an gjr ngjr
zha 2) Remove screw plug (4) in order tozhrelease zha
the pressure in filter cartridge (5).
NOTE： 3
When plug is removed, the oil level in the
return filter drops to the level of the hy-
draulic tank.
1 -25 1-25 5
1- 25
2-0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
Fig.5-59 Removing the Return Filter Cartridge I
3) Pull up the handle at the top of filter car-

tridge (5) until the filter cartridge contacts 5
guide (A) on filter case (6).
6
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr A
ngjr
zha zha zha
Fig.5-60 Removing the Return Filter Cartridge
II
4) Turn the filter cartridge counterclockwise by

180 degrees in order to align the projection
of the filter cartridge with the notch of the fil-
ter case. Pull out the filter cartridge.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
III

25
1- and O-ring (7). If either 1-25 1-25
2 0
5) Inspect the cover
- 2 - 0 7
2 - 0
202
part is damaged,
7
replace the part.
72
02
7 202
angjr an gjr n gjr
z6)hInspect zhfor
the filter cartridge for debris and zha
damage. If damage appears, replace the fil-
ter cartridge.

IV
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

3. Remove 0the
25
1- filter element. Perform the fol- 1-25 1-25
- - 0 - 0
lowing 2 22
0procedures in order to remove the filter 202
2
202
2
7 r7 7
gjr
nelement. ngj n gjr
zha zha zha
1) Remove plug (4). Make sure that all of Or- 4
ing (18) is removed from plate (8). 18
8
1-25 1 -25 1 -25

2 - 0 - 0 - 0
202 2 022Fig.5-63 Removing the Filter Element2I022
r 7 7 7
gjRemove spiral retaining ring (9). gjr gjr
han a n a n
2)
z zh zh 8
9
1-25 - 25 1-25
2 - 0 2 -01 Removing the Filter Element II
Fig.5-64
2 - 0
02 02 202
r72 72 7
a n gjHold
3) the filter cartridge with one hand.
a n gjr n gjr
zh Grasp the grip of plate (8) with your zh other 8 zha
hand. Lift plate (8) in order to separate plate 11
(8) from the filter cartridge.
4) Remove O-ring (11) from plate (8). 12
5) Lift filter element (12) from shell (10). 10
6) Pour the remaining oil into a suitable

container.
1-25 1 -25 1 -25

2 - 0 - 0 Removing the Filter Element III22- 0
202 022
Fig.5-65
7 7 2 7 20
n gjr ngj
r
ngj
r
zha z h a z h a

1-25 1 -25 1 -25

2 - 0 - 0 - 0
022 022
NOTICE
2 02 2 2
7 jr7 local environmental regulations.ngFailure
jr7 to
a n gjr of the filter and fuel in accordance
Dispose
a n gwith a
h so could result in damage to the environment.
zdo zh zh
NOTE：
For oil disposal, See: Chapter 2 Safety, “environment protection” on page 2-68,
4. Clean the shell of the filter cartridge. Per-

form the following procedures in order to
clean the shell of the filter cartridge.
1) Turn shell (10) upside-down.
5 25 25
1-2(15).
2) Remove screws 1- 1-
02 2-0 2 - 0 2 - 0
2 202 202
jr7 pad (14) from slide strip (13).
3) Remove
n g gjr
7
gjr
7
zha z han zha
n
4) Wash the following parts in a clean
nonflammable solvent: Plug, plate (8),
spiral retaining ring, shell (10), and pad
(14). Dry the parts. Fig.5-66 Cleaning Filter Shell
5. Install the filter elements. Perform the fol-

lowing steps in order to install the filter 8
elements.
1) Apply spray type

0 1 -25oil to the inside of shell 16 1-25 1-25
22-to prevent rust. 2-0 2 - 0
202 202
(10) in order
7 20 7 7
gjr
n grease to a new O-ring (11). n gjr n
r
gj 17
zha zha zha
2) Apply 10
3) Plate (8) will contact the inside of shell (10).
Apply grease to this point.
4) Apply grease to O-rings inside ports at the

bottom of shell (10).
5) Install new pad (14). Tighten the screw.

Fig.5-67 Installing Filter Element I
See: Chapter 8 Appendix, “Bolt Tightening
Torque” on page 8-3.
0 1 -25 0 1 -25 0 1-25
- - -
6) Apply spray
2 022 type oil into the clearance be- 2 022 202
2
7 7 7
a n gjr shell (10) and slide strip (13).
tween
a n gjr ngjr
zh zh zha

25
- (10). Apply grease to the
1shell 1- 25 1- 25
7) Turn over
- 0 - 0 - 0
two20 22 on new filter element. Install fil- 2022
O-rings 202
2
r7 r7 gjr
7
ngjter element into shell (10). ngj n
zha zha zha
8) Move boss (16) in alignment with notch
(17). Install plate (8) into shell (10).
9) Install spiral retaining ring (9) into the
8
groove in shell.
9
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.5-68 Installing Filter Element II
10)Apply grease to new O-ring (18). Install Or-

4 18
ing on plug (4).
11)Install plug (4) into plate (8). 8
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.5-69 Installing Filter Element III
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

25
1- cartridge. Perform the fol- 1- 25 1-25
0
6. Install the filter
- - 0 - 0
2 022
lowing procedures in order to install the filter 2 022 202
2
r7 r7 gjr
7
ngj
cartridge. ngj n
zha zha zha
1) Check whether port (B) at the bottom of the
filter case is closed.
NOTE： B C
If the port is open, rotate the slide strip (C)

counterclockwise to the stopper in order
to fully close the port. When the port is
fully closed, any remaining oil in the filter
case should be completely removed.
1-25 1 -25 1-25
2 - 0 2-0 Installing Filter Cartridge I
Fig.5-70 2 - 0
7 202 7 202 7 202
r r gjr
a ngj whether port (D) of the filter cartridge
2) Check
a ngj n
h
z is fully closed. z h zha
E
NOTE：
The filter cartridge cannot be installed un-
less the port is fully closed. If the port is
open, rotate slide strip (E) counterclock- D
wise to the stopper in order to fully close Fig.5-71 Installing Filter Cartridge II
the port.
3) Check whether O-ring (F) have been in-
stalled and whether
0 1 -25 oil has been applied to 0 1- 25
0 1-25
O-ring (F). 2- 2 - 2 -
7 202 7 202 7 202
r r gjr
ngj the filter cartridge into the filter case.
4) Install
a a ngj n
h
z Turn the filter cartridge clockwise by z180 h zha
degrees and push down the filter cartridge
when the filter cartridge contacts guide.
F
Fig.5-72 Installing Filter Cartridge III
1-25 1- 25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha

25
1- cover, washers, and bolts (1). 1- 25 1- 25
0
5) Install plug,
- - 0 - 0
022 bolts. See: Chapter 8 Appendix, 2022 202
2
1
2
Tighten
r7 r7 gjr
7
ngj“Bolt Tightening Torque” on page 8-3. ngj n
zha zha zha
Fig.5-73 Installing Filter Cartridge IV
0 1 -25 0 1 -25 0 1- 25
- - -
0 2 pump filter element -
5.4.4.5 2Aux.
2 2 022 202
2
7 7 7
a n gjr
change
a n gjr n gjr
zh zh zha
WARNING
Risk of injury!
Release the pressure in hydraulic system before you change filter element. Or personal
injury may occur.
1. Place a suitable container underneath the

filter housing and unscrew the bottom (3).
2. Remove filter25element (2) from housing (1),

0 1 - 0 1 -25 0 1- 25
- - -
022 of with hazardous waste.
and dispose
2 2 022 120
22
r7
gjClean gjr
7
gjr
7
a n a n n
zha
3. the top and bottom of the housing.
zh zh
2
4. Install a new filter element in the top of the
housing.
3
5. Install the bottom of the housing.
Fig.5-74 Filter Element
5.4.4.6 Pilot filter

5 element - replace
1-2 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202
See: Chapter
202 on page 2-68. before proceeding
2 Safety, “environment protection”
7 7
02 this
2with
gj r
procedure. gj r gj r
n n n
zha zha zha

1-25 1 -25 1 -25

- 0 0 0
2 0 2
2 CAUTION
2 0 22- 2 0 22-
Risk of
n g jr7scalding! n
7
gjr or scalding of body parts. n gjr
7
h a
Direct
zWhen
contact with hot parts can lead
zh
to a
burning
zh a
handling hot parts always wear the appropriate personal protective equipment.
1. Park the machine on level ground.
2. Move the hydraulic lock lever to UN-

LOCKED position (1).
3. Turn the engine ignition key to the ON

1
position.
4. Move the handles

0 1 -25 and travel levers/pedals 0 1-25
0 1-25
- - -
022 positions in order to relieve
to the full stroke
2 202
2
202
2
jr7 in the pilot lines.
the pressure
ng n gjr
7 2
n gjr
7
h a zha
z5. Turn the engine ignition key to OFF position zha
and return the hydraulic lock lever to LOCKED
position (2). Fig.5-75 Hydraulic Lock Lever

6. Slowly loosen the fill plug/vent plug to re-
lieve the internal pressure of the hydraulic
tank.
-25 25 25
NOTE：
01 is located on the top of
Fill plug/vent2-plug - 0 1- - 0 1-
02 2 2
7 2 carriage.
the upper 7 202 7 202
gjr
an the pressure is relieved, tighten the n gjr n gjr
z7.hAfter zhafill zha
plug/vent plug.
Fig.5-76 Fill Plug/Vent Plug
8. Open the access door on the right side of

the machine.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr r
ngj Fig.5-77 Right Side Access Door hangj
r
zha z h a z

0 1 -25 0 1 -25 0 1- 25
- area to remove the dirt. - -
0 2 022 2
9. Clean2this
7 2 7 2 7 202
a n gjr
10.Remove n
the used pilot filter element from
a gjr ngjr
zh the filter base. zh zha
NOTE：
Dispose the old filters according to local
regulations.
11.Clean the filter base.
Fig.5-78 Pilot filter

25 25 25
- 01- - 0 1- - 0 1-
0 2 seal of a new pilot filter with clean 202
12.Coat2the
2
2
202
2
n g jr7
hydraulic oil. jr7
n g ngjr
7
zha zha
13.Install the new pilot filter on the filter base. zha
Tighten the pilot filter by hand.
Fig.5-79 Applying Hydraulic Oil

25 25 25
01- 0 1- 0 1-
0 22- 202
2 -
202
2 -
7 2Every 250 Service Hours
5.4.5 7 7
n gjr n gjr ngjr
zha 5.4.5.1 Wire rope sheaves - check
zha zha
1. Sluggish or seized rope sheaves subject

the rope to excessive wear and abrasion and
make the load distribute unevenly on the rope
structure.
2. Repair or replace the rope sheaves if
25 25 25
necessary.
- 0 1- - 0 1- - 0 1-
2 2 2
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha
Fig.5-80 Wire Rope Sheaves

0 1 -25 0 1 -25 0 1 -25

- drive gear oil - check - -
022 022 022
5.4.5.2 Rotary
2 2 2
r7 7
gjr colour of the sampled oil is dark or black,
7
gjr the
a ngj the oil for dark or black colouring.haIfnthe
1.hInspect a n
z z zh
operating temperature of the oil has been above 100°C. This result in an accelerated ageing of the
oil, and in reduced lubricity. The oil change must be carried out at shorter intervals.
2. Inspect the oil for water and dirt. If the oil is found to be contaminated or water has got in, the
seal rings must be checked and replaced as necessary.
3. Inspect the oil for solid particles (abrasives).
The maximum permissible amount of foreign particles in the total oil fill of one gearbox must not
exceed 0.15%. Lots25of foreign matter may only consist of small
0 1 - 0 1 -25 abrasion (up to max. 5 μm) (exami- 01-25
22-
matters according to DIN 51592). With2-coarse-grained abrasion (above 5 μm) the
22-
nation of foreign
2 0 2 0 2 2 0
7 be dismounted, regardless of the quantity
gear must
jr 7 of the abrasion.
jr 7 jr
z
5.4.5.3 Hoses - check and replace z z
1. Unlatch and raise the engine hood.
2. Check for leakage of all the hoses. Check clamp.
3. Replace cracked or softened hoses. Tighten the loose clamps.
4. Loosen the cooling system pressure cap slowly in order to relieve all the pressure. Remove the
pressure cap.
25 25 25
01- from the cooling system and replaced0the
5. Drain the coolant
- 1- hose.
- - 0 1-
2 022 2 022 202
2
7 the hose clamp and disconnect the damaged
7 7
gjr gjr gjr
6. Loosen hose.
a n a n n
zh zh
7. Replace the damaged hose with a new one. zha
8. Replace and tighten the hose clamp.
9. Add appropriate amount of coolant to the cooling system.
10.Latch the engine hood.
5.4.5.4 Kelly guide sliding strip - check and replace
Check wear condition of Kelly guide nylon plate. After the first inspection, perform the second in-
5 -25 replace it. 25
1-2the working condition. If it is excessively1worn,
spection based on 1-
2 2-0 2-0 2 - 0
0
7 2 the Kelly bar from the drilling rig.
1. Remove 7 202 7 202
gjr
an the Kelly guide horizontally by using n gjr n gjr
z2.hPlace zhacrane. zha
3. Check for the sliding strip. If it is excessively worn, replace.

0 1 -25 0 1 -25 0 1- 25
- 500 Service Hours - -
022 022 2
5.4.6 Initial
7 2 2 202
n gjr Gearbox gear oil - change ang
jr7 ngjr
7
zh a 5.4.6.1
zh zha
1. Place the rotary drive static.
2. Have a collecting container ready.
3. Remove the drain plug and drain the oil.
4. Remove filler plug. Fill new oil until it

reaches 1/2 - 2/3 of the sight glass.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr ngjr
zha zha zha
Fig.5-81 Changing Geabox Gear Oil
5.4.6.2 Gear oil for swing reducer -

change
CAUTION
Risk of injury!
0 1 -25 0 1 -25 0 1 -25
Escaping
2 0 22-pressurized fluids can cause injury
2 0 2to2-body parts. 2 0 22-
n g jr7 assembling or dismantling nmedia-conducting
Before
g jr7 components such asr7 hydraulic
ngj
z h a hoses or plugs, make sure that theyhare
z a pressure-free.
z h a
NOTICE
5
2 to a service station or other location 5 5
• 0
Take used
- 1-oil - 0 1-2that collects used oil for recycling.-01-2
022 information, go to http://www. epa.gov/osw/conserve/materials/usedoil/
For more 022 022
jr 72 jr 72 jr 72
zhang zhang zhang

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
1. Remove02the access cover located below
2 202 202
g j
the swing r7 drives. gjr
7
gjr
7
n n n
zha zha zha
2. Remove drain hose from holder n the upper
beam. Face the end of the hose toward the
container.
3. Use a universal joint with a socket

extension to loosen the drain valve in the
hole. Drain the oil into a suitable container.
-25 valve. Hook the drain

4. Tighten the drain
1 1-25 1-25
2-0
hose to the02holder. Make sure the end of the 2 - 0 2 - 0
2 202 202
j r7 upward.
hosegfaces gjr
7
gjr
7
n n n
zha zha Fig.5-82 Drain Valve zha
5.Remove dipstick. Add oil.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha Fig.5-83 Dipstick zha
6. Make sure that the oil level between the
FULL mark and the ADD mark.
7. Check if metal chips or particles are in the

waste oil. Consult SANY after sales service
department if any metal chips or metal par-
ticles are found.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr Fig.5-84 FULL Mark and ADD Markan gjr
zha zha zh

0 1 -25 0 1 -25 0 1- 25
-
1. 8. Add22grease through the nozzle below the 22- 2 -
7 2 0
7 20 7 202
r r gjr
ngj ngj
reducer.
a a n
z h z h zha
2.加注润滑脂前需将黄油嘴附近区域清理干净。
Fig.5-85
5.4.6.3 Travel reducer oil - change

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02 CAUTION
02
72 7 2 7 202
a n gjr of injury!
Risk
a n gjr a n gjr
zh Escaping pressurized fluids can cause
zh injury to body parts. zh
Before assembling or dismantling media-conducting components such as hydraulic
hoses or plugs, make sure that they are pressure-free.
NOTICE
5
-2 once held chemicals, food, or beverages.
2 5 25
01that
container
- 01- - - 0 1-
22 mix the oil with anything else, such
• Do20not 2 22 antifreeze, solvent, or paint.
0as 202
2
j r 7 r 7 r 7
gj location that collects used oil for
an•g Take used oil to a service station oranother gj
anrecycling.
zh zh epa.gov/osw/conserve/materials/usedoil/
For more information, go to http://www. zh
Before changing oil:
• Oil is at operating temperature.

• Prepare a suitable container for old oil.
1. Turn the oil drain screw plug of the travel reducer on one side to the bottom position.
2. Remove the oil drain screw plug and oil level screw plug. Allow the oil to drain into a suitable
container.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02the plug, and check O-ring. If there is wear
3. Clean 02 or damage, immediately replace the oil02drain
72 72 72
n gjr plug, oil level screw plug, and O-ring.gjr
screw
n ang
jr
zha zha zh
4. Install the oil drain screw plug. Add oil to the travel reducer in order to make the oil level reach
the bottom of the oil level screw plug. Install the oil level screw plug.

25 25 25
01- procedures for the travel reducer on0the
5. Perform the above
2-
1- other side. Use another container in
2- 2 - 0 1-
202
order to separate
7 202
the oil sample of two travel reducers.
7 7 202
an gjr an surface. gjr n gjr
z6.hCompletely zhthe
remove the oil splashed onto zha
7. Start the engine and run the travel reducer for a few turns.
8. Shut down the engine and check the oil level.
9. Check the drained oil for metal chips or metal particles.
10.Correctly dispose of the drained material.
0 1 -25
5.4.7.1 Engine crankcase breather -
0 1-25
0 1-25
clean 22- 20 202
2 -
202
2 -
7 7 7
gjr gjr gjr
han
zRisk
n
CAUTION
zha zha
n
of scalding!
The crankcase is hot when the engine is running or after it is shut down for a short time.
Any contact can cause severe burns.
Clean engine crankcase breather when the engine cools down.
1. Loosen hose clamp (3) and remove hose 2 3

(4) from breather assembly (1).
2. Remove bolt (2) and the washer. Remove

-25 1-25 1-25
-01
the breather assembly
2(1) and the seal.
2 - 0 2 - 0
02 02 1
202
72 72
4
7
n
3. Wash
a gjr the breather element in solvent thataisngjr n gjr
h
zclean and nonflammable. zh zha
4. Allow the breather element to dry before

installation.
Fig.5-86 Crankcase Breather
5. Install a breather element that is clean and
dry. Install breather assembly (1) and the 1. Breather assembly 2. Bolt
seal. 3. Hose clamp 4. Hose
-25
6. Install bolt and washer.
1 1-25 1-25
2 2-0 2 - 0 2 - 0
20 (4) on breather assembly (1).
7. Install7 hose 7 202 7 202
gjr gjr gjr
han hose clamp (3).
zTighten zha
n
zha
n

1-25 1-25 1- 25
NOTE：
2 - 0 2 - 0 2 - 0
202 breather will cause excessive7crankcase
A plugged
7 202 202
pressure that may cause crankshaft
7
r
gj leakage. Perform the maintenancengonr
j regular basis. r
nseal ngj
zha zha zha
5.4.7.2 Kelly bar baffle - check
Check the Kelly bar baffle every week. If the

baffle deforms badly and cannot function well,
replace it.
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.5-87 Kelly Bar Baffle
5.4.7.3 Kelly bar drive gibs - check
Drive gibs are located on the top of each sec-

tion of bar and are used frequently. If open
welding occurs, repair it immediately.
Procedures for checking inner Kelly bar drive

5 25 25
gibs : 1-2 1- 1-
22-0 2 - 0 2 - 0
72
0 the baffle.
1. Remove 7 202 7 202
n gjr n gjr n gjr
zha 2. Pull out inner Kelly bar from drive stub.
zha zha
3. Pull out other sections.
4. Check inner Kelly bar drive gibs. Fig.5-88 Drive Gibs
5. Install Kelly bar in reverse way.
NOTE：
Check outer Kelly bar every 250 hours or every month. Check inner Kelly bar every 500
hours. 5 2 5 2 25
- 0 1- - 0 1- - 0 1-
2 2 2
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

-bar tube - check - -
022 022 2
5.4.7.4 Kelly
7 2 7 2 7 202
a n gjisr on the lower part of each section aofngjr n gjr
zha
Tube
h
zbar zh
and are used frequently.
Procedures for checking inner Kelly bar drive

gibs:
1. Remove the baffle.
2. Pull out inner Kelly bar from drive stub.
3. Pull out other sections from top of Kelly bar.

2 5 25 25
01- bar tube.
4. Check inner Kelly
- - 0 1- - 0 1-
2 022 202
2
Fig.5-89 Tube 202
2
7Kelly bar in reverse way. 7 7
gjr gjr gjr
5. Install
a n n n
zh zha zha
NOTE：
Check outer Kelly bar every 250 hours or every month. Check inner Kelly bar every 500
hours.
5.4.7.5 Kelly bar locking recesses -

check
Locking recesses transfers pressure. If the

wear is less than 10 mm, repair welding in
0 1 - 5 wear is above 10 mm,

construction site. If2the
0 1-25
0 1-25
contact SANY2-after sales staff. 2 - 2 -
7 202 7 202 7 202
r r gjr
a ngj
Procedures for checking locking recesses:
a ngj n
z h z h zha
1. Remove the baffle.
2. Pull out inner Kelly bar from drive stub.
3. Check inner Kelly bar locking recesses.
4. Install Kelly bar in reverse way. Fig.5-90 Locking Recesses
NOTE：
Check outer Kelly
0 1 -25bar every 250 hours or every month.
0 1 -25Check inner Kelly bar every 500 01-25
hours. 22- 20 22- 20 22- 20
7 7 7
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1 -25

- maintenance items - -
0 2 022 022
5.4.7.6 2Other
2 2 2
n jr7 Maintenance items
gNo. n gjr
7
Maintenance instructions n gjr
7
a
zh 1 Engine oil and filter - zh a a
zh oil and filter -
For details, see: Chapter 5 Maintenance,“Engine
change change and replace” on page 5-47.
2 Bolts connecting swing For details, see: Chapter 5 Maintenance,“Bolts connecting
bearing - check swing bearing - check” on page 5-64.
3 Fuel filter - replace For details, see: Chapter 5 Maintenance,“” on page .
4 Filter for water oil For details, see: Chapter 5 Maintenance,“Filter of water oil
separator - replace separator - replace” on page 5-52.
5 Fuel tank strainer - For details, see:Chapter 5 Maintenance, “Fuel tank strainer -
clean 25 clean” on page 5-54. 25 25
- 0 1- - 0 1- - 0 1-
6
02 2
Reducer gear oil - For details, see:2
02Chapter 5 Maintenance,“Reducer gear 2 -
0oil 2
7 2 change change” onjr7
2
jr7
2
a n gjr a ng
page 5-64.
a ng
zh 7 Winch reducer oil - z h
For details, h
z reducer oil-
see: Chapter 5 Maintenance,“Winch
change change” on page 5-63.
5.4.8 Initial 1000 Service Hours
5.4.8.1 Hydraulic oil - change
Precautions for hydraulic oil selection
5 NOTICE 5
1 - 2 1-2 1- 25
- 0
Risk of damaging the components! - 0 - 0
22 attempt to start the engine until20the
Make20no 22 pump has been 202 oil.
filled with hydraulic
2
7 7 components. jr7
a n gjr
Otherwise,
a n gjr
it may lead to damage to hydraulic
a ng
zh zh z h
Know the operating temperature of relevant
circuits (closed circuit) in order to correctly se-
lect oil.
Select hydraulic oil like this: The operating vis-

cosity in working temperature range is in the
optimum range (Vopt) (see red area of the se-
lection diagram). We recommend highviscos-
ity grade oils. 5
1-2 1-25 1- 25
2 - 0 2 - 0 2 - 0
02 the ambient temperature of X ° C, 202
E. g. Under
2 202
7 jr7 7
a n gjr circuit working temperature is 60° C,
the
a n gand n gjr
zh the corresponding viscosity grade is zVG46
h to zha
VG68 in operating viscosity range (Vopt red
area). VG68 should be selected.

0 1 -25 0 1 -25 0 1-25

- changing hydraulic oil - -
0 2 022 2
Procedures2for
7 2 7 2 7 202
n
1. Park
a gjrthe machine on level ground. a n gjr n gjr
zh zh zha
2. Open the access cover.
3. Loosen the protection cap from the exhaust

valve to release the pressure in hydraulic
tank.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.5-91 Exhaust Valve
4. Remove the access cover under the hy-

draulic tank. Check the drain valve.
25 to drain the oil to a suit-

5. Remove screw1-plug 1-25 1-25
- 0 - 0 - 0
022
able container.
2 202
2
202
2
7 7 7
gjr gjr gjr
han han zha
n
6. Clean the screw plug (4) and reinstall it into
zthe z
original position. Tighten it to a torque of
75±5N·m.
7. Open the right access door.
8. Clean the pump, the hydraulic lines, and

the hydraulic tank.
Fig.5-92 Drain Valve
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1-25
0 1- 25
- bolts (5), washers - -
022 202
2
202
2
9. Remove (6), cover (7),
2 5
jr7 (8), and strainer (9). 7 7 8
gjr gjr
spring
n g n n
zha zha zha
NOTE： 6
Do not allow spring (8) to fall back into the
tank.
7
10.Wash the strainer in clean and nonflam-
mable solvent. Allow the strainer to dry. In-
spect the strainer. Replace the strainer, if the
strainer is damaged. 9
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.5-93 Removing Spring and Strainer
5.Bolts 6.Washers 7.Cover

8.Spring 9.Strainer
1 -25 1 -25 1- 25
-0O-ring
11.Remove seal (10) from the strainer.
2-0 - 0
022 202 202
2 11
7 2 7 7
gj r r gjr
ngj
12.Inspect O-ring seal (7) and (8). Replace
a nthe a n
z h O-ring seals if wear or damage is h
evident.
z zha
13.Install O-ring seal (7) on strainer (6). 10
14.Install strainer (6), spring (5), cover (7),

washers (6), and bolts (5).
Remark:
Make sure that the O-ring seals and the spring Fig.5-94 O-ring seal
are properly positioned during installation.
1 -25 system tank according to

15.Fill the hydraulic
0 0 1 -25 0 1- 25
- - -
required
2 022capacity. see Table recommended 2022 202
2
n g jr7 on Topic “5.2.2 Drilling rig oil”. jr7
fluids
n g n gjr
7
zha zha zha

0 1 -25 0 1 -25 0 1-25

-O-ring seal on the filler plug for - -
022 022 202
2
16.Inspect the
2 2
damage.
n g jr7 Replace the O-ring, if necessary.ngjr7 n gjr
7
ha the filler plug. Install the filler plug. zha
zClean zha
17.Start the engine. Operate the engine at idle
speed for 5 minutes. Shut down the engine.
18.Check the hydraulic oil level.
19.Close the access door. Close and latch the

engine hood.
5.4.8.2 Oil suction filter - clean
1-25 1-25 1- 25
2 - 0 5
2 - 0 82-0
7 202 7 202 202
n gjr n gjr ngjr7
zha zha 6 z h a
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Fig.5-95 Removing Spring and Strainer
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

- 25
1. Park the01drilling -25 1- 25
rig on level ground and 01 0
22- -5.Bolts -
6.Washers
022 2
20 the engine.
shut down
7 72 7.Cover 8.Spring 7 202
n gjr an gjr n gjr
zha 2. After zh the
hydraulic oil cools down, loosen
9.Strainer
zha
air-bleed plug, and screw it after bleeding the 11
air.
3. Loosen fastening bolts (5), and remove

10
cover (7). When removing the cover, press it
by hand, so as to avoid being hurt by the cap.
4. Plug out the end of the rod, and remove

25 25 25
01-strainer (9).
spring (8) and
2- 2 - 0 1-
2 - 0 1-
02 202 Fig.5-96 O-ring seal 202
r 72 7 7
n gjClear
5. gjr
the dust off the strainer. Flush with
an n gjr
zha clean zh
diesel oil. If the strainer is damaged, 10.O-ring seal zha seal
11.Gasket
replace it.
6. Reinstall the strainer, and install gasket

seal (11) into the protuberant part of oil tank.
7. Install cover and fasten bolt. Make sure the

protuberant part could be inserted with spring.
Fasten bolt.
0 1 -25 0 1 -25 0 1- 25
- worksite after replacing it. Keep 22-
8. Clean22the 2 -
7 2 0
7 20 7 202
r r gjr
ngj ngj
the machine clean. Keep oil tank port and
a a n
h
z cover clean during changing filter element.
z h zha
5.4.9.1 Hydraulic hose - check
Hose assemblies must be inspected at least once a year by after sales staff. Check leakage for all
the hoses on regular basis. In visual inspection, even if slightest damage is found, immediately re-
place all the defective hoses.
25 of hoses are:
The potential defects
1 - 1 -25 1 -25
0 0 0
2 22- slides in the hose.
• The joint
0 2 0 22- 2 0 22-
• jThe
r7 outer rubber layer is damaged, cut, gorjrworn
7 (any explosion of reinforcing layer).jr7
a n•g a n a ng
z h h
Hardening, crack, and burn of the hose.
z z h
• Crack, damage, and severe corrosion of the joint.
• Leakage of joint or hose.

- 25 1-25 1-25
• -01 flattening, and distortion of hose.
Winding, crush,
22 2 - 0 2 - 0
• 20 softening of hose outer layer.
Blistering,
7 7 202 7 202
gjr gjr gjr
han items for daily inspection:
zOther zha
n
zha
n
For the following items, tighten, repair, or replace if necessary.

• Oil leakage.
• Dirt plugging.
• Pipe clamp, sleeve, and guard material.
• Beyond storage and service life.
NOTE：
• If the pipeline and joints of hydraulic pump in engine compartment are damaged because
25 25 25
01-effect/thermal effect, immediately replace.
of mechanical
2- 01- 2- 2 - 0 1-
• 202 the entire pipeline and hoses maintain
Make sure 202 enough distance from the hot engine
202
r7 r7 r7
ngj
components (such as exhaust system). n gj sure they will not rub against each
Make j
ngother.
zha
• zha
Hoses and hose assemblies are to be stored in a cool and dry place free of dust. Avoid zha
exposure to direct sunlight or UV radiation.
5.4.9.2 Hydraulic hose - change
Even there is no damage, replace the hydraulic hoses at least 6 years later, including 2 years stor-
age time.
Precautions for changing hydraulic hoses:
1. Calculate working5time and storage time according to the production

5
1-2 date on hydraulic hoses.
1-2 1-25
2 - 0 2 - 0 2 - 0
02
2. Before installing
2 02 clean them.
each components in hydraulic lines,
2 202
7 7 7
n gjr n gjr n gjr
zha zha zha
3. Protect the hose port from entering dust.
5.4.9.3 Battery - clean and recycle
WARNING
Risk of severe accident!
Improper jumper cable connections can cause explosion. Electrolyte is an acid and IT can
cause personal injury if it contacts the skin or eyes. Personal injury or possibly death can
result from battery fumes or explosion.
• Prevent sparks near the batteries.
• 25 cable ends to contact each other or
Never allow jumper
-
1protective 25the engine. -
1batteries. 1-25
• - 0 - 0 - 0
022 022 2
Always wear glasses when working with
7 2 7 2 7 202
n gjr
Battery-clean
a a n gjr n gjr
zh zh zha

25
1- surface with a clean cloth. Keep-0the 25
1- terminals clean and keep the terminals 1- 25
0
Clean the battery
- - 0
coated 2 22 petroleum jelly. Install the post cover
0with 2 022after you coat the terminal post with petroleum
2 022
7 r7 r7
gjr
njelly. ngj ngj
zha zha zha
Battery-recycle
Always recycle a battery. Always return the used batteries to one of the following locations:
• a battery supplier.
• an authorized battery collection facility.
• recycling facility.
Battery hold-down-tighten
25 25
Tighten the hold-downs for the battery in order to prevent the batteries from moving during ma- 5
1 - 1 - -2
-0
chine operation.
2 -0 2 -01 2
02 02 02
72 72 72
a n gjr
Battery, gjr
battery cable, or battery switch-
n ng jr
zh replace zha z h a
1. Turn the engine ignition switch key to the
OFF position. Turn all the switches to the OFF
position.
2. Turn the battery switch to the OFF position.
3. Disconnect the negative battery cable at

the battery.
0 1 -25 positive battery cable at the

4. Disconnect the
0 1-25
0 1- 25
battery. 2- 2 - 2 -
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha Fig.5-97 Battery Switch zha
5. Disconnect the battery cables at the battery
switch.
6. Connect the battery cable at the battery

switch.
7. Connect the positive battery cable of the

battery.
5 25 25
8. Connect the
- 0 1-2negative battery cable of the - 0 1- - 0 1-
battery.022 2 2
7 2 7 202 7 202
n gjr n gjr an gjr
zha zha
Fig.5-98 Disconnecting the battery
zh

0 1 -25 0 1 -25 0 1-25

2-
5.4.9.4 Air 2recirculation filter - inspect 22- 2 -
7 2 0
7 2 0
7 202
gjr gjr gjr
and replace
a n a n n
h
zThe h
air recirculation filter is located onz the zha
upper carriage.
1. Slide the filter element upward in order to

remove the filter element.
2. Do not use compressed air to clean the

filter element. Tap the air filter in order to
remove the dirt from the filter element. Avoid
25 25 25
01- element.
damage to the-filter
2 2 - 0 1-
2 - 0 1-
02 202 202
72 7 7
gjr you clean the
3. After
a n a n
r
filter element, inspect gj Fig.5-99 Air Recirculation Filter
a ngj
r
h filter element. If
zthe the filter element h
z is z h
damaged or badly contaminated, use a new
filter element.
4. Install the filter element.
NOTE：
An air recirculation filter element clogged with dust will result in decreased performance
and short service life to the air conditioner or cab heater. To prevent decreased perform-
25 element, as required.
ance, clean the filter
1- 25 1- 1-25
2 - 0 2 - 0 2 - 0
202 maintenance items
5.4.9.5 Other
7 7 202 7 202
an gjr n gjr n gjr
zhNo. Maintenance items zha Maintenance instructions zha
1 Gear oil for swing For details, see: Chapter 5 Maintenance, “Gear oil for swing
reducer - change reducer - change” on page 5-77.
2 Pilot filter element - For details, see: Chapter 5 Maintenance, “Pilot filter element -
replace replace” on page 5-73.
3 Return filter - replace For details, see: Chapter 5 Maintenance, “Return filter -
replace” on page 5-65.
4 Auxiliary pump filter For details, see: Chapter 5 Maintenance, “Aux. pump filter
element - replace element - change” on page 5-73.
1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
202 2000 service hours
5.4.10 Every
7 7 202 7 202
an gjr n gjr n gjr
zhNo. Maintenance items zha Maintenance instructions zha
1 Hydraulic oil - change For details, see: Chapter 5 Maintenance, “Hydraulic oil -
change” on page 5-83.

Oil-0 1-25 -25

01 5 Maintenance, “Oil suction filter2--01 -25
2
2 2 suction filter - -
For details, see: Chapter
2 2
7
0
2 replace clean” on page205-86. 202
n gjr3 jr7
ng see: Chapter 5 Maintenance, “Gearbox jr7
ng gear oil -
zh a Rotary drive gear box
z h a
For details,
z h a
gear oil - and change change” on page 5-77.
4 Travel reducer oil - For details, see: Chapter 5 Maintenance, “Travel reducer oil -
change change” on page 5-79.
5.5 Storage of Drilling Rig

5.5.1 Preparations before storage
25 the machine after work or before storage.

1. Thoroughly -wash
1 -25 Disconnect all the batteries before
1 1- 25
2-0
02so as to avoid short circuit. 2-0 2 - 0
202 202
washing
7 2 7 7
gjr
n2. Flush with clean water. Use special detergent
n gjr gjr
nwash with acid
zha zha zha
to remove dirt, if necessary. Do not
or alkaline solution so as to avoid corrosion to the machine surface.
3. When washing with high pressure water, use caution to protect electrical and hydraulic elements
in order to prevent damage to elements or looseness of cable interface.
4. When washing in cold weather, immediately dry the drilling rig so as to avoid freezing of the
drilling rig surface.
5.5.2 Machine Storage
0 1 -25 0 1 -25 0 1 -25

- - -
022 022 022
5.5.2.1 Maintenance during storage
2 2 2
r7
gjCheck gjr
7 jr7
a n1. a
the machine. Repair the worn or ndamaged parts. Replace with new parts,anifgnecessary.
zh zh zh
2. Clean the air cleaner filter element.
3. Retract the retractable hydraulic cylinder. Exposed hydraulic cylinder piston rod shall be applied
with grease.
4. Lubricate all the lubrication points.
5. Park the drilling rig on solid enough, level ground. If necessary, chock the tracks with enough
area thick steel plate or wood plate.
1- 25 - 25 - 25
-0drilling
6. Wash the
22 -01 season, different parts of the drilling rig-01
rig. Especially when stored in winter
2 2
0 02 02
7 2 the crawler shall be washed up.
especially
jr jr 72 jr 72
z z z

25 25 25
01-is charged with enough power, disconnect
7. After the battery 01- the battery and store it in dry, safe 0 1-
22-
20 do not disconnect the battery, separate2the
place. If you
22-
0 battery negative cable from the negative
20 22 -
7 7 7
n gjr n gjr n gjr
zha zha zha
terminal.
8. In winter season, use antifreeze or drain out coolant completely. SANY adopts coolant with the
freezing point of -35°c. If the ambient temperature is lower than -35°c, drain the coolant. If the
cooling system is drained, attach a warning tag “radiator without coolant” in conspicuous place.
9. Loosen the alternator belt and cooling fan belt.
10.Apply paint at some position in order to prevent rust. e.g. use grease to guard the telescopic
beam surface and mast rail.
5 5 25
1-2 in dry, safe place. If stored outdoor, it 1should
11.Park the machine -2 be covered with waterproof 1-
2-0 2-0 2 - 0
guard.
7 202 7 202 7 202
gjr gjr gjr
han storing the machine for long period ofzhtime,
z12.If an run the machine at least once a month.
zha
n
13.During storage period, usually remove dust from the gear ring and driving wheel surface.
Check for rust. If necessary, clear of the rust and apply grease for lubrication.
5.5.2.2 Maintenance for long-term storage
If the machine has been stored for long period of time, the thin oil layer on the sliding surface may
be damaged. It is necessary to repeatedly travel, swing, and operate the hydraulic system for twice
or three times in order to lubricate the sliding surface.
5
2 hydraulic cylinder piston rod before storage.
2 5 25
1-the
1. Apply grease0to 01- Remove the grease. 0 1-
2 0 22- 2 0 22- 202
2 -
2. Adjust
n g jr7 tension of alternator belt and fan belt.
n gjr
7
n gjr
7
zh a zh a zha
3. Check condition of all the hoses and the connections.
4. Install the new fuel filter. Replace the engine oil filter and fill oil to the engine.
5. Pad the fuel tank in order to bleed gas from the fuel system.
6. Check all the fluid levels and oil quality.
7. Start the engine. Before full load operation, run the engine at half speed for a few minutes.
8. Circulate all the hydraulic functions for several times.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

SR65 Rotary Drilling Rig Troubleshooting
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Troubleshooting
1 -25 1 -25 -25

1
2-0
6 Troubleshooting
2 2-0 2-0
..............................................................................................................6-1
2 2
20 System - Troubleshooting.........................................................................................6-3
6.17Motor 7 20 7 20
r r r
gj Electrical System - Troubleshooting................................................................................
h a n6.2 h a ngj h a ngj 6-21
z z z
6.3 Hydraulic System - Troubleshooting ............................................................................... 6-23
6.4 Work Equipment - Troubleshooting ................................................................................. 6-29
6.5 Air Conditioning System - Troubleshooting.................................................................... 6-41
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

Troubleshooting SR65 Rotary Drilling Rig
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
WARNING
5
1-25
2-0 2-0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-2 5 25 25
-01
6.Troubleshooting - 0 1- - 0 1-
02 2 2 2
72 7 202 7 202
r
gj Motor System - Troubleshooting r gjr
a n6.1 a ngj n
z h z h zha
Table 6–1
Symptom Possible Cause Suggested Action

Starter motor rotates, but fails to
Motor teeth damaged or spring broken
drive engine
Circuits loose or corrosion Clean and tighten
Engine cannot
start up or Battery short of electricity Charge
starts up too Starter motor solenoid has no
- 2 5 voltage 25 solenoid coil voltage
Check 25
slow 1 1- 1-
2-0 2 - 0 2 - 0
7 202 Crankshaft fails to rotate
7 202 Check engine
7 202
ngjr Solenoid coil or starteran gjr n gjr
zha zha
motor fails Replace starter motor
zh
Add fuel. See: Chapter 5 Maintenance,
No fuel in fuel tank “5.4.1.14 fuel amount - check and
refuel”
Electric or manual fuel cut-off valve Check whether conductor is loosened
is not open and whether solenoid valve is normal
Engine can Check whether startup procedures are
Improper startup procedures
run, but fails to correct
start up and Drain water oil separator or replace fuel
there is no
5 25
filter.See: Chapter 5 Maintenance,
-25
smoke in 01-2 Fuel filters plugged by water or 0 1 - 0 1
- - “5.4.2.3 filter of water oil separator -
-
022
exhaust other pollutant
022 replace” . See: Chapter 5 Maintenance, 022
jr 72 jr 72 r72
ang ang ngj
“5.4.2.2 fuel filter - replace”
ha
zh zh z system/exhaust
Check fuel amount in fuel
Fuel injection pump does not fuel system. See: Chapter 5
receive fuel or there is air in fuel Maintenance, “5.4.1.14 fuel
amount—check and refuel” .
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr n gjr
zha zha zha

Symptom -01
-25 0 1-25
0 1-25
2 Possible Cause
2 - Suggested Action
2 -
02 202 Maximum intake resistance of fuel 7 202
72 7
n gjr gjr gjr
zha han
Check fuel intake resistance
z
delivery pump shall not exceedan100mm
zh
Hg[4in.Hg]
Intake or exhaust system is Visual check. Unplug. Check exhaust
clogged . system for choking.
Ensure that fuel return circuit is
Fuel return.
connected to fuel tank bottom.
Fuel return relief valve fails (refer Check/replace fuel pump return relief
to inline fuel pump only) valve
Visual check the fuel delivery situation of
1 25 injection pump wears or fails a fuel

-Fuel 1
5
-2injector that connects engine and
1 -25
- 0 0
- injection pump outlet. Remove fuel 22- 0
022 022injection pump for calibration.
fuel
2 2 0
jr 7 7 72
a ng n gjr n gjr
z h
Engine can zha
Fuel injection pump timing a
zh timing
Verify/adjust fuel injection pump
incorrect
run, but fails to
Check/calibrate gear train timing
start up and Camshaft timing incorrect
alignment
there is no
smoke in Confirm that transmission parts are not
exhaust engaged
Startup speed too low(minimum Check battery and starter. Check wire
startup speed=150rpm) connector for loosening or corrosion
Start engine, check inside for choking (if
1 -25 -25
the condition
1 permits)
1-25
2-0 2-0 2 - 0
7 202 Cold startup auxiliary device does 02 Confirm that cold startup auxiliary device
7 2 7 202
n gjr not function gj
n
r is working gj r
an
zha zha zh air supply
Check and replace filter, check
Insufficient air intake
tube for choking
Air in fuel system or insufficient fuel Check fuel flow through filter and exhaust
supply fuel system
Confirm by using clean No. 2 diesel
Fuel contaminated or No. 1 diesel
stored in provisional fuel tank to run the
is used above 0°C[32ºF].
engine.
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-25 1-25 1- 25
-01
Symptom
2 Possible Cause
2 - 0 Suggested Action
2 - 0
02 202 02
72 7 Ensure that fuel return circuit isr7 2
n gjr Fuel return
ngjr ang
j
zha zha
connected to fuel tank bottom.
zh
Check/replace fuel pump return relief
Fuel return relief valve fails
valve
Maximum intake resistance of fuel
Check fuel intake resistance delivery pump shall not exceed 100mm
Hg[4in.Hg]
Engine is
difficult to or Check top dead center (TDC). Check/
fails to start Fuel injection pump timing adjust fuel injection pump timing. If the
up, there is incorrect condition permits, use relief hole to
check/adjust fuel injection pump timing.
smoke in
25 25 25
exhaust -01- Valve adjustment incorrect 0 1 -Adjust 0 1-
02 2 022- valve
2 -
72 72 7 202
gjr
One or more fuel injectorsrwearing
n an g j Check/replace fuel injector
ngjr
zha zha
or failure
zh
Insufficient engine compression
Check pressure and confirm failure
pressure
Fuel injection pump/fuel delivery Remove fuel injection pump for
valve failure calibration
Check/fill fuel tank. See: Chapter 5
Fuel level too low Maintenance, “5.4.1.14 fuel amount -
check and refuel”
Engine starts with load Driven mechanism separates
1-25 Too low idle speed to drive 1 25 idle rotation speed

-Adjust 1- 25
2 - 0 accessories 2- 0 2 - 0
02 02 02
72 r7
2 2
r7 check
gjr
Intake or exhaust system jis j
Visual check exhaust for clogging,
n g g
zha clogged han
z intake for clogging han
z
Air in fuel system or insufficient fuel Check fuel amount in fuel system/exhaust
Engine starts, supply fuel system, find and treat air supply
but cannot Confirm by check fuel filters, clean fuel
keep running Fuel frozen to wax due to cold
system and use fuel and fuel oil heater
weather
suitable for weather
Verify by using a provisional fuel tank
Fuel contaminated containing high-quality fuel to run the
engine. Drain and flush fuel feeding tank.
1-25 1 25
-Check/replace fuel filter. See: Chapter 5 -25
1
2 - 0 Fuel filter clogged 2 - 0 Maintenance, “5.4.2.2 fuel filter - 2-0
7 202 7 202 replace”. 7 202
n gjr gj r
ngj
r
zha Fuel return manifoldzhoranreturn pipe z h a
Check/remove resistance
clogged (refer to CAV pump only)

Symptom -01
-25 0 1-25
0 1-25
2 Possible Cause
2 -
02 202 Check/fill fuel tank. See: Chapter 57 202
72 7
n gjr n gjr n gjr
zha zha
Maintenance, “fuel amount -acheck
zh
Fuel level too low
and refuel” on page 5-47.
If idle speed occurs, it is because
idle speed for accessories is set Adjust idle speed
too low
Check/repair high pressure fuel pipe,
Engine speed High pressure fuel leakage connector, fuel injector sealing washer or
fluctuation fuel delivery valve for leakage
Exhaust air in fuel system and treat
Air in fuel
-25 5 source -25
leakage
0 1 0 1 -2 0 1
- One or more injectors damage or 22Check/replace
- -
2 022 failure 2 0 fuel injector
2 022
7 7 7
a n gjr Fuel injection pump/fuel a n gjr
delivery Remove fuel injection pump a
for n gjr
zh valve failure
zh calibration
zh
If engine does not reach working
Engine temperature low temperature, heat it to working
temperature
Too low idle speed for accessories Check/adjust low idle bolt
Engine assembly too tight,
Confirm assembly conditions
damaged or loosened
25 pressure fuel leakage
High
1- -25 fuel injector sealing washer or 01-25
connector,
1
2 - 0 0
- delivery valve for leakage
2fuel 2-
02
2 2 02 202
Engine
g j r7idle Air in fuel system
g j r7 jr7
Exhaust fuel system and treat air source
an han a ng
zhignition h
rough(irregular
or
z
Fuel return relief valve fails z valve
Check/replace fuel return relief
engine Fuel delivery pump fails Check/replace fuel delivery pump

vibration) Clean prefilters and strainers. Check fuel
pipe for clogging, replace fuel filter. See:
Fuel supply clogged
Chapter 5 Maintenance, “5.4.2.2 fuel
filter - replace”.
Fuel injector needle valve jammed Check/replace fuel injector
Fuel injection pump or fuel delivery Remove fuel injection pump for
5 failure
valve
2 5
calibration.
-2 25
- 0 1-Valve seal not tightly -01 valve
Adjust - 0 1-
022 022 2
72 2 202
gjr j r7 r 7
ngj
One or more cylinders pressure
n g Check pressure and repair if necessary
zha
low han z z h a

-25 1-25 1- 25
-01
Symptom
2 Possible Cause
2 - 0
02 202 02
72 7 r7
2
gjr gjr
If engine does not reach working
n g j
zha an
Engine temperature low
zh han
temperature, heat it to working
z
temperature
Check/repair high pressure fuel pipe, con
Fuel injection tube leakage nector, fuel injector sealing washer or fuel
delivery valve
Air in fuel system or insufficient fuel Check fuel flow through filter and exhaust
supply cooling system. Find and treat air source
Check/replace fuel pump return relief
Fuel return relief valve fails
valve
1-25 Fuel delivery pump fails 1 25

-Check/replace fuel delivery pump.
1 -25
2 - 0 - 0 - 0
202 Fuel supply clogged 2 022 Clean prefilters and strainers. Check 2 022fuel
7 7 7
gjr
n Engine n gjr gr
pipe for clogging, replace fuel jfilter.
n
zha zh a a
zh fuel tank con
Verify by using a provisional
running rough taining highquality fuel to run the run
Fuel contaminated.
or lack of engine
ignition miss
Check push rod for bending and adjust
Valve adjustment wrong
valve
Check top dead center (TDC). If
Fuel injection pump timing equipment condition permits, use relief
adjustment incorrect hole to check fuel injection pump or
adjust its timing
1-25 One or more cylinders 1 25 compression and repair if

-Check 1 -25
2 - 0 0
- necessary - 0
202 022 022
compression pressure low
7 7 2 2
gjr Fuel injector fails gjr Check/replace fuel injector gjr7
n n n
zha a
h delivery Remove fuel injection pump
Fuel injection pumpz(fuel zha for
valve) fails calibration.
Camshaft timing incorrect Check/replace gear train timing alignment
Camshaft or followers damaged Check camshaft and followers
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

Symptom -01
-25 0 1-25
0 1-25
2 Possible Cause
2 -
02 202 Check by hand-held or digital tachometer,202
72 7 7
n gjr Tachometer fails n gjr ngj
r
zha zha a
calibrate if necessary
z h
Check high idle speed under unloaded
Engine overload condition, ensure that operation adapts
right gear position
Throttle pull rod damaged or Adjust fuel lever and confirm it has
adjustment incorrect doubleend limit travel
Mechanical shutdown lever is
Check/adjust shutdown rod
partially geared
Confirm by using clean No. 2 diesel
5
Fuel quality too poor or No.1 diesel
-is2 used above 0°C stored -25in provisional fuel tank to run the 01-25
- 0 1 - 0 1 -
022 022 022
engine
Engine cannot
7 2 7 2 2
reach
n gjrnominal Fuel supply insufficient angjr Check fuel flow through filter andgfind
n jr7
a
zhrotating speed zh resistance source zh a
Fuel return relief valve fails Check/replace fuel return relief valve
Fuel delivery pump fails Check/replace fuel delivery pump
Check for leakage and repair. Check/
AFR controller leak or clog
clean clogged AFC tube and connector
If it is intermittent, fuel return
manifold is blocked (refer to Lucas Check/remove resistance
CAV DPA pump)
25 -25turbocharger 25
Turbocharger exhaust gas valve
1 - Repair
1 1-
2 -0 actuator diaphragm break
2-0 2 - 0
02 202 Remove fuel injection pump for 7 202
72 7
n gjr Fuel injection pump fails
n gjr n gjr
zha zha a
calibration
zh
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-25 1-25 1- 25
-01
Symptom
2 Possible Cause
2 - 0
02 202 02
72 7 2
r7Check
gjr gjr
Check accessories for damage.
n n g j
zha
Engine overload
zha han and
drive mechanism, towing braker
z
vehicle load for added load
Throttle lever adjustment incorrect Check/adjust lever doubleend limit travel
Machine-shutdown rod jointed Check/replace shutdown rod at running
partially position
Fuel quality too poor or No.1 diesel Confirm by using No.2 diesel in
is used above 0°C[32°F] provisional fuel tank to run the engine
Check whether throttle slow
response is caused by the
Fasten connector, or repair pipe system
1-25 following factors: AFR controller
1 - 25exhaust gas valve pressure reduction1-25
2 - 0 leak. Exhaust gas valve pressure2- 0 or
2-0
7 202 2
reduction film break, waste7gate0 2 film
72
0 2
n gjr pipe system damage an g j r
an g j r
zha Engine output zh zh
power low Check AFC pipe and connector between
AFC pipe system clogged
manifold and fuel injection pump
High pressure fuel leakage connector, fuel injector sealing washer or
fuel delivery valve sealing ring
Check fuel flow through filter. Find
Fuel supply insufficient
clogging position.
Discharge air in fuel system, check fuel
Air in fuel pipe.
1-25 1 -25 pipe for leakage
suction
1 -25
2 - 0 - 0 - 0
202
Fuel delivery pump fails
2 022 Check/replace fuel delivery pump2022
7 7 7
n gjr Fuel return relief valve n gjr
fails n gjr valve
Check/replace fuel return relief
zha zh a h a
Check/adjust engine oilzlevel. See:
Engine oil level incorrect Chapter 5 Maintenance, “5.4.1.10
engine oil level - check”
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr ngjr
zha zha zha

Symptom -01
-25 0 1-25
0 1-25
2 Possible Cause
2 -
02 202 Check/clean air filter element Check7 for
202
72 7
n gjr ngjr ngj
r
zha zha a
other clogging
z h
If vehicle is equipped air intake valve or
switch connecting hood and outside,
configure valve to current climate
Air intake insufficient or overheat
Coolant passage clogged in intercooler
Check air-air intercooler for clogging,
replace clogged cooler
Check/clear scraps in front of air-air
intercooler
0 1 -25 0 1
Check -25air jumper tube on repair manifold 01-25
- - -
022 and air intake manifold 022cover, air-air intercooler connector, hose 022
Air leakage between turbocharger
7 2 7 2 7 2
a n gjr a n gjr or through hole for leakage
a n gjr
zh Exhaust clogged
zh Check/repair exhaust system. zh Check
catalyst chamber for clogging
Fuel temperature too high - higher Confirm fuel oil heater has been
Engine output than 71°C[160°F] closed.Check fuel return pipe for clogging
power low Check repair manifold or turbocharger
Exhaust leak between manifold
sealing gasket for leakage. Check
and turbocharger
exhaust manifold for breakage
Redundant fuel injector sealing
Remove redundant fuel injector sealing
gaskets are installed under fuel
25
1-injector 1-
5
gaskets
2 1-25
2-0 2 - 0 2 - 0
7 202 Fuel Injector wears or fails
7 202 Check fuel injector 7 202
n gjr ngjr gjr
an meets
zha zha
Check whether pressure boosting
standard z h
Turbocharger fails
Check/replace turbocharger
Valve gap incorrect Check/adjust valve
Fuel injection pump timing
Check/adjust fuel injection pump timing
incorrect
Remove fuel injection pump for
Fuel injection pump fails
calibration
Engine compression pressure too Check compression. Check whether
25
low
1- 1-
5 failure and repair as required
there2is
1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

1-25 1-25 1- 25
Symp-
2 - 0 2 - 0 2 - 0
20 2 Possible Cause 02 Suggested Action
202
7tom 72 7
n gjr gjr gjr
zha han
Engine stalls due to overload
z
Use low gear
zha
n
Intake clogged Check/replace air filter. Check for other clogging.
Exhaust clogged Check exhaust resistance
Air leakage between Check air jumper tube on manifold cover, air- air
turbocharger and air intake intercooler connector, hose or through hole for
manifold leakage and repair
Check air-air intercooler for clogging. Check
Air-air intercooler fails inside charging resistance. Check air-air
intercooler for leakage
0 1 -25 leakage between

Exhaust Check0and
5
1-2 repair manifold or turbocharger sealing 0 1-2
5
2- -
022 for leakage. Check exhaust manifold 2 -
Too 202 turbocharger and air exhaust gasket
2 2 02for
n jr7
gmuch manifold 7
gjr breakage
n gjr
7
n
a
zh black zha zha
Turbocharger exhaust gas
Check/replace exhaust gas valve
smoke in valve fails
exhaust More than one sealing gasket is
Remove redundant gaskets
installed under fuel injector
7mm fuel injector is installed Remove fuel injector and install adequate sealing
with 9mm sealing gasket gaskets
Fuel injector fails Replace fuel injector
Fuel injection pump failure or
Remove fuel injection pump for calibration.
5
excessive
-2
fuel supply
25 25
- 0 1Piston - 0 1- - 0 1-
2 ring not sealed (blue 2 2
7 202 smoke) 7
02 pressure, calibrate if necessary
2Test 7 202
n gjr n gjr ngj
r
zha zha
Fuel injection pump timing z h a
Check and adjust fuel injection pump timing
incorrect
Incorrect startup procedures Check whether startup procedures are correct
Check by using a provisional fuel tank containing
high-quality fuel to run the engine. Clean and flush
Poor fuel quality
fuel supply tank, using diesel with cetane number
in 42-50
Too
much Check top dead center (TDC). Check/adjust fuel
white injection pump timing. Use relief hole timing to
adjustment incorrect
-25
check fuel 5injection pump or adjust its timing
smoke in
0 1 0 1 -2 0 1 -25
exhaust2- Fuel injector fails - -
022 022
Check/replace fuel injector
7 202 7 2 2
n gjr Coolant leaks into flaming airn jr7
gjr Check coolant level. See: Chapteran5gMain-
zha zh a zh- check” .
tenance, “5.4.1.13 coolant level
Fuel injection pump/fuel
Remove fuel injection pump for calibration
delivery valve failure

Symptom -01
-25 0 1-25
0 1-25
2 Possible Cause
2 -
02 202 02
72 7 Check/fill coolant. See: Chapter r57 2
n gjr n gjr ngj level
zha zha a
Main- tenance, “5.4.1.13 coolant
z h
Coolant level too low - check”.
Confirm leaking position and treat
leakage source
Radiator inflatable fin
Blow off scraps on fins
clogged(restricted for cars only)
Check and repair fan wind scooper,
Insufficient of limited air flow
shutters, fan sensor and fan clutch as
through radiator
required
1 25 pump or fan drive belt loose Check/calibrate

-Water 1 -25 belt tension
1 -25
- 0 - 0 - 0
2 022 Radiator hose flat, clogged or leaks 2 022 Check/replace hose 2 022
7 jr7 7
a n gjr Engine oil level too high ang a n gjr oil
Check/discharge engine oil to correct
zh zh level zh
Cooling fan wind scooper damaged Check wind scooper, repair/replace or
or lost install wind scooper
Radiator pressure cap fails or Replace radiator pressure cap with
Coolant
incorrect correct nominal pressure value
temperature
higher than Discharge part of coolant from cooling
Freezing inhibitor density too high
normal system, replace with water
temperature, Temperature sensor or thermometer Confirm that thermometer and sensor
gradually out of control are accurate
overheated
1 25
-Thermostat 1 -25 1-25
2- 0 fails, wrong or lost
2- 0
Check/replace thermostat
2 - 0
7 202 7 202 Confirm injection speed does not 7 20
2
n gjr gjr gjr
zha z han zh a
exceed required range. Exhaust n
Air or fuel gas in cooling system installed thermostat properly
If air bubbles continuously occur, check
cylinder seal for leakage
Water pump fails Check/replace water pump
Radiator, cylinder cover, cylinder
Flush cooling system and refill new
cover sealing gasket or cylinder
coolant
cooling circuit clogged
Contact vehicle manufacturer. Confirm
25
Vehicle
1-
cooling system design
-25radiator and other cooling system 01-25
fans,
1
2 - 0 0
2- parts meet the standard 2-
7 202 7 202 7 202
n gjr gj r
Fuel injection pump timingnincorrect gjr is
Confirm fuel injection pump timing
n
zha z h a aligned h
z a
Fuel injection pump supply Remove fuel injection pump for
excessive calibration

-25 1-25 1- 25
-01
Symptom
2 Possible Cause
2 - 0
02 202 02
72 7 2
Refill coolant. See: Chapter r57Main-
ngjr Coolant level too low an gjr g j
zha zh han level -
tenance, “5.4.1.13 coolant
z
check”.
Confirm that thermometer and sensor
Temperature sensor or thermometer
are accurate, repair or replace if
out of control
necessary
Fan drive belt loose Check belt tension
Radiator hose flat, clogged or leaks Check hose
Coolant
temperature Thermostat incorrect or damaged Check thermostat
higher than Radiator shutters are not opened
-25 entirely or pressure cap is closed in -25 -25
Check shutters, repair or replace if
normal
0 1 0 1 0 1
22- 22- check shutter thermostat configuration 22-
necessary Open radiator pressure cap,
temperature, cold weather. Shutter thermostat
2 0 2 0 2 0
n g jr7
gradually configured incorrectly r7
ngj
r7
ngj
zha overheated zha system
Air or fuel gas in cooling ha air or fuel gas
Check cooling systemzfor
Engine and/or radiator nonwindpipe
Check lines and exhaust system
clogged or line incorrect
Check water pump operation. Replace
Water pump fails
water pump
Check whether there is leakage
Leakage between top tank and
between top tank and auxiliary tank of
auxiliary tank of radiator
radiator
Check/repair shutters, fan clutch and
25 Excessive air flow through radiator 25 25
- 01- 2- 01- silicon oil fan as required - 0 1-
Coolant
2 022 Thermostat broken, damaged, 202 202
2
n jr7
gtemperature j r 7
contaminated or poorly gsealed
Check/replace thermostat
gjr
7
zh a lower than
z h an z han
normal Temperature sensor or thermometer Confirm that temperature sensor or
temperature fails thermometer is accurate
Coolant does not flow through
Check/clean coolant passage
temperature sensor
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr ngjr ngjr
zha zha zha

1-25 1-25 1-25

Symptom
2 - 0 Possible Cause
2 - 0
7 202 7 202Visual check radiator, heater, hose and 7 202
n gjr n gjr ngj
r
zha zha a
connector,and confirm leaking position
Radiator or driver’s cab radiator z h
leaks If there is engine oil in coolant, check gear
box or engine oil cooler for leakage
Visual check sealing gaskets of engine,
Oil leakage outside engine
gasket or drain plug
Overheat or compressed air
Check whether there is overheat or low
leakage will cause coolant to
power
overflow through radiator to drain
Check whether coolant and gear box fluid
Gear box cooler leaks (if installed)
Coolant loss 1 -25 -25
are mixed
1 1-25
2-0 Watercooled compressor, 2-0 2 - 0
7 202 compressor cap or cap gasket jr7 2
02Check engine oil for coolant. Check/ 202
7
n gjr g replace compressor cap gasket ngjr
zha leaks han z zh a
If engine is coolant intercooling, Check/replace intercooler. Check air
intercooler leaks intake manifold or engine oil for coolant
Check/replace engine oil cooler. Check
Engine oil cooler leaks
engine oil for coolant
Cylinder head gasket leaks Check/replace cylinder head gasket
Cylinder head cracks or has cavity Check/replace cylinder head
Cylinder coolant water jacket leaks Check/replace cylinder
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-25 1-25 1- 25
-01
Symptom
2 Possible Cause
2 - 0
02 202 02
72 7 r7
2 5
gjr gjr
Check/refill engine oil. See: Chapter
n n g j
zha zha hn
Mainte- nance, “5.4.1.10 aengine
z
oil
level - check” .
Engine oil level low
Check whether there is serious outside
engine oil leakage that cause pressure
reduction
Engine oil viscosity low. Diluted or
Confirm adequate engine oil is used.
fails to meet technical
Check whether engine oil is diluted.
specification
Pressure switch or manometer Confirm that pressure switch works
fails normally
5 5 25
1-2 Engine oil pressure adjusting -01-2
Engine oil
0
pressure -low - 0 1-
2 2 Check/replace valve 2
7202 202
valve is placed to OPEN position
7 7 202
n gjr gjr gjr
zha z han han Chapter 5
Replace engine oil filter. See:
z
Engine oil filter clogged Maintenance, “5.4.2.1 Engine oil and
filter - Change” .
Engine oil cooler clogged Replace engine oil cooler
If engine oil cooler is replaced,
tube plug installed on cooler Check/remove transport tube plug
during transport is not removed
Tube plug of cylinder or cylinder
Check/replace expansion plug
head loose or lost
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1- 25 1-25 1-25
Symptom
2 - 0 Possible Cause
2 - 0
7 202 Fuel suction loosened or leakage r7 2
02
7 202
ngjr ang
j Check/replace gasket ngjr
zha zha
of broken gasket
zh
Engine oil pump wears Check/replace engine oil pump
Check/install new bearing, tighten bearing
Main bearing cap loose
cap
Check/replace bearing, check replace piston
Bearing wears
Engine oil cooling nozzle
pressure Check whether pressure switch works
low Pressure switch or manometer fails
normally
Engine oil too thick Ensure engine oil used is qualified
- 2 5 -25 -25
- 0 1 0 1 0 1
22- pressure adjusting valve 22-
Pressure adjusting valve is placed
2 022 to CLOSE position. 2 0Check/replace 20
r 7 r 7 r 7
h a ngj When replacing engine oil pump,
h a ngj h a ngj
z z
sixcylinder engine oil pump is
Confirm that engine oil pump iszinstalled
correctly
installed onto four cylinder engine
Outside leakage Visual check for oil leakage
Crankcase filled with excessive oil Check whether level gauge calibration is
(level gauge calibrated incorrectly) correct
Confirm suitable engine oil is used.
Check whether viscosity is reduced due to
fuel oil dilution. Engine oil dilution by fuel oil
5 oil disqualified
Engine
-2 is due to 5 injection pump or delivery
-2fuel -25
- 01 0 1 0 1
20 2 2
20 22- drive shaft sealing ring
pump 22-
20
r 7 7 7
ngj oil
Engine
a an gjr Check/reduce oil change
an gjr
h
z consump Engine oil is blown out of zh h
Check respiratory tube area forzengine oil
tion too respiratory tube due to great loss, measure downward gas leakage and
high downward gas leakage repair as required
Engine oil cooler leaks Check coolant for engine oil
Air compressor (if installed) engine
Check/replace air compressor
oil leak
Turbocharger leaks oil into air
Check air jumper tube for signs of oil leakage
intake or exhaust manifold
Valve sealing element wears Check/replace valve sealing element
25 25 25
01-
2-Piston ring is not sealedengine oil 2 - 0 1-
2 - 0 1-
0 2
2 is burnt by engine 02 02
Check compression and repair as required.
jr 7 jr72 jr72
zhang zh ang zh ang

-25 1-25 1- 25
-01
Symptom
2 Possible Cause
2 - 0
02 202 02
72 7 72
gjr gjr
Drain and flush cooling system, rfill
n g j
zha hanfreezing
Coolant is not antirust,
z z han
correctly blended freezing inhibitor and
inhibitor and water blended water
incorrectly Review freezing inhibitor replacement
interval
Gear box engine oil cooler leaks
Check/replace engine oil cooler
(if equipped)
Review engine oil and filter replacement
Excessive oil sludge interval
Coolant Confirm adequate engine oil is used
25 5 whether engine is running at lower -25

contaminated
1- There is fuel in engine oil, engine 01-2
Check
- 0 - than normal temperature because of 2-0
1
2 2
7 202 running temperature too low 02
72 running at idle speed too long 7 20
2
n gjr n gjr n gjr
zha Fuel delivery pumpzh a
seal leaks a
zh pump
Check or replace fuel delivery
Fuel injection pump seal leaks Remove fuel injection pump for repair
Fuel injection pump inner pile
Remove fuel injection pump for repair
plug seal leaks (inline)
Fuel injector needle valve sealed Find and replace the fuel injection pump
poorly that fails
Running for a long time under
Review vehicle usage situation with driver
light load or unloaded
-2 5 25 whether idling is too long

Check
- 25
-01
Intake clogged 1
-0 Check/replace fuel filter element - 0 1-
02 2 02 2 2
72 72 7 202
n gjr Fuel injector needle valvejrat
ng gjr pump
Find and replace the fuel injection
n
zha Exhaust OPEN position z h a that fails zh a
manifold leaks Turbocharger engine oil return
fuel or engine Check/clean oil pipe
pipe clogged
oil
Turbocharger sealing ring leaks
Check/replace turbocharger
engine oil
Too much downward gas Check whether downward gas leakage is
leakage too much
incorrect
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

Symptom -01
-25 0 1-25
0 1-25
2 Possible Cause
2 -
02 02 02
72 Ethyl ether starting aids (if r7 2 r7
2
n gjr an g j Repair or replace ethyl ether starting g
an
j
aids
zha
equipped) fail
zh zh
Air in fuel system Discharge air in fuel system
Verify by using a provisional fuel tank
Poor fuel quality containing high-quality fuel to run the engine.
Compression
Clean and flush fuel feeding tank.
knocks
Verify that engine nominal load is not
Engine overload
exceeded
Check fuel injection pump timing
incorrect
25 injector fails
1-
Fuel 25 injector
Replace -fuel
1 1-25
2 - 0 2-0 2 - 0
7 202 Additional load caused by
7 202
Check/repair auxiliary devices and vehicle 02
2
gjr auxiliary device failure g j r parts g j r7
n n an
zha zha z h
Check whether gear shift, deceleration and
Driver technique
idling operation are correct
Check whether there is outer leakage or
engine oil is diluted by fuel
Fuel leakage
Check fuel delivery pump and fuel injection
pump for inner leakage
Fuel oil Poor fuel quality or No.1 fuel
Confirm No.2 fuel is used
consumption is used
too high
1 - 25 Injector wears or fails
Fuel 5 fuel injector
Check/replace
1-2 1-25
2 -0 Injection pump timing 2 - 0 2 - 0
02 02
202
72 incorrect 7 2 7
n gjr ngjr n gjr
zha zha zhaon fuel
Check adjustment sealing element
Fuel injection pump set injection pump for damage If any sealing
incorrectly element is damaged, dismantle fuel injection
pump and calibrate it again.
Valve not in place Check/adjust valve
Power plant fails Check/repair power plant
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

-25 1-25 1- 25
-01
Symptom
2 Possible Cause
2 - 0
02 202 Shut down engine by mechanical lever 2
20on
72 7 7
ngjr n gjr r
ngj valve
zha a a
fuel pump. Check whether magnetic
z h
Fuel cutoff valve does not function
z h
works normally
Fuel injection pump fails Remove fuel injection pump for check/repair
Smoke inhaled into intake tube Check air intake tube and determine gas
when engine is running source position
Engine low idling too low Adjust engine idling rotation speed
Fan damages or auxiliary device
Check/replace vibration parts
fails
Fan hub fails Check/replace fan hub
- 2 5 -25 -25
Engine
0 1 0 1 0 1
cannot22- 22- 22-
Charger bear wears or damaged Check/replace charger
2 0 2 0 2 0
jr7 down cylinder engine) jr7 Check/replace shock absorber gjr7
slow Shock absorber fails (refer to six-
a n g ang an
zh zh zh
Engine counterweight timing
incorrect(refer to four-cylinder Align counterweight timing
engine)
Flywheel cover not aligned Check/calibrate flywheel timing
Check whether there is imbalance caused by
Power parts loose or damages
damage of crankshaft and connection rod
Engine seat loose or damages Check/replace engine seat
Power train part wears or Check/repair according to requirements of the
25 1-2
5
1-2
5
2 - 01-unbalanced manufacturer
-0
2Check -0
tension device and drive belt for022
202 2 0 2 2
ng jr7 n g j r7
n
r7
damage Ensure that water pump,gjtension, fan
z h a z h
Drive belt shrieks, tension a hub and charger can rotate z h a
freely
insufficient and abnormal high
Check belt for paint/engine oil or other
load
material
Check accessory drive belt tension
Engine
Adjust valve, ensure that push rod is not bent,
noise too Valve gap too large
and rocker arm is not seriously worn
loud
Check whether turbocharger blade and
Turbocharger noise
turbine wheel touch the cover
25 train noise
Visual5check and measure gear gap, replace 5
-Gear 2 2
2 - 0 1 01- as required
gears
- 01- -
02 022Check/replace connection rod and main 022
jr72 7 2 7 2
a ng
Power parts knock
a n gjr bearing a n gjr
z h zh zh

-25 1-25 1-25

-01
Symptom
2 Possible Cause
2 - 0
02 02 202
72 72 7
gjr
Battery connection looseror
n an g j Remove/fasten battery connection
n gjr
zha a
corrosion
zh zh
Test battery load If battery is
undercharged, test its load after charging.
Battery condition
If it does not pass the load test, replace
Charger is battery
uncharged or
undercharged Charger belt slips Check/replace tension wheel
Charger cam belt loose Repair/fasten belt
Charger conductor wears or
Repair conductor
damaged
1-25 Charger fails Replace

5
1-2 charger 1-25
2 - 0 2-0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02
6.2 Electrical
2 02
System - Troubleshooting
2 202
7 7 7
n gjr n gjr n gjr
zha zha Table 6–2
zha
Corresponding fuse damages Replace fuse.
Instrument does
Corresponding sensor damages Replace corresponding sensor
not function
Corresponding circuit open Check and repair circuit
Corresponding lamp damages Replace corresponding lamp
Lamp damages Corresponding switch damages Replace corresponding switch
-2 5 Corresponding circuit open

-2 5 Check and repair circuit 25
-01 -01 - 0 1-
2 22
0ignition
Ignition switch terminal wire 2
02 202
Connect corresponding terminal 2
r7 connected poorly 72 jr7
gjr
When
ngj n ng
zha zha Connect wires well zha
switch is on 1 Power relay coil connected poorly
gear,the system
has no response Power relay damages Replace power relay
Ignition switch damages Replace ignition switch
Ignition switch No.17 lead wire
Connect corresponding terminal
connected poorly
Ignition switch damages Replace ignition switch
Hydraulic lever opened Close hydraulic lever
Motor does not EPS control damages Replace EPS control
function after-25 -25 25
01 1 1-
2-0 0
Starting motor damages Replace starting motor
starting22- 2 -
7 20 Power relay damages
7 202 Replace power relay
7 202
n gjr gjr gjr
zha z han Replace battery. See:
z
n
haChapter 5
Battery short of electricity Maintenance, “5.4.9.6 battery -
clean and recycle”.
Power circuit loose Fasten wire terminal
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

Symptom-01
-25 0 1-25
0 1-25
2 Possible Cause
2 -
02 02 202
72 Generator does not generater7 2 7
n gjr ang
j gjr
Check generator and its circuit
n
zha a
electricity
zh zh
Hydraulic lever does not touch travel
Adjust travel switch position
switch
Circuit connected poorly Check circuit
Pressure relay is not adjusted well or
Engine can not damaged (fails to raise speed
raise speed automatically,speed raising resumes Adjust or replace pressure relay
normal after automatic idling is
cancelled)
5
2Alarming due to too high level of 25 engine 25
- 0 1- 0 1 -Check 0 1-
02 2 engine coolant
022- 2 -
72 2
Middlespeed ignition switchjris7placed 7 202
n gjr at CLOSED position han
g n gjr
Disconnect middle speed ignition
zha z switch h a z
If this switch is closed, adjust throttle
Whether engine middlespeed
button to ensure it does not raise
movement switch is closed
speed
Engine cannot Circuit connected poorly Check circuit

reduce speed Whether throttle mechanism Check adjustment throttle Button
movement is normal stepping Electrical motor motion
Pressure relay not adjusted well or
Adjust or replace pressure relay
damaged
1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02
6.3 Hydraulic
2 02
System - Troubleshooting
2 202
7 7 7
n gjr n gjr n gjr
zha zha Table 6–3
zha
Refill sufficient hydraulic oil. See:
Hydraulic tank oil insufficient, main
Chapter 5 Maintenance, “5.4.8.1
pump empty
hydraulic oil - change” .
Suction filter blocked Replace filters and clean system
Engine couplers damage (such as
Replace
rubber disc, spring disc)
0 1 -25 Main pump damages

0 1-25 Replace or repair main pump
0 1- 25
22- 2 - 2 -
Rotary drilling
rig7 20 02 Adjust to normal pressure, 0if2it
jr r72 2
r7 servo
ngjtoo low or no
fails to apply pressurejto
ngundercarriage Servo system pressure n g
zha has no action pressure z h a z a clean. If
relief valve, openhand
spring fatigue occurs, add washer
or replace
Adjust to normal pressure, if it
Safety valve nominal pressure too low or fails to apply pressure, open and
jammed clean. If spring fatigue occurs,
add washer or replace
Main pump suction pipe breaks or drops
Replace new pipes
off
-2 5 -25
Main pump feeding oil to unilateral track
25
-01 damages - 0 1 Replace
- 0 1-
02 2 02 2 2
72 72 7 202
gjr gjr gjr
Track rail broken Connect
n n n
zha zha
Travel pilot valve damages, travel servo
Replace zha
pressure too low
Unilateral track
on one side Main valve rod jammed, spring broken Repair or replace
does not travel Travel motor damages Replace
Travel reducer damages Replace
Swing connector upper and lower Replace oil seal or clean
cavities connected assembly
Travel oil pipe breaks Replace
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

Symptom-01
-25 0 1-25
0 1-25
2 Possible Cause
2 -
02 202 02
72 7 2
Refill sufficient hydraulic oil.r7See:
n gjr gjr
aninsufficient g j
zha
Hydraulic oil tank oil level
zh
Chapter 5 Maintenance,
z han “5.4.8.1
hydraulic oil - change”.
Engine speed low Adjust engine speed
Servo system pressure too low Adjust to required pressure
System safety valve pressure too low Adjust to required pressure
Main pump oil supply insufficient, Adjust main pump variation point
volume changes in advance control bolt
Main pump inner leakage serious, ball
surface between oil distribution disc and
- 2 5 -25Replace main pump or clean and 01-25
- 0 1 cylinder wears seriously, pressing force
- 0 1 replace filter element regularly as2-
2 022 insufficient, there is wearing between
2 022 202
r 7 r 7 required by maintenance routine
r 7
ngj drilling ngj ngj
plunger and cylinder, leading to inner
Rotary
h a
z rig leakage z h a z h a
undercarriage Travel motor, swing motor and cylinder
motion lack of have some degree of wearing, leading to Replace or repair wear parts
strength inner leakage
Rotary drilling rig undercarriage
Replace hydraulic oil, replace
operation lacks strength, because
whole vehicle sealing elements,
sealing elements is aging, hydraulic
readjust gap and pressure
parts wears gradually and hydraulic oil
between hydraulic parts
deteriorates
5
2Engine filters blocked, loading speed is 25
-25
- 0 1- reduced highly, switch off when serious - 0 1 - Replace filter element
- 0 1
2 022 022
7 202 2 2
gjr r7 r7 as
ngj leads to Replace filter elementharegularly
ngj
Hydraulic oil filter clogging increase
n
zha inner leakage
z a
pump, motor and valvehwearing,
z routine
required by maintenance
Gap between main valve rod and valve

hole wears seriously, leading to serious Repair valve rod
inner leakage
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

-25 1-25 1- 25
-01
Symptom
2 Possible Cause
2 - 0
02 202 02
72 7 r7
2
gjr gjr
Replace oil seal, replace
n g j
zha an damage
Central swing connector
zh han is
damaged parts if groove
z
damaged
Travel control valve high pressure cavity
Replace
No action when and low pressure cavity linked by striking
traveling Travel control valve serious inner
leftwards or leakage, leading to travel servo pressure Replace
rightwards too low
(normal in other
In main valve, travel valve overload
aspects) Adjust and grind
pressure too low, or valve rod jammed
1-25 25
Leftward/rightward travel reducer fails
1-
Repair
1- 25
2 - 0 - 0 - 0
02 Leftward/rightward travel motor
022fails Repair
202
2
72 7 2 7
n gjr Oil pipe breaks
n gjr Replace
n gjr
zha a
zh between flows of
Too large difference zha
Adjust
two pumps
Error in main pump variation point
adjustment or one pump inner leakage Adjust or repair
too large
In main pump, one travel valve element
Replace
inner or outer spring damaged or stuck
Off-track when
traveling (normal Travel motor wears and produces inner
Repair or replace
5 leakage
in other aspects)
2 5 25
- 0 1- - 0 1-2 - 0 1-
02 2 Central swing connector sealing
022 2
202
Replace seal elements
72 elements damage 7 2 7
n gjr n gjrleft and right n gjr
zha zh
Difference of tensiona on
Adjust zha
tracks
Vehicle jamming occurs to travel braker Adjust
Pilot valve inner leakage or damages Replace
Pilot valve handle pressure plate crush
Adjust
Movement of too much
travel Pilot valve element jamming Replace
mechanism
Main valve rod jamming or valve rod
when not in Repair
spring broken
operation
1-25 25 25
2 - 0 01-
Travel brake is not locked when -drilling
2
Adjust
2 - 0 1-
02 02 202
72 72 7
n gjr ngjr n gjr
zha zha zha

Symptom-01
-25 0 1-25
0 1-25
2 Possible Cause
2 -
02 202 02
72 7 Replace hydraulic oil. See:r7 2
ngjr Grade hydraulic oil required r
ngj for rotary j
ng“5.4.8.1
zha a a
Chapter 5 Maintenance,
h
drilling rig is not used zproperly z h
hydraulic oil - change”.
Too much oil stains and mud on
Clean
hydraulic oil cooler surface, vent blocked
Engine fan belt slips or breaks Adjustment belt tension or replace
Refill sufficient hydraulic oil. See:
Hydraulic oil tank oil level too low Chapter 5 Maintenance, “5.4.8.1
Hydraulic oil hydraulic oil - change”.
temperature too Hydraulic oil contamination make
high 5
-2hydraulic components such as motor, -25 -25
- 0 1 main valve and cylinder wearing 2- 0 1 0 1
2 022 2 0 2 2 0 22-
n g jr7 n g jr7
accelerate to cause inner leakage. Oil
Replace all types of valvegjr
n
7
zh a temperature rises, travel,
zh a swing and
elements in time zh a
work device lack of strength. High oil
temperature will lead to hydraulic oil
deterioration, poorly sealed safety valve
sealing and relief loss.
Radiator protection oil line one-way
Replace with spring or add spacer
valve overflow pressure low
Hydraulic oil pipe breaks Replace
Servo valve inner leakage, valve rod
Repair or replace
2 5
jammed or damaged
-25 25
- 0 1- Main valve swing valve rod jammed2-0
1 - 0 1-
2 2 Repair 2
202 202
No swing 0motion
7 2 other 7 7
j r r gjr
ngj
(normal in Swing motor damages Repair or replace
z ang
hmotions) z
Swing brake not opened h a Adjust zha
n
Repair and replace damaged

Swing reducer inner damages
gears
Swing bearing damages Replace
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

-25 1-25 1- 25
-01
Symptom
2 Possible Cause
2 - 0
02 02 202
72 2
r7 too much 7
gjr gjr
Servo valve inner leakage Replace
n ngj n
zha Uneven speeds zha overload pressure
Multiport valve swing
Adjust zha
uneven
of left and right
Multiport valve swing rod jammed
swing Grind
slightly
Swing hand-type brake Adjust
Hydraulic oil pipe outward leakage
Replace pipes and seal elements
serious
Servo inner leakage large, pressure
Replace
lower than nominal value
1- 25 1-2
Multiport valve swing overload pressure
5
1- 25
2 - 0 - 0 Adjust - 0
202
low 022 2 202
2
r 7 7 7
n j
gSwing lack of
angjr ngjr
zha zh
strength (normal Swing brake jammed Adjust zha
in other motions)
Swing motor inner leakage serious Repair or replace
Multiport valve high pressure cavity and
low pressure cavity linked by striking.
Valve has casting cracks, leading to Replace
linkage of motions of unilateral direction
or linkage of several motions
Swing operation Pilot valve handle pressure plate crush
5 5 25
of swing 1-2 1-2
Adjust
0 too much 1-
022
- 2-0 2 - 0
202 202
mechanism
2 Pilot valve element jamming Repair
n jr7 it is not in
gwhen gjr
7
gjr
7
a
zh operation hanbroken
Main valve rod spring
z
Replace
zha
n
1- 25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr ngjr
zha zha zha

Symptom-01
-25 0 1-25
0 1-25
2 Possible Cause
2 -
02 202 02
72 7 Refill oil. See: Chapter 5 r7 2
n gjr an gjr Maintenance, “5.4.8.1an gj
zha
Hydraulic oil tank oil insufficient hydraulic
zh oil - change”.
z h
Too much water or air in oil fluid Replace

Main pump plunger breaks, causing
Replace
vibration and noise
Safety valve of Multiport valve gives out
Adjust
Abnormal sounds
sounds or Couplers damages Replace
vibration when Reducer gear damages Replace
rotary drilling rig 25 5 25
undercarriage - 0
is1- Cooler fan blade collides with wind -01-2 Adjust - 0 1-
working 20
22 scooper
2 022 202
2
7 7 7
a n gjr gjr being
Hard tube clamp vibrationnafter
a n gjr
zh loosened zh Adjust
zha
Filter clogged Replace
There is air in suction pipe Exhaust
Engine speed uneven Adjust
Work device bearing not lubricated or Add lubricant or replace shaft or
damaged casing
Seal damages Replace seal elements
Oil leaks because piston rod is pulled
Cylinder lack of 25 5Brush plate, spray, repair or
- out of groove or piston rod chromium 1-2 -25
strength, oil 2-01 - 0 replace - 0 1
leakage 20
2 coating drops off locally
2 022 2 022
7 7 7
a n gjr Cylinder generates vibration
a n gjrand noise a n gjr
zh zh the cylinder
because there is air inside
Exhaust
zh
Engine speed too low Adjust to normal speed
Main pump fails Replace
Refill oil. See: Chapter 5
Replace Maintenance, “5.4.8.1 hydraulic
Oil pump system oil - change”.
fails to feed oil Refill oil. See: Chapter 5
or insufficient oil Oil tank oil insufficient Maintenance, “5.4.8.1 hydraulic
1-25 1-2 5oil - change”.

1-25
2 - 0 Pilot valve insufficient pressure 2 - 0 Adjust 2 - 0
02 202loose, 202
72 7 7
n gjr ngj
r
Oil pipe broken, oil pipe connector
Replace n gjr
zha O ring damage z h a zha

1- 25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
02 Equipment - Troubleshooting
6.4 Work
2 02 2 202
7 7 7
n gjr n gjr n gjr
zha zha Table 6–4
zha
Symptom Possible Cause Suggested Action Deciding Method
Too large gap between Slip automatically after
Replace
friction plates shutdown
Insufficient oil feeding Measure through
Kelly bar lowers Check feeding pressure
pipe pressure gauge
down after
shutdown Pull out electrical
Float magnetic valve
Clean or replace valve appliance plug, and
fails to return to middle
5 5 operate float magnetic
25
element
-2 position due to jamming
01 01-2 valve manually 01-
2 2 - 2 2 - 22-
0 20 0
jr 72 Main winch pressure
j r 7Measure main winch Measure by meter 2
jr7 number
and
a ng g
an pressure value n g
zha
value variation record accurate
z h zh
Watch instrument
Retain hydraulic radiator temperature at first.
Outer temperature too
to let temperature Using a thermometer to
low, hydraulic oil too
remain three markers. measure hydraulic oil
thick
Reduce viscosity temperature is also
allowed
Use filter with high
Sudden accuracy to filter
Test by Rexroth
dropdown hydraulic oil or replace
Hydraulic oil not clean cleanness detecting
during normal25
- -25
with new hydraulic oil,
1- 25
lowering2-01 0 1 0
instrument
- -
022 2
and replace filter
7 202 7 2
element 7 202
n gjr gjr gjr
zha z han Oil feeding pipe is
zha
n
Oil feeding pipe position ideally installed in motor
Visually check
improper S port rather than BVD
brake
Pull out electrical
Clean or replace valve appliance plug, and
Magnetic valve jammed
element operate float magnetic
valve manually
Sometimes Braking cylinder oil seal Open reducer gear oil
Replace
Kelly bar slips damaged plug. Gear oil too thin
when it is 1-2
5 -25 25
- 0 Main winch oil feeding 0 1
- oil feeding pipe - 0 1-
022 soil 022 2
Connect
202
dumping
7 2 insufficient 2
n gjr n g jr7 n gjr
7
zha zha zha

1-25 -25 1-25

Symptom
2 - 0 Possible Cause -01 Action
Suggested Deciding Method - 0
02 022 202
2
72 r7
2 7
gjr r
Motor relief valve jammed,
n g j ngjvalve if
and valve element cannot an
Remove and clean It is B port relief
zha return to its original
h
z motor relief valve, then z h a
constant displacement
reassemble it motor is lifted
position
Dropdown Friction plate in main winch Check gear oil for metal
Replace friction plate
when main reducer wears seriously scrap
winch is Magnetic valve fails to Clean or replace
lowering Kelly return to middle position magnetic valve
bar
Main winch motor
balancing valve element Replace balancing
25 seriously, leading to
wears
-
valve or motor if5 worn
2 25
1 seriously -01- 1-
2-0 dropdown - 0
sud den stalling and
2 02 2 2
7 2 0
72 7 202
n gjr Motor relief valve jammed, an gjr ngjr
zha valve element cannot z
h Remove and clean ha valve if
It is A portzrelief
motor relief valve, then constant displacement
Main winch is return to its original
reassemble it motor is lowered
only able to position
lower Kelly Measure main winch
bar Motor relief valve pressure lifting pressure, readjust
adjusted too low if it does not meet
standard
Reducer friction plate fails Replace
Open reducer box to
1-25
Reducer gear bearing fails 25
01- parts 1-25
2-0 0
replace damaged
2- 2 -
Main winch
7 202 Motor fails 202 or repair motor
Replace
7 7 202
r gjr gjr
a nj
can gneither
n Check spring and valve n
h
z lift nor lower BVD braker fails zha element in relief valve
zha
Kelly bar
Check whether
Braking pressure low, pressure is normal
friction plate fails to open when main winch fails
to lift
Pull out plug. Operate
Floating magnetic valve
Clean or replace magnetic valve
jammed
manually
Measure through
Main winch
1-25 fails
Circuit Reconnect
01-
25 1-25
2-0 0
multimeter
22- 2 -
no floating
02 0 202
72 2 Main winch no action,
gjr
Friction plate sintering r7
Replace r 7
n ngj ngj
relief valve overflows
zha zha z ha
Measure through
Handle button fails Clean handle button
multimeter

-25 -25 -25

-01
Symptom
2 Possible Cause -01
Suggested Action Deciding Method-01
02 022 022
jr 72 Reducer friction plate
j
2
r7Replace friction plate Remove motor,
j
2
r7 visual
h a ng sintering an g g
an plate
check friction
z zh zh
Open reducer box to
Reducer gear damages Replace
replace damaged parts
Main winch
main oil pipe Braking cylinder oil seal
Replace
pressure damage
normal, but can Measure brake pipe
not move Remove, check and
BVD braker fails pressures when lifting
clean
and lowering
Main winch motor
-25 5 25
Replace motor Open for check.
damages -2 1-
2 -01 22 -01 2 - 0
02 20 202
Measure mast verticality
jr 72 Level sensor damages
jr7Replace r 7
a ng a ng gj
by theodolite
n
z h Mast hydraulic lock z h zha
Replace
damages
Mast not
Mast hydraulic cylinder
vertical Replace cylinder seal
damages or inner
elements
leakage
Inclination sensor
Adjust platform
platform error
Cylinder big cavity hinge Replace hinge bolts with
bolt damper holes are of technologic holes of
1-
Mast lifting0out
25 different sizes 1-2
same size
5
1- 25
022
- 2-0 2 - 0
of phase
7 2 Balancing valve fails
7 202
Replace
7 202
n gjr r
gj Replace cylinder seal gjr
zha han
Cylinder inner leakage
z elements zha
n
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr ngjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- - Deciding -
Symptom
2 022 Possible Cause
2 022 Suggested Action 0 22
7 7 72
Method
a n gjr a n gjrtime n gjr
zh zh zha
It has not been used for a long
Remove for check.
without antitrust treatment. Now
Replace damaged parts
rusted.
Because sealing is damaged, mud
Remove for check.
enters into rope swivel and
damages bearing
Insulate with water and
Due to construction in winter,
heat to 60°C to squeeze
grease is frozen
out grease
Nut5 fastening bolt in rope swivel
25 damaged parts 25
Remove for check.
Rope swivel
1 - 2 1 - 1-
fails to rotate2-0 drops
2-0
Replace
2 - 0
or rotate2 0 2 0 2
2 Remove for check. 202
r 7 Rope swivel installed firmly gjr7 7
n g
freely j n n gjr
zha zha zha
Inner oil seal wears, shaft at oil seal Remove for check.
takes on sink mark, bearing wears Replace damaged parts
Improper method of injecting
grease into rope swivel, squeezing Remove for check.
grease into it, leads to oil seal Replace damaged parts
damaged
Rope swivel shaft sleeve wears too
Remove for check.
seriously, causing sand and mud
into5 damage bearing
1-2 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-25 -25 -25

-01
Symptom
2 Possible Cause
2- 0 1
Suggested Action -01
Deciding Method
2
02 02 02
jr 72 jr7 2 Engine gives out abnormal 72
ng ang gjr
z h a Insufficient engine power
zh
sounds, black smoke and
han instrument
Check
z
loses speed control
Check sequence valve oil
Hydraulic oil line fails
line, main oil pipe
Sequence valve fails Readjust sequence valve Rotary drive
lacks strength
when drilling, no
Insufficient
Check reducer fold- shape sharp speedup
rotary drive Fold-shape spring fails
spring when throwing
torque
soil at a high
1-25 1-25 speed 1-2
5
2 - 0 2 - 0 2 -0
202 Relief valve on oil feeding 202Readjust relief valve 202
ngjr7 valve releases pressuregjr
n
7 pressure
ngjr7
z h a zha z h a
Main oil pipe pressure
insufficient when it does not
Readjust pressure
flow through oil feeding
valve relief valve
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

1- 25 1 -25 1-25
- 0 0
2- Suggested Action Deciding - 0
022
Symptom
2
Possible Cause
202 0 2 2
jr7 7 72
Method
ng gjr gjr
h a
z Motor end cap oil
Cavitations damages
z han end Repair end cap, replace O
zha
n
cap, leading to damages of ring and add oil feeding
leakage
O-ring device
Round-sky-square-earth
Replace
framework oil seal damages
Round-sky-square-
Kelly bar straps and knocks
earth point oil
on rotary drive
leakage Replace bolts and install cushion
Loose caused by vibration in
operation
1-25 Reducer friction plate wears -25

Replace
1 1-25
2 - 0 2-0 2 - 0
7 202 Rotary drive reducer shaft
7
2
2or0 Replace damaged parts Rotary 02
2
gjr bearing damage angj
r driveg j r7fails
an drive reducer
Rotary
zhgives zh
n
zhtoa rotate
out sounds
Check lubricant level and
Reducer overheat
reducer lower oil seal
Gear oil insufficient Add gear oil
Magnetic valve circuit
Reconnect
Rotary drive high- broken
speed reverse Shaft seal damages Replace
rotation no action Reducer friction plate
Open and replace
sintering
-25 -25 1-25
-01
Oil tank oil flush
22
Motor oil seal damage -01
Replace - 0
0 from
2seen 2 022Open power control box to 202
2
It can be
r 7 r7 7
gjr
Large gear ring and casing
gj
oilanwindow an g j n
zha
that large bolt sheared replace damaged bolts
h
z gear ring rotates but zh
Bolts connecting casing and Open power control box to
Kelly bar fails to
swing bearing sheared replace damaged bolts
rotate
Wearing after long time of Add grease and tensioning Target track
operation cylinder shoe
Track too loose
Track tensioning cylinder Open tensioning cylinder
seal damage and replace oil seal
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

-25 -25 -25

-01
Symptom
2 Possible Cause -01
Suggested Action Deciding Method-01
02 022 02 2
jr 72 Friction plate burnt 2
r7Replace jr 72
h a ng h a ngj h a ng
z z
Reducer gear damages Replace z
Braking cylinder X type
Track fails to Replace
seal damage
travel
Main valve jammed Clean or replace
Motor balancing valve
Clean or replace
jammed
Rope swivel fails to Check/repair rope
Wire strand loose
rotate freely swivel
Wire rope
1 - 25 Wire rope wears Replace1-25 Wire strand broken 1- 25
broken -0
02 2 seriously
022-0 2 - 0
72 2
Rope guide wheel doesjr7Check/repair 7 202
gjr gjr
or replace
n n g Visually check
n
zha ha a
Rope guide
zh
not rotate
z
Wire loose Check
Handle button fails Check or replace
Electrical appliance
Replace
module fails
Pilot oil pipe and pilot Check pilot oil pipe and
Swing fails magnetic valve pilot magnetic valve
Reducer braking circuit Check whether braking
fails circuit is normal
1-25 Reducer friction plate 1 -25 1- 25
2 - 0 - 0 - 0
202
sintering, swing motor 022 friction plate
Replace
2 202
2
7 jr7 7
n gjr fails
n g gjr
zha zha Fill new lubricating z han
Lubricating grease filled Abnormal sound. Sound
Swing bearing grease to squeeze out
spoils of dry friction
gives out spoiled grease
abnormal sound Periodical abnormal
Bearing damages Replace
sound
Balancing valve
Replace, clean valve
Feeding no damages or valve
element
action, has element jammed
pressure M4 valve element
-2 5 Clean
25 25
1- 1-
jammed
2 -01 2 - 0 2 - 0
02 202 202
72 7 7
n gjr ngjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- - Deciding -
Symptom
2 022 Suggested Action 0 22
7 7 72
Method
zh zh zha
Crowd cylinder Cylinder piston rod seal damage Replace piston rod seal
falls Balancing valve damages and
automatically Replace balancing valve
cannot be locked
Pilot pump damages Check pilot pump
Connecting disc between engine
Open for check
and pump fails
Check diesel filter element and Check whether three filters
water oil separator are maintained in time
Check engine and three
5
Engine output power insufficient
-25 25
Whole vehicle 01-2 1
filters
0 0 1-
- 2- main/auxiliary -
lack strength
2 022 2 02Check 202
2
7 7 pumps for damage or 7
a n gjr a n gjr
Main pump pressure isufficient
n gjr
zh zh leakage zha
Hydraulic filter element clogged Replace filter element
Hydraulic oil deteriorated Replace hydraulic oil
Adjustment valve or relief valve Replace or adjust relief
damage valve pressure
Check engine air filter Check engine
Check main valve pressure Test main valve pressure
Check whether main pump
Monitor blank 5
2Check main pump 5 25
1 - 1-2
is running 1-
screen
2 2-0 Hydraulic oil tank oil level 2-0 2 - 0
72
0
7 202Check hydraulic oil level 7 202
ngjr insufficient
n gjr n gjr
zha Monitor fails zha Replace monitor zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

0 1 -25 0 1 -25 Deciding-01

-25
- 2- Suggested Action
022
Symptom
2
Possible Cause 02 0 22
jr7 72 72
Method
ng gjr ngjr
z h a han
Control unit circuit fails
z
Check control circuit
z h a
Check power supply
Power supply circuit fails
circuit
Button or potentiometer on top
Replace potentiometer
of handle damages
Mast limit switch and sensor Replace limit switch and
Cylinder no damage sensor
action when
Circuit loose or connected
operating mast Connect circuit properly
poorly
adjustment
handle
0 1 -25 Control unit parameter 0 1 -25 Cylinder
0 1 -25
2- 2- Reset parameter 022
-
202 202
balancing valve
configured incorrectly 2
ngjr7 ng jr7 jr7
jammed
ng
z h a z h a Clean or replace M4 h a
zClean or replace
M4 valve jammed
valve
Check limit switch for
Limit switch alarms
return
Check handle calibration M4 valve
Handle calibration is abnormal
data jammed
Drilling rig mast
Mast lifting effectiveness Cylinder
has no action
switch or mast lifting handle Check switch or handle balancing valve
fails jammed
1-25 Circuit or control unit fails 25 circuit

1-
Check 1- 25
2 - 0 2 - 0 2 - 0
7 202 Proportion valve fails
7 202 Check proportion valve
7 202
n gjr Relief valve overflowsn gjr gjr
han
Check relief valve
zha zha zCheck
Rotary drive Engine power insufficient or Check engine and manometer
feeding lacks auxiliary pump pressure low auxiliary pump reading and
strength, slow, engine speed
and has no Whether pilot pressure is
action Check pilot oil pressure
normal
M4 valve jammed or not
opened entirely
Cylinder inner leakage or
25 25 cylinder or seal
Replace 25
2- 01- damages
2 - 0 1-
2 - 0 1-
02 202 202
72 7 7
n gjr ngjr n gjr
zha zha zha

0 1 -25 0 1 -25 0 1-25

- 2- Deciding -
Symptom
2 02Suggested Action
0 22
7 7 72
Method
a n gjr a n gjrCheck handle and pilot oil n gjr
zh zh zha
Right handle and pilot control
oil pipe fail pipe
Auxiliary valve element
jammed, cannot be opened Check valve element
entirely
Oil feeding cylinder balancing Adjust overflow pressure to
valve overflow pressure low a higher level
Check Cylinder, replace
Cylinder inner leakage
sealed package
0 1 -25 drive oil feeding valve

Rotary
0 1 -25 0 1-25
2- pressure too low, pilot 022
-pressure 2 -
202 202
Check
7 2
r
ngj drive
Rotary
pressure insufficient
ng jr7 n gjr
7
h a
z idling has Main valve rotary drive zha Open filter element check zha
actions and control valve relief valve whether there is any object
load carrying pressure too low or jammed jamming valve
has no action Idling pressure, it
Dismantle motor to check is normal if
Rotary drive motor inner
whether output shafts are pressure can be
leakage or damages
rotating increased to
above 20Mpa
Dismantle reducer. Open it
-25 drive reducer fails 5 25

to check for damages.
0 1 0 1-2 three grades 0 1-
2-
Rotary Check -whether -
202 022
of2reduction gears are worn 202
2
7 7 7
n gjr r
ngj and damaged n gjr
zha Rotary drive zha
large gear box zha
Dismantle rotary drive
drive bearing fastening bolt
reduction gear box for check
broken
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1 -25 1-25 -25

- 0 - 0 -01
Deciding
022
Symptom
2
Possible Cause 02 2 Suggested Action
20 22
jr7 72 7Method
ng gjr gjr
z h a han element
Check magnetic valve
z han
Open and clean valve element
z
BVD braker, check relief valve Check spring in relief valve
Remove motor, visual check Check friction plate wearing
friction plate condition
Main winch has
Remove motor, check rotation Check whether motor has
no action
and pressure action
Check feeding valve pressure Adjust feeding pressure
Whether motor reducer is
Replace
damaged
1-25 1 -25 1- 25
2 - 0 2- 0Dismantle depth sounding
2 - 0
7 202 Check depth sounding encoder
7 202 connecting shaft, bearing,
7 20 2
n gjr drive device or access j r
ngswitch small wheel, belt, catch plate.ngj
r
zha contact point z h a
Check whether they are zh
a
normal
Remove encoder, rotate it
Check whether encoder or
manually to check whether
access switch works normally
Depth sounding depth sounding is displayed
is not displayed Check whether circuit is
or displayed connected properly, check for Check circuit
inaccurately scratch marks
Check depth sounding 24V
-25 5 25
Check power supply circuit,
1 red
1 -2power supply wire is with
1-
2-0 0 0
input and output signal wire
22 - 2 -
202 202
electricity, two wires
7 7 20 7
n gjr n gjr Check monitor depth
n gjr
zha zha
Check monitor parameter zh
sounding calibration, check a
configuration nominal value whether compensation is
normal. If abnormal reset it
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1- 25 1 -25 1-25
- 0 0
2- Suggested Action Deciding - 0
Symptom
202 0 22
7 7 72
Method
n gjr gjr gjr
z a
hMain winch han
Rope guide is not maintained
z Maintain in time zha
n
Rope guide fails in time
to rotate Rope guide lacks lubricant Refill lubricant
Check elbow for cracks Replace elbow
Main valve oil
pipe flange Check main valve for cracking Replace valve
leaks oil Replace flange to check O ring Replace O ring
Replace a pair of batteries
Battery short of electricity
with full charge and restart
Drilling rig motor
fails to start up -25 5 up with load 25
Start up with load Do not start
1 1-2 1-
2 2-0 Motor main circuit contacted 2 - 0 2 - 0
72
0 poorly 7 202Check circuit 7 202
ngjr n gjr n gjr
zha O ring damage zha Replace O ring zha
M4 valve leaks Electro-hydraulic proportion Replace electro- hydraulic
oil valve damage proportion valve
Oil pipe breaks Replace oil pipes
Pilot switch not open or
Check pilot switch
damaged
Engine runs Main pump damaged or does
normally, but Check main pump pressure
not function
whole vehicle
has no action - 5
Engine
2to
torque does not transfer Check coupler
- 5
2and
that connects
-25
- 0 1 pump 0
engine1 pump 0 1
022 2-
02Replace 022
-
7 2 Control unit damages 7 2 control unit 7 2
zh zh zh
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02 Conditioning System - Troubleshooting
6.5 Air
2 02 2 202
7 7 7
n gjr ngjr n gjr
zha zha Table 6–5
zha
Electrical or plugin contacted poorly
Fan switch, relay or temperature detect switch
Fan does not rotate Repair or replace
damaged
Fuse broken or battery voltage too low
There are obstacles in air intake side
Fans run normally,
Fins of evaporator or condenser clogged, heat
-25 -25 25
but air volume is Clean
small - 0 1 transfer not ideal
-01 - 0 1-
02 2 2
02damaged 2
202
One of blowers jammed or
72 2
jr7attracting due to circuit 7
n gjr Compressor clutchngno n gjr
zha a
disconnection zorh poor contact zha
Repair
Compressor belt tension insufficient, belt too
Compressor does
loose
not run or have
trouble running Compressor clutch coil broken and fails to
Replace clutch coil
function
Reservoir high and low pressure switches Cool medium too low
function or too high
Refrigerant leaks Remedy leakage point
Refrigerant
-2 5 -2 5 Refill adequate
25
insufficient
-01
Refrigerant refilled too few
-01 refrigerant - 0 1-
2 022 02 2
202
2
r7 72 7
gjr gjr
Readings of high
n g j n n
zha gauge under ha ha reads as
and low pressure
When ambientztemperature is 30 ～ 50℃, high pressurezgauge
1.47 to 1.67MPa while low pressure gauge reads as 0.13 to 0.20MPa
normal working
condition
Replace expansion
Expansion valve opened too widely
Pressure under low valve
pressure is Replace expansion valve thermo-bulb contacted Install thermo-bulb
relatively high and poorly properly
low pressure tube
surface has frost Remove part of it to
Refrigerant volume in system too high
meet required volume
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

5
-2Symptom -25 25
0 1 -01 Cause 0 1-
02 2- Possible
022
Suggested Action
022 -
72 r7
2
r7to
2
gjr
High and low pressure
n g j g
Refill refrigerantj
gauges are smaller than an Refrigerant insufficient
zha z h han
required zvolume
normal value
Low pressure hose
Repair system, if
Low pressure gauge some clogged. Expansion
clogged by ice,
reads as negative pressure valve clogged by ice
replace reservoir
or dirt
Low pressure
too small Evaporator frozen Thermostat fails Replace thermostat
Expansion valve inlet side is Expansion valve Clean or replace
cold with frost clogged thermostat valve
1 25
Expansion
-
valve outlet side is
1 -25 pipe
Expansion valve
-25
-0 not cold, low pressure 0 01
22- -
sensitive heating Replace expansion
02 2 2
72
sometimes is negative or20
thermo-bulb has air valve 202
jr j r7leakage jr7
zhang pressure
zha
n g
z h a ng
Pressure in high pressure Air mixed into Exhaust to vacuum,
gauge is relatively high and circulation system refill refrigerant
High pressure pressure in low pressure Refrigerant refilled too Discharge adequate
gauge gauge is relatively high much refrigerant
pressure too
Clean condenser,
large Condenser clogged by dust, Poor condensing remove clogging.
condenser fan damaged effect of condenser Check and replace
condenser fan
Clean and refill
25 5
-2insufficient 25
01- 1-
Refrigerant
1
2-0 0
refrigerant as required
2022- 2
20 pressure pipe
Low Remove or replace 20 22 -
7
High pressure
r r 7 r 7
ngj ngj clogged or damaged failed partsangj
Pressures under high and low
h a
gauge
z pressure too pressure are relatively z
low,h a zh
compressor fails Compressor inner
low failure, compressor
Replace compressor
and high pressure
pipe overheated
Heater valve
not closed,
Cold air is offset by warm air,
heater valve Close heater magnetic Replace heater
producing a poor refrigerating
is damaged valve magnetic valve
effect
and fails to
close
1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
ngjr n gjr ngjr
zha zha zha

SR65 Rotary Drilling Rig Specifications
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Specifications
1 -25 1 -25 1-25

2-0
7 Specifications
2 2-0 2-0
...................................................................................................................7-1
2 2
20
7.17Overall 7 20 7 20
Dimensions...............................................................................................................7-3
r r r
gj Performance parameters .....................................................................................................7-4
z z z
7.3 Wire rope specifications .......................................................................................................7-6
7.4 Kelly Bar Configuration.........................................................................................................7-7
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

Specifications SR65 Rotary Drilling Rig
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
WARNING
5
1-25
2-0 2-0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-2 5 25 25
-01
7.Specifications - 0 1- - 0 1-
02 2 2 2
72 7 202 7 202
a n gjr Overall Dimensions
7.1 n gjr n gjr
zh zha zha
1-25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha 12765 zha
1-25 1- 25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n
r
gj 538 n gjr
zha zha zha
3000
3118
423
1522.5 1547.5 600

2704
2960 2330~2630
-25 1- 25 1- 25
-01 Dimension Diagram (mm)
Fig.7-1 Overall
2 2 - 0 2 - 0
02 202 202
72 7 7
n gjr n gjr n gjr
zha zha zha

-2 parameters 5 25 25
-01
7.2 Performance - 0 1- - 0 1-
2 022 202
2
202
2
7 7 7
a n gjr machine
1. Base
n gjr n gjr
zh ITEM zha DATA zha
Max. Output Torque 70 kN·m
Max. Borehole Diameter 1100 mm
Max. Drilling Depth (interlocking/friction) 20 m/27 m
Drilling Distance (Distance from swing center) 2330– 2630 mm
Max. Pulling Force 120 kN
Max. Crowding Force 110 kN
Working Weight (with standard drilling tools) 23 ton
25 25 25
2- 01- 2- 01- 2 - 0 1-
202
2. Chassis
7 72
02
7 202
n gjr ITEM n gjr DATA n gjr
zha Chassis Model zha SY65R113SL zha
Engine Model 4JJ1
Engine Power 84 kW/ 2200 rpm
Max. Hydraulic System Pressure 34.3 MPa
Hydraulic Pilot System Pressure 3.5 MPa
Track Shoe Width 600 mm
3.Rotary drive
1-25 ITEM 1-25 1-25
2 - 0 2 - 0 DATA
2 - 0
7 202 Max. Output Torque
7 202 70 kN·m 7 202
n gjr n gjr n gjr
zha zha zha
Drilling Rev. 5–40 rpm
4.Main winch
ITEM DATA
Line Pull 90 kN
Wire Rope Diameter 20 mm
Max. Line Speed 79 m/min
5.Auxiliary winch
1-25 ITEM 1-25 1-25
2 - 0 2 - 0 DATA
2 - 0
7 202 Line Pull
7 202 40 kN
7 202
n gjr n gjr n gjr
zha zha zha
Wire Rope Diameter 14 mm
Max. Line Speed 75 m/min

01
6.Crowd -cylinder
-25 0 1-25
0 1- 25
2 2 - 2 -
02 202 202
72 7 7
gjr gjr gjr
ITEM DATA
n n n
zha Crowd force
zha 110 kN
zha
Stroke 3000 mm
7.Mast inclination
ITEM DATA
to Left (electrical/mechanical) ±3°/±4°
to Right (electrical/mechanical) ±3°/±4°
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
2
7.3 Wire0rope specifications
2 202 202
7 7 7
gjr
n winch wire rope n gjr n gjr
zha zha zha
1.Main
ITEM DATA
Standard Length 47m
Nominal Diameter 20 mm
Structure Classification 35W×K7
Lay Direction zZ
Operative Norm YB5359
2. Auxiliary winch5wire rope

1-2 1-25 1-25
2 - 0 ITEM 2 - 0 DATA 2 - 0
02 02 202
72 72 7
gjr gjr gjr
Standard Length 30 m
n n n
zha Nominal Diameter zha 14 mm zha
Structure Classification 6×29Fi-IWR
Lay Direction sZ
Operative Norm GB8918
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02 Bar Configuration
7.4 Kelly
2 202 202
7 7 7
n gjr gjr
n Bar Weight gjr
nRemark
zha zha zha
Machine Kelly Bar Kelly Drilling depth
Type Specification
SK273VJ3075 2.0t 20m 200 square stub
SR65
SK273M4075 2.3t 27m 200 square stub
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

SR65 Rotary Drilling Rig Appendix
1- 25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
Appendix
1- 25 1- 25 1-25
2 - 0 2 - 0 2 - 0
8 Appendix..............................................................................................................................8-1
2 2 2
20 Tightening Torque..........................................................................................................8-3
8.17Bolt 20 20
r r 7 r 7
gj Common Misoperation .........................................................................................................8-5
an8.2 ang
j
ang
j
zh zh zh
1- 25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1- 25 1-25 1- 25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

Appendix SR65 Rotary Drilling Rig
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
WARNING
5
1-25
2-0 2-0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha

-2 5 25 25
-01
8.Appendix - 0 1- - 0 1-
022 2 2
72 7 202 7 202
a n gjr Bolt Tightening Torque angjr
8.1 n gjr
zh zh zha
Thread connection tightening torque (JG/T 5011.11-92) Unit: N·m
Performance
4.6 4.8 5.8 6.8 8.8 10.8 12.9
Rating
Proof Stress MPa 230 310 380 440 600 830 970
M6 4-5 5-6 7-8 8-9 10-12 14-17 17-20
M8 10-11 13-15 16-18 18-22 25-30 34-41 41-48
M8×1 10-12 14-17 17-20 20-23 27-32 37-43 43-52
25
1-
M10 19-23 26-31 31-36
1-
5
236-43 49-59 68-81 81-96
1- 25
2 - 0 2 - 0 2 - 0
02 M10×1 21-25 28-34 02
35-41 41-48 55-66 76-90 02
90-106
jr 72 72
jr 55-64 72
a ng M12 33-39 45-53
a ng 64-76 86-103 gjr 141-167
119-141
an
z h M12×1.5 35-41 z
47-56h 57-67 67-79 90-108 zh
124-147 147-174
M14 53-63 71-85 87-103 103-120 137-164 189-224 224-265
M14×1.5 57-68 77-92 94-110 110-131 149-179 206-243 243-289
M16 82-98 111-132 136-160 160-188 214-256 295-350 350-414
M16×1.5 87-104 118-141 144-170 170-200 228-273 314-372 372-441
M18 113-135 152-182 186-219 219-259 294-353 406-481 481-570
M18×1.5 127-152 171-205 210-247 247-291 331-397 457-541 541-641
Specifi M20 160-192 216-258 264-312 312-366 417-500 576-683 683-808
-25
cation M20×1.5 178-213 239-287 294-345 25
1-
345-407 463-555 640-758 758-897-25
of 2-01 2 - 0 2- 01
202 M22 202 786-941 202
918-
Thread 218-261 293-351 360-431 416-499 568-680
7 7 jr7 1099
n gjr an gjr ng
zha M22×1.5 239-286 z h
322-386 395-473 458-548 624-747
ha
z863- 1009-
1034 1208
998- 1167-
M24 277-331 373-446 457-547 529-634 722-864
1195 1397
1086- 1269-
M24×2 301-360 406-486 497-595 576-589 785-940
1300 1520
1056- 1461- 1707-
M27 405-485 546-653 669-801 774-801
1264 1749 2044
837- 1141- 1578- 1845-
M27×2 437-524 589-706 723-865
1-25 1- 25
1002 1366 1890 2208
1- 25
2 - 0 908-2-0 1052- 1434- 1984- 2
2318-- 0
02 M30 550-658 741-887
202 202
r72 r71087 1259 1717 2375
r7 2775
gj gj ngj
zhan M30×2 608-728 z han
820-982
1005- 1164- 1587- h a
2196-
z2629 2566-
1203 1393 1900 3072

-25 1-25 1-25

-01
Performance
22 2 - 0 2 - 0
72
0
Rating
4.6 4.8 5.8
7 202 6.8 8.8 10.8 02
12.9
7 2
gjr
an Stress MPa gjr
n 380 gjr
830 han
zhProof 230 310
zha 440 600
z 970
961- 1295- 1587- 1838- 2506- 3466- 4051-
M36
1150 1550 1900 2200 3000 4150 4850
1017- 1371- 1680- 1946- 2653- 3670- 4289-
M36×3
1218 1641 2011 2329 3176 4394 5135
1536- 2071- 2538- 2939- 4008- 5544- 6479-
M42
1839 2479 3039 3519 4798 6637 7757
1653- 2228- 2731- 3162- 4312- 5965- 6921-
M42×3
1979 2667 3269 3786 5162 7141 8345
M481-2
5 2308- 3110- 3813-
-25
4415- 6020- 8327- 9732-
-25
1 1
2-0 2763 3723 4564 0
2- 5285 7207 9969 11651 2- 0
7 202 2 02 2 02
gjr M48×3
2513- 3387- 4152-
g j r7 4807- 6556- 9069-
g r7
10598-
j
n an4970 10857 an 12688
zha
3008 4055 5755 7848
zh zh
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr ngjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr ngjr ngjr
zha zha zha

1-25 1-25 1- 25
2 - 0 2 - 0 2 - 0
02
8.2 Common
2
Misoperation
202 202
7 7 7
n gjr n gjr n gjr
zha zha zha
Category Failure analysis
During travelling, the rig does not extend its crawlers.
The rig travels on unstable or inclined ground, such as backfill, sloping fields,
gully and slide etc.
During travelling, the rig does not incline backward or the inclination angle is
to little.
Sudden acceleration and deceleration; sudden rotation of upper carriage and
Common the whole machine.
misoperation During travelling up and down the slope, the rig is operated so brutal that its
5 5 rig becomes unstable.
-2 gravity center suddenly changes and-2the 25
causing rollover
1 1 1-
2-0 2-0 2 - 0
7 202 7 2 2
The rig changes its direction,0moves transversely or stops on the slope.02
7 2 The
n gjr r
gj up and down the slope.
rig swings during travelling
an gj
an
r
zha z h z h
If the mast inclines backward too much when travelling up the slope, the Kelly
bar will slip down and the rig will incline backward due to loss of gravity center.
If crawler does not extend when erecting the mast, rollover will happen when
swinging the machine.
The borehole is not vertical because the rig starts drilling borehole without
adjusting mast verticality. If you adjust it halfway, the drilling head will probably
get stuck.
The mast cannot be raised because the mast extends too little when lowering
the mast. The weight of Kelly bar is easily to deform the mast or even break
1-25 25 25
2 - 0 the mast. 01-
2- 01- 2-
02 202switch is not noticed. Wire rope clip damages
202
72
When lifting the Kelly bar, limit
jr large pulley too much.ngj r 7 r 7
h a ng ha ngj
ha
z z when drilling, the Kelly bar will deform and
If travel is unlocked z crack due to
misoperation of travelling handle.
Other common The drilling head levels the ground and it causes square head cracking.
misoperation
When connecting upper mast and masthead, the harness in mast is broken.
When removing connection rod, the rod bends if adjust verticality directly by
auto mast erecting due to uneven ground.
The boom is lowered without completely lowering the mast. If the mast is
adjusted then, the cab will be crashed.
1-25 Use square head to drag drilling head

5
1-2(The weldment of square head easily-01-2
5
2 - 0 - 0
202
cracks). 022 022
7 72 72
n gjr n
If the boom is not raised r
gjenough jr rotary
when the rig is driving down thengtrailer,
zha a
zh the ground, which may deform the flange,
drive flange will touche
a
zh when the rig
is driving down the ladder.

Category -01
-25 1 -25 1-25
2 -0analysis
Failure - 0
02 022 202
2
72 7 2pulling heavy load. 7
gjr
Kelly bar kinks or cracks due rto
n ngj n gjr
zha zhamain winch lifting and rig travelling coordinates
When installing Kelly bar, zha not
so well that Kelly guide collides with crowd cylinder and cylinder damages.
The boom is so high and backward when drilling that the drilling bucket
touches crawler when swinging and dumping soil.
Travel reducer is too heated and damaged because of traveling too long one
time.
Rotary drive rotation speed is too fast when drilling the floating rock. The
sudden resistance when hitting the floating rock results in square head
cracking.
5 operating with lockout rod, the rod-is25locked and the rod may smash
-2When -25
0 1
- rotary drive reducer and rotary drive - 0 1 - 0 1
2 022 2 022oil seal (or even smash the cylinder 2022
7 7 7
a n gjr a n gjr rope, causing fall of rotary drive). angjr
connecting rotary drive or wire
zh zh laterally, which causes wire rope slipping
The operator uses auxiliary zh from
pulley.
Other common Releasing rope so fast that the rope breaks or damages.
misoperation Releasing auxiliary rope so loose when lowering mast that cab roof steel
frame is scraped when raising the boom, or even the screws are torn.
The mast presses the wire rope into the mast holder when lowering the mast.
The wire rope damages.
After dumping soil, the Kelly bar is lowered directly without swing returning to
5 which will cause larger borehole , more
zero,
-2 5 concrete and slip of casing.
-2 -25
0 1
- When the engine output power is large, 0 1
- shut down the engine, and it may 22- 0 1
2 022 2 022engine. 20
r 7 shorten the life of turbocharger
r 7 and
r 7
h a ngj The engine output power h ais
j
nglarge h a ngj when
without heating the engine (especially
z z z
the temperature is too low).
Welding the drilling tool without removing it. The electricity of the rig is not
switched off and harness or controller is damaged.
When removing the Kelly bar, swing to lower the Kelly bar. The wire rope and
mast is not parallel.
When operating the rig, answering telephone and chatting with people will
cause misoperation.
NOTE：
0 1 -25 0 1 -25 0 1 -25
- 2- questions, please feel free to contact -
022 is only for reference. If you have
The table above
2 2 02any 2 022
7 sales department.
SANYjrafter 7 7
a n g a n gjr a n gjr
zh zh zh

1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
www.sanygroup.com
1-25 1-25 1-25
2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
7 202 7 202 7 202
n gjr n gjr n gjr
zha zha zha
SANY HEAVY INDUSTRY CO.,LTD
BEIJING SANY INTELLIGENT TECHNOLOGY CO., LTD
1-25 1-25 1-25

2 - 0 2 - 0 2 - 0
202
Sany Industry
7 202 Beijing, China, Zip code: 102202
Park, Nankou, Changping District, 202
gjr hotline (complaint/enquiry): 0086 r7
gj4006098318 gjr
7
n
Service
a a n n
zhEmail: crd@sany.com.cn zh zha

SR65 C10 Safety, Operation &amp; Maintenance Manual

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-2 5 -2 5 Quality Changes the World

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Safety, Operation & Maintenance Manual

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Safety, Operation and Maintenance Manual-March 30, 2021 1

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-2 5Changping District, Beijing, China, Zip - 25 code:102202 25

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Safety, Operation and Maintenance Manual-March 30, 2021

Safety, Operation and Maintenance Manual-March 30, 2021 1

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2 Safety, Operation and Maintenance Manual-March 30, 2021

Sany cannot predict

• Be responsible for providing qualified products and correct documents.

Duty of Owners or Other Authorized Personnel

Safety, Operation and Maintenance Manual-March 30, 2021 1

Duty of all working personnel

1-25 1-25 1-25

2 Safety, Operation and Maintenance Manual-March 30, 2021

n gjr n gjr n gjr

n jr7Contact Information ..............................................................................................................1-8

Safety, Operation and Maintenance Manual-March 30, 2021 I

II Safety, Operation and Maintenance Manual-March 30, 2021

Safety, Operation and Maintenance Manual-March 30, 2021 III

IV Safety, Operation and Maintenance Manual-March 30, 2021

Safety, Operation and Maintenance Manual-March 30, 2021 V

VI Safety, Operation and Maintenance Manual-March 30, 2021

Safety, Operation and Maintenance Manual-March 30, 2021 VII

VIII Safety, Operation and Maintenance Manual-March 30, 2021

Safety, Operation and Maintenance Manual-March 30, 2021 IX

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X Safety, Operation and Maintenance Manual-March 30, 2021

Safety, Operation and Maintenance Manual-March 30, 2021 1-1

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1-2 Safety, Operation and Maintenance Manual-March 30, 2021

Continuing improvements in the design of this

Safety, Operation and Maintenance Manual-March 30, 2021 1-3

1.Recommendations on using the documentation

1.3 Organization of This Manual

1-4 Safety, Operation and Maintenance Manual-March 30, 2021

This section provides detailed operating procedures.

Safety, Operation and Maintenance Manual-March 30, 2021 1-5

Sany rotary drilling rig is designed for the following operations:

0 1 -25 0 1 -25 0 1-25

1-25 1-25 1-25

Fig.1-2 Machine Directions

1. Operator’s seat 2. Driving wheels

1-6 Safety, Operation and Maintenance Manual-March 30, 2021

1.4.5 Product nameplate

Shown in Fig.1– 3 and Fig.1– 4 is the name-

The product nameplate is positioned on the

Fig.1-3 Location of Nameplate

SR65 C10 Safety, Operation & Maintenance Manual

SR65 C10 Safety, Operation & Maintenance Manual