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Department of Mechanical Engineering, Dhaka University of Engineering & Technology, Gazipur, Bangladesh
ABSTRACT
Due to the lack of cold storage facilities and the absence of on-grid power supply, preserving fish, as soon as
they are caught, is the main concern for the fishermen when they fish in the deep-sea areas of Bangladesh. To
address the aforementioned problem, a portable micro-cold storage is developed in this present work where
renewable energy i.e. solar energy is used to energize the refrigeration unit of the system as well as to charge
the batteries used for the nighttime or the daytime when sunshine is not available. To take the direct current
(DC) output directly from the photovoltaic (PV) panel, the conventional alternating current (AC) compressor
of a freezer is supplanted by a DC compressor. The major components of the system are solar PV panels, a
deep freezer, a DC compressor-based refrigeration unit and batteries. The power supplied from the PV panels
run the compressor and simultaneously charge the batteries through a charge controller. Experiments are
carried out to investigate the performance of the system with and without load conditions. The tests include
the performance analysis of the solar PV panel unit, the refrigeration system, and the back-up unit. The results
are found satisfactory for all the operating conditions and for all the units.
*
Corresponding author’s email: anowar96me@gmail.com
position on the performance of refrigerator and found that A 2012 study found the daily solar hours in Bangladesh
the setting of thermostat plays a vital role on the power to range from 10 to 7 hours as shown in Fig. 1. So, this
consumption of the refrigerator. Ameen [15] evaluates abundant solar energy has a large potential to be used in
and describes the development of a solar-powered freezer various sectors in Bangladesh reducing the traditional
for remote areas focusing on the storage of medicine and fossil fuel-based power consumption and ensuring a green
vaccines at a temperature of -10ºC with a storage capacity environment for the future generation [31].
of 9.1kg. Ewert and Bergeon [16] designed a solar powered
refrigeration system merging a vapor compression Preserving sea foods as early as they are caught is one of
refrigeration (VCR) unit and a special controlling system the major concerns of the fishermen in a tropical country
to get the optimized performance. The refrigeration system like Bangladesh. Especially, it appears as a hurdle when
has several parts of component working together. Above they are in the deep-sea for a couple of weeks but they
all, refrigerant circulates through an insulated chamber, need to preserve the fish to ensure its quality. Most of the
which acts as a thermal reservoir containing phase change cases, fishermen keep ice with them to do so. However, this
material (PCM), to extract the heat from it. When the heat technology is not a primitive one but it costs a huge amount
is extracted this PCM gets charged (solidified), and later of energy loss. Salting, another ancient food preservation
when the sunlight is not available, it can work as a hit technology, is also being used. However, this technique, in
sink and maintain the specified temperature inside the case of fish preservation in deep sea, becomes not feasible
insulated enclosure. and it tends to decease the food quality rapidly. Therefore,
freezing is the most advantageous solution in terms of
Another technology to utilize solar energy for cooling food preservation. Concerning that issue, Chowdhury [32]
is solar absorption refrigeration system [17-26], where designed and developed a solar diesel-based hybrid mini
DC compressor is replaced by a generator. Here, solar cold storage which can preserve fish or meat for 1-2 weeks
collector is usually used as generator that heats mixture of maintaining a subzero temperature in the cooling chamber.
refrigerant and absorbent to form a vapor-liquid mixture. The Government of Indonesia carried out a project [33] to
A storage project by Freni et. al. [27] proposed the design catalyze the financing of solar powered fish cold-storage
of adsorption cooling system for cold-storage applications and ice-making installations for eco-fishing-ports in
using the solar energy as primary source of energy. Indonesia. The 20 m3 unit was designed to keep 500 kg of
They chose the pairs of activated carbon (absorbent)- fish at -20 °C, with the capacity of adding and cooling 200
ethanol (refrigerant) and activated carbon (absorbent)- kg of ‘un-iced’ fish per day. It is energized by a 6.4 kWh
methanol (refrigerant) as the absorbent. The prototype solar array through a 3-phase inverter system, backed up
(storing capacity up to 1.7 MJ) operates with a 24-hours by a relatively small 10 kWh battery bank. Worldfish [34]
intermittent cycle and consists of a solar collector, an and West ‘Are’Are Rokotanikeni Association (WARA)
air-cooled condenser, and an evaporator. The developed [35] started a partnership project called cold fish storage
solar-powered vapor absorption refrigeration (VAR) where they developed solar powered freezer to store fish
system successfully replaced methanol, which is toxic and perishable goods in the off-grid regions of Solomon
and corrosive, by less severe ethanol. In addition, they Island [36]. They conducted experiments to assess
proposed a second-generation prototype which would be economical advantage of these small freezers compared
able reduce the size of the system by 30% for the same to costly centralized fisheries centers. A thermal energy
capacity and increase the performance by 20%. storage technology allows the compressor package to do
To select the refrigeration system for a solar powered
cold storage unit, researchers [28-30] have conducted 6
comparative studies, both experimentally and
numerically, between VCR and VAR considering the 5
economic factors, payback period, energy efficiency,
Daily solar radiation
4
design complexities, and so on. In a comparison, Ammari
and Ata [30] showed that despite having a slightly larger 3
payback period, VCR system outweighed VAR system
due to its less initial cost with a simpler design and lower 2
maintenance, less bulkiness, components are easily
1
available in the market, and a better lifespan. Above all,
based on the projects described above and by doing the 0
comparative study, we have developed our system on the Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
(Months)
basis of VCR technology, which is more convenient to
provide viable solution for storing the cold energy in rural Fig. 1: Daily solar radiation (hours) in Bangladesh over
areas of our country. the year [1]
most of its ‘cooling work’ during the day, when the solar
power is available, saving a substantially larger quantity of
battery storage that would otherwise be required [37]. Our
climatic conditions and the geographical position are very
favorable for solar power. So, it is essential to develop a
cold storage in an agricultural and developing country like
Bangladesh which can be driven by solar energy.
The purpose of the current work is to design, developed
and deployed as a stand-alone, off-grid, 100 percent solar-
powered cold storage facilities that uses ultra-efficient
compressor packages in combination with battery back-
up system. The system operates without external power
source and thus has almost zero energy costs. To evaluate
the performance of both the solar PV system and the
cold storage, a list number of influential parameters
like power generation and consumption at different
weather conditions, charging and discharging of battery,
temperature at different locations of cooling space with and
without load are measured and investigated extensively.
2. EXPERIMENTAL SETUP
voltage of 41 volts are installed in this project. The project Fig. 2 (b): Photograph of (I) front view and (II) rear view
is designed as a 24-volts system. Consequently, when of the setup.
Total capacity (L) 270 The theoretical COP of the refrigeration cycle can be
Chamber Size [L×W×H] (mm ) 3
1950×992×45
estimated using Eqn. (1).
h − h4
Rated voltage (V) 12/24 DC COPcooling = 1 (1)
h2 − h1
Rated input current (A) 1.7
Total input power (W) 170 Where (h1 – h4) and (h2 – h1) are the refrigeration effect
Refrigerant R-134a and compressor work, respectively.
15
10
Thermocouple 8 a 4-hour investigation, the lowest temperature, which
Thermocouple 9 is -17.25 °C, was recorded at the position 5 of Fig. 3
5 Thermocouple 10
Thermocouple 11 (a). Meanwhile, the average temperature of the freezer
0
Thermocouple 1 unit was found -14.13 °C. Like case I, the freezer
-5 Thermocouple 2 loaded with 2 litters of water (Fig. 5 (b)) maintained a
Thermocouple 3
-10 Thermocouple 4 similar profile of temperature declination and reached a
-15 Thermocouple 5 mean temperature of -11.5 °C at the end of a 4.5-hour
-20
observation. Unlike case I and II, the temperatures at
12:20 13:00 13:30 14:00 14:30 15:00 15:30 16:00 various points of the freezer in the third case, however,
Time [hr of day] illustrated a considerably different pattern. In case III,
although temperatures tumbled for the first 03 hours of
(a)
the 8-hour operation, Fig. 5 (c) shows that the rate of
30 Loading condition: 2 litter of water
decline of temperature significantly dropped as the time
Average ambient temperature: 21.3οC increased. To explain the situation, there are two reasons
25
Date: 09 March 2018 to cite. Firstly, the ambient temperature, which was 24
20
Thermocouple 6 °C, contributed a higher transmission heat gain for the
Thermocouple 7 cold storage. Secondly, as the amount of load becomes
Temperature [oC]
15
Thermocouple 8 higher, the product load results more heat and hence
10 Thermocouple 9
5 Thermocouple 10 the cooling load becomes higher. Fig. 6 compares the
Thermocouple 11 variation of ambient temperature for a running time of
0
Thermocouple 1 225 minutes for case I, case II, and case III. In addition, it
-5 Thermocouple 2 delineates the falling trends of the mean value of freezer
Thermocouple 3
-10 Thermocouple 4 temperature for the aforesaid three operating conditions.
-15 Thermocouple 5
Starting time
Thermocouple 3 30 Case I:12:00, Case II:10:00, Case III: 9:00
15 Thermocouple 4
Thermocouple 5
10
Thermocouple 6 20
Thermocouple 7
Thermocouple 8
Temperature [oC]
5 Thermocouple 9 10
0
0
Freezer temperature without load
-5 Ambient temperature without load
9:40 10:40 11:40 12:40 13:40 14:40 15:40 16:40 17:40 Freezer temperature with 2 litter water
-10
Ambient temperature 2 litter water
Time [hr of day] Freezer temperature 10 litter water
Ambient temperature 10 litter water
(c) -20
-25 0 25 50 75 100 125 150 175 200 225
Fig. 5: Temperature variation of the cooling chamber Time [min]
with time when the cold storage is running (a) without Fig. 6: Comparison of the ambient temperature and fall
load (b) with 2 litter of water (c) with 10 litter of water. of overall temperature inside the freezer with at three
different cases.
40 PV Temperature
To provide back-up during the night time or the day time
PV Current with no solar irradiation, two lead acid batteries (12 V
PV Voltage each) are used. As the system voltage is 24 V, the batteries
30 are connected with each other in a series connection.
The charging and discharging parameters (current and
voltage) of the batteries are measured the to evaluate
20 the performance of the batteries. These parameters are
illustrated in the Fig. 8 as a function of time over the
charging and discharging. The compressor current is
10 also measured during this time, and a comparison is
represented in the same figure in between the compressor
current and battery current. Above all, the variation
0
9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 of mean temperature inside the freezer with no load
Time [hr of day] during the charging and discharging of the battery is
Fig. 7: Current, voltage, and temperature of solar PV depicted in the Fig. 8 which affirms whether the battery
panel as a function of time. back-up system is adequate to meet the cooling demand
of the system. Charging of the batteries was started at
9:00 hours when the temperature inside the freezer was
nearly unchanged over the period of time, which ensured
nearly 23 °C. The charging current at that time was 9.5 A
the fulfillment of the operating voltage requirement as approximately, however, as the compressor takes a higher
discussed in section 3. The PV current demonstrated a current for starting which is almost 1.2 to 1.5 times of
proportional relationship with the temperature of the PV the rated current, we needed to wait to see a rise in the
panel. Resultantly, the current reached to a maximum charging current of the battery for a safe starting of the
value of 17.80 A at 13:00 hours when a highest PV panel refrigeration system. Fig. 8 shows that the starting time
of the compressor was 14:30 hours when the temperature
temperature of 49 °C was also recorded. The minimum
of the cooling compartment was almost 28 °C. The
value of PV current, which was 5.7 A, was found at temperature inside the freezer plummeted as the system
17:00 hours. started running, and the temperature dropped to nearly 0
°C at 17:00 hours when the charging period of the battery
20 28
Charging Discharging
30 18
Battery current
16
Battery voltage
Compressor current 14 26
20
Freezer temperature
12
Current (Amp)
Voltage (Volt)
Temperature [oC]
10
10 24
8
6
0
4
22
2
-10 0
-2 20
10:00 12:00 14:00 15:00 16:00 17:00 18:00 20:00 22:00 24:00
Time [hr of day]
Fig. 8: Performance assessment of the battery back-up system showing the variation of current and voltage during
charging and discharging, compressor current and the freezer temperature.
Current ( Amp )
Voltage ( Volt )
hand, the figure depicts that the compressor current was 16 10
lower than the discharging current of the batteries which 8
confirmed the safe operation of the compressor during the 12
6
back-up time.
8 4
2
4.4 Power fluctuation assessment during sunny and 4
0
cloudy condition
0 -2
8 9 10 11 12 13 14 15 16 17 18 19 20 21
Variation of panel voltage and output current for sunny and Time [hr of day]
cloudy conditions are shown in Fig. 9 (a) and Fig. 9 (b), Fig. 9 (b): Variation of voltage and current with time for
respectively. It is seen from these figures that from 9:00 cloudy condition.
am to 1:00 pm the output current increased and after that
progressively decreased to zero due to lack of sunshine. It load conditions. In this work, temperature variations for
is seen from the figure that maximum voltage 24.80 V was different load conditions found similar nature of results.
found at day time 14.00 and current is maximum 17.80 A Also, in the present research, the cold storage developed
at 13.00. Sun light intensity was much higher at that point as user-friendly by making it portable.
of time. The black line shows the variation of voltage with
time, and it was remained constant up to 5:00 pm and after
that decreased. It is seen from Fig. 9 (b) that at 12:30 pm
5. CONCLUSION
the current sharply decreased because of cloudy condition
but the voltage remained constant. Current shown in the
A solar energy based micro cold storage backed-up with
graph at time 10:00 am and 12:30 pm became lowest.
battery is designed and fabricated which would be a
At the end of the day when sunlight totally absent then
current of the system become zero but some voltage is viable solution to reduce both wastage and deterioration
available which is not useful. Similar results were found of sea food items during storage and transportation in
for load tests as well. deep sea areas. Studies were conducted to evaluate the
performance of solar PV system, refrigeration system,
and battery back-up system, respectively. Experiments
4.5 Comparison with previous studies
were conducted in two three different loading
Similar experimental work has been done by Iqbal et al. conditions: (I) without load (II) with 2 litters water (III)
[2] by considering a chest freezer as cold storage which with 10 litters water. It has been found that the system
is operated by solar energy and battery with different reduced the temperature of the compartment from 28 °C
20 to -14.5 °C in a 4-hour operation for case I. Satisfactory
28 Voltage
Current 18 results were also found for the case II and case III,
24 16 respectively. In terms of back-up energy system, the
14 charging and discharging of battery was investigated,
20
12 and the system was run without connection with the PV
Current ( Amp )
Voltage ( Volt )
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