M/C-8

Lower OP#10 with PM51.6 machine in line

Tools Aids
Sr.No Position Work description Remark
Nomenclature Ident Number
Drilling of opening Ø24 up to 8.7mm E 34 26 0 41 6110
Drill
of depth. K40UF
Tool Holder STGCR 2020 K16
Turning Ø39.5 within length of 14mm. TCMT 16T308-UM
Insert(or)Tip
GC235
1 Spindle I
Roughing of the cone 13deg 30min with 0.4mm
allowance to the surface, including chamfering Tool Holder P 100 089
of edge to Ø34.4-0.1 in each way that after
finish machining of the cone, the final
chamfering of edge will be 0.1x45deg. Insert(or)Tip 175761 Granit 80

Turning, drilling of opening Ø27.3 for the

thread 1.125"-20UNS-1B.
E 34 26 0 41 6210
recess Ø27+0.2/Ø22.5-0.2, chamfer the Drill
K10/20
edge 0.5 under 30deg angle, keep the
dimensions 5.8-0.15 and 6.55+0.15.
Tool Holder SSDCR 1616 H09
Turning of diameter Ø49-0.6 to Ø48.7.
SCGX 09T308-AL H10
2 Spindle II Tip
(Outside turning insert)
Turning of Ø37.8 for the thread 11/2"-12UNF-
1A with keeping the dimension 14.5+0.2 recess
Tool Holder H117.202.0805
2.5 up to Ø34.7-0.3 with 30deg angle 2xR1.2,
Ø34.3-0.1 with 30deg angle and with keeping
the dimension 1.5, chamfer the sharp edge
0.1x45deg. Insert(Grooving) S117.0016.1319 TI25
 Tool Holder 223.0020.0223
Turning of the recess 2+0.2 with 2x0.2 with
2xR0.8 up to Ø29+0.2 and with 30deg angle.
217.2033.2954 TI25
Tip
3 Spindle III (Internal Thread)
Turning of cone finish with keeping the
Tool Holder SSBCR 1616 H09
dimensions Ø34.4-0.1, 13deg 30min angle and
the dimension 1max.
Tip SCGX 09T308-AL H10
E 34 26 0 41 6410
Drill the opening Ø4.5±0.1 to depth 48.5 Drill
K40UF
R166.OG16UN01-
4 Spindle IV Turn the thread 11/2"-12UNF-1A. Tip
120GC1020
Deburr the extruded edge on the entering Tool Holder SSDCN 1616 H09
end of the thread. Tip SCGX 09T308-AL H10
Tool Holder SSDCN 1616 H09
Chamfer the edge 0.1x45deg on Ø49-0.6
Tip SCGX 09T308-AL H10
Tool Holder R166. 4KF 1616
5 Spindle V
R166. OL16UN01-
Turn the thread 1.125"-20UNS-1B.
Tip 200GC
1020

Turn the opening Ø5+0.05 up to the depth

22.3 from the face Ø7.5 up to depth 0.3 Reamer drill E 34 26 0 41 6610
including chamfering of edge 0.3x45deg and (Ø5+0.05) DK460UF
6 Spindle VI 0.1x45deg.

Cut off the part with keeping the diemensions Tool Holder R151.2-2142-30
30.5-0.2
Tip N151.2-300-5F GC1025
 M/C-8
Lower OP#30 with PM130.8 machine in line
Tools Aids
Sr.No Position Work description Remark
Nomenclature Ident Number
Drill the opening for the thread M32x1-6H
to Ø31 including the face, up to the depth of Drill E 24 10 0 41 6110
1 Spindle I 10.6, and chamfering 0.5x45deg of the edge.
Tools Holder SSDCN 1616 H09
Chamfer the edge on Ø43.4-0.1 to 0.1x45deg.
Tip SCGX 09T308-AL H10
Turn the recess 3+0.1 with 2xR0.5 and 30deg Tool Holder B114. 0016. 01
2 Spindle II angle to Ø32.2+0.2 including squaring up of
face and with keeping the dimension 19.5-0.2. Tip 114. 3053. 1070 TI25
Tool Holder R166.4KF 1616
3 Spindle III Turn the thread M32x1-6H. R166. OL16MM01-
Tip
100GC1020
Drill the opening Ø16 to depth of 25.25
4 Spindle IV Drill E 24 10 0 41 6410
including the drill point
Drill the opening Ø 17.5+0.1 with keeping the Ø17/19
5 Spindle V Drill E 24 10 0 41 6510
dimension 5.2-0.1 and the dimension 5±0.05. Endmill

Turn the recess 0.7+0.1 to Ø23+0.1 including G174U-A2-8019/00

Tip
the chamfering 1.35+0.2x45deg of the edge and VC-2
6 Spindle VI keep the dimension 11-0.1.
WARNING!
GREASE THE TOOL POS. 3161 EVERY 4 hr. Holder G028S-A1-0120/00

Chamfer the edge in the opening Ø5+0.05 to

7 Spindle VII Drill E 24 10 0 41 6710
0.1x45deg.
8 Spindle VIII Automatic charging and discharging of pieces. Hook 80-415-1501
 M/C-8
Lower OP#50 with Technica Rotaflux
Sr. Tools Aids
Position Work description Ident Number Remark
No Original tool Insert tool
For the P2 hole, Endmill the opening Ø4.565
Module 1 up to depth of 15.1mm(-0.1). Milling cutter Flat form endmill UPX 09-0 TUNIT Ø4.5ା଴.ଵ
For Anchor wheel drive.
For the P2 hole, drilling the
Drill Flat form tool
Module 2 opening Ø1.63 up to the depth of 11mm(-0.1). UPX 10-0 TUNIT Ø1.6ା଴.଴ହ
(1.35/1.63)
For Anchor wheel pin.
For the P2 hole, drilling the
opening Ø1.451 up to the Reamer drill Flat form tool Ø1.44ା଴.଴ଶ
Module 3 UPX 11-0 TUNIT
depth of 6.4mm(-0.2).
For Anchor wheel pin.
Flat form tool, for the
Ø1.235 up to the depth of
For the P3 hole, but this operation is pre. Drill
Drill 17.5mm(-0.5). This Ø1.22ା଴.଴ଷ
Module 4 the opening Ø1.9 with the UPX 12-0 TUNIT
(1.9/3) operation is
length of minimum 7.0mm.
P9 hole.
For Wheel catch.

For the P11 hole, drilling the

Drill Ø1.22ା଴.଴ଷ
Module 5 opening Ø1.235 up to depth of 17.5mm(-0.5). Flat form tool UPX 16-0 TUNIT
(1.235/3)
For Wheel catch.
For the P1 hole, drill the opening Ø4.105 up to
Drill
Module 6 depth of minimum 16.5mm. Flat form tool UPX 14-0 TUNIT Ø4.05ା଴.ଵ
(4.105/4.5)
For the Bolt stop.
 Drill the opening Ø18.05/20.05 up to depth of Counterbore Ø18ା଴.ଵ
Counterbore
Module 7 5/11mm(-0.1/-0.1). (18.05/20.05), with the UPX 15-0 TUNIT Ø20ା଴.ଵ
(18.05/20.05)
For the Rotor. 4 lip endmill.
For the P0 hole, endmill the
Counterbore
Module 8 opening Ø5.16h6 drill hole. Flat form tool UPX 13-0 TUNIT Ø5.1ା଴.଴଼
(5.16h6)
For the Booster lead.
For the P3 hole, drilling the Reamer drill
Module 9 opening Ø2.121 up to depth of minimum 7mm. (2.121) Flat form tool UPX 17-0 TUNIT Ø2.1ା଴.଴ଷ
For the Rotor pin.

Drilling the opening Ø6.515 ା଴.଴ଷ

Counterbore Ø6.5ି଴.଴ଶ
Module 10 up to depth of 16.7mm(-0.4), check with P0 Drill UPX 18-0 TUNIT
(6.515)
center.

Remark: P0,P1,P2,P3,P9,P11,Ø18.05/20.05 and key pin hole are operated.

 M/C-8
Lower OP#70 with technica rotaflax
Tools Aids
Sr.No Position Work description Ident Number Remark
Original tool Insert tool
Drill
1 Module 1 Not used. UPX 19-0 TUNIT
(2.5/3)
Flat form tool,for the DIN 338
For P4 hole, but cannot operate in this Drill Ø1.835 up to depth of GUHRING art. No.
2 Module 2
condition.Thus, now we used Drilling machine. (0.8h6) 12mm.For P8 hole and 305
14/16 screw.
For P8 hole, drilling the opening Ø1.835
Drill
3 Module 3 up to depth of 11.5mm(-0.5). Flat form tool. UPX 20-0 TUNIT
(1.835/2.5) Ø1.75ା଴.଴ହ
For 14/16 screw.
Thread former
4 Module 4 Not used. W39 60 46B
(M2×0.4)
Drill Flat form tool, for P5 TD 1.250 TUNIT
For P5 hole, drill the opening
5 Module 5 (6.5h6).Now this hole.This mean that free DIN1897(for 6.5h6 Ø2.45ା଴.ଵ
Ø2.5 with the length of 4.5mm(-0.5).
drill is not apply. hole for Bolt I and Bolt II. drill specfication.)
Milling cutter
6 Module 6 For Adjusting Bolt hole pre. Drill Ø9.5.(Pre drill) UPX 32-0 TUNIT
(10.06/11h6)
For Adjusting Bolt hole. Counterbore Reamer Hole Alestare
7 Module 7 (Ø10.05/13.05/15.45) UPX 21-0 TUNIT
For Ø13.05, this length is 2mm(+0.1). (13.07/15.47)
(+0.1)
Drill
8 Module 8 For Bolt II (P6) pre drill. Flat form tool UPX 23-0 TUNIT
(3.9/4.5)
For P6 hole, drilling the opening Ø4.135 up to
the depth of 1.7mm(+0.2). Counterbore
9 Module 9 Carbide Flat form tool UPX 24-0 TUNIT Ø4.1ା଴.଴଻
For Bolt II hole. (4.135)
 Micro milling
10 Module 10 Milling cutter of Bolt II hole. cutter Flat form tool. 5710116 Ø1.3ା଴.ଶ
(1.4)

Remark: P5,P8,P10,P6,Ø9.5(Pre drill for Adjusting Bolt), Adjusting Bolt hole and Bolt II cutter are operated.
 M/C-8
Lower OP#90 with Technica Rotaflux
Tools Aids
Sr.No Position Work description Ident Number Remark
Original tool Insert tool
For P14/P15 hole, drilling the
Drill
1 Module 1 opening Ø3.0 up to the depth of 1.3mm(-0.3). For Flat form tool UPX 26-0 TUNIT
(3/3.5) Ø3±଴.଴ହ
the free hole, where the location is 5mm face.

Counterbore Flat form step Ø4.3ା଴.ଵହ

2 Module 2 For Washer hole. UPX 27-0 TUNIT
(5.2h6) drill(Ø4.3/5.2). Ø5.2ା଴.ଵ

Drill
3 Module 3 Not used. Nil UPX 28-0 TUNIT
(4.4/5.26)
DIN 338
For inside the Washer hole, drilling the opening Drill
4 Module 4 Flat form tool GUHRING Ø1.5ା଴.ଵ
Ø1.55h6. (Ø1.55h6)
art.No.305
Drill
5 Module 5 Pre drill for Bolt I hole. Flat form tool UPX 23-0 TUNIT
(3.9/4.5)
For P7 hole, drilling the opening Counterbore
6 Module 6 Flat form tool UPX 24-0 TUNIT Ø4.1ା଴.଴଻
Ø4.135 up to the depth of 1.7mm(+0.2). (4.135)
Milling Cutter Milling slot fresa
7 Module 7 Cutter of Bolt I and Bolt II UPX 31-0 TUNIT Ø2.5ା଴.ଵ
(2.56/R1.28) (Ø2.55)
Drill UPX 30-0 BT
8 Module 8 3 Nut hole. Drill
(4.15) BIENE

Remark: P14,P15,P7, Washer hole(1.55/4.3/5.2) and Cutter for Bolt I,Bolt II are operated.
 1. Repair with the drilling machine: Ø2.1,Ø0.8,Ø0.3,Ø1.44,Ø1.55 and Ø2.45.
2. Tapping (M2×0.4) for the 14/16 screw.
3. 23.1 Recess with CNC machine
4. Locksmith
5. 3 hole including (Bolt stop,Bolt I, and Bolt II)
6. Washing

Material of item is AlCuMgPbF38 DIN1747

Operation Machine-Device Designation Work Description - Operation Remark

5 JUS X./150 Chamfering of edges
10 PM 51.6 in line Turning from a bar
12 LOCKSMITH Chamfering
15 HELPER Preparation of parts for periodic inspe
20 T.I.D Periodic inspection
25 BLOWING BOX Air cleaning
30 PM 130.8 Turning
35 HELPER Preparation of parts for periodic inspe
40 T.I.D Periodic inspection
45 BLOWING BOX Cleaning by air
50 TECHNICA I/12 Drilling
55 HELPER Preparation of parts for periodic inspe
60 T.I.D Periodic inspection
65 BLOWING BOX Cleaning by air
70 TECHNICA II/12 Drilling,milling
75 HELPER Preparation of parts for periodic inspe
80 T.I.D Periodic inspection
85 BLOWING BOX Cleaning by air
90 TECHNICA III/12 Drilling,milling
95 HELPER Preparation of parts for periodic inspe
100 T.I.D Periodic inspection
103 DEGREASING LINE Degreasing
105 LOCKSMITH Fitter's treatment
110 LOCKSMITH Fitter's treatment
115 LOCKSMITH Fitter's treatment
120 LOCKSMITH Fitter's treatment
125 LOCKSMITH Fitter's treatment
130 LOCKSMITH Fitter's treatment
135 LOCKSMITH Fitter's treatment
137 LOCKSMITH Fitter's treatment
140 LOCKSMITH Fitter's treatment
145 LOCKSMITH Fitter's treatment
150 LOCKSMITH Fitter's treatment
155 DEGREASING LINE Washing
160 T.I.D Final inspection