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KEYS, PINS, COTTERS, AND JOINTS ‘TABLE 17-7 Proportions of involute spline profile (American Standard) nema Spine aor damotr KEYS, PINS, COTTERS, AND JOINTS 17.11 ——+ extemal Spine Si of fot bight tr 16 Proportions Spline characteristics Symbols P=} through Pitch diameter D maz, Doma Cireular pith ? p= (niP) p= Gl?) ‘Tooth thickness 1 (rm /2) = (n/2P) Diametral pitch, P P= (n/p) Addendum * aos = 2500 0.5m = 0.500/P ? edendum (intemal) by by = 050m = 2200 +b, =09m=0.900/P " P Dedendum 6 b= 0.5m = 2500 b= 0.5m =0,500/P mee Dedendum (external) 4 by — 09m ~ 0900/7 4, — 1.0m ~ 1.000) Major dismeter (internal) Dw Dy = (2+ 1.8)m Dy =(e+18)m Minor diameter (external) (+18)/P +18)/P (2-18) Ie = (=~ 2.0)m @-18)/P (-20/P Source: Courtesy H. L. Horton, ed, Machinry's Handbook, 15th ed, The Industrial Press, New York, 1957, Downloaded from Digital Engineering Library @ McGraw-Hil (www digitalengineeringlibrary.com) Copyright© 2004 The McGraw-Hill Companies. All hts reserved. y Use is subject to the Terms of Use as given at the website KEYS, PINS, COTTERS, AND JOINTS TABLE 17-8 Straight sided splines (all dimensions in mm) YY, eas Spline shaft and hub profte Splines shat Spied nub Minor Major Nominal size No.of diameter, diameter, Width, di," —* Bok ow Centering ixdxD ——splineyi d > 2 max ft max mix maxon Light-Duty Series 6xBx2% 6 23 26 6 Bl 12s 384 03 03 02 626x306 26 30 6 246 184 385 03 03 02 | Inside 62x 6 28 2 7 367 177 403 03 030.2 { — diameter* 8x23 8 32 36 6 4 18 27 04 04 03 Bx36x80 8 36 40 7 MS LT 34s 04 04 03 Bxarxse 8 2 46 8 404 168 503 04 04 03 Bxd6x50 8 46 30 9 446 L6l 375 04 04 03 BxS2x58 8 2 S810 497-248 OS SOS Sx56x62 8 36 © 10-53 2.76 638 05 03 05 | Inside BxOx68 8 e 6 12 598-248-731 05 0S 0S } diameter lox 72x78 10 n % «12H 2S4 S45 0S 05 0S | orfianks? lox 82x88 10 2 % «12793267 BOD OS OS OS 1092x9810 2 98 14894-23618 OS OS OS 10 102% 10810 2108-9228 14D SOS OS. 10x 112x120 10 12 12018 tO8B_ 323 1720S SOS Medium-Duty Series xix 6 " M4 3 99155 03°03 02 6x13x16 6 8 16 35 120 150 032 03 03 02 6x16x2 6 16 20 4 14S 210 016 03° 03 02 6xBx2 6 1s 2 5 67 195 04 03 03 02 | Inside 6x21%2 6 2 25 5 195 198 195 03 03 02 f diameter OxBx® 6 23 28 © 13 230 134 0303 02 626x326 26 2 6 a 294 16S 040403 OxBxM 6 28 34 7 259 298 1. 04 04 03 Bxa2x38 8 32 38 6 284 330 015 04 0403 836x428 36 2 7 MS 301 102 04 04 03 Bxarxss 8 2 48 8 «HS 29 284 04 04 03 Bxdoxsd 8 46 sa 9 27 410 08 05 05 03 Bx2x60 8 2 6 10487400 244 «05 05 05 | Inside Bx56x65 8 36 6 522-478-250 03 03 0S | diameter 8x@xR 8 e RB 12 STR 5.00 240 0.5 0.808 P orftanks? lox 7x82 10 n &@ «12rd 543-27 «0S OS OS 10x82x92 10 2 2 12 ML $40 300 «05 0S OS 1092 10210 2 2873 5.20 4500S 0S OS. 10% 102% 11210 2 «12S 977 4.90 30S SOS. lox 112x125 10 1212581063 640440 0S 0S OS "Those values are based on the generating process, Inside entering snot always ponble with ener process Source: 1S 2327, 196 17.12 Downloaded from Digital Engineering Library @ McGraw-Hil (www digitalengineeringlibrary.com) ‘Copyright © 2004 The McGraw-Hill Companies. All rights reserved ‘Any Use is subject fo the Terms of Use as given at the website. KEYS, PINS, COTTERS, AND JOINTS KEYS, PINS, COTTERS, AND JOINTS 17.13 TABLE 17-9 Tolerances for straight-sided splines (all dimensions in mm) ‘Tolerance on Minor Major diameter of diameter of huh, hub, D Assembly of Width of hub B splined hub ———$§ str Soft or and shaft Soft or hardened hardened hardened Splined hub For centering on inner Shaft sliding or fixed D9 FI0 "7 Hu diameter or flanks For centering on ioner Shaft sliding inside hub AS a8 ft all Splined shan Saft fixed in hub 6 16 56 all Shaft sliding inside hubs 8 a8 all For centering on fanks Shaft fixed in bub “6 k6 all Particular Formula Involute-sided spline AMERICAN STANDARD (Table 17-7)_‘The adden- 1 dum a and dedendum 6 for a flat root, Table 17-7 a=b=m=5 (17-21) The area resisting shear, Table 17-7 42k 72) The minimum height of contact on one tooth eh h=08m = ose (17-23) The corresponding area of contact of all z teeth ponding A= (SP )sz- osx (7-24) The torque capacity of teeth in shear Me (: pt) Ba 078stb'Ly 7.25) The torque capacity of the spline in bearing with My = 08D" Lax. (17-26) oy = 2oue Downloaded from Digital Engineering Library @ McGraw-Hil (www digitalengineeringlibrary.com) ‘Copyright © 2004 The McGraw-Hill Companies. All rights reserved ‘Any Use is subject fo the Terms of Use as given at the website. KEYS, PINS, COTTERS, AND JOINTS 17.14 CHAPTER SEVENTEEN TABLE 17-10 ‘Straight-sided splines for machine tools (all dimensions in mm) PSE BE By Wels ms ern ee “en ven I “me 4 Splines 6 Splines ‘Nominal size, inor Major Nominal size, Minor #xdxD diameter, d diameter, D_— Width, B #®xdxD diameter, d 4xixis U1 15 3 6x 21x25 2 4xBxIT 13 0 4 6x 23x28 23 4x16x20 16 20 6 6 26 x 32 26 4x18x2 18 2 6 6xBxM 4x21x25 2 25 8 6x 32x38 32 4x2x® 4 28 8 6 36 42 36 4x2x 322 10 6xarxds 42 Axx 32 38 10 6 46 x 52 46 4x36xa2 36 2 2 6x 52 60 2 4xax 4s 42 48 2 6x 58 x 65 38 4xdgx52 46 32 4 6x 62% 70 6 4x52x60 32 60 4 6x 68 x 78 68 4xS8x 65 58 65 16 6x 2x82 n 4x 62x70 62 70 16 6x 78 x 90 8 4x ORx TE 68 8 16 6x 8295 82 “xix F< numberof splines 6x 92x 10S 92 ‘Source: 18 2610, 1968 6x98 11098 6x 105x120 105 6x 115x130 115 6x 130x145 130 Downloaded from Digital Engineering Library @ McGraw-Hil (www digitalengineeringlibrary.com) ‘Copyright © 2004 The McGraw-Hill Companies. All rights reserved ‘Any Use is subject fo the Terms of Use as given at the website. KEYS, PINS, COTTERS, AND JOINTS TABLE 17-11 Undercuts, chamfers, and radii for straight-sided splines* (all dimensions in mm) External splines Type Type B Type M Internal splines Projected Designation, —— ixdx DB diymin gymax fymin —riymax mm ry ymax raymax of hub axes 39602150 010282 170 03 02 © OS 0S 4xIbx17 4 80227 010 376 170 03 02 018 os 4x 16x20 6 150 03287 O15 564 170 03 03 025 OF 4xI8x2 6 16903435 O13 S64 170 03 03 028 OF 4x21x25 8 2.1 035.00 01S 782 170 06 03 028 07 4xMx® —-§ -230, 037.30 O13 782 17 06 03 025 OF 4x26 3210 2B OS 739 025 940 163 06 0S 04010 42x38 10 303 039556 025 940 235 06 05 040 10 4x3x42 12 MS 0S 1103 025 1128-235 06 05 ado 10 Seared 1240205 St 025° 1128 238 10 08 04010 4xd6x52 14 44805 16.79 023 1316 235 10 0s odo 13 4xS2x60 14 4950S 2163 025 1316 340 10 0S = 04013 4x56x65 16 56205 3.6 025 Is4 298 10 05 040 16 4x62 6 3950S 2361 025 1s04 340 10 05 odo 16 4x68x78 16 Gt 0S 27 025° 1508 425 10 05 = 04016 “Pour pines se Fig 7-4 Source: 182610, 1968 TABLE 17-12 Undercuts, chamfers, and radii for straight-sided splines* (all dimensions in mm) External spines Type A Type B Type M Internal splines Projected tip width ixdxD |B dyin gimax fymin ho rymax mom ry ymax ryymax of ub 6x22 51950 03 «19ST OST: 6x23%% «2130034 OIS—SH4 213. 06 «0302 OF 6x26x32 6 «240 08 ~—HS MLSS S44 255 06 04 03.1 6x 28x34 72590 04 = .0129«025— GSR 235 06 04 0310 6x3238 & «2990S KIB 02S 752-235 06 OS 1 6xWxd2 8-339 «0S 49S HHS. 025752238 06 OS 04 LO Gxa2xd8 103994 OS-— GHD «193-028 9.4D-235 10 0S 1 6x4ox52 12 4416 OS S8L_ 2A 028128238 1D OSs xS2x@ 1449.50 05 589-239 0251316 340-10 0S 13 6xS8x65 14 S874 OS 8M HT 02516-39810 OSs 6xQx™ 16 5950 OS «8H 8H 02S 1504 3.40 «10 0S dG 6x 6x1 16 «GHD. OS 9.7 S14_ 02S SO 425 10 OS oH 6xRx82 1668.30 OS 12.67, MA OO2S—ISDS «425 16 OS 04 20 6x90 1673.00 «OS 13.07 H2_028-—1SD SIO 16 0S 20 6x82x95 1679.60 OS —13.98_—«3KD«02S—«ISOS $3316 OS 0s 20 6x8%x100 16-8290 OS «TSA 430251504 5:10 16 0S 4 20 6x92%10S 20 $710 06 ~—:1896_—4B1_-030—«ISBO-S33-16 06 0520 6x98x 110 20 9340 06 19.22 464-030 ©1880 SIO 20 06 0520 6x 105% 120 20 98.80 06 19.25 «49.2 -030-—«T8BD 638-20 06 S24 6x11Sx130 20 1084 06 ©=—248.75 542-030 © ISAD 638 2S 06 05 24 6x 130x145 24 123906 29.20, GIB 030-2256 6382S 06 0524 * Six plnes ce Fig 174, 17.15 Downloaded from Digital Engineering Library @ McGraw-Hil (www digitalengineeringlibrary.com) ‘Copyright © 2004 The McGraw-Hill Companies. All rights reserved ‘Any Use is subject fo the Terms of Use as given at the website. KEYS, PINS, COTTERS, AND JOINTS 17.16 CHAPTER SEVENTEEN Particular Formula The theoretical torque capacity of straight-sided spline with siding according to SAE M, = 6895 x 108 PF ac SI (17-26a) Equating the strength of the spline teeth in shear to the shear strength of shaft, the length of spline for a hollow shaft ‘The length of spline for a solid shaft The effective length of spline for a hollow shaft used in where i =number of splines D,d =diameter as shown in Table 17-7, m dd =inside diameter of spline, m D =pitch diameter of spline, m L =length of spline contact, m +/+ =minimum height of contact in one tooth of spline, m Min Nim M,= roeos( 2 al USCS (17-26b) where M, in Ib inj d, D, Ly and fin in Dhe(t — DE/Dhe) , 1 = Deol BD) (17-26) where D, =internal diameter of a hollow shaft, m (in) Dye =minor diameter (external), m (in) Dine = (17-264) Ding(1 = Di] Dre) practice according to the SAE bee (17-26e) For solid shaft D; = 0. For diametrical pitches used in involute splines (SAE Refer to Table 17-13. and ANSI) TABLE 17-13 Diametral pitches* used in involute splines (SAE and ANSI) Pr s 0 2 6 0 mM 2 0 4 > 3 § GF B 6 B® B® 2B BH B® BH HW * Diametal pitches are designated as facons the numerator of thse fractions ite dameta pie, P. INDIAN STANDARD (Figs. 17-4 and 17-5, ‘Tables 17-14 and 17-15) The value of profile displacement (Fig, 17-4) xm =H(d, — mz — 1.1m) (1727) ‘The value xm varies from —0.05m to +0.45m Downloaded from Digital Engineering Library @ McGraw-Hil (www digitalengineeringlibrary.com) ‘Copyright © 2004 The McGraw-Hill Companies. All rights reserved ‘Any Use is subject fo the Terms of Use as given at the website. KEYS, PINS, COTTERS, AND JOINTS KEYS, PINS, COTTERS, AND JOINTS 17.17 Particular Formula The number of teeth (dy — 2m — 1.1m) (17-28) The minor diameter of the internal spline (Fig. 17-4a) + 2xm— 0.9m = dy ~ 2m (17-29) The major diameter of the external spline (Fig. 17-4a) dy = mz + 2xm-+0.9m = dy ~ 0.2m (17-30) The minor diameter of the external spline (Fig. 17-42) dy ~ mx-+ 2xm—Llm = dy ~ 2.2m (17:31) I Spo FOR even «ror ooo" NUMER NUMBER NUMBER oF reer TET an tiem sine anal sone FIGURE 17-5 Measurement between pins and measurement over pins of an involute-sded spline, (Source: IS 3665, 1966.) Downloaded from Digital Engineering Library @ McGraw-Hil (www digitalengineeringlibrary.com) ‘Copyright © 2004 The McGraw-Hill Companies. All rights reserved ‘Any Use is subject fo the Terms of Use as given at the website. KEYS, PINS, COTTERS, AND JOINTS ‘paroyiduou are sosoqnuored a SOMA 2208 L 798 oF Suse se ro~ SUL 918 EReOD oF (80x78) L 90°r8 oF ore se 60+ SSL 9'6L ISD se Lx 08 L coves or c90n st to- SRL FLL gI8S9 aE (ou aL) L Soret oy eee se ror 98 reo 9 xs L 9x0'9d oF ones st 60! ous 06835 re (99 * 71) 8 eve oy e999 st to- 999 8 8s ve 9 0L 9 Ieoze oF oFe09 se 60+ 989 ozs ze (9x 89) 8 85069) oF sroUs: st vor 909 Poors 1g 19xs9 s wc99 ov sos se ro- ous e618 of (as x29) 9 6'e9 oF ones se sot oss Lor sr se sx 9 s secs oF 22905 st ro os L6r'sP 82 os x 85) s v's oy weer se vor 90s eose 9 isms s 6E6'S5 oF ores st 60+ our ose we (shez) + BICPS oF 19te st ro- 9'sr esr Fe FOS s zie'ts oy ope or st 60+ oer sors, xa ’ PLOTS oF Ozer se vor or sore mz ue ’ Beer or 09'ee se rot Or eure 1 Ipxsp ’ sor'9e oy ose se vo- 1e9te oe sexe ’ It's oF eecee se sot SI 9Ex OF £ ise, or 99506 se bo a ex ue ’ issor ov use se vor LL Sexe £ 006 oF new se vor ot texse £ sto sb see se 60+ vl sexce € vere ov vere st to- ve 92x08 £ lore os BELO se 60+ cl ax ae 68162 st surtt se rot Ml Iexsz — 82 ss ool st 60> 6 xe z 9078 09 9eLTl se 6oF 8 x00 z sS'S7 09 excl se 60+ L xa z sone os 06 se Por L mul z uz ss eer se ror 9 xs zoe ow A o we wr 7 2 ® 2 pxilp ope snd sereuep —oey sud ons oped 12.0 WOM Woe HaSAA a reupwoy, amseoyy wou -aanseayy ads eusorxa uy usa Zampour Jo saurjds aynjouuy 405 (uns wy) suoysusUTG PIL ATAVL. 17.18 re website, nt 2004 The McGraw-Hill Companies. 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