The Bourdon effect (Trans only) is always considered when FRP pipe is used,

regardless of the actual setting of the Bourdon flag.

Take this effect into account where it was really needed: for high-pressure piping
systems and pipelines, HDPE, FRP, GRP, GRE piping. This rule is needed for safety
and provides protection from human mistakes.

https://passuite.com/start#resources-tab
https://whatispiping.com/bourdon-effect-true-
and-effective-axial-force/

Bourdon Effect on Pipelines

Bourdon Effect is associated with the pressure elongation of the piping and
pipeline systems. In piping and pipeline systems, elbows or bends are
frequently used for changing the direction of the pipe. The behaviour of
elbows and bends subjected to internal pressure is quite different as
compared to a straight pipe. Due to the difference between the intrados and
extrados surface area of bends, the pipe starts to straighten out by the
unbalanced force arising from the internal pressure. This tendency of pipe
bends to open up under internal pressure force is terms as the Bourdon
effect. Also, the unbalanced pressure thrust force causes the straight pipe to
elongate.

Traditionally, the impact of the bourdon effect is not considered for steel
piping systems as the effect is negligible. However, with an increase in pressure and
pipe length, specifically for long pipeline systems this effect is considerable and must
be used in the analysis to avoid unanticipated deformations and high stresses at
elbows. At the same time for analysing plastic piping systems like PE, HDPE,
GRE, FRP, and GRP systems, the bourdon effect must be considered.

Background of Bourdon effect in PASS/START-

PROF
PASS/START-PROF always takes into account the Bourdon effect. By default, the
option is made on and the users can’t turn it off. We insist on it because we had a lot
of situations when users forgot to take this effect into account where it was really
needed: for high-pressure piping systems and pipelines, HDPE, FRP, GRP, and
GRE piping. This rule is needed for safety and provides protection from human
mistakes.

But this decision produces a lot of questions from our PASS/START-PROF software
users who think that the pipe support load is “incorrect” from their point of view, or
thinks that equilibrium conditions are “not satisfied” between the anchor load and the
internal force in the connected pipe.

After discussions with our customers, We realized that a lot of experienced

engineers confuse about the understanding of the pressure thrust effect and how it
should be used for support and nozzle load calculation, buckling calculation, flange
leakage calculation, and stress calculation. A lot of people think that pressure
doesn’t produce any deformations and loads at all.
I have to explain it every time, again and again to each customer within software
technical support.

Finally, I decided to make a poll on the social media platform LinkedIn with the
following simple question (Fig. 1).

The result was stunning. The distribution of votes was almost even. So I decided to
write this article to help piping engineers understand this phenomenon better. And
also explain how PASS/START-PROF software deal with it.

The Pressure Effect Problem Description

The problem from the above poll (Fig. 1) can be illustrated with the following picture:

In the beginning, please read the first part of this article about a restrained,
unrestrained, and partially restrained pipe. I will show here (Fig. 3) only the final
table with the equations.
The pipe axial force equation is following:

If the thermal expansion is zero, then the internal force from “pure” pressure will be
positive, i.e. tensile. So the correct answer in the above poll (Fig. 1) is “Tensile”.

In the literature the force “N” is called the “True Axial Force”, and the force “R” is
called the “Effective Axial Force”. I didn’t know that before, until one day while I had
a conversation with my customer got my attention to this fact. That’s why I call these
forces just “Axial Force, N” and “Support Load, R”

“True” and “Effective” Axial Force

The support load equation “R” from the table above is called in the literature an
“Effective Axial Force”. The axial force “N” is called the “True Axial Force”.

For the example model from the poll the “Effective Axial Force” can be interpreted as
“compressive”, because it produces the loads that push the anchors apart:
But this is just a fictitious definition. The real axial force “N” in the pipe wall will be
tensile.

The “True Axial Force” (Axial Force “N” in the table above) is used for:

 Axial pipe stress calculation.

 Local pipe wall buckling analysis.
 Pipe element internal forces. The checkbox “Nozzle Loads” should be unchecked as
shown below


The “Effective Axial Force” (Support Load “R” in the table above) is used for:

 Loads on the support calculation.

 Loads on Pressure Vessel and Tank Nozzles, Rotating Equipment Loads, etc.
 Flange Leakage Check.
 Pipeline upheaval buckling calculation.
 Pipeline global buckling (Euler buckling) calculation.
 Pipe element internal forces. The checkbox “Nozzle Loads” should be checked

Why the “Effective Axial Force R” should be used to calculate the nozzle
loads, flange check, and global buckling instead of the “True Axial Force
N”?
If the left end of the pipe in the picture below is connected to the pressure vessel
nozzle or rotary equipment, then the “true” axial force in the equipment nozzle will be
N (see table above). But when equipment manufacturers calculate allowable loads
using finite element software like PASS/NOZZLE-FEM, they assume that the nozzle
has the end cap and the vessel is under pressure. This means that axial stress
caused by pressure thrust is already taken into account when nozzle allowable loads
were calculated and should not be considered twice.

Hence we must exclude the pressure thrust load from the True Axial Force and use
this value to compare with the nozzle allowable loads. This means that we must use
the Effective Axial Force “R” for equipment nozzle checks. For example, if we
connect a pipe with the end cap to the nozzle, the true True Axial Force in the nozzle
wall will be

But we should exclude the pressure thrust component from this force i.e. use the
Effective Axial Force that equals zero. Just imagine that the nozzle and the pipe both
have the end caps like in the picture above. Therefore, the nozzle load will be zero.

The same explanation can be offered for the flange leakage check. If you look at
the equivalent pressure method equation, you will see, that the internal pressure is already
taken into account and we should apply only additional loads, caused by thermal expansion
and other influences, but not by the pressure of the thrust.
But why we should use the “Effective Axial Force” for global buckling and
for upheaval buckling calculation, but at the same time use the “True Axial
Force” for local pipe wall buckling? This phenomenon is a little bit harder
to explain. I will try to do it using simple examples.
To calculate the longitudinal buckling we need to consider the deflected pipe shape,
not the initial (installation) shape. To explain this effect, let’s look at this simple
model, consisting of the two pipes

 (a) The “cap pressure” forces acting on the pipe ends P·A as a result of summing the
vectors produce the force “S” that tends to push the pipe in the lateral direction.
 (b) If we represent the pipe as a polygonal chain, then at each turn of the pipe we will
have a lateral force “S” trying to push the pipe away.
 (c) And finally, if we will represent the pipe as the infinite number of polygons, we will
have a uniform lateral load “S” that leads to pipeline global buckling.


I will pass the derivation of equations process, you can find it in the literature and just
say the final conclusion is that the effective axial force “R” should be compared with
the critical axial force value, not the true axial force “N”. For elastic buckling, without
the soil resistance and thermal expansion Euler’s equation will be:
The additional “cap pressure” force generates the distributed load “S”.

This phenomenon can be explained by the fact that in the deflected form, the outer
pipe wall length is longer than the internal wall length, hence the total pressure force
on the outer surface is greater by the “S” value.

Also, the next analogy helps to understand this phenomenon. Imagine the restrained
pipe under the pressure just like the reinforced concrete beam. The pipe is playing
the role of the reinforcing bar (stretched) and the pipe content (water) buckling
happens just like the compressed rod (see the picture below).

The global buckling is checked using START-Elements procedure.

I hope this article will help engineers to understand the Bourdon effect better and
critically review the results obtained from the various pipe stress analysis software.

Here is the video that demonstrates how the pipe buckling due to internal pressure
caused the Deepwater Horizon Blowout, which resulted in the deaths of 11
workers and caused a massive, ongoing oil spill into the Gulf of Mexico.