EXPERIMENT No. 6 (To be perform (To be performed by group of 4-5 students) o Title ‘Design and prepare the drawing on drawing sheet of transmission syst of power through shat, keys, couping.puley and ewerte, waters * Prior concepts: Transmission system Mechanical properties of materials ‘Theories cf failure New concepts : Proposition 7:Transmission Shaft itisarotating machine element circular in cross section, which supports transmission elements tiki gears, pulleys, and sprockets and tranemits power ct ‘Shaft is alvays stepped (For positioning gears, pulleys and bearings) with maximum diameter inthe ‘idle portion and minimum diameter at the two ends where bearings are mounted Fillet radius is provided to produce the effect of stress concentration due to abrupt change in the ‘eross section. Concept structure: al | 1 Transmitted Power {Driven Pulley 8) | ut Power | (Driver Pulley A) Transmission shaits are classified in two groups viz. solid shafts and hollow shafts, Hollow shafts offer following advantages. i.e. they have more strength per kilogram of material + Lighter than solid shafts: shafts. ‘They allow interna! support or permit o ‘categories of shaft are as follows. ther shafts to operate through the interior. ce ler\\ a \ \ \ BO oe fe ome mf ng momion ram showing sonnei 0 te pont of mamum beeing momen, (Space for bending mom on ig ens Ply Wp 500m, Fatley dia= 250m», —orimimbending moment aieg on station=. 999.20 fe vansmitted by shatt M,= 265.95. X10%LQ ANN fad tafe sl be conideeg ig ge gee Cance, : adineaon a yet pase SSF ay may jrareredie HRS ete oe ee rie sane moe an elas assis a ht fee Tc IS DGSBKIO. ' Spe BED. ime wt ws 5 = LDP 624 55. a GBB siren Ihe SEnSOns of hokey enan iy shar sang and ching kang ean, om, ae2h 5 2 Gu svengnegistion, sehr = 2% 948%, -_95. mm 0, eatin, 09 a AA AR, Jength ofthe key fr safey ofthe Key must not be smaller than 15 es haf diameter. isso aeeck 3188 SV5x46 = 6935 3 Nim 65 wh _ - = (@D+ 6) +(242)+(10 is for confirmation of learning: rec odes question’ q ouput st 4-4 RSENS geet moi erat St Y id= 08h |p 4g less than permissible ste e e swrusea ~ Design 16 Sak y gate te reason for Use of mile stel for manufacturing ot sta yD aiid steel 15 e5pecially desirable for corstruchion or manu ; A= diameter of pin = amber of pins (usually 4 or 6) fe eae ot Orage pa © Heat cei ofa | IE 4 Soe}. THIS i A Ei Miined. compored. $0 hacder Steele vit 1a alsa © Con bd east iselé &. Pas of steel 03440.Ueld) Both to of pin fr shear sess developed, Shear stress developed must be within i 2. sine the type of sess developed inky. hac te ar Te dows Th 4 TUAW 5™ X 138 X4+ 259-26 Nee i Shear. Stress. 2». Crushing. Stress =.= Ld rE Kd 4, State the reason for mounting the couping neg the being 2 preferred to be placed as close toa hearing bam ing, Gupling should bi of following reasons’ t= VF lt gies minicoum Viration ji} Ben: had opine sre cal u it H incteses Power—_—_—~—t—s os ee a —— ase n ty a fi ions Bet ODD Cae Tyo ceatote 1! Utig Peapn oc, tem conclusion: ag so yeoman i mee perma esi vers incbin licgeametviceice) 86 ogy, Pr pn 800 ah we jean 2h on i a pavasmare nme 2 HE pe r0aton Or beng ey 3 je eae steaythe wich, wh an to a MSE sa ae Pt 8 ce onus Cggupferertitstna tas, ng As sores: 1 Do crcveen ne pecn Soong ee vo ato 0 “ms st nntns nrc) at as jing iaboratoryifio goo sian ctymay Be de by arranging yield visits of oo SF Troe nPREESEA seer gtaans er ee an sana Be ere Pema ied wie tanemn x Sifecont types of keys 8 sh yor Pe SHE od Sate ota cigyg, en am ! = relation between a ve 8 n haf climes, o nde ot ey roup shaliperfom only one aotes oe retain nd on Petes te ching ere and shes Shing Benga hear hr lepers base sees) cee omnnuna oper ne oon ne Se ay paar 272,270,274" the POC IHNCAUCLON 6 may, 7, apmneneen i te oe mg oh tne. ™ owe Woraton —— detesion 4 con tori dasign ds BOOK of DATES Srrny wes fe oe z rns of esi of pulley (Space foc foc Answers) [space foranswer ¢| As the hollow is igh nga. the sola ian go Maoh transmission Capacihy = “Fete fae ct: has. higher’ torque, fhensiting. acity than. ie shart a ; a Of Same. Hollows. shart. has hicher tore: x Nigher:.tars) elas. lateral. rigdit race \ NNN X\\ \——_ ~~ Ifo soud., Ws s-weigh} xd; J et wag x Exd* xls) fF sat weight x TT xcle"C4- [rte Wie rp xd nk), ‘Pe, hollow, Density | etsssk WATE XGA), | w =. Es Dx Exd* xls Gampieg, Vir AN LAAN |cushing— Stren sion bebean-crushing~Strengi a key reclahguler Key. fangential sh sing Sheatin: akege the tangential shear anadeving Sh sap Oe Rag Teiaue TT Fxd— of. Me sbren fast? e — Be hing_of Key, the. serge Erushi {consid ring a bax fren aa — 2 ing Bj pow coneePts Moston” ‘proposition 2: Application of power rev. To clamp a work piece e.g. vite Concepts Structure: se torcorverioa ‘127 SION estoy 4. Toraise orlower the load e.g sere jack, Toggle ack, Fo oblain accurate motion in machining operations eg, lead-srew cl athe, Tolcad a specimen €.9. universal testing machine,‘40 Learning objectives: Intellectual Skills tp eae svsoc Ike Strength of Material Enginoaing Me machine companentand decide he desig ere, Understana modes ‘Motor Sls «nsdn oa torn he ara sbjeced le aa forgiven sess conlon sions of machine component under avn foad condi Abt clea various dimensions of c ven fad condton using FS spprotate etesion orf, acsombiy and details of sro Jack on Auto CAD. Abaya 50 Learning Aids: Wing Model f Sere jack + hans af Seow ack + Design data bok 60. Stepwise Procedure : Teacher Activity: ‘nrodece the students about various types of power serew with practical examples. Student Acti: Observe ngraups the given power screw and Select the value of Load / Force to which the power ‘Sven's sijcted fo, under the guidance of Teacher, 2 Obsenein fi ‘and select the suitable material for each component of at poptate sete 1 cay os versa provide the value of us ato anstuction of serew jack:: spe cher and otha srw nid the ram, teh reves he ge ‘Selecta of tte homeet Factorar | Ysldpoimt Safety | tess) In Nin? J Designation = feu Sta 1: Design of Sew: f Seecttpe ofteas. Square. thread. Ik Somes stjeced'oonionl moment, compressive force and bending moment Assuring Scan subjected l compressive force and find diameter of screw & §.2§=.BOONmnt Factor of ste for cron) =. i ¢,78,js= F001... Je We kro that _ fost Pixde pie 150.wimme x. 80 x10", At odes TW X15O \ \ ene (8,)° dpe / ed cine) tas ay 3a... j EEN NOR ean een ao ' J WAKA. tr cea Bact eee aw ne a sai NB. ©= 100218) 4p. than or greater than) wet (es o aw is sal locking scope csthen so a papery ” quired 1 aise the load (M) js Qverhailiog property teenie si MANA) e829. i poteque agra forthe stew is showmin aie he wt ONS xanGo-20%848) 42. = 'mpetanio note te folowing puns the potion ofa he stn bese er ord es thts slam only jorion of the screw etween the cup an the ars ofthe handle 4. The potion of he se 2 he Cup andthe as ofthe hand sujees toque) oni ii The extemal torque (P|) exerted atthe ais ofthe hand cons of dion cts QN), 4 No cross-section ofthe screw is subjeled to adion of pus),25x: 40-08" Geyie more han stetes os. eA pe on he nit ae he eo handle acy et ge geting NG 50= , 1s — 2009 Of tlamete —— Sing trea to Revelam sexe ene secton XH 5 Tex408:29 x10 te BFBI..ovwe = mae OFS BOXIPXE HO: 5S nme “Tx (38) ante is shown nf, th hand free Pacing, ond ne potion to ser wi side ew o heh aa ener oeting nomen at saton&% th ending moment ivan by, 4 sng eight ofc + #20 = m=P*4= GOO x4H0-.141,000. tne stendemess ration of NY scr ‘Sgvenby 400.0509 202 AFO....mm peter! mm. i sn the sho jine between the short ans jong Tareove 2 FI.XI4NOOO-QGAF. sinm! ———feau. 3) a en 54 ee 3 “TT x (38) awe spuposion crest conprsav sess and bonding se5828 delemineg is figure tensile and compressive sitesses are shown in as posi ressive, Compressive stress closes th fue (equ. 2) and (oqu3) «In th nd negetve respectively. The resultant stresses are com ack while tensile stress opens the cfack. In gonetal, failures assosiated with tensile stress ra ron comoressiv sess. Tobn on Safe sie we vil eae! he compressive sress. AS deter ty (au 2) and consider tho ofect of combination af lrsioal shear slress and bending stress z eemins by eu.) and (eu. 3) espclvay, The principle of shear stress at secon X-X is ie(0 eee Hon crea 8 | eta wrote ere yet handle lated AN E/ te sg vie TK.B.. * B80 rarma ee gen OF ij a Se ae ons Seng eo Z siete BOX/S" —_ ue 1N (024 10 be ites) ati 0:6 XI50. - 5: 96.ninae. qaeeg ne re aciy ofthe b me lond cope Fhe beating ig _siep 4 Design of UP ~ ser and inner lator of ® up is by emial equation o re diameter of the gas natbore SlaMN' le Deming oe ar Sorts 1s Gata Dok smelt eter on eclbeetngom oe sens penroa ro ; ssf cazact) N of bearog oso Jn, 0* min, = po i sje sei oto: Nemo ‘reo toque i = Fequed to Age he od i ven by eh jig subjected to bending moment pe onl is sujet o bencing nomen The ice exes by be wats ois (= Te exert txque, wich is exerted by two Warkers is given by end pisastecon, p2(0972" 400)N= 4.29... att va oft) inabove easton ve get i: cae Mebeamyrinr el EES \ exer , #420 x|,= 408 agxte = 564-0} 19° 2" 400), ma AeLOY +++ ee) a se a oe co aap 459 ee SE exxitiep2 «+ dj) ~ 32X14 1/909 ar xdh? STERIE-B.O09 OX SAIS, pane a Dan rept ants ah 00S Up ni ara se eunntnsorcontrtion ofa = wea Lim tog the oe pe “he tnt sce og ae we pote taal tet tien ne nanea. Tro boxing pence eo asses ¢ any Side. thrust in bi qi coin ey Sfgpemil. power.without eny in both di, costlier sna 2 i eee efficency. is. greatest due 40.2er0 thread. {Fesona ha provide equ vues or devin oooh) «rte own te reps of Pome = I5pace for answer) i, .Lead Screw oF Lat, Serew, Tack 5 4 eH civens-W=AKN=4000N, u Design 26 sere yee. 4 Teceren ie eaecteo forsional moment, ending. moment (Only orien sme ony being roment/ony compressive force sional moment, bending moment ana compressive force). / 9) Toaitand vee erated on hei by two workers (P)is 0. 9.X.2.X.FOO.N (0.9°2"400 or 1:57 4"400 oF 0.8°3'35Q) N,ing-1P helix angle is greater than ? angle oP friction ie. <4) then torque required 40 lower the load wil be negative: The load will start moving downws application oF any torque is called as_overhauing ._ d wuithou! Such 8 Condition . as Expression Sr efCiciency Of Power Screws ok T the effort required at circumference Of screw.to. lower.the lead is, P= wtan(-») “Torque...tequired..40.. lower the. lbad. is. al, a = wan (g-4 ed Wek: Ty .efficienuy. of Screw. is the: tao oRideal..efort. 40. actual. .efFor\ emyefe..o tans tans eee P Wien @i) ban (ort) Self locking :- If helix angle is Smaller than, angle OF fiction Le. X<9) then torque. required ($p20e for Answers) +Fer sel locking condition s~ (<0) will be postive, indicating thal Some. effort Sibstitule.k=@ ~~ is required +o be applied to lower the load. eet m= tend Ss tas Such 8 Condition ig Called a5 Se IP- locking, f aster “The condition for sel locking i - jerome or ge cking 16 @ >a = tant |_|, & eticiency +o be less than Sor —< qe parece —— — In Yerms of percentage ~wore thread 2 Reme threy ; AK k : } cero profile tread angle) (¢ Thread angle in, nie exe perendiciled| seme-thread is 29° iisRemethreads cay Cutt by dies, theres e254 tomerufe "Vo each other iid Used 40 applied force in both directions ; ture. Ws Transmif power withoull|iis IF 1S 9 Special type 4 side thrast- OF trapezoidal threads TF persia] Threads 4 Bu ¥eSS threads Ket Ss ARAAR Pen _Sp Ph co | (sFlanks are. inclined at angle oP 45° i They take, Unidire | if Thread angle (9 3°” tis They are manuactured.. | on thread milling mle | Hestan$ Burros’ threads Go torque, required ste z cress, ii Used in jeodlegen é| are. Stronger than any F=f. ¢ Wesgalo' x S4 i other power’ traném|ssi | a - Lali susan 1 Other type Of threads = 211-4510? N-man Cognitive | Psychomotor [ow 7 7 Atfective | Total | Dates signature | | oO of Teache = ou Now , © Ji = NS Speed Inulin = 90 45 Nem inom __= ZOO So ram, Pitch’ eS — i |QxITAso! jor 2 Tw =21-45 x65 moter = 108 W = 108 ky, volor= 1108 KW ] Mean radius ‘of collar, R= Rit {Assuring uniform ti Fequired to_overcorn€é_ Friction al ear_condition .sthe torque, - Caltars., PT Stal dome tequiredin cuamonae Friction, = ab Tbe_power tequired +o (ed to drive thes So T= Tit. =12190412335 _ _bp The efficiency OF lead Screws. A SThe power screqiied t0.dive the. scr | ; ‘ de $s be Es Geom 2 Sts) = Tx2TtNn = 24-565 x21 X30 GO = Ftw = 0.0F} kw. isi = AL eer = 2500X0-055 xX 46. a