TOWMOTOR®

LITHIUM ION
POWERED
PALLET TRUCK

REPLACEMENT PARTS MANUAL

TW2748/ TW2748B
TABLE OF CONTENTS Replacement Parts

Master Assembly 1
Load Backrest Assembly 3
Electrical System 4
Tiller Assembly 6
Hydraulic System 7
Hydraulic Pump 8
Pump Motor Assembly 10
Steering Gear Assembly 11
Handle Assembly 13
Drive Wheel Assembly 14
Leverage Assembly 15

© 2022 Mitsubishi Logisnext Americas Inc.

MASTER ASSEMBLY Replacement Parts

© 2022 Mitsubishi Logisnext Americas Inc. 1

MASTER ASSEMBLY Replacement Parts

Item No. Description Spec. Remarks Part Number Qty

1 Electrical system See page 4 See page 4 1
2 Steering gear assembly See page 11 See page 11 1
3 Hydraulic system See page 7 See page 7 1
4 Screw M6X12 A000063452 1
With reinforcing
Front frame assembly 685 mm X 1220 mm NSS
ribs/display
5
685 mm X 1220 mm With reinforcing
Front frame assembly NSS
with load backrest ribs/display
6 Retaining ring 16 A000063453 6
7 Shaft with groove A000063454 2
8 Bearing SF-1-16.16 A000063455 4
9 Coil A000063456 1
10 Rocker arm assembly 685 mm A000063457 1
11 Shaft 685 mm A000063458 1
12 Retaining ring 20 A000063459 2
13 Stepped shaft A000063460 2
14 Bearing SF-1-20.20 A000063461 2
15 Connecting rod and wheel carriage assembly 1220 mm single rollers See page 15 See page 15 2
16 Shaft with hole A000063462 2
17 Pin 5X32 A000028154 2
18 Wheel A000063463 4
19 Bent plate A000063464 1
20 Washer 6 A000063465 3
21 Washer 6 A000063466 4
22 Entry roller kit - Screw M6X16 Included in kit
23 Entry roller kit - Wheel Black Included in kit A000028164 2
24 Entry roller kit - Bolt M6X55 Included in kit
25 Nut M6 A000063467 2
26 Load backrest assembly 60” 685 mm A000063100 1
n/a Decal kit Not shown A000063000 1
n/a Touch up paint Not shown A000024988 1

NSS – Not Sold Separately

© 2022 Mitsubishi Logisnext Americas Inc. 2

LOAD BACKREST ASSEMBLY Replacement Parts

Item No Description Part Number Qty

1 Screw M12X30 A000063423 2
2 Load backrest assembly 60” (685 mm) A000063100 1
3 Stepped shaft A000063424 1
4 Compressed spring A000063425 1
5 Pulling ring assembly A000063426 1
6 Shaft sleeve A000063427 2

© 2022 Mitsubishi Logisnext Americas Inc. 3

ELECTRICAL SYSTEM Replacement Parts

© 2022 Mitsubishi Logisnext Americas Inc. 4

ELECTRICAL SYSTEM Replacement Parts

Item No Description Remarks Part Number Qty

1 Handle assembly See page 13 A000063428 1
2 Power cable A000063429 1
3 Contactor A000063008 1
4 Hoop A000063430 1
5 Li-ion battery A000062993 1
6 Screw M4X12 A000063431 14
7 Washer 4 A000063335 12
8 Washer 4 A000063432 12
9 Bent plate A000063433 2
10 Screw M3X25 A000063434 2
11 Washer 3 A000063435 2
12 Spacer A000063436 1
13 Microswitch A000063009 1
14 Fixed plate A000063437 1
15 Screw M4X8 A000063249 3
16 Fixed buckle A000063438 2
17 Screw M4X35 A000063439 2
18 Line box A000063440 1
19 Terminal box A000063441 1
20 Tiller harness A000063451 1
21 Truck wiring harness A000062997 1
22 Fixed buckle A000063442 1
23 Handle, battery connector A000063443 1
24 Screw M4X25 A000063444 2
25 Nut M4 A000063239 2
26 Diode seat A000063445 1
27 Screw M4X40 A000063341 2
28 Housing A000063446 1
29 Screw M4X16 A000063536 2
30 Permanent magnet brushless controller A000063448 1
31 Screw M5X12 A000063449 1
32 Fixed buckle A000063450 1
33 Alarm A000063010 1
34 Screw M3X12 A000063339 2
35 Battery discharge indicator A000063468 1
- Battery charger assembly Not illustrated A000062992 1
- Cord only, for charger Not illustrated A000063099 1
- Battery connector assembly, RED Not illustrated A000062661 1
- Screw, battery connector mounting Not illustrated A000036690 2
- Nut, battery connector mounting Not illustrated A000063239 2

© 2022 Mitsubishi Logisnext Americas Inc. 5

TILLER ASSEMBLY Replacement Parts

Item No Description Part Number Qty

1 Horn button A000063011 1
2 Button A000063012 1
3 Insert A000063329 3
4 Microswitch/horn/lift/turtle A000063013 3
5 Screw ST2.9X6.5 A000063330 3
6 Compressed spring A000063331 3
7 Upper cover assembly A000063332 1
8 RH rotary wing knob A000063333 1
9 Bush A000063334 2
10 Screw M4X8 A000063240 2
11 Washer 4 A000063335 2
12 Accelerator assembly A000062999 1
13 Compressed spring A000063336 2
14 Sleeve A000063337 2
15 Emergency reverse button A000063015 1
16 Washer 3 A000063338 2
17 Screw M3X12 A000063339 2
18 Bottom cover assembly A000063340 1
19 Screw M4X40 A000063341 2
20 Key switch A000063014 1
20A Key (not illustrated) A000064687 1
21 Instrument housing A000063342 1
22 Screw M4X65 A000063343 2
23 Screw M4X55 A000063344 2
24 LH rotary wing knob A000063345 1

© 2022 Mitsubishi Logisnext Americas Inc. 6

HYDRAULIC SYSTEM Replacement Parts

Item No Description Remarks Part Number Qty

1 Pump master assembly See page 8 A000063101 1
2 Motor pump assembly See page 10 A000062994 1
3 Joint A000063255 1
4 Combined washer 12 A000063256 2
5 Rigid pipe assembly, inlet A000063257 1
6 Bolt M6X20 A000063258 2
7 Washer 6 A000018490 2
8 Joint A000063259 1
9 Combined washer A000063260 5
10 Combined washer A000063261 2
11 Joint A000063262 1
12 Rigid pipe assembly, outlet A000063263 1
13 Joint A000063264 1
14 Joint A000063265 1

© 2022 Mitsubishi Logisnext Americas Inc. 7

HYDRAULIC PUMP Replacement Parts

© 2022 Mitsubishi Logisnext Americas Inc. 8

HYDRAULIC PUMP Replacement Parts

Item No Description Part Number Qty

1 Steel ball 19.05 A000063272 1
2 Piston rod A000063273 1
3 Gland cover A000063274 1
4 Combined washer 10 A000063275 2
5 Screw plug A000063276 2
6 Base A000063277 1
7 Steel ball 5 A000063278 1
8 Ball seat A000063279 1
9 Compressed spring A000063280 1
10 Screw A000063281 1
11 Screw A000063282 1
12 Compressed spring A000063283 1
13 Valve core A000063284 1
14 Valve body A000063285 1
15 Compressed spring A000063286 1
16 Firing pin A000063287 1
17 O-ring 6.9X1.8 A000063288 1
18 Screw plug A000063289 1
19 Combined washer 20 A000063290 2
20 O-ring 8X2.65 A000063291 1
21 Nut M6 A000063292 1
22 Screw M6X25 A000063293 1
23 Pipe shaft A000063294 1
24 Screw M8X45 A000063295 1
25 Lever plate A000063296 1
26 Dust ring DHS40-48-5/6.5 A000063297 1
27 O-ring 40X3.55 A000063298 1
28 Gland A000063299 1
29 O-ring 67X3.55 A000063300 1
30 Seal ring UHS40-50-6 A000063301 1
31 Cylinder A000063302 1
32 O-ring 46.2X2.65 A000063303 1
33 Compressed spring A000063304 1
34 Stepped shaft A000063305 1
35 Shaft sleeve A000063306 1
36 Sleeve A000063307 1
37 Pin shaft A000063308 1
38 Guide tape BST5806-6-2.5, Φ40 A000063309 2
39 Magnetic steel A000063310 1

© 2022 Mitsubishi Logisnext Americas Inc. 9

PUMP MOTOR ASSEMBLY Replacement Parts

Item No Description Part Number Qty

1 Coupling sleeve A000063102 1
2 Gear pump A000063103 1
3 Screw M5X70 A000063210 2
4 Washer 5 A000063211 2
5 DC motor A000063104 1

© 2022 Mitsubishi Logisnext Americas Inc. 10

STEERING GEAR ASSEMBLY Replacement Parts

© 2022 Mitsubishi Logisnext Americas Inc. 11

STEERING GEAR ASSEMBLY Replacement Parts

Item No Description Remarks Part Number Qty

1 Handle assembly See page 13 A000063212 1
2 Pin shaft with hole A000063213 1
3 Pin 5X32 A000028154 2
4 Screw M4X10 A000063214 2
5 Housing A000063215 1
6 Housing A000063216 1
7 Screw M5X10 A000063217 2
8 Shield A000063218 1
9 Support base assembly A000063219 1
10 Driving wheel with horizontal mounted motor master assembly A000063220 1
11 RH support plate A000063221 1
12 Bolt M8X20 A000063222 2
13 Washer 8 A000063223 10
14 LH support plate A000063224 1
15 Nut M60X2 A000063225 1
16 Washer 60 A000063226 1
17 Washer A000063227 1
18 Bearing 51113 A000063228 1
19 Bearing 6013-2RS A000033103 1
20 Pedestal base A000063229 1
21 Screw M4X10 A000063230 2
22 Flat key A-8X7X14 A000063231 1
23 Screw M10X20 A000063232 4
24 Retaining ring 15 A000017626 6
25 Bearing SF-1-15.12 A000063233 4
26 Caster housing A000063128 2
27 Bearing 61902-2RS A000063234 4
28 Wheel A000063235 2
29 Shaft with groove A000063236 2

© 2022 Mitsubishi Logisnext Americas Inc. 12

HANDLE ASSEMBLY Replacement Parts

Item No Description Part Number Qty

1 Rubber wrapping, handle A000063237 1
2 Knob A000063238 1
3 Nut M4 A000063239 1
4 Screw M4X8 A000063240 1
5 Pin 6X40 A000063241 1
6 Pin 4X25 A000063242 1
7 Wheel Assembly includes Bearing SF-1-12.20 A000063243 1
8 Bearing SF-1-12.20 A000063244 1
9 Pin 4X20 A000063245 1
10 Shaft with hole A000063246 1
11 Bearing SF-1F-200.165 A000063247 2
12 Pulling rod assembly A000063248 1
13 Screw M4X8 A000063249 4
14 Plastic cover, gray A000063250 1

© 2022 Mitsubishi Logisnext Americas Inc. 13

DRIVE WHEEL ASSEMBLY Replacement Parts

Item No Description Part Number Qty

1 Screw M6X20 A000063003 16
2 Washer 6 A000018490 16
3 Drive wheel A000062996 1
4 Brushless motor A000062995 1
5 Flat key A-5X5X14 A000063403 1
6 Helical gear A000063404 1
7 Bearing 61824-2RS A000063405 2
8 Adjusting washer A000063406 1
9 Retaining ring 150 A000063407 1
11 Straight ring gear A000063408 1
12 Skeleton oil seal, Φ155XΦ172X10 A000063409 1
13 Base A000063410 1
14 Washer 8 A000018494 5
15 Screw M8X35 A000063411 5
16 Straight pinion gear A000063412 1
17 Flat key A-5X5X20 A000063413 1
18 Gear A000063414 1
19 Bearing 61905-ZZ A000063415 1
20 Case cover A000063416 1
21 Seal ring TC16X28X7 A000063417 1
24 Oil cup M8X1 A000063418 1
25 Pin B-5X16 A000063419 1
26 Flat key A-5X5X8 A000063420 1
27 Brake A000062998 1
28 Retaining ring 15 A000063421 1
29 Brake hole plug A000063422 1

© 2022 Mitsubishi Logisnext Americas Inc. 14

LEVERAGE ASSEMBLY Replacement Parts

Item No Description Part Number Qty

1 Clevis, push rod A000063251 1
2 Nut M22X1.5 A000063252 1
3 Connecting rod assembly (1220 mm) A000063253 1
4 Pin 5X28 A000063004 1
5 Shaft with hole A000063005 1
6 Bearing SF-1-16.20 A000063006 1
7 Bearing SF-1-20.25 A000063007 1
8 Wheel carriage A000063254 1
9 Pin 5X32 A000028154 2
10 Bearing 6204-2RS 2I6710 2
11 Wheel A000063001 1
12 Shaft with hole A000063002 1

© 2022 Mitsubishi Logisnext Americas Inc. 15