Document Code: NPC-QC-OP-01-F-02

Inspection Test Plan Issue Date: 20/06/2021

‫مصنع بدر & العاشر‬ Issue No.: 1

Inspection Test Plan

Test name Test method Test frequency Tolerance Sample size Inspection record Location

Coarse & Fine Agg .

- Grading (sieve analysis) ASTM C 136
Once per day & Every 2 Kg for Coarse & 1 Kg for
shipment Fine Agg
- % passing sieve No. 200 ASTM C 117
ON SITE

-Flakiness and elongated 5 Kg for Coarse & for Fine

ASTM D4791 when source change
particles Agg

1 Kg for Coarse & for Fine

- Moisture content ASTM C 566 Three per day ON SITE
Agg
-Specific gravity & 5 Kg for Coarse & for Fine
ASTM C 127
absorption Agg
-Unit weight and voids in ASTM C 29 Every Three month 5 Kg for Coarse & for Fine
-Clay lumps and friable 5 Kg for Coarse & for Fine
ASTM C 142
particles Agg

-Soundness by use sodium 5 Kg for Coarse & for Fine

ASTM C 88 The
sulfate Agg
acceptance
criteria will
- Resistance to abrasion be as 5 Kg for Coarse & for Fine
ASTM C 131
using los angles machine Agg
Every Three month mentioned
in ASTM
C33.
5 Kg for Coarse & for Fine
-Potential reactivity ASTM C 289
Agg OFF- SITE

-Chemical analysis Once per month & when 2 Kg for Coarse & for Fine
(Chloride- Sulfate) source change Agg

E.C for RC Structures limits Once per day & Every

sand equivalent
shipment
2 Kg for Coarse & for Fine
Agg
Once per month & when
oraganic impurites
source change

CEMENT
Physical analysis
1. time
ES 4756-1-2013
of
2 The acceptance criteria will
setting Every 1000 ton delivered &
Finene ES 4756-1-2013 be as mentioned in w ES
when cement source change
ss (by
3. 4756-1-2013
Compr ES 4756-1-2013
essive
Chemical
5 kg OFF-SITE
4. Chemical
analysis C3A ES 4756-1-2013
content The acceptance criteria will
Every 1000 ton delivered &
be as mentioned in w ES
5- total alkali, when cement source change
ES 4756-1-2013 4756-1-2013
So3 ,

CONCRETE TESTS
Every 40 m3
Not less than once per day
Slump ASTM C 143 With each set of test 17-23 cm **
cylinders

Every 40 m3
Not less than once per day
Concrete temperature ASTM C 1064 With each set of test 35 MAX. **
cylinders

Air content ASTM C 231 5 MAX. **

Every New mix

Unit weight ASTM C 138 NY **

ON SITE

One set every 80 m3

Not less than once per day
One set consists of 6
Two will be tested after 7
days,
Two will be tested after 28
ASTM C 31 ASTM C
Compressive strength
39 ASTM C 172
days, the remaining for 450 OR 420 Kg/Cm2 6 CUBES
additional tests
(if required ) or as directed
by Owner
& & Minimum for Shipping
75% for Compressive
Strenght for Cylinder

Chloride content in 0.06% for Prestressed &

hardened concrete 0.15 % other Concert
One sample Every
ASTM C 1152 ONE CUBE FROM EVERY MIX OFF- SITE
Month For each Mix
 One sample Every
ASTM C 1152 ONE CUBE FROM EVERY MIX OFF- SITE
Month For each Mix
Sulfate content in
4% ALL Concrete
hardened concrete

ADDITIVES

From Data sheet from

One test for each supplier & Quality
Density ASTM C 494 One test for each delivered ON- SITE
delivered Certificate with each
delivered

REINFORCEMENT STEEL
- Size and weight

-Tensile strength Mill certificate for each

- Yield strength ASTM A648 for pswires
&( ASTM A1011 & ASTM
- Bending test
A36) for sheet plate &
ASTM A82 for Bars
- Elongation
delivered. When
requested by client, one
test for each diameter ASTM A648 for pswires &
each heat No. delivered ( ASTM A1011 & ASTM
(3 bars each bar 1 meter) OFF- SITE
(1000 ton) A36) for sheet plate &
ASTM A82 for Bars

when have problem in

- Chemical analysis
Mechanical Test

WATER
- Chemical analysis E.C for RC Structures limits Once per month E.C for RC Structures limits One Bottle OFF- SITE

BITUMINOUS PROTECTIVE COATING

Manufacturers
recommendations &
Thickness of Total Dry Film
cetrtificate with Each
shipping from supplier
according to the thickness
Each finished pipe Each finished pipe ON- SITE
of QC plan for each project

HDPE

ASTM D2240 & ASTM D570 ONCE PER YEAR & CHECK ASTM D2240 & ASTM D570
& ASTM D1603 & ASTM THICKNES EVERY & ASTM D1603 & ASTM
Physical analysis 1METER * 1METER OFF- SITE & ON-SITE
D2103 & ASTM D792 & SHIPPING & check spark D2103 & ASTM D792 &
ASTM D638 & ASTM D1004 test for every pipe ASTM D638 & ASTM D1004

POLYETHYLENE SLEEVES
ONCE PER YEAR & CHECK
Physical analysis ASTM D 4397 THICKNES EVERY ASTM D 4397 1METER * 1METER OFF- SITE & ON-SITE
SHIPPING

(O) RING RUBBER GASKETS

Physical analysis & ONCE PER YEAR & CHECK

Mechanical ASTM C76 Dimension And HARDNESS ASTM C76 ONE GASKETS OFF- SITE & ON-SITE
properties EVERY SHIPPING

PCC PIPE

ACCRODING TO Npc ACCRODING TO

HYDROSTATIC TEST AWWA-C301 one pipe ON-SITE
Instructions CUSTOMER REQUIRMENTS

RC PIPE
ACCRODING TO
3-edge Bearing Test ASTM C76 ASTM C76 2-3 Meter ON-SITE
CUSTOMER REQUIRMENTS

STEEL CYLINDER
100% FOR ALL STEEL
HYDROSTATIC TEST AWWA-C301 AWWA-C301 ONE CYLINDER ON-SITE
CYLINDER

Fitting
Crack Detector AWWA-C301 100% FOR ALL FITTINGS AWWA-C301 ONE CYLINDER ON-SITE