University of Brighton

ME248 Mechanical and manufacturing Instrumentation and Testing

Computer numerical control ME248

Exercise 1

Analyse

This work piece have got two hole diameter 10mm and an half arc of circle interior with radium
10mm and another arc of circle with diameter exterior 25mm.

For the contour and the two holes on the work piece we will use 10mm diameter slot drill with 3
flutes.

Tool No Description speed Feed rate(mm/min)

T 01 Diameter 10mm slot drill 1209rev/minute 616mm/min
3 flutes

Remark

Point p1 is the references point (see design) and P1, P2 until P10 is the position for the point to make
a contour.

And H1 and H2 is the position on the hole on design

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  Operation 1 Tool T01diameter 10mm slot drill ,Contour drilling with slot
drill
N10 G00 G90 G71 G17 X0 Y0 Z10 S1209 T01 M03 (start point at 10mm above work piece P1)

N20 G41 M07 (cutter compensation and coolant on)

N30 G01 Z-20 F616 (point P1 to fuel depth)

N40 Y25 (point P2)

N50 X77 Y70 (point P3)

N60 G02 X 102 Y45 i 77 J 45 (point p4)

N70 G03 Y25 i 102 J 35 (point P5)

N80 Y0 (Point P6)

N90 X82 (point P7)

N100 Y12 (point P8)

N120 X12 (point 9)

N130 X0 Y0 (point P1 and end of contour)

 Operation 2 T01 Diameter 10mm slot drill 3 flutes, Drilling hole H1 and
H2
N140 G0 X51 Y25 Z25 (Rapid position on the top of hole H1)

N150 G81 Z-20 R1 F616 (drilling cycle first hole H1)

N160 X 77 Y 45 (drilling cycle second hole H2)

N170 G80 Z10 M2 (End of program)

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Exercise 2

Tool number Description Speed (rev/minute)S Feed Rate (mm/min)F

T01 10mm diameter end 1209rev/mm 725 mm/min
Mill 4 flutes
T02 Drill diameter 18mm 672rev/min 114mm/min
T03 10mm slot drill 4 1209rev/mm 725mm/rev
flutes

Remark

Point M1 is the reference point mean that the start position and M1, M2, until M12 are the contour
point.

H1 and H2 are the position on the hole and the position point to make a slot are S1, S2, S3, and S4.

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  Operation 1 Tool T01 contour with end mill 10mm diameter

N10 G00 G90 G71 G17 X0 Y0 Z10 S1209 T01 M03 (start point at 10mm above work piece)

N20 G41 M07 (cutter compensation and coolant on)

N30 G01 Z-25 F 725 (point M1 and fuel depth)

N40 X-30 Y17 (position tool point M2)

N50 X-38 Y67 Position Point M3)

N60 X20 Y47 (position Point M4)

N70 G03 X32 Y70 i 38 j 62 (position point M5 circulation anticlockwise)

N80 X51 Y87 (position tool point M6)

N90 X98 Y135 (position tool point M7)

N100 X170 Y95 (position tool point M8)

N110 X135 Y31 (position tool Point M9)

N120 X124 YY28 (position point M10)

N130 G03 X118 Y25 i 112 j13 (position point 11 circulations anticlockwise)

N140 X93 Y0 (position tool Point M12)

N150 X0 (Position tool point M01)

N160 G0 Z10 M09 (rapid transverse of tool position Z and coolant off)

 Operation 2 Tool T02 Drilling Diameter 18mm Hole H1 and H2

N170 T02 M06 G43 H02 (Tool change number to T02 and cutter compensation positive)

N180 S1209 M3 M07 (spindle on clock wise and coolant on)

N190 G00 X0 Y25 Z2 (position on the top on the hole H 1)

N200 G81 Z-25 R1 F114 (Drilling cycle first hole point H1)

N210 X72 (second Hole point H2)

N210 G80 G00 Z10 M09 (cancel drilling cycle and rapid transverse of the tool above work piece and
coolant off)

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  Operation 3 Tool T03 Slot drill diameter 10mm 4 flutes(position
s1,s2,s3,s4)
N220 T03 M06 G43 H03 (Tool change number T03 and cutter compensation positive)

N230 S 1209 M03 M07 (spindle on clock wise and coolant on)

N240 G00 X 100 Y 52 Z 5 (position on the top of the point S1)

N250 G1 Z-5 F 725 (position point S1 on -5mm deep)

N260 X110 Y84 (position point S2)

N270 G2 X140 Y81 i 130 j 83 (position point S3 circulation interpolation clockwise)

N280 X135 Y46 (position point S4)

N290 G2 X100 Y52 i 112 j 51 (position point S1)

N300 G0 Z 10 M2 (End of program)