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Second Edition

Parts Manual First Printing (A2)


July 2007
Refer to inside cover for serial number information Part No. 32961

(from serial number 1523 to 2132)


Parts Manual - Second Edition

Technical Publications Serial Number Information


Genie Industries has endeavored to deliver the highest Genie Industries offers the following Parts Manuals for
degree of accuracy possible. However, continuous these models:
improvement of our products is a Genie policy.
Therefore, product specifications are subject to change Title Part No.
without notice.
Genie Z-45/22 Parts Manual
Readers are encouraged to notify Genie of errors and (before serial no. 1523) ........................................ 23437
send in suggestions for improvement. All
Genie Z-45/22 Parts Manual
communications will be carefully considered for future
(after serial no. 2133) ........................................... 52032
printings of this and all other manuals.

Contact Us: Copyright © 1994 by Genie Industries

Second Edition: First Printing, August 1994


http://www.genieindustries.com
e-mail: techsup@genieind.com
"Genie" and "Z" are registered trademarks of
Genie Industries in the USA and many other
countries.

Printed on recycled paper

Printed in U.S.A.

Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition

Important

Verify Correct Manual


Do not read any further until you
have verified that this is the
correct parts manual for this
machine. Contact Genie
Industries if you have any
questions.

This parts manual covers the Genie Z-45/22 2WD


and 4WD models produced from May 1994,
starting with serial number Z-45-001523. Some of
the components shown in this manual apply to
earlier production.

The serial number plate is


located under the engine
side turntable cover. It is
secured to the bulkhead
near the hydraulic pump.

Use the first edition


Genie Z-45/22 Parts
Reference Guide, part
number 28145, to find
components not found
in this second edition.

Do not use this parts


manual with the
Genie Z-45/22 DC,
Bi-fuel, Tri-fuel, Diesel
and Gas/LPG models.
Compare turntable
cover size and shape.

Part No. 32961 Genie Z-45/22 iii


Parts Manual - Second Edition

How To Order Parts

How To Order Service Parts Machine Information


Please be prepared with the following information
when ordering replacement parts for your Genie Model
product:
Serial Number
· Machine model number

· Machine serial number Date of Purchase

· Genie part number Authorized Genie Distributor

· Part description and quantity


Phone Number
· Purchase order number

· "Ship to" address

· Desired method of shipment


Manuals
· Name and telephone number of the authorized
Genie Industries offers the following support
Genie Distributor in your area
documents for this machine:
If you don't know the name of your authorized
Title Part No.
distributor, or if your area is not currently serviced
Genie Z-45/22 Operator's Manual ............... 32921
by an authorized distributor, call Genie.
Genie Z-45/22 Service Manual .................... 32960
Ford LSG-423 Service Manual .................... 29586
Genie North America Deutz FL 1011 Workshop Manual ............... 29789
Telephone (206) 881-1800 Deutz FL 1011 Operation Manual ................ 29790
Toll Free 800 536-1800 in U.S.A. EMI Safety Manual ...................................... 27581
Toll Free 800 426-8089 in Canada Manual of Responsibilities
Fax (206) 883-3475 ANSI A92.5 .................................................. 31779
Genie Europe
Telephone (44) 0636-813943
Fax (44) 0636-815270

iv Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition
®
Service Parts Order Form

Date ______________________________ Account Number __________________________

Your Name ___________________________ Your Fax Number __________________________

Bill To ______________________________ Ship To ________________________________

______________________________ ________________________________

______________________________ ________________________________

______________________________ ________________________________

Purchase Order Number ________________ Ship Via ________________________________

FOR GENIE USE ONLY

Distributor Class _________________________ Customer Order Number ______________________

Terms __________________________________ Request Date _______________________________

Discount ________________________________ Schedule Date ______________________________

Origin Code _____________________________ Ship Condition ______________________________


cut off here and make copies

Part Number Description Quantity Price

Part No. 32961 Genie Z-45/22


Parts Manual - Second Edition

Notes

vi Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition

REV B
Table of Contents

Section One Decals And Paint


Figure 1-A Decals and Paint - Profile Views ................................................................................. 1-2
Figure 1-B Decals and Paint - End Views .................................................................................... 1-6
Figure 1-C Decals and Paint - Overhead View and Platform ........................................................ 1-8

Section Two 2WD Drive Chassis Components


Figure 2-A 2WD Steer Linkage - Non-oscillating Axle .................................................................. 2-2
Figure 2-B 2WD Steer Linkage - Oscillating Axle ......................................................................... 2-6
Figure 2-C 2WD Oscillate System .............................................................................................. 2-10
Figure 2-D Steer / Oscillate Manifold .......................................................................................... 2-12
Figure 2-E 2WD Non-steer Axle ................................................................................................. 2-14
Figure 2-F 2WD Drive Manifold .................................................................................................. 2-18
Figure 2-G 2WD Hydraulic Hoses and Fittings - Drive Chassis, Non-oscillating Axle ................. 2-20
Figure 2-H 2WD Hydraulic Hoses and Fittings - Drive Chassis, Oscillating Axle ........................ 2-24

Section Three 4WD Drive Chassis Components


Figure 3-A 4WD Steer Linkage - Oscillating Axle ......................................................................... 3-2
Figure 3-B 4WD Oscillate System ................................................................................................ 3-6
Figure 3-C Steer / Oscillate Manifold ............................................................................................ 3-8
Figure 3-D 4WD Non-steer Axle ................................................................................................. 3-10
Figure 3-E 4WD Drive Manifold ................................................................................................. 3-14
Figure 3-F 4WD Hydraulic Hoses and Fittings - Drive Chassis, Oscillating Axle ........................ 3-16

Section Four Power Plants


Figure 4-A Engine Pivot Mount Components - Ford Gasoline/LPG Engine .................................. 4-2
Figure 4-B Engine Pivot Mount Components - Deutz Diesel Engine ............................................ 4-6
Figure 4-C Ford Gasoline/LPG Engine - View 1 ......................................................................... 4-10
Figure 4-D Ford Gasoline/LPG Engine - View 2 ......................................................................... 4-14
Figure 4-E Ford Gasoline/LPG Engine - View 3 ......................................................................... 4-16
Figure 4-F Ford Gasoline/LPG Engine - View 4 ......................................................................... 4-20
Figure 4-G Deutz Diesel Engine - View 1 ................................................................................... 4-22
Figure 4-H Deutz Diesel Engine - View 2 ................................................................................... 4-24
Figure 4-I Deutz Diesel Engine - View 3 ................................................................................... 4-28

Part No. 32961 Genie Z-45/22 vii


Parts Manual - Second Edition

TABLE OF CONTENTS REV B

Section Five Turntable Components


Figure 5-A Turntable Rotator ........................................................................................................ 5-2
Figure 5-B Hydraulic Tank and Filter ............................................................................................ 5-4
Figure 5-C Fuel Tanks .................................................................................................................. 5-6
Figure 5-D Function Manifold ....................................................................................................... 5-8
Figure 5-E Ground Controls - View 1 ......................................................................................... 5-12
Figure 5-F Ground Controls - View 2 ......................................................................................... 5-14
Figure 5-G Turntable Covers ...................................................................................................... 5-18
Figure 5-H Hydraulic Hoses and Fittings .................................................................................... 5-20

Section Six Boom Components


Figure 6-A Boom Installation ........................................................................................................ 6-2
Figure 6-B Upper Mid-pivot and Primary Boom Rests .................................................................. 6-4
Figure 6-C Upper Mid-pivot .......................................................................................................... 6-6
Figure 6-D Primary and Extension Booms ................................................................................... 6-8
Figure 6-E Cable Track Installation ............................................................................................ 6-10
Figure 6-F Platform Leveling and Rotation ................................................................................. 6-12
Figure 6-G Hydraulic Hoses and Fittings .................................................................................... 6-16

Section Seven Platform Components


Figure 7-A Platform ...................................................................................................................... 7-2
Figure 7-B Platform Controls - View 1 .......................................................................................... 7-6
Figure 7-C Platform Controls - View 2 .......................................................................................... 7-8
Figure 7-D Joystick Controller - Drive / Steer Functions ............................................................. 7-10
Figure 7-E Joystick Controller - Boom Functions, Single Axis .................................................... 7-12
Figure 7-F Joystick Controller - Boom Functions, Dual Axis ...................................................... 7-14

Section Eight Accessories


Figure 8-A Alarm and Beacon Package ....................................................................................... 8-2
Figure 8-B Platform Options ......................................................................................................... 8-4
Figure 8-C Airline to Platform ....................................................................................................... 8-8
Figure 8-D 2000 Watt Generator and Spare LPG Tank .............................................................. 8-10
Figure 8-E Cold Start Package - Ford and Deutz Engines ......................................................... 8-12

Numeric Index ................................................................................................................................... 9-1

viii Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 1 - Decals and Paint

Section One

Decals
and
Paint

Part No. 32961 Genie Z-45/22 1-1


Section 1 - Decals and Paint Parts Manual - Second Edition

Figure 1-A
Decals and Paint - Profile View

1 2 3 4 5 6

10

11

12 10 12

18 22 23 24 25 26

21 3

8 13

20 11

10 14

11 15

12 19 18 17 16 12

1-2 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 1 - Decals and Paint

FIGURE 1-A

Index Part No. Description Quantity This Figure

— 27244 Decal Kit - Safety/Instructional


(does not include index numbers 2 and 5, which are ordered separately) ................. —
— 27243 Decal Kit - Cosmetic .................................................................................................. —

— 1483 Paint - Genie Blue, 1 Gallon (3.78 liters) ................................................................... —


— 1484 Paint - Genie Blue, 12 Ounces (340.5 grams) Aerosol .............................................. —
— 1266 Paint - Genie Grey, 1 Gallon (3.78 liters) ................................................................... —
— 1268 Paint - Genie Grey, 12 Ounces (340.5 grams) Aerosol ............................................. —

1 28235 Decal - 115V Power to Platform ................................................................................. 1


— 28174 Decal - 220V Power to Platform ................................................................................. 1

2 1699 Safety Tape - Black / Yellow Striped ......................................... 125 inches (317.5 cm)

3 28044 Decal - Stripe, 6 x 21.4 inches (15.2 x 54.4 cm), White .............................................. 2

4 28042 Decal - Genie Z-45/22, 6 x 59 inches (15.2 x 149.9 cm) ............................................. 1

5 28158 Decal - Unleaded Gasoline ......................................................................................... 2


— 28159 Decal - Diesel Fuel ..................................................................................................... 2

6 28157 Decal - Notice, Dextron II ATF (concealed from view) ................................................ 1

7 28046 Decal - Stripe, 6 x 18 inches (15.2 x 45.7 cm), Blue ................................................... 1

8 27369 Decal - Genie 4WD (4WD Models) ............................................................................. 2


— 27520 Decal - Genie Boom (2WD Models) ........................................................................... 2

9 28047 Decal - Stripe, 6 x 13 inches (15.2 x 33 cm), Blue ...................................................... 1

10 25980 Decal - Electrocution Hazard ...................................................................................... 3

11 28161 Decal - Danger - Crushing Hazard ............................................................................. 3

12 29935 Decal - Notice, Tire Pressure ..................................................................................... 4

13 28043 Decal - Genie Z-45/22, 4 x 39 inches (10 x 99 cm) .................................................... 1

14 28179 Decal - Danger - Tip-over Hazard, Interlock ............................................................... 1

15 27003 Decal - Perform Inspections ....................................................................................... 1

16 25975 Decal - Operating Instructions .................................................................................... 1

17 30084 Decal - Ground Controls ............................................................................................. 1

18 25994 Decal - Caution - Component Damage Hazard (1 each concealed from view) ........... 2

This parts list continues on page 1-5.

Part No. 32961 Genie Z-45/22 1-3


Section 1 - Decals and Paint Parts Manual - Second Edition

FIGURE 1-A

1 2 3 4 5 6

10

11

12 10 12

18 22 23 24 25 26

21 3

8 13

20 11

10 14

11 15

12 19 18 17 16 12

1-4 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 1 - Decals and Paint

FIGURE 1-A

Index Part No. Description Quantity This Figure

19 25983 Decal - Danger - Fall Hazard ...................................................................................... 1

20 30080 Decal - Maximum Load ............................................................................................... 1

21 28045 Decal - Stripe, 6 x 25.5 inches (15.2 x 65 cm), Blue ................................................... 1

22 25989 Decal - Danger - Damaged Machine Hazard .............................................................. 1

23 25066 Decal - Danger - Improper Use Hazard ...................................................................... 1

24 25979 Decal - Safety Rules ................................................................................................... 1

25 25981 Decal - Electrocution Hazard ...................................................................................... 1

26 25990 Decal - Danger - Moving Parts Hazard (concealed from view) ................................... 1

Part No. 32961 Genie Z-45/22 1-5


Section 1 - Decals and Paint Parts Manual - Second Edition

Figure 1-B
Decals and Paint - End View

2 2

3 3

2 6

4 3

1-6 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 1 - Decals and Paint

FIGURE 1-B

Index Part No. Description Quantity This Figure

— 27244 Decal Kit - Safety/Instructional


(does not include index number 1, which is ordered separately) ............................... —
— 27243 Decal Kit - Cosmetic .................................................................................................. —

— 1483 Paint - Genie Blue, 1 Gallon (3.78 liters) ................................................................... —


— 1484 Paint - Genie Blue, 12 Ounces (340.5 grams) Aerosol .............................................. —
— 1266 Paint - Genie Grey, 1 Gallon (3.78 liters) ................................................................... —
— 1268 Paint - Genie Grey, 12 Ounces (340.5 grams) Aerosol ............................................. —

1 28160 Decal - Liquid Propane Only (Gasoline/LPG models)(concealed from view) .............. 1

2 25980 Decal - Electrocution Hazard ...................................................................................... 4

3 27001 Decal - Transport Tie-down ........................................................................................ 4

4 21383 Decal - Genie Boom ................................................................................................... 2

5 27369 Decal - Genie 4WD (4WD Models) ............................................................................. 1


— 27520 Decal - Genie Boom (2WD Models) ........................................................................... 1

6 30080 Decal - Maximum Load ............................................................................................... 1

7 27000 Decal - 115V AC Power to Platform ........................................................................... 1


— 28174 Decal - 220V AC Power to Platform ........................................................................... 1

8 28161 Decal - Danger - Crushing Hazard ............................................................................. 1

Part No. 32961 Genie Z-45/22 1-7


Section 1 - Decals and Paint Parts Manual - Second Edition

Figure 1-C
Decals and Paint - Overhead View and Platform

20 1

19 2 3

4 5

6 6

7 8

9 11

10 13

12

17

18

17 16 14 15 14

1-8 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 1 - Decals and Paint

FIGURE 1-C

Index Part No. Description Quantity This Figure

— 27244 Decal Kit - Safety/Instructional ................................................................................... —


— 27243 Decal Kit - Cosmetic .................................................................................................. —

— 1483 Paint - Genie Blue, 1 Gallon (3.78 liters) ................................................................... —


— 1484 Paint - Genie Blue, 12 Ounces (340.5 grams) Aerosol .............................................. —
— 1266 Paint - Genie Grey, 1 Gallon (3.78 liters) ................................................................... —
— 1268 Paint - Genie Grey, 12 Ounces (340.5 grams) Aerosol ............................................. —

1 25066 Decal - Danger - Improper Use Hazard ...................................................................... 1

2 27044 Decal - Danger - Tip over Hazard ............................................................................... 1

3 25983 Decal - Danger - Fall Hazard ...................................................................................... 1

4 25979 Decal - Safety Rules ................................................................................................... 1

5 25975 Decal - Operating Instructions .................................................................................... 1

6 25988 Decal - Danger - Fall Hazard ...................................................................................... 2

7 28236 Decal - Danger - Failure to Read ................................................................................ 1

8 25989 Decal - Danger - Damaged Machine Hazard .............................................................. 1

9 25981 Decal - Electrocution Hazard ...................................................................................... 1

10 30080 Decal - Maximum Load ............................................................................................... 1

11 28163 Decal - Maximum allowable side force ....................................................................... 1

12 25982 Decal - Danger - Fall Hazard ...................................................................................... 1

13 1699 Safety Tape - Black / Yellow Striped .......................................... 125 inches (317.5 cm)

14 27206 Decal - Blue Triangle .................................................................................................. 2

15 27205 Decal - Yellow Arrow .................................................................................................. 1

16 27204 Decal - Blue Arrow ..................................................................................................... 1

17 27207 Decal - Yellow Triangle ............................................................................................... 2

18 28161 Decal - Danger - Crushing Hazard ............................................................................. 1

19 32922 Decal - Ground Controls ............................................................................................. 1

20 28165 Decal - Do not press down foot switch ....................................................................... 1

Part No. 32961 Genie Z-45/22 1-9


Section 1 - Decals and Paint Parts Manual - Second Edition

Notes

1-10 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 2 - 2WD Drive Chassis Components

Section Two

2WD Drive
Chassis
Components

Part No. 32961 Genie Z-45/22 2-1


Section 2 - 2WD Drive Chassis Components Parts Manual - Second Edition

Figure 2-A REV B


2WD Steer Linkage - Non-oscillating Axle

1 2 3 4 5 6 7 8
9
10
11

36 35 12

39 14 13

6 15

38 14 13 12

16

37 17

18

36 19

35 20

34

19

18
33
21

32

22
31
23

30 24

28
29 27 26 25

2-2 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 2 - 2WD Drive Chassis Components

REV B FIGURE 2-A

Index Part No. Description Quantity This Figure

1 24675 Sub Plate - Spool Valve .............................................................................................. 1

2 45913 Nut - D01 Valve .......................................................................................................... 2

3 45914 O-Ring, D01 Valve ..................................................................................................... 2

4 27813 Coil - D01 Valve, 10V ................................................................................................. 2

5 27446 Valve - D01, 10V (includes index numbers 6, 7 and 8) ............................................... 1

6 Ref. Hydraulic Hoses & Fittings (refer to figure 2-G, page 2-20) ....................................... —

7 27661 Cover - Drive Chassis, Steer End, with Decals (decals are listed in Section One) ..... 1

8 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 4

9 6356 Washer - Lock, 1/4 inch ............................................................................................... 4

10 6638 Washer - Flat, 1/4 inch ................................................................................................ 4

11 25969 Nut - Spring Clip, 1/4 -20 ............................................................................................. 4

12 45226 Rod End ..................................................................................................................... 3

13 8516 Screw - HHC, 3/8 -16 x 0.50 inch, GR 5 ...................................................................... 3

14 6021 Washer - Lock, 0.375 inch .......................................................................................... 3

15 29057 Pin - Axle Pivot, 12 x 1.5 inches (30.5 x 4 cm) .......................................................... 1

16 25058 Kingpin, 14.5 x 1.5 inches (36.8 x 4 cm) ..................................................................... 2

17 27684 Yoke Assembly - 2WD, Left Side (includes 2 each index number 22) ........................ 1

18 25817 Bearing, 1.25 x 1.5 x 1 inch (3.2 x 3.8 x 2.5 cm) ......................................................... 6

19 45071 Bearing, 1.5 x 1.75 x 1.5 inches (3.8 x 4.4 x 3.8 cm) .................................................. 6

20 45074 Washer - Thrust ......................................................................................................... 4

21 27686 Steer Axle Assembly - Non-oscillating (includes index numbers 22 and 23) .............. 1

22 45110 Grease Seal ............................................................................................................... 2


— 45873 Hub Seal & Bearing Kit (includes index numbers 26, 27, 29 through 33) .................... 2

23 45107 Bearing - Inner Cone .................................................................................................. 2

24 45043 Hub ............................................................................................................................ 2


— 21166 Stud - Wheel, 5/8 -18 ................................................................................................. —

This parts list continues on page 2-5.

Part No. 32961 Genie Z-45/22 2-3


Section 2 - 2WD Drive Chassis Components Parts Manual - Second Edition

FIGURE 2-A REV B

1 2 3 4 5 6 7 8
9
10
11

36 35 12

39 14 13

6 15

38 14 13 12

16

37 17

18

36 19

35 20

34

19

18
33
21

32

22
31
23

30 24

28
29 27 26 25

2-4 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 2 - 2WD Drive Chassis Components

REV B FIGURE 2-A

Index Part No. Description Quantity This Figure

25 45108 Bearing - Outer Cone ................................................................................................. 2

26 45112 Washer - Spindle ........................................................................................................ 2

27 45113 Nut - Spindle, 1-14 ..................................................................................................... 2

28 45114 Pin - Cotter, 0.219 x 1.75 inches ................................................................................ 2

29 45111 Cap - Dust .................................................................................................................. 2

30 45042 Tire - Industrial, 9-14.5 LT (shown) ............................................................................. 2


— 33410 Tire - Rough Terrain, SGL, SS14-17.5, 8 Ply ............................................................ —
— 45093 Tire & Wheel Assembly - Industrial, Air Filled ............................................................ —
— 45460 Tire & Wheel Assembly - Industrial, Foam Filled ....................................................... —
— 33397 Tire & Wheel Assembly - Right Side Rough Terrain, Air Filled .................................. —
— 33399 Tire & Wheel Assembly - Right Side Rough Terrain, Foam Filled ............................. —
— 33396 Tire & Wheel Assembly - Left Side Rough Terrain, Air Filled ..................................... —
— 33398 Tire & Wheel Assembly - Left Side Rough Terrain, Foam Filled ................................ —
— 110712 Tire & Wheel Assembly - Left Side Rough Terrain, Air Filled, Sealed ........................ —
— 110713 Tire & Wheel Assembly - Right Side Rough Terrain, Air Filled, Sealed ..................... —
— 110718 Tire & Wheel Assembly - Left Side Rough Terrain, Air Filled,
Non-marking, Sealed ................................................................................................. —
— 110719 Tire & Wheel Assembly - Right Side Rough Terrain, Air Filled,
Non-marking, Sealed ................................................................................................. —

31 54627 Nut - 90o Lug, 5/8 -18 ................................................................................................ 16

32 45040 Wheel - Industrial, 14.5 x 7 inches (shown) ................................................................ 2


— 24403 Wheel - Rough Terrain, 17.5 x 10.5 inches ............................................................... —

33 27685 Yoke Assembly - 2WD, Right Side (includes 2 each index number 22) ...................... 1

34 24390 Hydraulic Cylinder - Steer ........................................................................................... 2


— 45548 Seal Kit - Steer Cylinder ............................................................................................ —

35 5361 Pin - Cotter, 0.125 x 1.5 inches .................................................................................. 6

36 19440 Pin - Clevis ................................................................................................................. 6

37 23154 Weldment - Rod End .................................................................................................. 1

38 28352 Nut - Jam, 1-8 ............................................................................................................ 1

39 24544 Weldment - Tie Rod ................................................................................................... 1

Part No. 32961 Genie Z-45/22 2-5


Section 2 - 2WD Drive Chassis Components Parts Manual - Second Edition

Figure 2-B REV B


2WD Steer Linkage - Oscillating Axle

1 2 4 5 2 2 6 7 8
3 3 3

29
12 11 10

13

14

15

15

9 16

28

27

17

26 18

19

25

23
24 22 21 20

2-6 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 2 - 2WD Drive Chassis Components

REV B FIGURE 2-B

Index Part No. Description Quantity This Figure

1 23154 Weldment - Rod End .................................................................................................. 1

2 19440 Pin - Clevis ................................................................................................................. 6

3 5361 Pin - Cotter, 0.125 x 1.5 inches .................................................................................. 6

4 28352 Nut - Jam, 1-8 ............................................................................................................ 1

5 24544 Weldment - Tie Rod ................................................................................................... 1

6 24390 Hydraulic Cylinder - Steer ........................................................................................... 2


— 45548 Seal Kit - Steer Cylinder ............................................................................................ —

7 45074 Washer - Thrust ......................................................................................................... 6

8 24484 Hydraulic Cylinder - Oscillate (refer to figure 2-C, page2-10) ..................................... 1

9 25817 Bearing, 1.25 x 1.5 x 1 inch (3.2 x 3.8 x 2.5 cm) ......................................................... 6

10 8516 Screw - HHC, 3/8 -16 x 0.50 inch, GR 5 ...................................................................... 3

11 6021 Washer - Lock, 0.375 inch .......................................................................................... 3

12 45226 Rod End ..................................................................................................................... 3

13 25058 King Pin, 14.5 x 1.5 inches (36.8 x 4 cm) ................................................................... 2

14 27684 Yoke Assembly - 2WD, Left Side (includes 2 each index number 9) .......................... 1

15 45071 Bearing, 1.75 x 1.5 x 1.5 inches (34.4 x 3.8 x 3.8 cm) ............................................... 6

16 27666 Oscillating Front Axle Assembly (includes index numbers 9 and 15) .......................... 1

17 45110 Grease Seal ............................................................................................................... 2


— 45873 Hub Seal & Bearing Kit (includes index numbers 26, 27, 29 through 33) .................... 2

18 45107 Bearing - Inner Cone .................................................................................................. 2

19 45043 Hub Assembly with Races .......................................................................................... 2


— 21166 Lug Bolt, 5/8 -18 ......................................................................................................... —

20 45108 Bearing - Outer Cone ................................................................................................. 2

21 45112 Washer - Spindle ........................................................................................................ 2

22 45113 Nut - Spindle, 1-14 ..................................................................................................... 2

23 45114 Pin - Cotter, 0.219 x 1.75 inches ................................................................................ 2

This parts list continues on page 2-7.

Part No. 32961 Genie Z-45/22 2-7


Section 2 - 2WD Drive Chassis Components Parts Manual - Second Edition

FIGURE 2-B REV B

1 2 4 5 2 2 6 7 8
3 3 3

29
12 11 10

13

14

15

15

9 16

28

27

17

26 18

19

25

23
24 22 21 20

2-8 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 2 - 2WD Drive Chassis Components

REV B FIGURE 2-B

Index Part No. Description Quantity This Figure

24 45111 Cap - Dust .................................................................................................................. 2

25 45042 Tire - Industrial, 9-14.5 LT (shown) ............................................................................. 2


— 33410 Tire - Rough Terrain, SGL, SS14-17.5, 8 Ply ............................................................ —
— 45093 Tire & Wheel Assembly - Industrial, Air Filled ............................................................ —
— 45460 Tire & Wheel Assembly - Industrial, Foam Filled ....................................................... —
— 33397 Tire & Wheel Assembly - Right Side Rough Terrain, Air Filled .................................. —
— 33399 Tire & Wheel Assembly - Right Side Rough Terrain, Foam Filled ............................. —
— 33396 Tire & Wheel Assembly - Left Side Rough Terrain, Air Filled ..................................... —
— 33398 Tire & Wheel Assembly - Left Side Rough Terrain, Foam Filled ................................ —
— 110712 Tire & Wheel Assembly - Left Side Rough Terrain, Air Filled, Sealed ........................ —
— 110713 Tire & Wheel Assembly - Right Side Rough Terrain, Air Filled, Sealed ..................... —
— 110718 Tire & Wheel Assembly - Left Side Rough Terrain, Air Filled,
Non-marking, Sealed ................................................................................................. —
— 110719 Tire & Wheel Assembly - Right Side Rough Terrain, Air Filled,
Non-marking, Sealed ................................................................................................. —

26 54627 Nut - 90o Lug, 5/8 -18 ................................................................................................ 16

27 45040 Wheel - Industrial, 14.5 x 7 inches (shown) ................................................................ 2


— 27318 Wheel - Rough Terrain, 17.5 x 10.5 inches ............................................................... —

28 27685 Yoke Assembly - 2WD, Right Side (includes 2 each index number 9) ........................ 1

29 Ref. Hydraulic Hoses & Fittings (refer to figure 2-H, page 2-24) ...................................... —

Part No. 32961 Genie Z-45/22 2-9


Section 2 - 2WD Drive Chassis Components Parts Manual - Second Edition

Figure 2-C
2WD Oscillate System

1 2 5
3
4

10

5 13
3
23
12
22
11
21

14

15

16

18 17

19

20

2-10 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 2 - 2WD Drive Chassis Components

FIGURE 2-C

Index Part No. Description Quantity This Figure

1 24503 Manifold - Steer / Oscillation (refer to figure 2-D, page 2-12) ...................................... 1

2 10744 Screw - HHC, 1/4 -20 x 5 inches, GR 5 ....................................................................... 2

3 6638 Washer - Flat, 1/4 inch ................................................................................................ 6

4 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 2

5 Ref. Hydraulic Hoses & Fittings (refer to figure 2-H, page 2-24) ....................................... —

6 25050 Limit Switch with Roller Arm ....................................................................................... 2


— 19491 Contact, Limit Switch ................................................................................................. —
— 27643 Roller Arm, Limit Switch ............................................................................................ —

7 24484 Hydraulic Cylinder - Oscillate ..................................................................................... 1


— 18471 Seal Kit - Oscillate Cylinder ....................................................................................... —

8 24705 Pad - Oscillation Cylinder ........................................................................................... 2

9 45425 Screw - FHS, 3/8 -16 x 0.75 inch ................................................................................. 8

10 45074 Washer - Thrust ......................................................................................................... 2

11 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 4

12 6356 Washer - Lock, 1/4 inch ............................................................................................... 4

13 25969 Nut - Spring Clip, 1/4 -20 ............................................................................................. 4

14 27661 Cover - Drive Chassis, Steer End, with Decals (decals are listed in section one) ....... 1

15 45071 Bearing, 1.5 x 1.75 x 1.5 inches (3.8 x 4.4 x 3.8 cm) .................................................. 2

16 45226 Rod End ..................................................................................................................... 1

17 6019 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 .................................................................. 1

18 6021 Washer - Lock, 0.375 inch .......................................................................................... 1

19 29057 Pin - Axle Pivot, 12 x 1.5 inches (30.5 x 4 cm) ........................................................... 1

20 Ref. Steer Linkage & Oscillating Axle Installation (refer to figure 2-B, page 2-6.) .............. —

21 27374 Hydraulic Accumulator - 1800 psi (124 bar) Pre-charge ............................................. 1

22 27497 Clamp - Rubber Cushioned ........................................................................................ 2

23 8915 Screw - HHC, 1/4 -20 x 1.25 inches, GR 5 .................................................................. 2

Part No. 32961 Genie Z-45/22 2-11


Section 2 - 2WD Drive Chassis Components Parts Manual - Second Edition

Figure 2-D
Steer / Oscillate Manifold

1 2 3 4 5

10

2-12 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 2 - 2WD Drive Chassis Components

FIGURE 2-D

Index Part No. Description Quantity This Figure

— 24503 Steer / Oscillation Manifold, Complete ....................................................................... —


— 25375 O-Ring Kit (services all Compact Controls and Sun Hydraulic cartridges) ................. —

1 27533 Valve - D01, 12V (includes index numbers 3, 4 and 5) .............................................. 1

2 45916 Screw - SHC, 10-24 x 1.25 inches ............................................................................. 4

3 27535 Coil - D01 Valve, 12V ................................................................................................. 2

4 45914 O-Ring, D01 Valve ..................................................................................................... 2

5 45913 Nut - D01 Valve .......................................................................................................... 2

6 27531 Valve - Pilot Operated Unloader ................................................................................. 1

7 27532 Valve - Differential Sensing ........................................................................................ 1

8 27529 Valve - Solenoid, N/O Poppet, 12V ............................................................................ 1


— 21444 Coil - Solenoid Valve, 12V ......................................................................................... —
— 19792 Nut ............................................................................................................................ —

9 27534 Valve - Solenoid, 2 Position 4 Way, 12V .................................................................... 1


— 22813 Coil - Solenoid Valve, 12V ......................................................................................... —
— 19792 Nut ............................................................................................................................ —

10 20318 Valve - Check ............................................................................................................. 1

Part No. 32961 Genie Z-45/22 2-13


Section 2 - 2WD Drive Chassis Components Parts Manual - Second Edition

Figure 2-E REV B


2WD Non-steer Axle

1 2 3 4
5
6

25 26

2 8

11 12 13 10 9

14 13 12 11

14

23 24 15

16

17

19
22 21 20 18

2-14 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 2 - 2WD Drive Chassis Components

REV B FIGURE 2-E

Index Part No. Description Quantity This Figure

1 24674 2WD Drive Manifold (refer to figure 2-F, page 2-18) ................................................... 1

2 Ref. Hydraulic Hoses & Fittings (refer to figures 2-G and 2-H, pages 2-20 and 2-24) ....... —

3 27664 Cover - Drive Chassis, Non-steer End, with Decals


(decals are listed in Section One) ............................................................................... 1

4 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 4

5 6638 Washer - Flat, 1/4 inch ................................................................................................ 4

6 25969 Nut - Spring Clip, 1/4 -20 ............................................................................................. 4

7 24668 Drive Motor - Non-steer Axle ...................................................................................... 2

8 25050 Limit Switch with Roller Arm ....................................................................................... 1


— 19491 Contact, Limit Switch ................................................................................................. —
— 27643 Roller Arm, Limit Switch ............................................................................................ —

9 22541 Screw - RHM, 10-32 x 1.5 inches ............................................................................... 2

10 6178 Nut - Nylock, 10-32 ..................................................................................................... 2

11 8255 Screw - HHC, 3/8 -16 x 0.75 inch, GR 5 ...................................................................... 4

12 6021 Washer - Lock, 0.375 inch .......................................................................................... 4

13 6097 Washer - Flat, 0.375 inch ........................................................................................... 4

14 24399P Cover - Non-steer Axle ............................................................................................... 2

15 29422P Brake - Mico ............................................................................................................... 2


— 29291 Seal Kit - Mico Brake ................................................................................................. —
— 29292 Lining Kit - Mico Brake ............................................................................................... —
— 29293 Bearing Kit - Mico Brake ............................................................................................ —

16 22811 O-Ring ........................................................................................................................ 4

17 20193P Torque Hub, 35:1 ....................................................................................................... 2


— 21142 Seal Kit - Torque Hub ................................................................................................ —
— 21166 Lug Bolt, 5/8 -18 ......................................................................................................... —

18 45066 Screw - SHC, 5/8 -11 x 2.25 inches .......................................................................... 12

19 13064 Washer - Hardened Flat, 5/8 inch .............................................................................. 12

This parts list continues on page 2-17.

Part No. 32961 Genie Z-45/22 2-15


Section 2 - 2WD Drive Chassis Components Parts Manual - Second Edition

FIGURE 2-E REV B

1 2 3 4
5
6

25 26

2 8

11 12 13 10 9

14 13 12 11

14

23 24 15

16

17

19
22 21 20 18

2-16 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 2 - 2WD Drive Chassis Components

REV B FIGURE 2-E

Index Part No. Description Quantity This Figure

20 45042 Tire - Industrial, 9-14.5 LT (shown) ............................................................................. 2


— 33410 Tire - Rough Terrain, SGL, SS14-17.5, 8 Ply ............................................................ —
— 45094 Tire & Wheel Assembly - Industrial, Air Filled ............................................................ —
— 45461 Tire & Wheel Assembly - Industrial, Foam Filled ....................................................... —
— 33393 Tire & Wheel Assembly, Right Side Rough Terrain, Air Filled ................................... —
— 33395 Tire & Wheel Assembly, Right Side Rough Terrain, Foam Filled ............................... —
— 33392 Tire & Wheel Assembly, Left Side Rough Terrain, Air Filled ...................................... —
— 33394 Tire & Wheel Assembly, Left Side Rough Terrain, Foam Filled ................................. —
— 110712 Tire & Wheel Assembly - Right Side Rough Terrain, Air Filled, Sealed ..................... —
— 110713 Tire & Wheel Assembly - Left Side Rough Terrain, Air Filled, Sealed ........................ —
— 110718 Tire & Wheel Assembly - Right Side Rough Terrain, Air Filled,
Non-marking, Sealed ................................................................................................. —
— 110719 Tire & Wheel Assembly - Left Side Rough Terrain, Air Filled,
Non-marking, Sealed ................................................................................................. —

21 54627 Nut - 90o Lug, 5/8 -18 ................................................................................................ 16

22 45041 Wheel - Industrial, 14.5 x 7 inches (shown) ................................................................ 2


— 24403 Wheel - Rough Terrain, 17.5 x 10.5 inches ............................................................... —

23 10597 Screw - HHC, 1/2 -13 x 1.25 inches, GR 5 .................................................................. 3

24 6033 Washer - Lock, 1/2 inch ............................................................................................... 3

25 Ref. Screw - SHC, 1/2 -13 x 5 inches, GR 8 ...................................................................... —

26 Ref. Washer - Lock, 1/2 inch .............................................................................................. —

Part No. 32961 Genie Z-45/22 2-17


Section 2 - 2WD Drive Chassis Components Parts Manual - Second Edition

Figure 2-F
2WD Drive Manifold
1 2 1 3 4 5 6 7 6 4

10 9 8

2-18 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 2 - 2WD Drive Chassis Components

FIGURE 2-F

Index Part No. Description Quantity This Figure

— 24674 2WD Drive Manifold, Complete ................................................................................. —


— 25375 O-Ring Kit (services all Compact Controls Sun Hydraulic cartridges) ........................ —

1 27766 Valve - Flow Regulator (4.5 gpm) ............................................................................... 4

2 31406 Valve - Relief, 250psi (17 bar) .................................................................................... 1

3 27759 Valve - Check ............................................................................................................. 1

4 27762 Valve - Solenoid, 12V, 2 Position 3 Way .................................................................... 3


— 21444 Coil - Solenoid Valve, 12V ......................................................................................... —
— 45912 Nut ............................................................................................................................ —

5 27758 Plug - Orifice, 0.036 inch ............................................................................................ 1

6 27763 Valve - Pilot To Open Check ...................................................................................... 4

7 27761 Valve - Shuttle ............................................................................................................ 1

8 45483 Valve - Shuttle ............................................................................................................ 1

9 45642 Diagnostic Nipple ....................................................................................................... 1


— 20224 Female Quick Disconnect - Pressure Gauge (Parker part number PD242) ............... —

10 45643 Cap - Diagnostic Nipple .............................................................................................. 1

Part No. 32961 Genie Z-45/22 2-19


Section 2 - 2WD Drive Chassis Components Parts Manual - Second Edition

Figure 2-G
2WD Hydraulic Hoses and Fittings - Drive Chassis, Non-oscillating Axle
STEERING STEERING
CYLINDER CYLINDER
1 1
3 3

2
2

4 1 5
P
1 B STEER A 1
MANIFOLD
T
6

7 8
LEGEND
TO
NO. . FITTING
FUNCTION
HOSE "SEC" MANIFOLD "REG"
NO.
ASSEMBLY

9 9

10 10
11 B A

MOTOR MOTOR
12 13 14
DRAIN DRAIN

14
DRIVE
MANIFOLD

2SM 2SM
6 6
BRAKE BRAKE
15 15
RA RB TANK LB LA
19 19 20 19 19 17
16 18 16

17 21
21
14 13 13

22 23 23
1
24
LEFT RIGHT
NON-STEER NON-STEER
25 DRIVE DRIVE 25
MOTOR MOTOR

1 TO
23 DRIVE PUMP 23 22
21 21 18
TEE FITTING
13 13 14

2-20 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 2 - 2WD Drive Chassis Components

FIGURE 2-G

Index Part No. Description Quantity This Figure

1 13120 Fitting - 90o Elbow, 6 SAE x 6 JIC (SAE 070220) ....................................................... 7

2 28032 Hose Assembly - Components: I, I & B @ 19.5 inches (50 cm) ................................. 2

3 13119 Fitting - Run Tee, 6 SAE x 6 JIC (SAE 070428) ......................................................... 2

4 28040 Hose Assembly - Components: I, N & B @ 11 inches (28 cm) ................................... 1

5 28035 Hose Assembly - Components: I, J & B @ 14 inches (36 cm) ................................... 1

6 45412 Fitting - Connector, 6 SAE x 6 JIC (SAE 070120) ...................................................... 3

7 28041 Hose Assembly - Components: I, I & B @ 65 inches (165 cm) .................................. 1

8 28036 Hose Assembly - Components: I, J & B @ 65 inches (165 cm) ................................. 1

9 28027 Hose Assembly - Components: P, Q & F @ 76.5 inches (194 cm) ............................. 2

10 20922 Fitting - 45o Elbow, 16 SAE x 16 JIC (SAE 070320) ................................................... 2

11 27311 Fitting - Cap 8 JIC (SAE 070112) ............................................................................... 1

12 22540 Fitting - Branch Tee, 8 SAE x 8 JIC (SAE 070429) .................................................... 1

13 45357 Fitting - 90o Elbow, 8 SAE x 8 JIC (SAE 070220) ....................................................... 5

14 20324 Fitting - Hose End, 8 JIC Swivel x 1/2 inch Barb ......................................................... 4

15 13799 Fitting - Connector, 6 SAE x 4 JIC (SAE 070120) ...................................................... 2

16 28023 Hose Assembly - Components: G, H & A @ 18.5 inches (47 cm) .............................. 2

17 28024 Hose Assembly - Components: I, J & B @ 14.5 inches (37 cm) ................................ 2

18 28026 Hose - Component: D @ 16 inches (41 cm) ............................................................... 2

19 45073 Fitting - Connector, 8 SAE x 8 JIC (SAE 070120) ...................................................... 4

20 20925 Fitting - 90o Elbow, 12 SAE x 12 JIC (SAE 070220) ................................................... 1

21 28022 Hose Assembly - Components: L, N & C @ 22 inches (56 cm) .................................. 4

This parts list and a hose assembly component list continues on page 2-23.

Part No. 32961 Genie Z-45/22 2-21


Section 2 - 2WD Drive Chassis Components Parts Manual - Second Edition

FIGURE 2-G

STEERING STEERING
CYLINDER CYLINDER
1 1
3 3

2
2

4 1 5
P
1 B STEER A 1
MANIFOLD
T
6

7 8
LEGEND
TO
NO. . FITTING
FUNCTION
HOSE "SEC" MANIFOLD "REG"
NO.
ASSEMBLY

9 9

10 10
11 B A

MOTOR MOTOR
12 13 14
DRAIN DRAIN

14
DRIVE
MANIFOLD

2SM 2SM
6 6
BRAKE BRAKE
15 15
RA RB TANK LB LA
19 19 20 19 19 17
16 18 16

17 21
21
14 13 13

22 23 23
1
24
LEFT RIGHT
NON-STEER NON-STEER
25 DRIVE DRIVE 25
MOTOR MOTOR

1 TO
23 DRIVE PUMP 23 22
21 21 18
TEE FITTING
13 13 14

2-22 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 2 - 2WD Drive Chassis Components

FIGURE 2-G

Index Part No. Description Quantity This Figure

22 25951 Fitting - 90o Elbow, 12 SAE x 8 JIC (SAE 070220) ..................................................... 2

23 27242 Fitting - Adapter, 16 SAE x 8 SAE .............................................................................. 4

24 28028 Hose Assembly - Components: O, O & E @ 69 inches (175 cm) ............................... 1

25 45355 Fitting - 90o Elbow, 4 SAE x 4 JIC (SAE 070220) ....................................................... 2

Hose Assembly Component List - Figure 2-G.

A. Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) J. Hose End - 90o Female JIC Swivel, 6-6 (Synflex 3903-06646)

B. Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) K. Hose End - Female JIC Swivel, 8-8 (Synflex 3903-08548)
C. Hose - 1/2" Thermoplastic High Pressure (Synflex 3800-08) L. Hose End - 45o Female JIC Swivel, 8-8 (Synflex 3903-08608)

D. Hose - 1/2" Push On (Weatherhead H20108) M. Hose End - Female JIC Swivel, 12-12 (Weatherhead 12U-612)

E. Hose - 3/4" Medium Pressure (Weatherhead H01712) N. Hose End - 45o Female JIC Swivel, 12-12 (Weatherhead 12U-692)
F. Hose - 3/4" 3000 psi (Weatherhead H300-12) O. Hose End - Female JIC Swivel, 12-12 (Weatherhead 12U-612)

G. Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544) P. Hose End - Female JIC Swivel, 12-16 (Weatherhead 12U-616)
o
H. Hose End - 90 Female JIC Swivel, 4-4 (Synflex 3903-04644) Q. Hose End - 90o Female JIC Swivel, 12-12 (Weatherhead 12U-672)
I. Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546)

Part No. 32961 Genie Z-45/22 2-23


Section 2 - 2WD Drive Chassis Components Parts Manual - Second Edition

Figure 2-H
2WD Hydraulic Hoses And Fittings - Drive Chassis, Oscillating Axle
OSCILLATION CYLINDER

1 2 3

2
4 5

6
STEERING STEERING
CYLINDER CYLINDER
1 1
3 3

7
8
9
7
10
11 11 11 12
"REG" 13 14
15 11
TO FUNCTION STEER/
OSCILLATE 1
MANIFOLD
16 1 MANIFOLD
"SEC" 11

17
TO
"B" DRIVE "A"
LEGEND PUMP

NO. FITTING
HOSE
NO. ASSEMBLY 18 18

19 19
14 B A

MOTOR MOTOR 14
20 21
DRAIN DRAIN

14
DRIVE
MANIFOLD

2SM 2SM
11 11

BRAKE BRAKE
22 22
RA RB TANK LB LA
12 12 23 12 12 25
24 26 24

25 27
27
14 21 21

28 29 29
1
LEFT 30
NON-STEER RIGHT
DRIVE MOTOR NON-STEER
31 DRIVE MOTOR 31

1 TO
29 27 27 DRIVE PUMP 26 29 28
TEE FITTING
21 21 14

2-24 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 2 - 2WD Drive Chassis Components

FIGURE 2-H

Index Part No. Description Quantity This Figure

1 13120 Fitting - 90o Elbow, 6 SAE x 6 JIC (SAE 070220) ....................................................... 7

2 45367 Fitting - 90o Swivel Elbow, 6 JIC (SAE 070221) ......................................................... 2

3 13119 Fitting - Run Tee, 6 SAE x 6 JIC (SAE 070428) ......................................................... 3

4 13576 Hose Assembly - Components: I, I & B @ 11 inches (28 cm) .................................... 1

5 28029 Hose Assembly - Components: I, J & B @ 24 inches (61 cm) ................................... 1

6 28033 Hose Assembly - Components: I, K & B @ 20.5 inches (52 cm) ................................ 1

7 28032 Hose Assembly - Components: I, I & B @ 19.5 inches (50 cm) ................................. 2

8 28035 Hose Assembly - Components: I, J & B @ 14 inches (36 cm) ................................... 1

9 28030 Hose Assembly - Components: I, J & B @ 12 inches (30 cm) ................................... 1

10 28037 Hose Assembly - Components: I, J & B @ 13 inches (33 cm) ................................... 1

11 45412 Fitting - Connector, 6 SAE x 6 JIC (SAE 070120) ...................................................... 7

12 27431 Fitting - Connector, 12 SAE x 8 JIC (SAE 070120) .................................................... 5

13 20923 Fitting - Connector, 6 SAE x 8 JIC (SAE 070120) ...................................................... 1

14 20324 Fitting - Hose End, 8 JIC Swivel x 1/2 inch Barb ......................................................... 6

15 28036 Hose Assembly - Components: I, J & B @ 65 inches (165 cm) ................................. 1

16 28031 Hose Assembly - Components: I, I & B @ 64 inches (163 cm) .................................. 1

17 28034 Hose - Component: D @ 55 inches (140 cm) ............................................................. 1

18 28027 Hose Assembly - Components: O, P & F @ 76.5 inches (194 cm) ............................. 2

19 20922 Fitting - 45o Elbow, 16 SAE x 16 JIC (SAE 070320) ................................................... 2

20 22540 Fitting - Branch Tee, 8 SAE x 8 JIC (SAE 070429) .................................................... 1

21 45357 Fitting - 90o Elbow, 8 SAE x 8 JIC (SAE 070220) ....................................................... 5

22 13799 Fitting - Connector, 6 SAE x 4 JIC (SAE 070120) ...................................................... 2

23 20925 Fitting - 90o Elbow, 12 SAE x 12 JIC (SAE 070220) ................................................... 1

24 28023 Hose Assembly - Components: G, H & A @ 18.5 inches (47 cm) .............................. 2

25 28024 Hose Assembly - Components: I, J & B @ 14.5 inches (37 cm) ................................ 2

26 28026 Hose - Component: D @ 16 inches (41 cm) ............................................................... 2

This parts list with a hose assembly component list continues on page 2-27.

Part No. 32961 Genie Z-45/22 2-25


Section 2 - 2WD Drive Chassis Components Parts Manual - Second Edition

FIGURE 2-H

OSCILLATION CYLINDER

1 2 3

2
4 5

6
STEERING STEERING
CYLINDER CYLINDER
1 1
3 3

7
8
9
7
10
11 11 11 12
"REG" 13 14
15 11
TO FUNCTION STEER/
OSCILLATE 1
MANIFOLD
16 1 MANIFOLD
"SEC" 11

17
TO
"B" DRIVE "A"
LEGEND PUMP

NO. FITTING
HOSE
NO. ASSEMBLY 18 18

19 19
14 B A

MOTOR MOTOR 14
20 21
DRAIN DRAIN

14
DRIVE
MANIFOLD

2SM 2SM
11 11

BRAKE BRAKE
22 22
RA RB TANK LB LA
12 12 23 12 12 25
24 26 24

25 27
27
14 21 21

28 29 29
1
LEFT 30
NON-STEER RIGHT
DRIVE MOTOR NON-STEER
31 DRIVE MOTOR 31

1 TO
29 27 27 DRIVE PUMP 26 29 28
TEE FITTING
21 21 14

2-26 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 2 - 2WD Drive Chassis Components

FIGURE 2-H

Index Part No. Description Quantity This Figure

27 28022 Hose Assembly - Components: L, N & C @ 22 inches (56 cm) .................................. 4

28 25951 Fitting - 90o Elbow, 12 SAE x 8 JIC (SAE 070220) ..................................................... 2

29 27242 Fitting - Adapter, 16 SAE x 8 SAE .............................................................................. 4

30 28028 Hose Assembly - Components: O, O & E @ 69 inches (175 cm) ............................... 1

31 45355 Fitting - 90o Elbow, 4 SAE x 4 JIC (SAE 070220) ....................................................... 2

Hose Assembly Component List - Figure 2-H.

A. Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) I. Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546)

B. Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) J. Hose End - 90o Female JIC Swivel, 6-6 (Synflex 3903-06646)

C. Hose - 1/2" Thermoplastic High Pressure (Synflex 3800-08) K. Hose End - 90o Female JIC Swivel, Long-6-6 (Synflex 3903-06846)

D. Hose - 1/2" Push On (Weatherhead H20108) L. Hose End - 45o Female JIC Swivel, 8-8 (Synflex 3903-08608)

E. Hose - 3/4" Medium Pressure (Weatherhead H01712) M. Hose End - Female JIC Swivel, 8-10 (Synflex 3903-08550)

F. Hose - 3/4" 3000 PSI (Weatherhead H300-12) N. Hose End - Female JIC Swivel, 12-12 (Weatherhead 12U-612)

G. Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544) O. Hose End - 90o Female JIC Swivel, 12-12(Weatherhead 12U-672)

H. Hose End - 90o Female JIC Swivel, 4-4 (Synflex 3903-04644) P. Hose End - Female JIC Swivel, 12-16 (Weatherhead 12U-616)

Part No. 32961 Genie Z-45/22 2-27


Section 2 - 2WD Drive Chassis Components Parts Manual - Second Edition

Notes

2-28 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 3 - 4WD Drive Chassis Components

Section Three

4WD Drive
Chassis
Components

Part No. 32961 Genie Z-45/22 3-1


Section 3 - 4WD Drive Chassis Components Parts Manual - Second Edition

Figure 3-A
4WD Steer Linkage - Oscillating Axle

1 2 4 5 6 7 8
3

18

10

27 28 29

10

26

22 23 24 25 11

12

21 7

12

19 13

15 14

20

19 18 17 16

3-2 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 3 - 4WD Drive Chassis Components

FIGURE 3-A

Index Part No. Description Quantity This Figure

1 23154 Weldment - Rod End .................................................................................................. 1

2 19440 Pin - Clevis ................................................................................................................. 6

3 5361 Pin - Cotter, 0.125 x 1.5 inches .................................................................................. 6

4 28352 Nut - Jam, 1-8 ............................................................................................................ 1

5 24544 Weldment - Tie Rod ................................................................................................... 1

6 24390 Hydraulic Cylinder - Steer ........................................................................................... 2


— 45548 Seal Kit - Steer Cylinder ............................................................................................ —

7 45074 Washer - Thrust ......................................................................................................... 2

8 24484 Hydraulic Cylinder - Oscillate (refer to figure 3-B, page 3-6) ....................................... 1

9 25817 Bearing, 1.25 x 1.5 x 1 inch (3.2 x 3.8 x 2.5 cm) ......................................................... 6

10 25058 Kingpin, 14.5 x 1.5 inches (36.8 x 4 cm) ..................................................................... 2

11 27667 Yoke Assembly - 4WD, Left Side (includes 2 each index number 9) .......................... 1

12 45071 Bearing, 1.5 x 1.75 x 1.5 inches (3.8 x 4.4 x 3.8 cm) .................................................. 6

13 27666 Steer Axle Assembly - Oscillating (includes index numbers 9 and 12) ....................... 1

14 19418 Screw - SHC, 5/8 -11 x 1.75 inches .......................................................................... 16

15 13064 Washer - Hardened Flat, 5/8 inch .............................................................................. 16

16 24403 Wheel - Rough Terrain, 17.50 x 10.5 inches .............................................................. 2

17 54627 Nut - 90o Lug, 5/8 -18 ................................................................................................ 16

18 33410 Tire - Rough Terrain, SGL, SS14-17.5, 8 Ply ............................................................. 2


— 33393 Tire & Wheel Assembly, Left Side Rough Terrain, Air Filled ...................................... —
— 33392 Tire & Wheel Assembly, Right Side Rough Terrain, Air Filled ................................... —

19 Ref. Hydraulic Hoses & Fittings (refer to figure 3-F, page 3-16) ........................................ —

20 29025P Wheel Motor & Torque Hub Assembly ....................................................................... 2


— 21166 Lug Bolt, 5/8 -18 ......................................................................................................... —
— 27427 Seal Kit - Torque Hub ................................................................................................ —

21 27668 Yoke Assembly - 4WD, Right Side (includes 2 each index number 9) ........................ 1

22 18505 Screw- LFH, 5/16 -18 x 2.25 inches ............................................................................. 2

This parts list continues on page 3-5.

Part No. 32961 Genie Z-45/22 3-3


Section 3 - 4WD Drive Chassis Components Parts Manual - Second Edition

FIGURE 3-A

1 2 4 5 6 7 8
3

18

10

27 28 29

10

26

22 23 24 25 11

12

21 7

12

19 13

15 14

20

19 18 17 16

3-4 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 3 - 4WD Drive Chassis Components

FIGURE 3-A

Index Part No. Description Quantity This Figure

23 6886 Washer - Lock, 5/16 inch ............................................................................................. 2

24 6638 Washer - Flat, 1/4 inch ................................................................................................ 2

25 45454 Clamp - Rubber Cushioned ........................................................................................ 2

26 25964 Clamp - Dual Hose ..................................................................................................... 2

27 8516 Screw - HHC, 3/8 -16 x 0.50 inch, GR 5 ...................................................................... 2

28 6021 Washer - Lock, 0.375 inch .......................................................................................... 2

29 45226 Rod End ..................................................................................................................... 2

Part No. 32961 Genie Z-45/22 3-5


Section 3 - 4WD Drive Chassis Components Parts Manual - Second Edition

Figure 3-B
4WD Oscillate System

1 2 5
3
4

10

5 13
3
23
12
22
11
21

14

15

16

18 17

19

20

3-6 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 3 - 4WD Drive Chassis Components

FIGURE 3-B

Index Part No. Description Quantity This Figure

1 24503 Manifold - Steer / Oscillation (refer to figure 3-C, page 3-8) ........................................ 1

2 10744 Screw - HHC, 1/4 -20 x 5 inches, GR 5 ....................................................................... 2

3 6638 Washer - Flat, 1/4 inch ................................................................................................ 6

4 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 2

5 Ref. Hydraulic Hoses & Fittings (refer to figure 3-F, page 3-16) ........................................ —

6 25050 Limit Switch with Roller Arm ....................................................................................... 2


— 19491 Contact, Limit Switch ................................................................................................. —
— 27643 Roller Arm, Limit Switch ............................................................................................ —

7 24484 Hydraulic Cylinder - Oscillate ..................................................................................... 1


— 18471 Seal Kit - Oscillate Cylinder ....................................................................................... —

8 24705 Pad - Oscillation Cylinder ........................................................................................... 2

9 45425 Screw - FHS, 3/8 -16 x 0.75 inch ................................................................................. 8

10 45074 Washer - Thrust ......................................................................................................... 2

11 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 4

12 6356 Washer - Lock, 1/4 inch ............................................................................................... 4

13 25969 Nut - Spring Clip, 1/4 -20 ............................................................................................. 4

14 27661 Cover - Drive Chassis, Steer End, with Decals (decals are listed in Section One) ..... 1

15 45071 Bearing, 1.5 x 1.75 x 1.5 inches (3.8 x 4.4 x 3.8 cm) .................................................. 2

16 45226 Rod End ..................................................................................................................... 1

17 6019 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 .................................................................. 1

18 6021 Washer - Lock, 0.375 inch .......................................................................................... 1

19 29057 Pin - Axle Pivot, 12 x 1.5 inches (30.5 x 4 cm) ........................................................... 1

20 Ref. Steer Linkage - Oscillating Axle Installation (refer to figure 3-A, page 3-2) ................ —

21 27374 Hydraulic Accumulator - 1800 psi (124 bar) Pre-charge ............................................. 1

22 27497 Clamp - Rubber Cushioned ........................................................................................ 2

23 8915 Screw - HHC, 1/4 -20 x 1.25 inches, GR 5 .................................................................. 2

Part No. 32961 Genie Z-45/22 3-7


Section 3 - 4WD Drive Chassis Components Parts Manual - Second Edition

Figure 3-C
Steer / Oscillation Manifold

1 2 3 4 5

10

3-8 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 3 - 4WD Drive Chassis Components

FIGURE 3-C

Index Part No. Description Quantity This Figure

— 24503 Steer / Oscillate Manifold, Complete .......................................................................... —


— 25375 O-Ring Kit (services all Compact Controls and Sun Hydraulic cartridges) ................. —

1 27533 Valve - D01, 12V (includes index numbers 3, 4 and 5) ............................................... 1

2 45916 Screw - SHC, 10-24 x 1.25 inches ............................................................................. 4

3 27535 Coil - D01 Valve, 12V ................................................................................................. 2

4 45914 O-Ring, D01 Valve ..................................................................................................... 2

5 45913 Nut - D01 Valve .......................................................................................................... 2

6 27531 Valve - Pilot Operated Unloader ................................................................................. 1

7 27532 Valve - Differential Sensing ........................................................................................ 1

8 27529 Valve - Solenoid, N/O Poppet, 12V ............................................................................ 1


— 21444 Coil - Solenoid Valve, 12V ......................................................................................... —
— 19792 Nut ............................................................................................................................ —

9 27534 Valve - Solenoid, 2 Position 4 Way, 12V .................................................................... 1


— 22813 Coil - Solenoid Valve, 12V ......................................................................................... —
— 19792 Nut ............................................................................................................................ —

10 20318 Valve - Check ............................................................................................................. 1

Part No. 32961 Genie Z-45/22 3-9


Section 3 - 4WD Drive Chassis Components Parts Manual - Second Edition

Figure 3-D
4WD Non-steer Axle

1 2 3 4
5
6

25 26

2 8

11 12 13 10 9

14 13 12 11

14

23 24 15

16

17

19
22 21 20 18

3-10 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 3 - 4WD Drive Chassis Components

FIGURE 3-D

Index Part No. Description Quantity This Figure

1 24504 4WD Drive Manifold (refer to figure 3-E, page 3-14) ................................................... 1

2 Ref. Hydraulic Hoses & Fittings (refer to figure 3-F, page 3-16) ........................................ —

3 27664 Cover - Drive Chassis, Non-steer End, with Decals


(decals are listed in Section One) ............................................................................... 1

4 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 4

5 6638 Washer - Flat, 1/4 inch ................................................................................................ 4

6 25969 Nut - Spring Clip, 1/4 -20 ............................................................................................. 4

7 24667 Drive Motor - Non-steer Axle ...................................................................................... 2

8 25050 Limit Switch with Roller Arm ....................................................................................... 1


— 19491 Contact, Limit Switch ................................................................................................. —
— 27643 Roller Arm, Limit Switch ............................................................................................ —

9 22541 Screw - RHM, 10-32 x 1.5 inches ............................................................................... 2

10 6178 Nut - Nylock, 10-32 ..................................................................................................... 2

11 8255 Screw - HHC, 3/8 -16 x 0.75 inch, GR 5 ...................................................................... 4

12 6021 Washer - Lock, 0.375 inch .......................................................................................... 4

13 6097 Washer - Flat, 0.375 inch ........................................................................................... 4

14 27663 Cover - Non-steer Axle ............................................................................................... 2

15 29422P Brake - Mico ............................................................................................................... 2


— 29291 Seal Kit - Mico Brake ................................................................................................. —
— 29292 Lining Kit - Mico Brake ............................................................................................... —
— 29293 Bearing Kit - Mico Brake ............................................................................................ —

16 22811 O-Ring ........................................................................................................................ 4

17 20193P Torque Hub, 35:1 ....................................................................................................... 2


— 21142 Seal Kit - Torque Hub ................................................................................................ —
— 21166 Lug Bolt, 5/8 -18 ......................................................................................................... —

18 45066 Screw - SHC, 5/8 -11 x 2.25 inches .......................................................................... 12

19 13064 Washer - Hardened Flat, 5/8 inch .............................................................................. 12

20 33410 Tire - Rough Terrain, SGL, SS14-17.5, 8 Ply ............................................................. 2


— 33393 Tire & Wheel Assembly, Right Side Rough Terrain, Air Filled ................................... —
— 33395 Tire & Wheel Assembly, Right Side Rough Terrain, Foam Filled ............................... —
— 33392 Tire & Wheel Assembly, Left Side Rough Terrain, Air Filled ...................................... —
— 33394 Tire & Wheel Assembly, Left Side Rough Terrain, Foam Filled ................................. —

This parts list continues on page 3-13.

Part No. 32961 Genie Z-45/22 3-11


Section 3 - 4WD Drive Chassis Components Parts Manual - Second Edition

FIGURE 3-D

1 2 3 4
5
6

25 26

2 8

11 12 13 10 9

14 13 12 11

14

23 24 15

16

17

19
22 21 20 18

3-12 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 3 - 4WD Drive Chassis Components

FIGURE 3-D

Index Part No. Description Quantity This Figure

21 54627 Nut - 90o Lug, 5/8 -18 ................................................................................................ 16

22 24403 Wheel - Rough Terrain, 17.5 x 10.5 inches ................................................................ 2

23 10597 Screw - HHC, 1/2 -13 x 1.25 inches, GR 5 .................................................................. 3

24 6033 Washer - Lock, 1/2 inch ............................................................................................... 3

25 Ref. Screw - SHC, 1/2 -13 x 5 inches, GR 8 ...................................................................... —

26 Ref. Washer - Lock, 1/2 inch .............................................................................................. —

Part No. 32961 Genie Z-45/22 3-13


Section 3 - 4WD Drive Chassis Components Parts Manual - Second Edition

Figure 3-E
4WD Drive Manifold

1 2 3 4 5 6 7 8 5 8 3

12 11 10 9

3-14 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 3 - 4WD Drive Chassis Components

FIGURE 3-E

Index Part No. Description Quantity This Figure

— 24504 4WD Drive - Traction Manifold, Complete ................................................................. —


— 25375 O-Ring Kit (services all Compact Controls and Sun Hydraulic cartridges) ................. —

1 27765 Valve - Flow Regulator (3 gpm) .................................................................................. 4

2 27759 Valve - Check ............................................................................................................. 1

3 27762 Valve - Solenoid, 12V, 2 Position 3 Way .................................................................... 3


— 21444 Coil - Solenoid Valve, 12V ......................................................................................... —
— 45912 Nut ............................................................................................................................ —

4 27758 Plug - Orifice, 0.036 inch ............................................................................................ 1

5 20318 Valve - Check ............................................................................................................. 4

6 31406 Valve - Relief, 250 psi (17 bar) ................................................................................... 1

7 27761 Valve - Shuttle ............................................................................................................ 1

8 27763 Valve - Pilot To Open Check ...................................................................................... 4

9 45483 Valve - Shuttle ............................................................................................................ 1

10 45642 Diagnostic Nipple ....................................................................................................... 1


— 20224 Female Quick Disconnect - Pressure Gauge (Parker part number PD242) ............... —

11 45643 Cap - Diagnostic Nipple .............................................................................................. 1

12 27764 Valve - Flow Regulator (4.5 gpm) ............................................................................... 4

Part No. 32961 Genie Z-45/22 3-15


Section 3 - 4WD Drive Chassis Components Parts Manual - Second Edition

Figure 3-F
4WD Hydraulic Hoses And Fittings - Drive Chassis, Oscillating Axle

1 1 1 1
7 7
2 2 2 2
UPPER LOWER UPPER LOWER
7 OSCILLATION CYLINDER 7
PORT PORT PORT PORT
9
3 4 5 5 4 3
8 10 14
LEFT STEER 11 RIGHT
AXLE DRIVE 10 STEER
MOTOR
12 15 AXLE
DRIVE
13 MOTOR
6 STEERING STEERING
CYLINDER CYLINDER
8 8
14 14 6

16
17
18
16
19
22 22 22 24
S2 S1 TANK 23
"REG" 5
21 22 IN STEER/
TO FUNCTION OSCILLATE O2 22
MANIFOLD MANIFOLD
"SEC" 20 8
RETURN O1 22

TO DRIVE
"B" PUMP "A" SHUTTLE
ACCUMULATOR

25 28 28
5

5 26
2 2 29 29 2 2
RFA RFB B A LFA LFB 5

LEGEND 27 MOTOR 27
FITTING DRAIN
NO.
HOSE 5 5
NO. DRIVE
ASSEMBLY
MANIFOLD

2SM
22 22

30 BRAKE 30
RRA RRB TANK LRB LRA
39 39 40 39 39 32
31 33 31

32 38
38
5 36 36

34 37 37
8
41
LEFT
NON-STEER RIGHT
AXLE NON-STEER
35 AXLE 35
DRIVE
MOTOR DRIVE
MOTOR
8 TO
37 38 38 DRIVE PUMP 33 37 34
TEE FITTING
36 36 5

3-16 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 3 - 4WD Drive Chassis Components

FIGURE 3-F

Index Part No. Description Quantity This Figure

1 25952 Fitting - 90o Swivel Elbow, 10 JIC (SAE 070221) ....................................................... 4

2 45360 Fitting - Connector, 12 SAE x 10 JIC (SAE 070120) .................................................. 8

3 22665 Fitting - Connector, 10 SAE x 8 JIC (SAE 070120) .................................................... 2

4 45702 Fitting - 90o Swivel Elbow, 8 JIC (SAE 070221) ......................................................... 2

5 20324 Fitting - Hose End, 8 JIC Swivel x 1/2 inch Barb ....................................................... 10

6 28025 Hose - Component: D @ 107 inches (272 cm) ........................................................... 2

7 28021 Hose Assembly - Components: M, M & C @ 96 inches (244 cm) .............................. 4

8 13120 Fitting - 90o Elbow, 6 SAE x 6 JIC (SAE 070220) ....................................................... 6

9 25954 Fitting - Extended Connector, 6 SAE x 6 JIC (SAE 070122) ...................................... 1

10 45367 Fitting - 90o Swivel Elbow, 6 JIC (SAE 070221) ......................................................... 2

11 45878 Fitting - 45o Swivel Elbow, 6 JIC (SAE 070321) ......................................................... 1

12 13576 Hose Assembly - Components: I, I & B @ 11 inches (28 cm) .................................... 1

13 28033 Hose Assembly - Components: I, K & B @ 20.5 inches (52 cm) ................................ 1

14 13119 Fitting - Run Tee, 6 SAE x 6 JIC (SAE 070428) ......................................................... 3

15 28029 Hose Assembly - Components: I, J & B @ 24 inches (61 cm) ................................... 1

16 28032 Hose Assembly - Components: I, I & B @ 19.5 inches (50 cm) ................................. 2

17 28035 Hose Assembly - Components: I, J & B @ 14 inches (36 cm) ................................... 1

18 28030 Hose Assembly - Components: I, J & B @ 12 inches (30 cm) ................................... 1

19 28037 Hose Assembly - Components: I, J & B @ 13 inches (33 cm) ................................... 1

20 28031 Hose Assembly - Components: I, I & B @ 64 inches (163 cm) .................................. 1

21 28036 Hose Assembly - Components: I, J & B @ 65 inches (165 cm) ................................. 1

22 45412 Fitting - Connector, 6 SAE x 6 JIC (SAE 070120) ...................................................... 8

23 20923 Fitting - Connector, 6 SAE x 8 JIC (SAE 070120) ...................................................... 1

24 27431 Fitting - Connector, 12 SAE x 8 JIC (SAE 070120) .................................................... 1

25 28034 Hose - Component: D @ 55 inches (140 cm) ............................................................. 1

26 21252 Fitting - Swivel Run Tee, 8 JIC (SAE 070432) ............................................................ 1

This parts list with a hose assembly component list continues on page 3-19.

Part No. 32961 Genie Z-45/22 3-17


Section 3 - 4WD Drive Chassis Components Parts Manual - Second Edition

FIGURE 3-F

1 1 1 1
7 7
2 2 2 2
UPPER LOWER UPPER LOWER
7 OSCILLATION CYLINDER 7
PORT PORT PORT PORT
9
3 4 5 5 4 3
8 10 14
LEFT STEER 11 RIGHT
AXLE DRIVE 10 STEER
MOTOR
12 15 AXLE
DRIVE
13 MOTOR
6 STEERING STEERING
CYLINDER CYLINDER
8 8
14 14 6

16
17
18
16
19
22 22 22 24
S2 S1 TANK 23
"REG" 5
21 22 IN STEER/
TO FUNCTION OSCILLATE O2 22
MANIFOLD MANIFOLD
"SEC" 20 8
RETURN O1 22

TO DRIVE
"B" PUMP "A" SHUTTLE
ACCUMULATOR

25 28 28
5

5 26
2 2 29 29 2 2
RFA RFB B A LFA LFB 5

LEGEND 27 MOTOR 27
FITTING DRAIN
NO.
HOSE 5 5
NO. DRIVE
ASSEMBLY
MANIFOLD

2SM
22 22

30 BRAKE 30
RRA RRB TANK LRB LRA
39 39 40 39 39 32
31 33 31

32 38
38
5 36 36

34 37 37
8
41
LEFT
NON-STEER RIGHT
AXLE NON-STEER
35 AXLE 35
DRIVE
MOTOR DRIVE
MOTOR
8 TO
37 38 38 DRIVE PUMP 33 37 34
TEE FITTING
36 36 5

3-18 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 3 - 4WD Drive Chassis Components

FIGURE 3-F

Index Part No. Description Quantity This Figure

27 22540 Fitting - Branch Tee, 8 SAE x 8 JIC (SAE 070429) .................................................... 2

28 28027 Hose Assembly - Components: P, Q & F @ 76.5 inches (194 cm) ............................. 2

29 20922 Fitting - 45o Elbow, 16 SAE x 16 JIC (SAE 070320) ................................................... 2

30 13799 Fitting - Connector, 6 SAE x 4 JIC (SAE 070120) ...................................................... 2

31 28023 Hose Assembly - Components: G, H & A @ 18.5 inches (47 cm) .............................. 2

32 28024 Hose Assembly - Components: I, J & B @ 14.5 inches (37 cm) ................................ 2

33 28026 Hose - Component: D @ 16 inches (41 cm) ............................................................... 2

34 25951 Fitting - 90o Elbow, 12 SAE x 8 JIC (SAE 070220) ..................................................... 2

35 45355 Fitting - 90o Elbow, 4 SAE x 4 JIC (SAE 070220) ....................................................... 2

36 45357 Fitting - 90o Elbow, 8 SAE x 8 JIC (SAE 070220) ....................................................... 4

37 27242 Fitting - Adapter, 16 SAE x 8 SAE .............................................................................. 4

38 28022 Hose Assembly - Components: L, N & C @ 22 inches (56 cm) .................................. 4

39 45073 Fitting - Connector, 8 SAE x 8 JIC (SAE 070120) ...................................................... 4

40 20925 Fitting - 90o Elbow, 12 SAE x 12 JIC (SAE 070220) ................................................... 1

41 28028 Hose Assembly - Components: O, O & E @ 69 inches (175 cm) ............................... 1

Hose Assembly Component List - Figure 3-F.

A. Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) J. Hose End - 90o Female JIC Swivel, 6-6 (Synflex 3903-06646)

B. Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) K. Hose End - 90o Female JIC Swivel, Long 6-6 (Synflex 3903-06846)
C. Hose - 1/2" Thermoplastic High Pressure (Synflex 3800-08) L. Hose End - Female JIC Swivel, 8-8 (Synflex 3903-08548)

D. Hose - 1/2" Push On (Weatherhead H20108) M. Hose End - Female JIC Swivel, 8-10 (Synflex 3903-08550)

E. Hose - 3/4" Medium Pressure (Weatherhead H01712) N. Hose End - 45o Female JIC Swivel, 8-8 (Synflex 3903-08608)
F. Hose - 3/4" 3000 psi (Weatherhead H300-12) O. Hose End - Female JIC Swivel, 12-12 (Weatherhead 12U-612)

G. Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544) P. Hose End - 90o Female JIC Swivel, 12-12 (Weatherhead 12U-672)
o
H. Hose End - 90 Female JIC Swivel, 4-4 (Synflex 3903-04644) Q. Hose End - Female JIC Swivel, 12-16 (Weatherhead 12U-616)
I. Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546)

Part No. 32961 Genie Z-45/22 3-19


Section 3 - 4WD Drive Chassis Components Parts Manual - Second Edition

Notes

3-20 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

Section Four

Power
Plants

Part No. 32961 Genie Z-45/22 4-1


Section 4 - Power Plants Parts Manual - Second Edition

Figure 4-A
Engine Pivot Mount Components - Ford Gasoline/LPG Engine

1 2 6 7
3 8 10
4 9 11
5
12

13

14

16 9 15

17

20 19 18

25 26

24

23 3 21

22

3 23

4-2 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-A

Index Part No. Description Quantity This Figure

1 32810 Auxillary Power Unit ................................................................................................... 1


— 32949 Motor, 12V DC ........................................................................................................... —
— 32947 Pump ......................................................................................................................... —
— 32948 Coupler - Pump to DC Motor ..................................................................................... —
— 32967 Gasket - Pump to DC Motor ...................................................................................... —
— 32956 Spring - Check .......................................................................................................... —
— 32957 Spring - Check .......................................................................................................... —
— 32958 Spring - Check .......................................................................................................... —
— 32959 Ball - Check ............................................................................................................... —
— 32962 Gasket - Pump, 0.0005 inch, Silver ........................................................................... —
— 32963 Gasket - Pump, 0.001 inch, Amber ............................................................................ —
— 32964 Gasket - Pump, 0.00075 inch, Gold ........................................................................... —
— 32955 End Head .................................................................................................................. —

2 6019 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 .................................................................. 4

3 6021 Washer - Lock, 0.375 inch ........................................................................................ 10

4 6097 Washer - Flat, 0.375 inch ........................................................................................... 4

5 45400 Spacer ........................................................................................................................ 4

6 Ref. Ground Controls (refer to figures 5-E or 5-F, pages 5-12 or 5-14) ............................. —

7 6888 Screw - HHC, 1/4 -20 x 1 inch, GR 5 ........................................................................... 4

8 6356 Washer - Lock, 1/4 inch ............................................................................................... 4

9 6638 Washer - Flat, 1/4 inch ................................................................................................ 6

10 8170 Nut - Wing, 1/4 -20 ...................................................................................................... 2

11 19765 Battery Hold Down ..................................................................................................... 1

12 27506 Threaded Rod, 1/4 -20 x 8.5 inches ............................................................................ 2

13 18504 Nut - Locking Flange, 1/4 -20 ...................................................................................... 2

14 22500 Battery - 12V DC, 875 Cold Cranking Amps ............................................................... 1

15 8915 Screw - HHC, 1/4 -20 x 1.25 inches, GR 5 .................................................................. 2

16 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 2

17 30525 Level Sensor, 4.5o, 1.5 Second .................................................................................. 1

18 10597 Screw - HHC, 1/2 -13 x 1.25 inches, GR 5 .................................................................. 3

19 6033 Washer - Lock, 1/2 inch ............................................................................................... 3

This parts list continues on page 4-5.

Part No. 32961 Genie Z-45/22 4-3


Section 4 - Power Plants Parts Manual - Second Edition

FIGURE 4-A

1 2 6 7
3 8 10
4 9 11
5
12

13

14

16 9 15

17

20 19 18

25 26

24

23 3 21

22

3 23

4-4 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-A

Index Part No. Description Quantity This Figure

20 13066 Washer - Flat Hardened, 1/2 inch ................................................................................ 3

21 25635 Wear Pad, 12 x 2 x 0.5 inch (30.5 x 5.08 x 1.3 cm) .................................................... 2
— 24039 Washer - Plate, 3/8 x 2 x 0.187 inch ............................................................................ 2

22 24593P Angle - Turntable Cover Spacer ................................................................................. 1

23 8255 Screw - HHC, 3/8 -16 x 0.75 inch, GR 5 ...................................................................... 4

24 25637 Weldment - Engine Pivot Mount ................................................................................. 1

25 19331 Nut - Low Profile Nylock, 1-14 UNF ............................................................................ 1

26 13775 Washer - Flat, 1.063 x 2 x 0.134 ................................................................................. 1

Part No. 32961 Genie Z-45/22 4-5


Section 4 - Power Plants Parts Manual - Second Edition

Figure 4-B
Engine Pivot Mount Components - Deutz Diesel Engine

1 2 4
3 5 10 9 8 7
6

11

13 6 12

14

15

16

26 8

17
30

26 8
18
27 28 29

19

20

21

24 23 22

26 8

25

4-6 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-B

Index Part No. Description Quantity This Figure

1 32810 Auxillary Power Unit ................................................................................................... 1


— 32949 Motor, 12V DC .......................................................................................................... —
— 32947 Pump ......................................................................................................................... —
— 32948 Coupler - Pump to DC Motor ..................................................................................... —
— 32967 Gasket - Pump to DC Motor ...................................................................................... —
— 32956 Spring - Check .......................................................................................................... —
— 32957 Spring - Check .......................................................................................................... —
— 32958 Spring - Check .......................................................................................................... —
— 32959 Ball - Check ............................................................................................................... —
— 32962 Gasket - Pump, 0.0005 inch, Silver ........................................................................... —
— 32963 Gasket - Pump, 0.001 inch, Amber ............................................................................ —
— 32964 Gasket - Pump, 0.00075 inch, Gold ........................................................................... —
— 32955 End Head .................................................................................................................. —

2 19331 Nut - Low Profile Nylock, 1-14 UNF ............................................................................ 1

3 13775 Washer - Flat, 1.063 x 2 x 0.134 ................................................................................. 1

4 6888 Screw - HHC, 1/4 -20 x 1 inch, GR 5 ........................................................................... 4

5 6356 Washer - Lock, 1/4 inch ............................................................................................... 4

6 6638 Washer - Flat, 1/4 inch ................................................................................................ 6

7 6019 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 .................................................................. 4

8 6021 Washer - Lock, 0.375 inch ........................................................................................ 10

9 6097 Washer - Flat, 0.375 inch ........................................................................................... 4

10 45400 Spacer ........................................................................................................................ 4

11 Ref. Ground Controls (refer to figures 5-E or 5-F, pages 5-12 or 5-14) ............................. —

12 8915 Screw - HHC, 1/4 -20 x 1.25 inches, GR 5 .................................................................. 2

13 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 2

14 30525 Level Sensor, 4.5o, 1.5 Second .................................................................................. 1

15 8170 Nut - Wing, 1/4 -20 ...................................................................................................... 2

16 19765 Battery Hold Down ..................................................................................................... 1

17 27506 Threaded Rod, 1/4 -20 x 8.5 inches ............................................................................ 2

18 18504 Nut - Locking Flange, 1/4 -20 ...................................................................................... 2

19 22500 Battery - 12V DC, 875 Cold Cranking Amps ............................................................... 1

This parts list continues on page 4-9.

Part No. 32961 Genie Z-45/22 4-7


Section 4 - Power Plants Parts Manual - Second Edition

FIGURE 4-B

1 2 4
3 5 10 9 8 7
6

11

13 6 12

14

15

16

26 8

17
30

26 8
18
27 28 29

19

20

21

24 23 22

26 8

25

4-8 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-B

Index Part No. Description Quantity This Figure

20 33073P Plate - Engine Pivot Mount ......................................................................................... 1

21 25635 Wear Pad, 12 x 2 x 0.5 inch (30.5 x 5.08 x 1.3 cm) .................................................... 2
— 24039 Washer - Plate, 3/8 x 2 x 0.187 inch ............................................................................ 2

22 7713 Nut - Low Profile Nylock, 3/8 -16 ................................................................................. 1

23 6022 Nut - Hex, 3/8 -16 ........................................................................................................ 1

24 13918 Screw - HHC, 3/8 -16 x 1.75 inches, GR 8 .................................................................. 1

25 24593P Angle - Turntable Cover Spacer ................................................................................. 1

26 8255 Screw - HHC, 3/8 -16 x 0.75 inch, GR 5 ...................................................................... 6

27 10597 Screw - HHC, 1/2 -13 x 1.25 inches, GR 5 .................................................................. 3

28 6033 Washer - Lock, 1/2 inch ............................................................................................... 3

29 13066 Washer - Flat Hardened, 1/2 inch ................................................................................ 3

30 25855P Bracket - Auxillary Power Unit Mount ......................................................................... 1

Part No. 32961 Genie Z-45/22 4-9


Section 4 - Power Plants Parts Manual - Second Edition

Figure 4-C
Ford Gasoline/LPG Engine - View 1

1 2 3 4 5 6 7

29

28

27

23 8

26

24 25
9
23

10
22
11

12

21

20

19 18 17 16 15 14 13

4-10 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-C

Index Part No. Description Quantity This Figure

1 28658 Cap - Oil Filler ............................................................................................................ 1

2 32969 Dipstick (Ford Part Number E6JL-6750-AB) ............................................................... 1

3 28647 Spark Plug (Ford Part Number AWSF-52-C) .............................................................. 4

4 28648 Wire Set - Spark Plug and Coil (Ford Part Number E8PZ-12259-A) ........................... 1

5 28650 Cap - Distributor (Ford Part Number E5BZ-12106-A) ................................................. 1

6 28649 Rotor - Distributor (Ford Part Number E6TZ-12200-E) ............................................... 1

7 27915 Air Filter Kit with Mounting Brackets ........................................................................... 1


— 27916 Element - Air Filter ..................................................................................................... —

8 28714 Carburetor Repair Kit (Ford Part Number E9JL-9590-AA) ......................................... —

9 28651 Valve - Anti Diesel (Ford Part Number 84FB-9K765-BA) ........................................... 1

10 29439 Coil - Automatic Choke (Ford Part Number Z162-80) ................................................. 1


— 29439 Repair Kit - Automatic Choke (Zenith Part Number C162-80) ................................... —

11 28713 Sender - Oil Pressure (Ford Part Number SW 364L) ................................................. 1

12 28663 Sender - Water Temperature (Ford Part Number DOHZ-10884-A) ............................ 1

13 28662 Filter - Fuel (Gasoline) (Ford Part Number C2RZ-9155-A) ......................................... 1

14 28656 Filter - Engine Oil (Ford Part Number O9AZ-6731-A) ................................................. 1

15 28665 Pump - Fuel (Ford Part Number E0FZ-9350-A) .......................................................... 1

16 28659 Gasket - Fuel Pump (Ford Part Number D42E-9417-AA) ........................................... 1

17 27210 Fitting - 90o Elbow, 6 JIC x 14 mm O-Ring ................................................................. 1

18 28020 Hose Assembly, Engine Oil Drain............................................................................... 1

19 19141 Fitting - Male Plug, 6 JIC (SAE 070109) ..................................................................... 1

20 28716 Alternator (Ford Part Number E1ZZ-10346-A) ............................................................ 1

21 28652 V-Belt - Fan / Alternator (Ford Part Number C9PZ-8620-AA) ..................................... 2

22 28769 Hose - Lower Radiator ................................................................................................ 1

23 45171 Hose Clamp ............................................................................................................... 2

24 28666 Pump - Water (Ford Part Number E6ZZ-8501-A) ....................................................... 1

25 28660 Gasket - Water Pump (Ford Part Number E8ZZ-8507-B) ........................................... 1

This parts list continues on page 4-13.

Part No. 32961 Genie Z-45/22 4-11


Section 4 - Power Plants Parts Manual - Second Edition

FIGURE 4-C

1 2 3 4 5 6 7

29

28

27

23 8

26

24 25
9
23

10
22
11

12

21

20

19 18 17 16 15 14 13

4-12 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-C

Index Part No. Description Quantity This Figure

26 28770 Hose - Upper Radiator Ford Part Number D9JL-8260-A) ........................................... 1

27 28655 Thermostat with Seal (Ford Part Number E2JL-8A570-AA)


(includes index number 28) ........................................................................................ 1

28 28654 Seal - Thermostat (Ford Part Number E5FZ-8590-A) ................................................. 1

29 28653 Gasket - Water Outlet (Ford Part Number E8ZZ-8255-A) .......................................... 1

Part No. 32961 Genie Z-45/22 4-13


Section 4 - Power Plants Parts Manual - Second Edition

Figure 4-D
Ford Gasloine/LPG Engine - View 2

1 2 3 4 5 6 7 8
9

25

10

11

24

13 12

18
22 17
21 16
23 20 19 15 14

4-14 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-D

Index Part No. Description Quantity This Figure

1 27942 Radiator Assembly (Ford Part Number F1JL-8005-BA) ............................................. 1


— 28717 Valve Drain ................................................................................................................ —

2 27943 Cap - Radiator (Ford Part Number E2NN-8100-AA) ................................................... 1

3 45171 Clamp - Hose, Upper Radiator ................................................................................... 1

4 28770 Hose - Upper Radiator (Ford Part Number D9JL-8260-A) .......................................... 1

5 27022P Strut - Radiator Shroud, Outboard .............................................................................. 1

6 27639P Shroud - Radiator ....................................................................................................... 1

7 27023P Strut - Radiator Shroud, Inboard ................................................................................. 1

8 6175 Screw - HHC, 3/8 -16 x 1 inch, GR 5 ........................................................................... 2

9 6021 Washer - Lock, 0.375 inch .......................................................................................... 2

10 27210 Fitting - 90o Elbow, 6 JIC x 14 mm O-Ring ................................................................. 1


— 28020 Hose Assembly, Engine Oil Drain............................................................................... 1
— 19141 Fitting - Plug, 6 JIC (SAE 070109) .............................................................................. 1

11 25569P Bracket - Engine Mount, Inboard ................................................................................ 1

12 27034 Screw - HHC, M10 x 25 mm, GR 8.8 .......................................................................... 4

13 22700 Washer - Lock, M10 ................................................................................................... 4

14 25637 Weldment - Engine Pivot Mount ................................................................................. 1

15 8357 Screw - HHC, 1/2 -13 x 3.5 inches, GR 5 .................................................................... 4

16 24040 Washer - Fender, 1/2 inch ........................................................................................... 8

17 6095 Washer - Flat, 1/2 inch ................................................................................................ 4

18 6198 Nut - Nylock, 1/2 -13 .................................................................................................... 4

19 24037 Shock Mount - Pair ..................................................................................................... 4

20 6019 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 .................................................................. 4

21 6097 Washer - Flat, 0.375 inch ........................................................................................... 4

22 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 4

23 27640 Weldment - Radiator Mount ........................................................................................ 1

24 24038 Shock Mount - Radiator .............................................................................................. 2

25 25568P Bracket - Engine Mount, Outboard ............................................................................. 1

Part No. 32961 Genie Z-45/22 4-15


Section 4 - Power Plants Parts Manual - Second Edition

Figure 4-E
Ford Gasoline/LPG Engine - View 3

1 2 3 4 5 6 7 8 9 10 11 12 13 14

15

16

17

27 20 19 18

21

22

34
29 29 25
27 33 32 31 30 28 27 26 24 23

4-16 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-E

Index Part No. Description Quantity This Figure

1 21130 Clevis Yoke, 1/4 -28 (includes clevis pin) .................................................................... 1

2 24517 Threaded Rod, 1/4 -28 x 15 inches (38 cm) ................................................................ 1

3 27917 Governor - Mechanical ............................................................................................... 1

4 25854P Bracket - Air Filter ....................................................................................................... 1

5 22278 Switch - Vacuum ........................................................................................................ 1

6 24551 Regulator - LPG ......................................................................................................... 1


— 32768 Diaphram Kit - LPG Regulator ................................................................................... —

7 27010 Valve - LPG Shutoff / Filter, 12V ................................................................................ 1

8 Ref. Hose - 5/8 x 9.5 inches (24 cm), Regulator to Carburetor Venturi ............................... 1

9 27142 Gasket - Exhaust ........................................................................................................ 1

10 29626 Muffler ........................................................................................................................ 1

11 Ref. Hose - 3/8 x 25 inches (63.5 cm), Regulator to Intake Manifold .................................. 1

12 Ref. Hose - 3/8 x 19.5 inches (50 cm), Regulator to Water Pump ....................................... 1

13 27342P Bracket - Exhaust Guard ............................................................................................ 1

14 28648 Wire Set - Spark Plug and Coil (Ford Part Number E8PZ-12259-A) ........................... 1

15 28647 Spark Plug (Ford Part Number AWSF-52-C) .............................................................. 4

16 28715 Starter (Ford Part Number E4DZ-1102A) ................................................................... 1

17 28717 Valve - Engine Block Drain ......................................................................................... 1

18 6096 Screw - HHC, 1/2 -13 x 2 inches, GR 5 ....................................................................... 4

19 6095 Washer - Flat, 1/2 inch ................................................................................................ 7

20 6198 Nut - Nylock, 1/2 -13 .................................................................................................... 2

21 25572P Plate - Engine Mount .................................................................................................. 1

22 25637 Weldment - Engine Pivot Mount ................................................................................. 1

23 28836 Drive Plate with Splined Coupler - 15 Tooth ............................................................... 1


— 29521 Coupler - Splined, 15 Tooth ....................................................................................... —

24 6019 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 .................................................................. 8

25 6021 Washer - Lock, 0.375 inch .......................................................................................... 8

This parts list continues on page 4-19.

Part No. 32961 Genie Z-45/22 4-17


Section 4 - Power Plants Parts Manual - Second Edition

FIGURE 4-E

1 2 3 4 5 6 7 8 9 10 11 12 13 14

15

16

17

27 20 19 18

21

22

34
29 29 25
27 33 32 31 30 28 27 26 24 23

4-18 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-E

Index Part No. Description Quantity This Figure

26 25571P Plate - Pump Mount .................................................................................................... 1

27 Ref. Hydraulic Hoses & Fittings (refer to figure 5-H, page 5-20) ....................................... —

28 8177 Screw - HHC, 1/2 -13 x 1.5 inches, GR 5 .................................................................... 2

29 6033 Washer - Lock, 1/2 inch ............................................................................................... 4

30 32602 Pump - M46, Drive, 2.8 C.I. (46 cc) ............................................................................ 1


— 29739 Seal Kit - M46 Pump ................................................................................................. —
— 32611 Input Shaft - M46 Pump ............................................................................................. —

31 29436 O-Ring ........................................................................................................................ 1

32 32970 Pump - Lift, 0.67 C.I. (11 cc) ....................................................................................... 1


— 32995 Seal Kit - Lift Pump .................................................................................................... —

33 10597 Screw - HHC, 1/2 -13 x 1.25 inches, GR 5 .................................................................. 2

34 13066 Washer - Flat Hardened, 1/2 inch ................................................................................ 2

Part No. 32961 Genie Z-45/22 4-19


Section 4 - Power Plants Parts Manual - Second Edition

Figure 4-F
Ford Gasoline/LPG Engine - View 4

1 2 3 6 5
4 4
5 3

3 4 5

18

10

17

4
15 11 11
16 14 13 12 5

4-20 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-F

Index Part No. Description Quantity This Figure

1 Ref. Weldment - Bulkhead, Engine Side (refer to figure 5-G, page 5-18) .......................... —

2 19145 Horn, 12V DC ............................................................................................................. 1

3 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 5

4 6638 Washer - Flat, 1/4 inch ................................................................................................ 9

5 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 .................................................................... 14

6 22513 Coolant Return System .............................................................................................. 1

7 27908 Governor Controller Assembly ................................................................................... 1

8 27922 Ignition Module (Ford Part Number D9VZ-12A199-A) ................................................ 1

9 28664 Coil - Ignition (Ford Part Number D5AZ-12029-A) ...................................................... 1

10 27919 Voltage Regulator (Ford Part Number F0PU-10316-AA) ............................................ 1

11 6356 Washer - Lock, 1/4 inch ............................................................................................. 11

12 31250 Mounting Plate - Ignition Module ................................................................................ 1

13 7339 Screw - HHC, 1/4 -20 x 0.5 inch, GR 5 ........................................................................ 2

14 6175 Screw - HHC, 3/8 -16 x 1 inch, GR 5 ........................................................................... 2

15 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 2

16 20879 Filter Assembly - Medium Pressure ............................................................................ 1


— 20880 Element - 10 Micron Fiberglass ................................................................................. —

17 Ref. Hydraulic Hoses & Fittings (refer to figure 5-H, page 5-20) ....................................... —

18 20517P Bracket - Filter Mount ................................................................................................. 1

Part No. 32961 Genie Z-45/22 4-21


Section 4 - Power Plants Parts Manual - Second Edition

Figure 4-G
Deutz Diesel Engine - View 1

1 4 5 6 7 8 11 12 13 14 15 16
2 9
3 2
10

17

18

21 20 19

22

24 23

3 21 21
2 24 20 20
1 23 28 19 25 27 26 25 19

4-22 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-G

Index Part No. Description Quantity This Figure

1 4266 Screw - HHC, 1/4 -20 x 2 inches, GR 5 ....................................................................... 9

2 6638 Washer - Flat, 1/4 inch .............................................................................................. 13

3 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 9

4 33211 Tube - Air Intake Spacer ............................................................................................ 3

5 33182P Plate - Air Intake Grill ................................................................................................. 1

6 33179P Duct - Air Intake.......................................................................................................... 1

7 33236P Plate - Air Intake Adapter ........................................................................................... 1

8 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 4

9 6356 Washer - Lock, 1/4 inch ............................................................................................... 4

10 25969 Nut - Spring Clip, 1/4 -20 ............................................................................................. 4

11 31523 Clamp (Deutz Part Number 117-5574) ....................................................................... 1

12 33239 Gasket - Rubber, Air Intake ........................................................................................ 1

13 33201 Weldment - Air Intake Tube ........................................................................................ 1

14 29551 Starter (Deutz Part Number 117-8670)(includes index number 8) .............................. 1

15 29552 Solenoid - Starter (Deutz Part Number 132-1162) ...................................................... 1

16 32698 V-Belt (Deutz Part Number 117-9565) ........................................................................ 1

17 29555 Cover - Engine Pulley (Deutz Part Number SA-22000-248) ....................................... 1

18 13003 Screw - HHC, 5/8 -11 x 3.5 inches, GR 8 .................................................................... 4

19 33418 Washer - Flat, 2.25 x 0.625 x 0.156 inch .................................................................... 4

20 6024 Nut - Nylock, 5/8 -11 .................................................................................................... 4

21 33205 Weldment - Engine Mount .......................................................................................... 1

22 34265 Screw - HHC, M14 x 55 mm, GR 8.8 .......................................................................... 8

23 13066 Washer - Flat Hardened, 1/2 inch ................................................................................ 8

24 28076 Shock Mount, Pair ...................................................................................................... 4

25 33203 Weldment - Engine Mount, Inboard ............................................................................ 1

26 33073P Plate - Engine Pivot Mount ......................................................................................... 1

27 33204 Weldment - Engine Mount, Outboard ......................................................................... 1

Part No. 32961 Genie Z-45/22 4-23


Section 4 - Power Plants Parts Manual - Second Edition

Figure 4-H
Deutz Diesel Engine - View 2

1 2 5 7 8 9 10 11 12
3 4
4 6

13

14

15

2 3

29 3

23

28
22 22
27 26 25 24 23 21 20 19 18 17 16

4-24 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-H

Index Part No. Description Quantity This Figure

1 33077 Pipe - Exhaust ............................................................................................................ 1

2 6019 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 ................................................................ 14

3 6021 Washer - Lock, 0.375 inch ........................................................................................ 23

4 6097 Washer - Flat, 0.375 inch ........................................................................................... 4

5 6002 Nut - Low Profile Nylock, 5/16 x 18 inch ...................................................................... 2

6 16584 U-Bolt, 5/16 -18 x 2.5 inches ........................................................................................ 1

7 33356P Bracket - Exhaust Pipe Support ................................................................................. 1

8 30438 Clamp - Muffler ........................................................................................................... 1

9 32695 Muffler (Deutz Part Number SA-2200-581) ................................................................ 1

10 29559 Gasket - Exhaust (Deutz Part Number 210-9309) ...................................................... 4

11 29557 Cap - Oil Filler (Deutz Part Number 117-9630) ........................................................... 1

12 32696 Cover - Engine Side (Deutz Part Number 417-5689) .................................................. 1

13 32697 Injector (Deutz Part Number 417-6037) ...................................................................... 3

14 29564 Fuel Line - Injector (Deutz Part Number 210-9774) .................................................... 3

15 32699 Pump - Injection (Deutz Part Number 417-5850) ........................................................ 3

16 19141 Fitting - Male Plug, 6 JIC (SAE 070109) ..................................................................... 1

17 30964 Hose Assembly - Engine Oil Drain ............................................................................. 1

18 34226 Fitting - 90o Elbow, M18 x 8 JIC ................................................................................. 1

19 34380 Drive Plate with Splined Coupler - 15 Tooth ............................................................... 1


— 32606 Coupler - Splined, 15 Tooth ....................................................................................... —

20 30806 Plate - Pump Mount .................................................................................................... 1

21 8177 Screw - HHC, 1/2 -13 x 1.5 inches, GR 5 .................................................................... 2

22 6033 Washer - Lock, 1/2 inch ............................................................................................... 4

23 Ref. Hydraulic Hoses & Fittings (refer to figure 5-H, page 5-20) ....................................... —

24 32602 Pump - M46, Drive, 2.8 C.I. (46 cc) ............................................................................ 1


— 29739 Seal Kit - M46 Pump ................................................................................................. —
— 32611 Input Shaft - M46 Pump, 15 Tooth ............................................................................. —

This parts list continues on page 4-27.

Part No. 32961 Genie Z-45/22 4-25


Section 4 - Power Plants Parts Manual - Second Edition

FIGURE 4-H

1 2 5 7 8 9 10 11 12
3 4
4 6

13

14

15

2 3

29 3

23

28
22 22
27 26 25 24 23 21 20 19 18 17 16

4-26 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-H

Index Part No. Description Quantity This Figure

25 29436 O-Ring ........................................................................................................................ 1

26 32970 Pump - Lift, 0.67 C.I. (11 cc) ....................................................................................... 1


— 32995 Seal Kit - Lift Pump .................................................................................................... —

27 10597 Screw - HHC, 1/2 -13 x 1.25 inches, GR 5 .................................................................. 2

28 13066 Washer - Flat Hardened, 1/2 inch ................................................................................ 2

29 6175 Screw - HHC, 3/8 -16 x 1 inch, GR 5 ......................................................................... 12

Part No. 32961 Genie Z-45/22 4-27


Section 4 - Power Plants Parts Manual - Second Edition

Figure 4-I
Deutz Diesel Engine - View 3

9 10 11
8 7 12
6 7 8

13

4
14

1 2

1 2

15

16

17

18

19

20

21
37
23 22

36

35 24

25

26
34 32 29 8 7 12
33 31 30 28 27

4-28 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-I

Index Part No. Description Quantity This Figure

1 6019 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 .................................................................. 3

2 6021 Washer - Lock, 0.375 inch .......................................................................................... 3

3 33021P Strut - Air Cleaner Bracket ......................................................................................... 1

4 30769P Bracket - Air Cleaner Mount ....................................................................................... 1

5 27915 Air Filter Kit with Mounting Brackets ........................................................................... 1


— 27916 Element - Air Filter ..................................................................................................... —

6 8915 Screw - HHC, 1/4 -20 x 1.25 inches, GR 5 .................................................................. 1

7 6638 Washer - Flat, 1/4 inch ................................................................................................ 9

8 6091 Nut - Nylock, 1/4 -20 .................................................................................................. 13

9 18506 Screw - Locking Flange, 5/16 -18 x 0.75 inch .............................................................. 3

10 6097 Washer - Flat, 0.375 inch ........................................................................................... 3

11 6002 Nut - Low Profile Nylock, 5/16 x 18 inch ...................................................................... 3

12 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 9

13 33199P Plate - Bulkhead Cover .............................................................................................. 1

14 32750 Dipstick (Deutz Part Number 417-2952) ..................................................................... 1

15 32752 Switch - Shut Down (Deutz Part Number 417-5714) .................................................. 1

16 34059 Sender - Oil Temperature ........................................................................................... 1

17 30805 Switch - Oil Pressure .................................................................................................. 1

18 29562 Pump - Fuel (Deutz Part Number 417-5474) .............................................................. 1

19 29561 Filter - Engine Oil (Deutz Part Number 117-4417) ...................................................... 1

20 29560 Filter - Fuel (Deutz Part Number 117-4482) ............................................................... 1

21 33240P Lever - Actuator .......................................................................................................... 1

22 22578 Screw - HHC, M6 x 20 mm, GR 8.8 ........................................................................... 2

23 6356 Washer - Lock, 1/4 inch ............................................................................................... 2

24 21130 Clevis Yoke, 1/4 -28 (includes clevis and cotter pins) .................................................. 1

25 21496 Nut - Hex, 1/4 -28 ........................................................................................................ 2

This parts list continues on page 4-31.

Part No. 32961 Genie Z-45/22 4-29


Section 4 - Power Plants Parts Manual - Second Edition

FIGURE 4-I

9 10 11
8 7 12
6 7 8

13

4
14

1 2

1 2

15

16

17

18

19

20

21
37
23 22

36

35 24

25

26
34 32 29 8 7 12
33 31 30 28 27

4-30 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 4 - Power Plants

FIGURE 4-I

Index Part No. Description Quantity This Figure

26 30785-1000 Threaded Rod, 1/4 -28 x 10 inches (25.4 cm) ............................................................. 1

27 29073 Solenoid - 2 Speed ..................................................................................................... 1

28 23057 Screw - HHC, M8 x 20 mm, GR 8.8 ........................................................................... 2

29 6886 Washer - Lock, 5/16 inch ............................................................................................. 2

30 33241P Bracket - 2 Speed Solenoid Mount ............................................................................. 1

31 7339 Screw - HHC, 1/4 -20 x 0.50 inch, GR 5 ...................................................................... 4

32 6356 Washer - Lock, 1/4 inch ............................................................................................... 4

33 6175 Screw - HHC, 3/8 -16 x 1 inch, GR 5 ........................................................................... 2

34 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 2

35 Ref. Hydraulic Hoses & Fittings (refer to figure 5-H , page 5-20) ...................................... —

36 20879 Filter Assembly - Medium Pressure ............................................................................ 1


— 20880 Element - 10 Micron Fiberglass ................................................................................. —

37 20517P Bracket - Filter Mount ................................................................................................. 1

Part No. 32961 Genie Z-45/22 4-31


Section 4 - Power Plants Parts Manual - Second Edition

Notes

4-32 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 5 - Turntable Components

Section Five

Turntable
Components

Part No. 32961 Genie Z-45/22 5-1


Section 5 - Turntable Components Parts Manual - Second Edition

Figure 5-A
Turntable Rotator

2 1

7 4

2 5

5-2 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 5 - Turntable Components

FIGURE 5-A

Index Part No. Description Quantity This Figure

1 25068 Screw - SHC, 5/8 -11 x 4.5 inches, GR 8 .................................................................. 24

2 13064 Washer - Hardened Flat, 5/8 inch .............................................................................. 42

3 24486 Worm Drive - Turntable Rotator ................................................................................. 1

4 24485 Bearing - Turntable Rotation ....................................................................................... 1


— 22794 Fitting - Grease .......................................................................................................... —

5 25067 Screw - SHC, 5/8 -11 x 6.5 inches, GR 8 .................................................................. 18

6 Ref. Hydraulic Hoses & Fittings (refer to figure 5-H, page 5-20) ....................................... —

7 27372 Motor - Turntable Rotator ........................................................................................... 1


— 27275 Seal Kit - Turntable Rotator Motor ............................................................................. —

8 22202 Screw - SHC, 1/2 -13 x 2.25 inches, GR 8 .................................................................. 2

9 32224 Key - Woodruff ........................................................................................................... 1

Part No. 32961 Genie Z-45/22 5-3


Section 5 - Turntable Components Parts Manual - Second Edition

Figure 5-B
Hydraulic Tank and Filter

1 2 3 3 4 3

7 6 5

13

10 11 12

5-4 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 5 - Turntable Components

FIGURE 5-B

Index Part No. Description Quantity This Figure

1 24560P Weldment - Hydraulic Tank ........................................................................................ 1

2 45157 Filler and Breather Assembly ..................................................................................... 1

3 Ref. Hydraulic Hoses & Fittings (refer to figure 5-H, page 5-20) ....................................... —

4 29908 Filter Assembly with Indicator ..................................................................................... 1


— 20293 Element - Filter Assembly, 10 Micron Fiberglass ....................................................... —

5 24712 Hook - Hydraulic Tank Anchor .................................................................................... 1

6 6097 Washer - Flat, 0.375 inch ........................................................................................... 1

7 4828 Nut - Nylock, 3/8-16 ..................................................................................................... 2

8 21141 Fluid Level Indicator ................................................................................................... 1

9 45161 Strainer Assembly ...................................................................................................... 2

10 6175 Screw - HHC, 3/8 -16 x 1 inch, GR 5 ........................................................................... 2

11 6021 Washer - Lock, 0.375 inch .......................................................................................... 2

12 5397 Washer - Flat, 5/16 inch ............................................................................................... 2

13 25879 Plug - HH, 3/8 inch MPT .............................................................................................. 1

Part No. 32961 Genie Z-45/22 5-5


Section 5 - Turntable Components Parts Manual - Second Edition

Figure 5-C
Fuel Tanks

1 2 3 4 5 6 7 8 11 2 12 13 14 15
9
10

24 2 25

22 23 16

21

20

19

17 18 9

9 18 17

5-6 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 5 - Turntable Components

FIGURE 5-C

Index Part No. Description Quantity This Figure

1 27089 Hose - Fuel ................................................................................................................. 1

2 21465 Clamp - Hose, 0.5 inch ............................................................................................... 4

3 27087 Hose End, 1/8 inch MPT x 5/16 inch Barb .................................................................... 1

4 45827 Solenoid - Fuel Shutoff, 12V (Gasoline/LPG models) ................................................. 1

5 19487 Valve - Manual Fuel Shutoff ...................................................................................... 1

6 19606 Fitting - 45o Street Elbow, 4 MPT x 4 FPT (SAE 130339) .......................................... 3

7 6648 Fitting - Reducer Bushing, 6 MPT x 4 FPT (SAE 140140) .......................................... 1

8 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 5

9 6097 Washer - Flat, 0.375 inch ........................................................................................... 6

10 24712 Hook - Hydraulic Tank Anchor .................................................................................... 1

11 30490 Hose - Fuel Line, 1/4 inch (SAE 30R7) (Deutz Diesel Models) ...... 112 inches (284 cm)

12 31818 Fitting - 90o Elbow, 1/8 inch MPT x 1/4 inch Barb (Deutz Diesel Models) ..................... 1

13 27290 Fitting - Reducer Bushing, 6 MPT x 2 FPT (SAE 140140) (Deutz Diesel Models) ...... 1

14 6974 Fitting - Plug, 3/8 inch Square Head Pipe (SAE 130109A) (Gasoline/LPG models) .... 1

15 28829 Cap - Vented, Anti-surge, Red (Gasoline/LPG models) .............................................. 1


— 25567 Cap - Vented, Anti-surge, Green (Deutz Diesel Models) ............................................ 1

16 24559P Fuel Tank, 15 Gallons (56.8 Liters) Capacity .............................................................. 1

17 6175 Screw - HHC, 3/8 -16 x 1 inch, GR 5 ........................................................................... 5

18 6021 Washer - Lock, 0.375 inch .......................................................................................... 5

19 31029 Weldment - LPG Tank Mount (Gasoline/LPG models) ............................................... 1

20 45576 LPG Tank, 33.5 pounds (15.2 kg) (Gasoline/LPG models) ......................................... 1

21 25967 Hose Assembly - Liquid Propane (Gasoline/LPG models) ......................................... 1

22 25820P Guard - Fuel Tank Level Gauge ................................................................................. 1

23 6091 Nut - Nylock, 1/4-20 ..................................................................................................... 2

24 27040 Fitting - 90o Elbow 3/8 inch MPT x 3/8 inch Barb ......................................................... 2

25 27071 Flexible Tubing - Fuel Level Gauge .................................................. 22 inches (56 cm)

Part No. 32961 Genie Z-45/22 5-7


Section 5 - Turntable Components Parts Manual - Second Edition

Figure 5-D
Function Manifold

1 2 4 5 1 6 7 8 6 1 2 1 2 1 2 1 9 10 11
3 3 3 3 3 3

12

13

12

28 14

27 15

16

17

26 18

25 19

13

20

24 23 22 21 15 16 17 19 18

5-8 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 5 - Turntable Components

FIGURE 5-D

Index Part No. Description Quantity This Figure

— 31701 Function Manifold, Complete ..................................................................................... —


— 25375 O-Ring Kit (services all Compact Controls and Sun Hydraulic cartridges) ................. —

1 27811 Valve - D01, 10V (includes 2 each index numbers 9 through 11) ............................... 6

2 45916 Screw - SHC, 10-24 x 1.25 inches ........................................................................... 16

3 6607 Washer - Lock, No. 10 .............................................................................................. 24

4 31262 Valve - Counterbalance, 2500 psi (172 bar) ............................................................... 2

5 31261 Counterbalance Sandwich (includes index number 4) ................................................ 1

6 27812 Screw - SHC, 10-24 x 3 inches .................................................................................. 8

7 27047 Valve - Counterbalance, 1500 psi (103 bar) ............................................................... 2

8 27806 Counterbalance Sandwich (includes index number 7) ................................................ 1

9 27813 Coil - D01 Valve, 10V ............................................................................................... 12

10 45914 O-Ring, D01 Valve ................................................................................................... 12

11 45913 Nut - D01 Valve ........................................................................................................ 12

12 27807 Valve - Check ............................................................................................................. 5

13 27802 Valve - Flow Regulator, 150 psi (10 bar) .................................................................... 2

14 27805 Valve - Relief, 1200 psi (83 bar) ................................................................................. 3

15 32974 Valve - Proportional Solenoid, 12V (includes 1 each index numbers 16 through 19) .. 2

16 21935 Coil - Proportional Solenoid, 12V ................................................................................ 2

17 45920 O-Ring, Proportional Solenoid .................................................................................... 2

18 45922 Nut - Proportional Solenoid ........................................................................................ 2

19 45921 Spacer - Proportional Solenoid ................................................................................... 2

20 27803 Valve - Solenoid, 10V ................................................................................................. 1


— 27814 Coil - Solenoid Valve, 10V ......................................................................................... —
— 19792 Nut ............................................................................................................................ —

21 31100 Valve - Flow Regulator, 0.6 gpm ................................................................................ 1

22 27804 Valve - Differential Sensing, 150 psi (12 bar) ............................................................. 1

23 31099 Valve - Flow Regulator, 0.3 gpm ................................................................................ 1

This parts list continues on page 5-11.

Part No. 32961 Genie Z-45/22 5-9


Section 5 - Turntable Components Parts Manual - Second Edition

FIGURE 5-D

1 2 4 5 1 6 7 8 6 1 2 1 2 1 2 1 9 10 11
3 3 3 3 3 3

12

13

12

28 14

27 15

16

17

26 18

25 19

13

20

24 23 22 21 15 16 17 19 18

5-10 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 5 - Turntable Components

FIGURE 5-D

Index Part No. Description Quantity This Figure

24 32975 Valve - Flow Regulator 0.1 gpm ................................................................................. 1

25 45642 Diagnostic Nipple ....................................................................................................... 1


— 20224 Female Quick Disconnect - Pressure Gauge (Parker part number PD242) ............... —

26 45643 Cap - Diagnostic Nipple .............................................................................................. 1

27 32035 Valve - Relief, 220 psi (15 bar) ................................................................................... 1

28 19207 Valve - Flow Regulator 1.5 gpm ................................................................................. 1

Part No. 32961 Genie Z-45/22 5-11


Section 5 - Turntable Components Parts Manual - Second Edition

Figure 5-E
Ground Controls - View 1

1 1 5 6 7 8 9 10 11
2 3
3 4

12

13

14

19 20 6 19 18 14 18 18 17 14 17 16 15

5-12 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 5 - Turntable Components

FIGURE 5-E

Index Part No. Description Quantity This Figure

1 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 4

2 6356 Washer - Lock, 1/4 inch ............................................................................................... 2

3 6638 Washer - Flat, 1/4 inch ................................................................................................ 4

4 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 2

5 27155 Solenoid, 12V Continuous .......................................................................................... 1

6 27246 Boot - Rubber ........................................................................................................... 10

7 13471 Cover - Toggle Switch, Red ........................................................................................ 1

8 13480 Toggle Switch - DPDT, 2 Position, Momentary (includes mounting fasteners) ........... 1

9 33574 Keyswitch - 3 Position with Base ................................................................................ 1


— 32612 Keyswitch - 3 Position (includes 1 pair of keys) ......................................................... —
— 21982 Key - Keyswitch ......................................................................................................... —
— 32613 Base - Push Button (includes 2 each N.O. Contacts) ................................................ —
— 45081 Contact - N.O. ........................................................................................................... —

10 33321 Push Button with Base - Red Mushroom Head .......................................................... 1


— 32614 Push Button - Red Mushroom Head .......................................................................... —
— 32615 Base - Push Button (includes 2 each N.C. Contacts) ................................................ —
— 29732 Contact - N.C. ........................................................................................................... —

11 27378 Toggle Switch - DPDT, 2 Position, Maintained


(includes mounting fasteners) (Gasoline / LPG models) ............................................. 1

12 19506 Hour Meter (includes mounting bracket) ..................................................................... 1

13 13268 Clamp - Rubber Cushioned, 3/4 inch ........................................................................... 1

14 13037 Toggle Switch - SPDT, 3 Position, Momentary (includes mounting fasteners) ........... 3

15 27287 Resistor, 10 OHM, 25 Watt ......................................................................................... 1

16 21191 Bracket - Panel Wire Mount ........................................................................................ 1

17 24018 Circuit Breaker - 15AMP (includes mounting fasteners) ............................................. 2

28 16397 Toggle Switch - DPDT, 3 Position, Momentary (includes mounting fasteners) ........... 5

29 45384 Plug - Black Plastic, 0.50 inch (1.27 cm) Diameter .................................................... 3*

20 32335 Indicator Light, Red LED ............................................................................................ 2

* Quantity listed may not reflect specific model configuration requirements.

Part No. 32961 Genie Z-45/22 5-13


Section 5 - Turntable Components Parts Manual - Second Edition

Figure 5-F REV B


Ground Controls - View 2

1 2 4 5 7 9 7 10 7 11 12
3 6 8 8 8

32 29 33

31

8 7

28 29 30 13

27 14

26

24 25

15

34

26

24 25

2 3 16

3
23 22 21 20 19 18 17 2

5-14 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 5 - Turntable Components

REV B FIGURE 5-F

Index Part No. Description Quantity This Figure

1 28299 Cover - Wiring Duct ....................................................................... 23.5 inches (57 cm)

2 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 7

3 6356 Washer - Lock, 1/4 inch ............................................................................................... 6

4 28298 Wiring Duct .................................................................................... 23.5 inches (57 cm)

5 20776 Squeeze Connector .................................................................................................... 1

6 18665 Locknut - Electric, 1 inch ............................................................................................ 1

7 12960 Squeeze Connector .................................................................................................... 3

8 14041 Locknut - Electric, 0.75 inch ....................................................................................... 3

9 1635 Electrical Cord, 18 Gauge (0.821 mm2), 19 Conductor ................. 120 inches (305 cm)

10 1635 Electrical Cord, 18 Gauge (0.821 mm2), 19 Conductor ............... 780 inches (1981 cm)

11 30794 Electrical Cord, 12 Gauge (3.309 mm2), 3 Conductor SJO ......... 780 inches (1981 cm)

12 1635 Electrical Cord, 18 Gauge (0.821 mm2), 19 Conductor ............... 780 inches (1981 cm)

13 45384 Plug - Black Plastic, 0.50 inch (1.27 cm) Diameter ..................................................... 2

14 32976 Control Box with Lid, Gasket and Decal (includes index number 15) .......................... 1

15 28689 Gasket - Ground Control Box ..................................................................................... 1

16 28310 Mounting Rail, 23.75 inches (60.3 cm) ....................................................................... 1

17 25974 End Stop - Plastic ....................................................................................................... 2

18 25836 Terminal Block (Wago Part Number 280-646) .......................................................... 45


— 45782 Diode, 6 AMP ........................................................................................................... 11

19 34026 Module - Start Ignition ................................................................................................ 1

20 25808 Carrier - Terminal Block ............................................................................................. 2

21 25807 Diode Block - Suppression ......................................................................................... 2

22 28298 Wiring Duct .................................................................................... 23.5 inches (57 cm)

23 28299 Cover - Wiring Duct ....................................................................... 23.5 inches (57 cm)

24 58318 Socket - SPDT Relay (Gasoline/LPG models with oscillating axle) .......................... 12
— 58318 Socket - SPDT Relay (Gasoline/LPG models without oscillating axle) ....................... 8
— 58318 Socket - SPDT Relay (Deutz Diesel models with oscillating axle) .............................. 8
— 58318 Socket - SPDT Relay (Deutz Diesel models without oscillating axle) ......................... 5

This parts list continues on page 5-17.

Part No. 32961 Genie Z-45/22 5-15


Section 5 - Turntable Components Parts Manual - Second Edition

FIGURE 5-F REV B

1 2 4 5 7 9 7 10 7 11 12
3 6 8 8 8

32 29 33

31

8 7

28 29 30 13

27 14

26

24 25

15

34

26

24 25

2 3 16

3
23 22 21 20 19 18 17 2

5-16 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 5 - Turntable Components

REV B FIGURE 5-F

Index Part No. Description Quantity This Figure

25 34054 Terminal - Relay Socket, 10 - 12 Gauge ................................................................. 50*


— 34055 Terminal - Relay Socket, 14 - 16 Gauge ................................................................. 50*
— 34056 Terminal - Relay Socket, 18 - 20 Gauge ................................................................. 50*

26 34052 Relay - SPDT, 12V (Gasoline/LPG models with oscillating axle) .............................. 11
— 34052 Relay - SPDT, 12V (Gasoline/LPG models without oscillating axle) ........................... 8
— 34052 Relay - SPDT, 12V (Deutz Diesel models with oscillating axle) .................................. 8
— 34052 Relay - SPDT, 12V (Deutz Diesel models without oscillating axle) ............................. 5

27 34057P Bracket - Relay Mount (models with oscillating axle) .................................................. 2


— 34057P Bracket - Relay Mount (models without oscillating axle) ............................................. 1

28 6091 Nut - Nylock, 1/4 -20 ................................................................................................... 4*

29 6638 Washer - Flat, 1/4 inch ............................................................................................... 5*

30 6888 Screw - HHC, 1/4 -20 x 1 inch, GR 5 .......................................................................... 4*

31 31962 Relay - Time Delay, 10 Second .................................................................................. 1

32 8915 Screw - HHC, 1/4 -20 x 1.25 inches, GR 5 .................................................................. 1

33 6889 Nut - Low Profile Nylock, 1/4 -20 ................................................................................. 1

34 58319 Retainer, Relay Socket (Gasoline/LPG models with oscillating axle) ........................ 11
— 58319 Retainer, Relay Socket (Gasoline/LPG models without oscillating axle) ..................... 8
— 58319 Retainer, Relay Socket (Deutz Diesel models with oscillating axle) ............................ 8
— 58319 Retainer, Relay Socket (Deutz Diesel models without oscillating axle) ....................... 5

* Quantity listed may not reflect specific model configuration requirements.

Part No. 32961 Genie Z-45/22 5-17


Section 5 - Turntable Components Parts Manual - Second Edition

Figure 5-G REV B


Turntable Covers

1 2 5 6 7 8 9 4 11
3 10
4

22 12

13

10 3 4 8

15 7

19 18 17 16

12 21 17

20

4 3

4 3 10

16
17 18 4
18 17 3
19 16 10 15 14

5-18 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 5 - Turntable Components

REV B FIGURE 5-G

Index Part No. Description Quantity This Figure

1 Cover Assembly with Decals - Engine Side


(includes index numbers 2 through 4, 6, 10, 15 through 18 and 22)
— 28049 Gasoline/LPG models ................................................................................................ 1
— 32977 Deutz Diesel models .................................................................................................. 1

2 6888 Screw - HHC, 1/4 -20 x 1 inch, GR 5 ......................................................................... 12

3 6638 Washer - Flat, 1/4 inch .............................................................................................. 24

4 6091 Nut - Nylock, 1/4 -20 .................................................................................................. 24

5 27129 Weldment - Bulkhead, Engine Side (includes index number 9) .................................. 1

6 29541 Weldment - Cover Pivot Bracket, Engine Side (shown) .............................................. 2


— 29516 Weldment - Cover Pivot Bracket, Tank Side .............................................................. 2

7 21019 Screw - PHM, 10-24 x 0.5 inch ................................................................................... 8

8 35465 Clevis Pin, 1/2 x 4.5 inches ......................................................................................... 4


— 35466 Hair Pin Clip, 0.125 x 1.563 inch

9 28144 Weldment - Bulkhead Gusset ..................................................................................... 1

10 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 .................................................................... 16

11 28143 Cover Assembly - Rear .............................................................................................. 1

12 8255 Screw - HHC, 3/8 -16 x 0.75 inch, GR 5 .................................................................... 12

13 27137 Weldment - Bulkhead, Right Side ............................................................................... 1

14 28051 Cover Assembly with Decals - Tank Side


(includes index numbers 2 through 4, 6, 10, 15 through 18 and 22) ........................... 1

15 27126 Draw Latch - Adjustable ............................................................................................. 4

16 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 4

17 6097 Washer - Flat, 0.375 inch ......................................................................................... 17

18 27114 Ball Stud ..................................................................................................................... 4

19 83151 Strut - Gas, with Retainer Springs .............................................................................. 2


— 27377 Retaining Spring ........................................................................................................ —

20 27274P Cover - Function Manifold .......................................................................................... 1

21 6021 Washer - Lock, 0.375 inch .......................................................................................... 9

22 18651P Weldment - Handle ..................................................................................................... 1

Part No. 32961 Genie Z-45/22 5-19


Section 5 - Turntable Components Parts Manual - Second Edition

Figure 5-H
Hydraulic Hoses And Fittings - Turntable

1 1 2 3 4 4

MEDIUM
HYDRAULIC PRESSURE
RESERVOIR FILTER
5
RETURN
LINE
FILTER 6

8 7 7

ENGINE
DRIVE PUMP
7

9 9 FUNCTION
11 PUMP
10 10 12 16 18
13 17 17

14 3
19 10 10
20
15 14

21 22
AUXILIARY
POWER UNIT
23 24

25

26

27
33
REG 28
PRESS
29
32
30
S1
31 TURNTABLE 34
ROTATOR 34

32
35 S2
36
LEGEND
SEC T1 33 FITTING
NO.
36
HOSE
NO.
ASSEMBLY

5-20 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 5 - Turntable Components

FIGURE 5-H

Index Part No. Description Quantity This Figure

1 27193 Fitting - 90o Street Elbow, 16 MPT x 16 FPT (SAE 140239) ....................................... 2

2 27202 Fitting - 90o Elbow, 16 MPT x 12 JIC (SAE 070202) .................................................. 1

3 45170 Fitting - Swivel Hose End, 12 JIC x 0.75 inch Barb ..................................................... 2

4 19685 Fitting - 90o Elbow, 12 SAE x 10 JIC (SAE 070220) ................................................... 2

5 28018 Hose Assembly - Components: I, J & B @ 47 inches (119 cm) ................................. 1

6 28019 Hose Assembly - Components: I, J & B @ 53 inches (135 cm) ................................. 1

7 22665 Fitting - Connector, 10 SAE x 8 JIC (SAE 070120) .................................................... 3

8 27577 Fitting - Connector, 8 MPT x 8 JIC (SAE 010102) ...................................................... 1

9 27191 Fitting - 45o Street Elbow, 16 MPT x 16 FPT (SAE 130339) ....................................... 2

10 45166 Fitting - Hose End, 16 MPT x 1 inch Barb .................................................................. 4

11 28014 Hose - Component: C @ 76 inches (193 cm) ............................................................. 1

12 19687 Fitting - Connector, 12 SAE x 12 JIC (SAE 070120) .................................................. 1

13 21246 Fitting - 90o Swivel Elbow, 12 JIC (SAE 070221) ....................................................... 1

14 20326 Fitting - Swivel Run Tee, 12 JIC (SAE 070432) .......................................................... 2

15 20325 Fitting - Adaptor, 12 JIC x 8 JIC (SAE 010105) .......................................................... 1

16 20793 Fitting - 90o Elbow, 16 SAE x 16 JIC (SAE 070220) ................................................... 1

17 27189 Fitting - Adaptor, 16 JIC x 16 MPT (SAE 010106) ...................................................... 2

18 20332 Fitting - 90o Elbow, 12 SAE x 16 JIC (SAE 070220) ................................................... 1

19 28011 Hose - Component: D @ 48 inches (121 cm) ............................................................. 1

20 28015 Hose - Component: D @ 46 inches (117 cm) ............................................................. 1

21 28016 Hose Assembly - Components: F, F & A @ 50 inches (127 cm) ................................ 1

22 28012 Hose Assembly - Components: F, G & A @ 38 inches (97 cm) ................................. 1

23 24058 Fitting - 45o Elbow, 10 SAE x 8 JIC (SAE 070320) ..................................................... 1

24 45411 Fitting - 45o Elbow, 6 SAE x 6 JIC (SAE 070320) ....................................................... 1

25 28013 Hose Assembly - Components: E, G & A @ 41.5 inches (105 cm) ............................ 1

26 28017 Hose Assembly - Components: F, G & A @ 55 inches (140 cm) ............................... 1

This parts list with a hose assembly component list continues on page 5-23.

Part No. 32961 Genie Z-45/22 5-21


Section 5 - Turntable Components Parts Manual - Second Edition

FIGURE 5-H

1 1 2 3 4 4

MEDIUM
HYDRAULIC PRESSURE
RESERVOIR FILTER
5
RETURN
LINE
FILTER 6

8 7 7

ENGINE
DRIVE PUMP
7

9 9 FUNCTION
11 PUMP
10 10 12 16 18
13 17 17

14 3
19 10 10
20
15 14

21 22
AUXILIARY
POWER UNIT
23 24

25

26

27
33
REG 28
PRESS
29
32
30
S1
31 TURNTABLE 34
ROTATOR 34

32
35 S2
36
LEGEND
SEC T1 33 FITTING
NO.
36
HOSE
NO.
ASSEMBLY

5-22 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 5 - Turntable Components

FIGURE 5-H

Index Part No. Description Quantity This Figure

27 13120 Fitting - 90o Elbow, 6 SAE x 6 JIC (SAE 070220) ....................................................... 1

28 20334 Fitting - Run Tee, 8 SAE x 8 JIC (SAE 070428) ......................................................... 1

29 45361 Fitting - Adaptor, 8 JIC x 6 JIC (SAE 010105) ............................................................ 1

30 27934 Fitting - 90o Swivel Elbow, 6 JIC x 6 MPT .................................................................. 1

31 27933 Fitting - Quick Disconnect ........................................................................................... 1

32 45412 Fitting - Connector, 6 SAE x 6 JIC (SAE 070120) ...................................................... 2

33 19136 Hose Assembly - Components: E, E & A @ 33 inches (84 cm) .................................. 2

34 27421 Fitting - 45o Elbow, 10 SAE x 6 JIC (SAE 070320) ..................................................... 2

35 45366 Fitting - Swivel Run Tee, 6 JIC (SAE 070432) ............................................................ 1

36 18687 Fitting - Connector, 8 SAE x 6 JIC (SAE 070120) ...................................................... 2

Hose Assembly Component List - Figure 5-H.

A. Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) F. Hose End - Female JIC Swivel, 6-8 (Synflex 3903-06548)

B. Hose - 1/2" Thermoplastic High Pressure (Synflex 3800-08) G. Hose End - 90o Female JIC Swivel, 6-6 (Synflex 3903-06646)

C. Hose - 3/4" Push On (Weatherhead H20112) H. Hose End - 90o Female JIC Swivel, 8-8 (Synflex 3903-08648)

D. Hose - 1.0" Suction (Weatherhead H03916) I. Hose End - Female JIC Swivel, 8-8 (Synflex 3903-08548)

E. Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546) J. Hose End - Female JIC Swivel, 8-10 (Synflex 3903-08550)

Part No. 32961 Genie Z-45/22 5-23


Section 5 - Turntable Components Parts Manual - Second Edition

Notes

5-24 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 6 - Boom Components

Section Six

Boom
Components

Part No. 32961 Genie Z-45/22 6-1


Section 6 - Boom Components Parts Manual - Second Edition

Figure 6-A
Boom Installation

1 2 3 4 6 7 8 9 4 10 11 13 4 14 13
5 5 5 12 5

24

12 11

14

15

16

23 4 5

23

22

7
8
6 17
5 10 21 16 20 3 19 18 3

6-2 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 6 - Boom Components

FIGURE 6-A

Index Part No. Description Quantity This Figure

1 27552 Upper Mid-pivot Assembly (includes 6 each index number 3) .................................... 1

2 25061 Pin - Upper Mipivot, 11 x 1.5 inches (28 x 4 cm) ........................................................ 2

3 45071 Bearing, 1.5 x 1.75 x 1.5 inches (3.8 x 4.4 x 3.8 cm) ................................................ 16

4 6326 Screw - HHC, 3/8 -16 x 3 inches, GR 5 ..................................................................... 10

5 4828 Nut - Nylock, 3/8 -16 .................................................................................................. 14

6 6019 Screw - HHC, 3/8 -16 x 1.25 inchES, GR 5 ................................................................. 4

7 25063 Pin - Secondary Lift Cylinder, 6 x 1 inch (15.2 x 2.5 cm) ............................................ 4

8 45226 Rod End ..................................................................................................................... 4

9 27553 Upper Secondary Boom Assembly (includes 2 each index number 16) ..................... 1

10 25677 Pin - Connecting Link, 8 x 1.5 inches (20 x 4 cm) ....................................................... 2

11 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 8

12 6638 Washer - Flat, 1/4 inch ................................................................................................ 8

13 45392P Hose Cover ................................................................................................................ 3

14 27032 Weldment - Leveling Link ........................................................................................... 2

15 32987 Hose Cover Assembly ................................................................................................ 1

16 45268 Bearing, 1.5 x 1.75 x 0.63 inch (3.8 x 4.4 x 1.6 cm) .................................................... 4

17 25060 Pin - Mid-pivot, 11 x 1.5 inches (27.9 x 4 cm) ............................................................. 4

18 27554 Lower Mid-pivot Assembly (includes 8 each index number 3) .................................... 1

19 Ref. Primary Boom Rest (refer to figure 6-B, page 6-4) .................................................... —

20 45117 Weldment - Connecting Link ...................................................................................... 1

21 27555 Lower Secondary Boom Assembly (includes 2 each index number 16) ..................... 1

22 31105 Hydraulic Cylinder - Secondary Lift ............................................................................ 2


— 31078 Seal Kit - Secondary Lift Cylinder .............................................................................. —
— 31106 Counterbalance Valve - Secondary Lift Cylinder ....................................................... —
— 45070 Bearing - Secondary Lift Cylinder .............................................................................. —

23 25059 Pin - Base Pivot, 11.25 x 1.5 inch (28.6 x 4 cm) ......................................................... 2

24 Ref. Upper Mid-pivot Rest (refer to figure 6-B, page 6-4) .................................................. —

Part No. 32961 Genie Z-45/22 6-3


Section 6 - Boom Components Parts Manual - Second Edition

Figure 6-B REV B


Upper Mid-pivot And Primary Boom Rests

2 3 20

19

4 5 6

18 1

17

16

15

13 14

12

11

10 4 9

3 2

6 5 4

6 5 4

8 1

6-4 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 6 - Boom Components

REV B FIGURE 6-B

Index Part No. Description Quantity This Figure

1 45209 Wear Pad, White, 4 x 2 x 0.5 inch (10.2 x 5.08 x 1.3 cm) ........................................... 5

2 10597 Screw - HHC, 1/2 -13 x 1.25 inches, GR 5 .................................................................. 8

3 6033 Washer - Lock, 1/2 inch ............................................................................................... 8

4 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 .................................................................... 13

5 6356 Washer - Lock, 1/4 inch ............................................................................................. 12

6 6357 Nut - Hex, 1/4 -20 ...................................................................................................... 12

7 28469 Weldment - Primary Boom Rest ................................................................................. 1

8 25635 Wear Pad, 12 x 2 x 0.5 inch (30.5 x 5.08 x 1.3 cm) .................................................... 1

9 6833 Clamp - Rubber Cushioned, 0.5 inch .......................................................................... 1

10 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 1

11 6562 Electrical Cord, 16 Gauge (1.30 mm2), 4 Conductor SJO ............ 180 inches (457 cm)

12 23324 Switch - Limit with Arm ............................................................................................... 1


— 19491 Contact - N.O. ........................................................................................................... —
— 22359 Arm ........................................................................................................................... —

13 6179 Screw - RHM, 10-32 x 1.25 inches ............................................................................. 2

14 6607 Washer - Lock, No. 10 ................................................................................................ 2

15 6993 Electrical Cord, 14 Gauge (2.08 mm2), 3 Conductor SJO .......... 744 inches (1890 cm)

16 6935 Locknut - Electric, 0.5 inch ......................................................................................... 1

17 119403 Electrical Plug - North American, 110V AC ................................................................ 1


— 12153 Electrical Plug - British 3 Pin, 110V AC ..................................................................... —
— 6666 Electrical Plug - European 2 Pin, 220V AC ................................................................ —

18 7056 Squeeze Connector .................................................................................................... 1

19 28470 Weldment - Upper Mid-pivot Rest ............................................................................... 1

20 6095 Washer - Flat, 1/2 inch ................................................................................................ 4

Part No. 32961 Genie Z-45/22 6-5


Section 6 - Boom Components Parts Manual - Second Edition

Figure 6-C REV B


Upper Mid-pivot

1 2 4 6
3 5

21 22 17 8

12

10

11

20

19

18

16 17 10

15

14

4 5

12

13

12 10

6-6 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 6 - Boom Components

REV B FIGURE 6-C

Index Part No. Description Quantity This Figure

1 24678 Pin - Master Leveling Cylinder, Rod End, 7.25 x 1 inch (18.0 x 2.5 cm) ..................... 1

2 8914 Screw - HHC, 1/4 -20 x 0.625 inch, GR 5 .................................................................... 1

3 12906 Washer - Fender, 0.25 x 1.25 inch ............................................................................. 1

4 8516 Screw - HHC, 3/8 -16 x 0.5 inch, GR 5 ........................................................................ 2

5 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 2

6 45226 Rod End ..................................................................................................................... 2

7 25857 Pin - Primary Lift Cylinder, Rod End, 8 x 1.5 inches (20 x 4 cm) ................................ 1

8 41332 Primary Boom Assembly with Decal ........................................................................... 1

9 45070 Bearing, 1 x 1.12 x 0.75 inch (2.5 x 2.8 x 1.9 cm) ....................................................... 4

10 Ref. Hydraulic Hoses & Fittings (refer to figure 6-G, page 6-16) ....................................... —

11 45561 Hydraulic Cylinder - Master Leveling (includes 4 each index number 9) ..................... 1
— 45898 Seal Kit - Master Leveling Cylinder ............................................................................ —

12 45071 Bearing, 1.5 x 1.75 x 1.5 inches (3.8 x 4.4 x 3.8 cm) .................................................. 6

13 24655 Hydraulic Cylinder - Primary Lift (includes 4 each index number 12) .......................... 1
— 45550 Seal Kit - Primary Lift Cylinder ................................................................................... —
— 32954 Valve - Counterbalance ............................................................................................. —

14 25062 Pin - Primary Lift Cylinder, Barrel End, 10 x 1.5 inches (25.4 x 4 cm) ........................ 1

15 25680 Pin - Master Leveling Cylinder, Barrel End, 9.56 x 1 inch (24.3 x 4 cm) ..................... 1

16 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 1

17 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 2

18 45748 Rod End ..................................................................................................................... 1

19 49810 Pin - Primary Boom, 11.5 x 1.5 inches (29.2 x 4 cm) .................................................. 1

20 27552 Upper Mid-pivot Assembly (includes 6 each index number 12) .................................. 1

21 54530 Hose Clamp ............................................................................................................... 1

22 6638 Washer - Flat, 1/4 inch ................................................................................................ 1

Part No. 32961 Genie Z-45/22 6-7


Section 6 - Boom Components Parts Manual - Second Edition

Figure 6-D
Primary and Extension Booms

1 2 4 5 7 8
3 6
3

21

20 11 10

19

3 6

12

11 15
18 17 10 17 16 12 11 14 13

6-8 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 6 - Boom Components

FIGURE 6-D

Index Part No. Description Quantity This Figure

1 25679 Pin - Extension Cylinder, 3.3 x 1 inch (8 x 2.5 cm) ..................................................... 1

2 6145 Screw - HHC, 1/4 -20 x 1.5 inches, GR 5 .................................................................... 2

3 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 9

4 29267 Hydraulic Cylinder - Extension ................................................................................... 1


— 29183 Seal Kit - Extension Cylinder ..................................................................................... —
— 31106 Valve - Counterbalance .............................................................................................. 2

5 8915 Screw - HHC, 1/4 -20 x 1.25 inches, GR 5 .................................................................. 4

6 6638 Washer - Flat, 1/4 inch ................................................................................................ 7

7 45742 Slide Block - Extension Cylinder ................................................................................. 1

8 45298 Weldment - Rod End .................................................................................................. 1

9 45303 Nut - Nylock, 1.125-12 UNF ....................................................................................... 1

10 8914 Screw - HHC, 1/4 -20 x 0.625 inch, GR 5 .................................................................. 16

11 6356 Washer - Lock, 1/4 inch ............................................................................................. 18

12 45425 Screw - FHS, 3/8 -16 x 0.75 inch, GR 5 ...................................................................... 8

13 27678 Extension Boom Assembly ......................................................................................... 1


— 18238 Bearing, 1.5 x 1.65 x 2 inches (3.8 x 4.2 x 5.1 cm) .................................................... —

14 27371 End Cap - Extension Boom ........................................................................................ 1

15 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 2

16 45745 Wear Pad - Black, 4 x 2 x 0.5 inch (10.2 x 5.1 x 0.13 cm) .......................................... 2

17 45382 Shim - Primary Boom, 0.052 inch (0.32 mm) ............................................................. 8*


— 45465 Shim - Primary Boom, 0.022 inch (0.56 mm) ............................................................. 8*

18 45209 Wear Pad - White, 4 x 2 x 0.5 inch (10.2 x 5.1 x 1.3 cm) ............................................ 6

19 45104P Hose Clamp ............................................................................................................... 3

20 27815 Weldment - Primary Boom ......................................................................................... 1

21 Ref. Hydraulic Hoses & Fittings (refer to figure 6-G, page 6-16) ....................................... —

* Quantities listed for this item are approximate. Actual quantities may vary, to ensure proper fit.

Part No. 32961 Genie Z-45/22 6-9


Section 6 - Boom Components Parts Manual - Second Edition

Figure 6-E
Cable Track Installation

1 4 5
2 3
3

9 3

11

7 7 3 7
3 10 3 9 8 3 6

6-10 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 6 - Boom Components

FIGURE 6-E

Index Part No. Description Quantity This Figure

1 8914 Screw - HHC, 1/4 -20 x 0.625 inch, GR 5 .................................................................... 3

2 13268 Clamp - Rubber Cushioned, 3/4 inch ........................................................................... 6

3 6091 Nut - Nylock, 1/4 -20 .................................................................................................. 17

4 Ref. Primary Boom (refer to figure 6-D, page 6-8) ............................................................ —

5 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 4

6 24998P Hose Cover - Upper Cable Track ............................................................................... 1

7 6638 Washer - Flat, 1/4 inch ................................................................................................ 6

8 25071P Tray - Cable Track ...................................................................................................... 1

9 7339 Screw - HHC, 1/4 -20 x 0.5 inch, GR 5 ........................................................................ 4

10 25072P Hose Cover - Lower Cable Track ............................................................................... 1

11 24670 Cable Track - 38 Link ................................................................................................. 1


— 27647 Repair Link Set - 7 Links ........................................................................................... —
— 27699 Repair Link End Set .................................................................................................. —

Part No. 32961 Genie Z-45/22 6-11


Section 6 - Boom Components Parts Manual - Second Edition

Figure 6-F
Platform Leveling and Rotation

1 2 3 4 5 7
6

10

12 11

13

29 14

15

28 24 6 5

27 17 16

28 24 18

19

27 1

26

25

23 24

22 21 20 9 8

6-12 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 6 - Boom Components

FIGURE 6-F

Index Part No. Description Quantity This Figure

1 Ref. Hydraulic Hoses & Fittings (refer to figure 6-G, page 6-16) ....................................... —

2 29082 Hydraulic Cylinder - Slave Leveling (Includes 4 each index number 3) ...................... 1
— 19700 Seal Kit - Slave Leveling Cylinder .............................................................................. —
— 29083 Valve - Counterbalance ............................................................................................. —
— 13852 Bleed Valve Assembly ............................................................................................... —

3 45070 Bearing, 1 x 1.12 x 0.75 inch (2.5 x 2.8 x 1.9 cm) ....................................................... 4

4 45748 Rod End ..................................................................................................................... 2

5 6888 Screw - HHC, 1/4 -20 x 1 inch, GR 5 ........................................................................... 2

6 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 2

7 25065 Pin - Slave Leveling Cylinder, Barrel End, 6 x 1 inch (15 x 2.5 cm) ............................ 1

8 27037 Nut - Hex, 1-14 UNF ................................................................................................... 2

9 13775 Washer - Flat, 1.063 x 2 x 0.134 inch ......................................................................... 2

10 29329-1300 Threaded Rod, Platform Rotation ............................................................................... 1

11 10597 Screw - HHC, 1/2 -13 x 1.25 inches, GR 5 .................................................................. 6

12 6033 Washer - Lock, 1/2 inch ............................................................................................... 6

13 27680 Platform Pivot Mount Assembly (includes index number 14) ...................................... 1

14 1259 Non-skid Tape, 2 inches (5.1 cm) .................................................. 14 inches (35.5 cm)

15 25064 Pin - Slave Leveling Cylinder, Rod End, 8 x 1 inch (20 x 2.5 cm) ............................... 1

16 6019 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 .................................................................. 1

17 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 1

18 45226 Rod End ..................................................................................................................... 1

19 25816 Pin - Platform Pivot, 8.5 x 1.5 inches (22 x 4 cm) ....................................................... 1

20 24411P Hydraulic Rotator - Platform ....................................................................................... 1


— 27681 Seal Kit - Platform Rotator ......................................................................................... —
— 13852 Bleed Valve Assembly ............................................................................................... —

21 18238 Bearing, 1.5 x 1.65 x 2 inches (3.8 x 4.2 x 5.1 cm) ..................................................... 4

22 27678 Extension Boom Assembly (includes 2 each index number 21) ................................. 1

This parts list continues on page 6-15.

Part No. 32961 Genie Z-45/22 6-13


Section 6 - Boom Components Parts Manual - Second Edition

FIGURE 6-F

1 2 3 4 5 7
6

10

12 11

13

29 14

15

28 24 6 5

27 17 16

28 24 18

19

27 1

26

25

23 24

22 21 20 9 8

6-14 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 6 - Boom Components

FIGURE 6-F

Index Part No. Description Quantity This Figure

23 6637 Screw - HHC, 1/4 -20 x 1.75 inches, GR 5 .................................................................. 2

24 6356 Washer - Lock, 1/4 inch ............................................................................................. 10

25 25966P Cover - Dual Counterbalance Valve ........................................................................... 1

26 30823 Dual Counterbalance Valve ........................................................................................ 1


— 32722 Valve - Counterbalance ............................................................................................. —
— 25375 O-Ring Kit (services all Compact Controls and Sun Hydraulic cartridges) ................. —

27 45209 Wear Pad - White, 4 x 2 x 0.5 inch (10.2 x 5.1 x 1.3 cm) ............................................ 4

28 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 .................................................................... 12

29 45745 Wear Pad - Black, 4 x 2 x 0.5 inch (10.2 x 5.1 x 1.3 cm) ............................................ 2

Part No. 32961 Genie Z-45/22 6-15


Section 6 - Boom Components Parts Manual - Second Edition

Figure 6-G
Hydraulic Hoses And Fittings
SLAVE
CYLINDER
PLATFORM
ROTATOR
1
4
DUAL 2 3
COUNTER
BALANCE 4
2 3
MANIFOLD
1

MASTER
CYLINDER

5 5 2 2

1 1 6
LEGEND
FITTING
NO.
1 1 7
NO. HOSE ASSEMBLY

9
10
EXTENSION CYLINDER

10

PRIMARY
LIFT
SECONDARY
LIFT
CYLINDERS

11
11
18
10 10
10 10
12 12
19 10 10 19

10 10

15 15
13
14
16

17
17

10 2 10 10 10 10
PR1 PL1 S1 R1 P1 EXTEND

10 2 10 10 10 10
PR2 PL2 S2 R2 P2 RETRACT

FUNCTION MANIFOLD

6-16 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 6 - Boom Components

FIGURE 6-G

Index Part No. Description Quantity This Figure

1 12340 Fitting - 90o Elbow, 6 SAE x 4 JIC (SAE 070220) ....................................................... 6

2 13799 Fitting - Connector, 6 SAE x 4 JIC (SAE 070120) ...................................................... 6

3 28007 Hose Assembly - Components: D, D & A @ 27 inches (69 cm) ................................. 2

4 13921 Fitting - 90o Elbow, 4 SAE x 4 JIC (SAE 070220) ....................................................... 2

5 28009 Hose Assembly - Components: D, E & A @ 274 inches (696 cm) ............................. 2

6 28006 Hose Assembly - Components: I, D & A @ 350 inches (889 cm) ............................... 1

7 28005 Hose Assembly - Components: I, D & A @ 343 inches (871 cm) ............................... 1

8 28003 Hose Assembly - Components: F, F & B @ 326 inches (828 cm) .............................. 1

9 28004 Hose Assembly - Components: F, F & B @ 318 inches (808 cm) .............................. 1

10 45412 Fitting - Connector, 6 SAE x 6 JIC (SAE 070120) .................................................... 20

11 28316 Tube Assembly - Secondary Lift Cylinder Crossover ................................................. 2

12 28008 Hose Assembly - Components: D, G & A @ 336 inches (853 cm) ............................. 2

13 28147 Hose Assembly - Components: H, H & C @ 143 inches (363 cm) ............................. 1

14 28146 Hose Assembly - Components: H, H & C @ 140 inches (356 cm) ............................. 1

15 45367 Fitting - 90o Swivel Elbow, 6 JIC (SAE 070221) ......................................................... 2

16 28001 Hose Assembly - Components: H, H & C @ 305 inches (775 cm) ............................. 1

17 45533 Hose Assembly - Components: H, H & C @ 325 inches (826 cm) ............................. 2

18 28000 Hose Assembly - Components: H, H & C @ 299 inches (760 cm) ............................. 1

19 45395 Fitting - Hex Head Plug, 6 SAE (SAE 090109A) ......................................................... 2

Hose Assembly Component List - Figure 6-G.

A. Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) F. Hose End - Female JIC Swivel, 4-2 (Synflex 3903-02544)
B. Hose - 1/8" Thermoplastic Medium Pressure (Synflex 3130-02) G. Hose End - Female JIC Swivel, 4-6 (Synflex 3903-04546)
C. Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) H. Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546)
D. Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544) I. Hose End - 90o Female JIC Swivel, 4-4 (Synflex 3903-04644)
E. Hose End - Male JIC 4-4 (Synflex 3903-04504)

Part No. 32961 Genie Z-45/22 6-17


Section 6 - Boom Components Parts Manual - Second Edition

Notes

6-18 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 7 - Platform Components

Section Seven

Platform
Components

Part No. 32961 Genie Z-45/22 7-1


Section 7 - Platform Components Parts Manual - Second Edition

Figure 7-A
Platform

4 5

1 2 3
9
24

22 23
10

21

20

11

18
12

6 7 8
19 7 8

15 14 13

17

7-2 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 7 - Platform Components

FIGURE 7-A

Index Part No. Description Quantity This Figure

1 7713 Nut - Low Profile, Nylock, 3/8 -16 ................................................................................ 4

2 6097 Washer - Flat, 0.375 inch ........................................................................................... 4

3 6888 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 .................................................................. 4

4 Ref. Platform Controls (refer to figures 7-B and 7-C, pages 7-6 and 7-8) .......................... —

5 32710 Guard - Foot Switch with Decal (decals are shown in Section One) ........................... 1

6 6888 Screw - HHC, 1/4 -20 x 1 inch, GR 5 ........................................................................... 6

7 12906 Washer - Fender, 1/4 inch ......................................................................................... 10

8 6091 Nut - Nylock, 1/4 -20 .................................................................................................. 10

9 13482 Foot Switch (includes mounting fasteners) ................................................................. 1


— 20262 Microswitch - Footswitch ........................................................................................... —

10 32027 Platform Assembly, 4 foot (1.2 m)


(includes index numbers 6 through 8, 11, 12, 18 and 19) ........................................... 1
— 32030 Platform Assembly - European, 4 foot (1.2 m)
(includes index numbers 6 through 8, 11, 12, 18 and 19) ........................................... 1
— 16105P Entry Toeboard - European Platform Assembly ........................................................ —

— 32028 Platform Assembly, 5 foot (1.5 m)


(includes index numbers 6 through 8, 11, 12, 18 and 19) ........................................... 1
— 32031 Platform Assembly - European, 5 foot (1.5 m)
(includes index numbers 6 through 8, 11, 12, 18 and 19) ........................................... 1
— 16105P Entry Toeboard - European Platform Assembly ........................................................ —

— 32029 Platform Assembly, 6 foot (1.8 m)


(includes index numbers 6 through 8, 11, 12, 18 and 19) ........................................... 1
— 32032 Platform Assembly - European, 6 foot (1.8 m)
(includes index numbers 6 through 8, 11, 12, 18 and 19) ........................................... 1
— 16105P Entry Toeboard - European Platform Assembly ........................................................ —

— 12448P Sliding Mid-rail Assembly (includes index numbers 6 through 8, 11 and 12) .............. 1

11 12443P Guide - Sliding Mid-rail ............................................................................................... 2


— 20973 Wire Loom, 3/8 inch (9.5 mm) .................................................................................... —
— 21121 Cable Tie - 4 inch (10.2 cm) ...................................................................................... —

12 12446P Tube - Sliding Mid-rail ................................................................................................ —

13 10597 Screw - HHC, 1/2 -13 x 1.25 inches, GR 5 .................................................................. 4

14 6033 Washer - Lock, 1/2 inch ............................................................................................... 4

This parts list continues on page 7-5.

Part No. 32961 Genie Z-45/22 7-3


Section 7 - Platform Components Parts Manual - Second Edition

FIGURE 7-A

4 5

1 2 3
9
24

22 23
10

21

20

11

18
12

6 7 8
19 7 8

15 14 13

17

7-4 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 7 - Platform Components

FIGURE 7-A

Index Part No. Description Quantity This Figure

15 6095 Washer - Flat, 1/2 inch ................................................................................................ 4

16 13840 Mounting Plate - Foot Switch ...................................................................................... 1

17 Ref. Platform Leveling and Rotation (refer to figure 6-F, page 6-12) ................................. —

18 24514 Box - Manual Storage (manuals are listed on page v) ................................................ 1

19 6090 Screw - HHC, 1/4-20 x 0.75 inch, GR 5 ....................................................................... 4

20 29431 Connector Assembly - Foot Switch ............................................................................ 1


— 45139 Receptacle - 4 Pole Snap-in, Anderson ..................................................................... —
— 22431 Contact - 30 AMP, Anderson ..................................................................................... —
— 22432 Housing - Black, 30 AMP, Anderson ......................................................................... —
— 22433 Housing - White, 30 AMP, Anderson ......................................................................... —
— 22434 Housing - Red, 30 AMP, Anderson ............................................................................ —
— 45200 Spacer - Short, Anderson .......................................................................................... —
— 45202 Roll Pin, 0.094 x 0.875 inch ....................................................................................... —

21 27527 Foot Switch Wire Assembly with Connector ............................................................... 1


— 45313 Plug with Latch - 4 Pole Snap-in, Anderson .............................................................. —
— 22431 Contact - 30 AMP, Anderson ..................................................................................... —
— 22432 Housing - Black, 30 AMP, Anderson ......................................................................... —
— 22433 Housing - White, 30 AMP, Anderson ......................................................................... —
— 22434 Housing - Red, 30 AMP, Anderson ............................................................................ —
— 45201 Spacer - Long, Anderson ........................................................................................... —
— 45202 Roll Pin, 0.094 x 0.875 inch ....................................................................................... —
— 6993 Electrical Cord, 14 Gauge (2.08 mm2), 3 Conductor SJO ......................................... —

22 28131 Protective Coil Sleeve .................................................................. 105 inches (267 cm)

23 28443 Cable Tie, 11.25 inches (28.5 cm) .............................................................................. 5

24 6653 Clamp - Rubber Cushioned ........................................................................................ 4

Part No. 32961 Genie Z-45/22 7-5


Section 7 - Platform Components Parts Manual - Second Edition

Figure 7-B
Platform Controls - View 1

21 4

20

19

18 7

17 11
16 15 14 13 12 2 10

7-6 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 7 - Platform Components

FIGURE 7-B

Index Part No. Description Quantity This Figure

1 25836 Terminal Block (Wago Part Number 280-646) .......................................................... 45

2 6993 Electrical Cord, 14 Gauge(2.08 mm2), 3 Conductor SJO ........... 720 inches (1828 cm)

3 6622 Ground Connector, 1/2 inch with nut ........................................................................... 1

4 8843 Cover - Knock Out ...................................................................................................... 3

5 10775 T-Box ......................................................................................................................... 1

6 13585 Receptacle - GFCI, 110V ........................................................................................... 1


— 19975 Receptacle - British, 110V .......................................................................................... 1

7 27115 Gasket - Platform Control Box .................................................................................... 1

8 32991 Control Box with Lid and Decal - Platform (includes index number 7) ........................ 1

9 45437 Cover - GFCI, Weatherproof (includes mounting fasteners) ....................................... 1

10 7056 Squeeze Connector .................................................................................................... 3

11 6935 Locknut - Electric, 0.5 inch ......................................................................................... 3

12 27527 Foot Switch Wire Assembly with Connector ............................................................... 1

13 30794 Electrical Cord, 12 Gauge (3.309 mm2), 3 Conductor SJO ......... 720 inches (1828 cm)

14 1635 Electrical Cord, 18 Gauge (0.821 mm2), 19 Conductor ............... 720 inches (1828 cm)

15 1635 Electrical Cord, 18 Gauge (0.821 mm2), 19 Conductor ............... 720 inches (1828 cm)

16 12960 Squeeze Connector .................................................................................................... 2

17 14041 Locknut - Electric, 0.75 inch ....................................................................................... 2

18 19270 Alarm - Warble Tone, 12V DC .................................................................................... 1

19 27116 Resistor, 100 OHM, 25 Watt ....................................................................................... 1

20 27117 Resistor, 250 OHM, 5 Watt ......................................................................................... 1

21 22052 Horse Power Limiter Board (includes mounting fasteners) ......................................... 1

Part No. 32961 Genie Z-45/22 7-7


Section 7 - Platform Components Parts Manual - Second Edition

Figure 7-C
Platform Controls - View 2

1 2 1 3 1 4 1 5 1 6

10

19

11

10

12

18

15
14
17 16 13

7-8 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 7 - Platform Components

FIGURE 7-C

Index Part No. Description Quantity This Figure

1 27246 Boot - Rubber ............................................................................................................. 8

2 33575 Push Button with Base - Black ................................................................................... 1


— 32616 Push Button - Black ................................................................................................... —
— 32617 Base - Push Button (includes 1 each N.O. Contact) .................................................. —
— 45081 Contact - N.O. ........................................................................................................... —

3 45384 Plug - Black Plastic, 0.50 inch (1.27 cm) Diameter ..................................................... 2

4 13471 Cover - Toggle Switch, Red ........................................................................................ 1

5 32335 Indicator Light, Red LED ............................................................................................ 1

6 33321 Push Button with Base - Red Mushroom Head .......................................................... 1


— 32614 Push Button - Red Mushroom Head .......................................................................... —
— 32615 Base - Push Button (includes 2 each N.C. Contacts) ................................................ —
— 29732 Contact - N.C. ........................................................................................................... —

7 16397 Toggle Switch - DPDT, 3 Position, Momentary (includes mounting fasteners) ........... 2

8 13037 Toggle Switch - SPDT, 3 Position, Momentary (includes mounting fasteners) ........... 3

9 13480 Toggle Switch - DPDT, 2 Position, Momentary (includes mounting fasteners) ........... 1

10 27378 Toggle Switch - DPDT, 2 Position, Maintained (includes mounting fasteners) ............ 2

11 13038 Toggle Switch - DPDT, 3 Position, Maintained (includes mounting fasteners) ............ 1

12 27033P Wrist Support ............................................................................................................. 1

13 8914 Screw - HHC, 1/4 -20 x 0.625 inch, GR 5 .................................................................... 2

14 6638 Washer - Flat, 1/4 inch ................................................................................................ 2

15 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 2

16 21191 Bracket - Panel Wire Mount ........................................................................................ 1

17 20424 Controller - Joystick, Drive / Steer, 12V (refer to figure 7-D, page 7-10) ..................... 1

18 24495 Controller - Joystick, Boom Functions, 12V (refer to figure 7-E, page 7-12) ............... 1

19 24493 Controller - Joystick, Dual Axis Proportional, 12V (refer to figure 7-F, page 7-14) ...... 1

Part No. 32961 Genie Z-45/22 7-9


Section 7 - Platform Components Parts Manual - Second Edition

Figure 7-D REV B


Joystick Controller - Drive / Steer

13

12 3

11

10 6

14

9 8

7-10 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 7 - Platform Components

REV B FIGURE 7-D

Index Part No. Description Quantity This Figure

— 20424 Joystick Controller, Complete .................................................................................... —

1 25882 Ring - Lock ................................................................................................................. 1

2 25881 Cap - Sealing .............................................................................................................. 1

3 25883 Handle Half Set (1 pair) .............................................................................................. 1

4 22368 Boot - Rubber ............................................................................................................. 1

5 25884 Casting - Base ............................................................................................................ 1

6 25886 Shaft ........................................................................................................................... 1

7 25885 Casting - Gear ............................................................................................................ 1

8 22364 Potentiometer ............................................................................................................. 2

9 22367 Gear - Spur ................................................................................................................ 2

10 22365 Microswitch ................................................................................................................ 2

11 22366 Cam ........................................................................................................................... 1

12 23680 Microswitch ................................................................................................................ 2

13 23688 Rocker ........................................................................................................................ 1

14 58209 Return Spring ............................................................................................................. 1

Part No. 32961 Genie Z-45/22 7-11


Section 7 - Platform Components Parts Manual - Second Edition

Figure 7-E
Joystick Controller - Boom Functions, Single Axis

9 5

8 7

7-12 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 7 - Platform Components

FIGURE 7-F

Index Part No. Description Quantity This Figure

— 24495 Joystick Controller, Complete .................................................................................... —

1 27133 Handle - Cap .............................................................................................................. 1

2 27134 Boot - Rubber ............................................................................................................. 1

3 31526 O-Ring ........................................................................................................................ 1

4 19720 Casting - Base ............................................................................................................ 1

5 27135 Shaft & Gear Assembly .............................................................................................. 1

6 27524 Printed Circuit Board Assembly .................................................................................. 1


— 19718 Potentiometer, Printed Circuit Board ......................................................................... —

7 21434 Spring - Return ........................................................................................................... 1

8 19731 Gear - Slave ............................................................................................................... 1

9 19712 Microswitch (V3L-139-D8) .......................................................................................... 2

Part No. 32961 Genie Z-45/22 7-13


Section 7 - Platform Components Parts Manual - Second Edition

Figure 7-F
Joystick Controller - Boom Functions, Dual Axis

12

6 8

10 10

11 11

7-14 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 7 - Platform Components

FIGURE 7-F

Index Part No. Description Quantity This Figure

— 24493 Joystick Controller, Complete .................................................................................... —

1 27133 Handle - Cap .............................................................................................................. 1

2 27134 Boot - Rubber ............................................................................................................. 1

3 31526 O-Ring ........................................................................................................................ 1

4 27511 Spring ......................................................................................................................... 1

5 31283 Bushing - Spring Seat ................................................................................................ 1

6 19712 Microswitch (V3L-139-D8) .......................................................................................... 4

7 31284 Shaft and Housing Assembly ..................................................................................... 1

8 27512 Drive Gear .................................................................................................................. 2

9 27517 Printed Circuit Board (820A) ....................................................................................... 1

10 19718 Potentiometer ............................................................................................................. 2

11 27514 Slave Gear ................................................................................................................. 2

12 27516 Printed Circuit Board (820B) ....................................................................................... 1

Part No. 32961 Genie Z-45/22 7-15


Section 7 - Platform Components Parts Manual - Second Edition

Notes

7-16 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 8 - Accessories

Section Eight

Accessories

Part No. 32961 Genie Z-45/22 8-1


Section 8 - Accessories Parts Manual - Second Edition

Figure 8-A
Alarm and Beacon Package

4 3 2

14

13
8 3 7

12

9 10 11

8-2 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 8 - Accessories

FIGURE 8-A

Index Part No. Description Quantity This Figure

— 27519 Alarm Package - Complete ........................................................................................ —

1 20189 Strobe - 12V, Amber ................................................................................................... 2

2 5094 Screw - RHM, 10-32 x 0.5 inch ................................................................................... 3

3 6607 Washer - Lock, No. 10 ................................................................................................ 7

4 15513 Nut - Hex, 10-32 ......................................................................................................... 3

5 45462 Alarm - Intermittent Tone, (CH-09-525-Q) (Descent) .................................................. 1

6 18963 Alarm - Intermittent Tone, (XB-09-630-Q) (Travel) ..................................................... 1

7 6147 Screw - RHM, 10-32 x 1 inch ...................................................................................... 4

8 6146 Washer - Flat, No. 10 ................................................................................................. 6

9 6888 Screw - HHC, 1/4 -20 x 1 inch, GR 5 ........................................................................... 2

10 6638 Washer - Flat, 1/4 inch ................................................................................................ 2

11 6889 Nut - Low Profile Nylock, 1/4 -20 ................................................................................. 2

12 6562 Electrical Cord, 16 Gauge (1.30 mm2), 4 Conductor SJO ............ 156 inches (396 cm)

13 6622 Ground Connector, 1/2 inch with nut ........................................................................... 1

14 29432 Bracket Assembly, Strobe Mount ............................................................................... 1

Part No. 32961 Genie Z-45/22 8-3


Section 8 - Accessories Parts Manual - Second Edition

Figure 8-B REV B


Platform Options

4 6 7 1
5 2
3

10

11

13 2 12

OLD STYLE PLATFORM


(AS SHOWN)

16 2 3

18

22

21

JDH

JDH

NEW STYLE PLATFORM


(NOT SHOWN)
20 14 19 17 15 14

8-4 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 8 - Accessories

REV B FIGURE 8-B

Index Part No. Description Quantity This Figure

— 28323 Pinch Guard Option, 4 Foot (1.2 m), Complete ......................................................... —


— 28322 Pinch Guard Option, 5 Foot (1.5 m), Complete ......................................................... —
— 28321 Pinch Guard Option, 6 Foot (1.8 m), Complete ......................................................... —
— 29888 Swing Gate Option - Complete .................................................................................. —

1 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ....................................................................... *

2 6638 Washer - Flat, 1/4 inch ................................................................................................. *

3 6091 Nut - Nylock, 1/4 -20 ..................................................................................................... *

4 17017 Screw - SHC, 10-24 x 0.38 x 0.25 inch ........................................................................ *

5 5365 Nut - Nylock, 10-24 ...................................................................................................... *

6 32993 Folding Panel - Platform Control Box Cover ............................................................... 1

7 32994 Side Panel - Platform Control Box Cover ................................................................... 1

8 29193 End Cap - Red ............................................................................................................ 2

9 28329 Pinch Guard, 4 Foot (1.2 m) Platform ......................................................................... 1


— 28328 Pinch Guard, 5 Foot (1.5 m) Platform ......................................................................... 1
— 28327 Pinch Guard, 6 Foot (1.8 m) Platform ......................................................................... 1

10 9599 Tool Tray - Complete .................................................................................................. 1

11 28807 Support - Pinch Guard .............................................................................................. 10

12 4266 Screw - HHC, 1/4 -20 x 2 inches, GR 5 ........................................................................ *

13 6889 Nut - Low Profile Nylock, 1/4 -20 .................................................................................. *

14 7265 Rivet - Steel, 0.375 x 0.25 inch .................................................................................... *

15 119290 Weldment - Swing Gate ............................................................................................. 1

— 119950 Kit, Swing Gate .......................................................................................................... —


— 119290 Weldment - Swing Gate ............................................................................................ —
— 1488 Railing Catch ............................................................................................................. —
— 7265 Rivet - Steel, 0.375 x 0.25 inch .................................................................................. —
— 43392 Rubber Bumper ......................................................................................................... —
— 33674 Snap Pin .................................................................................................................... —
— 1487 Gate Catch ................................................................................................................ —
— 55753 Nylon Plug ................................................................................................................. —
— 82504 Installation Instructions, Swing Gate .......................................................................... —

16 7339 Screw - HHC, 1/4 -20 x 0.5 inch, GR 5 ......................................................................... *

17 12161 Snap Pin ..................................................................................................................... 1

*Quantity of this item varies with application

Part No. 32961 Genie Z-45/22 8-5


Section 8 - Accessories Parts Manual - Second Edition

REV B

4 6 7 1
5 2
3

10

11

13 2 12

OLD STYLE PLATFORM


(AS SHOWN)

16 2 3

18

22

21

JDH

JDH

NEW STYLE PLATFORM


(NOT SHOWN)
20 14 19 17 15 14

8-6 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 8 - Accessories

REV B

Index Part No. Description Quantity This Figure

18 89915 Lid - Platform Controls Cover ..................................................................................... 1


— 34619 Rubber Bumber ......................................................................................................... —
— 54486 Aluminum Rivet, 3/16 inch .......................................................................................... —

19 16105P Toeboard - Platform Entry .......................................................................................... 1

20 88606 Platform Controls Cover, Engine Side ........................................................................ 1

21 88607 Platform Controls Cover, Tank Side ........................................................................... 1

22 60469 Hinge, Control Box Cover ........................................................................................... 1

Part No. 32961 Genie Z-45/22 8-7


Section 8 - Accessories Parts Manual - Second Edition

Figure 8-C
Airline to Platform

1 2 3

8-8 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 8 - Accessories

FIGURE 8-C

Index Part No. Description Quantity This Figure

— 27890 Airline to Platform Option - Complete ........................................................................ —

1 27905 Airline Assembly with Fittings ..................................................................................... 1

2 29000 Fitting - Female Bulkhead Adapter, 10 MPT ............................................................... 2

3 27895 Coupler - Female Quick Disconnect ........................................................................... 1

4 27894 Plug - Male Quick Disconnect .................................................................................... 1

Part No. 32961 Genie Z-45/22 8-9


Section 8 - Accessories Parts Manual - Second Edition

Figure 8-D
2000 Watt Generator

11 10 9

12

14 13

15

8-10 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 8 - Accessories

FIGURE 8-D

Index Part No. Description Quantity This Figure

— 28673 Generator Option - Complete .................................................................................... —

1 27246 Boot - Rubber ............................................................................................................. 1

2 28841 Decal - AC Generator ................................................................................................. 1

3 27378 Toggle Switch - DPDT, 2 Position, Maintained (includes mounting fasteners) ............ 1

4 45912 Nut - Solenoid ............................................................................................................. 1

5 22813 Coil - Solenoid Valve, 12V .......................................................................................... 1

6 31753 Valve - Pressure Reducing, 320 psi (22 bar) .............................................................. 1

7 19970 Valve - Solenoid, 2 Position, 3 Way, 12V (includes index numbers 4 and 5) .............. 1

8 28675 Manifold - Flow Control (includes index numbers 4 through 7) ................................... 1

9 4266 Screw - HHC, 1/4 -20 x 2 inches, GR 5 ....................................................................... 2

10 6638 Washer - Flat, 1/4 inch ................................................................................................ 4

11 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 2

12 32735 Valve - Flow Regulator, 4.3 GPM ............................................................................... 1

13 6888 Screw - HHC, 1/4 -20 x 1 inch, GR 5 ........................................................................... 4

14 6356 Washer - Lock, 1/4 inch ............................................................................................... 4

15 28674 Hydraulic Generator, 2000 Watt, 110V 60Hz (includes index number 12) .................. 1
— 32732 Rectifier Assembly ..................................................................................................... —
— 32733 Bridge - 35A Full Wave ............................................................................................. —
— 32734 Brush Holder Assembly with Brush ........................................................................... —
— 32736 Motor - Hydraulic ....................................................................................................... —

Part No. 32961 Genie Z-45/22 8-11


Section 8 - Accessories Parts Manual - Second Edition

Figure 8-E
Cold Start Package - Ford & Deutz Engines

Gasoline/LPG Models

5 4 3

9 8 7

10

Deutz Diesel Models

8-12 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 8 - Accessories

FIGURE 8-E

Index Part No. Description Quantity This Figure

— 30621 Cold Start Option - Deutz Diesel, Complete .............................................................. —


— 28851 Cold Start Option - Gasoline/LPG, Complete ............................................................ —

1 28853 Blanket - Battery, 110V 60 Hz (Ford & Deutz) ............................................................ 2

2 28852 Heater - Freeze Plug, 110V 60 Hz (Gasoline/LPG models) ........................................ 1

3 27246 Boot - Rubber (Gasoline/LPG and Deutz Diesel models) ........................................... 1

4 32726 Decal - Glow Plug (Deutz Diesel models) ................................................................... 1

5 13037 Toggle Switch - SPDT, 3 Position, Momentary


(includes mounting fasteners) (Deutz Diesel models) ................................................. 1

6 31408 Glow Plug (Deutz Diesel models) ............................................................................... 1

7 6888 Screw - HHC, 1/4-20 x 1 inch, GR 5 (Deutz Diesel models) ........................................ 2

8 6638 Washer - Flat, 1/4 inch (Deutz Diesel models) ............................................................ 4

9 6091 Nut - Nylock, 1/4-20 (Deutz Diesel models) ................................................................. 2

10 27155 Solenoid, 12V Continuous (Deutz Diesel models) ...................................................... 1

Part No. 32961 Genie Z-45/22 8-13


Section 8 - Accessories Parts Manual - Second Edition

Notes

8-14 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 9 - Numeric Index

REV B
Numeric Index
Part No. Page No. Index No. Part No. Page No. Index No. Part No. Page No. Index No.
1259 ...................... 6-13 .................. 14 6021 ...................... 4-15 .................... 9 6095 ...................... 4-17 .................. 19
1266 ...................... 1-3 ..................... — 6021 ...................... 4-17 .................. 25 6095 ...................... 6-5 .................... 20
1266 ...................... 1-7 ..................... — 6021 ...................... 4-25 .................... 3 6095 ...................... 7-5 .................... 15
1266 ...................... 1-9 ..................... — 6021 ...................... 4-29 .................... 2 6096 ...................... 4-17 .................. 18
1268 ...................... 1-3 ..................... — 6021 ...................... 4-3 ...................... 3 6097 ...................... 2-15 .................. 13
1268 ...................... 1-7 ..................... — 6021 ...................... 4-7 ...................... 8 6097 ...................... 3-11 .................. 13
1268 ...................... 1-9 ..................... — 6021 ...................... 5-19 .................. 21 6097 ...................... 4-15 .................. 21
1483 ...................... 1-3 ..................... — 6021 ...................... 5-5 .................... 11 6097 ...................... 4-25 .................... 4
1483 ...................... 1-7 ..................... — 6021 ...................... 5-7 .................... 18 6097 ...................... 4-29 .................. 10
1483 ...................... 1-9 ..................... — 6022 ...................... 4-9 .................... 23 6097 ...................... 4-3 ...................... 4
1484 ...................... 1-3 ..................... — 6024 ...................... 4-23 .................. 20 6097 ...................... 4-7 ...................... 9
1484 ...................... 1-7 ..................... — 6033 ...................... 2-17 .................. 24 6097 ...................... 5-19 .................. 17
1484 ...................... 1-9 ..................... — 6033 ...................... 3-13 .................. 24 6097 ...................... 5-5 ...................... 6
1487 ...................... 8-5 .................... 15 6033 ...................... 4-19 .................. 29 6097 ...................... 5-7 ...................... 9
1488 ...................... 8-5 ..................... — 6033 ...................... 4-25 .................. 22 6097 ...................... 7-3 ...................... 2
1488 ...................... 8-5 .................... 15 6033 ...................... 4-3 .................... 19 6145 ...................... 6-9 ...................... 2
1635 ...................... 5-15 .................... 9 6033 ...................... 4-9 .................... 28 6146 ...................... 8-3 ...................... 8
1635 ...................... 5-15 .................. 10 6033 ...................... 6-13 .................. 12 6147 ...................... 8-3 ...................... 7
1635 ...................... 5-15 .................. 12 6033 ...................... 6-5 ...................... 3 6175 ...................... 4-15 .................... 8
1635 ...................... 7-7 .................... 14 6033 ...................... 7-3 .................... 14 6175 ...................... 4-21 .................. 14
1635 ...................... 7-7 .................... 15 6090 ...................... 2-11 .................. 11 6175 ...................... 4-27 .................. 29
1699 ...................... 1-3 ...................... 2 6090 ...................... 2-15 .................... 4 6175 ...................... 4-31 .................. 33
1699 ...................... 1-9 .................... 13 6090 ...................... 2-3 ...................... 8 6175 ...................... 5-5 .................... 10
4266 ...................... 4-23 .................... 1 6090 ...................... 3-11 .................... 4 6175 ...................... 5-7 .................... 17
4266 ...................... 8-5 .................... 12 6090 ...................... 4-21 .................... 5 6178 ...................... 2-15 .................. 10
4266 ...................... 8-9 ...................... 9 6090 ...................... 4-23 .................... 8 6178 ...................... 3-11 .................. 10
4828 ...................... 4-15 .................. 22 6090 ...................... 4-29 .................. 12 6179 ...................... 6-5 .................... 13
4828 ...................... 4-21 .................. 15 6090 ...................... 5-13 .................... 1 6198 ...................... 4-15 .................. 18
4828 ...................... 4-31 .................. 34 6090 ...................... 5-15 .................... 2 6198 ...................... 4-17 .................. 20
4828 ...................... 5-19 .................. 16 6090 ...................... 5-19 .................. 10 6326 ...................... 6-3 ...................... 4
4828 ...................... 5-5 ...................... 7 6090 ...................... 6-11 .................... 5 6356 ...................... 2-11 .................. 12
4828 ...................... 5-7 ...................... 8 6090 ...................... 6-15 .................. 28 6356 ...................... 2-3 ...................... 9
4828 ...................... 6-13 .................. 17 6090 ...................... 6-5 ...................... 4 6356 ...................... 4-21 .................. 11
4828 ...................... 6-3 ...................... 5 6090 ...................... 6-7 .................... 16 6356 ...................... 4-23 .................... 9
4828 ...................... 6-7 ...................... 5 6090 ...................... 6-9 .................... 15 6356 ...................... 4-29 .................. 23
5094 ...................... 8-3 ...................... 2 6090 ...................... 7-5 .................... 19 6356 ...................... 4-3 ...................... 8
5361 ...................... 2-5 .................... 35 6090 ...................... 8-5 ...................... 1 6356 ...................... 4-31 .................. 32
5361 ...................... 2-7 ...................... 3 6091 ...................... 2-11 .................... 4 6356 ...................... 4-7 ...................... 5
5361 ...................... 3-3 ...................... 3 6091 ...................... 4-21 .................... 3 6356 ...................... 5-13 .................... 2
5365 ...................... 8-5 ...................... 5 6091 ...................... 4-23 .................... 3 6356 ...................... 5-15 .................... 3
5397 ...................... 5-5 .................... 12 6091 ...................... 4-29 .................... 8 6356 ...................... 6-15 .................. 24
6002 ...................... 4-25 .................... 5 6091 ...................... 4-3 .................... 16 6356 ...................... 6-5 ...................... 5
6002 ...................... 4-29 .................. 11 6091 ...................... 4-7 .................... 13 6356 ...................... 6-9 .................... 11
6019 ...................... 2-11 .................. 17 6091 ...................... 5-13 .................... 4 6356 ...................... 8-11 .................. 14
6019 ...................... 4-15 .................. 20 6091 ...................... 5-17 .................. 28 6357 ...................... 6-5 ...................... 6
6019 ...................... 4-17 .................. 24 6091 ...................... 5-19 .................... 4 6562 ...................... 6-5 .................... 11
6019 ...................... 4-25 .................... 2 6091 ...................... 5-7 .................... 23 6562 ...................... 8-3 .................... 12
6019 ...................... 4-29 .................... 1 6091 ...................... 6-11 .................... 3 6607 ...................... 5-9 ...................... 3
6019 ...................... 4-3 ...................... 2 6091 ...................... 6-13 .................... 6 6607 ...................... 6-5 .................... 14
6019 ...................... 4-7 ...................... 7 6091 ...................... 6-3 .................... 11 6607 ...................... 8-3 ...................... 3
6019 ...................... 6-13 .................. 16 6091 ...................... 6-5 .................... 10 6622 ...................... 7-7 ...................... 3
6019 ...................... 6-3 ...................... 6 6091 ...................... 6-7 .................... 17 6622 ...................... 8-3 .................... 13
6021 ...................... 2-11 .................. 18 6091 ...................... 6-9 ...................... 3 6637 ...................... 6-15 .................. 23
6021 ...................... 2-15 .................. 12 6091 ...................... 7-3 ...................... 8 6638 ...................... 2-11 .................... 3
6021 ...................... 2-3 .................... 14 6091 ...................... 7-9 .................... 15 6638 ...................... 2-15 .................... 5
6021 ...................... 2-7 .................... 11 6091 ...................... 8-11 .................... 9 6638 ...................... 2-3 .................... 10
6021 ...................... 3-11 .................. 12 6091 ...................... 8-5 ...................... 3 6638 ...................... 3-11 .................... 5
6021 ...................... 3-5 .................... 28 6095 ...................... 4-15 .................. 17 6638 ...................... 3-5 .................... 24

Part No. 32961 Genie Z-45/22 9-1


Section 9 - Numeric Index Parts Manual - Second Edition

NUMERIC INDEX - 6638 to 19440 REV B

Part No. Page No. Index No. Part No. Page No. Index No. Part No. Page No. Index No.
6638 ...................... 4-21 .................... 4 8255 ...................... 3-11 .................. 11 13120 .................... 2-21 .................... 1
6638 ...................... 4-23 .................... 2 8255 ...................... 4-5 .................... 23 13120 .................... 2-25 .................... 1
6638 ...................... 4-29 .................... 7 8255 ...................... 4-9 .................... 26 13120 .................... 3-17 .................... 8
6638 ...................... 4-3 ...................... 9 8255 ...................... 5-19 .................. 12 13120 .................... 5-23 .................. 27
6638 ...................... 4-7 ...................... 6 8357 ...................... 4-15 .................. 15 13268 .................... 5-13 .................. 13
6638 ...................... 5-13 .................... 3 8516 ...................... 2-3 .................... 13 13268 .................... 6-11 .................... 2
6638 ...................... 5-17 .................. 29 8516 ...................... 2-7 .................... 10 13471 .................... 5-13 .................... 7
6638 ...................... 5-19 .................... 3 8516 ...................... 3-5 .................... 27 13471 .................... 7-9 ...................... 4
6638 ...................... 6-11 .................... 7 8516 ...................... 6-7 ...................... 4 13480 .................... 5-13 .................... 8
6638 ...................... 6-3 .................... 12 8843 ...................... 7-7 ...................... 4 13480 .................... 7-9 ...................... 9
6638 ...................... 6-7 .................... 22 8914 ...................... 6-11 .................... 1 13482 .................... 7-3 ...................... 9
6638 ...................... 6-9 ...................... 6 8914 ...................... 6-7 ...................... 2 13576 .................... 2-25 .................... 4
6638 ...................... 7-3 ...................... 7 8914 ...................... 6-9 .................... 10 13576 .................... 3-17 .................. 12
6638 ...................... 7-9 .................... 14 8914 ...................... 7-9 .................... 13 13585 .................... 7-7 ...................... 6
6638 ...................... 8-11 .................. 10 8915 ...................... 2-11 .................. 23 13775 .................... 4-5 .................... 26
6638 ...................... 8-3 .................... 10 8915 ...................... 4-29 .................... 6 13775 .................... 4-7 ...................... 3
6638 ...................... 8-5 ...................... 2 8915 ...................... 4-3 .................... 15 13775 .................... 6-13 .................... 9
6638 ...................... 8-13 .................... 8 8915 ...................... 4-7 .................... 12 13799 .................... 2-21 .................. 15
6648 ...................... 5-7 ...................... 7 8915 ...................... 5-17 .................. 32 13799 .................... 2-25 .................. 22
6653 ...................... 7-5 .................... 24 8915 ...................... 6-9 ...................... 5 13799 .................... 3-19 .................. 30
6666 ...................... 6-5 .................... 17 9599 ...................... 8-5 .................... 10 13799 .................... 6-17 .................... 2
6833 ...................... 6-5 ...................... 9 10597 .................... 2-17 .................. 23 13840 .................... 7-5 .................... 16
6886 ...................... 3-5 .................... 23 10597 .................... 3-13 .................. 23 13852 .................... 6-13 .................... 2
6886 ...................... 4-31 .................. 29 10597 .................... 4-19 .................. 33 13852 .................... 6-13 .................. 20
6888 ...................... 4-3 ...................... 7 10597 .................... 4-27 .................. 27 13918 .................... 4-9 .................... 24
6888 ...................... 4-7 ...................... 4 10597 .................... 4-3 .................... 18 13921 .................... 6-17 .................... 4
6888 ...................... 5-17 .................. 30 10597 .................... 4-9 .................... 27 14041 .................... 5-15 .................... 8
6888 ...................... 5-19 .................... 2 10597 .................... 6-13 .................. 11 14041 .................... 7-7 .................... 17
6888 ...................... 6-13 .................... 5 10597 .................... 6-5 ...................... 2 15513 .................... 8-3 ...................... 4
6888 ...................... 7-3 ...................... 6 10597 .................... 7-3 .................... 13 16105P .................. 7-3 .................... 10
6888 ...................... 8-11 .................. 13 10744 .................... 2-11 .................... 2 16105P .................. 8-5 .................... 19
6888 ...................... 8-3 ...................... 9 10775 .................... 7-7 ...................... 5 16397 .................... 5-13 .................. 28
6888 ...................... 8-11 .................... 7 12153 .................... 6-5 .................... 17 16397 .................... 7-9 ...................... 7
6889 ...................... 5-17 .................. 33 12161 .................... 8-5 .................... 17 16584 .................... 4-25 .................... 6
6889 ...................... 8-3 .................... 11 12340 .................... 6-17 .................... 1 17017 .................... 8-7 ...................... 4
6889 ...................... 8-5 .................... 13 12443P .................. 7-3 .................... 11 18238 .................... 6-13 .................. 21
6935 ...................... 6-5 .................... 16 12446P .................. 7-3 .................... 12 18238 .................... 6-9 .................... 13
6935 ...................... 7-7 .................... 11 12448P .................. 7-3 .................... 10 18471 .................... 2-11 .................... 7
6974 ...................... 5-7 .................... 14 12906 .................... 6-7 ...................... 3 18504 .................... 4-3 .................... 13
6993 ...................... 6-5 .................... 15 12960 .................... 5-15 .................... 7 18504 .................... 4-7 .................... 18
6993 ...................... 7-5 .................... 21 12960 .................... 7-7 .................... 16 18505 .................... 3-3 .................... 22
6993 ...................... 7-7 ...................... 2 13003 .................... 4-23 .................. 18 18506 .................... 4-29 .................... 9
7056 ...................... 6-5 .................... 18 13037 .................... 5-13 .................. 14 18651P .................. 5-19 .................. 22
7056 ...................... 7-7 .................... 10 13037 .................... 7-9 ...................... 8 18665 .................... 5-15 .................... 6
7265 ...................... 8-5 .................... 14 13037 .................... 8-13 .................... 5 18687 .................... 5-23 .................. 36
7265 ...................... 8-5 .................... 15 13038 .................... 7-9 .................... 11 18963 .................... 8-3 ...................... 6
7339 ...................... 4-21 .................. 13 13064 .................... 2-15 .................. 19 19136 .................... 5-23 .................. 33
7339 ...................... 4-31 .................. 31 13064 .................... 3-11 .................. 19 19141 .................... 4-11 .................. 19
7339 ...................... 6-11 .................... 9 13064 .................... 3-3 .................... 15 19141 .................... 4-15 .................. 10
7339 ...................... 8-5 .................... 16 13064 .................... 5-3 ...................... 2 19141 .................... 4-25 .................. 16
7643 ...................... 2-15 .................... 8 13066 .................... 4-19 .................. 34 19145 .................... 4-21 .................... 2
7713 ...................... 4-9 .................... 22 13066 .................... 4-23 .................. 23 19207 .................... 5-11 .................. 28
7713 ...................... 7-3 ...................... 1 13066 .................... 4-27 .................. 28 19270 .................... 7-7 .................... 18
8170 ...................... 4-3 .................... 10 13066 .................... 4-5 .................... 20 19331 .................... 4-5 .................... 25
8170 ...................... 4-7 .................... 15 13066 .................... 4-9 .................... 29 19331 .................... 4-7 ...................... 2
8177 ...................... 4-19 .................. 28 13119 .................... 2-21 .................... 3 19418 .................... 3-3 .................... 14
8177 ...................... 4-25 .................. 21 13119 .................... 2-25 .................... 3 19440 .................... 2-5 .................... 36
8255 ...................... 2-15 .................. 11 13119 .................... 3-17 .................. 14 19440 .................... 2-7 ...................... 2

9-2 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 9 - Numeric Index

REV B 19440 to 24674 - NUMERIC INDEX

Part No. Page No. Index No. Part No. Page No. Index No. Part No. Page No. Index No.
19440 .................... 3-3 ...................... 2 20925 .................... 2-21 .................. 20 22700 .................... 4-15 .................. 13
19487 .................... 5-7 ...................... 5 20925 .................... 2-25 .................. 23 22794 .................... 5-3 ...................... 4
19491 .................... 2-11 .................... 6 20925 .................... 3-19 .................. 40 22811 .................... 2-15 .................. 16
19491 .................... 3-11 .................... 8 20973 .................... 7-3 .................... 11 22811 .................... 3-11 .................. 16
19491 .................... 6-5 .................... 12 21019 .................... 5-19 .................... 7 22813 .................... 2-13 .................... 9
19506 .................... 5-13 .................. 12 21121 .................... 7-3 .................... 11 22813 .................... 3-9 ...................... 9
19606 .................... 5-7 ...................... 6 21130 .................... 4-17 .................... 1 22813 .................... 8-11 .................... 5
19685 .................... 5-21 .................... 4 21130 .................... 4-29 .................. 24 23154 .................... 2-5 .................... 37
19687 .................... 5-21 .................. 12 21141 .................... 5-5 ...................... 8 23154 .................... 2-7 ...................... 1
19700 .................... 6-13 .................... 2 21142 .................... 2-15 .................. 17 23154 .................... 3-3 ...................... 1
19712 .................... 7-13 .................... 9 21142 .................... 3-11 .................. 17 23324 .................... 6-5 .................... 12
19712 .................... 7-15 .................... 6 21166 .................... 2-15 .................. 17 23680 .................... 7-11 .................. 12
19718 .................... 7-13 .................... 6 21166 .................... 2-3 .................... 24 23688 .................... 7-11 .................. 13
19718 .................... 7-15 .................. 10 21166 .................... 2-7 .................... 19 24018 .................... 5-13 .................. 17
19720 .................... 7-13 .................... 4 21166 .................... 3-11 .................. 17 24037 .................... 4-15 .................. 19
19731 .................... 7-13 .................... 8 21166 .................... 3-3 .................... 20 24038 .................... 4-15 .................. 24
19765 .................... 4-3 .................... 11 21191 .................... 5-13 .................. 16 24039 .................... 4-5 .................... 21
19765 .................... 4-7 .................... 16 21191 .................... 7-9 .................... 16 24039 .................... 4-9 .................... 21
19792 .................... 2-13 .................... 8 21246 .................... 5-21 .................. 13 24040 .................... 4-15 .................. 16
19792 .................... 2-13 .................... 9 21252 .................... 3-17 .................. 26 24058 .................... 5-21 .................. 23
19792 .................... 3-9 ...................... 8 21383 .................... 1-7 ...................... 4 24390 .................... 2-5 .................... 34
19792 .................... 3-9 ...................... 9 21434 .................... 7-13 .................... 7 24390 .................... 2-7 ...................... 6
19792 .................... 5-9 .................... 20 21444 .................... 2-13 .................... 8 24390 .................... 3-3 ...................... 6
19970 .................... 8-11 .................... 7 21444 .................... 2-19 .................... 4 24399P .................. 2-15 .................. 14
19975 .................... 7-7 ...................... 6 21444 .................... 3-15 .................... 3 24403 .................... 2-17 .................. 22
20189 .................... 8-3 ...................... 1 21444 .................... 3-9 ...................... 8 24403 .................... 2-5 .................... 32
20193P .................. 2-15 .................. 17 21465 .................... 5-7 ...................... 2 24403 .................... 3-13 .................. 22
20193P .................. 3-11 .................. 17 21496 .................... 4-29 .................. 25 24403 .................... 3-3 .................... 16
20224 .................... 2-19 .................... 9 21935 .................... 5-9 .................... 16 24411P .................. 6-13 .................. 20
20224 .................... 3-15 .................. 10 21982 .................... 5-13 .................... 9 24484 .................... 2-11 .................... 7
20224 .................... 5-11 .................. 25 22052 .................... 7-7 .................... 21 24484 .................... 2-7 ...................... 8
20262 .................... 7-3 ...................... 9 22202 .................... 5-3 ...................... 8 24484 .................... 3-3 ...................... 8
20293 .................... 5-5 ...................... 4 22278 .................... 4-17 .................... 5 24485 .................... 5-3 ...................... 4
20318 .................... 2-13 .................. 10 22359 .................... 6-5 .................... 12 24486 .................... 5-3 ...................... 3
20318 .................... 3-15 .................... 5 22364 .................... 7-11 .................... 8 24493 .................... 7-15 ................... —
20318 .................... 3-9 .................... 10 22365 .................... 7-11 .................. 10 24493 .................... 7-9 .................... 19
20324 .................... 2-21 .................. 14 22366 .................... 7-11 .................. 11 24495 .................... 7-13 ................... —
20324 .................... 2-25 .................. 14 22367 .................... 7-11 .................... 9 24495 .................... 7-9 .................... 18
20324 .................... 3-17 .................... 5 22368 .................... 7-11 .................... 4 24503 .................... 2-11 .................... 1
20325 .................... 5-21 .................. 15 22431 .................... 7-5 .................... 20 24503 .................... 2-13 ................... —
20326 .................... 5-21 .................. 14 22431 .................... 7-5 .................... 21 24503 .................... 3-9 ..................... —
20332 .................... 5-21 .................. 18 22432 .................... 7-5 .................... 20 24504 .................... 3-11 .................... 1
20334 .................... 5-23 .................. 28 22432 .................... 7-5 .................... 21 24504 .................... 3-15 ................... —
20424 .................... 7-11 ................... — 22433 .................... 7-5 .................... 20 24514 .................... 7-5 .................... 18
20424 .................... 7-9 .................... 17 22433 .................... 7-5 .................... 21 24517 .................... 4-17 .................... 2
20517P .................. 4-21 .................. 18 22434 .................... 7-5 .................... 20 24544 .................... 2-5 .................... 39
20517P .................. 4-31 .................. 37 22434 .................... 7-5 .................... 21 24544 .................... 2-7 ...................... 5
20776 .................... 5-15 .................... 5 22500 .................... 4-3 .................... 14 24544 .................... 3-3 ...................... 5
20793 .................... 5-21 .................. 16 22500 .................... 4-7 .................... 19 24551 .................... 4-17 .................... 6
20879 .................... 4-21 .................. 16 22513 .................... 4-21 .................... 6 24559P .................. 5-7 .................... 16
20879 .................... 4-31 .................. 36 22540 .................... 2-21 .................. 12 24560P .................. 5-5 ...................... 1
20880 .................... 4-21 .................. 16 22540 .................... 2-25 .................. 20 24593P .................. 4-5 .................... 22
20880 .................... 4-31 .................. 36 22540 .................... 3-19 .................. 27 24593P .................. 4-9 .................... 25
20922 .................... 2-21 .................. 10 22541 .................... 2-15 .................... 9 24655 .................... 6-7 .................... 13
20922 .................... 2-25 .................. 19 22541 .................... 3-11 .................... 9 24667 .................... 3-11 .................... 7
20922 .................... 3-19 .................. 29 22578 .................... 4-29 .................. 22 24668 .................... 2-15 .................... 7
20923 .................... 2-25 .................. 13 22665 .................... 3-17 .................... 3 24670 .................... 6-11 .................. 11
20923 .................... 3-17 .................. 23 22665 .................... 5-21 .................... 7 24674 .................... 2-15 .................... 1

Part No. 32961 Genie Z-45/22 9-3


Section 9 - Numeric Index Parts Manual - Second Edition

NUMERIC INDEX - 24674 to 27506 REV B

Part No. Page No. Index No. Part No. Page No. Index No. Part No. Page No. Index No.
24674 .................... 2-19 ................... — 25879 .................... 5-5 .................... 13 27129 .................... 5-19 .................... 5
24675 .................... 2-3 ...................... 1 25881 .................... 7-11 .................... 2 27133 .................... 7-13 .................... 1
24678 .................... 6-7 ...................... 1 25882 .................... 7-11 .................... 1 27133 .................... 7-15 .................... 1
24705 .................... 2-11 .................... 8 25883 .................... 7-11 .................... 3 27134 .................... 7-13 .................... 2
24712 .................... 5-5 ...................... 5 25884 .................... 7-11 .................... 5 27134 .................... 7-15 .................... 2
24712 .................... 5-7 .................... 10 25885 .................... 7-11 .................... 7 27135 .................... 7-13 .................... 5
24998P .................. 6-11 .................... 6 25886 .................... 7-11 .................... 6 27137 .................... 5-19 .................. 13
25050 .................... 2-11 .................... 6 25951 .................... 2-23 .................. 22 27142 .................... 4-17 .................... 9
25050 .................... 2-15 .................... 8 25951 .................... 2-27 .................. 28 27155 .................... 5-13 .................... 5
25050 .................... 3-11 .................... 8 25951 .................... 3-19 .................. 34 27155 .................... 8-13 .................. 10
25058 .................... 2-3 .................... 16 25952 .................... 3-17 .................... 1 27189 .................... 5-21 .................. 17
25058 .................... 2-7 .................... 13 25954 .................... 3-17 .................... 9 27191 .................... 5-21 .................... 9
25058 .................... 3-3 .................... 10 25964 .................... 3-5 .................... 26 27193 .................... 5-21 .................... 1
25059 .................... 6-3 .................... 23 25966P .................. 6-15 .................. 25 27202 .................... 5-21 .................... 2
25060 .................... 6-3 .................... 17 25967 .................... 5-7 .................... 21 27204 .................... 1-9 .................... 16
25061 .................... 6-3 ...................... 2 25969 .................... 2-11 .................. 13 27205 .................... 1-9 .................... 15
25062 .................... 6-7 .................... 14 25969 .................... 2-15 .................... 6 27206 .................... 1-9 .................... 14
25063 .................... 6-3 ...................... 7 25969 .................... 2-3 .................... 11 27207 .................... 1-9 .................... 17
25064 .................... 6-13 .................. 15 25969 .................... 3-11 .................... 6 27210 .................... 4-11 .................. 17
25065 .................... 6-13 .................... 7 25969 .................... 4-23 .................. 10 27210 .................... 4-15 .................. 10
25066 .................... 1-5 .................... 23 25974 .................... 5-15 .................. 17 27242 .................... 2-23 .................. 23
25066 .................... 1-9 ...................... 1 25975 .................... 1-3 .................... 16 27242 .................... 2-27 .................. 29
25067 .................... 5-3 ...................... 5 25975 .................... 1-9 ...................... 5 27242 .................... 3-19 .................. 37
25068 .................... 5-3 ...................... 1 25979 .................... 1-5 .................... 24 27243 .................... 1-3 ..................... —
25071P .................. 6-11 .................... 8 25979 .................... 1-9 ...................... 4 27243 .................... 1-7 ..................... —
25072P .................. 6-11 .................. 10 25980 .................... 1-3 .................... 10 27243 .................... 1-9 ..................... —
25375 .................... 2-13 ................... — 25980 .................... 1-7 ...................... 2 27244 .................... 1-3 ..................... —
25375 .................... 2-19 ................... — 25981 .................... 1-5 .................... 25 27244 .................... 1-7 ..................... —
25375 .................... 3-15 ................... — 25981 .................... 1-9 ...................... 9 27244 .................... 1-9 ..................... —
25375 .................... 3-9 ..................... — 25982 .................... 1-9 .................... 12 27246 .................... 5-13 .................... 6
25375 .................... 5-9 ..................... — 25983 .................... 1-5 .................... 19 27246 .................... 7-9 ...................... 1
25375 .................... 6-15 .................. 26 25983 .................... 1-9 ...................... 3 27246 .................... 8-11 .................... 1
25567 .................... 5-7 .................... 15 25988 .................... 1-9 ...................... 6 27246 .................... 8-13 .................... 3
25568P .................. 4-15 .................. 25 25989 .................... 1-5 .................... 22 27274P .................. 5-19 .................. 20
25569P .................. 4-15 .................. 11 25989 .................... 1-9 ...................... 8 27275 .................... 5-3 ...................... 7
25572P .................. 4-17 .................. 21 25990 .................... 1-5 .................... 26 27287 .................... 5-13 .................. 15
25635 .................... 4-5 .................... 21 25994 .................... 1-3 .................... 18 27290 .................... 5-7 .................... 13
25635 .................... 4-9 .................... 21 27000 .................... 1-7 ...................... 7 27311 .................... 2-21 .................. 11
25635 .................... 6-5 ...................... 8 27001 .................... 1-7 ...................... 3 27318 .................... 2-9 .................... 27
25637 .................... 4-15 .................. 14 27003 .................... 1-3 .................... 15 27342P .................. 4-17 .................. 13
25637 .................... 4-17 .................. 22 27010 .................... 4-17 .................... 7 27369 .................... 1-3 ...................... 8
25637 .................... 4-5 .................... 24 27022P .................. 4-15 .................... 5 27369 .................... 1-7 ...................... 5
25676 .................... 6-7 .................... 19 27023P .................. 4-15 .................... 7 27371 .................... 6-9 .................... 14
25677 .................... 6-3 .................... 10 27032 .................... 6-3 .................... 14 27372 .................... 5-3 ...................... 7
25679 .................... 6-9 ...................... 1 27033P .................. 7-9 .................... 12 27374 .................... 2-11 .................. 21
25680 .................... 6-7 .................... 15 27034 .................... 4-15 .................. 12 27377 .................... 5-19 .................. 19
25807 .................... 5-15 .................. 21 27037 .................... 6-13 .................... 8 27378 .................... 5-13 .................. 11
25808 .................... 5-15 .................. 20 27040 .................... 5-7 .................... 24 27378 .................... 7-9 .................... 10
25816 .................... 6-13 .................. 19 27044 .................... 1-9 ...................... 2 27378 .................... 8-11 .................... 3
25817 .................... 2-3 .................... 18 27047 .................... 5-9 ...................... 7 27421 .................... 5-23 .................. 34
25817 .................... 2-7 ...................... 9 27071 .................... 5-7 .................... 25 27423 .................... 5-19 .................... 8
25817 .................... 3-3 ...................... 9 27087 .................... 5-7 ...................... 3 27427 .................... 3-3 .................... 20
25820P .................. 5-7 .................... 22 27089 .................... 5-7 ...................... 1 27431 .................... 2-25 .................. 12
25836 .................... 5-15 .................. 18 27114 .................... 5-19 .................. 18 27431 .................... 3-17 .................. 24
25836 .................... 7-7 ...................... 1 27115 .................... 7-7 ...................... 7 27446 .................... 2-3 ...................... 5
25854P .................. 4-17 .................... 4 27116 .................... 7-7 .................... 19 27497 .................... 2-11 .................. 22
25855P .................. 4-9 .................... 30 27117 .................... 7-7 .................... 20 27506 .................... 4-3 .................... 12
25857 .................... 6-7 ...................... 7 27126 .................... 5-19 .................. 15 27506 .................... 4-7 .................... 17

9-4 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 9 - Numeric Index

REV B 27511 to 28157 - NUMERIC INDEX

Part No. Page No. Index No. Part No. Page No. Index No. Part No. Page No. Index No.
27511 .................... 7-15 .................... 4 27761 .................... 3-15 .................... 7 28022 .................... 2-21 .................. 21
27512 .................... 7-15 .................... 8 27762 .................... 2-19 .................... 4 28022 .................... 2-27 .................. 27
27514 .................... 7-15 .................. 11 27762 .................... 3-15 .................... 3 28022 .................... 3-19 .................. 38
27516 .................... 7-15 .................. 12 27763 .................... 2-19 .................... 6 28023 .................... 2-21 .................. 16
27517 .................... 7-15 .................... 9 27763 .................... 3-15 .................... 8 28023 .................... 2-25 .................. 24
27519 .................... 8-3 ..................... — 27764 .................... 3-15 .................. 12 28023 .................... 3-19 .................. 31
27520 .................... 1-3 ...................... 8 27765 .................... 3-15 .................... 1 28024 .................... 2-21 .................. 17
27520 .................... 1-7 ...................... 5 27766 .................... 2-19 .................... 1 28024 .................... 2-25 .................. 25
27524 .................... 7-13 .................... 6 27802 .................... 5-9 .................... 13 28024 .................... 3-19 .................. 32
27527 .................... 7-5 .................... 21 27803 .................... 5-9 .................... 20 28025 .................... 3-17 .................... 6
27527 .................... 7-7 .................... 12 27804 .................... 5-9 .................... 22 28026 .................... 2-21 .................. 18
27529 .................... 2-13 .................... 8 27805 .................... 5-9 .................... 14 28026 .................... 2-25 .................. 26
27529 .................... 3-9 ...................... 8 27806 .................... 5-9 ...................... 8 28026 .................... 3-19 .................. 33
27531 .................... 2-13 .................... 6 27807 .................... 5-9 .................... 12 28027 .................... 2-21 .................... 9
27531 .................... 3-9 ...................... 6 27811 .................... 5-9 ...................... 1 28027 .................... 2-25 .................. 18
27532 .................... 2-13 .................... 7 27812 .................... 5-9 ...................... 6 28027 .................... 3-19 .................. 28
27532 .................... 3-9 ...................... 7 27813 .................... 2-3 ...................... 4 28028 .................... 2-23 .................. 24
27533 .................... 2-13 .................... 1 27813 .................... 5-9 ...................... 9 28028 .................... 2-27 .................. 30
27533 .................... 3-9 ...................... 1 27814 .................... 5-9 .................... 20 28028 .................... 3-19 .................. 41
27534 .................... 2-13 .................... 9 27815 .................... 6-7 ...................... 8 28029 .................... 2-25 .................... 5
27534 .................... 3-9 ...................... 9 27815 .................... 6-9 .................... 20 28029 .................... 3-17 .................. 15
27535 .................... 2-13 .................... 3 27890 .................... 8-9 ..................... — 29329-1300 ........... 6-13 .................. 10
27535 .................... 3-9 ...................... 3 27894 .................... 8-9 ...................... 4 28030 .................... 2-25 .................... 9
27552 .................... 6-3 ...................... 1 27895 .................... 8-9 ...................... 3 28030 .................... 3-17 .................. 18
27552 .................... 6-7 .................... 20 27905 .................... 8-9 ...................... 1 28031 .................... 2-25 .................. 16
27553 .................... 6-3 ...................... 9 27908 .................... 4-21 .................... 7 28031 .................... 3-17 .................. 20
27554 .................... 6-3 .................... 18 27915 .................... 4-11 .................... 7 28032 .................... 2-21 .................... 2
27555 .................... 6-3 .................... 21 27915 .................... 4-29 .................... 5 28032 .................... 2-25 .................... 7
27577 .................... 5-21 .................... 8 27916 .................... 4-11 .................... 7 28032 .................... 3-17 .................. 16
27639P .................. 4-15 .................... 6 27916 .................... 4-29 .................... 5 28033 .................... 2-25 .................... 6
27640 .................... 4-15 .................. 23 27917 .................... 4-17 .................... 3 28033 .................... 3-17 .................. 13
27643 .................... 2-11 .................... 6 27919 .................... 4-21 .................. 10 28034 .................... 2-25 .................. 17
27643 .................... 3-11 .................... 8 27922 .................... 4-21 .................... 8 28034 .................... 3-17 .................. 25
27647 .................... 6-11 .................. 11 27933 .................... 5-23 .................. 31 28035 .................... 2-21 .................... 5
27661 .................... 2-11 .................. 14 27934 .................... 5-23 .................. 30 28035 .................... 2-25 .................... 8
27661 .................... 2-3 ...................... 7 27942 .................... 4-15 .................... 1 28035 .................... 3-17 .................. 17
27663 .................... 3-11 .................. 14 27943 .................... 4-15 .................... 2 28036 .................... 2-21 .................... 8
27664 .................... 2-15 .................... 3 28000 .................... 6-17 .................. 18 28036 .................... 2-25 .................. 15
27664 .................... 3-11 .................... 3 28001 .................... 6-17 .................. 16 28036 .................... 3-17 .................. 21
27666 .................... 2-7 .................... 16 28003 .................... 6-17 .................... 8 28037 .................... 2-25 .................. 10
27666 .................... 3-3 .................... 13 28004 .................... 6-17 .................... 9 28037 .................... 3-17 .................. 19
27667 .................... 3-3 .................... 11 28005 .................... 6-17 .................... 7 28040 .................... 2-21 .................... 4
27668 .................... 3-3 .................... 21 28006 .................... 6-17 .................... 6 28041 .................... 2-21 .................... 7
27678 .................... 6-13 .................. 22 28007 .................... 6-17 .................... 3 28042 .................... 1-3 ...................... 4
27678 .................... 6-9 .................... 13 28008 .................... 6-17 .................. 12 28043 .................... 1-3 .................... 13
27680 .................... 6-13 .................. 13 28009 .................... 6-17 .................... 5 28044 .................... 1-3 ...................... 3
27681 .................... 6-13 .................. 20 28011 .................... 5-21 .................. 19 28045 .................... 1-5 .................... 21
27684 .................... 2-3 .................... 17 28012 .................... 5-21 .................. 22 28046 .................... 1-3 ...................... 7
27684 .................... 2-7 .................... 14 28013 .................... 5-21 .................. 25 28047 .................... 1-3 ...................... 9
27685 .................... 2-5 .................... 33 28014 .................... 5-21 .................. 11 28049 .................... 5-19 .................... 1
27685 .................... 2-9 .................... 28 28015 .................... 5-21 .................. 20 28051 .................... 5-19 .................. 14
27686 .................... 2-3 .................... 21 28016 .................... 5-21 .................. 21 28076 .................... 4-23 .................. 24
27699 .................... 6-11 .................. 11 28017 .................... 5-21 .................. 26 28131 .................... 7-5 .................... 22
27758 .................... 2-19 .................... 5 28018 .................... 5-21 .................... 5 28143 .................... 5-19 .................. 11
27758 .................... 3-15 .................... 4 28019 .................... 5-21 .................... 6 28144 .................... 5-19 .................... 9
27759 .................... 2-19 .................... 3 28020 .................... 4-11 .................. 18 28146 .................... 6-17 .................. 14
27759 .................... 3-15 .................... 2 28020 .................... 4-15 .................. 10 28147 .................... 6-17 .................. 13
27761 .................... 2-19 .................... 7 28021 .................... 3-17 .................... 7 28157 .................... 1-3 ...................... 6

Part No. 32961 Genie Z-45/22 9-5


Section 9 - Numeric Index Parts Manual - Second Edition

NUMERIC INDEX - 28158 to 32615 REV B

Part No. Page No. Index No. Part No. Page No. Index No. Part No. Page No. Index No.
28158 .................... 1-3 ...................... 5 28716 .................... 4-11 .................. 20 30080 .................... 1-7 ...................... 6
28159 .................... 1-3 ...................... 5 28717 .................... 4-15 .................... 1 30080 .................... 1-9 .................... 10
28160 .................... 1-7 ...................... 1 28717 .................... 4-17 .................. 17 30084 .................... 1-3 .................... 17
28161 .................... 1-3 .................... 11 28769 .................... 4-11 .................. 22 30438 .................... 4-25 .................... 8
28161 .................... 1-7 ...................... 8 28770 .................... 4-13 .................. 26 30490 .................... 5-7 .................... 11
28161 .................... 1-9 .................... 18 28770 .................... 4-15 .................... 4 30525 .................... 4-3 .................... 17
28163 .................... 1-9 .................... 11 28807 .................... 8-5 .................... 11 30525 .................... 4-7 .................... 14
28165 .................... 1-9 .................... 20 28829 .................... 5-7 .................... 15 30621 .................... 8-13 ................... —
28174 .................... 1-3 ...................... 1 28836 .................... 4-17 .................. 23 30769P .................. 4-29 .................... 4
28174 .................... 1-7 ...................... 7 28841 .................... 8-11 .................... 2 30794 .................... 5-15 .................. 11
28179 .................... 1-3 .................... 14 28851 .................... 8-13 ................... — 30794 .................... 7-7 .................... 13
28235 .................... 1-3 ...................... 1 28852 .................... 8-13 .................... 2 30805 .................... 4-29 .................. 17
28236 .................... 1-9 ...................... 7 28853 .................... 8-13 .................... 1 30806 .................... 4-25 .................. 20
28298 .................... 5-15 .................... 4 29000 .................... 8-9 ...................... 2 30823 .................... 6-15 .................. 26
28298 .................... 5-15 .................. 22 29025P .................. 3-3 .................... 20 30964 .................... 4-25 .................. 17
28299 .................... 5-15 .................... 1 29057 .................... 2-11 .................. 19 31029 .................... 5-7 .................... 19
28299 .................... 5-15 .................. 23 29057 .................... 2-3 .................... 15 31078 .................... 6-3 .................... 22
28310 .................... 5-15 .................. 16 29073 .................... 4-31 .................. 27 31099 .................... 5-9 .................... 23
28316 .................... 6-17 .................. 11 29082 .................... 6-13 .................... 2 31100 .................... 5-9 .................... 21
28321 .................... 8-5 ..................... — 29083 .................... 6-13 .................... 2 31105 .................... 6-3 .................... 22
28322 .................... 8-5 ..................... — 29183 .................... 6-9 ...................... 4 31106 .................... 6-3 .................... 22
28323 .................... 8-5 ..................... — 29193 .................... 8-5 ...................... 8 31106 .................... 6-9 ...................... 4
28327 .................... 8-5 ...................... 9 29267 .................... 6-9 ...................... 4 31250 .................... 4-21 .................. 12
28328 .................... 8-5 ...................... 9 29291 .................... 2-15 .................. 15 31261 .................... 5-9 ...................... 5
28329 .................... 8-5 ...................... 9 29291 .................... 3-11 .................. 15 31262 .................... 5-9 ...................... 4
28352 .................... 2-5 .................... 38 29292 .................... 2-15 .................. 15 31283 .................... 7-15 .................... 5
28352 .................... 2-7 ...................... 4 29292 .................... 3-11 .................. 15 31284 .................... 7-15 .................... 7
28352 .................... 3-3 ...................... 4 29293 .................... 2-15 .................. 15 31406 .................... 2-19 .................... 2
28443 .................... 7-5 .................... 23 29293 .................... 3-11 .................. 15 31406 .................... 3-15 .................... 6
28469 .................... 6-5 ...................... 7 29422P .................. 2-15 .................. 15 31408 .................... 8-13 .................... 6
28470 .................... 6-5 .................... 19 29422P .................. 3-11 .................. 15 31523 .................... 4-23 .................. 11
28647 .................... 4-11 .................... 3 29431 .................... 7-5 .................... 20 31526 .................... 7-13 .................... 3
28647 .................... 4-17 .................. 15 29432 .................... 8-3 .................... 14 31526 .................... 7-15 .................... 3
28648 .................... 4-11 .................... 4 29436 .................... 4-19 .................. 31 31701 .................... 5-9 ..................... —
28648 .................... 4-17 .................. 14 29436 .................... 4-27 .................. 25 31753 .................... 8-11 .................... 6
28649 .................... 4-11 .................... 6 29439 .................... 4-11 .................. 10 31818 .................... 5-7 .................... 12
28650 .................... 4-11 .................... 5 29516 .................... 5-19 .................... 6 31962 .................... 5-17 .................. 31
28651 .................... 4-11 .................... 9 29521 .................... 4-17 .................. 23 32027 .................... 7-3 .................... 10
28652 .................... 4-11 .................. 21 29541 .................... 5-19 .................... 6 32028 .................... 7-3 .................... 10
28653 .................... 4-13 .................. 29 29551 .................... 4-23 .................. 14 32029 .................... 7-3 .................... 10
28654 .................... 4-13 .................. 28 29552 .................... 4-23 .................. 15 32030 .................... 7-3 .................... 10
28655 .................... 4-13 .................. 27 29555 .................... 4-23 .................. 17 32031 .................... 7-3 .................... 10
28656 .................... 4-11 .................. 14 29557 .................... 4-25 .................. 11 32032 .................... 7-3 .................... 10
28658 .................... 4-11 .................... 1 29559 .................... 4-25 .................. 10 32035 .................... 5-11 .................. 27
28659 .................... 4-11 .................. 16 29560 .................... 4-29 .................. 20 32224 .................... 5-3 ...................... 9
28660 .................... 4-11 .................. 25 29561 .................... 4-29 .................. 19 32335 .................... 5-13 .................. 20
28662 .................... 4-11 .................. 13 29562 .................... 4-29 .................. 18 32335 .................... 7-9 ...................... 5
28663 .................... 4-11 .................. 12 29564 .................... 4-25 .................. 14 32602 .................... 4-19 .................. 30
28664 .................... 4-21 .................... 9 29626 .................... 4-17 .................. 10 32602 .................... 4-25 .................. 24
28665 .................... 4-11 .................. 15 29732 .................... 5-13 .................. 10 32606 .................... 4-25 .................. 19
28666 .................... 4-11 .................. 24 29732 .................... 7-9 ...................... 6 32611 .................... 4-19 .................. 30
28673 .................... 8-11 ................... — 29739 .................... 4-19 .................. 30 32611 .................... 4-25 .................. 24
28674 .................... 8-11 .................. 15 29739 .................... 4-25 .................. 24 32612 .................... 5-13 .................... 9
28675 .................... 8-11 .................... 8 30785-1000 ........... 4-31 .................. 26 32613 .................... 5-13 .................... 9
28689 .................... 5-15 .................. 15 29888 .................... 8-5 ..................... — 32614 .................... 5-13 .................. 10
28713 .................... 4-11 .................. 11 29908 .................... 5-5 ...................... 4 32614 .................... 7-9 ...................... 6
28714 .................... 4-11 .................... 8 29935 .................... 1-3 .................... 12 32615 .................... 5-13 .................. 10
28715 .................... 4-17 .................. 16 30080 .................... 1-5 .................... 20 32615 .................... 7-9 ...................... 6

9-6 Genie Z-45/22 Part No. 32961


Parts Manual - Second Edition Section 9 - Numeric Index

REV B 32616 to 45202 - NUMERIC INDEX

Part No. Page No. Index No. Part No. Page No. Index No. Part No. Page No. Index No.
32616 .................... 7-9 ...................... 2 32995 .................... 4-27 .................. 26 43392 .................... 8-5 .................... 15
32617 .................... 7-9 ...................... 2 33021P .................. 4-29 .................... 3 45040 .................... 2-5 .................... 32
32695 .................... 4-25 .................... 9 33073P .................. 4-23 .................. 26 45040 .................... 2-9 .................... 27
32696 .................... 4-25 .................. 12 33073P .................. 4-9 .................... 20 45041 .................... 2-17 .................. 22
32697 .................... 4-25 .................. 13 33077 .................... 4-25 .................... 1 45042 .................... 2-17 .................. 20
32698 .................... 4-23 .................. 16 33179P .................. 4-23 .................... 6 45042 .................... 2-5 .................... 30
32699 .................... 4-25 .................. 15 33182P .................. 4-23 .................... 5 45042 .................... 2-9 .................... 25
32710 .................... 7-3 ...................... 5 33199P .................. 4-29 .................. 13 45043 .................... 2-3 .................... 24
32722 .................... 6-15 .................. 26 33201 .................... 4-23 .................. 13 45043 .................... 2-7 .................... 19
32726 .................... 8-13 .................... 4 33203 .................... 4-23 .................. 25 45066 .................... 2-15 .................. 18
32732 .................... 8-11 .................. 15 33204 .................... 4-23 .................. 27 45066 .................... 3-11 .................. 18
32733 .................... 8-11 .................. 15 33205 .................... 4-23 .................. 21 45070 .................... 6-13 .................... 3
32734 .................... 8-11 .................. 15 33211 .................... 4-23 .................... 4 45070 .................... 6-3 .................... 22
32735 .................... 8-11 .................. 12 33236P .................. 4-23 .................... 7 45070 .................... 6-7 ...................... 9
32736 .................... 8-11 .................. 15 33239 .................... 4-23 .................. 12 45071 .................... 2-11 .................. 15
32750 .................... 4-29 .................. 14 33240P .................. 4-29 .................. 21 45071 .................... 2-3 .................... 19
32752 .................... 4-29 .................. 15 33241P .................. 4-31 .................. 30 45071 .................... 2-7 .................... 15
32768 .................... 4-17 .................... 6 33321 .................... 5-13 .................. 10 45071 .................... 3-3 .................... 12
32810 .................... 4-3 ...................... 1 33321 .................... 7-9 ...................... 6 45071 .................... 6-3 ...................... 3
32810 .................... 4-7 ...................... 1 33356P .................. 4-25 .................... 7 45071 .................... 6-7 .................... 12
32922 .................... 1-9 .................... 19 33392 .................... 2-17 .................. 20 45073 .................... 2-21 .................. 19
32947 .................... 4-3 ...................... 1 33392 .................... 3-11 .................. 20 45073 .................... 3-19 .................. 39
32947 .................... 4-7 ...................... 1 33392 .................... 3-3 .................... 18 45074 .................... 2-11 .................. 10
32948 .................... 4-3 ...................... 1 33393 .................... 2-17 .................. 20 45074 .................... 2-3 .................... 20
32948 .................... 4-7 ...................... 1 33393 .................... 3-11 .................. 20 45074 .................... 2-7 ...................... 7
32949 .................... 4-3 ...................... 1 33393 .................... 3-3 .................... 18 45074 .................... 3-3 ...................... 7
32949 .................... 4-7 ...................... 1 33394 .................... 2-17 .................. 20 45081 .................... 5-13 .................... 9
32954 .................... 6-7 .................... 13 33394 .................... 3-11 .................. 20 45081 .................... 7-9 ...................... 1
32955 .................... 4-3 ...................... 1 33395 .................... 2-17 .................. 20 45093 .................... 2-5 .................... 30
32955 .................... 4-7 ...................... 1 33395 .................... 3-11 .................. 20 45093 .................... 2-9 .................... 25
32956 .................... 4-3 ...................... 1 33396 .................... 2-5 .................... 30 45094 .................... 2-17 .................. 20
32956 .................... 4-7 ...................... 1 33396 .................... 2-9 .................... 25 45104P .................. 6-7 .................... 21
32957 .................... 4-3 ...................... 1 33397 .................... 2-5 .................... 30 45104P .................. 6-9 .................... 19
32957 .................... 4-7 ...................... 1 33397 .................... 2-9 .................... 25 45107 .................... 2-3 .................... 23
32958 .................... 4-3 ...................... 1 33398 .................... 2-5 .................... 30 45107 .................... 2-7 .................... 18
32958 .................... 4-7 ...................... 1 33398 .................... 2-9 .................... 25 45108 .................... 2-5 .................... 25
32959 .................... 4-3 ...................... 1 33399 .................... 2-5 .................... 30 45108 .................... 2-7 .................... 20
32959 .................... 4-7 ...................... 1 33399 .................... 2-9 .................... 25 45110 .................... 2-3 .................... 22
32962 .................... 4-3 ...................... 1 33410 .................... 2-17 .................. 20 45110 .................... 2-7 .................... 17
32962 .................... 4-7 ...................... 1 33410 .................... 2-5 .................... 30 45111 .................... 2-5 .................... 29
32963 .................... 4-3 ...................... 1 33410 .................... 2-9 .................... 25 45111 .................... 2-9 .................... 24
32963 .................... 4-7 ...................... 1 33410 .................... 3-11 .................. 20 45112 .................... 2-5 .................... 26
32964 .................... 4-3 ...................... 1 33410 .................... 3-3 .................... 18 45112 .................... 2-7 .................... 21
32964 .................... 4-7 ...................... 1 33418 .................... 4-23 .................. 19 45113 .................... 2-5 .................... 27
32967 .................... 4-3 ...................... 1 33574 .................... 5-13 .................... 9 45113 .................... 2-7 .................... 22
32967 .................... 4-7 ...................... 1 33575 .................... 7-9 ...................... 2 45114 .................... 2-5 .................... 28
32969 .................... 4-11 .................... 2 33674 .................... 8-5 .................... 15 45114 .................... 2-7 .................... 23
32970 .................... 4-19 .................. 32 34026 .................... 5-15 .................. 19 45117 .................... 6-3 .................... 20
32970 .................... 4-27 .................. 26 34052 .................... 5-17 .................. 26 45139 .................... 7-5 .................... 20
32974 .................... 5-9 .................... 15 34054 .................... 5-17 .................. 25 45157 .................... 5-5 ...................... 2
32975 .................... 5-11 .................. 24 34055 .................... 5-17 .................. 25 45161 .................... 5-5 ...................... 9
32976 .................... 5-15 .................. 14 34056 .................... 5-17 .................. 25 45166 .................... 5-21 .................. 10
32977 .................... 5-19 .................... 1 34057P .................. 5-17 .................. 27 45170 .................... 5-21 .................... 3
32987 .................... 6-3 .................... 15 34059 .................... 4-29 .................. 16 45171 .................... 4-11 .................. 23
32991 .................... 7-7 ...................... 8 34226 .................... 4-25 .................. 18 45171 .................... 4-15 .................... 3
32993 .................... 8-5 ...................... 6 34265 .................... 4-23 .................. 22 45200 .................... 7-5 .................... 20
32994 .................... 8-5 ...................... 7 34380 .................... 4-25 .................. 19 45201 .................... 7-5 .................... 21
32995 .................... 4-19 .................. 32 34619 .................... 8-7 .................... 18 45202 .................... 7-5 .................... 20

Part No. 32961 Genie Z-45/22 9-7


Section 9 - Numeric Index Parts Manual - Second Edition

NUMERIC INDEX - 45202 to119950 REV C

Part No. Page No. Index No. Part No. Page No. Index No. Part No. Page No. Index No.
45202 .................... 7-5 .................... 21 45642 .................... 2-19 .................... 9
45209 .................... 6-15 .................. 27 45642 .................... 3-15 .................. 10
45209 .................... 6-5 ...................... 1 45642 .................... 5-11 .................. 25
45209 .................... 6-9 .................... 18 45643 .................... 2-19 .................. 10
45226 .................... 2-11 .................. 16 45643 .................... 3-15 .................. 11
45226 .................... 2-3 .................... 12 45643 .................... 5-11 .................. 26
45226 .................... 2-7 .................... 12 45702 .................... 3-17 .................... 4
45226 .................... 3-5 .................... 29 45742 .................... 6-9 ...................... 7
45226 .................... 6-13 .................. 18 45745 .................... 6-15 .................. 29
45226 .................... 6-3 ...................... 8 45745 .................... 6-9 .................... 16
45226 .................... 6-7 ...................... 6 45748 .................... 6-13 .................... 4
45268 .................... 6-3 .................... 16 45748 .................... 6-7 .................... 18
45298 .................... 6-9 ...................... 8 45782 .................... 5-15 .................. 18
45303 .................... 6-9 ...................... 9 45827 .................... 5-7 ...................... 4
45313 .................... 7-5 .................... 21 45873 .................... 2-3 .................... 22
45355 .................... 2-23 .................. 25 45873 .................... 2-7 .................... 17
45355 .................... 2-27 .................. 31 45878 .................... 3-17 .................. 11
45355 .................... 3-19 .................. 35 45898 .................... 6-7 .................... 11
45357 .................... 2-21 .................. 13 45912 .................... 2-19 .................... 4
45357 .................... 2-25 .................. 21 45912 .................... 3-15 .................... 3
45357 .................... 3-19 .................. 36 45912 .................... 8-11 .................... 4
45360 .................... 3-17 .................... 2 45913 .................... 2-13 .................... 5
45361 .................... 5-23 .................. 29 45913 .................... 2-3 ...................... 2
45366 .................... 5-23 .................. 35 45913 .................... 3-9 ...................... 5
45367 .................... 2-25 .................... 2 45913 .................... 5-9 .................... 11
45367 .................... 3-17 .................. 10 45914 .................... 2-13 .................... 4
45367 .................... 6-17 .................. 15 45914 .................... 2-3 ...................... 3
45382 .................... 6-9 .................... 17 45914 .................... 3-9 ...................... 4
45384 .................... 5-13 .................. 29 45914 .................... 5-9 .................... 10
45384 .................... 5-15 .................. 13 45916 .................... 2-13 .................... 2
45384 .................... 7-9 ...................... 3 45916 .................... 3-9 ...................... 2
45392P .................. 6-3 .................... 13 45916 .................... 5-9 ...................... 2
45395 .................... 6-17 .................. 19 45920 .................... 5-9 .................... 17
45400 .................... 4-3 ...................... 5 45921 .................... 5-9 .................... 19
45400 .................... 4-7 .................... 10 45922 .................... 5-9 .................... 18
45411 .................... 5-21 .................. 24 54486 .................... 8-7 .................... 18
45412 .................... 2-21 .................... 6 55753 .................... 8-5 .................... 15
45412 .................... 2-25 .................. 11 58209 .................... 7-11 .................. 14
45412 .................... 3-17 .................. 22 58318 .................... 5-15 .................. 24
45412 .................... 5-23 .................. 32 58319 .................... 5-15 .................. 34
45412 .................... 6-17 .................. 10 60469 .................... 8-7 .................... 22
45425 .................... 2-11 .................... 9 82504 .................... 8-5 .................... 15
45425 .................... 6-9 .................... 12 83151 .................... 5-19 .................. 19
45437 .................... 7-7 ...................... 9 88606 .................... 8-7 .................... 20
45454 .................... 3-5 .................... 25 88607 .................... 8-7 .................... 21
45460 .................... 2-5 .................... 30 89915 .................... 8-7 .................... 18
45460 .................... 2-9 .................... 25 110712 .................. 2-5 .................... 30
45461 .................... 2-17 .................. 20 110712 .................. 2-9 .................... 25
45462 .................... 8-3 ...................... 5 110712 .................. 2-17 .................. 20
45465 .................... 6-9 .................... 17 110713 .................. 2-5 .................... 30
45483 .................... 2-19 .................... 8 110713 .................. 2-9 .................... 25
45483 .................... 3-15 .................... 9 110713 .................. 2-17 .................. 20
45533 .................... 6-17 .................. 17 110718 .................. 2-5 .................... 30
45548 .................... 2-5 .................... 34 110718 .................. 2-9 .................... 25
45548 .................... 2-7 ...................... 6 110718 .................. 2-17 .................. 20
45548 .................... 3-3 ...................... 6 110719 .................. 2-5 .................... 30
45550 .................... 6-7 .................... 13 119290 .................. 8-5 .................... 15
45561 .................... 6-7 .................... 11 119403 .................. 6-5 .................... 17
45576 .................... 5-7 .................... 20 119950 .................. 8-5 .................... 15

9-8 Genie Z-45/22 Part No. 32961


California Proposition 65

WARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.

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Parts Manual Z-45/22

2nd
Edition

1st
Printing

Part No.
32961

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