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Complete Guide to Aquaponics
Contents
Chapter 1: What is Aquaponics and Why Is It Valuable? .......................................................... 9
What is Aquaponics? ........................................................................................................................ 9
The Benefits of Aquaponics ...........................................................................................................11
Reducing Physical Labor and Heavy Machinery Use ...............................................................11
Generating a Healthy Profit ........................................................................................................11
Enriching the Local Community .................................................................................................12
What You'll Learn from This Book .................................................................................................12
Chapter 2: Aquaponics vs Hydroponics vs Recirculating Aquaculture ................................... 13
The Basics of Hydroponics ............................................................................................................13
Hydroponics vs Aquaponics ..........................................................................................................14
The Basics of Recirculating Aquaculture ......................................................................................14
Hydroponics vs Recirculating Aquaculture ...................................................................................14
Cross Training in All Three Practices ............................................................................................15
Cjapter 3: All about Fish for Aquaponics............................................................................... 16
What Do Fish Require?....................................................................................................................16
Water Temperature .........................................................................................................................16
Stocking Density .............................................................................................................................17
Growth Period .................................................................................................................................17
Dissolved Oxygen............................................................................................................................17
Feed Conversion Ratios..................................................................................................................18
Water pH Level ................................................................................................................................18
Which Fish Species Work Best? .....................................................................................................19
Cold vs Warm Water Systems ....................................................................................................19
Watch Out for Breeding ..............................................................................................................19
The Best Cold Water Species .........................................................................................................19
Rainbow Trout .............................................................................................................................20
Sturgeon.......................................................................................................................................20
Coho Salmon ...............................................................................................................................20
The Best Warm Water Species ......................................................................................................21
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Tilapia...........................................................................................................................................21
Channel Catfish ...........................................................................................................................22
Perch ............................................................................................................................................22
The Best Ornamental Fish ..............................................................................................................22
Goldfish ........................................................................................................................................22
Koi ................................................................................................................................................23
The Best Non-Fish Aquaponics Additions ....................................................................................23
Crayfish ........................................................................................................................................23
Shrimp and Prawns .....................................................................................................................24
Mussels and Oysters ..................................................................................................................24
Sourcing Fish for Initial and Ongoing Supply ................................................................................24
Check Legality First ........................................................................................................................25
Make Contact with Ornamental or Edible Hatcheries ..................................................................25
Choosing Between Fry and Fishlings ............................................................................................25
Quarantine and Tempering New Fish ............................................................................................26
Quarantine .......................................................................................................................................27
Tempering .......................................................................................................................................27
Chapter 4: Considering the Plants ........................................................................................ 29
What Do Plants Require in Aquaponics Systems? .......................................................................29
Light .............................................................................................................................................29
Nutrients ......................................................................................................................................30
Water ............................................................................................................................................31
Growing Medium .........................................................................................................................31
Climate Considerations for Plant Choice ......................................................................................32
What Plants Do Best in Aquaponics? ............................................................................................32
Edible Plants....................................................................................................................................33
Annuals ........................................................................................................................................33
Perennials ........................................................................................................................................35
Ornamental Plants ..........................................................................................................................36
How Do Fish Provide What the Plants Need? ...............................................................................37
What Conflicts Can Occur Between Fish and Plant Needs? ........................................................38
Chapter 5: Buffering, Waste Control and Biofilters ................................................................ 39
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BTL's AquaArmor is the strongest and most reliable pond liner on the
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the fact that AquaArmor is 100% plant and fish safe, AquaArmor can
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T
raditional gardening and agriculture, even in the controlled environments of
hoop houses and greenhouses, result in a lot of physical labor. Whether it's
pulling up weeds, applying plastic mulch sheets, or preparing the soil for
planting, working in the ground has always posed plenty of disadvantages to the
hard-working farmer. Turning to growing high-value crops in water and soil-free
media, the practice known as hydroponics, was a ground-breaking invention. It lifted
the roots of farming out of the dirt and into a new system of production.
Still, there are always ways to improve systems and optimize them further. When you
introduce fish into the system of hydroponics, you create aquaponics. Aquaponics is
often still thought of as a hobby or backyard project, but it has great commercial
potential for both crop and fish production. Adding the right fish to a water-based
system creates a natural source of the nutrients that plants need to grow quickly. With
a little daily management and maintenance, a large commercial system could
produce enough of a profit to create a strong family or local business. Once the
system is perfected, opportunities abound for franchising and expanding locations.
What is Aquaponics?
Aquaponics is the process of growing both edible plants and fish in the same system.
This system may be a closed loop in which all the water is treated and recycled, or it
may be a more open, linear system where water enters the local ecosystem again
instead. The name aquaponics is a combination of the terms hydroponics and
aquaculture. Aquaculture refers to growing fish in an enclosed tank or pond system,
while hydroponics involves growing crops without soil and in some kind of water-
based system that delivers the necessary moisture and nutrients. When the systems
were first combined in the 1980s, aquaponics was born as its own discipline.
The system begins with the fish, which produce a lot of waste as they eat and grow.
Many of these waste products are useful to plants as a source of the three primary
nutrients all crops need: nitrogen, potassium and phosphorous. However, just like with
animal manures used for in-ground growing, the waste products of fish need further
processing before the plants absorb them. Separating the waste and exposing it to
open air allows high levels of ammonia to convert into the nitrates that plants can
actually absorb as a nitrogen source. Bacteria are also recruited that live in the
growing medium of the plants and work hard to help the roots take in enough
nutrients.
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Because growing fish in ponds, tanks or even open waterways produces dangerously
high levels of ammonia that can kill off the fish and damage other aquatic life,
processing those waste products into a useful plant food helps close the loop on this
potential source of pollution.
• A guaranteed success in any market. You need either existing demand for
quality crops and fish, or extensive marketing.
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Complete Guide to Aquaponics
• Living in USDA hardiness zones 7 to 13, which allows for a wider range of crop
and fish varieties, and reduced needs for supplemental heating and cooling for
year-round growing.
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E
arly and basic systems combining fish and crops date back to Ancient Chinese
techniques of raising fish among flooded rice paddies. Everything was
harvested at once, and ducks were often used for both pest control and an
additional source of fertilizer through their manure entering the water. Hydroponics
was developed as a commercial agricultural system in 1938, while recirculating
aquaculture reached a pinnacle of optimization for commercial use in the 1970s.
Aquaponics were in use as early as 1969, but the recirculating systems most
commonly used today weren't designed until the late 1970s through programs at the
University of North Carolina and the University of the Virgin Islands. The three systems
may have inspired each other and share many similarities, but they're also very
different in terms of yield, cost, complexity and maintenance. Explore the differences
between hydroponics, recirculating aquaculture and aquaponics to decide which
type of business is right for you.
• Rice hulls, coco coir, sawdust and other byproducts of food processing.
There's no need to till, add amendments, measure the organic matter, fertilize or
worry about compaction of soil when working with a hydroponics system. However,
there is a need for a steady supply of water, and many modern hydroponics systems
also rely on lighting and even heating in some climates. Growers also tend to
purchase all the liquid nutrients needed for their plants, adding extra costs to
production.
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Hydroponics vs Aquaponics
The biggest difference between hydroponic and aquaponic systems is presence or
lack of fish. Aquaponics systems rely on the fish for the majority or some of the
nutrients required for the crops, resulting in lower recurring costs with each planting.
The fish also provide a source of income. More testing and management is required
in the aquaponics system, as a sudden change in temperature, water pH or nutrient
levels could affect both the plants and fish. Hydroponics tend to be either manually
or computer controlled to keep the release of nutrients as even as possible, so they're
slightly less prone to certain fluctuations in water quality.
Yet hydroponic systems can still experience failures if sensors fail and irrigation gates
stick open, so proper maintenance and care is required for both types of systems.
Some hydroponics systems pack more crops into each square foot than
corresponding aquaponics systems, but they also only tend to work with smaller
plants like lettuce and radishes. With creative design and proper sizing, an
aquaponics system can support even perennials like smaller tropical fruit trees and
shrubs.
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Complete Guide to Aquaponics
Ornamental fish work well in heated greenhouse environments and tropical climates,
but there's still a limit to demand for koi and other aquarium and pond fish. You can't
simply add rafts of floating plants directly to the ponds and tanks used in recirculating
aquaculture either. The direct exposure to unprocessed ammonia, high nitrate levels
and solid waste particles can kill the plants or at least stunt their growth.
Most fish tanks are also kept out of the bright and direct lighting that plants require in
order to discourage algae growth. Because hydroponics separates the fish from the
plants and processes the waste and water in between the two with the help of
bacteria and biofilters, it's possible to control the levels of exposure to certain
nutrients for optimal growth for both sides. Even with recirculation, aquaculture
systems tend to need higher levels of fresh water coming in and more waste water
going out than aquaponics. This is because there's no intermediate level of plants to
absorb a large percentage of the waste products before filtration is used, resulting in
a greater load on the biofilters and mechanical filters used in recirculating
aquaculture.
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F
ish are complex living organisms, but they still only have a fixed set of
requirements. By supplying what a specific species of fish requires, while
avoiding diseases and other disasters, you can harvest a steady supply of
healthy, low-fat protein that can fetch a healthy price in the right market. However,
raising fish in an aquaponics system is often trickier than you might expect at first.
Proper fish selection, sourcing healthy fry and fingerlings, and knowing how to supply
for the fish’s needs, goes a long way in ensuring aquaponics success.
Water Temperature
As long as winter temperatures either stay naturally above freezing or you can
provide heating and greenhouse cover to prevent these dips, you can grow fish in an
aquaponics system year round. Fast-growing fish are a good option if you prefer to
only raise fish during the warm months and want to finish multiple harvests in just a
few months of warm weather. Heaters may sound like an easy way to keep water
temperatures steady year round, but they can have many issues such as:
• Malfunctions that lead to overheating or a lack of heating; killing off fish either
way.
• High electricity costs that decrease the profits of every fish harvest.
• Routine equipment replacement costs; as commercial scale aquarium heaters
only last a few years.
• Circulation issues leading to hot and cold spots that kill off fish that can’t reach
water with the appropriate temperature.
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Choosing fish that thrive in the natural temperature ranges of your proposed site
reduces or eliminates the need for water heaters. Greenhouses can further protect
the fish tanks and plants from temperature swings, making the most of any
supplemental heating that can’t be avoided. Fluctuations of more than three degrees
in a single day can kill off even the hardiest fish. Air temperature changes don’t
immediately change the temperature of a few hundred gallons of water, but without
insulation and backup heating, a sudden cold snap can lead to thousands of dollars’
worth of losses.
Stocking Density
The stocking density of a fish species refers to how much crowding the fish can
handle before experiencing growth issues. Packing too many fish into a certain size
tank results in damage and death of fish stock. When density is too high, fingerlings
can attack one another or smother the smaller fish. Stocking densities in aquaponics
are based on more than just the size and growth rate of the fish species, which are
the primary considerations for traditional aquaculture. Since aquaponics systems
must maintain a specific level of dissolved nutrients to support plant growth, the
stocking densities for these systems must also take these nutrient rates into account.
Growth Period
Adding two species with similar requirements to the same tanks can work well, but
there’s often too much competition if they’re identical in needs. Mixing two species
that are the same in everything but growth rate results in reduced competition and a
double harvest window from the same tank without any extra work. Make sure the
fish share similar feeding needs before combining them in the same tank. This is
imperative so that the slower-growing fish are not starved out by more aggressive
and faster-growing competitors.
Dissolved Oxygen
It’s a common misconception that fish breathe water. Their gills actually extract the
oxygen dissolved in healthy water. So, losing that oxygen due to a sudden algae
growth, unintended spike in nitrogen levels or long periods of high water
temperatures, can kill fish. You might think that all fish would need the same general
levels of dissolved oxygen, but even this requirement varies quite a bit among
species.
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Aerators are the best tool for adding oxygen to tanks and troughs used in aquaponics,
but adding live plants that generate oxygen may work for some large outdoor tanks.
Deeper tanks with smaller surface areas can reduce the amount of oxygen lost
through evaporation and gas exchange. Yet, this leads to a separation of oxygenated
and depleted water known as stratification. Because each type of fish tends to prefer
a certain height in the water, a loss of oxygenated water at the bottom of a deep tank
can wipe out bottom-resting species. Balance tank depth and surface area to
promote oxygen gain through surface rippling while minimizing oxygen loss from too
much exposed water.
Water pH Level
Many fish species used for aquaponics can handle a surprisingly wide range of water
pH levels between 6 and 8, compared to more delicate aquarium species that can
often only handle within a few points of 7. However, there are still plenty of types of
trout that will stop growing or start dying off due to relatively small changes in the pH
level. Because pH can change quickly and takes much more time to adjust back to
the desired range, it’s essential to check these rating regularly. It is imperative to
adjust often, and early, rather than waiting until there’s a serious problem.
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Keep in mind that the plants receiving colder recirculating water will need to be able
to withstand the lower temperatures, so plants that usually grow in the spring and fall
like lettuce, leafy greens and radishes work better than squash and tomatoes that
prefer warmth.
Rainbow Trout
Rainbow trout is the most popular and widely tested of the coldwater aquaponics fish
species. They do their best eating and growing in water temperatures between 56
and 68 degrees F, and this is fairly easy to achieve in many climates with a
combination of aeration and shade. These fish offer a high relative conversion rate
and mature within about 12 to 16 months. Demand for rainbow trout is high due to its
flavor and omega fatty acids profile, but you will have to focus on providing a lot of
dissolved oxygen and very clean water. Excessive ammonia levels and spikes in
dissolved solids can cause trout to suddenly stop growing or die off within a matter
of hours.
Sturgeon
Sturgeon is an appealing choice for cold water aquaponics because it can produce a
high value roe crop for caviar production in addition to its dressed meat weight.
However, you’ll need some ten to twenty- year-old female sturgeon to harvest the
roe, so don’t assume that you can turn a quick profit off these fish. There is only limited
information currently available about raising sturgeon in an aquaculture system, so
there are many unknowns for aquaponics as well. They grow well in temperatures
between 60 and 69 degrees F, making them easy to keep in many different regions.
Most species require salination, which changes over the life stages of the fish as well.
Maintaining a very high dissolved oxygen rate of 90% or above is also required,
especially to trigger roe growth in mature females.
Coho Salmon
Farm-raised salmon reduces pressures on wild stock, but many pond and open
waterway systems become polluted and produce poor tasting fish. Aquaponics are
ideal for producing flavorful and premium coho salmon, which is a species that
prefers much cooler temperatures than many other farmed fish species. Because
aquaponics systems rely on quality water supplies for crop growth, the fish also
benefit from growing in cleaner and healthier water.
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Complete Guide to Aquaponics
Salmon are a little tricky because they require water temperatures between 55 and
65 degrees F. You’ll also need to provide more turbulence and water turnover than
other coldwater species need, which means more pumps per tank.
Tilapia
Tilapia is the single most popular fish species used for aquaponics as well as in the
world of recirculating aquaculture. This fish combines a high conversion rate with a
wide range of acceptable feeds to make for much lower feed bills than with species.
Some fish require high-protein foods that cost more per pound to keep up a steady
growth rate, but tilapia can be fed primarily grain-based feeds that are less expensive.
They also freely breed every four to six weeks after a few months of growth. This can
supply a free source of fry for replenishing your tanks if it’s worth the extra work to
sort them out.
Water temperatures should be maintained above 55 degrees Fahrenheit at all times.
Ideally, temperatures should be between 73-85 degrees F for optimal growth. Very
high and low water temperatures will kill the tilapia. This species can handle a much
wider range of pH, dissolved solids and oxygen levels than other types. Yet, they will
grow slower in less than ideal conditions. The fast six to nine-month turnover rate,
from hatching to harvest, is the biggest reason for their popularity. Keep in mind that
tilapia has the most state bans against it in the US; including exclusion in Florida,
Louisiana and more.
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Channel Catfish
Catfish are far from the most luxurious or high-value fish, but there is a steady demand
for fresh farmed supplies in many parts of the country. They’re also very reliable and
relatively low-maintenance fish that can mature in as little as eight to ten months.
However, they’ll need high temperatures and can’t handle dips much below 80
degrees F. Keeping the water around 85 degrees F or even above is preferred.
Despite their reputation for eating anything, catfish actually require a high-protein
diet, as they primarily eat small insects and other fish.
Perch
Perch is a great option for warm areas that can still experience serious cold snaps
during the fall, early spring and winter. Many species of perch grow best between 70
and 80 degrees F but won’t stop growing until 55 to 60 degrees F. Occasional dips of
temperature won’t put your fish harvest at risk when you’re growing silver or jade
perch. Their carnivorous diet makes feeding these fish more expensive than other
varieties, but the higher value for their meat can make up for the cost. The one
drawback is a long maturation period. You’ll have to wait at least 16 months before
harvesting, which is a long time for a carnivorous warmwater fish.
Goldfish
Finding a contract with a national level aquarium and feeder fish supplier could make
goldfish the perfect profit machine for your aquaponics system. With some
supplemental heat and minimal aeration, goldfish are happy to reproduce and grow
to surprising size with a minimal amount of basic pelleted feed. Even if a particular
type of fancy goldfish might take six to 12 months to mature to the desired size, the
low-maintenance requirements of the species make it worth the wait. There’s also a
need to process the fish or freeze them according to food safety standards, speeding
up delivery when it comes time to transfer them to the buyer.
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Koi
While koi are larger and slightly hardier than their smaller goldfish cousins, they
actually require more care and attention due to greater sensitivities to water
conditions. Koi can handle slightly cooler temperatures at 65 to 75 degrees F, while
goldfish generally need 70 degrees and up. Some cultures consider them edible, but
they fetch higher prices when grown to large size for pond and aquarium display. The
omnivorous diet simplifies feeding, but you’ll need plenty of dissolved oxygen and
tightly controlled ammonia levels to keep them growing to the sizes that fetch the
highest prices. It can also take years to grow a koi that demands a collector’s attention.
Crayfish
Crayfish are the smaller, freshwater relative of the lobster. They are tough and quick-
growing crustaceans that can fetch a healthy price per pound whether live or frozen.
As long as you don’t overcrowd them and cause cannibalism, they don’t need much
dissolved oxygen or perfect pH balance to thrive. They’re a good mix with non-
predatory fish because they eat solid waste products and can keep tanks clean. It’s
also possible to add them to grow beds rather than just the fish tanks to introduce
more life into the overall aquaponics system.
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Quarantine
Brand new systems can function as the quarantine area for the first round of fish, but
all future additions must start out in a tank separate from the rest of the facility. Even
when you’re buying from the most reliable suppliers, it only takes a single infected
fish to introduce diseases and parasites that spread rapidly and costs you thousands
of dollars to fight. Keep new fish in a purge tank for at least one week, preferably two,
before introducing them into the stock tanks. Watch for signs of infection such as low
feeding rates, sideways swimming and floating, reddened or tattered gills, and tucked
fins.
Tempering
All new fish need tempering, even the very first batch introduced into empty tanks
that have cycled and tested. Check the water the fish are packed in for pH and
temperature. Fish can only handle a single degree of pH change and two degrees of
temperature change per half hour, so you may need to spend a few hours slowly
introducing them to the water. Use the hauling tank they arrived in or set up a separate
tank for tempering and fill it with the hauling water. Replace 10% of the tank’s volume
with the system water every half an hour to slowly acclimate the fish without shocking
them. It takes hours to eventually reach a level where they can be released into the
main tanks, but the time spent on tempering pays off with healthier fish that start
eating and growing almost immediately, rather than lingering or dying off from stress
and subsequent disease.
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Complete Guide to Aquaponics
BTL's AquaArmor is the strongest and most reliable pond liner on the
market today. AquaArmor was crafted to resist the harsh years of UV
radiation that will undoubtedly try to harm your pond. Combine that with
the fact that AquaArmor is 100% plant and fish safe, AquaArmor can
protect your pond for years to come.
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Complete Guide to Aquaponics
R
aising fish without plants isn’t hydroponics, it’s aquaculture. Plants are equally
important to the fish you use in your system, even if they seem much more
passive. It’s not as simple as plugging in seeds and transplants, providing
nutrients, and waiting until harvest time. Edible crops and ornamental flowers alike
can suffer from diseases, pest attacks and even weird genetic mutations or unknown
failures. Practicing your general agricultural and horticultural skills will take you a long
way in preparing to manage this part of an aquaponics business.
Light
Each type of edible or ornamental plant has its own light requirements, usually broken
down into the general categories of: full sun (6+ hours of bright and direct light a day),
partial shade (4+ hours of bright light or 6+ hours of partial light), and full shade (less
than 4+ hours of bright or partial sun a day).
Open air aquaponics systems are generally easy enough to orient to a southern
exposure that provides 8+ hours of continuous full sun a day, barring any unforeseen
shade producers like mature trees or nearby buildings. Supplying light in an enclosed
greenhouse system is a little trickier. Even with the highest light transmission rate poly
films or polycarbonate panels, some amount of the light is blocked. Greenhouse
frames and solid ends can also cut off hours of early and late sun exposure.
Supplemental lighting is one option, but it comes with high upfront costs while also
raising the electricity and maintenance bills. Choosing plants that need less light, or
at least less intense levels of light, is a better option for most greenhouse growers.
Complete indoor aquaponics systems will require a strong lighting system. Most full
sun plants each need at least 20 to 30 watts, and this must be the actual in-use
wattage, not just the equivalents used to advertise low-energy LED and CFL fixtures.
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Nutrients
A big part of the appeal of aquaponics is the idea that the waste products released
by fish can supply the nutrients required by the plants. Even with careful balancing
and management, the best systems can still fall short of supplying all of a crop’s
nutrient requirements. However, reducing the need for external fertilizers by just half
or more can greatly increase the profit margins on the final harvested products. All
plants, ornamental or edible, need some combination of the following three nutrients:
Nitrogen, or N. This is the most copious nutrient released from fish waste in the form
of ammonia, but plants prefer to absorb it in a nitrate form. Nitrogen is required for
strong, lush leaf and stem growth. Too much of it can kills plants from shock or at
least delay flowering and fruit formation in favor of endless leafy growth. Leaf crops
like lettuce and greens tend to require the most nitrogen.
Phosphorous, or P. Without phosphorous, plants grow weak and small roots, can’t
extend their stems, and won’t set flowers or form fruit. Overall plant vitality, and
resistance to pests and diseases, are based on phosphorous intake. It’s also a tricky
nutrient to supply to plants in all forms of agriculture and horticulture. Fish waste
provides a decent supply. Yet, plants that set a lot of individual fruits, like tomatoes,
will likely benefit from some timely supplementation. Careful management is
necessary for supplemental applications, as phosphorous is even more likely than
nitrogen to set off algae blooms.
Potassium, or K. It’s often considered the least important of the three major plant
nutrients, but some edible crops have a particularly high need for it. Potassium is used
in most of the plant’s primary functions; including producing its own food through
photosynthesis and new tissue growth. Without a steady supply, plants are sickly or
just grow slowly in general. Some sources estimate that 90% of serious nutrient
deficiencies in aquaponics are caused by low potassium levels. This occurs because
proper potassium levels are necessary for the absorption of other nutrients like
calcium. Although fish feeds tend to be high in potassium, little of that makes it
through the nutrient cycle to the plants. Test regularly and don’t be afraid to
supplement potassium levels, especially for heavy feeders like tomatoes and
peppers.
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NPK may be the macronutrients of the plant world, but they need more than these
main three to stay healthy. Calcium, sulfur and magnesium in particular are the three
most important trace nutrients for plant growth. Most well-balanced aquaponics
systems supply plenty of all three to meet crop needs, but a lack of N, P or K can
prevent the plants from absorbing these trace nutrients. Addressing an imbalance in
NPK is often more valuable than trying to add supplemental calcium or magnesium,
as the plants still won’t be able to absorb the extra nutrients.
Water
In general, there’s no need to be concerned about the amount of water supplied to
the plants in an aquaponics system, unless there’s a clog or failure that dries out the
trenches. As long as a steady flow is fed through the system, the plants will adapt to
take up as much moisture as they need. This is one of the major benefits over
traditional container or field agriculture. In these more traditional methods, farmers
must constantly calculate accurate irrigation rates based on evaporation,
temperature, soil texture and other conditions.
Growing Medium
You’ll notice that the title of this section is not soil. Most edible and ornamental plants
do need something in which to anchor their roots that’s a little more solid than water,
although some species can grow entirely rooted in water. It’s just that there’s no need
for this medium to be soil. Some of the most popular growing mediums for various
types of aquaponics systems include:
• Fine crushed and sifted gravel; which was the original material used for the
development of hydroponics, but eventually requires time-consuming
cleaning to clear out accumulated biofilms.
• Coarse sand; which is similar to nutrient film techniques but doesn’t allow for
recirculation of the water and is particularly prone to settling and clogging.
• Rockwool; the most popular and commonly used substrate made from basalt
rock liquefied and spun into fine strands, offering the most oxygen storage
space and water holding capacity of all media.
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• Coco coir, a fluffy fibrous material harvested from the outer layers of coconut
shells, which is considered similar in features to rockwool while being
biodegradable and most sustainable to produce.
Sawdust, gravel and sand tend to be available locally in more areas than coco coir
and rockwool. Because you’ll need dozens of cubic yards to fill thousands of even the
smallest net pots for a commercial system, it’s easier to find a local supplier for the
materials than to order from a distant seller or over the internet. Rockwool and coco
coir are usually compacted greatly for shipping, so you may be able to find an
affordable deal on sourcing these materials from farther away without paying high
freight shipping or special delivery costs.
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Edible Plants
Edible crops are the most common plants grown in aquaponics systems. It makes
sense if you’re already marketing fish as food that you can use the same connections
to find restaurants, consumers and wholesalers interested in vegetables and fruits.
Edible plants also tend to grow relatively quickly, although that varies whether you
choose to grow annual or perennial crops. Many people assume that only quick lived
annuals will turn a profit in a system like aquaponics, but long-term perennials may
be even better if you can afford to wait a few years for them to settle in first.
Annuals
Annual plants are those that accomplish all their growing within one season – or at
least one calendar year – and then die off. This includes sprouting from a seed or root
and reproducing. The majority of food crops, including everything from melons to
grains like wheat, are annuals.
The benefits of annuals in an aquaponics system are:
• A shorter growth period; allowing for multiple harvests in a year of a single type
of crop and continuous harvests with staggered planting and by growing a
variety of different plants.
• Regular replacement cycles and shorter growth periods; which reduce disease
pressure that can build up with long-term perennial plantings.
• Crop rotation; which is possible to reduce disease pressure when media beds
are used instead of rafts or nutrient film systems.
• Easier estimations of harvest size for profit forecasting and budgeting; many
annuals are harvested by the entire plant, such as lettuce, radishes and more.
Some of the best annuals for profitable production in an aquaponics system include:
Lettuce and salad mixes with arugula, colorful mustards, spinach and similar small
and leafy greens. These plants thrive on the nitrogen offered by the fish and require
relatively low levels of other nutrients because they don’t need to flower or set fruit
by harvest time. You can cut them at baby size and fetch a higher price, resulting in a
very short growth period of as little as 20 to 30 days with the right varieties and an
optimized system. They’re also some of the most cold-tolerant crops to grow in
aquaponics without heated water, but the right varieties still grow well in warmer
climates nearly year round.
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Watercress. As the name suggests, this plant doesn’t even need rafts or any growing
medium to produce copious amounts of peppery flavored leaves. It is happy to float
along on the surface of water troughs and reproduces rapidly enough that it can pose
a clogging hazard to filters and pipes. Don’t add it to fish tanks because it can’t
necessarily handle the raw ammonia produced by their waste. It’s a great filler for
gaps between rafts where the water’s surface is exposed, and can be harvested
weekly once established with little impact on the overall growth.
Edible herbs like mint, cilantro, basil and parsley. Some varieties are more finicky
about water culture than others, but in relatively warm climates, most edible herbs
grow well in the aquaponics system. These plants tend to demand a much higher
price per pound than other crops, but some areas and markets are already saturated
with these products. Don’t overestimate your ability to sell specialty crops with limited
demand, even if they fetch a very high price. You may need secondary processing
facilities for drying and packaging the herbs to make their culture worthwhile.
Tomatoes, peppers and eggplants. These three members of the nightshade family
can all produce in heated aquaponics systems with high stocking rates. They need
plenty of nitrogen, potassium and phosphorous to grow large enough to set fruit
successfully. You may be able to raise them in outdoor and unheated systems in
warm climates that don’t experience freezing temperatures in the winter. Peppers and
eggplants are relatively compact compared to tomato plants that can grow six to 18
feet tall in aquaponics greenhouse environments, but they’re all larger plants that
take up a lot of space on rafts or nutrient film tubes. Hot peppers and chiles are among
some of the best peppers to grow due to high demand and high prices, along with
wholesale demand for hot sauce production and canning.
Root crops like radishes and turnips can grow well, but tend to need a raft and
growing medium that holds the main root out of the water and only keeps the tip and
feeder roots wet to prevent rot. These pots can be tricky to set up and seed for
beginners.
Squash and melons enjoy the nutrient balance and wet environment but take up a
lot of space for the amount of harvestable product. One sprawling zucchini plant,
even from a variety bred to save space, may produce a dozen pounds of harvestable
fruit in a season. But if you compare that to the ability to harvest over 100 quick-
growing lettuce heads from the same space in the same amount of time, you’ll likely
find the smaller plants are more profitable in the long run.
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Sweet potatoes are a great option if you can design rafts that keep the growing
tubers out of the water to prevent rotting, which is the main reason why Irish potatoes
won’t grow properly in aquaponics systems.
Corn tends to be too large for these systems and either tips over and snaps or weighs
down rafts until they sink. Finally, grains are simply impractical to grow in these kinds
of enclosed systems, as each plant produces so few grains that acres of open land is
required for the scale needed to get a decent harvest.
Direct seeding is the most popular method for most aquaponics systems, including
rafts, media beds and nutrient film tubes. Seeds can be planted right into the growing
medium in most systems, and floating rockwool cubes are available for water culture
systems that don’t usually rely on any media. For complete beginners, ordering
transplants prepared for hydroponic or aquaponic use is a great idea. The cost of
these started plants will likely be high enough to minimize the profit of this first
generation, but the experience you’ll gain from starting with healthy and ready-to-
grow plants is likely worth the cost. You can practice your seed starting skills while
tending the transplanted crops to make sure you’re ready to follow them with a
steady succession.
Perennials
Perennial plants keep coming back, year after year. In warm climates, without hard
frosts in the winter, perennials planted in the ground tend not to die back and continue
growing all year round. In the heated greenhouse environment, this can mean
continual harvests if light levels remain high enough to trigger flowering and fruiting.
There’s also no need to constantly baby new seedlings and transplants until they start
growing vigorously, reducing upfront labor at the beginning of planting cycles.
Unfortunately, perennials do have some drawbacks in the aquaponics environment.
They tend to be much larger plants, including shrubs, trees and canes. Some, like
blackberries and raspberries, sport irritating thorns or spines. Due to their long growth
periods, they’re more likely to face a disease or pest at least once. Also, most
perennials need years of growth before they produce anything worth harvesting.
Despite all these disadvantages, the ability to create a steady harvest of high value
fruits and vegetables makes it worth considering at least a few perennials as part of
your overall crop system.
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Dwarf fruit trees, although they can take five or more years to begin fruiting and
require a lot of space. These trees need modified raft or nutrient film systems that are
designed to accommodate their extensive root systems without clogging, so they
can’t just be mixed into other systems. However, tropical climates and heated
greenhouses can produce bananas, papayas, pomegranates, figs and more. It can be
used for either fresh sales or dried fruit production.
Rhubarb and asparagus. Both harvested for their stems rather than leaves or fruit,
these two perennial plants are easy to purchase in bulk in the form of root cuttings.
Within just two to three years, you should be able to start harvesting them without
damaging the plants. Both require lower temperatures and tend to only produce in
the spring, but some manipulation of the greenhouse environment may allow you to
produce multiple harvests a year in cooler climates.
Ornamental Plants
In areas where there is too much competition for fresh produce from traditional
agriculture methods, ornamental plants may offer a much better profit margin. The
majority of ornamental aquaponics commercial sales are focused on cut flowers, but
that’s not the only option for production. It’s also possible to sell nursery stock and
even houseplants directly to consumers after culturing them from seed or cuttings in
the aquaponics system. This method even works for edible herbs that are sold at
direct sales platforms like farmer’s markets, or wholesale to companies, who retail
them through grocery stores and plant centers.
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Cut flower production is often a challenging way to earn money because most
flowers bruise easily and require plenty of chilling and careful handling, not to
mention extensive packaging. Yet, if you’re located near a large metropolitan area
with plenty of demand for wedding and florist supplies, the extra work of cut flower
growing is likely worth the high rates you can charge for higher quality and local
plants.
Ornamental aquaponics plants are almost entirely annuals, as roses and other
perennials tend to be too large and disease sensitive for this kind of growing. Some
popular varieties include:
Houseplants like pothos, cast iron plant, small palms and dwarf elephant ears. These
tropical plants all tend to root well in water even with a growing medium, but using
net pots is recommended if you plan to sell them in pots. They will experience shock
if roots are transferred from a water culture to a soil or soilless growing medium. As
long as you can supply plenty of warmth, these plants tend to have lower light
requirements and relatively low nutrient needs compared to edible crops or flowering
ornamentals.
Edible flowers can be sold as both decorative and delicious products to two different
markets. These include violets and violas, many orchids, nasturtiums, calendula,
some begonias and carnations. Many of these plants are also in high demand for floral
arrangements, creating two distinct streams of income from the same plants.
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When this treated water is finally flushed down to the trenches or tubes containing
the plants, it’s rich with the forms of nitrogen, phosphorous and potassium they can
absorb best. If the plants were in direct contact with the fish waste in the original tanks,
they’d receive too much nitrogen from the raw ammonia and mostly die off or fail to
grow. Relying on the natural processes offered by bacteria, water movement and air
exposure, results in a conversion from ammonia to nitrates. As the waste breaks
down, it also releases plenty of the secondary nutrients plants need like magnesium,
calcium and sulfur. Any fish that happen to die and start to decompose in the tank will
also contribute these trace nutrients to the water supply, although they will also
produce too much nitrogen and toxic compounds if not removed promptly.
While the solid waste that breaks down in the fish troughs and tanks is also a potent
source of fertilizer, most of it doesn’t make it out of those tanks. This leads to the need
for extensive cleaning among cohorts of fish so the water quality isn’t affected by the
breakdown of too many waste products. These solid remnants are valuable as a
fertilizer source as well as for in-ground and container growing, so consider drying
and selling them rather than just discarding the material, as it represents a potential
source for secondary income.
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W
hile the waste created by the fish may act as a valuable source of nutrients
for the plants, it can also hurt the fish themselves if too much builds up in
the system. Both dissolved gases and solids, and more obvious large, solid
waste can cause numerous problems if allowed to build up. This includes, but is not
limited to:
• Damage to the gills of the fish; leading to inefficient oxygen absorption, slow
growth rates and extra risk for disease.
• Higher rates of dissolved ammonia in the water; which can damage both fish
and plants.
• Increased clogging of filters, valves, and pipes due to both physical waste
accumulation and thicker biofilms of bacteria feeding on it.
• The release of toxic hydrogen sulphide from the anaerobic digestion of layers
of waste trapped where dissolved oxygen can’t reach.
Both mechanical and biofilters play an important role in managing waste in both
dissolved and solid formats. While mechanical filters are primarily designed to trap
solids, they also become hosts to nitrifying bacteria that help convert ammonia to
nitrites and then nitrates. The biofilter is home to the majority of these bacterial
colonies, but every filter surface still contributes to the total effect.
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• Rotary drums; that splash the water around in a rotating screen drum to
separate out solids while adding oxygen. Self-cleaning, but still need
maintenance at least once a week.
• Radial flow and swirl tanks; that use a naturally generated cyclone effect by
offsetting the inlet and outlet pipes to send waste to the bottom of the
container. Both work best on larger solids and do little for dissolved solids.
You’ll likely need both static mesh filters and at least one active filtration unit for most
large-scale aquaponics systems. Check the water filtering capacity of the commercial
filtration units to determine how many you’ll need. This will be based on the system’s
total gallons of water, fish stocking rate and desired water quality parameters.
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Fifty-five or 100-gallon tanks filled with loosely wadded plastic netting work
surprisingly well as bacterial hosts and biofilters. The mesh can be shaken and gently
rinsed on a regular schedule to wash away any accumulated solid waste without
losing the bacteria growing on the surface. The netting is widely available and easy
to replace whenever needed. Containers full of sand, gravel and growing mediums
like expanded rock can also function as biofilters as long as the material is porous
enough to host the bacteria.
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Complete Guide to Aquaponics
BTL's AquaArmor is the strongest and most reliable pond liner on the
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Complete Guide to Aquaponics
W
hile there are always new systems and ideas under development in the
world of aquaponics, there are three main methods that have been tested
enough to recommend for commercial use. Before you can create a
business plan, estimate your costs, or project profits based on specific production
volumes, you’ll need to pick one of these three methods. They all work generally in
the same way; by processing the nutrient filled water from the fish. Yet, they vary
greatly in size, production potential, water volume, respective fish stocking rates and
more.
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For most commercial growing operations, DWC is the method that will produce the
most profits. The system allows for a much higher stocking rate of fish and therefore
requires an extensive growing space for plants. It is possible to maintain higher
nutrient levels with DWC without risking plant damage due to the water volume in
each tank or trough. Therefore, allowing you to grow heavy feeders like tomatoes and
fruit bushes that are considered impossible, or unfeasible, in other systems.
In addition to building trenches or troughs that are at least 18 to 24 inches tall or deep,
you’ll need to size them to your projected raft size. The guidelines provided in this
section will help you determine the amount of surface area you will need for growing
space in relation to the amount of fish in your system. Once you know that raw
number, you can split that total surface area up into different shapes and sizes to
create your rafts. Almost all DWC systems are built around two-foot-wide rafts so
workers can reach plants in the middle without straining, and two- to-four-foot
lengths keep individual rafts from being too heavy to lift.
Design your trench dimensions around those rafts; leaving at least one inch of space
on either side, so the foam doesn’t fit tightly into the surface of the tank. Tight-fitting
rafts prevent algae growth, but they’re also very difficult to remove at harvest time or
to lift periodically to inspect the roots. Most aquaponics-safe foam tends to crumble
under your fingers, so, a gap on both sides is recommended. This allows for easier
handling without damage to the rafts, which you will want to use repeatedly.
Use only pre-made rafts, sold by aquaponics suppliers, food grade bead Styrofoam
(used to make coffee cups), or DOW brand Blue insulation board for the rafts. There
are pink and yellow insulation boards sold by companies like DOW and Owen-
Cornings, but these are made with polyisocyanurate. Polyisocyanurate can leech
chemicals into the water, that hurt or damage the fish and plants, even when coated.
If you’re making your own rafts rather than purchasing them, you’ll need to cut holes
for the net pots or other growing medium. Net pots are recommended for commercial
use because there’s no need to fill them and they’re reusable. Find the recommended
spacing for your plants on the seed packet and draw out the 2-inch circles on a sheet
of plywood first. Cut the holes out of the plywood and then use it as a stencil for rapid
creation of rafts that are all uniform in size and layout.
After cutting the holes, and before installing any cups or net pots, you’ll need to paint
the top surface of the material. This prevents it from degrading rapidly when exposed
to sunlight; as UV-stabilized products are often unsafe to use in aquaculture. Use a
white exterior latex paint that is confirmed by the manufacturer to not contain any
mildewcide ingredients. This is important because these elements are toxic to the
bacteria, fish and plants in your system. Don’t just assume a paint is safe to use
because the label doesn’t list any mildewcides. Because formulas change constantly
without warning, you must call the manufacturer every time you plan to paint new
rafts to find out which paint from their product lines is safe to use for this application.
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Benefits of DWC:
• The growing material in cups or the medialess net pots suspended in each raft
can act as the biofilter for the system; eliminating a separate tank or media bed.
• The higher volume of total water compared to NFT creates a buffer against
sudden changes in temperature, dissolved oxygen or nutrients around the
plant roots that could kill them.
• Easy harvesting; by lifting up the individual rafts and moving them to tables or
sawhorses for standing work with no bending or twisting.
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• Gravity flow between the fish tanks, intermediary filter tanks and grow beds
allow for the use of just a single sump pump to return water back to the start
of the system.
• More even light distribution; as the large trenches or tanks can’t be stacked or
packed too tightly together like other systems.
• Much easier to apply treatments for diseases and pests because the plants are
growing in dense blocks rather than long strips of individual plants in a row, as
with NFT systems.
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Benefits of NFT:
• No need to buy growing media, although most NFT systems still use some kind
of net or plastic pot to support the plant roots.
• No controllers needed for timed release of water, as is used in the ebb and
flow system.
• Low nutrient requirements for strong plant growth, as the roots absorb most or
all of what’s supplied, which necessitates low stock rates of fish in an
aquaponics system.
• Constant flow washes waste to the end of the pipes or trenches for relatively
easy clean-up.
Media-Filled Beds
Media filled beds are similar to the trenches and troughs used for DWC. Yet, rather
than being filled with only water, so plants can float on the surface, the bed is filled
with a growing medium that allows water to flow through and deliver nutrients.
Because this growing medium also provides the ideal home for the nitrifying bacteria
you need in aquaponics, it is a better fit for this method than NFT equipment.
However, it’s still not quite as easy to use as DWC for commercial and large-scale
aquaponics production.
First, the media mix does a great job of mimicking soil and providing a strong root
growth environment. However, that also leads to clogging. Root remnants and
trapped solid waste can fill up all the tiny spaces between bits of gravel, rock wool or
any other media used for the bed. Digging out the heavy and tightly packed material,
rinsing and tumbling it clean, and replacing it in the bed, takes a lot of physical labor
and must be repeated every few months in high density commercial production. This
kind of deep cleaning is much easier in the DWC-based system, and even NFT tubes
are slightly less work to clean out than clogged media beds, especially after a few
rounds of steady fish and crop production.
Media beds do eliminate the need for separate biofilters and reduce the filtration
needs for solid waste as well. However, they can be difficult to treat when a persistent
disease sets in, which can spread through the water and roots. All those pores and
pockets that host healthy bacteria also become hiding places for disease vectors that
keep reinfecting your plants or fish after each treatment.
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• Can handle higher fish stocking densities than NFT systems, but still lower than
a DWC system.
• Allow for strong root growth for larger plants that are hard to grow on rafts.
• Work well with constructed wetlands for additional natural filtration and water
processing.
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T
he majority of aquaponics systems are recirculating, which means the water
that leaves the growing beds or pipes is pumped back to the fish rearing tanks.
It’s not surprising that many people assume all aquaponics and hydroponics
are recirculating. However, you can also design and install a non-recirculating
aquaponics system that releases the waste water into the environment in some way
instead. There are benefits to both kinds of systems, but for most commercial
operations, the sheer volume of water released makes recirculating equipment
necessary. Even with the best pumps, and an enclosed greenhouse environment,
aquaponics systems lose around 1-2% of water per day due to evaporation. Thus, they
need constant input of fresh and conditioned water to stay at the consistent water
levels.
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Benefits of Recirculation
In contrast with open loop water systems, recirculating aquaponics incur much lower
water supply costs. Few natural sources of water are legal to use or properly
conditioned for the fish; resulting in the need to connect to a local municipal water
supply or pay for water truck shipments. With recirculating systems losing as little as
1% of the total water per day to evaporation, it makes more sense for commercial
farms that need to minimize costs. Recirculating aquaponics are also much more
stable systems after being set up because the same water is used over and over,
allowing for slow and gradual changes to pH and other qualities. Recirculating
systems may or may not be more profitable than open loop designs, but they’re
certainly more common. Finally, open loop aquaponics can create environmental
issues if the fish waste causes algae blooms in natural waterways or overwhelms the
holding capacity of the soil in nearby fields. Keeping the water within the system
prevents these issues. If you have an excess of conditioned water, it will typically only
be in the range of a few hundred gallons. This amount should be easy to pump by
hand, to release into a relatively small field, without flooding plants or saturating the
soil with too much of any one nutrient.
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Complete Guide to Aquaponics
BTL's AquaArmor is the strongest and most reliable pond liner on the
market today. AquaArmor was crafted to resist the harsh years of UV
radiation that will undoubtedly try to harm your pond. Combine that with
the fact that AquaArmor is 100% plant and fish safe, AquaArmor can
protect your pond for years to come.
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Complete Guide to Aquaponics
D
esigning your own aquaponics system from scratch is a major undertaking
even if you have experience operating and building them according to other
people’s plans. When you’re a complete newcomer to the practice, you’ll
definitely need multiple sources of guidance and inspiration to get it right the first
time. There’s nothing wrong with choosing a pre-designed plan and building to go
along with it, as long as the system you choose is designed for commercial use and
not backyard or hobby production.
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Don’t try to design an aquaponics system around 55-gallon plastic barrels, IBC totes,
home aquariums, and other small tanks and containers. While some plans call for
using 55-gallon drums for small filtration, degassing and settling tanks, they’re not big
enough to hold a decent number of fish or to provide much surface area for growing
plants.
Consider that even a relatively small commercial deep water culture system may
need hundreds of square meters of raft space to balance plant growth and fish waste
production, and you’ll soon understand the kind of scale you’re dealing with. Even
with hundreds of individual barrels and buckets, you’ll spend so much time on
cleaning and maintenance that you’ll never turn much of a profit off of a poorly
designed and undersized system.
www.btlliners.com 53
Complete Guide to Aquaponics
BTL's AquaArmor is the strongest and most reliable pond liner on the
market today. AquaArmor was crafted to resist the harsh years of UV
radiation that will undoubtedly try to harm your pond. Combine that with
the fact that AquaArmor is 100% plant and fish safe, AquaArmor can
protect your pond for years to come.
www.btlliners.com 54
Complete Guide to Aquaponics
F
or large-scale commercial operations, it’s usually not financially feasible to
purchase pre-made kits in a large enough volume to support a profitable
business. Building a system from free or paid plans is a better option, but each
system has its drawbacks and will only work in certain areas and climates. If you want
a custom aquaponics system that perfectly fits local market demand or works around
an unusual limitation in your area, like short summers or rainy seasons, you’ll need to
design your own system from the bottom up.
Approaches to Design
In general, new custom aquaponics systems are either based around a fixed amount
of physical space or the desired volume of fish, plants or both. Designing around fish
and plant production volume is far easier than designing for a specific amount of
space, as each constraint changes everything about the system. You may need the
help of an aquaponics or aquaculture consultant if you’re trying to design a unique
system that can fit into a warehouse, fully planted greenhouse or other space with
many restrictions on size and placement.
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If you design a system that lacks the intermediary settling tanks and biofilters to
reduce dissolved solids, you’ll have to compensate with much higher ratios of plant
surface area to fish surface area.
Recirculating or Not?
After reading Chapter 7, you should have a good idea if you prefer a recirculating or
decoupled system based on the benefits and drawbacks of both designs. Before
starting any designs, you’ll need to pick one style or the other. Decoupled systems
don’t need the same number of pumps and settling tanks as recirculating systems,
so the layouts diverge significantly at one point in the design process. Switching to a
different system halfway through the design, or the construction of the equipment,
will increase costs and create a lot of extra work. So, make your mind up now to guide
your plans properly from the start.
Basic Components
All aquaponics systems, regardless of the method you choose for the plant growing,
require the same basic components:
• Rearing tanks; for fish to grow from fry or fingerlings to harvestable juvenile or
adult size.
• Tanks, filters, water circulation tools, media beds and other water conditioning
components; to remove dissolved solids and improve the water quality.
• Biofilter; the component that is host to the bacteria that transform ammonia
into nitrites and then nitrates
for the plants to absorb, which
is often combined with the
plant-growing troughs or beds.
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Because the water flowing through your aquaponics system must be safe for both
the crops and fish you grow, any liners you choose for troughs and trenches must be
food and fish safe. Just one or the other isn’t enough, especially if you want to qualify
for organic certification. The same material restrictions apply to any barrels, buckets
and tanks you use in the system that aren’t made from coated fiberglass or metal.
Low-density polyethylene (LDPE) is one of the best materials for a tank or liner in an
aquaponics system. It doesn’t release any chemicals or compounds that would be
absorbed by the plants or fish, and it’s relatively resistant to UV degradation. High-
density polyethylene (HDPE) is the toughest material that is food and fish safe, but it’s
also costly and less flexible. For the best liner, look for a product combining layers of
both LDPE and HDPE for your aquaponics system.
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Always avoid the following pond liner and tank materials for your aquaponics setup:
• PVC, which releases compounds into the water and degrades rapidly when
exposed to UV light.
• EDPM sheets for roofing, which may or may not be fish safe but are never food
safe.
• Reused or new swimming pool liners, which are treated with compounds that
kill the bacteria needed for a healthy aquaponics system.
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Thick plywood, 2x4 and 2x6 lumber, and some strong fasteners can create affordable
and surprisingly long-lasting hydroponic troughs and tanks. Use pressure-treated
wood so that the residual moisture and leaks won’t cause the wood to rot in a matter
of months or a few years. As long as the liner remains intact, there’s no chance of
leeching from the wood into the growing tanks. Some commercial plans call for using
fiberglass epoxy instead of liner to seal and coat the inside of the wood tanks, but this
is a costly and time-consuming way to create a large-scale set-up. Liner is much
faster to install and costs less per square foot than epoxy, even when you include
foam board insulation between the wood and liner. Round steel stakes or ¾-inch-
wide rebar should be hammered into the ground every 16 inches along the outside
of the wood frames to reinforce them, even if you frame them with dimensional
lumber and strong screws or bolts.
Metal is rarely used for tank sides because it’s heavy, expensive, harder to anchor,
and tends to corrode from the constant exposure to splashed and evaporated
moisture. However, some pre-fabricated systems are available that rely on
interlocking metal panels that are paired with a liner. The edges of the metal sheeting
used for the sides must be rolled or otherwise reinforced to prevent it from tearing
through the liner. The material should also be powder coated, or otherwise sealed, to
prevent corrosion from weakening the sides. Finally, it’s very hard to maintain a
constant water temperature in metal-sided tanks, as the material is too conductive
and transfers heat in and out easily. Skip metal tanks unless they’re your only option
and you don’t mind insulating them and paying more for water heating in temperate
climates.
Because nutrient film technique (NFT) aquaponics systems don’t rely on tanks or
troughs for the hydroponics portion, the pipes or tubes used for that design require
tables or sawhorse style supports instead. They’re relatively easily supported by
concrete block or lumber stands, as only a limited amount of water flows through the
pipes at any given time.
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This transfers the work of supporting thousands of pounds of water to the soil rather
than pressing against the walls you construct. Other benefits of in-ground aquaponics
ponds and trenches include:
• Natural insulation from the soil; reducing heating costs and preventing fish
losses due to sudden fluctuations in temperature.
• No need to replace the material used for the walls every few years or decades;
only the pond liner as needed.
It is a little harder to find a leak when one occurs in an in-ground pond, but because
the water tends to escape into the soil, you also aren’t left dealing with erosion or
flooding when a leak occurs. To minimize the chances of leaks, take extra care when
digging the trench or pond to smooth the surface as much as possible. Remove all
rocks and even small stones and pebbles, as they will press against the liner and
create a point of wear. Aim for gradual slopes and smooth transitions between the
bottom and sides of the trench. Most importantly, select a high-quality liner for
reduced chances of leaks and wear during the life of the pond.
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Add in a little over 2,500 gallons worth of sump and settling tanks and you have a
22,500-gallon system that produces up to 4.75 metric tons of tilapia and five metric
tons of basil in a year. Raft systems like the UVI design tend to feature higher than
usual fish stocking rates and extra tanks and filters to handle the heavy load of
dissolved solids.
Ideal feed ratios for DWC range from 60 to 100 grams per square meter of growing
area per day. This produces the right balance of nutrients without overwhelming the
filters or leaving the plants starving for nitrogen. This range is relatively wide to
accommodate the needs of different stocked fish. Assuming a daily feed ratio of 75
grams/m2/day to keep tilapia growing rapidly, the following figures would be
possible:
• Stocking rate of 2 lbs. of mature fish weight per 1 cubic foot of rearing space
While 1,000 fish may sound like a lot, they’re only supporting a relatively small
growing area at that high stocking rate. If you want 300 square meters of growing area
at a daily feed ratio of 100 grams/m2/day, you’ll need around 20,000 lbs. of tilapia to
support that ratio. At a 2:1 ratio of pounds of mature fish to cubic feet of water, you’ll
need over 75,000 gallons of water for all those fish. Some deep water culture systems
run on daily feed ratios as low as 10-20 grams/m2/day, but those rates lead to such
slow growth that the idea is rarely viable for commercial production. Plan for a
minimum ratio of 50 grams/m2/day minimum for raft production that is actually
profitable.
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Assuming proper filtration and settling tank additions among the fish and plant tanks,
NFT systems should have a daily feed ratio from 15-25 grams/m2/day.
With a chosen daily feed ratio of 20 grams/m2/day:
• Stocking rates of 1 lb. of mature fish weight per 1 cubic foot of rearing space
While these low stocking rates and daily feed ratios can save money on fish feed
supplies and filtration units, they also result in relatively small harvests of fish
compared to DWC systems. Unless only plants are profitable in your market and you
are only involving fish in the system as a fertilizer source, raft culture will likely result
in higher profits than NFT growing methods for the low stocking densities and daily
feed ratios alone.
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Because drum and belt filters are usually about twice as effective as static ones, you
should only need about half as much tank volume for these units.
As with general sizing for an NFT system, sizing for the filters in these aquaponics
designs is complex and requires calculators that take all factors into account. The
same tool you use for sizing the fish and plant tanks for NFT should also provide filter
unit size recommendations based on feed ratios and protein levels.
Sizing and designing biofilters for aquaponics systems is another complex task that
requires the use of calculators that can accommodate the sensitivities of your chosen
fish species and other factors. Proper design of raft and media beds will eliminate the
need for a separate biofilter, dramatically simplifying the design and installation of the
system. Some biofilters rely on specialty bacteria-hosting media like foam or small
porous balls, while others take the form of constructed wetlands full of purifying
plants. Simple biofilters are built by setting up one or two 55-gallon drums stuffed
with plastic bird netting or another fine mesh material. The hundreds of layers of
scrunched material traps the majority of solid waste that makes it through other filters
and settling tanks, while the huge amount of surface volume results in strong
bacterial growth. Even a single 55-gallon biofilter is often enough for large
commercial raft or media bed systems, while multiple units are required for more
sensitive NFT designs.
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If you have 10,000 gallons among the fish rearing tanks in your system, look for a
pump that can move that many gallons per hour. Don’t forget to consider the amount
of head lift the pump creates as well. Setting up your system with a slight slope from
the fish tanks to the end of the growing beds encourages a steady and strong flow
without any additional pumps. If the total slope is five feet from top to bottom, your
pump must provide the required flow at that amount of head. Every foot of lift the
pump must provide lowers its hourly volume slightly, so look for a pump with 50%
more head lift than necessary so you don’t lose volume during real world operation.
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W
ater quality is the single most important factor in any aquaponics system.
No amount of expensive equipment, low stocking densities, or use of
tolerant plants can compensate for poor water quality. There is no one
marker of good water quality, but rather a combination of different factors that must
all be kept within proper ranges, including:
• Dissolved oxygen
• pH balance
• Ammonia and nitrate levels
• Temperature
• Salinity, in systems using salt water or sourcing water from wild bodies
• Suspended solids
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Wells and springs: Because both of these features are producing water filtered by
many layers of soil and rock, they tend to offer the highest water quality. You still must
check for pH, as filtering through layers of rock tends to dissolve minerals like calcium
that buffer the water and make it harder to adjust. Dissolved gases also tend to be
high in these sources, but all the gasses common to spring and well water tend to
evaporate rapidly with agitation. Temperature is usually constant with these sources,
making it easier to pump directly into the system.
Rivers, creeks, streams, ponds, and lakes: Due to being open to the air and full of
living creatures, including fish, these sources tend to be higher in contaminants and
unwanted nutrients. Using this water in aquaponics may lead to nutrient overloading
that wouldn’t occur in hydroponics without the fish component. For many rural areas
where water rights can be secured, this is often the only available water source.
Extensive filtering and treatment may be needed to prepare the water to enter a
closed loop system. So, you may need to set up multiple tanks just for daily
processing of the replacement supply.
Municipal water: While drinking water from a municipal supply is often the highest-
quality water available in an area, it’s also very expensive. Filling up a commercial
system for the first time can cost hundreds of dollars and refills continue to add a
monthly operation cost. There are still a lot of chemicals and compounds either not
removed from the water, or added to it on purpose such as chlorine and the
chloramines, that can harm both fish and plants. Look for alternatives before
connecting the system to your local municipal water supply.
Water Testing
It isn’t sufficient to only test water that’s being added to the system. Even when the
water is perfectly conditioned and balanced going in, the aquaponics system is full of
factors that can push any quality measurement out of range within a matter of days.
A proper testing routine is the only way to ensure water quality remains steady for
rapid plant and fish growth.
Daily testing routines should involve measurements of the dissolved oxygen, nitrates,
nitrites and ammonia levels. Simple vial or strip tests are available in bulk for all four
of these, and tests for nitrates, nitrites and ammonia are often combined into one. All
four of these water quality factors can change very rapidly. They are very destructive
to both fish and plant roots, so they shouldn’t be assumed. At a minimum, they should
be checked at least once every 24 hours.
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Other water quality parameters are safe to test weekly, as they’re less likely to change
rapidly. As long as the incoming water is tested routinely and comes from a stable
source, factors like pH and suspended solids take days to weeks to change enough
to affect your fish. Temperature measurements should be monitored constantly with
the use of digital probes. Alarms should be set to go off when there’s a drop or spike,
eliminating the need for daily or weekly readings.
Adjusting the pH
Adjustments to the hardness or softness of the water are best handled through a
device known as a pH controller. This is a constant monitoring device that also
dispenses the right amount of treatment to lower or raise pH as needed. It will
maintain pH within the range you set. For a less high-tech solution, fine nylon mesh
bags filled with the right treatment can be added to the filtration tanks to adjust the
pH gradually. Aquaponics systems tend to become more acidic over time due to the
nitrogen cycle that feeds the plants. So, you’ll need to add potassium hydroxide or
calcium hydroxide in powder form to compensate unless you are adding alkaline
water as a replenishment. Systems that are too alkaline will need treatment with
phosphoric acid. Adding powders or liquids directly to the fish or plant tanks will
damage the living components of the system, so always adjust the pH by making the
addition in a filtration tank or a specific dosing container.
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Using chlorinated water, even if there’s only the tiniest amount in the supply, also kills
off bacteria and stops the nitrogen cycle. You may need to improve your filters or
increase the amount of media bed space to boost nitrifying colonies.
Partial water changes are the best way to deal with nitrite and nitrate levels that have
risen too high for the fish and plants. This indicates a system imbalance in which there
are not enough plants to absorb the nutrients provided by the fish. Even though the
bacteria are doing their work converting the waste into fertilizer, there’s simply too
much fertilizer to go around. Reducing stocking and feeding rates, and increasing
plant surface area, is the only permanent way to prevent these imbalances.
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Greenhouses are the best buffer for maintaining constant water temperatures. With
proper ventilation and automatic lifting sides, the greenhouse will release excess heat
during summer days, but keep it trapped inside at night and over the winter. Even if
you plan to cool the water because of a tropical climate, a greenhouse still offers an
enclosed space to make cooling effects more efficient. A quality green house cover
will ensure effectiveness, so be sure to select your cover carefully. BTL liners offers
an industry leading cover; ArmorClear. This cover allows 87% light transmission for
optimum growth, is durable and able to withstand tough weather conditions, is
fabricated with anti-condensate technology to allow optimal natural light and
promotes healthy plants and accelerated growth. For more detailed information on
BTL liners industry leading covers, visit BTLliners.com
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T
he management and care of the fish in your aquaponics system is only minorly
affected by the species you choose. While feed types and amounts, preferred
pH levels and dissolved oxygen requirements may vary from one type of fish
to the next, many of the basic parts of fish care are the same among all commercially
viable varieties. Plants are much less sensitive to routine changes or management
mistakes than fish, and they also tend to be less expensive to replace after a major
loss. Learning the ins and outs of fish management in the aquaponics system is
essential to a profitable and successful business.
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Carnivores vs Omnivores
All fish require some amount of protein and fat supplied by insects and other fish. The
amount required for their diet determines whether they are carnivorous or
omnivorous. Carnivorous fish food costs more because it requires more expensive
ingredients and more processing steps than omnivorous pelleted or crumbled feed.
However, carnivorous fish also tend to command a higher price and offer higher
levels of demand from customers. Omnivorous fish need protein and fat from the
same sources used in carnivorous feeds, but they simply require less of these
macronutrients. This allows for more of the calories to come from plant sources that
are less expensive and require less processing, resulting in more affordable feed.
Don’t just purchase fish feed in pelleted or crumble form based on its nutritional value
alone. Feeds formulated for ponds and open water raceway systems lack many of
the minerals and nutrients added to feeds meant specifically for aquaponics use.
Even if the fish don’t need all of these extras, your plants do. Sourcing an aquaponics
specific fish feed is one of the most challenging parts of starting a profitable
aquaponics business. If you absolutely can’t find a formula that meets all the
requirements of the plants in the system, you can add these nutrients separately as
necessary, but at a much higher cost than if the nutrients were supplied by the feed
alone.
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Preventing Disease
Techniques for encouraging good fish health in aquaponics include:
• Sanitizing rearing tanks between batches of fish; especially after any suspicion
of disease in the previous batch.
• Sanitizing the entire system after the outbreak of a serious disease that leads
to a partial or total die-off.
• Covering fish rearing tanks with at least a canopy of shade cloth or tarp; to
prevent birds from releasing droppings into the water that can spread disease.
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• Sterilizing water from a natural source like a pond or river; since the wild fish
populations may be carrying diseases.
Slow Growth
Even with optimal water quality and feeding
routines, some fish simply won’t grow quite as
quickly as the rest of their cohort. Slow-growing
fish won’t cause disease problems, but they can
trigger cannibalistic behavior that leads to
damage to larger fish in carnivorous and
aggressive omnivorous species. Grading the fish
every few months and removing the smallest 2-
5% of the population is recommended if you’re
using batch production. This is usually
accomplished by using a grader bar to capture
the largest fish and move them into a different
tank until only the smallest are left behind.
Grader bars are simple tools made of metal bars
spaced perfectly to only grab hold of fish of a
certain size, letting the smaller ones slip through
and remain in the tank. Weighing the fish is the
most accurate way to determine their true size, as two fish of the same length may
have a distinct difference in weight.
Vibriosis: This disease caused by the Vibrio anguillarum bacteria can infect over 50
species of both fresh and saltwater fish. The bacteria is widely spread, but fish don’t
tend to develop infections until they’re stressed, injured or both. Rapid and
unexplained die-off is the main symptom, along with refusal to eat, darkening of the
skin and red spots around the ventral fins due to internal bleeding.
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Treatment Tips
There are plenty of antibiotics, anti-parasite treatments and other medications
available for treating these diseases. All fish medications feature a withdrawal period
in which the fish aren’t safe to harvest for food purposes. Some medications make the
fish permanently unsafe to eat, making these products unsuitable to use in
aquaponics systems. Check all medications and treatments before using them on a
food-producing system. Vaccines are available for preemptively treated fish if you
live in an area with active infections or high risk levels and they’re likely worth the cost
since vaccination can prevent complete losses of thousands of dollars’ worth of fish.
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W
ith plants producing the majority of profit for most commercial aquaponics
systems, it’s surprising that many newcomers to the field spend little time
considering their care. Plants are often assumed to be less complex than
fish and basically need little to no attention. Unfortunately, plants often need more
attention than fish in order to produce attractive and bountiful harvests. Plants aren’t
hard to manage or harvest in an aquaponics system, but they do require some
amount of care and proper handling to reach the consumer in top condition.
Staggered Harvests
While batch harvests may be more popular for the fish part of a system, staggered
harvests are far more common for the plants. Even if you have large scale wholesale
orders, it’s much easier to budget for a business that is making multiple sales per year
rather than just one or two big orders. Staggering is often accomplished by planting
a mix of fruiting and leafy crops that all mature at different times. However, you can
stagger even a single crop such as basil or lettuce simply by timing the seeding or
transplanting in batches so they reach maturity for harvesting at different times.
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Finally, seedlings often die in response to the same nutrient levels that help them
grow once they’re well rooted. Transplanting is generally the best option, whether
you use nursery trays to start the seeds yourself or purchase stock from a supplier.
• Remove the seedling from its pot or cell. If the seedling was started in a soilless
media that is different from the material used in the net pots, rinse it off gently
by dipping the roots into a tub of clean water.
• Make a deep enough hole in the medium inside the net pot to accommodate
all of the plant’s roots without bending them back up or crowding them. Wait
to transplant crops until they have enough root length to reach the water level
in the trough. This may be much longer than crops would wait to be planted in
the ground.
• Gently press the growing medium around the stem or base of the plant to
anchor it in plant. Taller transplants will likely need stakes and other supports
to keep them from leaning over and either losing root contact with the water
supply or snapping off at the stem. Once the plants begin to grow, you should
be able to remove these supports unless you’re growing tall and vining plants
like tomatoes and beans.
Transplanted seedlings tend to droop and wilt from the stress of this transition, and
this is even more likely when taking plants from a soilless medium based on peat
moss to a more granular material like hydroton. The plants should recover within a
day or two. If they do not recover during this period, they will likely need replacement.
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Pythium: An aggressive fungus that is responsible for rot and stem rot in maturing
plants and damping off in seedlings. It’s particularly aggressive towards seedlings and
transplants in which it causes part of the stem to weaken, turn dark and collapse until
the plant falls over. Mature plants will wilt suddenly and reveal rot among the roots
or on the main stem. Pythium can only attack weak and stressed plants, so the best
prevention and treatment is improving growing conditions. Proper aeration is the best
tool to prevent it from causing root rot in maturing plants.
Early and Late Blights: While lettuce and other greens are relatively safe from this
threat, both diseases can wipe out herbs and fruiting plants right before they’re ready
to sell, especially tomatoes. Early blight cause rotten spots on the stem, yellow
lesions on the leaves with brown circles in the center, and lumpy cankers at stem
junctions. Late blight causes brown or gray leaf lesions as well but without the yellow
color with no stem symptoms. Both are best treated by removing all infected plant
material and spraying fungicides on any healthy plants before the infection can
spread.
Powdery mildew: The most common fungal disease of crops in general is powdery
mildew, and this remains true for aquaponics systems due to the relatively high
humidity around the plants. High humidity encourages the fungi to flourish, spreading
a white or hazy looking film over the leaves and stems of plants. The leaves affected
by mildew eventually wilt and die back, starving the plant by interrupting its
photosynthesis process. Your plants may look like someone has coated them with
powdered sugar, which will usually start as just a few small circular spots of fuzzy
white growth. There are dozens of treatments available, but most of them are not safe
for fish. Skim milk sprays have been proven to treat and prevent powdery mildew in
traditional agricultural settings and should work fine for aquaponics systems. Another
option is to mix water with a pH level of at least 9.0 with 30% hydrogen peroxide at a
rate of 3 mL of hydrogen peroxide per liter of water. This won’t damage the crops or
fish while killing off the fungus.
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Aphids: These pests are the most common insects to attack aquaponics systems,
especially if they’re contained inside greenhouses. The enclosed space protects
them from natural predators and encourages them to breed in huge numbers, which
can cause serious damage. Thankfully, aphids are easily washed off with the right
spraying equipment to knock them loose without damaging the leaves. There’s no
need for specific pesticides just to get rid of an aphid population, just some thorough
spraying a few times a day until they’re gone.
Fungus gnats: These little gnats are often found in homes with houseplants, as they
move in anywhere damp soil is available for laying their eggs. While fungus gnat
larvae do eat plant roots, they rarely cause any damage this way. The true danger of
a fungus gnat infestation is due to their ability to spread Pythium and cause extensive
damping off and rot. Fungus gnats can be caught with traps and managed by
lowering ambient air humidity levels with proper ventilation and air exchange.
Slugs: Any wet and relatively warm environment will attract slugs, but aquaponics
systems are even more attractive to them, thanks to the steady food supply. Hand
removal is usually the only option available for aquaponics because traps like dishes
of beer and piles of cornmeal rarely attract enough of them to dent the population
when there’s a steady supply of food. Spreading thick and wide layers of
diatomaceous earth powder around the edges of the troughs or tanks is the most
reliable way to create a barrier to stop them from reaching the plants. This powder is
all natural and won’t harm your fish, but it is made of very sharp particles that hurt the
slugs’ soft bodies if they try to cross.
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Wholesale buyers and restaurants tend to desire unwashed produce that is dry,
allowing you to simply cut plants or pull fruit, chill quickly, package and ship off. If
you’re selling directly to consumers, you’ll need to wash your own produce. Dunk
tanks and produce spin dryers are essential because letting too much water stand on
the fruit or leaves will quickly lead to damage and low-quality produce.
Harvesting whole plants at once is usually done by moving an entire raft to a
convenient location. This also works for plants harvested leaf by leaf as long as the
roots don’t stay out of the water for more than an hour or two. Large fruiting plants
like tomatoes are generally harvested in place unless the entire plant is being pulled
before individual fruits are removed.
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O
utdoor and open air aquaponics systems may work just fine in tropical
climates without cold winters, but that doesn’t mean that commercial
operations are limited to these areas. Temperate and cold climate aquaponics
are definitely possible with the help of a greenhouse. While it’s also possible to install
aquaponics indoors in a large open building like a warehouse, a greenhouse is the
ideal structure for growing both crops and fish. Find out why you should definitely
consider a greenhouse for covering your system and how to pick the right one.
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Temperature Control
The main reason most commercial aquaponics installations are enclosed in
greenhouses is to control both air and water temperature for healthier plants and fish.
The warmest climates may not call for additional heating, but temperature and cold
climates definitely need the heat-trapping effect of a greenhouse. Heat from the sun
enters the structure but is trapped when it attempts to leave through the film or
panels covering the structure. Even if you must use air conditioning and water cooling
to deal with high summer temperatures, greenhouses are relatively easy to control
this way as well.
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Structural Styles
Most styles of greenhouses will work fine for aquaponics use, but some structural
types do offer a few extra benefits. Passive solar greenhouses are likely the best
choice for cold and temperate climate systems because they maximize heat gains
without requiring as much supplemental heating.
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A-Frame
A-frame greenhouses are some of the most affordable designs because the lack of
curves allows for using standard wood framing rather than bent pipe structures.
However, A-frame greenhouses aren’t as good as curved designs at maintaining an
even air temperature, and they lack some of the head space of those designs as well.
An A-frame greenhouse is still better than no enclosure at all if it’s the only kind of
cover you can afford. You can always upgrade to a better greenhouse later after
determining if your business can turn a profit.
Lean-To
Lean-to greenhouses require some kind of building to form one wall of the structure,
but that use of an existing insulated wall helps reduce heat loss in cold climates. It
also reduces the construction costs and can sometimes simplify repairs. However,
these structures cover much less space than freestanding units and can be tricky to
build large enough to accommodate a commercial aquaponics system. If you’re
already using a building to contain a hydroponics or aquaponics farm, expanding the
space with a lean-to greenhouse is likely the most affordable way to grow.
Passive Solar
Passive solar greenhouses can be expensive to build due to the need for the north-
facing wall to be highly insulated and traditionally framed. Using a polyethylene
greenhouse cover only on the southern-facing side maximizes heat gain while
reducing losses. In cold climates, passive solar greenhouses may be able to keep
aquaponics systems going throughout the winter with only minimal water and air
heating. These structures also tend to be relatively easy to maintain when it comes
time to replace the cover or panels covering it, as the solid north wall can support
scaffolding or ladders.
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F
or the backyard hobbyist, the considerations of an aquaponics system can end
after the fish, plants and equipment are figured out. However, a commercial
system is a business and therefore requires a more comprehensive approach.
Many of the steps required for starting an aquaponics business are the same as other
farming operations, but there are some unique challenges to setting up this kind of
company.
• Checking prices at all competitive retailers and outlets to ensure you can
actually compete while still making a profit. For example, ff the competition
can sell fish for $1/pound but your system would require charging $2/pound
to stay profitable, you’ll need to identify some market aspect that would
guarantee demand for the higher price point.
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Hiring Employees
It’s perfectly possible to run smaller commercial scale with just a single operator.
However, even systems that can be managed by you alone will leave you with no
time off for essential family or self-care tasks. When you’re the only one testing the
water and checking that the automated systems are running properly, taking a day
off to go to the doctor could lead to a catastrophic collapse. Hiring at least one reliable
employee is the best way to run a commercial aquaponics system.
However, improper hiring puts the aquaponics system at more risk than just running
it all alone. Employees need to be invested in the success of the company and must
know the proper practices for maintaining the system, as a single mistake could kill
hundreds of pounds of fish or crops.
If you can’t find staff that have specific aquaponics expertise, look for employees with
experience working at fish hatcheries, hydroponics facilities, greenhouses or even
traditional farms. A background in plant or fish care will make it much easier for the
workers to learn the ins and outs of aquaponics and reduce the likelihood of early
mistakes.
There are many opportunities for sabotage in a delicate system like aquaponics from
a disgruntled employee. No one wants to think about their employees acting against
them, but there are ways to protect your equipment against this potential problem if
you do consider it. Remote monitoring and control systems let you know immediately
if someone turns off the heating elements or aerators in the fish tanks. Other
techniques are more psychological and less physical. Keep your employees happy
with fair wages and good benefits and scheduling routine training meetings.
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• Booths at a farmer’s market or a store located on the farm; which allows for
direct contact between the company and the customers.
• Partnerships with local grocery stores and other retail outlets; which expand
your reach without requiring as much marketing because you benefit from the
outlet’s marketing efforts.
Unless there’s extremely high demand through just one of these methods, your
aquaponics business will likely earn the best profit from embracing all three. Farmer’s
market sales are usually the first to be dropped by a growing business, as there’s
much more effort and labor involved in this method. Be wary of setting up a CSA
membership club before you’ve produced a few rounds of harvests. Many farms take
in thousands of dollars of needed income at the beginning of a season this way but
fail to return produce to the customers due to crop losses and other failures. These
farms can end up going into debt when refunds must be issued.
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Solid wastes are generally spread on screen boxes and dried, then powdered or
crumbled and stored in air-tight bags. Drying out the waste stabilizes it so it doesn’t
break down further or develop unwanted compounds. If you are located in an
agricultural area with many acres of surrounding farmland, you may be able to see
the sludge directly after removal to be mixed into a liquid sprayer tank and applied to
the ground. This technique is commonly used for evenly spreading poultry manure,
but it also works well for fish waste fertilizers.
Fish emulsions are made by grinding fish waste products into a slurry. Letting the
slurry stand for a few hours at a refrigerated temperature results in oil rising to the
top, which should be skimmed off. The rest of the slurry is mixed with a large volume
of water, usually at least ten to twenty parts of water to each part of fish slurry, and
then heated to kill off bacteria that could create unpleasant odors. The resulting
emulsion still doesn’t smell great, but it’s full of nutrients for field crops and can be
applied as both a ground treatment and a foliar spray.
BTL's AquaArmor is the strongest and most reliable pond liner on the
market today. AquaArmor was crafted to resist the harsh years of UV
radiation that will undoubtedly try to harm your pond. Combine that with
the fact that AquaArmor is 100% plant and fish safe, AquaArmor can
protect your pond for years to come.
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W
hile you can design a commercial aquaponics system around practically
any property you already own, it’s just as acceptable to lay out your ideal
design and then shop for land that will work with the plans. Knowing an
estimate of the size, layout and structural requirements of the system is essential to
determining which property will work best for you. However, there are plenty of
considerations that are universal to all aquaponics and hydroponics businesses that
can help guide your choice.
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Erosion Control
Most people interested in starting an aquaponics business are at least tangentially
concerned about the environment. Yet, aquaponics facilities can still contribute to
topsoil loss and waterway degradation if you are careless about erosion control
during both the construction and ongoing operation phases. Bare soil should be
covered as soon as possible, even if it’s just with a layer of gravel or straw. You’ll need
to establish some kind of living groundcover like turf grass around outdoor systems,
and even greenhouses need proper liners on the ground to keep dirt from being
carried away by running water. Hillsides and slopes are particularly prone to erosion,
so look into geogrids, straw ballasts, and hydroseeding to prevent these areas from
becoming a problem.
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Electricity
Electricity is the number one most important utility for aquaponics. Water can be
trucked in if necessary and waste products and water can also be shipped out. Yet,
without electricity, it’s impossible to power the pumps, aerators, water quality
monitors and other tools necessary to raise fish. If you are set on running an off-grid
and electricity-free business, hydroponics is likely your only option.
Verify that power is available in the area you are considering and ask for average KW
costs from the potential providers. A difference of 1 cent per KW may sound like
nothing at all, but when you factor in those extra pennies piling up over years and
decades of operation, you’ll find the cost quite surprising. Buying a property at a
higher price that’s in an area with low electricity rates will result in long-term savings
over the life of the business.
Water Source
It is possible to bring in fresh and conditioned water by truck, but this is very expensive
for the initial setup and inflates the costs of operations permanently as you continually
bring in replacement supplies. Purchasing a property with a well, municipal
connection, lake, water access to a river, or any other water source is a much better
solution. You may need to purchase water rights separately in many states in order to
install new wells or tap into natural water supplies, especially if they’re shared by
multiple properties.
Heating
Electrical heating is the best option for greenhouse and indoor aquaponics because
there are no fumes produced. Invest in a heavy-duty generator to ensure you can
continue to run essential heaters and aerators when the power goes down, especially
if you’re relying partially or entirely on renewable energy sources.
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With this guide, you should be prepared to draft a business plan and design your own
aquaponics system. From selecting property, to design layout and purchasing
supplies, this information should help you get started on the right foot. Once your
business is up and running, we hope the chapters on water quality management and
treatment options for fish and plant disease will help you continue confidently
forward. Contact your local extension office and other agricultural services to find
support for your projects and don’t hesitate to reach out to BTL’s knowledgeable
team with any liner or cover questions.
BTL's AquaArmor is the strongest and most reliable pond liner on the
market today. AquaArmor was crafted to resist the harsh years of UV
radiation that will undoubtedly try to harm your pond. Combine that with
the fact that AquaArmor is 100% plant and fish safe, AquaArmor can
protect your pond for years to come.
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