25 25 5

Quality Changes the World

8 - 8 - -2
2 - 0 2 - 0 2 -08
202 202 er 2
02
is ter is ter ist
d_b d_b d_
b

Dump Truck 5 5 5
-2 -2 -2
2 -08 2 -08 2 -08
02 02 02
ist er 2 ist er 2 ist er 2
b b b
d_ d_ d_

Upper Part

-2 5 -2 5 -25
2 -08 2 -08 2 -08
02 02 02
ist er 2 ist er 2 ist er 2
b b b
d_ d_ d_

-2 5 -2 5 -25
2 -08 2 -08 2 -08
02 02 02
ist er 2 t er 2 ter 2
b bis
Safety, Operationd_and bis
Maintenance Manual
d_ d_
 -25 -25 -25
2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_
 Dump Truck

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

2 -08
-25 Dump 2Truck
-0 8 - 25
2 -08
-25
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_
Safety, Operation and Maintenance Manual

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

-08 -08 -08
2 022 2 022
WARNING
2 022
ter and r
i e instructions in this manual and on
follow the safety precautionsstand er machine
istthe
bis
Read
b b
d_ decals. Failure to do can cause serious
d_ injury, death or property damage. Keep
d_this manual with
the machine for reading and future reference.

Safety, Operation and Maintenance Manual-August 2021

 Dump Truck

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ist er 2 ist er 2
b b b
d_ d_ d_

Sany Group
Sany Automobile Hoisting Machinery Co., Ltd.
No.168, Jinzhou Avenue, Jinzhou Development Zone, Changsha, Hunan, China

Tel: 0086-4006098318
-25 8-2
E-mail:crd@sany.com.cn5 -25
2 -08 2 -0 2 -08
202 202
Website: www.sanyglobal.com
er 2
02
is ter is ter ist
d_b d_b d_
b
Scan here to download the Service Cloud APP

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ist er 2 ist er 2
b b b
d_ Android d_ IOS d_

2018 by Sany Group. All rights reserved. No part of this publication may be reproduced, used,
distributed or disclosed except during normal operation of the machine as described herein. All information

8 25
included within this-publication
8 - 25 Product improvements, revisions, 8-25
was accurate at the time of publication.
etc., may result
0 2 2-0in differences between your machine and0what
2 2-0 is presented here. Sany Group assumes02no
2-0
2 more information, contact Sany Group. r 2
liability. rFor r2
is te is te iste
d_b d_b d _b

Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Table of Contents

-2 5 -2 5 -2 5
2 -08 Table ofr 20Contents
22 -08 2 -08
02 02
is t er 2 is te ister 2
d _b d _b d_
b
1 Introduction........................................................................................................................1-1
1.1 Overview.................................................................................................................................1-3
1.2 Your SANY machine .............................................................................................................1-3
1.2.1 Breaking in a new machine .........................................................................................1-3
1.2.2 Data plate locations......................................................................................................1-4
1.3 Precautions during purchasing spare parts.......................................................................1-5
1.4 How to Contact SANY ..........................................................................................................1-6

-25 -25 -25

2 Safety.....................................................................................................................................2-1
8 8 8
2.1 Safety
0 2 2-0Symbols......................................................................................................................2-3
0 2 2-0 0 2 2-0
2 2 2
2.2
i s terProtective equipment............................................................................................................2-4
i s ter i s ter
b b b
d_ 2.3 Declaration of safety responsibilities..................................................................................2-7
d_ d_
2.3.1 Selection and qualification of personnel ...................................................................2-7
2.3.2 Division of liabilities ......................................................................................................2-7
2.4 Operation conditions ............................................................................................................2-8
2.5 Specific hazards ....................................................................................................................2-8

3 Function of systems......................................................................................................3-1
3.1 Introduction of dump truck ...................................................................................................3-3
3.2 Operating Principle of Dump Truck ....................................................................................3-3
3.3 Introduction 8 - 25 of component systems in upper structure 8 - 25 of dump truck...........................3-4 8 - 25
3.3.12 -0
2Cargo 2 2-0 2
compartment assembly ...................................................................................3-4 2-0
2 0 2 0 2 0
i s ter3.3.2 Hydraulic lifting system................................................................................................3-5
i s ter i s ter
b b b
d_ d_ d_
3.3.3 Tarpaulin mechanism...................................................................................................3-6
3.3.4 Rear door hydraulic locking system...........................................................................3-6
3.3.5 Rear door sealing system............................................................................................3-7
3.3.6 Electrical system...........................................................................................................3-7

4 Operation.............................................................................................................................4-1
4.1 Operation................................................................................................................................4-3
4.2 Opening and closing of tarpaulin mechanism...................................................................4-3
4.3 Opening and closing of rear door hydraulic locking oil cylinder .....................................4-3
4.4 Inflation, 8 - 25
sealing, opening and closing of rear 8 -
door25 .........................................................4-5
8 - 25
0
4.5 Lifting 2 2-0and lowering of cargo compartment 0 2 -0
0 2 2-0
2.......................................................................4-5
2 2 2
i s ter4.5.1 Operational steps .........................................................................................................4-5
i s ter i s ter
b b b
d_ d_ d_
4.5.2 Warning .........................................................................................................................4-6

Safety, Operation and Maintenance Manual-August 2021 I

 Table of Contents Dump Truck

2 5 2 5 2 5
08- 08-
5 Maintenance.......................................................................................................................5-1
- - 08- -
022 and items of vehicle maintenance...................................................................5-3
5.1 Provisions
2 2 022 2 022
r r r
ste of maintenance interval .............................................................................................5-3
5.2biTable b iste b iste
_
d5.3 d_ d_
Lubricating point ....................................................................................................................5-4
5.4 Maintenance of new vehicle ................................................................................................5-4
5.5 Routine maintenance............................................................................................................5-5
5.6 Periodic maintenance...........................................................................................................5-5
5.7 Hydraulic system – maintain................................................................................................5-6
5.7.1 Lifting oil cylinder – check ...........................................................................................5-6
5.7.2 Lifting oil pump – check ...............................................................................................5-6
5.7.3 Oil pipes – check ..........................................................................................................5-7
5.7.4 Oil tank –5refuel.............................................................................................................5-7
5 5
-2 -2 -2
2 -08 2 -08 2-08
02 02 02
r2
6 Troubleshooting
te r2 r2
..............................................................................................................6-1
te te
is is is
_b Common troubleshooting.....................................................................................................6-3
6.1
d _b d _b d
7 Technical specification................................................................................................7-1
7.1 Dimension of Complete Vehicle ..........................................................................................7-3
7.2 Technical parameters of Complete Vehicle .......................................................................7-3

-2 5 -2 5 -25
2 -08 2 -08 2-08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-2 5 -2 5 -25
2 -08 2 -08 2-08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

II Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Introduction

-2 5 -2 5 -2 5
2 -08 2 -08 2-08
02 02 02
ister 2 ist er 2 ister 2
b b b
d_ d_ d_

Introduction
5 5 5
8-2 8-2 8-2
1 Introduction........................................................................................................................1-1
-0 -0 -0
022 022 022
1.1 Overview.................................................................................................................................1-3
2 2 2
r r r
b ste Your SANY machine .............................................................................................................1-3
i1.2 b iste b iste
d_ d_ d_
1.2.1 Breaking in a new machine........................................................................................1-3
1.2.2 Data plate locations ....................................................................................................1-4
1.3 Precautions during purchasing spare parts.......................................................................1-5
1.4 How to Contact SANY ..........................................................................................................1-6

-2 5 -2 5 -2 5
2 -08 2 -08 2-08
02 02 02
ister 2 ist er 2 ister 2
b b b
d_ d_ d_

-2 5 -2 5 -2 5
2 -08 2 -08 2-08
02 02 02
ister 2 ist er 2 ister 2
b b b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 1-1

 Introduction Dump Truck

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

WARNING
Read and understand all safety precautions and instructions in this manual before reading any
other manuals provided with this machine and before operation or maintaining it.Failure to do
25death or serious injury.
this could result-in -25 -25
2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

1-2 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Introduction

-2 5 -25 -2 5
-08
1.Introduction
2 2 -08 2 -08
02 02 02
er 2
st Overview
i1.1 ister 2 ister 2
b b b
d_ d_ d_
• SANY-built machines offer high-quality
performance and star-grade, after-sales
service.
• SANY-built machines are widely used
throughout the industry for various types of
applications.
• SANY is a leading manufacturer of
construction equipment worldwide.
25 25 25
-
This operator’s
2 08- manual provides safety, oper- 2Fig.1-1
- 08- Read this manual carefully 2 - 08-
2
ation,20maintenance, troubleshooting and tech-202 202
e r e r e r
st specifications. In order to properlybisuse
binical
t
bis
t
_
d your equipment, it is important to read _
d this d _
manual carefully before beginning any
operations.

Always keep this manual nearby and have all

personnel involved with any job-related proce-
dures read it periodically.

Continuing improvements in the design of this

machine can lead to changes in detail which
25
may not be -covered
8 in this manual. Always
8 - 25 -2 5
2-0 SANY distributor for the latest 022-0
consult2your 2 -08
0
2 information on your machine orerif2 02
ter
available
s t ister 2
_
i
b you have questions regarding information
_ bis in b
d d d_
this manual.

If you sell the machine, be sure to give this

manual to the new owner.

1.2 Your SANY machine

1.2.1 Breaking in a new machine

5 been thoroughly adjusted and tested-before

Your machine-2has 25 shipment. However, initial operation - 25
8 8 8
0 2-0 under severe conditions can adversely
of the machine
2 0 2 2-0 affect the performance of the machine
0 2 2-0 or
ist er 2 the machine life.
shorten er 2 ist er 2 ist
b b b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 1-3

 Introduction Dump Truck

5 5 5
SANY recommends
- 0 8-2 that you check a new machine before - 0 8-2operation. During initial 1000 km, limit-08-2
022 of engine and the maximum speed 2of02truck
rotation speed
2
2 during running-in should not exceed
2 02250
er
istThereafter,
km/h. ter to high gradually to complete running-in.
improve rotation speed fromislow iste
r
b b b
d_ d_ d_
1.2.2 Data plate locations

The serial numbers and model numbers on the components are the only numbers that your Sany
distributor will need when ordering replacement parts or requiring assistance for your equipment. It
is a good idea to record this information in this manual for future use. Below are the locations of
the data plates.

Position of the chassis nameplate:

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

Fig.1-2 Position of chassis nameplate

1. VIN code -25 5

-2nameplate
2. Vehicle -25
2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_
Fig.1-3 VIN code of dump truck

1-4 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Introduction

-25 -25 -2 5
2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -2 5
2 -08 2 -08 2 -08
02 02 02
st er 2 t er 2 ister 2
_ biFig.1-4 _ bis b
d_
VIN code of garbage dump truck
d d

-25 -25 -2 5
2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Fig.1-5 Vehicle rear sign location

25vehicle
3. Rear sign-of -25 -2 5
2 -08 2 -08 2 -08
02 02 02
er 2
st Precautions during purchasing t spare parts er 2 ister 2
bi1.3 bis b
d_ d _ d_
When purchase spare parts for SANY machine, give proper information on your truck as follows:

Safety, Operation and Maintenance Manual-August 2021 1-5

 Introduction Dump Truck

5 5 5
1. Product type08-2 -2 -2
2 2- 2 -08 2 -08
2 0 02 02
2. Serial
i s ter number of machine ister 2 ister 2
b b b
d3._Code of parts d_ d_
4. Model and serial number of engine (if purchasing parts for engine)

5. Model and serial number of cab (if purchasing parts for cab)

6. Serial number of chassis

Product type and serial number of machine are marked on nameplate of the whole truck, chassis
serial number is on frame, model and serial number of engine are on cylinder body, model and se-
rial number of cab are marked on nameplate of cab .

-25
1.4 How to Contact SANY -25 -25
22 -08 22 -08 22 -08
0 0 0
Thank you
t e r 2 for purchasing a SANY machine. Intethe
r 2 event that you should need to contact
t e r 2us for
s
anybireason, you can reach us as follows: bis bis
d_ d_ d_
Our address: SANY Industry Town, Economic and Technological Development Zone, Changsha,
Hunan China

Zip code:410100

Website:http://www.sanygroup.com.cn

E-mail: crd@sany.com.cn

Service Hotline: 0086 4006 09 8318

-25 -25 -25
2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

1-6 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Safety

-2 5 -2 5 -2 5
2 -08 2 -08 2-08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Safety
- 25 - 25 25
-
-08 -08 -08
2 Safety.....................................................................................................................................2-1
22 22 22
20 Symbols......................................................................................................................2-3
2.1rSafety
e e r2
0
e r2
0
t t t
s Protective equipment............................................................................................................2-4
bi2.2 bis bis
d_ d_ d_
2.3 Declaration of safety responsibilities..................................................................................2-7
2.3.1 Selection and qualification of personnel ..................................................................2-7
2.3.2 Division of liabilities.....................................................................................................2-7
2.4 Operation conditions ............................................................................................................2-8
2.5 Specific hazards ....................................................................................................................2-8

-2 5 -2 5 -2 5
2 -08 2 -08 2-08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-2 5 -2 5 -2 5
2 -08 2 -08 2-08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 2-1

 Safety Dump Truck

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

WARNING
Read and understand all safety precautions and instructions in this manual before reading any
other manuals provided with this machine and before operation or maintaining it.Failure to do
25death or serious injury.
this could result-in -25 -25
2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

2-2 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Safety

-2 5 -25 -2 5
-08
2.Safety
2 2 -08 2 -08
02 02 02
er 2
st Safety Symbols
i2.1 ist er 2 ist er 2
b b b
d_ d_ d_
Most accidents are usually caused by failure to follow fundamental safety rules for operation and
maintenance. It is important to read and understand all information outlined in this manual before
operation or maintenance.

The following (ANSI/ISO) signal words are used to inform the user that there is a potentially haz-
ardous situation that may lead to machine damage, personal injury or even death. In this manual
and on the machine decals, different signal words or illustrations are used to express the potential
level of hazard.

8 - 25 Table 2–1 Typical signal5words

-2 -2 5
2- 0 2 -08 2 -08
202 word
Signal Description202 Sign
er 2
02
is ter is ter ist
d_b _b which, if not
A hazardous situation
d d_
b
Danger avoided, will result in death or seri-
ous injury.
A hazardous situation which, if not
Warning avoided, could result in death or
serious injury.
A hazardous situation which, if not
Caution avoided, could result in minor or
moderate injury.

-2 5 A situation which can cause damage - 25 -2 5

22 -08 to the machine, personal property
2 2-0
8
2 -08
2 0Notice 2 0 02
ist er and/or the environment,
i s ter or cause ist er 2
b _b improperly. b
d_ the machine to operate
d d_
This is the general warning sign. It is used to
alert the user to potential hazards. All safety

！
messages that follow this sign shall be
obeyed to avoid possible harm.

-2 5 -25 -2 5
2-08 2 -08 2 -08
202 202 er 2
02
is ter ister st
_b _b Fig.2-1 General warning sign _bi
d d d

Safety, Operation and Maintenance Manual-August 2021 2-3

 Safety Dump Truck

-25 -25 -25

-08
This symbol22indicates that the operation is not -08 -08
2 0 2 022 022
iste
r
in conformity to the safety regulations and is ter
is ister 2
_ b _b b
dprohibited. Failure to obey the symbol dmay d_
cause injuries or fatalities.

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b Fig.2-2 Prohibition b
d_ d_ d_
This symbol indicates that the operation is in
conformity to the safety regulations.

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

Fig.2-3 Correct operation

2.2 Protective equipment

When operating, maintaining or driving the dump truck, please always wear the personal protec-
tive equipment. In addition, please wear the necessary protective equipment in light of work tasks.
In working area, all25persons are required to wear the following25 protective equipment, so as to pre- 8-25
8 -
0 or death. 8 -
vent personal2-injury
02 2-0
02 022-0
r2 r2 r2
b iste b iste b iste
d_ d_ d_

2-4 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Safety

-25 -25 -2 5
-08 -08 -08
0 2
Safety 2helmet:
2
the safety helmet can protect 22
0 022
t e rhead of operation personnel, so as to pre-
t e r2 er 2
ist
the
bis _b
is b
d_ vent the head from being injured bydcompo- d_
nent of transmission pipe.

-25 -25 -2 5
2 -08 -08 -08
02 022Fig.2-4 Safety helmet 022
st er 2 ister 2
ister 2
_ biSafety b
shoes: the safety shoes cand_protect b
d d_
the feet of operation personnel, so as to pre-
vent the feet from being injured by falling
sharp articles.

-25 -25 -2 5
2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ Fig.2-5 Safety shoes d_
Safety earcap: when the operation personnel
get close to high-noise machine, please wear
the safety earcap, so as to protect the two
ears of operation personnel.

-25 -25 -2 5
2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_
Fig.2-6 Safety earcap

Safety, Operation and Maintenance Manual-August 2021 2-5

 Safety Dump Truck

8 - 25 8 - 25 -25
Safety gloves:
2 2-0 the safety gloves can protect 2 2-0 2 -08
2 0 2 0 02
i s ter of operation personnel against theister
the hands
ister 2
_b
dcorrosion d_
by corrosive chemicals or the fric-b
d_
b
tion and cut in mechanical operation.

-25 -25 -25

2 -08 -08
2 Safety gloves 2 -08
02 02
Fig.2-7 02
ster 2 ster 2 ister 2
bi eyewear: the safety eyewear can pro- bi b
d_ d_ d_
Safety
tect the eyes of operation personnel, so as to
prevent the eyes from being injured by partic-
ulate matter.

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ist er 2 ister 2
b b b
d_ d_ Fig.2-8 safety eyewear
d_
Breathing equipment and mask: the breath-
ing equipment and mask can prevent the
building materials and particles from entering
into human body via respiratory passage.

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ist er 2 ister 2
b b b
d_ d_ d_
Fig.2-9 Breathing equipment and mask

2-6 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Safety

2 5 -2 5 -2 5
08- of working personnel:
Responsibilities
2 - -08 -08
202 2 022 2 022
r r r
b i1.steProperly wear the necessary personalbprotective
iste equipment.
b iste
d_ 2. Clean up and maintain the personaldprotective
_
equipment on a regular basis. d
_

3. Immediately replace the personal protective equipment which is damaged or unusable.

WARNING
The protective equipment can only provide the appropriate protection, and can not achieve the
100% protection! For example, the safety helmet can protect you against the injury caused by
small falling articles, but can not protect you against heavy articles. Therefore, please always pay
attention to safety! Otherwise, the potential hazard may lead to safety accident and cause serious
injury or even death.
-25 -2 5 -2 5
22 -08
2.3 Declaration 22
of safety responsibilities -08 2 -08
0 0 02
er 2
st Selection and qualification ofbpersonnel
ist er 2 ister 2
_ bi2.3.1 _ b
d d d_
1. Responsibilities: Responsible for driving the dump truck.

2. Conditions required:

a) The driver shall hold the valid driving license.

b) The driver shall be physically healthy.

c) The driver shall have the eyesight higher than 0.7 (including corrected eyesight), and shall not
be color blind.
-25 -2 5 -2 5
22 -08 -08
ability of driver shall meet the work22requirements. 2 -08
02
d) The hearing
0 0
er 2
st The driver shall be familiar with the operation er 2
t of dump truck, and have been duly itrained.
t er 2
_ bie) _ bis _ bs
d d d
f) The driver shall be familiar with escape approaches under various emergencies.

g) The excessive drinkers, drug addicts and persons who have taken any reaction-inhibiting medi-
cine may not operate the dump truck.

2.3.2 Division of liabilities

It is specially declared that, SANY will not undertake any liability for any adverse consequence
caused by the following situations:
8 - 25 8 - 25 8 - 25
• Consequences
0 2 2-0 caused by failure to use the dump
0 2 2-0truck in accordance with the information 0 2
0
2-given
2 2 2
i s teinr this Brochure. i s ter i s ter
b b b
d_ • Consequences caused by retrofitting d_or modification of dump truck without authorization.
d_
• Damage or accident of dump truck caused by the failure to use genuine spare parts of SANY or
the use of any spare part or tool which is not tested or authorized.

Safety, Operation and Maintenance Manual-August 2021 2-7

 Safety Dump Truck

8- 25 25 25
• Trouble or 0damage
2- 08- majeure such as natural disaster08-
of dump truck caused by force
2- 2-
202 typhoon and etc.) and war.
(earthquake,
r r 202 202
te iste ter
bis consequences caused by reason unattributable
•_Other _ b to SANY.
_b
is
dIt is impossible for SANY to foresee all hazards
d which may occur in operation site.dTherefore, the
operator of dump truck and customer shall attach great importance to safety.

The government of the country or region where the dump truck is used may have stricter operation
provisions. In case of conflict with these safety provisions, the strictest safety provisions shall
apply.

2.4 Operation conditions

The range of normal ambient temperature for operation of dump truck is from -20°C — 40°C.
-2 5 -25 -25
-08 -08 -08
When the dump
2 022 truck is continuously used in the20environment
22 which contains corrosive air22or
0
whereint e r the relative humidity is high, the dump ttruck
e r shall be inspected for rust and corrosion
t e r 2 from
is bis bis
_b to time, and it is advised to take further
dtime d_protective measures. d_
If the environment is dusty, please replace the filter frequently.

The dump truck may not be used in any inflammable or explosive environment.

2.5 Specific hazards

1. Hazard caused by hydraulic and pneumatic works:

WARNING
8
The jet of high-pressure- 25 25
hydraulic oil can penetrate the8-clothes and skin, damage the cellular 8-2
5
system, and 2 -0 cause serious personal injury or even
2thus 2
0
2-death. 2 2-0
2 0 2 0 2 0
i s ter i s ter i s ter
b b b
dIn_order to prevent the high-pressure hydraulic
d_ oil from causing injury, please comply d_ with the fol-
lowing notices.

a) Don’t change the route of pipeline without permission, and don’t connect the pipelines in a
mixed manner.

b) The repair of hydraulic equipment can only be carried out by qualified engineer who has profes-
sional knowledge and experience in repair of hydraulic equipment.

c) Before commencing the repair work, please release the pressure in all pressure hoses and in
the system components which will be opened.
8 - 25 8 - 25 8 - 25
2 -0
d) If not very2serious, the leakage of hydraulic oil can’t 2be
2 -0found easily. Don’t look for leakage point 2 2-0
0
2 without gloves. 2 0 2 0
ter ter ter
with hand
b i s b i s b i s
de)_Inspect all hoses, hoses and threaded connectors
d_ d_
for leakage and damage on a regular basis.

f) Replace the damaged hoses and hose connectors in time.

2-8 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Safety

5 5 5
0 8-2 for unexpected injury: Wrap the injured
First-aid method
- - 0 8-2 portion with antiseptic bandage, and
- 0 -2
8get
medical 2
02treatment in time. 022 022
2 r2 r2
s ter te te
i
b 2. Hazard of scalding bis bis
d_ d_ d_
WARNING
The operating temperature of surface of some components and working media in dump truck may
reach 65°. Please pay attention to the hazard of scalding.

In order to avoid scalding or burn, please comply with the following notices.

a) When handling any hot component, please put on the protective gloves.

b) After the engine cools down, inspect or replace the coolant, add or replace the engine oil, and
5 5 5
8-2 filter.
replace the fuel 8-2 8-2
0 2 2-0 0 2 2-0 0 2 2-0
2 2 2
i t r the oil cools down to the appropriate
c) eAfter
s i s tertemperature, add or replace the ear oil
i s teforr axles and
b b b
d_ transmission. d_ d_
d) Don’t touch the following articles: the components which contain coolant or hydraulic oil, hot hy-
draulic oil or engine oil, hot exhaust pipe and turbocharger.

e) After the vehicle cools down, carry out cleaning and maintenance works.

First-aid method for unexpected scalding:

a) Immediately pour cold water into the scalded portion, so as to cool it down.

b) Wrap the scalded portion with antiseptic bandage, and get medical treatment.
-25 -25 -2 5
-08
22 of fire 2 -08 2 -08
3. Hazard
0 02 02
ist er 2 ter 2 ister 2
b bisWARNING b
d_ d _ d_
When filling the fuel, the explosive gas mixture may be generated; the overflowing diesel oil or
hydraulic oil may be ignited if it is in contact with hot surface.

When the vehicle is in fire, please take the following measures.

a) Quickly turn off the engine, turn the ignition key to the position LOCK, take out the fire extin-
guisher, and leave the cab.

b) Use the radio to call for help.

8 25
c) Identify the-location - 25
of fire source, and under the precondition
8
that the safety is ensured, use the
8 - 25
0 2 2-0
fire extinguisher to put out the fire. Please put out 2
0 2 -0 fire from bottom to top. If the fire is too
the
0 2 -0
2large,
ist er 2 back off so as to avoid the danger. er 2
please
ist er 2
ist
b b b
d_ d_ d_
d) While putting out the fire, ask other persons to report to fire brigade, seek for other appropriate
fire extinguisher, and carry out medical treatment.

Safety, Operation and Maintenance Manual-August 2021 2-9

 Safety Dump Truck

5 5 5
0
The correct method
- 8-2 to use the fire extinguisher is as follows:
- 0 8-2Stand at the upwind position, keep far-08-2
22 source, and aim the fire extinguisher 0at22fire source.
away from0fire
2 2 2 022
i s ter i s ter i s ter
_b the fuel is in fire, the materials whichd_may
dWhen
b be used to put out fire include: sand or
b
d_ soil on road
side, cotton clothes and working clothes.

When the antifreezing fluid which contains alcohol is in fire, please immediately pour water onto
the location in fire, so as to reduce the concentration of alcohol.

4. Environmental pollution

WARNING
If the fuel, oil, used battery, plastic products, tire and other rubber parts, detergent and similar
liquid enter into soil,5 water or sewage pipeline, the environment
5 will be damaged and polluted. 5
-2 -2 -2
-08
22 environmental pollution, please pay02attention
2 -08 2 -08
In order to0avoid to the following matters. 02
st er 2 ster 2 ister 2
Ifileakage is found, please carry out inspection
a)_b i
_b and repair in time. b
d d d_
b) Immediately use degreasing agent to neutralize the oil or fuel.

c) Implement the environmental protection regulations relating to fuel and lubricant. If you have
any question, please consult with qualified collection center and discuss over the appropriate
methods for disposal of fuel and lubricant.

d) When draining fuel and lubricant, please use the sufficiently large oil-resistant container, and en-
sure that no leakage occurs.

25 containers to collect and dispose of different

e) Please use separate
- 25 fuel and lubricant.
- -25
2-08 2 -08 2 -08
5. Hazard20of2 electrical shock 02 02
ister er 2
t ister 2
_b _ bis b
d dDANGER d_
Electrical shock may lead to personal injury or death. If the dump truck is exposed to electrical
shock, the life of all nearby persons is in danger. In severe weather such as rainstorm, please
don’t carry out operation. Please commence the operation only after the rainstorm.

Notices for Operation near Power Line:

a) The operation may be carried out only after it is confirmed by local power supply authority.

b) Even if the measure to cut off the power supply is taken, we shall still regard the power line as in
active state. We may
8 - 25 regard the power line as inactive only
8 - 25 the state is confirmed and signed 8-25
after
2-0personnel of power supply authority. 2-0
by professional 2-0
e r 202 e r 202 e r 202
t t st
_ bis attention to the impact caused by wind.
c) Pay
_ bis The power line may sway in wind, and
_ bimaybe the
dminimum safety distance can’t be maintained.
d Please inquire about the minimum dsafety distance
required by the power line in the construction site. For details, please refer to the national stand-
ard: GB/ T19185-2003.
2-10 Safety, Operation and Maintenance Manual-August 2021
 Dump Truck Safety

2 5 5
-2 following operation. -2 5
08- spark is generated, please implement08the
When electrical
2 - 2 - 2 -08
202
r calm. 202 er 2
02
is
a)teKeep
is ter ist
d_b _b d_
b
b) Forbid anybody to get into the cab.d

c) Don’t move.

d) Don’t touch the vehicle.

e) Advise all nearby persons not to get close.

f) Notify the professional personnel of local power supply authority to immediately cut off the power
supply.

25 it is confirmed that the power supply8-has

g) Move only8-after 25 been cut off. -2 5
2 2-0 2 2-0 2 -08
0
2 of poisoning and smothering 2 0 02
i s ter
6. Hazard
i s ter ister 2
b b b
d_ d_ WARNING d_
The exhaust gas from engine contains a certain amount of CO and other components which may
harm the health. Before operating the dump truck in enclosed space, please ensure that such
space is duly ventilated; otherwise the exhaust gas from engine will harm health.

When working in any dangerous area, please wear the appropriate protective equipment. If breath-
ing mask is required, please always wear, and duly replace the filter element.

7. Safety measures for earthquake

-25 occurs, please take the following measures.

When earthquake -25 -2 5
22 -08 2 -08 2 -08
0 02 02
r 2 the operation.
a) Stop
te t er 2 er 2
is bis ist
_b _
d b) Notify all personnel to leave the surrounding
d area of dump truck. d_
b

When the earthquake completes, be sure to carry out inspection before starting the dump truck.

a) Inspect whether the functions of dump truck are normal.

b) Inspect whether the electrical components and hydraulic components are normal.

-25 -25 -2 5
2 -08 2 -08 2 -08
02 02 02
ist er 2 ist er 2 ister 2
b b b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 2-11

 Safety Dump Truck

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

2-12 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Function of systems

-2 5 -2 5 -2 5
2 -08 2-08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Function of systems
- 25 - 25 - 25
-08 of systems......................................................................................................3-1
3 Function
22 -08 22 -0822
20
3.1rIntroduction
e r2
0
r2
0
of dump truck ...................................................................................................3-3
e e
t
s Operating Principle of Dump Truck t t
bi3.2 bis....................................................................................3-3
bis
d_ d_ d_
3.3 Introduction of component systems in upper structure of dump truck...........................3-4
3.3.1 Cargo compartment assembly ..................................................................................3-4
3.3.2 Hydraulic lifting system...............................................................................................3-5
3.3.3 Tarpaulin mechanism .................................................................................................3-6
3.3.4 Rear door hydraulic locking system .........................................................................3-6
3.3.5 Rear door sealing system ..........................................................................................3-7
3.3.6 Electrical system .........................................................................................................3-7

-2 5 -2 5 -2 5
2 -08 2-08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-2 5 -2 5 -2 5
2 -08 2-08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 3-1

 Function of systems Dump Truck

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

WARNING
Read and understand all safety precautions and instructions in this manual before reading any
other manuals provided with this machine and before operation or maintaining it.Failure to do
25death or serious injury.
this could result-in -25 -25
2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

3-2 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Function of systems

-2 5 -25 -2 5
-08 of systems
3.Function
2 2 -08 2 -08
02 02 02
er 2
st Introduction of dump truckbist
i3.1 er 2 ister 2
b b
d_ d_ d_

-25 -25 -2 5
2-08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Fig.3-1 Dump truck

1. Chassis 4. Cargo 6. Rear-collision 8. Subframe

compartment guardrail
2. Tarpaulin -25 5. Rear door -
7. Wheel25 cover 9. Electrical system -2 5
08 -0 8 -08
22-
mechanism
0 022mechanism 022
er 2
t Hydraulic system
is3. ister 2 ister 2
b b b
d_ d_ d_
3.2 Operating Principle of Dump Truck
Before the construction waste is loaded into the cargo compartment, the hydraulic motor will re-
tract the tarpaulin mechanism until the tarpaulin is fully retracted under the front top cover of the
cargo compartment, control the rear door hydraulic locking oil cylinder until the rear door is locked
up by the hydraulic locking oil cylinder, and then turn on the rear door inflating device until the rear
door sealing strip expands and achieve the sealing effect.

After the cargo compartment is filled with urban construction waste, the hydraulic motor will fully
5 5 5
8-2 mechanism until the cargo compartment
unfold the tarpaulin 8-2 is sealed. 8-2
0 2 2-0 0 2 2-0 0 2 2-0
2the vehicle arrives at the unloading position,
2 2 tarpaulin
ter ter ter
After the hydraulic motor will retract the
i s i s
b mechanism until the tarpaulin is fully retracted
b b i s
d_ d_ d_
under the front top cover of cargo compartment, turn
off the rear door inflating device until the sealing strip retracts automatically, and then control the
rear door hydraulic locking oil cylinder until the rear door is unlocked. Finally, the hydraulic motor

Safety, Operation and Maintenance Manual-August 2021 3-3

 Function of systems Dump Truck

5 5 5
- 8-2
will control the0hydraulic lifting oil cylinder until the cargo
- 0 -2
8compartment is tilted for unloading the08-2
-
waste. 022
2 2 022 2 022
i s ter i s ter i s ter
_b schematic diagram of upper structured_ofb environmentally friendly and smart dump
dThe
b
d_ is given as
follows:

-25 -2 5 -25
2 -08 2 -08 1 2 -08
02 02 02
ist er 2 ist er 2 ist er 2
b b 2 b
d_ d_ d_

Fig.3-2 Schematic diagram of upper structure

1. Intake 2. Exhaust

-
3.3 Introduction
8 25 of component systems in 8upper
- 25 structure of dump 8 - 25
0 2-0 2-0
truck 022- 0 2 0 2
2 r 2 2
i ste is ter ister
_b Cargo compartment assembly
3.3.1
d d_b d _b
The cargo compartment is formed by welding high strength steel plates, and is the container used
to carry the urban construction waste. It is composed of front plate assembly, base plate assem-
bly (5), top plate assembly (1), right side plate assembly (2) and left side plate assembly (4).
The U shaped structure is adopted for inside of cargo compartment, so as to effectively prevent
the accumulation of soil. The front plate of cargo compartment is connected with the upper installa-
tion seat of lifting oil cylinder, the base plate assembly is connected with subframe via turnover
support, and the lifting operation of lifting oil cylinder will turn over the cargo compartment to a cer-
tain angle for unloading the waste. The schematic diagram of cargo compartment is given as
follows. -25 -25 -25
2 -08 2 -08 2 -08
02 02 02
ist er 2 ist er 2 ist er 2
b b b
d_ d_ d_

3-4 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Function of systems

-25 -25 -2 5
2 -08 22 -08 2 -08
02 0 3 02
is ter 2 1
ister22 ister 2
d_b d_
b
d_
b

-25 -25 -2 5
2 -08 2-08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b 4 b
d_ d_ d_
5
Fig.3-3 Cargo Compartment Assembly

1. Top plate assembly 3. Preventing expansion rod 5. Base plate assembly

assembly
2. Right side plate assembly 4. Left side plate assembly

5 5 5
8-2 lifting system
3.3.2 Hydraulic
-08
-2
-08
-2
0 2 2-0 02of2 lifting oil cylinder (1), oil tank assembly 022 (2),
r 2 r 2 r 2
stepipe (3) and hydraulic oil pump (4).biste iste
The hydraulic lifting system is mainly composed
b ioil b
d_ d_ d_

-25 -25 -2 5
2 -08 2-08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 3-5

 Function of systems Dump Truck

-25 -2 5 -25
2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ 1 d_ d_

-25 -2 5 -25
2 -08 2 -08 2 -08
02 02 02
is ter 2 3
ister 2 ister 2
d_b d_
b
d_
b
4

Fig.3-4 Hydraulic lifting system

1. Lifting oil cylinder 2. Oil tank assembly 3. Oil pipe 4. Hydraulic oil pump

5
3.3.3 Tarpaulin mechanism
-2 -2 5 -25
-08 -08 -08
2 022 mechanism takes the hydraulic motor
The tarpaulin 2 22 power source and drive the last rod 2of02tar-
0as 2
r r r
istevia cable wire, and the actions of other irods
paulin
b ste are achieved as drived by the last rod.
b iste
b
d_ d_ d_
3.3.4 Rear door hydraulic locking system

The rear door hydraulic locking system works as follows: the two hydraulic oil cylinder piston rods
installed on left and right sides of cargo compartment will extend and then clamp the rear door via
lever mechanism.

-25 -2 5 -25
2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

3-6 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Function of systems

8 - 25 8 - 25 -2 5
3.3.5 Rear
2 2-0 door sealing system 2 2-0 2-08
2 0 0 02
i s er 2
ter rear door sealing system works asistfol- ister 2
b The
_b b
d_ lows: the air accumulator on chassisdwill pro- d_
vide the air pressure, and after the air
pressure is reduced by pressure-reducing
valve, air will be filled into the rubber sealing
strip; as a result, the rubber sealing strip will
expand, and then fill the gap between rear
door and cargo compartment, so as to the
realize the sealing effect. The schematic dia-
gram is given as follows:
-25 -2 5 -2 5
Note: -08 -08 -08
2 022 2 022 02 2
r
steAir bag (2) can bear 2 bar pressure biste
iA:
r
ister 2
b b
d_ B: Take air from chassis (chassis air dpressure
_ d_
6-8 bar)
Fig.3-5 Schematic diagram of back door seal-
ing system

1. Controller 2. Air bag

3.3.6 Electrical system

5
The electrical-2control system of upper structure of dump - 25 truck is mainly composed of tarpaulin
- 25
8 8 8
2 2-0
switch controller,
0 2 2-0 cargo compartment camera system,02tail
cargo compartment lifting controller,
0
0
2-door
2 2 2
ter device, license plate lamp, side marker
inflating ter lamp and reflector. ter
bis _b
is
_b
is
d_ d d
1. Tarpaulin switch controller: In the PTO state, the tarpaulin is controlled by opening/closing
control switch automatically, and when the encoder detects that the tarpaulin is opened or closed
properly, the tarpaulin will automatically stop.

2. Control of lifting of cargo compartment: In the PTO state, the lifting of cargo compartment will be
controlled by lifting operation lever.

3. Cargo compartment camera system: The camera installed on front edge of cargo compartment
can record the loading state of cargo compartment, and display the image on the display screen in
-25 -2 5 -2 5
-08 -08 -08
cab.
022 022 022
tr 2 door air filling device: When the liftingeproximity
4. eTail
t r2 er 2
switch detects that the cargo compartment
t
_ biiss fully lowered down, then, 3 seconds later,
_ bis the tail door will be inflated automatically
_ bis for 30
d d d
seconds.

Safety, Operation and Maintenance Manual-August 2021 3-7

 Function of systems Dump Truck

5
-2 and side marker lamp: The side marker
2 5 -25
5. License plate08lamp,
2- 08- lamps are used to mark the rear
2- 2 -08
02
outline of2vehicle 202and rear license plate lamp (on chassis)20will
at night, and the side marker lamps 2
is ter is ter ister
d_bturned on and turned off simultaneously._b
be
d d _b
The schematic diagram of controller of upper structure is given as follows.

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ist er 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ist er 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ist er 2
b b b
d_ d_ d_

3-8 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Function of systems

-25 -25 -2 5
2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -2 5
2 -08 2 -08 2 -081
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Fig.3-6 Schematic diagram

-25 -25 -2 5
-08 controller
1. Top cover -08 -08
022
2 2 022 022
i s ter
Note:
i s ter ister 2
b Top cover return position detection_b b
d_ S1: d proximity switch
S2: Top cover close in place proximity switch
d_
S3: Lift proximity switch
SB1: Top cover switch
SB2: Switch for taking the force
SB3: The tail door switch
P: Pressure switch (12 Mpa)
A14: 12 V output
DT1: Top cover mode air valve
DT2: The top cover open
DT3: The top cover
- 2 5 off - 25 -2 5
0 8 8 -08
2-0
DT4: Transmission valve
0 2 2-cover 0 2 022
DT5: 2 Tail blow valve 2 er 2
i s ter Lift solenoid valve
DT6: i s ter ist
b b b
d_ DT7: Tail door left open valve d_ d_
DT8: Tail door right open valve

Safety, Operation and Maintenance Manual-August 2021 3-9

 Function of systems Dump Truck

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

3-10 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Operation

-2 5 -2 5 -2 5
2 -08 2 -08 2-08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Operation
- 25 - 25 - 25
-08 -08 -08
4 Operation.............................................................................................................................4-1
22 22 22
e 20 e r2
0
e r2
0
4.1rOperation................................................................................................................................4-3
t t
s Opening and closing of tarpaulin bmechanism...................................................................4-3
is t
bi4.2 bis
d_ d_ d_
4.3 Opening and closing of rear door hydraulic locking oil cylinder .....................................4-3
4.4 Inflation, sealing, opening and closing of rear door .........................................................4-5
4.5 Lifting and lowering of cargo compartment .......................................................................4-5
4.5.1 Operational steps ........................................................................................................4-5
4.5.2 Warning .......................................................................................................................4-6

-2 5 -2 5 -2 5
2 -08 2 -08 2-08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-2 5 -2 5 -2 5
2 -08 2 -08 2-08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 4-1

 Operation Dump Truck

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

WARNING
Read and understand all safety precautions and instructions in this manual before reading any
other manuals provided with this machine and before operation or maintaining it.Failure to do
25death or serious injury.
this could result-in -25 -25
2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

4-2 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Operation

-2 5 -2 5 -2 5
-08
4.Operation
2 2 -08 2 -08
02 02 02
er 2
st Operation
i4.1 ister 2 ister 2
b b b
d_ d_ d_
The main functional operations of environmentally-friendly & smart dump truck include the opening
and closing of tarpaulin mechanism, the opening and closing of rear door hydraulic locking oil cyl-
inder, and the lifting and unloading of cargo compartment.

4.2 Opening and closing of tarpaulin mechanism

The steps are as follows:

1) Start up the engine, depress the clutch, en-

gage the low speed
- 2 5 gear, turn on the power - 25 -2 5
8 8 -08
0 2 2-0
takeoff switch (1) (The power takeoff switch
0 2 2-0 022
2
is located on operation panel in cab, and the 2 er 2
i s ter are as indicated in the figure), isand ter ist
b buttons b b
d_ then release the clutch. d_ d_

PTO

Fig.4-1 Power takeoff switch

1. Power takeoff switch

- 5
2operation - 25 -2 5
2) Carry out 8 by pressing the top 8 -08
cover02 2-0 (2) (This rocker switch is lo- 022-0
switch 022
2 2 er 2
i s ter on operation panel in cab, and theisbut-
cated ter ist
b b b
d_ tons are as indicated in the figure) dor_ using d_
the wireless remote control device.

Fig.4-2 Top cover switch

-25 25
- cover switch -2 5
2 -08 2 - 08Top
2.
2 -08
r202 er 202 er 2
02
b ste Opening and closing of rear
i4.3 b istdoor bis
t
hydraulic locking oil cylinder
d _ d _ d _
The steps are as follows:

Safety, Operation and Maintenance Manual-August 2021 4-3

 Operation Dump Truck

-25 -25 -25

-08 -08 -08
022 engine, depress the clutch, en- 2022
1) Start up the
2 022
is e
gage tthe r low-speed gear, turn on the power ter
ister 2
_ b bis b
dtakeoff d_
(The power takeoff switch is located d_
on operation panel in cab, and the power
takeoff switch button (1) is as indicated in
the figure), and then release the clutch.

PTO

-25 -25 takeoff switch

Fig.4-3 Power -25
2 -08 -08 -08
02 01.22Power takeoff switch button 022
ister 2 ter 2
ister 2
2)_bPress the tail door switch button _(2) bis b
dswitch d
(This rocker switch is located on opera-
d_
tion panel in cab, and the buttons are as indi-
cated in the figure).

-25 -25 -25

2 -08 -08 -08
02 022 Tail door switch 022
er 2 2 er 2
Fig.4-4
ist ist er ist
b b b
d_ d_ 2. Tail door switch button d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ist er 2 ister 2
b b b
d_ d_ d_

4-4 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Operation

2 5 2 5 -2 5
08- sealing, opening and closing
4.4 Inflation,
2 - 08- of rear door 2- 2 -08
202 202 er 2
02
is ter steps are as follows:
The
is ter ist
d_b _b d_
b
1) Start up the engine, and wait untildthe nor-
mal air pressure is displayed on air pressure
gauge on instrument board in cab.

2) Press the tail door inflating switch (This

rocker switch is located on operation panel in
cab, and the tail door inflating switch button
(1) is as indicated in the figure).

-25 - 25 -2 5
2 -08 -0 8 -08
022 2
Fig.4-5 Tail door inflating switch
02 02
ist er 2 ist er 2 1. Inflating switch button ister 2
b b b
d_ d_ d_

4.5 Lifting and lowering of cargo compartment

4.5.1 Operational steps

1) Start up the engine, depress the clutch, en-

gage the low speed gear, turn on the power
takeoff switch (1) (The power takeoff switch
is located on operation panel in cab), and then
5 5 5
8-2
release the clutch.
-08
-2
-08
-2
0 2 2-0 022 022
r 2
2) Retract the tarpaulin mechanism on cargor 2 er 2
b ste
icompartment.“Opening b isteof PTO d_bis
t
d_ tarpaulin mechanism” on page 4-3 d_
and closing

3) Open the rear door hydraulic locking oil cyl-

inder, and unlock the rear door. “Opening and
closing of rear door hydraulic locking oil Fig.4-6 Power takeoff switch
cylinder” on page 4-3
1. Power takeoff switch
4) Implement the inflation and sealing of rear
door.“Inflation, sealing, opening and closing of
rear door” on page 4-5
8 - 25 8 - 25 -2 5
5) Turn the
2 2-0air control valve to the Lift position. 022-0 2 -08
0
2 control valve is as indicated in the fig- 2 02
i
Ther air
s te i s ter ister 2
b ure below (located under left portion of_bdriver b
d_ d d_
seat ).

Safety, Operation and Maintenance Manual-August 2021 4-5

 Operation Dump Truck

-2 5 -2 5 -25
-08 -08 -08
0 2 control valve to the lift (2) posi- 2022
5) Turn the 2air
2 022
iste
tion. The r air control valve is as indicated in the ter
is ister 2
b
_ below (located under left portion of ddriv- _b b
dfigure d_
er seat ).

Key point: in order to lift up the cargo compart-

ment, please lift (2) up the lever, in order to
lower down (3) the cargo compartment,
please pull down the lever (The neutral posi-
tion is the neutral position)
Fig.4-7 Air control valve
6) When the oil cylinder reaches the maxi-
mum stroke (the limit
- 2 5 valve works), turn the air 2. Lift
-2 5 3. Lower down
-25
8 neutral position.
-0the
control valve to -08 -08
022 022 022
t er 2 ister 2 ister 2
bis Warning
4.5.2 b b
d_ d_ d_
1) If the engine speed is too high and the oil supplied by oil pump is insufficient, then the oil cylin-
der and oil pump will be damaged.

2) The speed of oil pump may not exceed 2000 r/min.

Speed ratio of PTO Maximum engine speed (r/min)

0.8 2500
1 2000

25 25 5
1.2 1666
-0 8 -
- 0 8 -
- 0 8-2
022when the cargo compartment is lifted20up, 22 022
3) It is absolutely prohibited to unload the sticky cargo by starting the vehicle and then carrying out
r 2 r r 2
ste iste (for example: expansion of cylinder orbidamage
ste
hard braking otherwise the vehicle, cargo compartment
b ihydraulic b
d_
and system will get seriously
d_
damaged
d_ to
oil pump).

4) In the course of lifting of oil cylinder, it is prohibited to depress the clutch, otherwise the hydraulic
system may get damaged. When it is necessary to stop the lifting of oil cylinder, please directly op-
erate the air control valve in cab.

5) After the cargo compartment is fully lowered, please wait about 30 seconds, and then turn the
air control valve to the neutral position.

6) When the air control valve is at the position “Lower”, do not start the vehicle, otherwise the hy-
- 25 back from oil cylinder to oil tank, and
draulic oil will all8flow 8 - 5 the system components may get -25
2thus
damaged.022
-0 2 2 -0 2 2 -08
2 20 20
i s ter i s ter i s ter
b _blocking hooks are fixed and the tarpaulinb
d7)_Before start the vehicle, make sure thatdall d_ mechanism
is covered.

4-6 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Maintenance

-2 5 -2 5 -2 5
2 -08 2-08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Maintenance
5 5 5
8-2 8-2 8-2
5 Maintenance.......................................................................................................................5-1
-0 -0 -0
2 022
5.1 Provisions 022
and items of vehicle maintenance...................................................................5-3
2 2 022
r r r
b ste Table of maintenance interval .............................................................................................5-3
i5.2 b iste b iste
d_ 5.3 Lubricating point ....................................................................................................................5-4
d_ d_
5.4 Maintenance of new vehicle ................................................................................................5-4
5.5 Routine maintenance............................................................................................................5-5
5.6 Periodic maintenance...........................................................................................................5-5
5.7 Hydraulic system – maintain................................................................................................5-6
5.7.1 Lifting oil cylinder – check ..........................................................................................5-6
5.7.2 Lifting oil pump – check..............................................................................................5-6
5.7.3 Oil pipes – check .........................................................................................................5-7
5.7.4 Oil tank – refuel............................................................................................................5-7
-2 5 -2 5 -2 5
2 -08 2-08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-2 5 -2 5 -2 5
2 -08 2-08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 5-1

 Maintenance Dump Truck

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

WARNING
Read and understand all safety precautions and instructions in this manual before reading any
other manuals provided with this machine and before operation or maintaining it.Failure to do
25death or serious injury.
this could result-in -25 -25
2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

5-2 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Maintenance

-2 5 -2 5 -2 5
-08
5.Maintenance
2 2 -08 2 -08
02 02 02
er 2
st Provisions and items of vehiclet er 2 ister 2
i5.1 bis
maintenance
b b
d_ d _ d_
The maintenance of the vehicle mainly falls into: running-in maintenance, routine maintenance, pe-
riodic maintenance, winter maintenance, and long-term out of-service maintenance.

Running-in maintenance: The compulsory maintenance to be carried out when the new vehicle
has been used for 2000 km - 3000 km or 2 months (whichever occurs first).

Routine maintenance: The inspection and maintenance to be carried out every day and every
week.

Periodic maintenance: The routine inspection to be carried out once every 3000 km and the main-
5 25 25
8-2carried out once every 5000 km.
tenance to 0be
- 0 8 -
- 0 8 -
-
2 2 2
202 202 202
is ter maintenance: The special maintenance
Winter ter to be carried out for vehicle in winter. ter
is is
d_b d _b d _b
Long-term out-of-service maintenance: The maintenance to be carried out for the vehicle which is
to be out of service for long term.

5.2 Table of maintenance interval

The maintenance interval is calculated on the basis of mileage and time (whichever occurs first).
Please maintain your vehicle by reference to the maintenance interval and maintenance items, so
as to ensure that your vehicle will always be kept in the best technical conditions.

Meaning of symbols in table of maintenance interval:

8 - 25 8 - 25 8 - 25
Note: When
0 2 2-0 carrying out maintenance in accordance 0 2 2-0with provisions, please appropriately02shorten
2-0
i s e 2
thermaintenance
t i s er 2 environment and operating conditions,
mileage or time in light of using
t i s t er 2 so as to
b ensure that the vehicle can be maintained b in a more reasonable manner and have_bhigher reliability.
d_ d_
However, the maintenance interval may not be prolonged.
d

Table 5–1 Table of maintenance interval

Period Maintenance item Reference

Per day Check lifting oil cylinder for working, “Lifting oil cylinder – check” on page 5-
damage and leakage. 6
Check whether the oil pump runs nor- “Lifting oil pump – check” on page 5-6
mally and whether there is damage and
-25leakage. 25 - -2 5
2 -08 2 -08 2 -08
02 Check the oil level. 02 “Oil tank – refuel” on page 5-7 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 5-3

 Maintenance Dump Truck

-25 5 5
-08
Table 5–1 8-2 (continue)
-0
Table of maintenance interval
-08
-2
2 022 202
2 022
Per week r Clean the surface of the lifting oil r “Lifting oil cylinder – check” on page r 2 5-
b iste b iste is t e
d_
cylinder.
d _ 6 _b
d
Per 3000 Check hydraulic tubing for damage and “Oil pipes – check” on page 5-7
km leakage, and all joints for looseness.

5.3 Lubricating point

The lubricating points on upper structure are indicated in the figure below:

-25 -2 5 -25
2 -08 2-08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -2 5 -25
22 -08 2-08 2 -08
Fig.5-1er 20 02 02
t t er 2 ister 2
_ bis _ bis b
d1. Turnover pin shaft 2. Rear door pindshaft 3. Pin shaft d_

5.4 Maintenance of new vehicle

1. Before using the dump truck, the working personnel shall carefully read the Operation
Instructions, and understand the structure, operating principle and operation method of dump
truck.

2. For the purpose of running-in of new vehicle, in the first mileage of 1000 km, the speed may not
-2 5 5 5
exceed 50 km/h.8Thereafter,
-0 8-2 gradually, so as to complete the
the engine speed may be increased
-0 -08
-2
2 2 2
20of2 chassis. The running-in period of upper
running-in
er 202structure is 10 hours, and during the running-
er 202 er
t t ist
bis please inspect whether every component
in period, bis is normal and whether there is anybabnormal
d_ d_ d_
noise, oil leakage or air leakage.

5-4 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Maintenance

2 5 -2 5 -2 5
08- maintenance
5.5 Routine
2- -08 -08
202 2 022 2 022
Ther main works of routine maintenance aretethe
r routine inspection and maintenance carried r
iste iste
out for
b b is b
d_ vehicle every day and every week, sod_as to ensure that the vehicle is clean, isdin_ good conditions
and can run safely. The items of routine maintenance are set forth in“Table of maintenance
interval” on page 5-3.

5.6 Periodic maintenance

The periodic maintenance falls into the routine inspection to be carried out once every 3000km
and the maintenance to be carried out once every 5000km. The interval mileage (×1000km) of rou-
tine inspection and maintenance is indicated in table 5–2.

25 5 5
Table 5–2
8 - -2 -2
2- 0 2-08 2 -08
202 02 02
Unit:
is ter er 2
t t er 2
bis bis
1000km
d_b Routine Class-1 Routine _
d Class-2 Routine Class-1 d _
Routine Class-3
Inspec- Mainte- Inspec- Mainte- Inspec- Mainte- Inspec- Mainte-
tion nance tion nance tion nance tion nance
3 5 8 10 13 15 18 20
23 25 28 30 33 35 38 40
43 45 48 50 53 55 58 60
63 65 68 70 73 75 78 80
83 85 88 90 93 95 98 100
The first routine
8 - 25inspection shall be carried out when 8the
- 25mileage of the vehicle reaches 3000km,
8 - 25
2-0 the routine inspection shall be carried
and thereafter 2-0out once every 5000km. 2-0
e r 202 e r 202 e r 202
b st first
iThe b
t
class-1 maintenance shall be iscarried
bis
out when the mileage of the vehicle t reaches
_ _
d 5000km, and thereafter the class-1 maintenance
d _
shall be carried out once everyd 10000km.

The first class-2 maintenance shall be carried out when the mileage of the vehicle reaches
10000km, and thereafter the class-2 maintenance shall be carried out once every 20000km.

The first class-3 maintenance shall be carried out when the mileage of the vehicle reaches
20000km, and thereafter the class-3 maintenance shall be carried out once every 20000km.

Note: If the mileage of vehicle exceeds the mileage specified in the table above, it is still necessary
to carry out maintenance in accordance with the interval mileage.
5 5
-2 class of maintenance are set forth08in-2“Table of maintenance interval” on page 5
The items of
- 0 8every - - 0 8-5-2
3. The02 2 spot indicates the maintenance item
black 022is included; the blank indicates that the 2
02mainte-
r 2 r 2 r 2
b ste item is not required.
inance iste b iste b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 5-5

 Maintenance Dump Truck

2 5 -25 -25
08- system – maintain
5.7 Hydraulic
2 - 2 -08 2 -08
er 202
5.7.1tLifting er 2
02
er 2
02
ist ist
oil cylinder – check
bis b b
d_ d_ d_
Examine the working condition of lifting oil cyl-
inder everyday. Examine whether there is
damage or leakage.

Clean the surface of the lifting oil cylinder per

week.

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Fig.5-2 Lifting oil cylinder

5.7.2 Lifting oil pump – check

Examine the working condition of the lifting oil

pump everyday. Examine whether there is
-25
damage or leakage. -25 -25
2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Fig.5-3 Lifting oil pump

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

5-6 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Maintenance

8 - 25 8 - 25 -2 5
2
0
5.7.3 Oil2-pipes – check
2 2-0 2 -08
2 0 2 0 02
i s ter i s ter ister 2
b Examine the oil pipes per 3000 km.
_b
Examine b
d_ whether there is damage or leakage. dExamine d_
all the joints for looseness.

-25 -25 -2 5
2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_
Fig.5-4 Oil pipes

5.7.4 Oil tank – refuel

Open the tank cap (1) of oil tank and examine

the oil level everyday. Refuel immediately if 1
insufficient.

-25 -25 -2 5
2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Fig.5-5 Oil tank

-25 - 25 -2 5
2 -08 8
-0Tank cap
1. -08
02 022 022
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 5-7

 Maintenance Dump Truck

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

5-8 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Troubleshooting

-2 5 -25 -2 5
2-08 2 -08 2 -08
02 02 02
ist er 2 ist er 2 ist er 2
b b b
d_ d_ d_

Troubleshooting

- 25 - 25 25
-
-08
6 Troubleshooting
22 -08 -08
..............................................................................................................6-1
22 22
20
6.1rCommon r2
0
r2
0
troubleshooting.....................................................................................................6-3
is te is te is te
d_b d _b d _b

-2 5 -25 -2 5
2-08 2 -08 2 -08
02 02 02
ist er 2 ist er 2 ist er 2
b b b
d_ d_ d_

-2 5 -25 -2 5
2-08 2 -08 2 -08
02 02 02
ist er 2 ist er 2 ist er 2
b b b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 6-1

 Troubleshooting Dump Truck

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

WARNING
Read and understand all safety precautions and instructions in this manual before reading any
other manuals provided with this machine and before operation or maintaining it.Failure to do
25death or serious injury.
this could result-in -25 -25
2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

6-2 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Troubleshooting

-2 5 -2 5 -2 5
-08
6.Troubleshooting
2 2 -08 2 -08
02 02 02
er 2
st Common troubleshootingbist
i6.1 er 2 ister 2
b b
d_ d_ d_
Table 6–1

Fault content Fault analysis Measure

The PTO is not “Opening and closing
When the air control engaged. of tarpaulin
Get the POT engaged.
valve is at the position mechanism” on page
“Lift-up”, the oil cylin- 4-3
der does not lift up. There is no hydraulic “Oil tank – refuel” on
Refuel
oil in oil tank. page 5-7
-25
08 is too -2 5 -2 5
Cylinder -lifting
2 2 The oil pump is in -08
2Repair or replace 2 -08
0 02 Contact SANY
02
r2
slow.
te
trouble.
ter 2 er 2
b isThe boilis tank bist
d_ oil cylinder can
d_
The oil level in
d_
not smoothly lift up is too low.
“Oil tank – refuel” on
(after the lifting opera- Refuel
page 5-7
tion is carried out for
several times).
The hydraulic oil is “Oil tank – refuel” on
Refuel
The oil cylinder can insufficient. page 5-7
not fully lift up. The overflow valve is
Repair or replace Contact SANY
in trouble.

-25 There is air in oil cylin-

- 25 Operate the lifting - 25
2 -08 der and explosion oc- 2-0
8 under unloaded condi- 2-0
8
02cylinder
The2oil makes 202 2 0 2
t e r curs at high pressure.
t e r tion for 3 –e4r times,
t
_ bisnoise when it is lifting _ bis Drain b i s
d up. d d_ hydraulic
then the
system will bleed air
automatically.

-25 -2 5 -2 5
2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 6-3

 Troubleshooting Dump Truck

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

6-4 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Technical specification

-2 5 -2 5 -2 5
2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Technical specification
- 25 - 25 - 25
-08 specification................................................................................................7-1
7 Technical
22 -08 22 22 -08
20
7.1rDimension
e r2
0
r2
0
of Complete Vehicle ..........................................................................................7-3
e e
is t is t is t
d_b 7.2 Technical parameters of Complete
_b Vehicle .......................................................................7-3
d _b
d

-2 5 -2 5 -2 5
2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

-2 5 -2 5 -2 5
2 -08 2 -08 2 -08
02 02 02
ist er 2 ister 2 ister 2
b b b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 7-1

 Technical specification Dump Truck

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

WARNING
Read and understand all safety precautions and instructions in this manual before reading any
other manuals provided with this machine and before operation or maintaining it.Failure to do
25death or serious injury.
this could result-in -25 -25
2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

7-2 Safety, Operation and Maintenance Manual-August 2021

 Dump Truck Technical specification

5
-2 specification -2 5 -2 5
-08
7.Technical
2 2 -08 2 -08
02 02 02
er 2
st Dimension of Complete Vehiclet er 2 ist er 2
bi7.1 bis b
d_ d _ d_
Table 7–1

Model Length (mm) Width (mm) Height (mm)

SYZ315C-8WS(V) 8350 2490 3345
SYZ320C-8R 8550 2550 3550
SYZ320C-8WS(V) 9150 2540 3580
SYZ420C-8WS(V) 10500 2540 3480
SYZ422C-8WS(V) 11200 2540 3580
8 - 25 8 - 25 -2 5
2- 0 2- 0 2 -08
02
7.2r 2Technical 02 Vehicle 02
te r2
parameters of Complete
te er 2
is is ist
d_b _b
d Parameters of Complete Vehicle
Table 7–2 Technical d_
b

Model of Model of Emission Gross Kerb Rated Passen- Maxi-

Vehicle Chassis Standard Weight Weight Carrying gers in mum
(kg) (kg) Capacity Cab (per- Speed
(kg) sons) (km/h)
SYZ315- SY-
C-8WS M1256TI- China Ⅴ 25000 12452 12440 2 80
(V) E
SYZ320- -25SY- -25 -25
08 08 85-08
22- M1250T3 -15000
China Ⅲ 45000 30000 2
C-8R
0 022 02 2
er 2
istSYZ320- t er 2 ist er 2
bis
SY-
b b
d_ C-8WS M1257TI- China Ⅴ _
d 25000 12500 12370 d2_ 80
(V) E
SYZ420- SY-
C-8WS M1131TI- China Ⅵ 31000 15400 15470 2 80
(V) E
SYZ422- SY-
C-8WS M1315TI- China Ⅴ 31000 15500 15370 2 80
(V) E

-2 5 -2 5 -2 5
2-08 2 -08 2 -08
02 02 02
ist er 2 ist er 2 ist er 2
b b b
d_ d_ d_

Safety, Operation and Maintenance Manual-August 2021 7-3

 Technical specification Dump Truck

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

-25 -25 -25

2 -08 2 -08 2 -08
02 02 02
ister 2 ister 2 ister 2
b b b
d_ d_ d_

7-4 Safety, Operation and Maintenance Manual-August 2021

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Sany Automobile Manufucturing Co.,Ltd.

SANY Industry Town,Economic and Technological Development Zone, Changsha, Hunan
China

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Tel: 0086-4006098318
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E-mail: crd@sany.com.cn
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