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~No.

SPE 340
~.c,~
THIS IS A PREPRINT - SUBJECT TO CORRECTION

Factors Influencing the Optimum Time


to Start Water Injection
By

Charles M. Tarr

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George J. Heuer __ .~
Continental Oil Company ~Vv

We recently attended a spacing hearing The total ultimate recovery can be divid-
in a relatively new oil state. The hearing ed into recovery before water injection p~us
was one of the longest ever held before a recovery after water injection. Often we can
state conservation commission. It covered, do little as engineers to affect total pri-
among other things, many of the aspects of mary recovery other than to use the reservoir
petroleum engineering. Many of those attend- energy which is available as efficiently as
ing the hearings as witnesses, attorneys and possible. However we can, as engineers, de-
commission representatives appeared to have cide when and in what manner water injection
the idea that water injection was almost al- should be started tp gain the optimum ulti-
ways successful in increasing oil recovery. mate recovery. In practice, with a good
They also had the impression that the proper reservoir where such factors as permeability
time to start water injection was "inunedi- distribution, oil viscosity, water saturation,
atel~'. A review of many industry magazines, etc. are favorable, a good rule of thumb is
technical publications and petroleum engi- "water injection should be started at the time
neering textbooks shows that, while there the reservoir reaches the bubble point".
are many articles and papers on water injec-
tion, waterflooding and pressure maintenance When studying the problem of when water
through water injection, few of the publica- injection should be started in a specific
tions discuss projects which were failures. reservoir, we find that many factors are in-
It is easy to see how non-technical, intelli- volved so the optimum time for water injection
gent people can get the erroneous impression into a particular reservoir may range from
that water injection is almost always suc- immediately to never.
cessful. If one reviews the mass of articles
in trade publications on pressure maintenance Some of the factors affecting optimum
and notes that they are almost always justi- time for water injection are discussed below.
fied by large increases in recovery, one can They are all inter-related, however, for sim-
also get the impression that water injection plicity we will attempt to discuss the factors
should start as soon as possible. as though they are independent variables not
in any way related. Each factor can to some
The experience and knowledge we gained degree be evaluated to determine the optimum
while planning, operating and analyzing the time to start water injection.
results of over a hundred water injection
projects proves that the above two impres- Recovery Mechanism:
sions are not always correct.
The forces which enable us to recover
Predicting the optimum time to start hydrocarbons from reservoirs to a very large
water injection is a very complex problem extent govern the adaptability of the reser-
because it depends on many factors. To voir to water injection.
simplify this paper, we assume the operator
wishes to recover the maximum ultimate oil One would usually expect a reservoir
regardless of time. Also, in this paper, we with a strong natural water drive not to be
are ignoring other methods of increasing re- subjected to water injection unless there w~re
covery such as gas injection, insitu combus- some very unusual circumstances such as tre-
tion, etc. mendous reservoir size or to increase the
rate of production.
2 FACTORS INFLUENCING THE OPTIMUM TIME TO START WATER INJECTION

A reservoir with good gravity drainage, Figure 1 is an example of a number of


such as the Lakeview Pool in Kern County, formation volume factors determined from a
California, is another example of reservoirs number of samples at different structural
which probably should not be waterflooded if locations from a reservoir with over 1,200
we are attempting to obtain maximum recovery. feet of oil column. The reservoir oil has
In the case of good to fair gravity drainage little gas in solution. Figure 2 is an
reservoirs, water injection probably should example of a reservoir where we had over
be used only to increase producing rates 600 cubic feet of gas in solution per barrel
because we would be substituting an inferior of stock tank oil. By inspection of Figures
recovery mechanism for a more efficient re- 1 and 2 and considering only F.V.F., one can
covery mechanism. see that the timing of water injection in
the first reservoir could have only about a

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Another recovery mechanism where water 4% effect on recovery through water injection
injection would not normally be attempted while on the second reservoir the effect of
is in reservoirs with large gas caps. Here, this factor could vary water injection recov-
there is usually sufficient reservoir energy eries by as much as 35%. These percentages,
so an external source of energy is not re- of course, apply only to the pore space
quired for efficient oil recovery. swept by water.

Reservoirs with gas caps and thin oil When considering only the effect of
rings are often not amiable to water injec- F.V.F., one can say the optimum time to
tion. In these reservoirs, down-dip water start water injection pressure-wise is when
injection forces oil up-structure and a the reservoir is at the bubble point, as
large percentage of the oil invading the less stock tank oil will be left as residual
gas cap area is lost as residual oil satu- oil by the injected water.
ration. Water injected into the oil ring
soon follows the pathway of least resistance, Viscosity of Crude Oil:
breaks into the gas saturated area and be-
comes ineffective as a medium for increasing The viscosity of crude oil is often
oil recovery. plotted as viscosity vs. pressure on P.T. V.
analysis reports. In these reports, we all
The above types of reservoirs normally realize that less gas is in solution as
are not amiable to water injection so the pressures are decreased, therefore, the
optimum time for water injection may be major change in viscosity is not caused by
"never". a reduction in pressure but by changes in
composition of the liquid hydrocarbon mix-
In general, the good reservoirs for ture. Here again w.e have included as
water injection are those where the natural Figures 3 and 4, viscosity data for the
energy is less efficient than that provided same field for which F.V.F. data was illus-
by water injection. These include solution trated. The data indicates that the period
gas drive reservoirs, liquid expansion res- in the pressure history of a reservoir when
ervoirs and reservoirs with inefficient water oil viscosity will be lowest is at the bubble
drives, reservoirs with small gas caps and point pressure.
combinations of these types of reservoirs.
The effect of oil viscosity is handled
Formation Volume Factor: in many water injection calculations through
the mobility ratio where
Gas in solution swells the reservoir oil
and, therefore, reduces the amount of stock krw Uo

tank oil in every barrel of residual oil re- M =E


ro lL
--w
maining in the reservoir behind the displac-
ing fluid. or in the fractional flow equation where
The effect of the Formation Volume Fac- 1
tor on recovery by water injection can be
evaluated by assuming the residual oil satu- k ro llw
ration behind the flood front, expressed as 1 + krw U
o
a fraction of total pore space, is the same If injected water is not heated or
regardless of when injection starts. We can treated in some way to change its vlscosity
then calculate the total stock tank barrels at reservoir condition, the only variables
of oil in the swept portion of the reservoir are ~ which depends upon fluid saturations
which will remain as "residual oil satura-
tion" at different pressures for the pro- and Uo which is controllable to some extent
ject. by the composition of the hydrocarbon mixture
CHARLES M. TARR AND GEORGE J. HEUER 3

in the reservoir ahead of the flood front. waterflood on different spots on the ko/kw
We assume here that the most efficient oil curve as shown by points "A" and "B" on
displacement will take place when the mobi- Figure 5. Toward the center of the reservoir
lity ratio of the driving fluid to driven our oil saturations were at point "A" and had
fluid is small. The smaller the mobility normal recoveries. At certain edge wells,
ratio, the better our displacement of oil we were at point "B" and recovered almost no
should be by water injection. Therefore, oil as a result of water injection. Perhaps,
optimum time for water injection as a func- on projects with seemingly minor edgewater
tion of reservoir crude oil viscosity is encroachment, we can explain poor secondary
when the mobility ratio is as small as oil recoveries by kw/ko curves and not spend
possible, or again, at the bubble point money needlessly on remedial work trying to
pressure. recover oil which is non-recoverable. With

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excellent data on fluid saturations, we might
As an example from data, we determine even decide water injection is not economi-
that k ro = 100 and the viscosity of cally feasible.
krw '
water at 1310 F. equals 0.554 cpo Permeability Distribution:
In our discussion of permeability dis-
tribution and our use of it in calculation,
we have made the assumption of no cross-flow.

If we use the viscosity values on Figure 4, The total recovery of primary oil can
the lowest value of Uo is 0.75 cp at bubble be fairly well estimated by various calcu-
point pressure so if the water injection lations if we have sufficient information
starts at that pressure, M = 0.018 x 0.75 on certain fluid properties, saturations
= 0.0135. If the waterflood were conducted and pressures. During primary depletion as
at 100 psig when Uo = 1.45 cp, M would now a result of solution gas drive, all porous
equal 0.0261. reservoir rock which has any permeability
to hydrocarbons will contribute to the pro-
Relative Permeability: duction of our various wells. During water
injection in a water wet reservoir, rocks
In this paper, we have considered the which were initially oil productive usually
relative permeability of oil to be the oil have a lower permeability to water than to
permeability in the presence of the connate oil. Because of this, some rock may in
water saturation ahead of the displacing effect be nearly impermeable to water; and,
fluid. Our relative water permeability is hence, will not be affected by water injec-
water permeability in the presence of resi- tion. Oil not displaced from this rock is
dual oil saturation behind the advancing bypassed by the injected water and is there~
front. by unrecoverable. The optimum time to start
water injection will not be affected by
A sample kw/k o curve is shown in Figure permeability per se, if there is sufficient
5. This factor has little bearing on when permeability to allow adequate injection
a water injection program is started but rates. However, the variation and distri-
has a great deal to do with the results of bution of permeability can effect the pro-
the project. The field for which Figure 5 blem, especially if a large percentage of
applies is a fairly large sandstone strato- the reservoir rock has low permeability
graphic trap partially surrounded by an values.
aquifer with thp. reservoir rock grading
from clean sand to shaley sand and sandy To illustrate this point, suppose we
shales. We had fair to good reservoir data, consider all rock having an air permeability
production information, etc. for the field of 0.1 md or higher (and adequate porosity
which was developed by a number of organi- and oil saturation) as being net pay in our
zations and then unitized. It looked like material balance calculations. In the same
a good water injection project. A pattern reservoir, we may find that only rocks hav-
waterflood was installed. The results were ing a permeability of 2 md or higher will
somewhat erratic even though injection rates be affected by water injection and be con-
per foot of net pay were very carefully sidered "floodable net pay". This last
balanced. After a good deal of study, un- permeability value can be determined by
successful remedial work, etc., we deter- several methods.
mined the results were probably caused by
varying water saturations in different parts
of the reservoir. We may have started our
4 FACTORS INFLUENCING THE OPTIMUM TIME TO START WATER INJECTION

Calculations may show that while almost Fractures:


100% of the reservoir rocks contribute to-
ward primary production, a much smaller Basically, fractures in the reservoir
volume is subject to oil displacement by rock can be considered as part of the per-
water. In this type of reservoir, we can meability distribution problem in deter~
calculate the effect of permeability distri T mining the optimum time to start water
bution on the problem of the optimum time injection.
for water injection.
In primary recovery, energy is supplied
An example of the effect might be about by the gas dissolved in the oil in the reser-
as follows. If we produce all of the pri- voir. Thus, fractures are pathways of high

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mary oil (18% of oil saturation in this case) permeability by which the oil can flow from
then waterflood 40% of the section and re- the matrix reservoir rock to the well bore.
cover 40% of the remaining oil in this sec- Anything which makes it possible for oil to
tion, our total recovery would be 0.18 + travel more easily through the reservoir
0.40 x 0.40 x (1 - 0.18) = 31.12% of initial will aid in primary recovery.
oil-in-place.
Energy is supplied to the reservoir on
If we had started water injection at water injection projects by means of water
the bubble point pressure, one would expect under pressure at the injection wells. On
to recover something like 50% of the stock these projects, fractures act as pathways of
tank oil from 55% of tke reservoir rock for high permeability through which water travels
a total recovery of 27.5% of the STO-in- from the injection well to the producing
place. well. There is a very real tendency for the
injected water to bypass large volumes of
In one reservoir we tabulated our per- reservoir rock as it moves through the frac-
meability information and found that 33% of tures. This water does not displace oil
the rock had permeabilities below 0.1 md, from the matrix rock and, hence, much of
the cut-off for primary net pay (this in- the oil in the reservoir rock may be unre-
cluded less than 2% of the porosity), 64% coverable. Thus, we say the effect of
of the rock had permeabilities below 1 md fractures in reservoir rock cannot be bene-
and 84% of the rock had permeabilities ficial to water injection projects (assum-
below 10 md. In this case if we had used ing there was enough matrix permeability for
2 md as a cut-off point to determine the a water injection project).
rock which would be influenced by water
injection, 74% of the formation would have At the present state of our Art and/or
been eliminated or, to put i t another way, Science of Petroleum Engineering, the most
secondary net pay was only 40.6% of pri- satisfactory method of determining perme-
mary net pay. ability variation is by core analysis. The
presence or absence of fractures can usually
The actual calculations to determine the be suspected by examination of fresh cores
optimum time for water injection considering on the rig floors. Fractures, if suspected
permeability distribution and many other by core examinations, coring difficulties,
factors involve making material balance cal- cementing difficulties and acidizing re-
culations at a number of pressures to deter- sults, can be evaluated early in the life
mine primary production and waterflood cal- of the reservoir. In one field, two com-
culations at the same pressures to determine panies ran a number of pressure build-up
recovery through water injection. These surveys to check on the effectiveness of
two recoveries can be plotted as recovery fractures. Figure 7 is a plot of cored
vs. pressure, the two curves added and the permeability vs. pressure build-up perme-
optimum pressure will be where the combined ability for 21 wells. It was calculated
recovery curve shows the greatest recovery. that the matrix permeability accounted for
An example of these curves is shown as only 19% of the effective permeability in
Figure 6. this example. Figure 8 is in another part
of the same field showing pressure build-
Figure 6 is an illustration of ex- up data and core data plotted for 24 wells.
tremely poor permeability distribution where In this example, we find that fractures
we might best start water injection at near accounted for a much smaller share of the
abandonment conditions for maximum recovery. effective permeability. Here, the matrix
rock contained 61% of the effective perme-
ability. In this case, fracturing is much
more pronounced in certain parts of the
CHARLES M. TARR AND GEORGE J. HEUER 5

same reservoir. The straight line in both water injection projects unfeasible.
figures was drawn for ease of evaluating
data. Points above the line show evidence The clay content of our formations
of fractures. The points below the line vary from area to area. The clays can
indicate to us that the completion techni- have a marked effect on producing rates,
ques used may not have cleaned up the well project life and the over-all economics
bore or sampling and/or core analysis methods of a project. If pilot projects are in-
may have been faulty. stalled, we favor running frequent pressure
fall-off surveys to determine as nearly as
Fractures are generally more prevalent possible the stabilized water permeability
in hard, brittle types of rocks, especially values.
those with low porosity and permeability.

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The two things which, of course, concern We do not know of any well engineered
all of us are (a) are the fractures part water injection projects which were fail-
of a random system, or are they predomi- ures because of swelling clays. The clays
nantly oriented in a certain direction and have a marked effect on the performance of
(b) do they extend for long distances through projects but they have little bearing on
the reservoir? Our experience is not too when a project should be started. If
great, but we would generally assume the swelling clays are suspected, we favor very
open fractures are usually relatively short early pilot projects to gather as much engi-
and often predominantly oriented in some neering data as possible.
direction. Partial answers to these pro-
blems might be found through examination Free Gas Space:
of all reservoir production figures, well
interference tests, pressure surveys, build- On .this subject, it is hard to tie
up surveys, injection fall-off curves, and laboratory tests to field information. The
material balance calculations. Often we major effect of maintaining a free gas
can minimize the detrimental effects of phase in the reservoir behind the displac-
fractures on water injeetion projects by ing fluid should be to reduce the volume of
injection well location and control of rate. residual oil remaining in the reservoir
rocks. It should also affect the kro/k rw
In one series of calculations, we values, etc., and result in more efficient
included fractures in our permeability dis- oil displacement by water.
tribution and then made the same calculations,
excluding fracture permeability. In the One method of evaluating the minimum
first case, we calculated that the rocks effect of a free gas saturation at various
with permeabilities above 11.5 md would be pressures would be to determine the follow-
affected by water injection while, in the ing parameters:
second case, we calculated that the net
floodable rock would have a permeability 1. Composition of the produced
cut-off of 2.2 md. gas at start of project.
The presence of fractures should make 2. Reservoir pressure when the
one cautious about early water injection project starts.
projects and even tend toward late water
injection projects on the theory that we 3. Reservoir pressure during
are certain of our primary production while injection project.
secondary recovery may be speculative. We
always favor pilot waterfloods in fractured 4. Gas saturation in the reser-
reservoirs just to evaluate the effect of voir at start of project.
fractures.
Knowing these items, we could calcu-
Clay Content of Reservoir Rock: late which components of the produced
natural gas actually exist as gas in the
In the Rocky Mountain Region, there reservoir at the start of the project and
are several formations containing clays during the project. The components which
which swell or deflocculate when contacted are miscible with the oil in the reservoir
by fresh water. These clays reduce the at the reservoir pressures, obviously,
permeability to water. This reduces injec- cannot occupy free gas space. Thus, we
tion rates, requires higher injection pres- could determine the composition of the gas
sures and extensive remedial work. In phase at the start of injection and during
shallcw reservoirs, where injection pressul~s the project. Also, we could determine the
must be kept low to prevent rupture of res- pore space it might occupy if it were all
ervoir rocks, swelling clays may make fresh trapped by the displacing fluid.
6 FACTORS INFLUENCING THE OPTIMUM TIME TO START WATER INJECTION

As an example, assume the reservoir have less than 1% effect on the water injec-
is a depleted (100 psia) solution gas tion program if all gas is trapped at 1,000
drive reservoir where oil production has psia by the displacing fluid.
equaled 15% of pore space. The reservoir
temperature is 120 0 F., the average pres- When reservoir pressures are increased,
sure behind the displacing water will be the free gas not liquefied is compressed
1,000 psia and the gas composition from so it occupies a smaller portion of the
a separator sample ta~en at 16 psia and pore space. The lower the pressure at
60 0 F. is as follows: which gas is trapped, the greater the bene-
fits on oil recovery. Actually, gas under
ComEonent Mol % most conditions moves through our reservoir
rock with more ease than either oil or wa-

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Cl 59.5 ter because of its viscosity and the effect
C2 14.5 of relative permeability. Therefore, we
may assume only a fraction of the free gas
C3 16.6 is trapped by the displacing water.
i C4 1.5
n C4 5.0 Reservoir Rock Influenced by Water Injection:
i C5 0.9 In large reservoirs and in reservoirs
n C5 1.1 with close well spacing, usually most of
C6+ 1.0 the reservoir will be influenced by water
injection. In small reservoirs and in
100.0 reservoirs where the injection well con-
figuration does not provide good areal
From the equation 1 = Sw + So + Sg and coverage, we may find that a large part of
knowing initially Sg = 0, Sw has not the total volume of productive reservoir
changed, we know Sg now equals 15%. rock will not be influenced by water injec-
tion. If we assume that we will have pri-
The components of the separator gas mary recovery from the entire reservoir
are almost identical to the above when the and recovery by water injection from only
pressure is increased to 100 psia and the the portion swept by water, we may calcu-
temperature increased to 1200 F. When the late the optimum time for water injection
pressure is increased to 1,000 psia, 13% to determine maximum ultimate oil recovery.
of the gaseous components become liquids The effect of unswept area can be calculated
and 87% remain as gas. The 87% remaining similarly to the method outlined under
as gas has the following composition: permeability distribution where optimum
injection time is when the total recovery
ComEonent Mol % of primary and secondary oil is greatest.

Cl 64.962 Resaturation:
C2 14.635
Resaturation is considered an areal or
C3 14.558 horizontal effect whereby injected water
i C4 1.134 forces mobile oil into the free gas space
n C4 3.448 so the unswept portions of the reservoir
i 0.489 are resaturated with oil. A paper at this
C5 meeting by Messrs. Cobb, Felsenthal and
n C5 0.560 Heuer and others discusses this effect
C6+ 0.214 from laboratory and field information. l ,2
100.000 On water injection projects, the areal
coverage by injected water depends upon the
The pseudocritical pressure of the mobility ratio. The coverage is generally
above gas is 661.54 psia and the pseudo- very good. It is generally over 90% at
critical temperature is 451.97 0 R. so the limiting WORe The inclusion of this factor
Z factor equals 0.74. When the reservoir in reserve calculations is considered the
gas is compressed isothermally from 100 most conservative approach. If resatura-
psia to 1,000 psia, its volume changes to tion is considered in evaluating the opti-
15% x 0.87 x 0.74 x ~ = 0.96% of pore mum time for water injection, it should
space. In this example, we have taken a tend to show early water injection is
depleted reservoir at 100 psia, conducted desirable.
a waterflood and using an actual gas sample
find that at most free gas saturations can
CHARLES M. TARR AND GEORGE J. HEUER 7

Examples:
The following examples are calcula- We wish to thank the Continental Oil
tions made on different portions of one Company for permission to present this
large carbonate reservoir where the effect paper. We also wish to thank the employees
of fractures and unswept areas were not of various sections of our Research Depart-
considered. We assumed no cross-flow. In ment for gathering basic data and develop-
each case over 2,500 core analysis samples ing the computer programs which were used
were available, numerous PVT analyses were by the authors in this paper.
run by various organizations showing gradua-
tions in fluid composition throughout the
reservoir. The permeability distribution

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varied for the two cases as shown by curves lEarlougher, R. C., Robinson, J. M. and
A and B on Figure 9. Note curve B has a Lynn, A. B., "Study of Core Analyses
larger portion of reservoir rock with Data From Flooded Out Oil Sands",
permeabilities below 0.1 md than on curve SPE-121 (1961).
A. The distribution of the matrix perme-
ability is much poorer on curve A than on 2Callaway, F. H., "Evaluation of Water-
curve B. flood Prospects", Journal of Petroleum
Technology, V. 11 No. 10:11 (1959).
Figure 10 shows the total recovery
of oil-in-place (both primary and second-
ary) plotted against the average reservoir
pressure at which the water injection pro-
ject would be started. The curve marked
A is for the permeability distribution
marked A on Figure 9, while curve B in
Figure 10 corresponds to the permeability
distribution marked B on Figu~e 9. The
curves show that in one portion of the
reservoir the optimum time to start water
injection was at or near 950 psi while for
another portion o.f the same large reservoir
the optimum time is anytime after 550 psi.

Conclusions:
We have not discussed all factors
which affect water injection projects.
We have tried to very brief~y touch on
some of the more important. factors affect-
ing the optimum time to start water injec-
tion.

The factors which are dependent upon


pressure will indicate water injection
should start at near "bubble point" pres-
sures for maximum recovery. Other factors
such as permeability distribution, recovery
mechanisms, fractures, reservoir geometry,
etc. which are not dependent upon pressure,
and which are often difficult to evaluate,
may indicate water injection should start
at near abandonment conditions.
Industry is able through use of high
speed computers to evaluate many of the
factors affecting water injection projects.
By making primary and secondary recovery
calculations at various pressures and stages
of depletion, industry can optimize ulti-
mate recovery by conducting water injection
projects at the most favorable reservoir
pressures.
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PRESSURE - PSIG
PRESSURE. PSIG
VISCOSITY VS. PRESSURE AT 92° F. VISCOSITY
COMPOSITE OF FLUID ANA .. :SES FIGURE 4
FIGURE 3
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CUMULATIVE OIL RECOVERY"" OF ORIGINAL SlOCK TANK OIL

-01ILO---2LO----~--4.L0-------.!!Io":-----6-!-0:c-----:7!-:0-------=80 RELATIONSHIP BETWEEN


TOTAL WATER SATURATioN - "" PORE SPACE PRESSURE AND OIL RECOVERY
WATER-OIL RELATIVE PERMEABILITY RATIO FIGURE II

fIGURf,: 5

10,000
8,000
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FLOW GA~AC)ITY fIIOII GOIIf ANALYSIS-IN MOo FT. FLOW CAPAGITY FROM GORE ANALYSIS -IN MD. FT. .. --<£
COMPARISON OF FLOW CAPACITY (Koh) FROM COMPARISON OF FLOW CAPACITY (Koh) FROM
PRESSURE BUILDUP AND CORE ANALYSIS ON 21 WELLS PRESSURE BUILDUP AND CORE ANALYSIS ON 24 WELLS
APPROXIMATE lKoh BUILDUP IS 529.9'1; OF lKoh CORE ANALYSIS APPROXIMATE lKoh BUILDUP IS 164.0'1; OF ZKoh CORE ANALYSIS

FIGUIIE 7 FISUIIE 8
Downloaded from http://onepetro.org/SPESRS/proceedings-pdf/62SRS/All-62SRS/SPE-340-MS/2085211/spe-340-ms.pdf by guest on 18 October 2023
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CALCULATION BASED ON
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TOTAL OIL RECOVERY - , ORIGINAL OIL IN PLACE
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00 W ~ ~ ~ 50 ~ ro ~ ~ ~
TOTAL OIL RECOVERY AS A FUNCTION OF
CUM. , OF SAMPLES
RESERVOIR PRESSURE WHEN WATERFLOOD INITIATED
PERMEABILITY DISTRIBUTION
FIGURE 10
FIGURE 9

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