You are on page 1of 2

UENR3655

August 2012
Component Location FLUID POWER SYMBOLS
Machine Schematic
22 Description Part Number
Location Location
BASIC COMPONENT SYMBOLS

988F 988F II
35
MAIN AUX

12 26 Accumulator (Ride Control Att.) NOT USED 6E-6400 1 D-1 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE

43 37 Accumulator Gp - Brake Oil 100-6909 100-6909 2 C-6 COMPENSATED)

16 19 9 25 39 33 40 Cylinder Gp - Auxiliary NOTE A NOTE A 3 D-2

52 Cylinder Gp - Lift 9T-8257 9T-8257 4 D-1

41 30 47
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
13 32 18 42 27 23 A D 34 Cylinder Gp - Steering 9J-8165 9J-8165 5 D-8 , D-9 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

F 50 Cylinder Gp - Tilt (High Lift) 4T-6792 4T-6792


VALVE ENVELOPES VALVES VALVE PORTS
28 Cylinder Gp - Tilt (Logger) 3G-2976 3G-2976 6 D-2

E 51 1 Cylinder Gp - Tilt (Standard) 9J-3632 9J-3632

45 17 Filter Gp - Fan Drive Oil 4T-4284 4T-4284 7 D-6


ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Filter Gp - Main Oil NOTE A NOTE A 8 B-6
36 31 6 Filter Gp - Pilot System Oil 6P-4603 6P-4603 9 B-6 CONTROL VALVES CHECK VALVES
AB A B
48 Hydraulic Tank
Junction Block
9T-4971
2V-7777
9T-4971
2V-7777
10
11
B-6
B-6
P T P T
BASIC SPRING SHUTTLE PILOT
Motor Gp - Fan Drive Motor (High Ambient) 110-6351 110-6351 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
12 D-6
Motor Gp - Fan Drive Motor (Standard) 6E-1141 6E-1141
FLUID STORAGE RESERVOIRS
Oil Cooler 4P-4710 132-5259 13 D-7
Orifice 4E -0110 7I-3032
14 D-7
7I-3032 127-5801
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Parking Brake
Pump Gp - Fan Drive Pump (High Ambient)
-
6E-6425
-
6E-6425
15

16
D-4

D-6
988F and 988F II Wheel Loader MEASUREMENT ROTATING SHAFTS
Pump Gp - Fan Drive Pump (Standard) 6E-1229 6E-1229
Pump Gp - Hand Metering (Steering)
Pump Gp - Implement (Logger)
6E-2726
6E-5853
119-8763
6E-5853
17 B-9 Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
18 B-4
Pump Gp - Implement (Standard) 109-3420 143-8688
Pump Gp - Steering (Brake And Pilot) 109-3421 145-3996 19 B-7
988F: 988F II: COMBINATION CONTROLS

Pump Gp - Supplimental Steering 3G-6856 3G-6856 20 B-9 8YG210-UP 2ZR700-UP


Service Brakes - - 21 C-5
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Switch As - Low Brake Oil Pressure Switch 3E-6452 174-4312 22 D-6 OR MANUAL & PILOT PILOT OR MANUAL
Switch As - Parking Brake 3E-6452 171-7085 23 C-4
MANUAL CONTROL SYMBOLS
Switch As - Supplemental Steering Flow 9X-0008 3E-6429 24 B-8
Switch As - Transmission Neutralizer 4E-8950 4E-8950 25 C-5
Valve Gp - Brake Control 9J-4080 9J-4080 26 C-5
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Brake Oil Accumulator Charging 9J-4693 9J-4693 27 C-6
Valve Gp - Check 104-7108 104-7108 28 B-6 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Check 9T-4543 9T-3096 29 B-7
Valve Gp - Check 104-7108 104-7108 30 B-8

49 20 8 Valve GP - Diverter (Ride Control Att.) NOT USED 124-5752 31 C-1


EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Fan Drive Make-Up (High Ambient) 110-5270 110-5270 SUPPLY PRESSURE
32 D-6
46 Valve Gp - Fan Drive Make-Up (Standard) 105-2470 105-2470 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Fluid Sample 8C-3446 8C-3446 33 B-6

14 Valve Gp - Hydraulic Tank Relief 9T-0818 9T-0818 34 B-6


SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Left Steering Neutralizer
38 7 21 2 53 5 24 10 4 21 Stick Steer 9T-7426 9T-7426 35 C-8 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Wheel Steer 8J-1553 8J-1553 35 C-9
44 Valve Gp - Lift Cylinder Head End Check 9T-3096 9T-3096 36 B-1 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION
Valve Gp - Lift Cylinder Rod End Check 9T-3096 9T-3096 37 C-1
29 Valve Gp - Oil Cooler Bypass 6E-1129 6E-1129 38 D-7
UNIDIRECTIONAL UNIDIRECTIONAL
Valve Gp - Parking Brake Control 100-8941 100-8941 39 D-5
11 Valve Gp - Pilot (Tilt and Lift) 111-1528 111-1528 40 D-3 FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
Valve Gp - Pilot (Tilt, Lift and Aux) 111-1529 111-1529 41 D-3 DIRECTION
Valve Gp - Pilot System Relief 6E-6178 6E-6178 42 B-6

MACHINE COMPONENT AND TAP LOCATIONS Valve Gp - Right Steering Neutralizer


Stick Steer 9T-7426 9T-7426 43 C-7
© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.
Wheel Steer 8J-1553 8J-1553 43 C-9
Valve Gp - Selector 6E-5566 6E-5566 44 B-8
Valve Gp - Selector 6E-5566 6E-5566 45 B-5
Valve Gp - Steering Control
Stick Steer 6E-4031 139-5270 46 D-8
Wheel Steer 8J-2318 8J-2318 46 D-9
Valve Gp - Steering Dual Check 6E-3723 111-7775 47 C-7
Valve Gp - Steering Pilot Control 6E-3182 143-2855 48 C-8
Valve Gp - Supplimental Steering Diverter
Valve Gp -Control (Tilt and Lift)
8J-6099
9T-1484
8J-6099
9T-1484
49
50
A-9
C-2
ELECTRICAL SYMBOLS TABLE
Valve Gp -Control (Tilt, Lift and Aux) 9T-1483 9T-1483 51 C-2 HYDRAULIC SYMBOLS (ELECTRICAL)
Valve Gp -Main Relief (Logger) 3G-3460 3G-3460
52 C-3
Valve Gp -Main Relief (Standard) 6E-2920 6E-2920
Valve Gp - Relief NOT USED 118-4297 53 D-7
G
Note A: Refer to the Parts Manual for your specific machine.
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 39 inches x 24 inches)


(FLUID) (GAS / AIR)

Tap Location
Pressure and Sampling
Tap Schematic
Description
Number Location
A Steering System D-8 , D-9 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
G (ADJUSTABLE) SWITCH

UENR3655
B Brake System C-6
C Pilot Pressure B-6
D Implement Relief Pressure C-3
E Tilt Head End Pressure D-2 ELECTRICAL SYMBOLS (ELECTRICAL)
F Tilt Rod End Pressure D-2
26
G Accumulator Pressure C-5

PRESSURE TEMPERATURE LEVEL FLOW


SWITCH SWITCH SWITCH SWITCH
A
WIRE NUMBER IDENTIFICATION CODES

C
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD CURRENT STANDARD
VIEW A 27
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE

20 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

B CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR


VIEW B
SERVICE BRAKE 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

PILOT VALVE
9 8 7 6 5 4 3 2 1

WHEEL STEER STICK STEER


E E

(5) CYLINDER GP (5) CYLINDER GP


STEERING STEERING
9J-8165 9J-8165

RIGHT RIGHT
TURN TURN
STEERING STEERING
CYLINDERS CYLINDERS (38) VALVE GP
OIL COOLER BYPASS (41) VALVE GP (40) VALVE GP
6E-1129 (12) MOTOR GP
FAN DRIVE MOTOR PILOT (TILT, LIFT AND AUX) PILOT (TILT AND LIFT)
(53) VALVE GP (STANDARD) - 6E-1141 111-1529 111-1528
RELIEF (HIGH AMBIENT) - 110-6351
118-4297

(6) CYLINDER GP
E (13) OIL COOLER TILT
(46) VALVE GP 132-5259 (988F II) (STANDARD) - 9J-3632
(46) VALVE GP STEERING CONTROL 4P-4710 (988F) (LOGGER) - 3G-2976
STEERING CONTROL 139-5270 (988F II) (39) VALVE GP (HIGH LIFT) - 4T-6792
8J-2318 6E-4031 (988F) PARKING BRAKE CONTROL (4) CYLINDER GP
(16) PUMP GP (32) VALVE GP 100-8941 (3) CYLINDER GP LIFT
D FAN DRIVE PUMP FAN DRIVE MAKE-UP D
AUXILIARY 9T-8257 (31) VALVE GP
(STANDARD) - 6E-1229 (STANDARD) - 105-2470 DIVERTER
(HIGH AMBIENT) - 6E-6425 (HIGH AMBIENT) - 110-5270 (RIDE CONTROL ATT.)
124-5752
(7) FILTER GP
F

LOWER/CLOSE

DUMP

LOWER
(15) PARKING BRAKE

VENT
RAISE/OPEN

RAISE
RACK BACK
FAN DRIVE OIL (22) SWITCH AS
4T-4284 LOW BRAKE OIL PRESSURE (1) ACCUMULATOR
(RIDE CONTROL ATT.)
A 174-4312 (988F II)
6E-6400
C (2) ACCUMULATOR GP
3E-6452 (988F) AUX TILT LIFT
C
BRAKE OIL
A D C (14) ORIFICE
E 7I-3032, 127-5801(For Stick Steer) 100-6909 PARKING
BRAKE (26) VALVE GP E
4E-0110 PRESSURE BRAKE CONTROL
9J-4080
D (27) VALVE GP B (23) SWITCH AS
BRAKE OIL PARKING BRAKE
(35) VALVE GP ACCUMULATOR CHARGING 171-7085 (988F II)
LEFT STEERING 9J-4693 (25) SWITCH AS 3E-6452 (988F) H.E. ACU
(35) VALVE GP (43) VALVE GP LEFT RIGHT R.E. T
NEUTRALIZER TRANSMISSION (21) SERVICE BRAKES
LEFT STEERING RIGHT STEERING 9T-7426 NEUTRALIZER
NEUTRALIZER NEUTRALIZER (43) VALVE GP 4E-8950
8J-1553 8J-1553 (48) VALVE GP RIGHT STEERING
STEERING PILOT
RIGHT
CONTROL
NEUTRALIZER
9T-7426
G SERVICE
BRAKE
LEFT
PRESSURE
143-2855 (988F II)
C 6E-3182 (988F) C

LOWER/CLOSE
RAISE/OPEN

RACK BACK

LOWER
RAISE
DUMP
STEER

(17) PUMP GP D
HAND METERING (47) VALVE GP
(STEERING) STEERING DUAL
119-8763 (988F II) CHECK (21) SERVICE BRAKES
6E-2726 (988F) 111-7775 (988F II)
6E-3723 (988F) T R.E. H.E. H.E.
(9) FILTER GP P H.E.
T
P R.E
T
P R.E

PILOT SYSTEM OIL Parking and Service Brake P T P T P T

6P-4603
(37) VALVE GP
(28) VALVE GP IMP PILOT VALVE RETURN LIFT CYLINDER
C CHECK (45) VALVE GP ROD END CHECK
9T-3096
(Dimensions: 39 inches x 24 inches)

104-7108 SELECTOR
(30) VALVE GP
B CHECK
B 6E-5566
LIFT CYL PRESSURE
(52) VALVE GP (36) VALVE GP
104-7108 (51) VALVE GP (50) VALVE GP
MAIN RELIIEF LIFT CYLINDER
(30) VALVE GP (42) VALVE GP (STANDARD) - 6E-2920 CONTROL (TILT, LIFT AND AUX) CONTROL (TILT AND LIFT)
PILOT SYSTEM RELIEF HEAD END CHECK
CHECK (LOGGER) - 3G-3460 9T-1483 9T-1484
6E-6178 9T-3096
(44) VALVE GP 9T-3096 (988F II)
SELECTOR 9T-4543 (988F) IMPL PILOT SUPPLY
A
UENR3655

B A B
6E-5566
(33) VALVE GP IMPL RETURN
FLUID SAMPLE (34) VALVE GP
D 8C-3446 HYDRAULIC TANK RELIEF
9T-0818

(18) PUMP GP
TO LIGHT A B IMPLEMENT
ON DASH IMPL CASE DRAIN
(STANDARD) - 109-3420 (988F) , 143-8688 (988F)
(LOGGER) - 6E-5853
(10) HYDRAULIC TANK (11) JUNCTION BLOCK
(19) PUMP GP 2V-7777
(24) SWITCH AS STEERING (BRAKE AND PILOT) 9T-4971 LINE PATTERNS
SUPPLIMENTAL STEERING FLOW 145-3996 (988F II) (8) FILTER GP
3E-6429 (988F II) MAIN OIL Pressure Line
109-3421 (988F)
9X-0008 (988F) IMPL PUMP SUPPLY Pilot / Load Sensing Pressure

Drain / Return Lines


(20) PUMP GP
20 Page,

SUPPLIMENTAL STEERING Component Group


3G-6856
(49) PUMP GP Attachment
SUPPLIMENTAL STEERING DIVERTER Air Line
8J-6099
A CALLOUTS A
YY Taps (Pressure, Sampling, Sensor - by letter)

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


PILOT CIRCUIT THIS SCHEMATIC IS FOR THE 988F AND 988F II WHEEL LOADER HYDRAULIC SYSTEM
IMPLEMENTS PUMPS
SUPPLIMENTAL STEERING PUMP MEDIA NUMBER: UENR3655
TILT CYLINDERS
STEERING CIRCUIT
SCHEMATIC PART NUMBER: 6E-5381, CHANGE: 01, VERSION: -
SUPPLY LINE SCHEMATIC PART NUMBER: 128-5712, CHANGE: 01, VERSION: -
PARKING AND SERVICE BRAKE Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
988F II ONLY DRAIN / RETURN LINE
in neutral and with parking brake set.
LIFT CYLINDER
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
AUX CYLINDERS

9 8 7 6 5 4 3 2 1

You might also like